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cable ladder
building on innovation
CONTENTS
12/01/2012 14:32
INTRODUCTION
TECHNICAL SPECIFICATIONS
2
4
4
5
6
7
PRODUCT SELECTION
SWIFTS CABLE LADDER SYSTEMS
Selection charts
Straight lengths, couplers and ttings
Medium duty (Topaz)
Heavy duty (Sapphire)
Extra heavy duty (Emerald)
Supports
Ancillary items
Covers
Fasteners
10-13
14-15
16-17
18-19
20
21-23
23
24
31
34-36
37
37
38-42
43
43
44-45
46-49
50-61
62
63-68
69
70-71
72-73
74-78
79-94
95-98
109
DESIGN NOTES
Selecting the right nish
Finishes
Installation of services
Structural support characteristics
Packaging, handling, storage and safety
Relevant British standards
112-117
118-121
122-131
132-139
140-141
142-143
16/01/2012 15:23
An established favourite in the UK and abroad, this comprehensive system of slotted rail
cable ladder enables the coupling of lengths and ttings without the need for drilling
with fewer components and a wealth of innovative time-saving installation features, Swifts
cable ladder remains the market leader
Fewer components...
greater time savings!
Continual product development and
design innovation means that Swifts cable
ladder is over 50% faster to install when
connecting ttings to lengths...
Integral couplers on all ttings
Number of required fastener sets halved
Two part quick-t fasteners
50% fewer xing components
12/01/2012 12:07
Time-saving
innovations
reduce man
hours and energy usage
on site, including fewer
components for improved
assembly times
PRODUCT RANGES
12/01/2012 12:08
Sustainable development
From design through to manufacturing, the Legrand Group
selects materials and processes that respect people and
the environment.
Efcient and environmentally aware product design
Product functions that help to avoid energy waste
Management of manufacturing and logistics sites
Integration of environmental concerns and ISO 14001
procedures at the Groups global sites. *
* 84% of sites are ISO 14001:2004 accredited including all UK sites.
12/01/2012 12:14
Registered
Reg no. 10042065
12/01/2012 12:16
General
Tyne Tunnel - UK
Heathrow T2/T3/T4/T5 - UK
12/01/2012 12:17
30/01/2012 11:43
PRODUCT
SELECTION
12/01/2012 14:48
IN THIS SECTION
SWIFTS CABLE LADDER SYSTEMS
Selection charts
10-13
14
14
14
14
14
15
15
15
15
15
15
16
16
16
16
16
17
17
17
17
17
17
18
18
18
18
18
19
19
19
19
19
19
20
21-23
23
24
31
12/01/2012 14:48
LADDER
COUPLERS
FITTINGS(1)
Widths
(mm)
Straight
lengths
(3 m)
F = finish
Coupler sets
F = finish
Fitting
to fitting
coupler sets
F = finish
Fitting to
straight
length
fastener
sets(1)
F = finish
Flat bends
A = angle
r = radius
F = finish
Inside risers
A = angle
r = radius
F = finish
Outside
risers
A = angle
r = radius
F = finish
Equal tees
r = radius
F = finish
Unequal tees
B = branch
r = radius
F = finish
150
ZL 150 F
ZC F
ZFC F
LF F M10P50
ZFB 150 A r F
ZIR 150 A r F
ZOR 150 A r F
ZT 150 r R F
ZUT 150 B r R F
300
ZL 300 F
ZC F
ZFC F
LF F M10P50
ZFB 300 A r F
ZIR 300 A r F
ZOR 300 A r F
ZT 300 r R F
ZUT 300 B r R F
450
ZL 450 F
ZC F
ZFC F
LF F M10P50
ZFB 450 A r F
ZIR 450 A r F
ZOR 450 A r F
ZT 450 r R F
ZUT 450 B r R F
600
ZL 600 F
ZC F
ZFC F
LF F M10P50
ZFB 600 A r F
ZIR 600 A r F
ZOR 600 A r F
ZT 600 r R F
ZUT 600 B r R F
750
ZL 750 F
ZC F
ZFC F
LF F M10P50
ZFB 750 A r F
ZIR 750 A r F
ZOR 750 A r F
ZT 750 r R F
ZUT 750 B r R F
900
ZL 900 F
ZC F
ZFC F
LF F M10P50
ZFB 900 A r F
ZIR 900 A r F
ZOR 900 A r F
ZT 900 r R F
ZUT 900 B r R F
LADDER
FITTINGS(1)
COUPLERS
Widths
(mm)
Straight
lengths
(3 m)(2)
F = finish
Coupler sets
F = finish
Fitting to
fitting
coupler sets
F = finish
Fitting to
straight
length
fastener
sets(1)
F = finish
Flat bends
A = angle
r = radius
F = finish
Inside risers
A = angle
r = radius
F = finish
Outside
risers
A = angle
r = radius
F = finish
Equal tees
r = radius
F = finish
Unequal tees
B = branch
r = radius
F = finish
150
PL 150 F
PC F
PFC F
LF F M10P50
PFB 150 A r F
PIR 150 A r F
POR 150 A r F
PT 150 r R F
PUT 150 B r R F
300
PL 300 F
PC F
PFC F
LF F M10P50
PFB 300 A r F
PIR 300 A r F
POR 300 A r F
PT 300 r R F
PUT 300 B r R F
450
PL 450 F
PC F
PFC F
LF F M10P50
PFB 450 A r F
PIR 450 A r F
POR 450 A r F
PT 450 r R F
PUT 450 B r R F
600
PL 600 F
PC F
PFC F
LF F M10P50
PFB 600 A r F
PIR 600 A r F
POR 600 A r F
PT 600 r R F
PUT 600 B r R F
750
PL 750 F
PC F
PFC F
LF F M10P50
PFB 750 A r F
PIR 750 A R F
POR 750 A r F
PT 750 r R F
PUT 750 B r R F
900
PL 900 F
PC F
PFC F
LF F M10P50
PFB 900 A r F
PIR 900 A r F
POR 900 A r F
PT 900 r R F
PUT 900 B r R F
(1) When connecting fittings to straight lengths, use fastener sets (not available in D finish) LFGM10P50, LFSM10P50, see p. 24
(2) 6 m lengths available on special request, contact us on +44 (0) 845 605 4333
10
LTG11 010_013.indd 10
12/01/2012 15:13
FITTINGS(1)
4 way
Straight
Branch piece
crosspieces
reducers
F = finish
r = radius
K = reduced
F = finish
width
F = finish
ZB 150 300 R F
Offset
reducers
(left hand)
K = reduced
width
F = finish
ZX 150 r R F
Offset
reducers
(right hand)
K = reduced
width
F = finish
22
100
ZB 300 300 R F
ZX 300 r R F
ZSR 300 K F
ZLR 300 K F
ZRR 300 K F
ZB 450 300 R F
ZX 450 r R F
ZSR 450 K F
ZLR 450 K F
ZRR 450 K F
ZB 600 300 R F
ZX 600 r R F
ZSR 600 K F
ZLR 600 K F
ZRR 600 K F
ZB 750 300 R F
ZX 750 r R F
ZSR 750 K F
ZLR 750 K F
ZRR 750 K F
ZB 900 300 R F
ZX 900 r R F
ZSR 900 K F
ZLR 900 K F
ZRR 900 K F
FITTINGS(1)
Branch piece
4 way
Straight
F = finish
crosspieces
reducers
r = radius
K = reduced
F = finish
width
F = finish
Offset
reducers
(left hand)
K = reduced
width
F = finish
Offset
reducers
(right hand)
K = reduced
width
F = finish
PB 150 300 R F
PX 150 r R F
PB 300 300 R F
PX 300 r R F
PSR 300 K F
PLR 300 K F
PRR 300 K F
69
PB 450 300 R F
PX 450 r R F
PSR 450 K F
PLR 450 K F
PRR 450 K F
PB 600 300 R F
PX 600 r R F
PSR 600 K F
PLR 600 K F
PRR 600 K F
PB 750 300 R F
PX 750 r R F
PSR 750 K F
PLR 750 K F
PRR 750 K F
PB 900 300 R F
PX 900 r R F
PSR 900 K F
PLR 900 K F
PRR 900 K F
11
LTG11 010_013.indd 11
12/01/2012 15:14
Widths
(mm)
Emerald
straight
lengths
(3 m)(2)
F = finish
COUPLERS
Coupler sets
F = finish
Fitting to
fitting
coupler sets
F = finish
FITTINGS(1)
Fitting to
straight
length
fastener
sets(1)
F = finish
Flat bends
A = angle
r = radius
F = finish
Inside risers
A = angle
r = radius
F = finish
Outside
risers
A = angle
r = radius
F = finish
Equal tees
r = radius
F = finish
Unequal tees
B = branch
r = radius
F = finish
150
EL 150 F
EC F
EFC F
LF F M10P50
EFB 150 A r F
EIR 150 A r F
EOR 150 A r F
ET 150 r R F
EUT 150 B r R F
300
EL 300 F
EC F
EFC F
LF F M10P50
EFB 300 A r F
EIR 300 A r F
EOR 300 A r F
ET 300 r R F
EUT 300 B r R F
450
EL 450 F
EC F
EFC F
LF F M10P50
EFB 450 A r F
EIR 450 A r F
EOR 450 A r F
ET 450 r R F
EUT 450 B r R F
600
EL 600 F
EC F
EFC F
LF F M10P50
EFB 600 A r F
EIR 600 A r F
EOR 600 A r F
ET 600 r R F
EUT 600 B r R F
750
EL 750 F
EC F
EFC F
LF F M10P50
EFB 750 A r F
EIR 750 A r F
EOR 750 A r F
ET 750 r R F
EUT 750 B r R F
900
EL 900 F
EC F
EFC F
LF F M10P50
EFB 900 A r F
EIR 900 A r F
EOR 900 A r F
ET 900 r R F
EUT 900 B r R F
(1) When connecting fittings to straight lengths, use fastener sets (not available in D finish) LFGM10P50, LFSM10P50, see p. 24
(2) 6 m lengths available on special request, contact us on +44 (0) 845 605 4333
12
LTG11 010_013.indd 12
12/01/2012 15:14
FITTINGS(1)
Branch piece
4 way
Straight
Offset
F = finish
crosspieces
reducers
reducers
r = radius
K = reduced (left hand)
F = finish
width
K = reduced
F = finish
width
F = finish
EB 150 300 R F
EX 150 r R F
Offset
reducers
(right hand)
K = reduced
width
F = finish
150
EB 300 300 R F
EX 300 r R F
ESR 300 K F
ELR 300 K F
ERR 300 K F
EB 450 300 R F
EX 450 r R F
ESR 450 K F
ELR 450 K F
ERR 450 K F
EB 600 300 R F
EX 600 r R F
ESR 600 K F
ELR 600 K F
ERR 600 K F
EB 750 300 R F
EX 750 r R F
ESR 750 K F
ELR 750 K F
ERR 750 K F
EB 900 300 R F
EX 900 r R F
ESR 900 K F
ELR 900 K F
ERR 900 K F
119
13
LTG11 010_013.indd 13
12/01/2012 15:15
100
Ladder length
ZL 300 G
90 Flat bend
ZFB 300 90 300 G
Inside riser
ZIR 300 90 300 G
Cat. Nos.
ZL 150 F
ZL 300 F
ZL 450 F
ZL 600 F
ZL 750 F
ZL 900 F
1
1
1
1
1
1
Straight lengths 3 m
150 mm width
300 mm width
450 mm width
600 mm width
750 mm width
900 mm width
For technical information, see p. 34
Pack
Cat. Nos.
ZFB W A r F
Fittings
Flat bends
For technical information, see p. 46-49
90 Flat bend
60 Flat bend
45 Flat bend
30 Flat bend
Coupler sets
ZC F
ZFC F
ZIR W A r F
Fitting to fitting
Supplied in pairs, with fasteners (4 per
coupler)
Use to couple fitting to fitting
For technical information, see p. 44-45
ZOR W A r F
Inside risers
For technical information, see p. 50, 53, 56, 59
90 Inside riser
60 Inside riser
45 Inside riser
30 Inside riser
Outside risers
For technical information, see p. 50, 53, 56, 59
Fastener sets
50
50
LFGM10P50
LFSM10P50
45 Outside riser
60 Outside riser
30 Outside riser
14
LTG11 014_015.indd 14
23/01/2012 16:13
100
Ladder length
ZL 300 G
90 Flat bend
ZFB 300 90 300 G
Inside riser
ZIR 300 90 300 G
Cat. Nos.
Fittings (continued)
Pack
Cat. Nos.
ZB W 300 R F
ZX W r R F
4 way crosspiece
For technical information, see p. 70-71
ZSR W K F
Straight reducers
For technical information, see p. 72
ZT W r R F
ZUT W B r R F
Equal tees
For technical information, see p. 62
Unequal tees
Example :
the ordering code for a hot dip galvanised
unequal tee with a 300 main run (W) and a
150 branch (B) with a 600R radius :
ZUT 300 150 600R G
For technical information, see p. 63-68
Fittings (continued)
Branch piece
Available in 300 R only
For technical information, see p. 69
ZLR W K F
Offset reducers
left hand
For technical information, see p. 73
W
ZRR W K F
Offset reducers
K
right hand
For technical information, see p. 73
W
15
LTG11 014_015.indd 15
23/01/2012 13:54
125
Ladder length
PL 300 G
90 Flat bend
Inside riser
Cat. Nos.
1
1
1
1
1
1
PL 150 F
PL 300 F
PL 450 F
PL 600 F
PL 750 F
PL 900 F
Straight lengths 3 m
150 mm width
300 mm width
450 mm width
600 mm width
750 mm width
900 mm width
6 m lengths available
on special request
For technical information, see p. 35
Coupler sets
PC F
PIR W A r F
90 Flat bend
60 Flat bend
45 Flat bend
30 Flat bend
Inside risers
For technical information, see p. 51, 54, 57, 60
90 Inside riser
PFC F
Fitting to fitting
Supplied in pairs, with fasteners (8 per
coupler)
Use to couple fitting to fitting
For technical
information,
see p. 44-45
45 Inside riser
POR W A r F
60 Inside riser
30 Inside riser
Outside risers
For technical information, see p. 51, 54, 57, 60
Fastener sets
50
50
LFGM10P50
LFSM10P50
90 Outside riser
45 Outside riser
60 Outside riser
30 Outside riser
16
LTG11 016_017.indd 16
13/01/2012 14:31
125
Ladder length
PL 300 G
90 Flat bend
Inside riser
Cat. Nos.
Pack
Cat. Nos.
PB W 300 R F
PX W r R F
4 way crosspieces
For technical information, see p. 70-71
PSR W K F
Straight reducers
For technical information, see p. 72
PT W r R F
PUT W B r R F
Fittings (continued)
Fittings (continued)
Tees and crosspieces
Equal tees
For technical information, see p. 62
Unequal tees
Example :
the ordering code for a hot dip galvanised
unequal tee with a 300 main run (W) and
a 150 branch (B) with a 600R radius :
PUT 300 150 600R G
For technical information, see p. 63-68
Branch piece.
Available in 300 R only
For technical information, see p. 69
PLR W K F
K
Offset reducers
left hand
For technical information, see p. 73
W
PRR W K F
Offset reducers
right hand
For technical information, see p. 73
W
17
LTG11 016_017.indd 17
23/01/2012 11:17
150
Ladder length
EL 300 G
90 Flat bend
EFB 300 90 300 G
Inside riser
EIR 300 90 300 G
Cat. Nos.
1
1
1
1
1
1
EL 150 F
EL 300 F
EL 450 F
EL 600 F
EL 750 F
EL 900 F
Straight lengths 3 m
150 mm width
300 mm width
450 mm width
600 mm width
750 mm width
900 mm width
6 m lengths available
on special request
For technical information, see p. 36
Coupler sets
EC F
90 Flat bend
45 Flat bend
EIR W A r F
EFC F
Fitting to fitting
Supplied in pairs, with fasteners (8 per
coupler)
Use to couple fitting to fitting
For technical
information,
see p. 44-45
45 Inside riser
EOR W A r F
30 Flat bend
Inside risers
For technical information, see p. 52, 55, 58, 61
90 Inside riser
60 Flat bend
60 Inside riser
30 Inside riser
Outside risers
For technical information, see p. 52, 55, 58, 61
Fastener sets
50
50
LFGM10P50
LFSM10P50
90 Outside riser
45 Outside riser
60 Outside riser
30 Outside riser
18
LTG11 018_019.indd 18
13/01/2012 14:32
150
Ladder length
EL 300 G
90 Flat bend
EFB 300 90 300 G
Inside riser
EIR 300 90 300 G
Cat. Nos.
Fittings (continued)
Pack
Cat. Nos.
EB W 300 R F
EX W r R F
4 way crosspieces
For technical information, see p. 70-71
ESR W K F
Straight reducers
For technical information, see p. 72
EUT W B r R F
Equal tees
For technical information, see p. 62
Unequal tees
Example :
the ordering code for a hot dip galvanised
unequal tee with a 300 main run (W) and
a 150 branch (B) with a 600R radius :
PUT 300 150 600R G
For technical information, see p. 63-68
Fittings (continued)
Branch piece
For technical information, see p. 69
Available in 300 R only
ELR W K F
K
Offset reducers
left hand
For technical information, see p. 73
W
ERR W K F
Offset reducers
right hand
For technical information, see p. 73
W
19
LTG11 018_019.indd 19
23/01/2012 11:18
100
125
150
Ladder length
(see p. 14)
ZL 300 G
Heavy duty
trapeze hanger
HTH 300 G
Wall support
bracket
Hanger rod
bracket
ZWSB G
ZRB G
90 end
connector
ZBG
Heavy duty
cantilever arm
HCA 300 G
Cat. Nos.
Supports
Pack
Supports (continued)
Wall support brackets
Cat. Nos
1
1
1
90 end connectors
1
1
1
ZB F
PB F
EB F
1
1
1
ZRB F
PRB F
ERB F
Key : selecting medium duty (Topaz), heavy duty (Sapphire) and extra
heavy duty (Emerald) supports. Replace the letters shown in red with
your choice from the following options :
W = Widths : 150, 300, 450, 600, 750, 900
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised) S (stainless steel), E (powder coated)
20
12/01/2012 15:27
100
125
Boltable hold
down bracket
ZN G
150
Flexible expansion
coupler
ZE G
Ladder length
(see p. 14)
ZL 300 G
Earth continuity
connector
PLF EB
Bendable
connector
ZH G
Boltable
angled hold
down bracket
ZP G
Cat. Nos.
ZH F
PH F
EH F
1
1
1
Ancillary items
Pack
Cat. Nos.
Bendable connectors
1
1
1
ZF F
PF F
EF F
ZE F
PE F
EE F
1
1
1
1
1
1
ZJ F
PJ F
EJ F
Key : selecting medium duty (Topaz), heavy duty (Sapphire) and extra
heavy duty (Emerald) supports. Replace the letters shown in red with
your choice from the following options :
W = Widths : 150, 300, 450, 600, 750, 900
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised) S (stainless steel), E (powder coated)
1
1
1
ZN F
PN F
EN F
1
1
1
ZP F
PP F
EP F
21
12/01/2012 15:34
100
125
150
ZDV G
Articulated riser
ZAR 300 G
Tee bracket
ZTB G
Cat. Nos.
Pack
Cat. Nos.
Straight dividers 30 m
1
1
1
ZDV F
PDV F
EDV F
1
1
1
Dropout plate
MF
ZV F
PV F
EV F
1
1
1
1
1
1
Tee brackets
1
1
1
ZTB F
PTB F
ETB F
1
1
1
ZSW F
PSW F
ESW F
Key : selecting ancillary items. Replace the letters shown in red with
your choice from the following options :
W = Widths (mm) : 150, 300, 450, 600, 750, 900
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised) S (stainless steel), E (powder coated)
22
12/01/2012 15:48
100
125
150
ZR 150 G
CV 300 G
Ancillary
mounting plate
MP G
Cat. Nos.
Pack
Cat. Nos.
Supplied singly
with fasteners
Use to form a
reducer on site
Straight reducer
use in pairs
Offset reducer
use singly with
straight coupler
Y
W
W
K
Y
Offset reducer
Y= W-K
CV W F
Straight reducer
Y=W-K
2
W = main ladder mm
K = reduced ladder mm
ZR Y F
PR Y F
ER Y F
AMB W F
1
1
1
ZIRC W A r F
PIRC W A r F
EIRC W A r F
1
1
1
ZIRV W A r F
PIRV W A r F
EIRV W A r F
1
1
1
ZORC W A r F
PORC W A r F
EORC W A r F
1
1
1
ZORV W A r F
PORV W A r F
EORV W A r F
MP F
CSB F
Straight covers 30 m
Available in 150-900 mm widths
Example :
To cover a 300 mm
wide Z, P or E ladder
length with a straight
hot dip galvanised
cover, ordering code
for cover = CV 300 G
Covers for fittings (except risers)
To order a cover for a fitting, (except risers)
remove first letter of fitting product code
(Z, P or E) and add CV before your chosen
dimensions
Example :
Product code =
PFB 300 90 600 G
Cover code =
FB CV 300 90 600 G
Riser covers are specific for Z, P or E
Inside riser closed covers
Medium duty (Topaz)
Heavy duty (Sapphire)
Extra heavy duty (Emerald)
Inside riser ventilated covers
Medium duty (Topaz)
Heavy duty (Sapphire)
Extra heavy duty (Emerald)
Outside riser closed covers
Medium duty (Topaz)
Heavy duty (Sapphire)
Extra heavy duty (Emerald)
Outside riser ventilated covers
or
Side rail mounting
Covers
Supplied with clips and fasteners
Covers for both closed and ventilated
installations are common (except when
using inside and outside risers, see below)
600 mm wide and above are overlap jointed
for rigidity
For technical information, see p. 95-98
Short reducer
brackets
Key : selecting for ancillary items and covers. Replace the letters shown
in red with your choice from the following options :
W = Widths : 150, 300, 450, 600, 750, 900
Y = Ladder width reduction A = Angle () : 90, 60, 45 or 30
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised) S (stainless steel), E (powder coated)
K = Narrowed width when using a reducer (mm) :
150, 300, 450, 600, 750
r = Radius (mm) : 300, 600
23
23/01/2012 11:22
100
SW12
125
150
HN12
RB0616
SS1225
SS1235
FW10
SSG0616
RC06
LFGM10P50
RBG0612
RB0640
Pack
Cat. Nos.
