Vous êtes sur la page 1sur 43

Selection of the Best Alternative

September 14, 2011


Andrew H. Watson General Manager, MWH Peru

Presentation Outline
Define Alternative Tailing Disposal (ATD)
Understand why we consider Alternative Tailing Disposal (ATD).
Understand how to decide on an disposal method.
Discuss the challenges and unanswered questions.
Conclusions and a call to action

Tailings Disposal

Presentation Outline
 Define Alternative Tailing Disposal (ATD)
 Understand why we consider Alternative Tailing Disposal (ATD).
 Understand how to decide on an disposal method.
 Discuss the challenges and unanswered questions.
 Conclusions and a call to action.

Conventional Tailing Disposal

Thickened Tailing Disposal

Paste Tailing Disposal

Filtered Dry Stack Tailing Disposal

The Benefits of ATD

Presentation Outline


Define Alternative Tailing Disposal (ATD)

Understand why we consider Alternative Tailing Disposal (ATD).

Understand how to decide on an disposal method.

Discuss the challenges and unanswered questions.

Conclusions and a call to action.

Why we consider ATD: Water Savings

Water Recovery (%)

Water Recovery by Tailings Type


100
90
80
70
60
50
40
30
20
10
0
Conventional
Tailings

Thickened Tailings

Paste

Filtered Tailings

Why we consider ATD: Risk Reduction


Tailing
Facility
Stewardship

Why we consider ATD: Risk Reduction*

Why we consider ATD: Space Limitation


 All of the ATD methods save

space over conventional


disposal, however
 Filtered Tailing Disposal saves
the most.

Why we consider ATD:


Reduced Embankment Volume
Yield Stress by Tailings Type
1400

Yield Stress (Pa)

1200
1000
800
600
400
200
0

Convential
Tailings

Thickened
Tailings

Paste

Filtered
Tailings

 The higher yield stress prevents


the need for a tailings dam.

Its All About Water and Risk Reduction







Many miners, regulators, and


NGOs are asking that filtered
tailing disposal be considered
for any major expansion or green
field site.
Evaluations require considerable
effort!
A simple screening methodology
has been used to assess fatal
flaws and initial feasibility.

Presentation Outline


Define Alternative Tailing Disposal (ATD)

Understand why we consider Alternative Tailing Disposal (ATD).

Understand how to decide on an disposal method.

Discuss the challenges and unanswered questions.

Conclusions and a call to action.

Screening Options for Tailing Disposal








Fatal Flaw Analysis


Multiple Accounts Analysis
Qualitative Evaluation Ranking
Detailed Quantitative Ranking
Cost Analysis

Requirements for Tailing Disposal




Site Characteristics






Tailing Characteristics



Topography
Seismicity
Climate
Space
Water Balance
Gradation and Plasticity
Geochemistry

Regulatory Setting/Landuse/Social





Implications of Failure
Permitting
Landuse
Closure

Key Criteria for


Assessment
of Fatal Flaws and
Qualitative Evaluation

Fatal Flaw Screening


Steep or valley

Topography
Topography

Steep or flat

High degree of care

Seismicity

Medium degree of care

Dry or wet

Climate

Dry or wet

Large footprint

Space

Small(er) footprint

Plentiful

Water Balance

Limited

Time needed

Closure

Quick/easy

High & low fines/plasticity

Gradation & Plasticity

High fines/high plasticity

Large footprint

Geochemistry

Small(er) footprint

Higher

Lower

Difficult

E
N
T

Implications of Failure
Permitting

Easier

Adjacent Land Use

L
Less

Cost

More

L
T

Range of Global Sites to be Considered




Eastern Europe

Latin America

Western Europe

Central America

Latin America







Wet site (rainfall exceeds evaporation)


Steep topography
High seismicity
Limited to no space for expansion
Mine life controlled by tailing storage
Production rate 6 Mtpa
High clay content in tailing
 Filter tailing considered as combined
disposal for expansion of capacity


Currently thickening to 55% .


