Académique Documents
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Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct
Department of Civil Engineering and Architecture, University of Udine, Via delle Scienze 206, 33100 Udine, Italy
Department of Civil and Environmental Engineering, University of Florence, Via S. Marta 3, 50139 Florence, Italy
a r t i c l e
i n f o
Article history:
Received 23 January 2012
Revised 16 November 2012
Accepted 3 December 2012
Available online 30 January 2013
Keywords:
Structural assessment
Seismic assessment
Modern architectural heritage
Steel structures
R/C structures
Glazed faades
Linear analysis
Non-linear analysis
Seismic retrot
a b s t r a c t
A structural assessment study on Palazzo del Lavoro in Turin, a masterpiece by Pier Luigi Nervi, was
carried out within a National Research Project dedicated to the analysis of modern heritage architecture
in Italy. Based on the original design documentation collected through records, a complete nite element
model of the building was generated. The study included detailed models of the main structural members, represented by monumental reinforced concrete columns, a mushroom-type steel roof and reinforced concrete ribbed gallery slabs, and the main non-structural systems, constituted by continuous
gallery-to-roof glazed faades. The results of the linear and non-linear analyses developed by these models, aimed at fully understanding the original design concept of the various members, as well as at evaluating their current static and seismic safety conditions, are reported in this paper. The non-linear
computations include a buckling analysis of the slender steel beams constituting the roof, and an integral seismic pushover analysis of the monumental columns. The results of the analyses highlight safe
conditions and good performance objectives in general, but for some important exceptions. Indeed, the
roof beams failed to pass the verications on global and local panel exuraltorsional buckling, and some
cantilever beams of the gallery oors showed poor shear resistance. Retrot hypotheses are also formulated for these elements, so as to help the entire structure to comply with the requirements of the new
Italian Technical Standards.
2012 Elsevier Ltd. All rights reserved.
1. Introduction
Growing attention is currently being devoted to the study of
modern architectural heritage, and particularly to the edices built
from the aftermath of the Second World War until the late 1960s.
Indeed, that was a very prolic period for architecture and structural engineering, which produced signicant theoretical and technical advancements in both elds. As a consequence, a global
enhancement of the construction industry was reached, and a great
number of exemplary masterpiece structures were designed and
erected worldwide. This important stock of buildings is now over
50 years old, and may require important structural maintenance,
repair and/or rehabilitation interventions. In view of this, careful
evaluation and verication analysis strategies are needed to check
the actual safety conditions of these skilled engineering works, and
to plan possible retrot solutions. At the same time, the development of assessment analyses of these outstanding buildings offers
a protable chance to improve the knowledge on the characteristics of their constituting materials, structural details and construction work procedures, as well as on the calculation methods
Corresponding author. Tel.: +39 432 558050; fax: +39 432 558052.
E-mail addresses: stefano.sorace@uniud.it (S. Sorace), terenzi@dicea.uni.it
(G. Terenzi).
0141-0296/$ - see front matter 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.engstruct.2012.12.012
744
Fig. 1. External and internal views of the building in its current conditions.
ried out for all members, were entirely based on the original design
documentation collected through extensive record research, because eld testing activities have never been developed on the
building structure. However, the original documents, also including the certicates of the structural materials tested during the
various stages of the construction works, are exhaustive enough
to x with certitude all input data for the numerical assessment
enquiry.
The following aspects of the study are presented and discussed
in the next sections: a modal analysis of the entire building; basic
resistance and global/local buckling verications of the steel roof
beams, with comparisons of the results derived from the normative
expressions of the critical stress of panels and the global lateral
torsional buckling resistance of beams with the corresponding nite element buckling computations; linear and non-linear seismic
analyses of the R/C columns, the latter being carried out by an
unconventional integral pushover approach, with the numerical
model constituted by a full mesh of solid octahedral smeared
cracking concrete elements with embedded steel reinforcements; the analysis and verication of the ribbed R/C gallery oors,
including an evaluation of the correlation of their equal-stress line
original conception to relevant nite element solutions; and the
seismic analysis and evaluation of the glazed faades, developed
by referring to non-structural performance limitations specially
formulated to the purpose.