Fastener sets
Pack
Cat. Nos.
LFGM10P50
LFSM10P50
Fasteners
Electroplated zinc
500
500
500
500
HN06
HN08
HN10
HN12
Electroplated zinc
Electroplated zinc
SS0616
SS0620
SS0625
SS0630
SS1016
SS1020
SS1025
SS1030
SS1035
SS1040
SS1045
SS1050
SS1060
SS1220
SS1225
SS1230
SS1235
SS1240
SS1250
M6 x 16
M6 x 20
M6 x 25
M6 x 30
M10 x 16
M10 x 20
M10 x 25
M10 x 30
M10 x 35
M10 x 40
M10 x 45
M10 x 50
M10 x 60
M12 x 20
M12 x 25
M12 x 30
M12 x 35
M12 x 40
M12 x 50
Hot dip galvanised
200
200
200
200
SSG0616
SSG0620
SSG0625
SSG0630
M6 x 16
M6 x 20
M6 x 25
M6 x 30
200
200
200
200
100
100
100
RB0612
RB0616
RB0620
RB0625
RB0630
RB0640
RB0650
M6 x 12
M6 x 16
M6 x 20
M6 x 25
M6 x 30
M6 x 40
M6 x 50
100
100
RBG0612
RBG0616
M6 x 12
M6 x 16
100
100
RB0612 S
RB0616 S
RB0620 S
Stainless steel
100
Electroplated zinc
FW06
FW08
FW10
FW12
M6
M8
M10
M12
M6 x 12
M6 x 16
M6 x 20
Threaded rods
Electroplated zinc
1
1
1
1
TR06
TR08
TR10
TR12
M6 x 3 m
M8 x 3 m
M10 x 3 m
M12 x 3 m
Threaded rod connectors
Flat washers
500
500
500
500
M6
M8
M10
M12
Roofing nuts and bolts
Fasteners (continued)
Hexagon nuts
TR06
Electroplated zinc
1
1
1
1
RC06
RC08
RC10
RC12
M6
M8
M10
M12
Shakeproof washers
Electroplated zinc
400
400
400
400
SW06
SW08
SW10
SW12
M6
M8
M10
M12
24
23/01/2012 11:24
PN101
SC400 3M
SC410 3M
PN102
SC403 3M
SC401 3M
PN100
Cat. Nos.
Pack
Cat. Nos.
1
1
SC203 3M
SC203 6M
1
1
SC403 3M
SC403 6M
41 x 41 mm, 3 m length
41 x 41 mm, 6 m length
SC213 3M
SC413 3M
41 x 41 mm, 3 m length
Standard channel
1
1
SC200 3M
SC200 6M
41 x 21 mm, 3 m length
41 x 21 mm, 6 m length
1
1
SC400 3M
SC400 6M
SC210 3M
41 x 21 mm, 3 m length
SC410 3M
41 x 41 mm, 3 m length
Channel nuts
For use with all channel
M12 channel nuts should always be used
for maximum load conditions
The standard finish for all nuts is
zinc plated to BS 3382 : Part 2
For stainless steel, add the suffix S
Example : PN101S
For hot dip galvanised, add the suffix G
Example : PN101G
Fasteners :
Use hexagon head setscrews (see p. 29)
For technical information, see p. 101
41 x 41 mm, 3 m length
41 x 41 mm, 6 m length
Light gauge channel
Back-to-back channel
1
1
SC401 3M
SC401 6M
100
100
100
100
100
100
100
100
100
100
100
100
PN061
PN081
PN101
PN121
Long springs
For use with 41 mm deep channel
M6
M8
M10
M12
PN062
PN082
PN102
PN122
Short springs
For use with 21 mm deep channel
M6
M8
M10
M12
PN060
PN080
PN100
PN120
No springs
For use on all channel depths
M6
M8
M10
M12
25
12/01/2012 16:28
SA756
SA762
SA772
SA792
SA752
SA757
Cat. Nos.
Cantilever arms
Cat. Nos.
1
1
1
1
1
1
1
SA770
SA771
SA772
SA773
SA774
SA775
SA776
Cantilever arms,
double channel
Two bolt fixing with extra support
Open face top and bottom
For technical information, see p. 102
150 mm
225 mm
300 mm
450 mm
600 mm
750 mm
900 mm
SA756
Pack
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SA750
SA751
SA752
SA753
SA754
SA755
SA757
Cantilever arms
Requires only one bolt for quick fixing and is
used with open face at the top
For technical information, see p. 102
150 mm
225 mm
300 mm
450 mm
600 mm
750 mm
900 mm
SA760
SA761
SA762
SA763
SA764
SA765
SA766
Cantilever arms,
universal
Two bolt fixing. Can be used with open face
at the top or bottom
For technical information,
see p. 102
150 mm
225 mm
300 mm
450 mm
600 mm
750 mm
900 mm
SA790
SA791
SA792
SA793
SA794
SA795
SA796
Cantilever arms,
side
Two bolt fixing. Can be used with open face
on the left or right
For technical information, see p. 102
150 mm
225 mm
300 mm
450 mm
600 mm
750 mm
900 mm
26
12/01/2012 16:35
90 brackets
43
43
48
48
99
54
88
88
99
54
54
90
43
90 50
50
99
130
88
90
90
95
144
99
133
45
45
20
45
45
20
20
Cat. Nos.
SB506 06
SB506 08
SB506 10
SB506 12
40
Splice plate
Splice plate
(1)
Hole
size
M6
M8
M10
M12
20
Splice plate
(1)
(1)
20
20
20
130
85
175
40
40
40
20
Splice plate
(1)
20
20
Z brackets
220
40
20
U brackets
47
48
141
141
48
54
54
27
(2)
48
27
48
Angle brackets
90
Cat. Nos.
SB520
SB524
SB526
SB528
Cat. Nos.
SB532
SB534
SB536
Angle
15
45
60
75
Angle
45
60
75
90
A
T plate
130
T bracket
120
40
40
90
50
90 T bracket
Cross plate
48
45 T bracket
48
45
45
80
140
50
90
50
90
140
48
40
138
51
(3)
(3)
23/01/2012 11:58
Jointing channel
for SC200
channel
41
Base plates
Single channel
base plate
Jointing channel
for SC400
channel
Double
channel
base plate
40
40
40
175
98
175
85
48
23
140
45
80
40
49
54
90
80
Wing brackets
L brackets
L bracket
95
190
80
90
86
88
80
49
2 lug wing
bracket
150
20
Single channel
gusseted bracket
(2)
(2)
Gusseted brackets
55
175
(2)
Shelf brackets
Double channel
gusseted bracket
20
175
55
55
Angled
wing
bracket
3 lug wing
bracket
150
55
Outer
holes
20
88
Outer
holes
20
43
45
20
84
63
45
20
99
293
252
63
Beam clamp
(3)
(3)
(3)
Beam clamp
(3)
(3)
40
(1)
(1)
40
25
(1)
28
(1)
30
(1)
40
(1)
65
40
80
(1)
65
(1)
80
80
128
(1)
87
(1)
25
(1)
(1)
48
(1)
47
Beam clamp
(3)
(3)
22
(3)
Beam clamp
Beam clamp
Beam clamp
(3)
(3)
22
22
(3)
46
(1)
23
(1)
46
(1)
80
40
80
67
(1)
12
(1)
20
(1)
12
(1)
17
(1)
110
19
37
(1)
(4)
(5)
Pipe clamps(6)
Channel accessories
Pipe
diameter
Cat. Nos.
(mm)
SP960
SP964
SP965
SP968
SP969
SP972
SP973
(5)
Pipe
diameter
Cat. Nos.
(mm)
10-14
17-22
22-26
25-35
32-42
42-59
54-65
SP975
SP976
(7)
Cat. Nos.
SC950B
SC950W
62-71
73-83
(8)
Closure strips
Cat. Nos.
SC951B
SC951W
3000
Cat. Nos.
SC952
SC953
(1) Indicates inside dimensions (2) SB601, SB602 and SB707 are not available in S (stainless steel) finish
(3) Beam clamps are supplied with nuts, bolts, cone point screws and U bolts where shown (4) Requires 2 setscrews and channel nuts for fixing (not included)
(5) Stainless steel finish is not available (6) All pipe clamps are available in pre-galvanised and stainless steel finishes
(7) For SC400, SC401 and SC403 channels (8) For SC200, SC201 and SC203 channels
28
12/01/2012 18:03
Hexagon head
setscrews
Pack
Cone point
screws
Cat. Nos.
Hexagon
nuts
Size
Electroplated
roofing nuts
and bolts
Pack
Hot dip
galvanised
roofing nuts
and bolts
Cat. Nos.
Size
CP1035
M10 x 35
CP1035 S
M10 x 35
ELECTROPLATED ZINC
ELECTROPLATED ZINC
200
SS0616
M6 x 16
200
SS0620
M6 x 20
200
SS0625
M6 x 25
200
SS0630
M6 x 30
Hexagon nuts
200
SS0820
M8 x 20
ELECTROPLATED ZINC
200
SS0825
M8 x 25
500
HN06
M6
200
SS0830
M8 x 30
500
HN08
M8
200
SS0835
M8 x 35
200
HN10
M10
200
SS0840
M8 x 40
200
HN12
M12
200
SS0850
M8 x 50
200
SS1016
M10 x 16
ELECTROPLATED ZINC
200
SS1020
M10 x 20
200
RB0612
M6 x 12
200
SS1025
M10 x 25
200
RB0616
M6 x 16
200
SS1030
M10 x 30
200
RB0620
M6 x 20
100
SS1035
M10 x 35
200
RB0625
M6 x 25
100
SS1040
M10 x 40
100
RB0630
M6 x 30
100
SS1045
M10 x 45
100
RB0640
M6 x 40
100
SS1050
M10 x 50
100
RB0650
M6 x 50
100
SS1060
M10 x 60
100
SS1220
M12 x 20
100
RBG0612
M6 x 12
100
SS1225
M12 x 25
100
RBG0616
M6 x 16
100
SS1230
M12 x 30
100
SS1235
M12 x 35
100
RB0612 S
M6 x 12
100
SS1240
M12 x 40
100
RB0616 S
M6 x 16
100
SS1250
M12 x 50
100
RB0620 S
M6 x 20
200
SSG0612
M6 x 12
200
SSG0616
M6 x 16
200
SSG0620
M6 x 20
200
SSG0635
M6 x 35
100
STAINLESS STEEL
100
STAINLESS STEEL
29
23/01/2012 11:59
Flat
washers
Roofing
washers
Pack
Cat. Nos.
Penny
washers
Shakeproof
washers
Size
Flat washers
Tray
washers
Threaded
rods
Pack
Threaded rod
connectors
Eye
bolts
Cat. Nos.
Size
Threaded rod
ELECTROPLATED ZINC
ELECTROPLATED ZINC
500
FW06
M6
3m
TR06
M6 x 3 m
500
FW08
M8
3m
TR08
M8 x 3 m
500
FW10
M10
3m
TR10
M10 x 3 m
200
FW12
M12
3m
TR12
M12 x 3 m
RC06
M6
RC08
M8
RC10
M10
RC12
M12
EB06
M6 x 80
Shakeproof washers
EB08
M8 x 80
ELECTROPLATED ZINC
EB10
M10 x 80
Roofing washers
ELECTROPLATED ZINC
500
RWG06
M6
Penny washers
ELECTROPLATED ZINC
400
PW06
M6 x 25
400
PW08
M8 x 25
Eye bolts
400
PW10
M10 x 38
ELECTROPLATED ZINC
400
PW12
M12 x 40
400
SW06
M6
400
SW08
M8
400
SW10
M10
400
SW12
M12
TW06
M6 x 20
TWG06
M6 x 20
Tray washers
ELECTROPLATED ZINC
400
30
23/01/2012 12:00
Ceiling support
Extension profile
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
87665 02
87665 03
87665 04
87665 05
87665 06
87665 07
87665 08
87665 09
87665 10
87665 11
87665 12
87665 13
87665 14
87665 15
87665 16
87665 18
87665 20
1
1
Extension profiles
Moment 1 200 Nm
87665 30 3 000 mm
87665 45 4 500 mm
Ceiling bracket
87665 50 Lock to profile with 2 x M10 x 25 mm
carriage bolt + washer + hexagon nut
Adjustable between -30 and +30
Profile connector
87665 70 Lock to profile with 4 x M10 x 20 mm
hexagon bolt + washer + hexagon nut
1
1
1
1
1
1
5572 33
5572 43
5572 53
5572 63
5572 73
5573 83
Cantilever arms
Fix to profile with 1 x M10 x 25 mm carriage
bolt + washer + hexagon nut
Width
200 mm
300 mm
400 mm
500 mm
600 mm
700 mm
17/01/2012 13:17
TECHNICAL
SPECIFICATIONS
12/01/2012 18:08
IN THIS SECTION
SWIFTS CABLE LADDER SYSTEMS
Straight lengths
Medium duty (Topaz)
Heavy duty (Sapphire)
Extra heavy duty (Emerald)
Rung details / diagonal bracing
34
35
36
37
Couplers ttings
Integral tting couplers
Fitting to tting couplers
44
44-45
Fittings
Flat bends
Inside and outside risers
Equal and unequal tees
Branch pieces
4 way crosspieces
Straight and offset reducers
46-49
50-61
62-68
69
70-71
72-73
Supports
Heavy duty cantilever arms
Heavy duty trapeze hangers
Hanger rod brackets
Wall support brackets
90 end connectors
74
75
76
77
78
Ancillary items
Earth continuity connectors
Hold down clips and brackets
Boltable hold down brackets
Boltable angled hold down brackets
Dividers - straight / curved
Articulated risers
Dropout plates
Rail to rail dropout plates
Tee brackets
Short reducer brackets
Ancillary mounting brackets and plates
Cable support brackets
Stop ends
79
80-81
82
83
84
85-86
87
88
89
90
91-92
93
94
Covers
Straight lengths and ttings
95-98
109
33
12/01/2012 18:27
100
Loading graphs
Load tests carried out to BS EN 61537 test type 1 (safety factor 17+
and joint in middle of span) or test type 4 (safety factor 17+ and joint
in middle of span with rung slot over support)
Load tests carried out over 2 m, 3 m and 4 m spans using 3 m lengths
Safe working load should include all cable loads and any other
additional loads (e.g. wind, snow)
When installed, inner span deflection will vary depending on joint
positions but will typically be about half of test end span deflection
shown below
End span deflection at Max. SWL (mm)
4
Dimensions
3 000
150
300
Rung
pitch
16
300
250
200
150
100
G + D finish
50
0
2
W + 40
19 375
W-4
22
Internal width
Finishes
25
69
50
100
22 x 11 bolt slots
at 375 pitch
75 drain holes
at 300 centres
Weights
Width
(W)
150
300
450
600
750
900
Cat. Nos.
ZL
ZL
ZL
ZL
ZL
ZL
150
300
450
600
750
900
Weight
(kg)
F
F
F
F
F
F
121
134
146
169
203
222
75 earth
bonding holes
at 75 pitch
Gauge
Standard side rail = 15 mm
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
34
23/01/2012 12:04
125
Loading graphs
Load tests carried out to BS EN 61537 test type 1 (safety factor 17+
and joint in middle of span) or test type 4 (safety factor 17+ and joint in
middle of span with rung slot over support)
Load tests carried out over 3 m, 4 m and 5 m spans using 3 m lengths
and 6 m spans using 6 m lengths
Safe working load should include all cable loads and any other
additional loads (e.g. wind, snow)
For spans greater than 5 m : data is for 6 m long ladders only
For spans 5 m and less : data can be used for 3 m or 6 m long lengths
For spans greater than 5 m : ladder is not suitable for use with dynamic
loads (e.g. wind, snow)
When installed, inner span deflection will vary depending on joint
positions but will typically be about half of test end span deflection
shown below
End span deflection at Max. SWL (mm)(1)
9
3 000 or 6 000
27
32
250
300
150
20
300
Dimensions
Rung
pitch
200
150
100
G + D finish
S finish
50
W-4
22
Internal width
75 earth
bonding holes
at 75 pitch
0
3
25
94
50
125
Finishes
22 x 11 bolt slots
at 375 pitch
75 drain holes
at 300 centres
Weights
Width
(W)
150
300
450
600
750
900
Cat. Nos.
PL
PL
PL
PL
PL
PL
150
300
450
600
750
900
F
F
F
F
F
F
Weight
(kg)
138
150
163
185
220
239
Gauge
Standard side rail = 15 mm
Non-standard side rail = 20 mm
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
23/01/2012 12:04
150
Loading graphs
Load tests carried out to BS EN 61537 test type 1 (safety factor 17+
and joint in middle of span) or test type 4 (safety factor 17+ and joint in
middle of span with rung slot over support)
Load tests carried out over 3 m, 4 m and 5 m spans using 3 m lengths
and 6 m spans using 6 m lengths
Safe working load should include all cable loads and any other
additional loads (e.g. wind, snow)
For spans greater than 5 m : data is for 6 m lengths only
For spans 5 m and less : data can be used for 3 m or 6 m lengths
For spans greater than 5 m : ladder is not suitable for use with dynamic
loads (e.g. wind, snow)
When installed, inner span deflection will vary depending on joint
positions but will typically be about half of test end span deflection
shown below
End span deflection at Max. SWL (mm)(1)
9
Dimensions
14
25
30
350
3 000 or 6 000
150
300
300
Rung
pitch
W-4
22
Internal width
75 earth
bonding holes
at 75 pitch
250
200
150
100
G + D finish
S finish
50
0
3
375
119
50
150
22 x 11 bolt slots
at 375 pitch
75 drain holes
at 300 centres
Weights
Width
(W)
150
300
450
600
750
900
Cat. Nos.
EL
EL
EL
EL
EL
EL
150
300
450
600
750
900
Weight
(kg)
F
F
F
F
F
F
207
221
235
250
288
308
Finishes
Standard stocked finish :
G
Hot dip galvanised after manufacture to BS EN ISO 1461 : 2009
Additional finishes :
D
Deep galvanised high silicon steel made from
BS EN 10025-5 : 2004 Grade S355JOWP
S
Stainless steel to BS EN 10088 2 grade 14404
(equivalent to 316L31)
Pickle and passivation is available to special order
E
Powder coated (to customers specification)
Gauge
Standard side rail = 20 mm
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
36
23/01/2012 12:05
Rung details
Diagonal bracing
Installation (typical)
42
35 x 11
Support
21
Support
50
Coupler
18 m
typical
Plan view
6 m span
Ladder rung
42
Diagonal brace (3 m long)
cut to length as required
21
75 drain holes
at 100 centres
20 x 7
25
Type 3
413
Assembly
206
28 x 13
50
Fastener finishes
For ladders with S finish, fasteners are corrosion resistant stainless
Grade A470
37
23/01/2012 12:56
100
Couplers are used for joining together straight lengths in the medium
duty (Topaz), heavy duty (Sapphire) and extra heavy duty (Emerald)
ranges
Fittings in these ranges have integral couplers. See p. 44 for more
information
Even when ladders are cut to length, the slots in the coupler will always
align with the slots in the ladder side rail
Supplied in pairs with the appropriate quantity of fasteners
Assembly
125
150
Slide the couplers under the return flanges of one ladder side rail and
loosely fit a single fastener to each coupler to hold it in place
Slide the second ladder over both couplers, adjust each coupler
position to align the slots with the side rail slots and secure with all
fasteners
Installation (typical)
Note
Bolts should be inserted through the side rail first
For location of coupler and position of fasteners, see below
Medium duty
(Topaz) ZCF
Fastener positioning
Medium duty (Topaz)
Supplied in pairs, with fasteners (4 per coupler)
When bolting to cut ends adjust coupler to ensure 8 bolts can be inserted
Note
When connecting straight lengths to straight lengths even when ladder
is cut to length, the slots in the coupler will always align with slots in the
ladder side rail
Topaz
Cat. Nos.
ZCF
PCF
ECF
Quantity of fasteners
per coupler
Ladder range
Sapphire Emerald
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
38
12/01/2012 17:30
Assembly (continued)
Fasteners (included)
A
B
C
D
Side rail
Coupler
M10 x 20 coachbolt
M10 flange nut
Recommended Torque
Setting (M10): 40Nm
Fastener finishes
For ladders with G, D and E finishes, fasteners are high tensile Grade
8.8 hot dip galvanised
For ladders with S finish, fasteners are corrosion resistant stainless
Grade A470
An alternative material for fasteners may be required depending on the
installation environment - contact us on +44 (0) 845 605 4333
Heavy duty
(Sapphire) PCF
50
50
D
C
Six 37 x 13
rectangular
slots
75
C
75
Six 37 x 13
rectangular
slots
50
75
Cat. Nos.
ZCF
PCF
ECF
Six 37 x 13
rectangular
slots
Weight
(kg)
220
220
220
13
13
13
95
119
144
15
20
20
06
10
12
Weights
All weights given are in kilograms (kg) and are for a pair of
couplers in hot dip galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
39
12/01/2012 17:31
100
Assembly (continued)
125
150
Fasteners (included)
A
B
C
D
Installation (typical)
Normal installation
Heavy duty (Sapphire)
PEF (ZEF and
EEF similar)
Side rail
Coupler
M10 x 20 coachbolt
M10 flange nut
Recommended Torque
Setting (M10): 40Nm
Fastener finishes
For ladders with G, D and E finishes, fasteners are high tensile Grade
8.8 hot dip galvanised
For ladders with S finish, fasteners are corrosion resistant stainless
Grade A470
An alternative material for fasteners may be required depending on the
installation environment - contact us on +44 (0) 845 605 4333
Topaz
Cat. Nos.
ZEF
PEF
EEF
Quantity of fasteners
per coupler(1)
Stiffened installation
Heavy duty (Sapphire)
PEF (ZEF and
EEF similar)
Ladder range
Sapphire Emerald
(1) for normal installation, or per pair (each side) for stiffened installation
Medium duty
(Topaz) ZEF
Heavy duty
(Sapphire) PEF
Eight 37 x 13
rectangular
slots
Eight 37 x 13
rectangular
slots
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
D
A
Assembly
Each joint formed by flexible expansion couplers provides for up to
10 mm of linear movement between the two adjacent ladders
To calculate the ideal distance between flexible expansion coupler
installations use the formula : L = KS
T
Where : L = distance between flexible expansion couplers, in metres
KS = 909 for mild steel, 625 for stainless steel
T = temperature range (in C) for which allowance is to be
made
Note
Coefficients of linear expansion : mild steel = 11 x 10-6/ C
stainless steel = 16 x 10-6/ C
Cat. Nos.