Evaluated:
paste
filtered

Neutral
Disadvantage

Topography Steep, rugged, valley

Very steep valley,


Steep orfor
valleywet
efficient
disposal
High
degree of care

Topography
Topography
Topography
Topography
Seismicity

Major Disadvantage or
Fatal Flaw
Favorable

Suitable for dry


Steep
or flat
stack
if fill
across
valley
Medium
degree of
care

Dry or wet

Climate

Dry or wet

Large footprint

Space

Small(er) footprint

Plentiful

Water Balance

Limited

Time needed

Closure

Quick/easy

High & low fines/plasticity

Gradation & Plasticity

High fines/high plasticity

Large footprint

Geochemistry

Small(er) footprint

Higher

Lower

Difficult

E
N
T

Implications of Failure
Permitting

Easier

Adjacent Land Use

L
Less

Cost

More

L
T

Neutral
Disadvantage
Major Disadvantage or
Fatal Flaw

Seismicity - High

Favorable

Topography
Topography

Rockfill
dam can
Steep or valley
be designed and
constructed
High degree of careto
meet seismic
Dry orcriteria
wet
design

Large footprint

Space

Plentiful

Water Balance

Time needed

Closure

Quick/easy

High & low fines/plasticity

Gradation & Plasticity

High fines/high plasticity

Large footprint

Geochemistry

Small(er) footprint

Seismicity
Seismicity
Climate

Filtering
operation
Steep or flat
can be designed
to produce
Medium
degree of care
seismically stable
Dry or wetafter
material
placement and
F
Small(er)
footprint
compaction
I
Limited

E
N

Higher

Implications of Failure

Lower

N
A

Difficult

Permitting

Easier

Adjacent Land Use

L
Less

Cost

More

E
D

Neutral

Climate Defined wet and dry season,


rain fall exceeds evaporation
Steep or valley

Topography
Topography

Disadvantage
Major Disadvantage or
Fatal Flaw
Favorable

Steep or flat

Plentiful

Water Balance

Placement during
wet
season
may
Medium
degree of care
require special
Dry or wet or
measures
specific wet
Small(er) footprint
material
placement
areas
Limited

Time needed

Closure

Quick/easy

High & low fines/plasticity

Gradation & Plasticity

High fines/high plasticity

Large footprint

Geochemistry

Small(er) footprint

C
O
N
V

Wet
disposal can
High degree of care
accommodate
wet Dry
conditions
or wet
with pond
Large footprint
management

Seismicity

Climate
Climate
Space

Higher

Implications of Failure

Lower

N
A

I
L

E
N

Difficult

Permitting

Easier

Adjacent Land Use

L
Less

Cost

More

E
D

Neutral
Disadvantage

Space Very tight property boundary

Major Disadvantage or
Fatal Flaw
Favorable

Steep or valley

Topography
Topography

Steep or flat

High degree of care

Seismicity

Medium degree of care

Dry or wet

Climate

Large facility with


Large footprint
low density
tailing

Space
Space

Plentiful

Water Balance

Small footprint,
high
density,
Small(er)
footprint
efficient use of
space
Limited

Time needed

Closure

Quick/easy

High & low fines/plasticity

Gradation & Plasticity

High fines/high plasticity

Large footprint

Geochemistry

Small(er) footprint

Dry or wet

Higher

Implications of Failure

Lower

N
A

I
L

E
N

Difficult

Permitting

Easier

Adjacent Land Use

L
Less

Cost

More

E
D

Neutral

Water Balance Positive water balance, process water,


seepage water, and contact water must be treated to be released

Disadvantage
Major Disadvantage or
Fatal Flaw
Favorable

Steep or valley

Topography
Topography

Steep or flat

High degree of care

Seismicity

Medium degree of care

Dry or wet

Climate

Dry or wet

Large footprint

Space

Small(er) footprint

Large portion of
Plentiful
excess
water is
stored in tailing
Time needed
void
space

High & low fines/plasticity

Gradation & Plasticity

High fines/high plasticity

Large footprint

Geochemistry

Small(er) footprint

V
E

Higher

Water Balance
Water
Balance
Closure

Implications of Failure

Filtered water
has toLimited
be stored
at site or treated
Quick/easy
and
released

Lower

N
A

Difficult

Permitting

Easier

Adjacent Land Use

L
Less

Cost

More

I
L

E
D

Central Europe






Wet site (rainfall exceeds evaporation)


Steep topography
Moderate seismicity
Storage space is constrained
Production planned at 13.1 Mtpa
Tailing seepage and runoff from tailing
are expected to have CN above
discharge standards
 Therefore, water treatment for CN
required prior to discharge


Currently thickening to 55%.