745
Fig. 3. Original drawing of a formwork and intrados view of a R/C ribbed slab of the gallery oors.
Fig. 4. Internal and complete views of the global nite element model of the
building.
z
y
Fig. 5. First and second modal shapes of the global nite element model of the building.
746
Fig. 6. Original design drawing of the vertical section of the connection system of
the steel roof beams to the upper zone of the R/C columns.
250
1390
500
938
1046
1149
where MEd, Mb,Rd are the design value of the moment and the design
buckling resistance moment, respectively, with Mb,Rd expressed as:
Mb;Rd vLT W y
fy
cM1
being Wy = Weff,y for Class 4 sections (Weff,y is computed by determining the effective section as a function of the reduction factor
q for the compressed portion of the web and the compressed
ange), fy = 235 MPa, as noted above, and cM1 = 1.05; vLT is given
by the following relation:
vLT
1
q
ULT U2LT k2LT
where ULT 0:5 1 aLT
kLT 0:2
k2LT , aLT is an imperfection factor, equal to 0.76 for welded I-sections with height-to-base ratio
q
W y fy
, and Mcr is the elastic critical moment
greater than 2,
kLT
Mcr
for lateraltorsional buckling evaluated according to the following
expression in Annex F of Eurocode 3 Part 1-1 [7]:
10
11
1556
1629
12
13
1641
1015
2821
2820
2300
255
2200
M Ed
<1
Mb;Rd
275
1887
518
887
1158
1289
1325
1492
1610
15750
+20,0
2500
2s
3
2
pEIz 4
k
Iw kL2 GIT
2
M cr C 1
2
C 2 zg C 3 zj C 2 zg C 3 zj 5
kw I z
p EIz
kL2
4
where C1, C2, C3 = coefcients that depend on loading conditions
and end constraints; L = length of the beam between lateral constraints; Iw = warping constant; kw, k = effective length coefcients;
zg = zazs, with za = coordinate of the point of application of load,
and zs = coordinate of the center of torsion; zj = [0.8(2bt 1)hs]/2,
with: bt = Itc/(Itc + Ift), Itc = moment of inertia of the ange in compression with respect to the minor axis of the section, Ift = moment
of inertia of the ange in tension with respect to the minor axis of
the section, and hs = distance between the centers of torsion of the
anges.
By applying the relations above, the ratio of MEd (equal to
2414 kN m) to Mb,Rd (1415 kN m) results to be equal to 1.706,
and thus the verication inequality (1) is denitely not met. The
unsafety factor is obtained by inverting the ratio between the
two moments (Mb,Rd/MEd = 1/1.706), i.e. 0.586.
3.2. Web panel buckling verications
The web panels are much more sensitive to buckling than the
ange plates are, as a consequence of the high slenderness of the
web determined by the geometrical characteristics of the beams.
The verication analysis is carried out in this case by referring to
the criterion proposed in a previous edition of the Italian Standards
for steel structures [8], where the effects of normal and shear stresses are jointly considered, assuming an ideal critical stress rcr,id to
be compared to the design ideal stress computed according to Von
Mises rule. The expression of rcr,id is derived from Massonnet normal critical stressshear critical stress domain [9] as follows:
rcr;id
q
r21 3s2
r
2 2
1w r1
3w r1
rcr
rcr sscr
4
4
where r1 = 130.9 MPa and s = 20.1 MPa are the design normal and
shear stress values; rcr = krrcr,0, scr = ksrcr,0, being kr, ks the normal and shear stress buckling factors, and rcr,0 the elastic critical
plate buckling stress of the equivalent orthotropic plate, expressed
t
2
p2 E
as rcr;0 121
m h , with t = plate thickness and h = plate width (or
mean width in case of variable section); and w is a coefcient dening the linear variation of normal stress over the section, which can
be set as equal to 1 in this case, by neglecting the very little contribution of the axial force to r1, quantied by a normal stress of
1.6 MPa. Panel 4 (Fig. 7) results to be the most critical one of the
13 web panels of type 1 beams. Considering its geometrical characteristics (base = b = 1050 mm, h = 2445 mm, t = 5 mm), kr = 27.6,
ks = 33 and rcr,0 = 0.78 MPa values come out, from which
rcr = 21.6 MPa and scr = 25.9 MPa are derived. By applying formula
(5), rcr,id results to be equal to 22.2 MPa.