ZEF
PEF
EEF
Weight
(kg)
320
317
317
84
115
138
1130
1115
1115
10
15
15
06
11
14
Weights
All weights given are in kilograms (kg) and are for a pair of
couplers in hot dip galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
All dimensions (mm) are nominal
40
12/01/2012 17:45
100
Assembly
125
150
Fasteners (included)
A
B
C
D
Side rail
Coupler
M10 x 20 coachbolt
M10 flange nut
Installation (typical)
Heavy duty (Sapphire)
PHF (ZHF and
EHF similar)
Recommended Torque
Setting (M10): 40Nm
Fastener finishes
For ladders with G, D and E finishes, fasteners are high tensile Grade
8.8 hot dip galvanised
For ladders with S finish, fasteners are corrosion resistant stainless
Grade A470
An alternative material for fasteners may be required depending on the
installation environment - contact us on +44 (0) 845 605 4333
Re-aligning the run
Topaz
Cat. Nos.
Quantity of fasteners
per connector
Ladder range
Sapphire Emerald
ZHF
4
PHF
8
EHF
8
Heavy duty
(Sapphire) PHF
Eight 37 x 13
rectangular
slots
Eight 37 x 13
rectangular
slots
C
Eight 37 x 13
rectangular
slots
Cat. Nos.
Forming a long
articulated bend
Note
Rigid support for the cable ladder should be provided on both sides
adjacent to each joint
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
ZHF
PHF
EHF
Weight
(kg)
250
250
250
84
115
140
15
15
15
05
07
08
Weights
All weights given are in kilograms (kg) and are for a pair of
couplers in hot dip galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
All dimensions (mm) are nominal
12/01/2012 17:48
100
Assembly (continued)
Installation (typical)
Heavy duty (Sapphire)
PVF (ZVF and EVF
similar)
125
150
G D
Recommended Torque
Setting (M10): 40Nm
Assembly
Vertical hinged connectors can either be connected together to form
pre-set angles or pre-assembled for adjustment in situ
Assembly to a pre-set angle
1. identify the correct outer fixing holes for the required pre-set
angle (see table and illustration below)
2. insert a fastener through the identified holes in both plates and fit a
locking washer and nut but do not fully tighten
Do not insert fasteners through the centre hole first, this makes
identification of the outer holes very difficult
3. move the two connectors to align the centre holes. Insert a fastener
through the holes and fit a locking washer and nut but do not fully
tighten
4. insert a third fastener through a slot in one connector and an
aligning hole in the other. Fit a locking washer and nut
5. tighten all fasteners
Cat. Nos.
15
18
225
30
45
G:C
A:F
E:B
B:G
F:C
per connector to
connector
ZVF
PVF
EVF
2 x M10 4 x M10 4 x M10
3 x M6 3 x M10 3 x M10
Heavy duty
(Sapphire) PVF
O
C
A Side rail
B Connector
C M10 x 20 coachbolt
D Flange nut
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
Eight 37 x 13
rectangular
slots
B A
Four 37 x 13
rectangular
slots
Quantity of fasteners
per connector to ladder
Ladder range
Sapphire Emerald
E F G
G F E
Cat. Nos.
A B C
O
Topaz
Fastener finishes
For ladders with G and D finishes, fasteners are high tensile Grade 8.8
For ladders with S finish, fasteners are corrosion resistant stainless
Grade A470
For ladders with E finish, the fasteners are Grade 8.8 hot dip galvanised
An alternative material for fasteners may be required depending on the
installation environment - contact us on +44 (0) 845 605 4333
E
C Eight 37 x 13
Cat. Nos.
ZVF
PVF
EVF
rectangular
slots
Weight
(kg)
212
250
270
80
115
140
1720
1925
2010
500
710
795
15
20
20
08
15
20
Weights
All weights given are in kilograms (kg) and are for a set of four plates in
hot dip galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
All dimensions (mm) are nominal
42
30/01/2012 11:38
Bend (typical)
X
80
Radius
80
Width
Riser
C
Riser (typical)
i
Y
C
X
X and Y dimensions
X and Y dimensions are given for all cable ladder fittings other than
reducers and straight lengths (see examples shown)
C
C, X
Y
Y
Y
Length
i
X, Y and C dimensions
For cable ladder fittings without an I dimension, the X, Y and C
dimensions (where applicable) can be used. These are listed in each
relevant technical fitting page and explained on the following page
12/01/2012 17:52
100
Assembly
Fitting to fitting couplers are used for joining together cable ladder
fittings (bends, tees, risers etc) in the medium duty (Topaz), heavy duty
(Sapphire) and extra heavy duty (Emerald) ranges. Fittings in these
ranges have integral couplers. See opposite for more information.
Supplied in pairs with the appropriate quantity of fasteners
For straight length to fitting connections, use fasteners sets, see table
below for number of fasteners required per fitting type
For fitting to fitting couplers, see opposite
Medium duty
(Topaz) ZFCF
125
150
Installation (typical)
Fastener positioning
Medium duty (Topaz)
Heavy duty
(Sapphire) PFCF
8
8
8
12
16
16
16
16
24
32
Dimensions
Medium duty (Topaz) end detail
107
49
23 19
50
90
50
50
20
30
Chamfer 7 x 45
2 holes 11 X 11
2 75 earth
bonding holes
4 slots 37 X 13
25 19
50
50
125
50
115
20
30
Chamfer 7 x 45
2 75 earth
4 slots 37 x 13
bonding holes
4 holes 11 x 11
25 19
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
50
150
139
50
625
32
55
30
2 75 earth
4 slots 37 x 13 2 holes 11 x 11 Bonding holes
44
12/01/2012 17:55
Assembly
Slide the couplers under the return flanges of one ladder side rail and
loosely fit a single fastener to each coupler to hold it in place
Slide the second ladder over both couplers, adjust each coupler
position to align the slots with the side rail slots and secure with all
fasteners
5 pitches of 375
25
10
50
100
10
19
5 pitches of 375
25
10
19
125
Note
For location of coupler and position of fasteners, see below
50
10
Fastener positioning
Medium duty (Topaz)
Supplied in pairs, with fasteners (4 per coupler)
5 pitches of 375
375
10
19
150
50
10
Ladder range
Topaz
Sapphire Emerald
Cat. Nos.
Quantity of fasteners
per coupler
ZFCF
PFCF
EFCF
Note
When connecting straight lengths to fittings, use fastener sets,
see opposite
Fasteners (included)
A
B
C
D
Side rail
Coupler
M10 x 20 coachbolt
M10 flange nut
Cat. Nos.
ZFCF
PFCF
EFCF
Weight
(kg)
06
11
14
Weights
All weights given are in kilograms (kg) and are for a pair of
couplers in hot dip galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Recommended Torque
Setting (M10): 40Nm
Fastener finishes
For ladders with G, D and E finishes, fasteners are high tensile Grade
8.8 hot dip galvanised
For ladders with S finish, fasteners are corrosion resistant stainless
Grade A470
An alternative material for fasteners may be required depending on the
installation environment - contact us on +44 (0) 845 605 4333
45
12/01/2012 17:55
100
125
150
No. of
rungs
3
3
4
4
4
3
3
4
4
5
3
4
4
5
5
4
4
5
5
5
4
5
5
5
6
5
5
5
6
6
453
603
753
903
1 053
528
678
828
978
1 128
603
753
903
1 053
1 203
678
828
978
1 128
1 278
753
903
1 053
1 203
1 353
828
978
1 128
1 278
1 428
453
603
753
903
1 053
528
678
828
978
1 128
603
753
903
1 053
1 203
678
828
978
1 128
1 278
753
903
1 053
1 203
1 353
828
978
1 128
1 278
1 428
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
150
300
450
600
750
900
Dimensions
Note
Rungs are shown for
illustrative purposes only
i
X
80
80
Radius
Weight (kg)
C
453
603
753
903
1 053
528
678
828
978
1 128
603
753
903
1 053
1 203
678
828
978
1 128
1 278
753
903
1 053
1 203
1 353
828
978
1 128
1 278
1 428
Topaz
Sapphire
Emerald
37
47
57
67
76
46
55
67
76
88
54
67
77
90
99
71
81
96
106
115
90
109
118
128
14.6
113
123
132
153
162
43
54
66
77
88
52
63
77
88
101
61
76
87
102
113
80
91
108
118
129
99
119
130
141
161
123
134
145
167
178
63
80
97
113
129
75
91
110
126
145
87
107
123
143
159
108
124
146
162
178
129
155
171
187
213
156
172
189
216
232
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish.
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Rung details
Y
Width
42
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
46
13/01/2012 08:40
100
125
150
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
150
300
450
600
750
900
Weight (kg)
Cat. Nos.
No. of
rungs
Topaz
Sapphire
Emerald
2
3
3
3
3
3
3
3
3
4
3
3
3
4
4
3
3
4
4
4
3
4
4
4
4
4
4
4
4
5
443
573
703
833
963
508
638
768
898
1 028
573
703
833
963
1 093
638
768
898
1 028
1 158
703
833
963
1 093
1 222
768
898
1 028
1 157
1 287
256
331
406
481
556
294
369
444
519
594
331
406
481
556
631
368
443
518
593
668
406
481
556
631
706
443
518
593
668
743
439
589
739
889
1 039
439
589
739
889
1 039
439
589
739
889
1 039
439
589
739
889
1 039
439
589
739
889
1 039
439
589
739
889
1 039
296
382
469
555
642
339
426
512
599
685
382
469
555
642
728
426
512
599
685
772
469
555
642
729
815
512
598
685
772
858
28
36
42
48
55
36
42
49
55
64
43
49
56
66
72
53
59
71
78
84
66
82
88
95
101
86
93
99
105
123
33
41
49
56
63
41
49
56
63
73
49
56
63
74
82
59
67
80
87
94
73
90
97
104
112
94
101
108
116
134
49
61
71
82
93
59
70
80
91
104
68
79
89
104
115
80
91
108
118
129
96
116
127
138
148
118
129
140
150
173
Dimensions
Note
Rungs are shown for
illustrative purposes only
X
80
Rung details
Radius
80
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Width
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 08:41
100
125
150
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
150
300
450
600
750
900
Weight (kg)
Cat. Nos.
No. of
rungs
Topaz
Sapphire
Emerald
2
2
2
3
3
2
2
3
3
3
2
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
4
4
400
506
612
719
825
453
559
665
772
878
506
612
719
825
931
559
665
772
878
984
612
719
825
931
1 037
665
772
878
984
1 090
166
210
254
298
342
188
232
276
320
364
210
254
298
342
385
232
276
320
364
407
254
298
342
385
429
276
320
364
407
451
377
492
607
722
837
377
492
607
722
837
377
492
607
722
837
377
492
607
722
837
377
492
607
722
837
377
492
607
722
837
235
297
359
421
483
266
328
390
452
514
297
359
421
483
545
328
390
452
514
576
359
421
483
545
607
390
452
514
576
638
24
29
34
40
44
29
34
41
46
50
34
42
47
52
56
47
51
56
61
66
59
64
69
74
88
67
72
77
93
97
28
34
39
46
51
34
39
47
52
58
39
48
53
59
64
52
57
63
68
74
65
70
76
81
96
73
79
84
101
106
42
50
58
67
75
48
56
67
75
83
55
67
75
83
91
69
77
86
94
102
84
92
100
108
125
93
101
110
129
137
Dimensions
Note
Rungs are shown for
illustrative purposes only
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
80
80
Rung details
Radius
Y
Width
Type 1 standard
42
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
48
13/01/2012 08:42
100
125
150
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
150
300
450
600
750
900
No. of
rungs
Topaz
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
2
2
2
3
3
2
2
3
3
3
2
3
3
3
3
336
411
486
561
636
373
448
523
598
673
411
486
561
636
711
448
523
598
673
748
486
561
636
711
786
523
598
673
748
823
90
110
130
150
170
100
120
140
160
180
110
130
150
170
190
120
140
160
180
201
130
150
170
190
211
140
160
180
201
221
310
387
465
543
620
310
387
465
543
620
310
387
465
543
620
310
387
465
543
620
310
387
465
543
620
310
387
465
543
620
180
220
260
301
341
200
240
280
321
361
220
260
301
341
381
240
281
321
361
401
260
301
341
381
421
281
321
361
401
441
20
23
27
30
33
24
27
31
34
37
28
31
35
38
45
34
38
41
50
53
43
46
59
62
65
48
63
66
69
72
Dimensions
Note
Rungs are shown for
illustrative purposes only
X
80
R
80
Weight (kg)
Cat. Nos.
Sapphire
24
28
31
35
38
28
32
35
39
43
32
36
40
43
51
39
42
46
56
59
47
51
64
68
71
53
68
72
75
79
Emerald
35
40
46
51
57
40
46
51
56
62
45
51
56
62
71
53
58
63
75
80
62
68
82
88
93
69
85
91
96
101
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Rung details
Y
Type 1 standard
42
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 08:43
100
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
150
300
450
600
750
900
Dimensions (mm)
Cat. Nos.(1)
No. of
rungs
Weight (kg)
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
350
500
650
800
950
350
500
650
800
950
350
500
650
800
950
350
500
650
800
950
350
500
650
800
950
350
500
650
800
950
350
500
650
800
950
350
500
650
800
950
350
500
650
800
950
350
500
650
800
950
350
500
650
800
950
350
500
650
800
950
424
636
849
1 061
1 273
424
636
849
1 061
1 273
424
636
849
1 061
1 273
424
636
849
1 061
1 273
424
636
849
1 061
1 273
424
636
849
1 061
1 273
350
500
650
800
950
350
500
650
800
950
350
500
650
800
950
350
500
650
800
950
350
500
650
800
950
350
500
650
800
950
31
41
51
60
70
35
45
56
65
75
38
48
60
70
80
45
55
70
79
89
55
65
83
93
103
61
71
91
101
110
Radius (R)
(1) Cat. Nos. given in the table are for inside risers. For outside risers substitute ZIR for ZOR
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Dimensions
Nominal
3 side
radius segments
Nominal
radius
4 side
segments
Y
R300
Rung details
R450
X,C
R600
R750
42
R900
35 x 11
50
21
X,C
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
50
13/01/2012 08:44
125
Dimensions (mm)
Radius (R)
Cat. Nos.(1)
No. of
rungs
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
363
513
663
813
963
363
513
663
813
963
363
513
663
813
963
363
513
663
813
963
363
513
663
813
963
363
513
663
813
963
363
513
663
813
963
363
513
663
813
963
363
513
663
813
963
363
513
663
813
963
363
513
663
813
963
363
513
663
813
963
424
636
849
1 061
1 273
424
636
849
1 061
1 273
424
636
849
1 061
1 273
424
636
849
1 061
1 273
424
636
849
1 061
1 273
424
636
849
1 061
1 273
363
513
663
813
963
363
513
663
813
963
363
513
663
813
963
363
513
663
813
963
363
513
663
813
963
363
513
663
813
963
150
300
450
600
750
900
Weight (kg)
37
49
60
71
82
41
52
65
76
87
44
56
69
81
92
51
63
79
90
101
61
73
92
103
115
67
79
100
111
122
(1) Cat. Nos. given in the table are for inside risers. For outside risers substitute PIR for POR
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Dimensions
Nominal 3 side
radius segments
Nominal
radius
4 side
segments
Y
R300
Rung details
R450
X,C
Type 1 standard
R600
R750
42
35 x 11
50
21
R900
X,C
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 08:45
150
150
300
450
600
750
900
Dimensions (mm)
Radius (R)
Cat. Nos.(1)
No. of
rungs
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
375
525
675
825
975
375
525
675
825
975
375
525
675
825
975
375
525
675
825
975
375
525
675
825
975
375
525
675
825
975
375
525
675
825
975
375
525
675
825
975
375
525
675
825
975
375
525
675
825
975
375
525
675
825
975
375
525
675
825
975
424
636
849
1 061
1 273
424
636
849
1 061
1 273
424
636
849
1 061
1 273
424
636
849
1 061
1 273
424
636
849
1 061
1 273
424
636
849
1 061
1 273
375
525
675
825
975
375
525
675
825
975
375
525
675
825
975
375
525
675
825
975
375
525
675
825
975
375
525
675
825
975
Weight (kg)
55
72
88
105
122
59
76
93
110
126
63
80
98
115
131
69
87
107
124
140
80
97
121
137
154
85
102
128
145
162
(1) Cat. Nos. given in the table are for inside risers. For outside risers substitute EIR for EOR
Dimensions
3 side
Nominal
radius segments
Nominal
radius
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
4 side
segments
Y
R300
Rung details
R450
X,C
R600
R750
42
R900
35 x 11
50
21
X,C
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
52
13/01/2012 08:46
100
Radius (R)
150
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
Dimensions (mm)
Cat. Nos.(1)
No. of
rungs
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
303
433
563
693
823
303
433
563
693
823
303
433
563
693
823
303
433
563
693
823
303
433
563
693
823
303
433
563
693
823
175
250
325
400
475
175
250
325
400
475
175
250
325
400
475
175
250
325
400
475
175
250
325
400
475
175
250
325
400
475
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
Weight (kg)
202
289
375
462
548
202
289
375
462
548
202
289
375
462
548
202
289
375
462
548
202
289
375
462
548
202
289
375
462
548
22
29
35
42
48
26
32
39
45
52
30
36
43
49
55
36
43
49
56
62
47
53
60
66
73
52
59
65
72
78
(1) Cat. Nos. given in the table are for inside risers. For outside risers substitute ZIR for ZOR
Dimensions
Nominal
radius
R300
R450
Weights
All weights given are in kilograms (kg) and are for hot
dip galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Rung details
R600
Y
R750
R900
Type 1 standard
C
X
42
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 08:47
125
Dimensions (mm)
Radius (R)
Cat. Nos.(1)
No. of
rungs
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
314
444
574
704
834
314
444
574
704
834
314
444
574
704
834
314
444
574
704
834
314
444
574
704
834
314
444
574
704
834
181
256
331
406
481
181
256
331
406
481
181
256
331
406
481
181
256
331
406
481
181
256
331
406
481
181
256
331
406
481
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
209
296
382
469
556
209
296
382
469
556
209
296
382
469
556
209
296
382
469
556
209
296
382
469
556
209
296
382
469
556
150
300
450
600
750
900
Weight (kg)
27
34
42
49
57
30
38
45
53
60
34
41
49
56
64
41
48
56
63
71
51
59
66
73
81
57
64
72
79
87
(1) Cat. Nos. given in the table are for inside risers. For outside risers substitute PIR for POR
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Dimensions
Nominal
radius
R300
R450
R600
R750
R900
Rung details
Type 1 rungs are used as standard
Type 2 and 3 are only available to special order, see p. 37
Type 1 can be supplied in any combination to special order
Type 1 standard
42
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
54
13/01/2012 09:06
150
Dimensions (mm)
Radius (R)
Cat. Nos.(1)
No. of
rungs
Weight (kg)
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
3
3
4
4
4
325
455
585
714
844
325
455
585
714
844
325
455
585
714
844
325
455
585
714
844
325
455
585
714
844
325
455
585
714
844
187
262
337
412
487
187
262
337
412
487
187
262
337
412
487
187
262
337
412
487
187
262
337
412
487
187
262
337
412
487
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
217
303
390
476
563
217
303
390
476
563
217
303
390
476
563
217
303
390
476
563
217
303
390
476
563
217
303
390
476
563
39
51
62
73
84
43
54
65
76
87
47
58
69
80
91
54
65
76
87
98
64
75
86
97
108
70
81
92
103
114
150
300
450
600
750
900
(1) Cat. Nos. given in the table are for inside risers. For outside risers substitute EIR for EOR
Dimensions
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Nominal
radius
R300
R450
R600
R750
R900
Rung details
Type 1 rungs are used as standard
Type 2 and 3 are only available to special order, see p. 37
Type 1 can be supplied in any combination to special order
Type 1 standard
42
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 09:08
100
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
150
300
450
600
750
900
Dimensions (mm)
Cat. Nos.(1)
No. of
rungs
2
2
3
3
3
2
2
3
3
3
2
2
3
3
3
2
2
3
3
3
2
2
3
3
3
2
2
3
3
3
247
354
460
566
672
247
354
460
566
672
247
354
460
566
672
247
354
460
566
672
247
354
460
566
672
247
354
460
566
672
103
146
190
234
278
103
146
190
234
278
103
146
190
234
278
103
146
190
234
278
103
146
190
234
278
103
146
190
234
278
Radius (R)
230
344
459
574
689
230
344
459
574
689
230
344
459
574
689
230
344
459
574
689
230
344
459
574
689
230
344
459
574
689
Weight (kg)
145
207
269
331
394
145
207
269
331
394
145
207
269
331
394
145
207
269
331
394
145
207
269
331
394
145
207
269
331
394
18
23
28
33
38
20
25
32
36
41
22
27
35
40
45
27
32
42
47
52
34
39
52
57
62
38
43
58
63
68
(1) Cat. Nos. given in the table are for inside risers. For outside risers substitute ZIR for ZOR
Dimensions
Nominal
radius
2 side
segments
Nominal
radius
R300
3 side
segments
Y
R450
Rung details
R600
X
R750
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
R900
C
X
42
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
56
13/01/2012 09:08
125
Dimensions (mm)
Radius (R)
Cat. Nos.(1)
No. of
rungs
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
2
2
3
3
3
2
2
3
3
3
2
2
3
3
3
2
2
3
3
3
2
2
3
3
3
2
2
3
3
3
256
362
468
575
681
256
362
468
575
681
256
362
468
575
681
256
362
468
575
681
256
362
468
575
681
256
362
468
575
681
106
150
194
238
282
106
150
194
238
282
106
150
194
238
282
106
150
194
238
282
106
150
194
238
282
106
150
194
238
282
230
344
459
574
689
230
344
459
574
689
230
344
459
574
689
230
344
459
574
689
230
344
459
574
689
230
344
459
574
689
150
212
274
337
399
150
212
274
337
399
150
212
274
337
399
150
212
274
337
399
150
212
274
337
399
150
212
274
337
399
150
300
450
600
750
900
Weight (kg)
21
27
33
39
44
24
29
37
42
48
26
32
40
46
51
31
36
47
53
58
38
43
57
63
69
41
47
63
69
74
(1) Cat. Nos. given in the table are for inside risers. For outside risers substitute PIR for POR
Dimensions
2 side
segments
Nominal
radius
Nominal
radius
R300
3 side
segments
Y
R450
Rung details
R600
X
i
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
R750
R900
Type 1 standard
42
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 09:09
150
Dimensions (mm)
Radius (R)
Cat. Nos.(1)
No. of
rungs
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
2
2
3
3
3
2
2
3
3
3
2
2
3
3
3
2
2
3
3
3
2
2
3
3
3
2
2
3
3
3
265
371
477
583
689
265
371
477
583
689
265
371
477
583
689
265
371
477
583
689
265
371
477
583
689
265
371
477
583
689
110
154
198
242
286
110
154
198
242
286
110
154
198
242
286
110
154
198
242
286
110
154
198
242
286
110
154
198
242
286
230
344
459
574
689
230
344
459
574
689
230
344
459
574
689
230
344
459
574
689
230
344
459
574
689
230
344
459
574
689
155
217
280
342
404
155
217
280
342
404
155
217
280
342
404
155
217
280
342
404
155
217
280
342
404
155
217
280
342
404
150
300
450
600
750
900
Weight (kg)
32
40
49
57
65
34
43
52
61
69
37
45
56
64
72
41
50
63
71
79
48
57
73
81
90
52
60
79
87
95
(1) Cat. Nos. given in the table are for inside risers. For outside risers substitute EIR for EOR
Dimensions
2 side
segments
Nominal
radius
Nominal
radius
R300
3 side
segments
Y
R450
Rung details
R600
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
R750
R900
Type 1 standard
42
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
58
13/01/2012 09:10
100
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
150
300
450
600
750
900
Dimensions (mm)
Cat. Nos.(1)
No. of
rungs
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
175
250
325
400
475
175
250
325
400
475
175
250
325
400
475
175
250
325
400
475
175
250
325
400
475
175
250
325
400
475
47
67
87
107
127
47
67
87
107
127
47
67
87
107
127
47
67
87
107
127
47
67
87
107
127
47
67
87
107
127
Radius (R)
155
233
311
388
466
155
233
311
388
466
155
233
311
388
466
155
233
311
388
466
155
233
311
388
466
155
233
311
388
466
Weight (kg)
94
134
174
214
255
94
134
174
214
255
94
134
174
214
255
94
134
174
214
255
94
134
174
214
255
94
134
174
214
255
13
17
20
23
26
16
19
22
26
29
18
22
25
28
31
23
26
29
33
36
30
33
36
39
43
34
37
40
43
46
(1) Cat. Nos. given in the table are for inside risers. For outside risers substitute ZIR for ZOR
R450
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
R600
Rung details
R750
Dimensions
Nominal
radius
R300
R900
Type 1 standard
C
X
42
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 09:11
125
Dimensions (mm)
Radius (R)
Cat. Nos.(1)
No. of
rungs
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
181
256
331
406
481
181
256
331
406
481
181
256
331
406
481
181
256
331
406
481
181
256
331
406
481
181
256
331
406
481
49
69
89
109
129
49
69
89
109
129
49
69
89
109
129
49
69
89
109
129
49
69
89
109
129
49
69
89
109
129
155
233
311
388
466
155
233
311
388
466
155
233
311
388
466
155
233
311
388
466
155
233
311
388
466
155
233
311
388
466
97
137
178
218
258
97
137
178
218
258
97
137
178
218
258
97
137
178
218
258
97
137
178
218
258
97
137
178
218
258
150
300
450
600
750
900
Weight (kg)
16
20
24
28
31
19
22
26
30
34
21
25
29
32
36
26
29
33
37
41
33
36
40
44
48
36
40
44
48
51
(1) Cat. Nos. given in the table are for inside risers. For outside risers substitute PIR for POR
Dimensions
Nominal
radius
R300
R450
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Rung details
R600
R750
R900
C
X
42
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
60
13/01/2012 09:12
150
Dimensions (mm)
Radius (R)
Cat. Nos.(1)
No. of
rungs
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
187
262
337
412
487
187
262
337
412
487
187
262
337
412
487
187
262
337
412
487
187
262
337
412
487
187
262
337
412
487
50
70
90
111
131
50
70
90
111
131
50
70
90
111
131
50
70
90
111
131
50
70
90
111
131
50
70
90
111
131
155
233
311
388
466
155
233
311
388
466
155
233
311
388
466
155
233
311
388
466
155
233
311
388
466
155
233
311
388
466
100
141
181
221
261
100
141
181
221
261
100
141
181
221
261
100
141
181
221
261
100
141
181
221
261
100
141
181
221
261
150
300
450
600
750
900
Weight (kg)
24
30
35
41
46
27
32
38
43
49
29
35
40
46
51
34
39
45
50
56
41
46
52
57
63
44
50
55
61
67
(1) Cat. Nos. given in the table are for inside risers. For outside risers substitute EIR for EOR
Dimensions
Nominal
radius
R300
R450
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
R600
Rung details
R750
R900
Type 1 standard
C
X
42
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 09:12
100
125
150
Dimensions (mm)
Width (W)
Radius (R)
Cat. Nos.
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750(1)
900(1)
XT 150 300R F
XT 150 450R F
XT 150 600R F
XT 150 750R F
XT 150 900R F
XT 300 300R F
XT 300 450R F
XT 300 600R F
XT 300 750R F
XT 300 900R F
XT 450 300R F
XT 450 450R F
XT 450 600R F
XT 450 750R F
XT 450 900R F
XT 600 300R F
XT 600 450R F
XT 600 600R F
XT 600 750R F
XT 600 900R F
XT 750 300R F
XT 750 450R F
XT 750 600R F
XT 750 750R F
XT 750 900R F
XT 900 300R F
XT 900 450R F
XT 900 600R F
XT 900 750R F
XT 900 900R F
454
604
754
904
1 054
529
679
829
979
1 129
604
754
904
1 054
1 204
679
829
979
1 129
1 279
754
904
1 054
1 204
1 354
829
979
1 129
1 279
1 429
150
300
450
600
750
900
454
604
754
904
1 054
529
679
829
979
1 129
604
754
904
1 054
1 204
679
829
979
1 129
1 279
754
904
1 054
1 204
1 354
829
979
1 129
1 279
1 429
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
Topaz
Sapphire
58
75
98
119
138
70
90
116
139
162
84
107
144
163
190
110
137
171
200
219
131
160
209
228
290
159
191
233
298
322
67
87
112
135
157
79
102
130
155
181
93
119
159
180
210
120
150
186
218
239
142
173
225
246
311
170
204
249
316
343
Emerald
96
124
158
190
220
110
141
178
212
246
126
160
209
239
277
154
192
238
277
308
177
217
277
308
380
208
250
303
379
414
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Dimensions
X
Width
W
A
Rung details
80
A
Radius
42
80
Width
W
Quantity and spacing of rungs varies with radius and width Nominal
pitch = 300. Additional rungs (A) are fitted on tees of 600 radius
and above
X = length of fitting from each end of centre-line
(not including integral coupler)
Y = length from each end of the fitting to the point at
which the centre-lines intersect
(not including integral coupler)
i = measurement across the inner curve of the fitting
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
62
13/01/2012 09:18
100
125
150
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
150
600
750
900
Cat. Nos.
528
678
828
978
1 128
603
753
903
1 053
1 203
678
828
978
1 128
1 278
753
903
1 053
1 203
1 353
828
978
1 128
1 278
1 428
Dimensions
Y
80
A
Radius
80
Weight (kg)
453
603
753
903
1 053
453
603
753
903
1 053
453
603
753
903
1 053
453
603
753
903
1 053
453
603
753
903
1 053
Topaz
Sapphire
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
65
84
107
127
149
72
91
118
136
157
81
101
128
149
168
89
109
141
159
181
98
118
149
171
190
74
96
121
144
168
82
104
132
153
176
91
113
143
167
187
100
122
156
177
201
109
132
165
189
210
Emerald
105
135
169
201
233
114
145
182
211
243
125
156
194
226
256
136
167
209
239
272
146
178
220
252
282
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Rung details
A
Width
B
35 x 11
50
21
i
Width
W
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 09:22
100
125
150
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
150
450
300
600
750
900
Cat. Nos.
453
603
753
903
1 053
603
753
903
1 053
1 203
678
828
978
1 128
1 278
753
903
1 053
1 203
1 353
828
978
1 128
1 278
1 428
Dimensions
Y
80
A
Radius
80
Weight (kg)
528
678
828
978
1 128
528
678
828
978
1 128
528
678
828
978
1 128
528
678
828
978
1 128
528
678
828
978
1 128
Topaz
Sapphire
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
63
80
107
130
150
77
98
129
147
171
87
108
139
162
181
95
116
154
173
197
105
126
162
186
205
72
91
121
146
168
87
110
143
164
190
97
121
154
180
201
106
130
169
190
217
116
140
178
204
226
Emerald
101
129
167
201
232
119
151
193
222
257
131
163
205
240
270
142
174
222
252
287
154
186
233
268
298
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Rung details
A
Width
B
35 x 11
50
21
i
Width
W
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
64
13/01/2012 09:22
100
125
150
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
150
300
450
600
750
900
Cat. Nos.
453
603
753
903
1 053
528
678
828
978
1 128
678
828
978
1 128
1 278
753
903
1 053
1 203
1 353
828
978
1 128
1 278
1 428
Dimensions
Y
80
A
Radius
80
Weight (kg)
603
753
903
1 053
1 203
603
753
903
1 053
1 203
603
753
903
1 053
1 203
603
753
903
1 053
1 203
603
753
903
1 053
1 203
Topaz
Sapphire
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
70
87
120
146
166
76
99
129
155
182
96
119
155
182
201
104
128
173
192
220
116
140
181
209
228
79
98
134
162
185
86
111
143
171
201
106
132
170
199
229
115
141
188
210
240
127
154
197
227
249
Emerald
108
136
180
217
248
116
150
191
228
266
140
175
221
259
289
151
185
241
271
310
165
200
252
290
321
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Rung details
A
Width
B
35 x 11
50
21
i
Width
W
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 09:22
100
125
150
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
300
450
600
750
900
150
300
600
450
750
900
Cat. Nos.
453
603
753
903
1 053
528
678
828
978
1 128
603
753
903
1 053
1 203
753
903
1 053
1 203
1 353
828
978
1 128
1 278
1 428
Dimensions
Y
80
A
Radius
80
Width
B
Weight (kg)
678
828
978
1 128
1 278
678
828
978
1 128
1 278
678
828
978
1 128
1 278
678
828
978
1 128
1 278
678
828
978
1 128
1 278
Topaz
Sapphire
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
81
98
135
162
183
87
114
143
171
201
95
121
161
180
209
118
146
191
210
240
133
161
200
229
249
90
110
148
178
201
97
125
157
188
219
104
133
175
197
228
129
159
206
228
261
145
175
216
247
270
Emerald
119
147
194
233
265
127
165
205
244
285
137
174
225
255
295
165
203
259
290
331
182
221
270
311
342
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Rung details
Type 1 rungs are used as standard
Type 2 and 3 are only available to special order, see p. 37
Type 1 can be supplied in any combination to special order
Type 1 standard
42
35 x 11
50
21
Width
W
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
66
13/01/2012 09:22
100
125
150
Dimensions (mm)
Width (W)
300
450
600
750
900(1)
300
450
600
750
900(1)
300
450
600
750
900(1)
300
450
600
750
900(1)
300
450
600
750
900(1)
150
300
750
450
600
900
Cat. Nos.
453
603
753
903
1 053
528
678
828
978
1 128
603
753
903
1 053
1 203
678
828
978
1 128
1 278
828
978
1 128
1 278
1 428
753
903
1 053
1 203
1 353
753
903
1 053
1 203
1 353
753
903
1 053
1 203
1 353
753
903
1 053
1 203
1 353
753
903
1 053
1 203
1 353
Topaz
Sapphire
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
92
109
149
179
237
98
126
158
188
243
105
134
177
196
275
123
152
188
218
283
148
177
218
249
302
100
120
163
195
255
107
138
172
204
262
115
146
192
213
294
133
164
203
236
303
159
191
234
267
323
Emerald
129
158
209
250
318
138
177
220
261
327
147
187
241
271
360
167
207
254
296
371
196
237
288
330
394
Dimensions
Y
80
A
Radius
80
Width
B
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Rung details
Type 1 rungs are used as standard
Type 2 and 3 are only available to special order, see p. 37
Type 1 can be supplied in any combination to special order
Type 1 standard
42
35 x 11
50
21
Width
W
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 09:22
100
125
150
150
300
900
450
600
750
300
450
600
750(1)
900(1)
300
450
600
750(1)
900(1)
300
450
600
750(1)
900(1)
300
450
600
750(1)
900(1)
300
450
600
750(1)
900(1)
Cat. Nos.
453
603
753
903
1 053
528
678
828
978
1 128
603
753
903
1 053
1 203
678
828
978
1 128
1 278
753
903
1 053
1 203
1 353
828
978
1 128
1 278
1 428
828
978
1 128
1 278
1 428
828
978
1 128
1 278
1 428
828
978
1 128
1 278
1 428
828
978
1 128
1 278
1 428
Topaz
Sapphire
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
537
750
962
1 174
1 386
99
116
160
230
253
105
135
169
237
260
113
143
190
244
295
132
163
201
279
303
140
171
224
286
310
108
128
174
246
272
115
147
183
253
279
122
155
205
261
314
142
175
216
297
323
151
184
240
304
331
Emerald
137
165
220
300
334
145
186
231
309
343
155
196
254
318
380
176
218
267
356
391
187
229
292
365
400
Dimensions
Y
80
A
Radius
80
Width
B
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Rung details
Type 1 rungs are used as standard
Type 2 and 3 are only available to special order, see p. 37
Type 1 can be supplied in any combination to special order
Type 1 standard
42
35 x 11
50
21
Width
W
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
68
13/01/2012 09:23
100
125
150
150
300
450
600
750
900
Radius (R)
Cat. Nos.
No of rungs
300
300
300
300
300
300
XB 150 300R F
XB 300 300R F
XB 450 300R F
XB 600 300R F
XB 750 300R F
XB 900 300R F
2
2
2+1
2+1
2+2
2+2
Weight (kg)
Topaz
Sapphire
Emerald
46
54
62
69
77
84
51
59
67
74
82
88
68
76
84
91
99
105
907
1 057
1 207
1 357
1 507
1 657
Dimensions
300 mm wide branch
10
35 13
35 x 11 mm slots at 50 pitch
Special integral
couplers (reduced
height) are used in
position A (left) to
allow easy fit up to
cut siderail of mating
straight length
For standard integral
couplers, see p. 44
Medium duty
(Topaz)
Heavy duty
(Sapphire)
R
78
Support Z section
80
33
23
80
Fasteners
For fitting integral couplers use M10 coachbolt with flange nut
For fixing support section to rungs of mating ladder use M10 coachbolt
with flange nut
Width W No rung fixings
150
300
450
600
750
900
3
4
4
5
5
6
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish.
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Rung details
Type 1 rungs are used as standard
Type 2 and 3 are only available to special order, see p. 37
Type 1 can be supplied in any combination to special order
Ladder must be
supported near
to branch joints
Type 1 standard
42
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
23/01/2012 13:47
100
125
150
Dimensions (mm)
Width (W)
Radius (R)
Cat. Nos.
300
450
600
300
450
300
450
300
300
XX 150 300R F
XX 150 450R F
XX 150 600R F
XX 300 300R F
XX 300 450R F
XX 450 300R F
XX 450 450R F
XX 600 300R F
XX 750 300R F
150
300
450
600
750
454
604
754
529
679
604
754
679
754
Topaz
Sapphire
454
604
754
529
679
604
754
679
754
537
750
962
537
750
537
750
537
537
78
102
136
94
121
112
145
140
169
89
116
152
104
135
122
159
151
180
Emerald
123
161
208
139
180
157
203
185
214
Crosspieces in larger width/radius combinations are supplied in two identical halves for on-site assembly. Information on dimensions and weights,
together with assembly details, are given opposite
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Dimensions
X
Rung details
Type 1 rungs are used as standard
Type 2 and 3 are only available to special order, see p. 37
Type 1 can be supplied in any combination to special order
A
Width
W
Type 1 standard
42
80
A
35 x 11
50
21
Radius
i
80
Width
W
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
70
13/01/2012 09:44
100
125
150
Dimensions (mm)
Width (W)
Radius (R)
Cat. Nos.
750
900
600
750
900
600
750
900
450
600
750
900
450
600
750
900
300
450
600
750
900
XX 150 750R F
XX 150 900R F
XX 300 600R F
XX 300 750R F
XX 300 900R F
XX 450 600R F
XX 450 750R F
XX 450 900R F
XX 600 450R F
XX 600 600R F
XX 600 750R F
XX 600 900R F
XX 750 450R F
XX 750 600R F
XX 750 750R F
XX 750 900R F
XX 900 300R F
XX 900 450R F
XX 900 600R F
XX 900 750R F
XX 900 900R F
904
1 054
829
979
1 129
904
1 054
1 204
829
979
1 129
1 279
904
1 054
1 204
1 354
829
979
1 129
1 279
1 429
150
300
450
600
750
900
904
1 054
829
979
1 129
904
1 054
1 204
829
979
1 129
1 279
904
1 054
1 204
1 354
829
979
1 129
1 279
1 429
1 174
1 386
962
1 174
1 386
962
1 174
1 386
750
962
1 174
1 386
750
962
1 174
1 386
537
750
962
1 174
1 386
Topaz
Sapphire
208
245
159
233
273
223
257
298
166
251
293
335
220
294
329
376
190
257
321
372
425
227
267
176
252
295
239
276
320
180
268
312
357
233
310
349
399
200
271
337
391
447
Emerald
293
344
231
318
372
295
343
397
225
323
378
434
278
366
415
475
235
316
393
457
524
Dimensions
X
A M6 nut
B Shakeproof washer
C Flat washer
- roofing washers for G
and D
- form A for S
D M6 x 16 set screw
80
Radius
i
80
Width
W
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Rung details
Type 1 rungs are used as standard
Type 2 and 3 are only available to special order, see p. 37
Type 1 can be supplied in any combination to special order
Type 1 standard
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
42
35 x 11
50
21
13/01/2012 09:44
100
125
150
Width (K)
300
150
150
300
150
300
450
150
300
450
600
150
300
450
600
750
450
600
750
900
Cat. Nos.
Length
Topaz
Sapphire
Emerald
450
450
450
500
450
450
500
500
450
450
500
500
500
450
450
25
29
28
35
32
31
41
40
37
37
47
44
43
41
42
30
34
32
41
37
36
47
45
42
42
53
50
48
46
47
44
49
46
58
52
50
65
63
57
55
74
68
66
61
61
Dimensions
Length
20
Width
K
Width
W
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Rung details
Type 1 rungs are used as standard
Type 2 and 3 are only available to special order, see p. 37
Type 1 can be supplied in any combination to special order
200
Type 1 standard
42
35 x 11
50
21
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
72
13/01/2012 09:55
100
125
150
Width (K)
300
150
150
300
150
300
450
150
300
450
600
150
300
450
600
750
450
600
750
900
Cat. Nos.(1)
Length
Topaz
Sapphire
Emerald
450
500
450
550
500
450
600
550
500
450
650
600
550
500
450
27
32
29
39
36
33
46
43
40
39
52
49
46
45
44
31
37
34
44
41
37
53
49
46
43
59
56
52
50
48
46
54
48
63
58
52
74
68
62
57
83
77
71
66
63
(1) Cat. Nos. given in the table are for left hand reducers. For right hand reducers substitute XLR for XRR
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Dimensions
Left hand reducer
200
20
Width
W
Width
K
Rung details
Type 1 rungs are used as standard
Type 2 and 3 are only available to special order, see p. 37
Type 1 can be supplied in any combination to special order
Type 1 standard
Length
42
35 x 11
50
21
Length
Width
K
Width
W
20
200
Key : Replace the letter shown in red with your choice from the
following options :
X = Ladder type : Z (Topaz), P (Sapphire), E (Emerald)
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 09:56
100
125
150
Hold down
brackets
Cat. Nos.
HCA 150 F
HCA 300 F
HCA 450 F
HCA 600 F
HCA 750 F
HCA 900 F
Slots for
hold down
brackets
Installation (typical)
Normal installation
Using cantilever arm and ladder of equal widths enables the
ladder side rail to be positioned close to the vertical wall or support
(dimension X)
X
Boltable angled
hold down bracket
Slots for
boltable angled
hold down brackets
A
25
30
Ladder
range
Topaz
Sapphire
Emerald
60
60
60
250
250
300
350
400
450
300
350
400
500
600
700
Clearance installation
Using cantilever arm one width greater than ladder increases the
distance between the ladder side rail and vertical wall (dimension Y)
This allows easy access to coupler fasteners and cover clips (if fitted)
Note
If covers are fitted the minimum clearance to the vertical support face
(dimension X) must be 30 mm. However, for access to fit cover clips
a larger clearance (i.e. dimension Y) is required when the vertical
support is a solid face
Recommended safe
working load kgf(1)
Arm fixed to Arm fixed to
rigid surface Swiftrack
Two holes
14
Assembly
Fixing cantilever arms to vertical supports
Mounting holes for M12 fasteners are provided in the end plates ; two
for 150 mm 300 mm and three for 450 mm 900 mm
When fixing to Swiftrack channel use M12 bolts, washers and channel
nuts
Fixing ladder to cantilever arms
All heavy duty cantilever arms have slots in the top flange for attaching
hold down brackets and slots in the side flanges for attaching boltable
angled hold down brackets
Each bracket can be used exclusively or a combination of both, as
required
Insulated hold down brackets can be used to attach ladder to
cantilever arms if required
Weight
(kg)
150
300
450
600
750
900
250
400
550
700
850
1000
45
95
145
195
10
16
25
36
49
65
Four 22 x 11
rectangular slots
in 150, six in 300
210
210
210
40
Ladder
Width
25
30
Three holes
14
3
Six 22 x 11
rectangular
slots
40
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
All dimensions (mm) are nominal
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
74
16/01/2012 10:02
100
Heavy duty trapeze hangers are suitable for use with all cable
ladder ranges. They enable all widths of ladder to be supported from
overhead M12 threaded rods hung from ceiling brackets, Swiftrack
support system or from beam clamps attached to joists or steel beams
Supplied singly without fasteners
Assembly (continued)
Installation (typical)
125
150
Boltable angled
hold down bracket
Assembly
Fixing trapeze hangers to threaded rods
There are three alternative methods of fixing trapeze hangers to
threaded rods as shown below. The recommended safe working load
for each width and method of fixing is given in the table (below)
A M12 threaded rod
B M12 nut
C Washer
D Upper flange
E Lower flange
A
B
C
D
C
B
B
C
E
C
B
A
B
C
D
C
B
A
B
C
D
Type 1
Cat. Nos.