The values of the normal and shear stress buckling factors are
computed in [8] as a function of the aspect ratio a = b/h (whose
average value is equal to 0.427 for panel 4) according to the
expressions
kr 15:87
ks 4
5:34
a2
1:87
a2
8:6a2
a<1
a6
2
3
6
7
747
kp
s
fy
rcr
b=t
p
28:4e kr
q
is the web width, e 235, and k = 23.9 for w = 1. The
where b
r
fy
difference between the two rcr estimates obtained from [8,11] is
caused by the two kr values adopted (27.6 [8]formula 6against
23.9 [11]). Indeed, unlike Standards [8], Eurocode 3 Part 1-5 [11]
prudentially assumes the minimal theoretical value of 23.9corresponding to a = 2/3 in formula (6)for any aspect ratio of panels,
when w = 1.
3.3. Finite element buckling analysis
The nite element model of type 1 beams generated for the
buckling analysis is constituted by a mesh of quadrilateral isoparametric shell elements with an average side of 150 mm. This dimension determines a number of constituting elements of each beam
panel varying from around 80 to around 120, which is generally
deemed appropriate for an accurate simulation of local buckling effects in laterally loaded stiffened or non-stiffened plates [12,13].
Fixed end restraints are imposed to the internal end section of
beams, connected to the steel drum, whereas only the lateral displacements are blocked on the tip end section, so as to accurately
reproduce the restraint offered by the perimeter C-shaped edge
beam of each mushroom roof panel. These boundary conditions
are obtained by introducing displacement restraints for all three
axes of the local coordinate system in the nodes of the shell elements situated on the internal end section of beams, and displacement restraints acting only along the horizontal axis in the nodes
of the elements placed on the opposite end. The buckling analysis
is developed in SAP2000NL [4] by a classical eigenvalue
formulation:
K E kK G fv g f0g
where [KE] and [KG] are the elastic and geometric stiffness matrixes
of the structural element or system, k is the generic eigenvalue, and
{v} is the corresponding eigenvector. The solution of Eq. (9) provides
the instability factors ki and the instability modal vectors {vi}. The
least of the ki multipliers computed by the program represents
the rst (or critical) eigenvalue k1. If k1 is greater than 1, no buckling
occurs under the imposed loads.
The rst mode buckling conguration of type 1 beams resulting
from the analysis, displayed in Fig. 8, highlights that the maximum
lateral deformation is achieved in panel 4, consistently with the
analytical assessment predictions commented in Section 3.2. The
relevant k1 factor is equal to 0.259. By multiplying this value by
the maximum von Mises ideal stress obtained in the central zone
of the panel for the rst buckling mode deformed conguration,
equal to 90 MPa, the following nite element critical ideal stress
estimate rcr,id,FE is deducted: rcr,id,FE = 23.3 MPa. This value is close
to the rcr,id normative estimate of 22.2 MPa given by formula (5),
with a percent difference not exceeding 5%. Similar correlations
are obtained for the subsequent local buckling modes too (the second mode achieves the maximum lateral displacements in panel 5,
the third mode in panel 3, etc.), as the differences between rcr,id
and rcr,id,FE never exceed 5%. The seventh and eighth buckling
modes are the rst two involving a global (lateraltorsional) instability deformed shape. The maximum lateral displacements and
stresses are reached in the eighth mode, visualized in Fig. 9 with
an amplication factor of 5000. The horizontal projection is also
748
Fig. 9. 5000-Times magnied deformed shape of type 1 beams obtained for the
eighth buckling mode.
plotted in this drawing, showing that the deformed shape corresponds, as for the seventh mode, to the rst theoretical global
buckling mode of the beams. The k8 eigenvalue is equal to 0.524,
which must be compared to the unsafety factor Mb,Rd/MEd = 0.586
resulting from the lateral/torsional buckling verication discussed
in Section 3.1. The difference between the two values is around
12%, and the numerical result in this case is more conservative
than the normative factor estimate.