HTH 150 F
HTH 300 F
HTH 450 F
HTH 600 F
HTH 750 F
HTH 900 F
Type 2
E
C
B
Type 3
Recommended safe
working load kgf(1)
Type 1 Type 2 Type 3
400
400
400
500
500
500
240
240
240
300
300
300
120
120
120
150
150
150
Ten 22 x 11
rectangular
slots
Four 13
holes
Ladder
Width
150
300
450
600
750
900
350
310
500
460
650
610
800
760
950
910
1100 1060
Rod
size
Weight
(kg)
40
40
50
60
70
80
M12
M12
M12
M12
M12
M12
07
09
13
18
22
28
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
All dimensions (mm) are nominal
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 10:00
100
Assembly (continued)
150
A
B
C
D
C
Installation (typical)
Single level installation
125
B
Topaz
Cat. Nos.
Quantity of fasteners
per bracket
Ladder range
Sapphire Emerald
ZRB F
PRB F
ERB F
120
30
Four 37 x 13
rectangular
slots
Two
13
holes
11 Holes
15
W+
Cat. Nos.
Centre distance
between fixing holes
ZRB F
PRB F
ERB F
W+66
W+66
W+66
Assembly
Brackets can be used with either M10 or M12 threaded rod
Fixing bracket to ladder
Brackets are fixed directly to the outside of the ladder siderail as shown
The slots in the side rail and the bracket provide sufficient movement to
align the bracket with the threaded rod
Fixing bracket to threaded rod
Four nuts and washers are used to fix each bracket to the threaded rod
This ensures the stability of the support and also optimises the safe
working load
Cat. Nos.
Weight
(kg)
ZRB F
PRB F
ERB F
80
104
127
48
48
48
09
10
11
Weights
All weights given are in kilograms (kg) and are for a pair of
brackets in hot dip galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Fastener finishes
For ladders with G, D and E finishes, fasteners are high tensile Grade
8.8 hot dip galvanised
For ladders with S finish, fasteners are corrosion resistant stainless
Grade A470
For ladders with E finish, the fasteners are Grade 8.8 hot dip galvanised
An alternative material for fasteners may be required depending on the
installation environment contact us on +44 (0) 845 605 4333
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
All dimensions (mm) are nominal
76
13/01/2012 10:02
100
Wall support brackets are an effective way of fixing any width of ladder,
running either vertically or horizontally, to a vertical support
These brackets can be mounted onto Swiftrack channel, structural
steelwork or directly to a wall using M10 bolts (not included)
Wall support brackets are available for all ladder ranges and supplied
in pairs with bracket to ladder fasteners
Assembly (continued)
125
150
C
A
Installation (typical)
Horizontal
ladder run
Side rail
Bracket
M10 x 20 coachbolt
M10 flange nut
B
D
Fastener finishes
For ladders with G, D and E finishes, fasteners are high tensile
Grade 8.8 hot dip galvanised
For ladders with S finish, fasteners are corrosion resistant stainless
Grade A470
An alternative material for fasteners may be required depending on the
installation environment contact us on +44 (0) 845 605 4333
Topaz
Ladder range
Sapphire Emerald
Cat. Nos.
Quantity of fasteners
per bracket
11 Holes
30
30
30
2 to 3 m
W
A
2 to 3 m
Cat. Nos.
Centre distance
between fixing holes
ZRB F
PRB F
ERB F
W + 106
W + 106
W + 106
22
Three
11
holes
Four 37 x 13
rectangular
slots
30
B
W+
Assembly
Holes are provided for M10 setscrews length and finish to suit
application
Fixing brackets to supports
Only one fastener is needed to attach each bracket to its support ;
three attachment holes are provided to give flexibility when positioning
the ladder run
Fixing brackets to ladder vertical runs
When installing ladder runs vertically, the full quantity of fasteners must
be used to attach each bracket to the ladder
Fixing brackets to ladder horizontal runs
When installing ladder runs horizontally it is often easiest to mount the
lower brackets to the support, lift the ladder into position then mount
the upper brackets. This procedure is especially useful for single
person installation
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
C
D
30
Cat. Nos.
Weight
(kg)
ZWSB F
PWSB F
EWSB F
75
75
75
42
42
42
90
90
90
860
1110
1235
08
10
10
Weights
All weights given are in kilograms (kg) and are for a pair of
brackets in hot dip galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
13/01/2012 10:04
100
90 end connectors are used to fix the end of a cable ladder run to a
vertical surface (steel, concrete or masonry)
Supplied in pairs with bracket to ladder fasteners
125
150
Installation (typical)
Two
11
holes
Four 37 x 13
rectangular
slots
Two
11
holes
C
D
C
D
E
E
A
B
A
B
Topaz
Cat. Nos.
Ladder range
Sapphire Emerald
ZB F
PB F
EB F
Quantity of fasteners
per bracket
Assembly
Connector to ladder fasteners (included)
A
B
C
D
Side rail
Bracket
M10 x 20 coachbolt
M10 flange nut
Cat. Nos.
ZB F
PB F
EB F
Weight
(kg)
127
127
127
47
47
47
15
20
20
84
115
140
50
75
75
03
05
07
Weights
All weights given are in kilograms (kg) and are for a pair of
connectors in hot dip galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Fastener finishes
For ladders with G, D and E finishes, fasteners are high tensile
Grade 8.8 hot dip galvanised
For ladders with S finish, fasteners are corrosion resistant stainless
Grade A470
An alternative material for fasteners may be required depending on the
installation environment - contact us on +44 (0) 845 605 4333
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
All dimensions (mm) are nominal
78
16/01/2012 10:04
100
Dimensions
125
55
150
30
20
18
13
12
Installation (typical)
Hole 65
Copper lug to
BS 6017 (1981) and
BS 1977 (1976)
Conductor area 16 mm 2
(copper braid to BS 4109)
30
Assembly
Typical ladder length ends
Two holes 75
Two holes 75
D
E
A
B
C
D
E
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
79
13/01/2012 10:20
100
Hold down clips are used for fixing cable ladder to trapeze hangers,
Swiftrack channel or other flat support surfaces. They are fitted on the
outside of the ladder rail
Supplied singly without fasteners
Supplied with the required nylon insulating pad, bush and washer
Insulated versions for stainless steel ladder are available on request,
for details contact us on +44 (0) 845 605 4333
Assembly (continued)
125
150
ZFF
PFF
EFF
ZF INF PF INF EF INF
Installation (typical)
Standard hold down clip
Nylon pad
65
3
15
Assembly
Insulated hold down clips are assembled as shown (typical) with the
nylon pad, bush and washer providing the required insulation
Standard hold down clips are assembled in the same way, but without
the insulating parts (bold type see below)
Use M10 screw, nut and washers to suit the application (not included)
Use fasteners illustrated only those shown in bold type are included
M10 x 40 long
grade A4-70
stainless steel
setscrew
M10 grade A4
stainless steel
form A washer
Stainless steel
hold down clip
Cat. Nos.
Weight
(kg)
ZFF
PFF
EFF
0069
0069
0069
One hole
11
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Nylon 66
insulating pad
M10 grade A4
stainless steel
form A washer
M10 nylon 66
bush 75 long
M10 nylon 66
washer
M10 grade A4
stainless steel
spring washer
M10 grade A4
stainless steel
nut
Centre distance
between fixing holes
ZFF
PFF
EFF
W + 95
W + 95
W + 95
W = ladder width
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
80
13/01/2012 10:21
Hold down brackets are used for fixing cable ladder to cantilever arms,
trapeze hangers, Swiftrack channel or other flat support surfaces. They
can be fitted on the inside or the outside of the ladder rail
When used with other items from the Swifts range refer to the relevant
product page for specific orientation details
Supplied singly without fasteners
Insulated versions for stainless steel ladder are available, contact us on
+44 (0) 845 605 4333
Insulated hold down brackets are supplied with the required nylon
insulating pad, bush and washer
100
125
150
Assembly
Standard hold down bracket
Installation (typical)
Standard hold down bracket
15 nylon bush
Nylon washer
Nylon pad
40
18
Weight
(kg)
103
128
153
31
31
31
016
019
022
Cat. Nos.
Topaz
Ladder range
Sapphire Emerald
ZJF
PJF
EJF
Assembly
Insulated hold down brackets are assembled as shown (typical) with
the nylon pad, bush and washer providing the required insulation.
Standard hold down brackets are assembled in the same way, but
without the insulating parts (bold type see below)
Use M10 screw, nut and washers to suit the application (not included)
Use fasteners illustrated only those shown in bold type are included
Stainless steel
hold down
bracket
M10 x 40 long
grade A4-70
stainless steel
setscrew
M10 grade A4
stainless steel
form A washer
Nylon 66
insulating pad
M10 nylon 66
bush 75 long
M10 nylon 66
washer
M10 grade A4
stainless steel
form A washer
M10 grade A4
stainless steel
spring washer
One hole
11
39
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Y
W
ZJF
PJF
EJF
W 44
W 44
W 44
W + 80
W + 80
W + 80
W = ladder width
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 10:23
100
125
60
18
150
Four 37 x 13
rectangular
slots
45
Installation (typical)
Support between rungs
55
180
55
3
Cat. Nos.
ZNF
PNF
ENF
Assembly
When attaching boltable hold down brackets to fabricated structural
steel supports, the spacing between fixing holes should be W - 64 mm,
where W is the ladder width
Weight
(kg)
430
685
805
01
02
03
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Ladder range
Sapphire Emerald
ZNF
PNF
ENF
M10 x 20 coachbolt
M10 flange nut
Fastener finishes
For ladders with G, D and E finishes, fasteners are high tensile
Grade 8.8 hot dip galvanised
For ladders with S finish, fasteners are corrosion resistant stainless
Grade A470
An alternative material for fasteners may be required depending on the
installation environment, for details contact us on +44 (0) 845 605 4333
Bracket to support fasteners (not included)
Slots are provided for M10 setscrews length to suit application
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
All dimensions (mm) are nominal
82
13/01/2012 10:23
100
Boltable angled hold down brackets enable the Swifts ranges of cable
ladder to be secured to Swifts heavy duty cantilever arms and trapeze
hangers. Brackets can be fitted wherever supports are available along
the length of the ladder and fit to the inside of the ladder side rails thus
minimising the total width required
Boltable angled hold down brackets are supplied in handed pairs with
bracket to ladder fasteners
For fixing cable ladder to Swiftrack channel or structural steel supports
use boltable hold down bracket, see p. 82
125
60
18
One 37 x 13
rectangular
slot
A
29
30
Installation (typical)
Cantilever arm between rungs
53
25
Two 22 x 11
rectangular
slots
60
Cat. Nos.
Weight
(kg)
430
680
805
04
04
06
ZPF
PPF
EPF
150
Weights
All weights given are in kilograms (kg) and are for a pair of
brackets in hot dip galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Assembly
Bracket to ladder fasteners (included)
Topaz
Cat. Nos.
Quantity of fasteners
per bracket
Ladder range
Sapphire Emerald
ZPF
PPF
EPF
M10 x 20 coachbolt
M10 flange nut
Fastener finishes
For ladders with G, D and E finishes, fasteners are high tensile
Grade 8.8 hot dip galvanised
For ladders with S finish, fasteners are corrosion resistant stainless
Grade A470
An alternative material for fasteners may be required depending on the
installation environment, for details contact us on +44 (0) 845 605 4333
Bracket to support fasteners (not included)
Slots are provided for M10 setscrews length to suit application
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
13/01/2012 10:26
100
125
150
Assembly (continued)
Fasteners for curved dividers (included)
S finish dividers
G and E finish dividers
M6 x 12 pan head screw
M6 x 12 roofing bolt
M6 form A washer
M6 nut
M6 square washer
M6 roofing washers (2 off)
M6 nut
Installation (typical)
Topaz
Straight divider
Ladder range
Sapphire Emerald
Cat. Nos.
Quantity of fasteners
per 10 m length
Fastener finishes
For ladders with G and D finishes, fasteners are galvanised or zinc
plated
For ladders with S finish, fasteners are corrosion resistant stainless
Grade A470
For ladders with E finish, the choice of material for fasteners will depend
on the installation enviroment - contact us on +44 (0) 845 605 4333
Curved divider
Assembly
Topaz
Cat. Nos.
Quantity of fasteners
per 30 m length
3 000
ZDVF
PDVF
EDVF
10
10
10
A
35
35
Cat. Nos.
ZDVF
PDVF
EDVF
Weight (kg)
Finish
S
68
93
118
27
40
47
25
37
44
26
39
45
Curved divider
Fastener finishes
For ladders with G and D finishes, fasteners are galvanised or zinc
plated
For ladders with S finish, fasteners are corrosion resistant stainless
Grade A470
For ladders with E finish, the choice of material for fasteners will depend
on the installation enviroment - contact us on +44 (0) 845 605 4333
With
return
flange
6 x 150
(900)
1 000
B
50
A
B
Cat. Nos.
A
Finish
G and S
ZCURF
PCURF
ECURF
25
25
25
68
93
118
11
13
16
Weight (kg)
Finish
S
10
12
15
10
12
15
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
S (stainless steel)
E (powder coated)
All dimensions (mm) are nominal
84
13/01/2012 10:36
100
Assembly (continued)
Installation (typical)
Articulated riser set bridging
obstructions on site
125
150
A
H
E F
O
C
G
H
Rigid support for the cable ladder should be provided on both sides
adjacent to each vertical hinged connector joint
Assembly
Pre-set angles and radii
The diagrams below show the number of articulated riser sections
needed to form a given angle and radius
1. Identify the correct fixing holes
2. Stand each component part on its side in its assembled position,
overlapping the joint alternately. At every upper joint insert a fastener
through the identified outer holes but do not fully tighten
Do not insert fasteners through the centre hole first, this makes
identification of the outer holes very difficult
3. Adjust the assembly to align the centre holes of each joint. Fit
fasteners but do not fully tighten
4. At each joint, insert a third fastener through the slot and
corresponding hole
5. Tighten all fasteners
6. Turn the whole assembly over and repeat steps 1 to 5
Section required for a given angle
R370
R500
R630
R760
90
B:G
E:B
A:F
G :C
R370
R760
60
Cat. Nos.
15
Medium duty
(Topaz) ZAR
A B D
45
G D
A M6 x 16 setscrews
B M6 washer
C M6 shakeproof washer
D Connector
E M6 nut
F M10 x 20 setscrews
G M10 form A washer
H Flange nut
Recommended Torque
Setting (M10): 40Nm
Fastener finishes
For ladders with G and D finishes, fasteners are galvanised or zinc
plated. For ladders with S finish, fasteners are corrosion resistant
stainless Grade A470
For ladders with E finish, the choice of material for fasteners will depend
on the installation environment - contact us on +44 (0) 845 605 4333
Quantity of fasteners
per riser to riser joint
R760
30
B:G F:C
Topaz
R500
E:B
Fasteners (included)
Cat. Nos.
45
Weight (kg)
225
B:G
G :C
18
ZARF
Ladder range
Sapphire Emerald
PARF
EARF
3 x M6 3 x M10 3 x M10
E:B
G :C
R760
30
G :C
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
30/01/2012 12:38
100
Medium duty
(Topaz) ZAR
Weights
All weights given are in kilograms (kg) and are for a single
articulated riser section in a hot dip galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
125
150
Cat. Nos.
150
300
Weight (kg)
450
600
750
900
ZARF
PARF
EARF
08
15
18
10
16
20
11
18
21
16
22
26
18
24
28
13
19
23
Heavy duty
(Sapphire) PAR
A
D
C
D
C
Cat. Nos.
ZARF
PARF
EARF
280
315
338
Dimensions (mm)
B
C
90
127
150
200
200
200
15
20
20
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
86
13/01/2012 10:40
100
125
150
Up to 450 wide
two 25 x 7
obround slots
600 wide and above
three 25 x 7
obround slots
Installation (typical)
Cat. No. DOWF
90o
20
20
Assembly
Fasteners (included)
Two fasteners per plate up to 450 mm wide
Three fasteners per plate 600 mm wide and above
G and D finishes
M6 x 12 roofing bolt
M6 roofing washers (2 off)
M6 nut
S finish
M6 x 12 pan head screw
M6 form A washer
M6 square washer
M6 nut
Fastener finishes
For ladders with G and D finishes, fasteners are galvanised or zinc
plated. For ladders with S finish, fasteners are corrosion resistant
stainless Grade A470
For ladders with E finish, the choice of material for fasteners will depend
on the installation environment - contact us on +44 (0) 845 605 4333
Ladder width
(w)
Weight
(kg)
150
300
450
600
750
900
130
280
430
580
790
880
08
17
27
36
45
55
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Key : Replace the letter shown in red with your choice from the
following options :
W = Width (mm) 150, 300, 450, 600, 750, 900
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
All dimensions (mm) are nominal
87
16/01/2012 10:37
100
Rail to rail dropout brackets are used to attach a vertical cable ladder
run beneath a horizontal main ladder run of the same width, or to
attach a vertical cable tray run beneath one side rail of a horizontal
main ladder run
Supplied in pairs with fasteners
125
150
23
Installation (typical)
Cat. No. MF
Ladder to ladder connection
Eight 37 x 13
rectangular
slots
260
Eight 20 x 7
obround
slots
Assembly
Note
Unless the connecting vertical ladder or tray is properly supported
at a lower position it must be considered as a point load imposed
on the main ladder run, any implications of which must be properly
considered
Bracket to ladder fasteners (included)
Recommended Torque Setting (M10): 40Nm
Five fasteners per bracket
M10 x 20 coach bolt
M10 flange nut
Fastener finishes
For ladders with G and D finishes, fasteners are galvanised or zinc
plated. For ladders with S finish, fasteners are corrosion resistant
stainless Grade A470
For ladders with E finish, the choice of material for fasteners will depend
on the installation environment - contact us on +44 (0) 845 605 4333
Bracket to tray fasteners (not included)
M6 nuts and bolts (roofing or pan head)
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
All dimensions (mm) are nominal
88
23/01/2012 16:15
100
Assembly
125
Topaz
Vertical connection
ZTB F
Cat. Nos.
Quantity of fasteners
per bracket
Side rail
Bracket
M10 x 20 coachbolt
M10 flange nut
Installation (typical)
Horizontal connection
150
Ladder range
Sapphire Emerald
PTB F
ETB F
Topaz
Sapphire
Emerald
Sapphire
ZTB F
ZTB F PTB F
ZTB F PTB F
Emerald
ETB F
Heavy duty
(Sapphire) PTBF and
extra heavy duty
(Emerald) ETBF
Medium duty
(Topaz) ZTBF
C
D
Ten 37 x 13
rectangular
slots
ZTBF
PTBF
ETBF
C
Sixteen 37 x 13
rectangular
slots
Weight
(kg)
125
125
125
125
155
155
20
30
30
78
103
103
05
10
10
Weights
All weights given are in kilograms (kg) and are for a pair of
brackets in hot dip galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Note
Rigid support for the main ladder run should be provided immediately
adjacent to the installed position of the branch. The cable loading
on the branch should be treated as a point load applied unevenly
to the main ladder run and the implications of this must be properly
considered
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
16/01/2012 10:40
100
Short reducer brackets can be used with all cable ladder ranges to
provide a simple and economical way of forming a reducer on site
A single bracket can be used with a straight coupler to form either a
left hand or right hand offset reducer, whereas two brackets are used
to form a straight reducer
In the same way, short reducer brackets can be used to convert an
equal tee into an unequal tee
Six sizes of bracket are available to fit each ladder range, providing a
full range of reductions from 75 mm to 750 mm
Brackets can be fitted to the end of a full or cut ladder length without
the need for drilling. When fitted to a cut length, the bracket provides a
safe edge
Supplied singly with fasteners
Ordering details
125
150
Offset reducer
use singly with straight
coupler
Y
Y
K
W
K
Installation (typical)
Offset reducer
(Use single bracket
with straight coupler)
Straight reducer
(Use brackets in pairs)
128
125
84
Ladder cut ends must have a minimum clear length of 150mm before
the first rung when fitting short reducer brackets
Rigid support for the cable ladder should be provided on both sides
adjacent to each joint
128
Eight 37 x 13
rectangular
slots
125
Assembly
A
B
C
D
M10 x 20 coachbolt
Bracket
Side rail
M10 flange nut
slots
128
125
115
Sixteen 37 x 13
rectangular
slots
Ladder range
Topaz
Sapphire Emerald
Cat. Nos.
Quantity of fasteners
per bracket
115
Sixteen 37 x 13
rectangular
slots
Fasteners (included)
Heavy duty
(Sapphire) PRF
ZRYF
PRYF
ERYF
Ladder width
difference
75
150
300
450
600
750
78
153
303
453
603
753
Weight (kg)
ZR
PR
ER
06
07
10
13
17
20
10
11
15
20
24
29
07
08
12
15
19
23
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Key : Replace the letter shown in red with your choice from the
following options :
Y = Ladder width reduction
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
All dimensions (mm) are nominal
90
23/01/2012 13:58
100
Assembly
Installation (typical)
Cat. No. AMB W F
For services below
125
150
140
Four 37 x 13
rectangular
slots
60
Ladder
width (w)
Weight
(kg)
150
300
450
600
750
900
06
07
08
10
14
16
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Key : Replace the letter shown in red with your choice from the
following options :
W = Width (mm) 150, 300, 450, 600, 750, 900
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
All dimensions (mm) are nominal
91
16/01/2012 10:44
100
Ancillary mounting plates are used for mounting small and lightweight
items of ancillary equipment to cable ladder runs and can be
fitted to bridge adjacent rungs on all cable ladder ranges, or fixed
perpendicularly to the inside of a side rail
Supplied singly with plate to ladder fasteners
Assembly (continued)
125
150
Installation (typical)
Cat. No. MP F
Rung mounting
Assembly
Plate to ladder fasteners (included see opposite for positioning)
Four fasteners per plate for fixing position A
Three fasteners per plate for fixing position C
Recommended Torque Setting (M10): 40Nm
A
M10 x 20 coachbolt
M10 flange nut
C
M10 x 20 coachbolt
M10 flange nut
Fastener finishes
For ladders with G and D finishes, fasteners are galvanised or zinc
plated. For ladders with S finish, fasteners are corrosion resistant
stainless Grade A470
For ladders with E finish, the fasteners are Grade 8.8 hot dip
galvanised
An alternative material for fasteners may be required depending on the
installation environment - contact us on +44 (0) 845 605 4333
Plate to ancillary fasteners (not included)
Slots are provided for attaching ancillary items
Four 45 x 6
rectangular
slots
354
Fifteen 20 x 8
soft rectangular
slots
Eleven 37 x 13
rectangular
slots
150
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
All dimensions (mm) are nominal
92
16/01/2012 10:49
100
Cable support brackets are designed for use with all cable ladder
ranges when the ladder is installed with the rungs vertical
Several brackets can be fitted to each rung at a minimum spacing
of 100 mm. The maximum recommended cable loading is 30 kg per
bracket
Supplied singly with fasteners but without cable ties
125
150
56
75 mounting hole
Installation (typical)
Cat. No. CSB F
93
765
Two 5 x 16
obround slots
715 x 75
obround slot
100 mm
Minimum
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Assembly
Fasteners (included)
One fastener per bracket
G and D finishes
M6 x 12 roofing bolt
M6 roofing washers (2 off)
M6 nut
S finish
M6 x 12 pan head screw
M6 form A washer
M6 square washer
M6 nut
Fastener finishes
For ladders with G and D finishes, fasteners are galvanised or zinc
plated. For ladders with S finish, fasteners are corrosion resistant
stainless Grade A470
For ladders with E finish, the fasteners are Grade 8.8 hot dip
galvanised
An alternative material for fasteners may be required depending on the
installation environment - contact us on +44 (0) 845 605 4333
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
All dimensions (mm) are nominal
93
16/01/2012 10:50
100
125
150
Eight 37 x 13
rectangular
slots
Installation (typical)
11
32
D
105
Cat. Nos.
Ladder
width (W)
Topaz
Cat. Nos.
Quantity of fasteners
per bracket
Ladder range
Sapphire Emerald
ZSWF
PSWF
ESWF
Assembly
Stop end to ladder fasteners (included)
Recommended torque setting (M10) : 40Nm
M10 x 20 coachbolt
M10 flange nut
150
300
450
600
750
900
Topaz (ZS)
A
127 154
127 304
127 454
127 604
127 754
127 904
Sapphire (PS)
Wt
(kg)
20
20
20
20
20
20
84
84
84
84
84
84
04
06
07
09
10
12
127 154
127 304
127 454
127 604
127 754
127 904
Emerald (ES)
Wt
(kg)
20
20
20
20
20
20
115
115
115
115
115
115
06
09
12
14
17
20
Wt
(kg)
127
127
127
127
127
127
154
304
454
604
754
904
20
20
20
20
20
20
140
140
140
140
140
140
06
10
19
17
20
24
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other
finishes, multiply the given weight by the following factors :
Deep galvanised (D) x 107
Stainless steel
(S) x 094
Powder coated
(E) x 097
Fastener finishes
For ladders with G and D finishes, fasteners are galvanised or zinc
plated. For ladders with S finish, fasteners are corrosion resistant
stainless Grade A470
For ladders with E finish, the fasteners are Grade 8.8 hot dip
galvanised
An alternative material for fasteners may be required depending on the
installation environment - contact us on +44 (0) 845 605 4333
Stop end to support fasteners (not included)
Holes are provided for M10 setscrews length and finish to suit
application
Key : Replace the letter shown in red with your choice from the
following options :
W = Width (mm) 150, 300, 450, 600, 750, 900
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
All dimensions (mm) are nominal
94
16/01/2012 09:01
100
Medium duty (Topaz), heavy duty (Sapphire) and extra heavy duty
(Emerald) use the same covers and closed / ventilated clips
Covers can be installed either by resting directly on the ladder side
rails (closed covers) or raised above the side rails providing a gap for
air to circulate (ventilated covers)
Covers up to 450 mm wide have a flat top surface and are simply buttjointed together. Covers 600 mm wide and above are overlapped and
bolted together to increase their rigidity. Covers 750 and 900 mm wide
have a stiffener fitted along the joint for added rigidity
All covers are 3 m in length and supplied with six cover clips and
associated fasteners
For ordering information, see p. 23
Installation (typical)
Assembly
125
150
Up to 450 wide
Clips
Clips are fitted to the inside of both cover side flanges as shown; the
end clips provide anchorage for the joined ends of adjacent covers
Note
Covers can not be used when hanger rod brackets are fitted to ladder
Fasteners (included)
Cover clip
(two fasteners per clip)
A
B
C
D
E
F
G
H
J
K
L
M
N
Cover
Side rail
Cover clip
M8 nut
M8 form A washer
Spring washer
M8 x 16 setscrew
Cover
U-shape retaining nut
M6 x 16 setscrew
M6 form A washer
Spring washer
Stiffener
L
M
L
M
N
Fastener finishes
For ladders with G and D finishes, fasteners are galvanised or zinc
plated. For ladders with S finish, fasteners are corrosion resistant
stainless Grade A470
For ladders with E finish, the fasteners are Grade 8.8 hot dip
galvanised
An alternative material for fasteners may be required depending on the
installation environment, for details contact us on +44 (0) 845 605 4333
Key : Replace the letter shown in red with your choice from the
following options :
W = Width (mm) 150, 300, 450, 600, 750, 900
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
All dimensions (mm) are nominal
95
16/01/2012 09:24
100
Assembly (continued)
125
150
Covers
General
Before fitting the covers ensure
a minimum clearance of 30 mm
between the ladder and the vertical
support face. For access to fit
cover clips a larger clearance is
required when the vertical support
is a solid face
30 mm (min)
Cover
width
150-450
Ladder width
Eight 13 x 95
obround slots
for cover clips
3 000
Cover
width
3 000
35
Cover
Clip
Side rail
Two 18 x 8
slots
Closed covers
Place each cover over the ladder
side rails and push the clip under
the side rail return flanges before
fitting and tightening the fasteners
600-900
Ladder width
Two 95
holes
Eight 13 x 95
obround slots
for cover clips
35
Widths 750 and 900 have two additional 18 x 8 slots and 95 holes to
accept stiffener for added rigidity
25 mm
Cover
Clip
Ventilated covers
Slide the clips over the top return
flange of the ladder side rails and
place the cover over the clips. Fit
and tighten the fasteners
Ladder
width (w)
Cover
width
Weight
(kg)
150
300
450
600
750
900
232
382
532
682
832
982
110
166
222
280
336
393
Side rail
Second cover
'U'-shaped
retaining nut
First cover
PP
TTO
44
Two 13 x 95
obround
slots
50
38
Stiffener
First cover
Second cover
'U'-Shaped retaining nut
Key : Replace the letter shown in red with your choice from the
following options :
W = Width (mm) 150, 300, 450, 600, 750, 900
F = Finish : G (hot dip galvanised after manufacture)
D (deep galvanised)
S (stainless steel)
E (powder coated)
All dimensions (mm) are nominal
96
16/01/2012 09:24
100
Covers are supplied to fit all fittings in the medium duty (Topaz), heavy
duty (Sapphire) and extra heavy duty (Emerald) cable ladder ranges
Covers can be installed either by resting directly on the fitting side rails
(closed covers) or raised above the side rails providing a gap for air to
circulate (ventilated covers)
Covers for fittings up to 450 mm wide are simply butt-jointed together
Covers 600 mm wide and above are overlapped and bolted together
to increase their rigidity. Covers 750 and 900 mm wide have a stiffener
fitted along the joint for added rigidity
All covers are supplied with the appropriate number of fasteners
125
150
Assembly
Cover clip positions
Clips are fitted to the inside of cover side flanges as shown ; the end
clips provide anchorage for the joined ends of adjacent covers
Cover clips
Installation (typical)
Closed cover installation
600 wide and above:
interlock joint for rigidity.
Flat bend
cover
Tee
cover
Reducer
cover
4-way crosspeice
cover
Riser
cover
Note
Covers can not be used when hanger rod brackets are fitted to ladder
Fasteners (included)
Cover clip
Up to 450 wide
To order a cover for a fitting, (except risers) remove first letter of fitting
product code (Z, P or E) and add CV before your chosen dimensions
Example :Product code = PFB 300 90 600 G
Cover code = FB CV 300 90 600 G
Riser covers are specific for Z, P or E
A
B
C
D
E
F
G
H
J
K
L
M
N
Cover
Side rail
Cover clip
M8 nut
M8 form A washer
Spring washer
M8 x 16 setscrew
Cover
U-shape retaining nut
M6 x 16 setscrew
M6 form A washer
Spring washer
Stiffener
For risers :
Ladder range
Topaz
Sapphire
Emerald
Inside risers
Closed covers
ZIRC
PIRC
EIRC
Cat. Nos.
Ventilated covers
ZIRV
PIRV
EIRV
ZORC
PORC
EORC
Closed covers
ZORC
PORC
EORC
Cat. Nos.
Key : selecting for ancillary items and covers. Replace the letters
shown in red with your choice from the following options :
W = Widths : 150, 300, 450, 600, 750, 900
Y = Ladder width reduction A = Angle () : 90 or 45
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised) S (stainless steel), E (powder coated)
r = Radius (mm) : 300, 600
Fastener finishes
For ladders with G and D finishes, fasteners are galvanised or zinc
plated. For ladders with S finish, fasteners are corrosion resistant
stainless Grade A470
For ladders with E finish, the fasteners are Grade 8.8 hot dip
galvanised
An alternative material for fasteners may be required depending on the
installation environment - contact us on +44 (0) 845 605 4333
97
16/01/2012 12:10
100
125
150
Assembly
Closed covers
To fit covers as closed, fit the cover over the fitting side rails and place
the cover clips in position under the side rail return flanges. Fit and
tighten the fasteners
Cover
Clip
Siderail
Ventilated covers
To fit the covers as ventilated, slide the clips over the top return flanges
of the side rails and place the cover over the clips. Fit and tighten the
fasteners.
25 mm
Cover
Clip
Side rail
Joining covers
When wide (600 mm or over) covers are fitted, the fitting cover may join
to either end of a straight length cover
If the straight cover has an overlap tongue, push U-shaped retaining
nuts over the holes in the tongue. Fit the fitting cover in position
overlapping the tongue. Insert fasteners through both covers and the
retaining nuts and tighten the fasteners
For 750 and 900 mm wide covers place the stiffener on to the top cover
along the joint before inserting the fasteners
If the straight cover has not got an overlap tongue, fit four U-shaped
retaining nuts over the holes in a joint strip and position the strip under
the butt-join between covers. Insert fasteners through each cover and
the two aligning holes in the joint strip and tighten the fasteners
For fitting a stiffener (covers 750 and 900 mm wide) refer to paragraph
above
Note
It may be necessary to drill holes in the straight cover if it has been cut
to length
Second cover
'U'-shaped
retaining
nut
Stiffener
First cover
First cover
Second cover
'U'-shaped retaining nut
Key : selecting for ancillary items and covers. Replace the letters
shown in red with your choice from the following options :
W = Widths : 150, 300, 450, 600, 750, 900
Y = Ladder width reduction A = Angle () : 90 or 45
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised) S (stainless steel), E (powder coated)
r = Radius (mm) : 300, 600
98
23/01/2012 14:13
Standard
SC203
SC403
Light gauge
SC200
SC400
Light gauge
SC213
SC413
SC210
25
220
15
413
413
410
SC400
SC410
413
Standard
Channel
Light gauge
Channel
15
410
410
50
95
15
25
413
70
75
70
95
95
206
SC413
75
70
413
410
SC403
SC210
75
220
15
413
SC200
25
70
95
206
25
SC213
75
SC410
410
410
28 x 13
Standard
Channel
Light gauge
Channel
Cat. Nos.
Weight (kg)
3 m long 6 m long
per m
SC203 3M SC203 6M
18
SC403 3M SC403 6M
26
SC213 3M SC213 6M
12
SC413 3M SC413 6M
17
99
13/01/2012 13:53
Back-to-back channels
Section properties
Y
X
X
X
Y
SC200
X
X
Y
SC400
Y
SC203
X
X
Y
SC403
Y
SC401
SC401
Cat. Nos.
Wt
A
(kg/m) (mm2)
Ixx
(mm4)
95
SC401
75
826
25
413
Cat. Nos.
Weight (kg)
3 m long 6 m long
per m
SC401 3M SC401 6M
Back-to-back
channel
53
SC200
SC203
SC400
SC401
SC403
Wt =
A
=
Ixx
=
Ztop =
Zbottom
rxx
=
Iyy
=
ryy
=
xx
=
yy
=
18
16
26
53
24
219
219
322
645
322
10 779 862
8 960 794
67 157 2 857
339 300 8 215
57 221 2 645
Iyy
(mm4)
1 330 71 49 776
961 64 49 318
3 772 145 88 783
8 215 230 177 566
2 909 133 88 325
ryy
(mm)
151
150
166
166
165
23/01/2012 13:16
Assembly
Long spring
Short spring
No spring
Setscrew
Bracket
Channel
Channel nut
The safe working loads for zinc plated channel nuts only
Slip
M10 : 30kN
M12 : 35kN
Pullout
M10 : 60kN
M12 : 80kN
Safety Factor 3 when tested to BS 6946
Torque
Tightened to M10 : 55 kgf.m (40ftlb)
M12 : 70 kgf.m (50ftlb)
Cat. Nos.
Channel nuts
Channel nuts are for use with all channels and are supplied in packs
of 100. For maximum load capacity M12 channel nuts should always
be used
Channel nuts conform to BS 6946
Long spring
Short spring
Short spring
No spring
No spring
Thread Depth of
size channel
Weight (kg)
per 100
PN061
M6
41
60
30
PN081
M8
41
60
30
PN101
M10
41
80
37
PN121
M12
41
100
45
PN062
M6
21
60
29
PN082
M8
21
60
29
PN102
M10
21
80
36
PN122
M12
21
80
44
PN060
M6
ALL
60
28
PN080
M8
ALL
60
28
PN100
M10
ALL
80
35
PN120
M12
ALL
100
43
Weights
All weights given are in kilograms (kg) based on nominal thickness,
and are for zinc plated finish. For weights in stainless steel finish
contact us on +44 (0) 845 605 4333
Note
Cat. Nos. given are for standard finish channel nuts, for alternative
finish, see below
101
13/01/2012 13:56
Cantilever arms
40
40
130
85
8 mm backplate
5 mm for S finish
8 mm backplate
5 mm for S finish
Cat. Nos.
Unit
weight
(kg)
Arm
length
(mm)
SA750
SA751
SA752
SA753
SA754
SA755
SA757
064
085
103
142
181
220
260
150
225
300
450
600
750
900
Maximum
uniformly Max. point load
distributed
at outer end
load (kgf)(1)
(kgf)(1)
350(2) (3)
350(3)
304
202
150
110
90
303
198
152
101
75
55
45
Cat. Nos.
Unit
weight
(kg)
Arm
length
(mm)
SA790
SA791
SA792
SA793
SA794
SA795
SA796
064
085
103
142
181
220
260
150
225
300
450
600
750
900
(1) Based upon a load factor of 16 for hot dipped galvanised unrestrained condition as
specified in BS EN 1993-1-3 : 2006
(2) Slip limits loading capacity
(3) Load limit is 50%
40
8 mm backplate
5 mm for S finish
40
130
8 mm backplate
5 mm for S finish
Cat. Nos.
Unit
weight
(kg)
Arm
length
(mm)
SA760
SA761
SA762
SA763
SA764
SA765
SA766
064
085
103
142
181
220
260
150
225
300
450
600
750
900
Maximum
uniformly
distributed
load (kgf)(1)
700(2)
456
350
230
170
136
110
Point load
at outer end
(kgf)(1)
350
228
175
115
85
68
55
Cat. Nos.
Unit
weight
(kg)
Arm
length
(mm)
SA770
SA771
SA772
SA773
SA774
SA775
SA776
114
168
202
290
378
466
560
150
225
300
450
600
750
900
Maximum
uniformly
distributed
load (kgf)(1)
700(2)(3)
700(2)(3)
650
430
320
250
200
Point load
at outer end
(kgf)(1)
648
420
325
215
160
125
100
102
30/01/2012 13:38
The standard finish for all cantilever arms is hot dip galvanised steel to
BS EN ISO 1461
Stainless steel to BS EN 10088 : Grade 1.4404 (equivalent to S316L31)
is also available as an alternative where applicable
160
40
50
Assembly
200
145
channel
20
Channel nut
Backplate
thickness
6-8 mm
5-6 mm
Recommended
fasteners
M10 or M12 x 35
M10 or M12 x 25
7-8 mm
5-6 mm
M10 or M12 x 25
M10 or M12 x 20
Illustration A
Load
W kg
xm
Bending moment =
Wx kgm
Illustration B
W kg
xm
V kg
ym
zm
U kg
Illustration C
Uniformly
distributed
load over
part of arm
103
13/01/2012 13:57
90 brackets
SB500
47
47
A
42
52
A
42
98
Assembly
Fasteners (not included)
Fixing brackets to Swiftrack channel
86
Setscrew
53
Bracket
Channel
Channel nut
SB504
87
98
SB505
Channel
type
Deep channel
SC400 series
Backplate
thickness
6 mm and 8 mm
5 mm and 6 mm
Recommended
fasteners(1)
M10 or M12 x 35 mm(2)
M10 or M12 x 20 mm
Shallow channel
SC200 series
7 mm and 8 mm
5 mm and 6 mm
(1) The use of too long a fastener will prevent proper tightening because the bolt end will foul
the bottom of the channel before the head tightens down on the fitting
(2) When fastener brackets other than Swiftrack, longer bolts may be required if the bracket
thickness is greater than 8 mm
A
53
131
104
23/01/2012 14:16
90 brackets (continued)
SB550
90
A
43
50
Cat. Nos.
96
45
20
SB551
90
SB50606
SB50608
SB50610
SB50612
Fasteners
Unit
weight
(kg)
M6
M8
M10
M12
0063
0062
0061
0058
40
40
Use as location plate when attaching any special fitment which will not
sit across both channel sides
Splice plates
Holes spaced at 45 mm centres
SB507
20
A
43
50
SB508
20
85
130
40
40
142
20
20
45
45
20
SB552
SB509
SB510
20
20
175
40
40
45
130
220
90
20
94
20
45
20
U and Z brackets
U bracket
SB514
SB556
90
SB515
141
141
88
96
54
54
25
48
Z bracket
SB511
SB513
475
46
47
26
47
105
16/01/2012 12:22
Jointing bracket
SB518
90
40
Cat. Nos.
Angle
Unit
weight
(kg)
SB520
SB524
SB526
SB528
15
45
60
75
0197
0197
0197
0197
41
40
95
85
47
90
Cat. Nos.
Angle
SB532
SB534
SB536
45
60
75
A
(mm)
Unit
weight
(kg)
65
46
46
0237
0197
0197
Jointing channel
SB651
SB650
175
175
23
45
L brackets
SB554
L bracket
SB600
SB555
80
40
90
130
50
80
50
90
50
90
T bracket
SB603
90 T bracket
SB606
Right hand
L corner bracket
SB601
90
90
120
40
40
80
140
Cross plate
SB603+
45 T bracket
SB607
48
51
40
48
45
45
140
48
138
106
13/01/2012 13:58
Beam clamps
53
86
86
1485
149
*28
Beam clamp
SC851 *25
30
40
*65
Shelf bracket
SB703
*25
48
48
48
6 mm
47
Maximum load : 200kgf
Unit weight (kg) : 0208
Window
beam clamp
SC852/21
87
98
6 mm
Maximum load : 400kgf/pair
Use in pairs
Not available in S finish
Unit weight (kg) : 0.117
*41
*41
80
80
*65
*87
Double channel
base plate
SB705
40
40
*22
6 mm
For 21 mm channel
Maximum load : 475kgf/pair
Use in pairs
Unit weight (kg) : 037
95
140
189
80
*22
6 mm
For 41 mm channel and
21 mm back-to-back channels
Maximum load : 475kgf/pair
Use in pairs
Unit weight (kg) : 052
80
Beam clamp
SC853
*47
*41
80
80
*13
20
*22
20
55
175
55
175
55
55
Outer
holes
20
Outer
holes
20
293
252
20
6 mm
For 41 mm
back-to-back channels.
Maximum load : 375kgf/pair
Use in pairs
Not available in S finish
Unit weight (kg) : 056
110
84
43
45
*125
63
45
20
63
Beam Clamp
SC854 *25
40
*16
*37
6 mm
Maximum load : 350kgf/pair
Use in pairs
Unit weight (kg) : 017
(*) Inside dimensions (mm)
All dimensions (mm) are nominal
107
23/01/2012 13:35
Channel accessories
Toe beam clamp
SC856
Beam clamp
SC855
*47
80
*62
*13
*12
Beam Clamp
ZC1
6 mm
Maximum load : 400kgf/pair
Use in pairs
Requires 2 setscrews and channel
nuts for fixing (not included)
Unit weight (kg) : 0179
Beam Clamp
FL2
black
white
SC950B
SC950W
SC951B
SC951W
black
white
Closure strips
Cat. Nos.
Finish
Pipe clamps
SC952
SC953
Supplied singly
Nuts and bolts where shown are included
Pipe clamps conform to BS 6946
Dimensions and weights
All weights given are in kilograms (kg) based on nominal thickness and
are for hot dip galvanised finish unless otherwise stated. For weights in
stainless steel finish contact us on +44 (0) 845 605 4333
SP960 - SP973
Cat. Nos.
Pipe
diameter
(mm)
Unit
weight
(kg)
SP960
SP964
SP965
SP968
SP969
SP972
SP973
10-14
17-22
22-26
25-36
32-42
42-59
54-65
006
008
009
010
011
013
015
Cat. Nos.
Pipe
diameter
(mm)
Unit
weight
(kg)
62-71
73-83
016
017
plastic
metal
3000
SP975 - SP976
SP975
SP976
108
23/01/2012 13:36
Width
(mm)
557233
557243
557253
557263
557273
557383
200
300
400
500
600
700
47
60
140
23
Ceiling bracket
Weight
(kg)
Cat. No.
8766550
14
0500
100
40 x 14
80
Cat. Nos.
Ceiling bracket
110
Ceiling supports
135
Cat. No.
200
10
8766560
0970
25 x 13
40
80
Profile connector
60
35
40
50
135
40 x 11
25 x 13
20
14 x 40 14 x 28
100
10
200
51
Profile connector
Weight
(kg)
18 x 11
Cat. Nos.