As is known, the data obtained from a computational analysis
are always a function of the geometrical dimensions of the mesh.
In view of this, mesh-sensitivity was investigated by varying the
sides of the shell elements by factors 2, 1.5, 0.75 and 0.5 with respect to the reference average dimension of 150 mm. As a general
result of this enquiry, no appreciable inuence on eigenvalues and
eigenvectors was observed when passing to the most rened
meshes. A trend towards a progressive rise in eigenvalues emerges
when increasing the sides (e.g., rcr,id,FE in panel 4 becomes equal to
24.1 MPa and 25.3 MPa for mesh factors 1.5 and 2, respectively),
even if the shapes and the hierarchy of buckling modes are kept
unchanged. Based on these observations, the average sides of the
shell elements assumed for this analysis appear to be the greatest
values compatible with the accuracy of the solution, and thus they
Fig. 10. Deformed shape of type 1 beams obtained for the rst buckling mode in
retrotted conditions.
Fig. 11. Sequence of the geometrical cross sections of the R/C columns.
749
Fig. 12. Original drawings of the structural sections at the base, an intermediate height and the top of the R/C columns.
750
Fig. 14. Geometry of the linear nite element model of the R/C columns.
conrm that the columns have an approximately uniform resistance along the height, also according to the most recent normative
verication criteria.
0.5
Pseudo-Acceleration [g]
0.45
Design
Spectrum
BDE Level
q = 1.5
0.4
0.35
0.3
0.25
0.2
0.15
0.1
0.05
0
0.5
1.5
2.5
3.5
4.5
Period [s]
Fig. 15. BDE-scaled pseudo-acceleration design response spectrum.
Based on the outcome of the rst-level linear assessment analysis, a second-level step was started, which consisted in a nonclassical pushover analysis, carried out by an integrally non-linear
model generated by the ANSYS calculus program [17]. The model is
constituted by a full mesh of 8400 solid octahedral smeared cracking concrete elements with embedded steel reinforcements that
can be freely oriented with respect to the global coordinate system.
No reductions to simplied models were considered in this enquiry, as the uniform resistance columns should ideally reach the
rst signicant cracked congurations, and then the plasticization
of vertical reinforcements, simultaneously in several sections along
the height. This full-cracking application offers a more direct and
realistic simulation of the evolution of the non-linear response of
columns as compared to models including lumped plastic hinges
or ber-composed plastic zones, but it requires a greater computational effort and proper checks on the stability and accuracy of the
solution.
The WillamWarnke triaxial failure domain [18] is adopted to
model the ultimate compressive, tensile and mixed compressive
tensile triaxial ultimate response of the concrete material. The
classical DruckerPrager yield criterion [19] is assumed by the
Fig. 16. Axial force-bending moment domains of sections in Fig. 12 and verication points derived from the analysis.
751
3000
2500
program for plastic deformations. A bilinear strain-hardening elasto-plastic behavior is assigned to reinforcing steel. The main
mechanical parameters of the concrete model are as follows:
sto = shear transfer coefcient for an open crack, stc = shear transfer
coefcient for a closed crack, ftd = uniaxial cracking design stress,
fcd = uniaxial crushing design stress, fcb = biaxial crushing design
stress, Ec = Young modulus, and mc = Poisson ratio. The parameters
of reinforcing steel are: fy = yielding stress, sh = kinematic strain
hardening ratio, Es = Young modulus, and ms = Poisson ratio. The
parameters dening the surface of the DruckerPrager domain
are: c = cohesion, / = friction angle, and w = dilatancy angle. The
following basic values were adopted in the analysis: sto = 0.3,
stc = 0.85, ft = 1.7 MPa, fcd = 23.8 MPa, fcb = 1.2fc, Ec = 35,600 MPa,
mc = 0.2, fy = 321.6 MPa, sh = 0.015, Es = 206,000 MPa, and ms = 0.3,
according to the characteristics of the materials; and
c = 2.12 MPa, / = 30 and w = 0 (associated ow rule), from literature suggestions concerning the plasticity domain for concretetype elements [18,20,21].