200
Ceiling supports
Weight
Load
(kg)
(kn)
8766502
8766503
8766504
8766505
8766506
8766507
8766508
8766509
8766510
8766511
8766512
8766513
8766514
8766515
8766516
8766518
8766520
1318
1630
1942
2254
2566
2878
3190
3502
3814
4126
4438
4750
5062
5374
5686
6310
6934
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
0418
45
45
63
90
117
13 x 20 A
B + 19
185
63
A
39
185
13 x 20
45
32 x 7
25
50
90
A
63
185
13 x 20
20
40
8766570
Cantilever arms
Extension profiles
Extension profiles
Weight
(kg)
60
Cat. No.
Cat. Nos.
8766530
8766545
9600
14400
Cat. Nos.
Cantilever arms
Weight
Load
A
(kg)
(kn)
(mm)
B
(mm)
557233
557243
557253
557263
557273
557383
0335
0464
0637
0782
1110
1438
200
300
400
500
600
700
3
3
3
3
3
3
103
111
121
128
138
146
Finish
G
50
40 x 11
109
23/01/2012 14:17
DESIGN NOTES
13/01/2012 08:40
IN THIS SECTION
Selecting the right nish
Preventing corrosion
- Chemical corrosion
- Electrochemical corrosion
- Galvanic Series
- The merits of Zinc
- Common corrosion situations
Suitability of nishes
- Metallic nishes
- Organic nishes
112
112
113
114-115
116
116-117
116-117
Finishes
British standards
Hot dip galvanised (G)
Deep galvanised (D)
Pre-galvanised (PG)
Stainless steel (S)
Powder coated (E)
118
119
119
120
120
121
Installation of services
Cable ladder systems
- Design factors to consider
- Recommended support locations
- 6 m lengths over long spans
- Loading graphs
122-128
125-126
128-129
130-131
140
141
141
142-143
111
16/01/2012 14:17
IN THIS SECTION...
Selecting the
right finish
Preventing corrosion
Suitability of finishes
1. Chemical corrosion
2. Electrochemical corrosion
3. Galvanic Series
4. The merits of Zinc
5. Common corrosion
situations
1. Metallic finishes
2. Organic finishes
Preventing corrosion
In planning any cabling or support installation the choice of
an appropriate corrosion resistant finish is always a key issue
at the specification stage, ranking alongside installation time
and load carrying ability. However, unlike these other factors,
which are only of importance during the installation phase, the
correct choice of finish has long term implications and is crucial
for ensuring the longevity (and
aesthetics) of the complete
installation in order to meet with
the clients expectations.
Since future maintenance of
any support system is virtually
impossible, it is vital that the
finish specified for the equipment
is capable of providing lifetime
protection from corrosion within
the intended environment ideally with some margin of
safety.
The following pages give
information on how corrosion
occurs and supporting
technical data on the standard
construction materials and
surface finishes available
within each range of products
supplied by Legrand. Contact our
technical team on +44 (0) 845 605
4333 for further information.
Corrosion occurs on all metals
to some extent. With some, such
as stainless steel, its effects
are usually only slight but even
then the presence of certain
chemicals or physical contact with other metals may cause rapid
corrosion. It is therefore important to consider every aspect of
the environment surrounding any intended installation in order
to choose a material or finish which will minimise the risk of
damage to the support system through the effects of corrosion.
Chemical corrosion
Electrochemical corrosion
112
13/01/2012 08:55
Galvanic Series
Environment
03 volts
Indoor
05 volts
Indoor, hermetically
sealed (dry)
No restriction(1)
(1) With no moisture to act as the electrolyte no electrochemical corrosion can take place
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-12
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-16
-16
The Galvanic Series illustrates the potential difference between a section of metal and a Calomel electrode when both are immersed in
sea water at 25C. This chart contains most commonly used engineering or plating metals.
If corrosion does take place the metal which is higher in the series (to the right) will be corroded in preference to that which is lower in
the series (to the left).
If the affected metal has a small surface area in relation to
its counterpart it will be corroded very aggressively and any
sacrificial protection it provides may be short-lived. If on the other
hand it has a large surface area in comparison to its less reactive
counterpart, some minor corrosion may take place at points of
contact but the process is likely to reach equilibrium rapidly so
that any further reaction is insignificant.
If from consideration of this Series excessive corrosion does
appear likely then the risk can be largely eliminated by insulating
the dissimilar metals from one another, breaking the electrical
path between them. A layer of paint on either surface is usually
sufficient to achieve this.
113
13/01/2012 09:22
The Galvanic Series does show why zinc is such a useful corrosion
resistant coating for mild steel.
Firstly, it forms an impervious zinc barrier around the steel,
coating it with a metal whose own rate of chemical corrosion is
both low and predictable in most situations.
Secondly, if the coating is damaged at any point (e.g. at a cut edge)
the zinc surrounding the damaged area becomes the anode of the
electrolytic cell and is sacrificially corroded away very slowly in
preference to the underlying steel. This ensures the strength of
the steel structure remains unaffected.
Because zinc appears near the top of the Galvanic Series it will
act as a sacrificial anode in relation to most other metals; thus its
relatively low cost and the ease with which it can be applied as a
galvanised coating on steel means that it continues to be the most
commonly specified protective finish for support systems.
187 85 57 43 34
BS EN ISO 14713 general corrosion effects and life expectancy for zinc coated products
Corrosivity Corrosion
category
rate of
C1
C2
C3
C4
Environment interior
Environment exterior
< 0.1
Warm, dry, no
Very low pollution
0.7 to 2 Moderate
Medium condensation &
pollution
eg food
processing plants
2 to 4
High
High
condensation,
high pollution
eg chemical or
industrial plants,
Pollution
level
Temperate, urban
with medium
pollution, mild
coastal
<5
5 to 30
Zinc coating
thickness
10
20
30
70
80
90
100
PG (Z275) = 19
microns
G = 55 microns
D = 110
microns
> 100
PG (Z275) = 19
microns
G = 55 microns
D = 110
microns
> 100
PG (Z275) = 19
microns
G = 55 microns
D = 110
microns
> 100
> 100
> 100
> 100
> 100
C5
4 to 8 Very high
Very high condensation &
industrial
pollution,
eg mines
Temperate, very
high pollution,
industrial & high
salinity coastal
CX
8 to 25 Permanent
Extreme condensation &
high pollution
Very high
pollution, extreme
industrial, coastal
& offshore with
occasional salt
90 to 250 PG (Z275) = 19
microns
G = 55 microns
D = 110
microns
>250
PG (Z275) = 19
microns
G = 55 microns
D = 110
microns
114
13/01/2012 09:29
13/01/2012 09:30
Suitability of finishes
1
Metallic finishes
Organic finishes
116
13/01/2012 09:31
ENVIRONMENTS
Stainless steel
304
Pre-galvanised
steel
Polluted marine
environment
at high temp.
Fresh water
SOLVENTS
Acetone
Petroleum (gasoline)
Trichloroethylene
Glycerine
Methyl chloride
OILS
Linseed oil
Penetrating oil
Lubricating oil
10% Sulphuric acid
Conc. Sulphuric acid
ACIDS
ALKALINES
5% Citric acid
Hot dip
galvanised
steel
see note (1)
see note (2)
Deep
galvanised
steel
see note (1)
see note (2)
at high temp.
at high temp.
Aluminium
above 40C.
ENVIRONMENTS
Polyester epoxy
mix coating
PVC coating
GRP polyester
GRP vinylester
PVC
500 hours
500 hours
Polluted marine
environment
above 20C.
above 50C.
above 60C.
above 60C.
above 60C.
above 75C.
above 60C.
above 75C.
above 75C.
above 75C.
above 75C.
above 35C.
above 75C.
Fresh water
SOLVENTS
Acetone
Petroleum (gasoline)
Trichloroethylene
Glycerine
Methyl chloride
OILS
Linseed oil
Penetrating oil
Lubricating oil
10% Sulphuric acid
Conc. Sulphuric acid
ACIDS
ALKALINES
5% Citric acid
Caustic soda
10% Ammonia
above 75C.
above 75C.
above 75C.
above 75C.
above 75C.
above 30C.
above 30C.
at high temp.
above 75C.
above 75C.
above 75C.
above 75C.
above 75C.
above 30C.
above 75C.
117
13/01/2012 09:31
IN THIS SECTION...
Finishes
1. British standards
2. Hot dip galvanised (G)
3. Deep galvanised (D)
4. Pre-galvanised (PG)
5. Stainless steel (S)
6. Powder coated (E)
British standards
Product
Current standard/grade
Swiftrack channel
Swiftrack brackets
PG
Swiftrack channel
Ladder
Finishes :
G = hot dip galvanised after manufacture
PG = pre-galvanised
D = deep galvanised
S = stainless steel
E = powder coated
118
13/01/2012 10:34
Background
The galvanised coating is applied as a final manufacturing process
by immersing a steel component (after various pre-treatments) in
a large bath of molten zinc; the zinc forms an alloy with the steel
substrate and protects the steel from corrosion in two ways.
Firstly, the zinc coating surrounds the base steel with a total,
tough physical barrier preventing corrosion of the steel by the
surrounding atmosphere. Secondly, if steel does become exposed,
e.g. at a cut edge, the zinc coating acts as a sacrificial anode and
will be gradually corroded in preference to the underlying steel.
Corrosion products from the zinc will also be deposited onto
the steel, effectively re-sealing the surface and maintaining the
integrity of the barrier.
The life of a zinc coating is directly proportional to its thickness
but in different environments this life does vary. However
because hot dip galvanising has been used for many years its
life in diverse environments has been well established. The most
comprehensive guide to the design life of protective systems in
different environments is contained in BS EN ISO 12944-5 : 2007
Paints and varnishes and BS EN ISO 14713 : 2009
Parts 1 + 2 - zinc coatings. In the presence of certain
atmospheric pollutants (such as sulphur dioxide in industrial
areas) or when installed in an aggressive coastal or marine
environment the rate of dissipation of the zinc will be accelerated;
however in most situations hot dip galvanising remains an
extremely effective and economical corrosion resistant finish.
Specification
BS EN ISO 1461 provides the specification for a hot dip galvanised
coating. Heavier gauges of steel will usually take up a thicker
coating of zinc than lighter gauges so the standard defines the
coating for different steel gauges in terms of the weight of zinc
per square metre of surface area. Ensuring compliance with
this standard is obviously important. Unfortunately it is not
reasonable to use this weight principle for checking the coating
weight on components which have already been galvanised
as it involves calculating the surface area then weighing a
component, destructively removing the coating by chemical
means and then re-weighing the component. It is therefore usual
to measure instead the coating thickness (which can be done
non-destructively using magnetic or electronic instruments) at
a number of points on the surface of a component. The coating
thicknesses given in the standard and their equivalent coating
weights are shown in table 1.
Table 1
Galvanising standard BS EN ISO 1461 : 2009
Minimum average zinc thickness
Steel
thickness
Less than 15 mm
15 mm and thicker up to 3 mm
3 mm and thicker but less than 6 mm
6 mm and thicker
Background
The life of a galvanised coating depends very much upon the
degree of pollution of the surrounding atmosphere; in an
industrial or marine environment corrosion of the zinc may take
place at double or treble the rate which would occur in an inland
environment. Thus, if heavy atmospheric pollution or aggressive
conditions exist in the vicinity of an installation, it is well worth
considering the benefits provided by deep galvanising.
Since this finish is produced in the same basic process as normal
hot dip galvanising the initial cost premium of the material is
relatively low; however the site installation costs will remain
unchanged. Therefore, for a relatively modest premium on the
overall installed cost the life of the installation can be increased
dramatically.
Specification
Although the appropriate British Standard for deep galvanising
is BS EN ISO 1461 (the same as for hot dip galvanising after
manufacture) the process requires the use of steel containing
a slightly higher proportion of silicon; often referred to as high
silicon steel. When galvanising normal mild steel the process
effectively ceases after a short immersion time in the galvanising
bath, giving, depending on the gauge of the steel, the coating
thicknesses laid down within BS EN ISO 1461. However with
silicon bearing steels the chemistry of the galvanising process
changes, resulting in the zinc coating continuing to increase in
thickness as long as the steel remains immersed in the zinc.
Coatings up to three times as thick as the minimum requirements
of BS EN ISO 1461 are both possible and practical to achieve.
However the most cost effective coating thickness is usually twice
the thickness required by BS EN ISO 1461.
Note
For threaded and very small components which are spun galvanised,
thinner coatings are used as recommended by BS EN ISO 1461.
119
30/01/2012 13:34
Pre-galvanised (PG)
Background
Pre-galvanised (or mill galvanised) steel is produced by unwinding
steel coil and passing it continuously through a bath of molten
zinc and then past air jets to remove excess zinc from the surface.
The process is closely controlled to produce a thin, even and
ripple-free zinc coating with very few imperfections.
Because this pre-galvanised steel coil must then be cut to shape
during subsequent manufacture of support equipment, the
edges of the finished components will have no zinc coating; this
aspect, together with the relatively light zinc coating provided
by the process, make pre-galvanised services supports suitable
for indoor, non-corrosive environments (particularly where an
aesthetically attractive appearance is important) but unsuitable
for humid indoor or outdoor applications.
Specification
For steel for Swiftrack channel, steel grade is BS EN 10346 : 2009
Grade S250GD + Z275
Background
Stainless steel contains a high proportion of chromium (usually
at least 17%) and the steels remarkable immunity to corrosive
attack is conferred by the chromium-rich oxide film which occurs
naturally on its surface. This invisible film is not only inert and
tightly bonded to the surface, it also re-forms quickly if the
surface is damaged in any way.
The fire resistance of stainless steel is particularly noteworthy;
tests have demonstrated that stainless steel cable supports can
be expected to maintain their integrity for considerable periods
even when exposed to direct flame temperatures exceeding
1,000C. This may be an important consideration where the
electrical circuits being supported provide for emergency power
or control systems.
Stainless steel is also used where hygiene is a major
consideration. Its advantages in such applications are again its
excellent resistance to the various chemicals and washes which
are frequently used for cleaning purposes and the smoothness of
surface (depending on the finish specified) which minimises the
soiling or contamination that can take place.
Electropolishing
In various industries such as food, pharmaceutical and
electronics, there is a requirement for easier cleaning and
reduced bacterial growth on the surface of the stainless steel.
This increased surface smoothness is achieved by a process
called electropolishing.
Electropolishing is, in principle, a reversal of the electroplating
process. The article is submerged in a special acid electrolyte and
a DC current passed into the article and through the electrolyte.
This process removes the high spots from the surface micro
roughness leaving a surface which is bright and smooth.
Specification
Many grades of stainless steel are available but the one generally
used in aggressive marine environments is BS EN 10088 Grade
1-4404 (equivalent to S316L31, BS 1449: Part 2). This grade has
improved corrosion resistance (particularly in the presence of
chlorides) and high temperature strength. It is much used in
the chloride-laden marine conditions which exist on offshore
installations and in coastal regions.
For less aggressive environments BS EN 10088 Grade 1-4301
(equivalent to 304, BS 1449: Part 2) is the normal grade. This
grade offers good corrosion resistance in internal applications and
also has a good aesthetic quality, often used in the dairy and food
industries. Final finishes with mechanical brushing or polishing
are often used to provide a good looking and robust surface finish.
120
23/01/2012 13:43
Background
The process of powder coating is carried out by applying the
electrostatically charged powder to the article, and then passing
the article into an oven where the powder is baked onto the
surface of the article.
The application of the powder, and the associated stoving, can
vary with different types of finish so the careful control of the
process is required.
Specification
With such a wide variety of types of powder available it is
necessary to specify in addition to the colour what the finish is
required to do.
The colour can be specified by BS or RAL number, or by exact
colour match if a sample of the colour is provided. The required
gloss level should also be given.
The usual finish is for aesthetic indoor use, but if other qualities
are required they should be clearly indicated at the outset as the
powder cost and application cost can vary considerably between
different types of powder.
Epoxy coated
Epoxy coatings are based on thermo-setting epoxy resins and
give a very hard, durable finish suitable for internal applications.
Epoxy coatings are usually quite thin but they have good chemical
resistance with excellent adhesion and coating flexibility.
121
23/01/2012 13:43
IN THIS SECTION...
Cable ladder systems
Installation of
services
Cable ladder systems
Cable ladder systems are intended for the support of
a combination of cables, electrical equipment and/or
communication system installations. Where necessary cable
ladder systems may be used for the segregation of cables.
Note : these systems are designed for use as supports for cables
and not as enclosures giving full mechanical protection.
These systems are covered by BS EN 61537.
w
Cable laying area
15
25
40
60
100
160
2 core
3 core
4 core
kg/m
D in mm
kg/m
D in mm
kg/m
D in mm
03
04
05
06
09
10
123
136
151
165
201
219
03
04
05
07
10
12
128
141
158
180
212
231
04
05
07
09
12
17
135
150
178
192
228
263
15
25
40
60
100
160
2 core
3 core
4 core
kg/m
D in mm
kg/m
D in mm
kg/m
D in mm
01
01
02
02
04
06
77
92
102
120
146
169
01
02
03
03
05
07
82
97
110
128
156
180
01
02
03
04
07
09
91
106
126
142
174
200
122
16/01/2012 14:53
2 core
kg/m
25
35
50
70
95
120
150
185
240
300
400
07
09
12
17
23
28
35
42
55
70
85
3 core
4 core
D in mm
kg/m
D in mm
kg/m
184
200
222
246
282
309
341
378
432
472
532
10
13
17
24
33
40
49
61
80
97
126
204
224
254
284
331
360
397
441
496
550
614
13
17
23
31
43
53
65
80
106
132
167
D in mm
227
250
286
322
372
406
450
498
562
625
696
25
35
50
70
95
120
150
185
240
300
400
2 core
3 core
4 core
kg/m
D in mm
kg/m
D in mm
kg/m
13
16
20
25
35
41
49
63
78
93
113
230
248
272
295
344
371
402
451
505
554
608
17
21
26
36
46
55
70
84
107
127
157
251
273
305
348
391
419
472
514
573
626
688
21
26
35
45
59
75
88
107
135
164
213
D in mm
275
300
348
384
433
481
523
575
639
699
788
Single spans
For single spans the loading capability is also severely reduced. In
this circumstance the safe working load (SWL) should, as a simple
rule, be reduced to half that indicated by the loading graphs on
p. 131, and there must be no joint in the span.
This derating of the loading capacity for either single spans or
point loads depends to some extent upon the ladder type and the
intended span. If therefore the design calculations indicate this
aspect is critical, more detailed information should be sought
from Legrand, contact us on +44 (0) 845 605 4333.
(v) Deflection
The deflection of a cable ladder under load is not directly related
to its strength but it is obviously of aesthetic importance. For this
reason it may be necessary to estimate the likely deflection whilst
designing an installation, especially if it will be in a highly visible
location. Experience has shown that in order to maintain a degree
of deflection which is subjectively acceptable to the eye, the load
on the cable ladder will often be restricted to well below its safe
maximum.
123
16/01/2012 14:47
S/4
S
Loading graphs
Refer to loading graphs on page 131.
Fully loaded
Short
span
Full span
Full span
Short
span
3/ S
4
3/ S
4
124
16/01/2012 14:38
300 mm
max.
300 mm
max.
60, 45, 30
Flat bends
(small)
600 mm
max.
600 mm
max.
!
600 mm
max.
! /2
600 mm
max.
NOTE :
For inclined ladder runs, support
spacing should not exceed those
recommended for horizontal runs.
600 mm
max.
600 mm
max.
125
17/01/2012 13:24
600 mm
max.
Straight reducers
600 mm
max.
600 mm
max.
600 mm
max.
600 mm
max.
Tees (large)
2/3 rad
approx.
Tees (small)
600 mm
max.
300 mm
300 mm
300 mm
max.
4 Way crosspieces
(large)
2/3
rad
600 mm
max.
4 Way crosspieces
(small)
126
16/01/2012 12:35
450
300
Below 100
10 to 15
16 to 20
21 to 40
250
300
350
400
300
400
400
450
550
Table 6
Type of cable (mm)
3D
4D
6D
8D
Radius of fittings
On a cable support system the size and type of cables must
be considered to ensure that the radius of the support fittings
exceeds the minimum bending radius of the cables themselves.
The table above gives a general guide to these minimum values
but wherever possible a larger installation radius should be used.
Cables must not be accidentally bent to a tighter radius during
installation. If only one or two large cables are being installed on
a flat ladder installation (without risers) then it may be possible
to use smaller radius fittings by ensuring these cables are always
positioned along the centre of the ladder.
127
16/01/2012 12:36
128
16/01/2012 12:37
Support
Support
Coupler
18 m
Plan view
typical
6 m span
Ladder rung
129
16/01/2012 12:37
Provided the relevant graph line lies above the intersection of the
load/span lines the proposed arrangement is acceptable. (See
the illustration opposite). The deflection will often be less than
1/200th of the span and in most cases it will be less than 1/360th
of the span. However where point loads will be imposed or where
there are short runs with three spans or less, the deflection
will increase and the safe working loads (SWL) may need to be
reduced from the values given.
Further information on this subject is given on pages 122 to 124.
These graphs should not be extrapolated to longer spans than
shown, nor should they be used for situations where the bed of
the ladder is vertically orientated. In exposed situations the use of
long spans requires particularly careful consideration,
see page 128. Any further information on loads and deflections for
such circumstances should be sought from Legrand, contact us
on +44 (0) 845 605 4333.
The values given in this document have been obtained from
extensive testing of our cable support equipment. They are given
as a guide, so that their customers may use Legrands products
to the best advantage; they are nevertheless average figures
which are given in good faith, but without accepting any liability in
contract, tort or otherwise in the event of different performance by
equipment which is actually supplied.
Loading graphs
The loads shown on all graphs are the safe recommended
maximum loads that can be applied and must include wind,
snow and any other external forces in addition to the cable load.
The graphs show the maximum load for ladder installed at a
support spacing within its recommended range.
When the graph line is above the intersection of the required
load and span lines, the support equipment is suitable for use
within those load and span conditions.
The graphs shown are for hot dip galvanised finish, with an
indication of stainless steel where applicable.
Load tests carried out to BS EN 61537 test type 1 (safety factor
17+ and joint in middle of span) or test type 4 (safety factor 17+
and joint in middle of span with rung slot over support).
Load tests for medium duty (Topaz) carried out over 2 m, 3 m
and 4 m spans using 3 m lengths.