The gravitational loads are the same as introduced in the linear
analysis but, unlike the linear model, the geometry reproduces
the real one with continuity. The horizontal load for the development of the pushover process was applied to the top of the column. Geometrical non-linear effects were taken into account, in
view of the expected high maximum displacements. As for all
types of incremental analysis, the critical parameter for the convergence and the accuracy of the numerical solution was represented by the number of sub-steps to be developed in the
ramped loading process within any single load step, with the latter xed at 10 mm. A displacement-based criterion for convergence control was adopted, with a tolerance of 5%. The
following numbers of sub-steps were nally selected, after several
tentative choices: 50 (corresponding to 0.2 mm) for steps 1
through 13, characterized by moderate cracking effects in the
concrete elements; 200 (0.05 mm) for steps 1427extensive
cracking in the tension zones; 300 (0.033 mm) for steps 2870
softening response phase. These data conrm general suggestions
[20] about the preferable values (ranging from 0.1 mm to
0.01 mm) of the displacement increments in full-cracking/crushing problems when the non-linear behavior of a signicant portion of the model is activated. Further increases in the number
of sub-steps in the more accentuated non-linear response phases
did not show any practical impact on the accuracy of the solution.
Indeed, by amplifying the number of sub-steps by a factor up to
10, that is, by assuming up to 2000 sub-steps for steps 1427,
and up to 3000 sub-steps for steps 2870, differences no greater
than 0.1% on base shear were found.
For the assumed set of mechanical parameters, the pushover
analysis was concluded at the end of step 70, corresponding to
a top displacement dtop of 700 mm and a drift ratio (ratio of top
displacement to column height) dr equal to 3.5%. This was xed
as the numerically determined structural collapse condition. The
only two parameters not related to the specic characteristics of
the constituting materialssto and stcwere varied in their
technical ranges of interest (sto from 0.2 to 0.4, stc from 0.65 to
0.9) to check their inuence on response, which resulted to be
negligible.
The capacity curve obtained from the analysis by plotting the
reaction force in the xed-end base (base shear) as a function
of top displacement is displayed in Fig. 17. A median vertical
section reproducing the cracked conguration of the model at
the end of the last step of the pushover analysis, and a
view orthogonal to the loading direction showing the distribution of the axial stress in reinforcing bars, are shown in
Fig. 18. The following observations can be drawn from Figs. 17
and 18.
2000
1500
1000
500
100
200
300
400
500
600
700
800
752
Fig. 18. Cracked conguration of the model and stress distribution in reinforcing bars at the end of the last step of the pushover analysis.
the bars in the critical zone of columns (which begins at a displacement of 110 mm, as noted above, but develops appreciably beyond
120 mm). Therefore, the top displacement limit for the IO level
dtop,lim,IO can be xed at 120 mm (drlim,IO = 0.6%).
The LS and CP structural limit states are assessed in terms of
plastic response levels. Detailed criteria for the evaluation of R/C
columns are offered in [22], where a series of acceptable limits
for the plastic rotation angles are formulated as a function of the
geometrical and reinforcement characteristics of the members, as
well as of the axial force computed from the analysis. Although
these limits are suggested for columns belonging to frame structures, in the absence of specic indications for the special case of
free-standing cantilever columns, they can be reasonably extended
also to this type of elements. Based on the characteristics and the
axial force values calculated for the columns of Palazzo del Lavoro,
the suggested limits of plastic rotations result to be equal to 0.012
radiansLS, and 0.016 radiansCP, respectively. By assigning the
two values to the median section of the plastic hinge zone situated
at the height of 3.3 m, where the maximum response rotations are
recorded in the pushover analysis (Section 4.2), the following top
displacements are derived: 472 mm and 606 mm. These values
are then assumed as the displacement limitations for the LS and
CP performance levels, dtop,lim,LS and dtop,lim,CP, with corresponding
drift limits drlim,LS = 2.36% and drlim,CP = 3.03%, respectively. It is
noted that these drift limits fall within the reference ranges ([2
3%]LS, [34%]CP) typically proposed for R/C structures, when
no direct correlation with member rotations or other local response parameters is formulated.
By comparing the top displacement demands relevant to the
four reference seismic levels with the limitations established for
the four basic response limit states, a remarkably high seismic performance of the columns emerges. This is a consequence both of
their overstrength factors, already highlighted by the linear dynamic analysis, and of the low seismicity of the site of the building.
Concerning the latter, the numerical enquiry was completed by
examining what the performance of columns would be should
the building be located in a high seismicity zone in Italy, rather
than in Turin, i.e. a low-to-moderate seismicity area. In this hypothetical situation, the spectral ordinates would be up to three times
greater than in the Turin spectra, averagely for the four seismic levels. By assuming this mutual rounded amplication factor in the
computation of displacement demands, they would increase to
dtop,FDE,inc = 59.4 mm (drFDE,inc = 0.3%), dtop,SDE,inc = 77.7 mm (drSDE,inc =
0.39%), dtop,BDE,inc = 158.7 mm (drBDE,inc = 0.79%), and dtop,MCE,inc =
179.1 mm (drMCE,inc = 0.9%). For these magnied values, the
753
Fig. 20. Original design drawing of a slab eld, and tensile stress lines with
background draw of the ribs.
nal beams, where a double sheet was required. Here too, the
interventions are characterized by a low architectural impact,
and they are respectful of the monumental value of the building.
Fig. 19. Original design drawing and nite element model of an angular portion of the gallery oors, and bending moment diagrams on the beams resulting from the analysis.
754
Fig. 22. Global and detailed views of the deformed conguration of the faades obtained in the analysis at the FDE level.
7. Conclusions
The assessment study carried out on Palazzo del Lavoro allowed improving the knowledge on its constituting materials and
construction details, as well as getting a better understanding of
the design concept of its structural members, and checking the degree of correlation of the computed stress states to the original calculations and the geometrical shapes conceived by Pier Luigi Nervi
and co-workers. At the same time, the actual safety conditions of
the building and the seismic performance of the main members
were evaluated according to the criteria of current Technical Standards, and retrot hypotheses were proposed for the steel roof
beams and some beams of the R/C gallery oors, which failed to
pass some of the verications. Specic remarks deriving from the
results of the study are reported below.
Neither type of buckling verications carried out on the beams
of the mushroom steel roofglobal lateraltorsional and local
web panelwas met. The values of the critical stress and the
unsafety factors obtained from the normative formulas were
close to the values deducted from the nite element analysis.
This is an interesting result of this section of the study since
the output of buckling calculations developed by commercial
calculus programs is generally limited to the list of buckling
eigenvalues and eigenvectors, with no direct indications about
the critical stress values to be considered in structural verications, which leaves a considerable margin of uncertainty for
professional users. For web panel verications, the best correlation to the values derived from the nite element analysis is
particularly obtained by the formula included in a previous edition of the Italian Standards on steel structures, where the
effects of normal and shear stresses are jointly considered in
the calculation of the ideal critical stress, unlike in the latest
Standards edition.
The unsafe conditions of the steel beams coming out from the
buckling analysis could be easily overcome by the low-impact
and respectful retrot intervention proposed, which allows
reaching over 500% increase of the rst buckling factor, as compared to the initially computed value, for all beams.
The pushover analysis carried out on the monumental R/C columns by an integrally cracking/crushing computational model
showed remarkable response capacities of these members, with
top displacement demands constrained below the limitations
established for the Operational performance level up to the
highest normative seismic input amplitude. The rst reason of
this very good performance lies in the wide safety margins
755
2008 Project (Research Programme Conceiving structures: engineering and architecture in Italy in the 1950s and 1960s. A multi-disciplinary research). The authors gratefully acknowledge
this nancial support.
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