For heavy duty (Sapphire) and extra heavy duty (Emerald) cable
ladder, load tests carried out over 3 m, 4 m, and 5 m spans using
3 m lengths and 6 m spans using 6 m lengths.
For spans 5 m and less : data can be used for 3 m or 6 m lengths
For spans greater than 5 m : data is for 6 m lengths only.
For spans greater than 5 m : ladder is not suitable for use with
dynamic loads (e.g. wind, snow).
When installed, inner span deflection will vary depending on
joint positions but will typically be about half of test end span
deflection shown on following page.
130
23/01/2012 14:18
22
100
70
125
95
16
20
27
32
300
250
250
Maximum safe working load
(kg/m)
300
200
150
100
G + D finish
50
200
150
100
G + D finish
S finish
50
0
2
Example
22
unacceptable
150
120
acceptable
14
25
30
350
300
250
200
150
100
G + D finish
S finish
50
0
3
131
16/01/2012 15:05
Structural
support
characteristics
including channel support systems
IN THIS SECTION...
Structural characteristics
1. Channels
2. Channel nuts
3. Framework brackets
4. Fasteners
5. Cantilever arms
6. Maximum safe
recommended loadings
7. Channels used as beams
8. Channels used as columns
9. Fully restrained and
unrestrained loads
10. Beam loads
1. Cable ladder
2. Beams
3. Columns
4. Deflection
Structural characteristics
1
Cable ladder
Fixed beam
A fixed beam arrangement is a single structural member with
both ends fastened rigidly to supports. Compared with a simple
beam this degree of restraint does significantly increase the ability
of the beam to carry loads but it is unlikely that cable ladder can,
in practice, be secured sufficiently rigidly to be considered as a
fixed beam.
Beams
Simple beam
A single length of cable ladder mounted on, but not fastened to,
two supports represents a simple beam, which will bend as any
load is applied to it with the supports offering no restraint to this
bending.
Continuous beam
A typical multi-span ladder installation behaves largely as a
continuous beam and the greater the number of spans the closer
the similarity. However in practice a run must contain joints and it
can also never be considered of infinite length so it is important to
appreciate how its characteristics do vary from span to span and
how these variations should be taken into account when designing
the installation.
132
16/01/2012 12:39
Loads
balance
Inner
span
Inner
span
Counterbalance
End span
Inner
span
However if this is not the case the support spacing on the two
end spans should advisably be reduced to 3/4 of the intermediate
spans in order to compensate (see page 124, spacing of supports).
Columns
Deflection
Cantilever beam
This type of arrangement most commonly occurs with the
brackets which are used to support cable ladder, these being fixed
to the structure at one end only.
For cable ladder installations it is usual to consider the cable
load to be uniformly distributed along the length of the cantilever
arm (i.e. across the width of the ladder); however, if cables will
be bunched then their combined weight effectively acts as a point
load on the arm so the bunch should, ideally, be laid nearest the
supported inner end.
Wx2
2d
Any point load will have a magnified effect upon deflection. For a
point load placed at mid-span (the worst position) the deflection
will be approximately double that caused by the same load
uniformly distributed along the span, although this value will vary
depending upon the coupler and support positions.
133
16/01/2012 12:40
SB702
SB706
LCA 225 PG
SP972
SA761
SA753
SA761
SA761
SP976
SP975
SA751
SA774
SA753
SA773
SA753
SC400
SP976
SC401
SB704
SB705
134
23/01/2012 15:30
SB504
SB504
SC400
SC400
SC401
SP968
CKP25
CKP25
SB500
SB500
SA752
SA752
SC400
SA762
SA762
SB515
SP976
SP975
LCA 900 PG
SB515
LCA 450 PG
SP976
SC401
SA753
SB500
SB500
SC400
SA753
SB515
SC400
SC400
SB515
SB704
SC400
SC401
SB502
SB502
SP976
SP975
SB500
SB500
SC400
SB702
SB702
135
16/01/2012 14:59
Channels
Y
X
Y
SC200
Y
X
X
Y
SC400
Y
X
X
Y
SC203
X
Y
SC403
A
mm2
Ixx
mm4
18
16
26
53
24
219
219
322
645
322
10 779
8 960
67 157
339 300
57 221
Cat. Nos.
SC200
SC203
SC400
SC401
SC403
Wt
A
Ixx
Ztop
Zbottom
rxx
Iyy
ryy
xx
yy
=
=
=
=
=
=
=
=
=
=
Ztop
(min)
mm3
862
794
2 857
8 215
2 645
Framework brackets
Fasteners
Y
SC401
Wt
kg/m
Channel nuts
The safe working loads for zinc plated channel nuts only.
Slip
M10 : 30kN
M12 : 35kN
Pullout M10 : 60kN
M12 : 80kN
Safety Factor 3 when tested to BS 6946
Torque tightened to : M10 : 55 kgf.m (40 ftlb)
M12 : 7 kgf.m (50 ftlb)
Zbtm
(max)
mm3
1 330
961
3 772
8 215
2 909
rxx
mm
Iyy
mm4
ryy
mm
Channel type
71 49 776
64 49 318
145 88 783
230 177 566
133 88 325
151
150
166
166
165
Fitting thickness
Recommended
fastener(1)
Deep channel
SC400 series
6 mm and 8 mm
5 mm and 6 mm
Shallow channel
SC200 series
7 mm and 8 mm
5 mm and 6 mm
(1) The use of too long a fastener will prevent proper tightening because the bolt end will foul the
bottom of the channel before the head tightens down on the fitting
(2) When fastener brackets other than Swiftrack, longer bolts may be required if the bracket
thickness is greater than 8 mm
136
16/01/2012 12:43
Cantilever arms
W kg
xm
W kg
xm
U kg
Uniformly
distributed
load over
part of arm
Cantilever arms
40
Cat. Nos.
Unit
weight
(kg)
Arm
length
(mm)
Maximum
uniformly
distributed
load (kgf)
Point load
at outer end
(kgf)
SA750
SA751
SA752
SA753
SA754
SA755
SA757
064
085
103
142
181
220
260
150
225
300
450
600
750
900
350(1)
350(1)
304
202
150
110
90
303
198
152
101
75
55
45
85
Values assume
the ladder or other
loading medium
is rigidly fixed to
cantilever arm
Cat. Nos.
Unit
weight
(kg)
Arm
length
(mm)
Maximum
uniformly
distributed
load (kgf)
Point load
at outer end
(kgf)
130
SA760
SA761
SA762
SA763
SA764
SA765
SA766
064
085
103
142
181
220
260
150
225
300
450
600
750
900
700(1)
456(1)
350
230
170
136
110
350
228
175
115
85
68
55
Values assume
the ladder or other
loading medium
is rigidly fixed to
cantilever arm
Cat. Nos.
Unit
weight
(kg)
Arm
length
(mm)
Maximum
uniformly
distributed
load (kgf)
Point load
at outer end
(kgf)
SA770
SA771
SA772
SA773
SA774
SA775
SA776
114
168
202
290
378
466
560
150
225
300
450
600
750
900
700(1)
700(1)
650
430
320
250
200
648
420
325
215
160
125
100
V kg
ym
zm
175
Values assume
the ladder or other
loading medium
is rigidly fixed to
cantilever arm
Note
The loads for stainless steel cantilever arms are 60% of those
given in the tables, except those marked (1) where the limit is
50%.
Cantilever arm loads detailed in the tables above are for M12
screws and channel nuts.
Assumes loads are rigidly fixed to cantilever arms in such a way
as to prevent the arms from twisting.
Note
Assumes loads are rigidly fixed to cantilever arms in such a way
as to prevent the arms from twisting.
137
16/01/2012 12:44
Load
Load
138
16/01/2012 12:44
10
Column loads
Beam loads
Cat. Nos.
Distance
between
supports
(m)
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
020
020
020
040
040
040
060
060
060
080
080
080
100
100
100
120
120
120
140
140
140
160
160
160
180
180
180
200
200
200
220
220
220
240
240
240
260
260
260
280
280
280
300
300
300
700(2)
687
700(2)
700(2)
343
700(2)
700
226
700(2)
543
164
700(2)
419
126
700(2)
336
101
700(2)
275
83
700
230
69
604
194
59
510
165
51
434
142
44
371
123
38
319
107
33
276
94
29
240
82
25
209
700(2)
343
700(2)
561
171
700(2)
374
113
700(2)
271
82
700
210
63
548
168
50
440
138
41
361
115
35
302
97
29
255
83
25
217
71
22
186
61
19
160
53
17
138
47
15
120
41
13
105
700(2)
687(1)
700(2)
700(2)
343(1)
700(2)
747(1)
226(1)
700(2)
543(1)
134
700(2)
419(1)
85
700(2)
336(1)
58
700(2)
271
42
700(1)
206
31
604(1)
162
23
510(1)
130
18
434(1)
106
14
371(1)
87
11
319(1)
73
8
276(1)
61
6
240(1)
52
4
209(1)
700(2)
343(1)
700(2)
561(1)
171(1)
700(2)
374(1)
113(1)
700(2)
271(1)
82(1)
700(1)
210(1)
53
548(1)
168(1)
36
440(1)
138(1)
26
361(1)
115(1)
19
302(1)
97(1)
15
255(1)
81
11
217(1)
66
9
186(1)
55
7
160(1)
46
5
138(1)
38
4
120(1)
33
3
105(1)
700(2)
687
700(2)
700(2)
343
700(2)
747
228
700(2)
560
170
700(2)
447
136
700(2)
371
113
700
317
96
700
277
83
700
245
73
641
220
66
575
199
59
521
182
53
476
167
49
436
154
45
405
143
41
376
700(2)
343
700(2)
561
171
700(2)
374
114
700
280
85
700
223
68
582
186
56
484
159
48
414
139
42
362
123
37
321
110
33
288
100
29
261
91
27
238
83
24
219
77
22
202
71
21
188
700(1)
687(1)
700(1)
700(1)
343(1)
700(1)
700(1)
228(1)
700(1)
560(1)
134
700(1)
447(1)
85
700(1)
371(1)
58
700(1)
271
42
700(1)
206
31
700(1)
162
23
641(1)
130
18
575(1)
106
14
521(1)
87
11
460
73
8
389
61
6
333
52
4
286
700(1)
343(1)
700(1)
561(1)
171(1)
700(1)
374(1)
114(1)
700(1)
280(1)
84
700(1)
223(1)
53
582(1)
186(1)
36
484(1)
159(1)
26
414(1)
129
19
362(1)
101
15
321(1)
81
11
288(1)
66
9
261(1)
55
7
238(1)
46
5
219(1)
38
4
202(1)
33
3
179
Note to tables
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
SC400
SC200
SC401
020
020
020
040
040
040
060
060
060
080
080
080
100
100
100
120
120
120
140
140
140
160
160
160
180
180
180
200
200
200
220
220
220
240
240
240
260
260
260
280
280
280
300
300
300
6325
4279
11475
6217
3850
11375
5982
2879
11041
5640
1867
10621
5102
1253
10035
4346
891
9193
3549
664
8088
2872
513
6889
2345
408
5792
1938
332(3)
4874
1625
276(3)
4131
1381
233(3)
3534
1186
199(3)
3051
1030
172(3)
2658
902
150(3)
2335
139
16/01/2012 12:45
IN THIS SECTION...
Packaging,
handling, storage
and safety
Export packaging
Export packaging
Handling and storage
Safety during installation phase
Safe handling
All Legrand products can be supplied packed appropriately for
any mode of shipment.
The various packing options are illustrated below.
Further details and packing recommendations are available from
Legrand, contact us on +44 (0) 845 605 4333.
Even when appropriately packed it is most important that
equipment is correctly loaded.
All equipment must be properly secured against movement
during transit otherwise damage may occur during the journey.
Containerised seafreight
Straight lengths
Equipment is steel
strapped onto a wooden base.
If required the complete assembly is shrink wrapped in heavy
duty polythene.
Shipping marks are applied to meet with contract requirements.
Specialised packing
Legrand can also supply equipment packed in wooden crates or
wooden cases for shipment to destinations where transhipment
or rough handling en route is likely or where transport over
rough terrain is anticipated.
Wooden casing
140
13/01/2012 11:31
Storage
Most support equipment is supplied with a corrosion resistant
finish (often hot dip galvanising) which will, once the equipment
is erected and open to the air, have a service life of many years.
However if hot dip galvanised equipment is allowed to become
wet whilst stacked awaiting installation the finish can quickly
suffer from unsightly staining and powdering on the surface.
This is known as Wet storage stain (see below) and the effects
are particularly exaggerated if products are left in back to back
contact.
It is therefore essential that all support system equipment is
stored in a dry, unheated environment and that the following
precautions are observed to prevent deterioration on site :
a. Any outer packaging should be removed from stacks
immediately following delivery, before the goods are placed in
store.
b. Store all support equipment under cover, in dry, unheated
premises. Do not leave any uncovered, part-used stacks lying
outside for long periods.
c. If stacks of equipment have become wet they must be restacked as soon as possible with wooden battens inserted
between components to allow air to circulate.
d. If no undercover storage is available then equipment should
be re-stacked as in (c) immediately following delivery and
a simple shelter, using polythene or a tarpaulin, should be
erected over the stored equipment to protect it from rain. This
covering should not be laid directly onto the stack as air must
be allowed to circulate through and around the stored goods.
e. Inspect stored goods regularly to ensure that moisture has not
penetrated into the stacks.
f. Do not store the delivered material where people will walk
across it.
Site safety
Heavy duty cable ladders are designed for rugged conditions and
can withstand some abuse. However they are not designed or
intended for use as walkways or scaffolds and proper working
platforms or temporary access scaffolding must be provided for
the use of installation personnel.
141
13/01/2012 11:31
Relevant British,
European and
International
standards
Standard Type
BS No
Part
Title
BS
1140
Specification for resistance spot welding of uncoated and coated low carbon steel.
BS EN
1179
BS EN ISO
1461
BS
7371
BS EN ISO
2081
Metallic and other inorganic coatings. Electroplated coatings of zinc with supplementary
treatments on iron or steel
BS EN ISO
3506
BS EN ISO
3506
BS
3692
BS
4320
Specification for metal washers for general engineering purposes. Metric series.
BS
4872
Specification for approval testing of welders when welding procedure approval is not
required. Fusion welding of steel.
BS
5950
BS
6338
PD
6484
BS
6946
Specification for metal channel cable support systems for electrical installations.
142
13/01/2012 11:39
Standard Type
BS No
Part
Title
BS
7671
BS EN ISO
9000
BS EN ISO
9001
BS EN ISO
9004
BS EN
10025
Hot rolled products of structural steels. Technical delivery conditions for non alloy
structural steels.
BS EN
10025
Hot rolled products of structural steels. Technical delivery conditions for structural steels
with improved atmospheric corrosion resistance.
BS EN
10088
Stainless steels.
Part 1: List of stainless steels.
BS EN
10088
Stainless steels.
Part 2: Technical delivery conditions for steel sheet/plate and strip of corrosion resisting
steels for general purposes.
BS EN
10088
Stainless steels.
Part 3: Technical delivery conditions for semi-finished products, bars, rods, wire, sections
and bright products of corrosion resisting steels for general purposes.
BS EN
10346
BS EN ISO
12944
Paints and varnishes - Corrosion protection of steel structures by protective paint systems.
Part Protective paint systems.
BS EN ISO
14713
Zinc coatings. Guidelines and recommendations for the protection against corrosion of iron
and steel in structures. General principles of design and corrosion resistance.
BS EN ISO
14713
Hot dip galvanising. Guidelines and recommendations for the protection against corrosion
of iron and steel in structures. General principles of design and corrosion resistance.
IEC
61537
Cable Tray systems and cable ladder systems for cable management.
BS EN
1991
1.3
BS EN
1991
1.4
BS EN
1993
1.3
Eurocode 3 : Design of steel structures. General rules. Supplementary rules for coldformed members and sheeting.
143
13/01/2012 11:40
Cat. Nos.
Page
No.
500000
5572 33
5572 43
5572 53
5572 63
5572 73
5572 83
31
8000000
87665 02
87665 03
87665 04
87665 05
87665 06
87665 07
87665 08
87665 09
87665 10
87665 11
87665 12
87665 13
87665 14
87665 15
87665 16
87665 18
87665 20
87665 30
87665 45
87665 50
87665 60
87665 70
31
A
AMBWF
23
C
CSBF
CP1035
CP1035S
CVWF
EL450F
EL600F
EL750F
EL900F
ELRWKF
ENF
EORWArF
EORCWArF
EORVWArF
EPF
ERBF
ERYF
ERRWKF
ESRWKF
ESWF
ETBF
ETWrRF
EUTWBrRF
EVF
EWSBF
EXWrRF
Page
No.
18
21
18
23
21
20
23
19
22
19
22
20
19
F
FL2
FW06
FW08
FW10
FW12
28
24
H
HCAWF
HN06
HN08
HN10
HN12
HTHWF
20
24
24
20
L
23
29
23
D
DOWF
Cat. Nos.
LFGM10P50
LFSM10P50
14
M
MF
MPF
22
23
22
P
E
EARWF
EB06
EB08
EB10
EBF
EBW300RF
ECF
ECURF
EDVF
EEF
EFBWArF
EFCF
EFF
EHF
EIRWArF
EIRCWArF
EIRVWArF
EJF
EL150F
EL300F
22
30
20
19
18
22
21
18
21
18
23
21
18
PARWF
PBF
PBW300RF
PCF
PCURF
PDVF
PFCF
PEF
PFBWArF
PFF
PHF
PIRWArF
PIRCWArF
PIRVWArF
PJF
PL150F
PL300F
PL450F
PL600F
PL750F
22
20
17
22
16
21
16
21
16
23
21
16
Cat. Nos.
PL900F
PLFEB
PLRWKF
PN060
PN061
PN062
PN080
PN081
PN082
PN100
PN101
PN102
PN120
PN121
PN122
PNF
PORWArF
PORCWArF
PORVWArF
PPF
PRYF
PRBF
PRRWKF
PSRWKF
PSWF
PTBF
PTWrRF
PUTWBrRF
PVF
PW06
PW08
PW10
PW12
PWSBF
PXWrRF
Page
No.
16
21
17
25
21
16
23
21
23
20
17
22
17
22
30
20
17
R
RB0612
RB0612S
RB0616
RB0616S
RB0620
RB0620S
RB0625
RB0630
RB0640
RB0650
RBG0612
RBG0616
RC06
RC08
RC10
RC12
RWG06
24
30
S
SA750
SA751
SA752
SA753
SA754
SA755
SA757
SA760
SA761
SA762
SA763
SA764
SA765
SA766
SA770
SA771
SA772
26
Cat. Nos.
SA773
SA774
SA775
SA776
SA790
SA791
SA792
SA793
SA794
SA795
SA796
SB500
SB501
SB502
SB503
SB504
SB505
SB50606
SB50608
SB50610
SB50612
SB507
SB508
SB509
SB510
SB511
SB513
SB514
SB515
SB518
SB520
SB524
SB526
SB528
SB532
SB534
SB536
SB550
SB551
SB552
SB554
SB555
SB556
SB600
SB601
SB602
SB603
SB603+
SB606
SB607
SB650
SB651
SB700
SB701
SB702
SB703
SB704
SB705
SB706
SB707
SC2003M
SC2006M
SC2033M
SC2036M
SC2103M
SC2133M
SC4003M
SC4006M
SC4013M
SC4016M
SC4033M
SC4036M
SC4103M
SC4133M
SC850
SC851
Page
No.
26
27
28
27
27
28
27
28
25
28
Cat. Nos.
SC852/21
SC852/41
SC852/82
SC853
SC854
SC855
SC856
SC950B
SC950W
SC951B
SC951W
SC952
SC953
SP960
SP964
SP965
SP968
SP969
SP972
SP973
SP975
SP976
SS0616
SS0620
SS0625
SS0630
SS0820
SS0825
SS0830
SS0835
SS0840
SS0850
SS1016
SS1020
SS1025
SS1030
SS1035
SS1040
SS1045
SS1050
SS1060
SS1220
SS1225
SS1230
SS1235
SS1240
SS1250
SSG0612
SSG0616
SSG0620
SSG0625
SSG0630
SSG0635
SW06
SW08
SW10
SW12
Page
No.
28
24
29
24
29
24
29
Cat. Nos.
Page
No.
ZCURF
ZDVF
ZEF
ZFBWArF
ZFCF
ZFF
ZHF
ZIRWArF
ZIRCWArF
ZIRVWArF
ZJF
ZL150F
ZL300F
ZL450F
ZL600F
ZL750F
ZL900F
ZLRWKF
ZNF
ZORWArF
ZORCWArF
ZORVWArF
ZPF
ZRYF
ZRBF
ZRRWKF
ZSRWKF
ZSWF
ZTWrRF
ZTBF
ZUTWBrRF
ZVF
ZWSBF
ZXWrRF
22
21
14
21
14
23
21
14
15
21
14
23
21
23
20
15
22
15
22
20
15
T
TR06
TR08
TR10
TR12
TW06
TWG06
24
30
Z
ZARWF
ZBF
ZBW300RF
ZC1
ZCF
22
20
15
28
14
144
17/01/2012 11:37
LEGRAND
WORLDWIDE
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Legrand
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Canada
Pass & Seymour Canada Inc
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EMB Electrical Industries SAE
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Legrand Zrt
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PT Legrand Indonesia
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Iran
Alborz Electrical Industries Ltd
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Anam Legrand Co. Ltd
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Mexico
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Simapel
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Bticino Philippines Inc.
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Legrand Polska
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Legrand Electrica S.A.
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Legrand Romania SRL
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Firelec Legrand P.T.
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Legrand
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Legrand
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Legrand SLV d.o.o
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South Africa
Legrand electrical accessories
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Spain
Legrand Group Espaa
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Legrand
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Legrand
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Turkey
Legrand Elektrik San. A.S.
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U.A.E.
Legrand SNC FZE
Tel. : (971) 48 137 111
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Legrand Ukraine Ltd
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Legrand North America
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Bticino De Venezuela C.A.
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Legrand Vietnam
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Legrand
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Other countries :
www.legrandgroup.com
International department direct :
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16/01/2012 12:51
Contact details
United Kingdom
Great King Street North,
Birmingham, B19 2LF
Customer Sevices:
Tel: +44 (0) 845 605 4333 Fax: +44 (0) 845 605 4334
E-mail: legrand.sales@legrand.co.uk
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