Evaluated:
paste
filtered

Neutral
Disadvantage

Water Balance Positive water balance, process water,

Major Disadvantage or
Fatal Flaw

seepage water, and contact water must be treated to be released

Favorable

C
O
N

Steep or valley

Topography
Topography

Steep or flat

High degree of care

Seismicity

Medium degree of care

Dry or wet

Climate

Dry or wet

Large footprint

Space

Filtered water
has toLimited
be stored
at site or treated
andQuick/easy
released.
Would required
High separate
fines/high plasticity
treatment plant
Small(er) footprint
for CN.
Discharge
Lower
standards are
Easier
very restrictive

Large portion of
excess
water is
Plentiful
stored in tailing
Time neededLarge
void space.
pond areas for
High
& low fines/plasticity
storage
of 2 PMFs

Gradation & Plasticity

Large footprint

Geochemistry

V
E
N

Higher

Water
Water Balance
Balance
Closure

Implications of Failure

N
A

Difficult

Permitting

Small(er) footprint

Adjacent Land Use

L
Less

Cost

More

F
I
L
T
E
R
E
D

Neutral

Gradation & Plasticity Fine grind


ore contains high clay content

Disadvantage
Major Disadvantage or
Fatal Flaw
Favorable

Steep or valley

Topography
Topography

Steep or flat

High degree of care

Seismicity

Medium degree of care

Dry or wet

Climate

Dry or wet

Large footprint

Space

Small(er) footprint

Plentiful

Water Balance

Limited

Time needed

Closure

V
E
N
T
I
O

Low density, slow


High & low
fines/plasticity
beach
development, low
Large footprint
strength beach
Higher

Gradation
&Plasticity
Plasticity
Gradation &
Geochemistry
Implications of Failure

Difficult to filter
due Quick/easy
to high clay
content, requires
High fines/high plasticity
cyclone pretreatment
and wet
Small(er) footprint
storage for overflow
Lower

N
A

Difficult

Permitting

Easier

Adjacent Land Use

L
Less

Cost

More

F
I
L
T
E
R
E
D

Implications of Failure High, local


residences, directly downstream of facility
Steep or valley

Topography
Topography

Steep or flat

High degree of care

Seismicity

Medium degree of care

Dry or wet

Climate

Dry or wet

Large footprint

Space

Small(er) footprint

Plentiful

Water Balance

Limited

Time needed

Closure

Quick/easy

High & low fines/plasticity

Gradation & Plasticity

High fines/high plasticity

Large footprint

Still
requires
Small(er)
footprintwet
disposal of
Lower
cyclone
overflow
which requires
Easier
D/S construction

High impact
Higher with
associated
tailing release

Geochemistry

N
A

I
L

E
N

Difficult

Implications of
Implications
ofFailure
Failure
Permitting
Adjacent Land Use

L
Less

Cost

More

E
D

Neutral

Permitting Based on recent experience,


both could be permitted

Disadvantage
Major Disadvantage or
Fatal Flaw
Favorable

Steep or valley

Topography
Topography

Steep or flat

High degree of care

Seismicity

Medium degree of care

Dry or wet

Climate

Dry or wet

Large footprint

Space

Small(er) footprint

Plentiful

Water Balance

Limited

Time needed

Closure

Quick/easy

High & low fines/plasticity

Gradation & Plasticity

High fines/high plasticity

Large footprint

Geochemistry

Small(er) footprint

O
N
A
L

I
L

E
N

Higher

Initial permits
were approved
for
Difficult
wet storage
concept

Implications of Failure

Less

Cost

Permitting
Permitting
Adjacent Land Use

Lower

Could be easier to D
permit
due to
Easier
lower volume of
wet storage
More

Neutral

Adjacent Land Use Grazing of cattle


and some home construction

Disadvantage
Major Disadvantage or
Fatal Flaw
Favorable

Steep or valley

Topography
Topography

Steep or flat

High degree of care

Seismicity

Medium degree of care

Dry or wet

Climate

Dry or wet

Large footprint

Space

Small(er) footprint

Plentiful

Water Balance

Limited

Time needed

Closure

Quick/easy

High & low fines/plasticity

Gradation & Plasticity

High fines/high plasticity

Large footprint

Geochemistry

Small(er) footprint

Higher

Implications of Failure

Lower

N
A
L

I
L

E
N

Difficult

Permitting

Easier

Acceptable based
on initial
submission

Adjacent Land
Adjacent
LandUse
Use

Could be
considered to be
more favorable

Less

Cost

More

E
D

Central America






Wet site (rainfall exceeds evaporation)


Moderate to steep topography
High seismicity
Storage space is constrained
Production is ~1.5 Mtpa

Existing facility at capacity


 Additional capacity required
 Filtered facility the primary alternative


Permitting
Steep or valley

Topography
Topography

Steep or flat

High degree of care

Seismicity

Medium degree of care

Dry or wet

Climate

Dry or wet

Large footprint

Space

Small(er) footprint

Plentiful

Water Balance

Limited

F
I
L

E
Time needed

Closure

Quick/easy

High & low fines/plasticity

Gradation & Plasticity

High fines/high plasticity

Large footprint

Geochemistry

Small(er) footprint

O
N
A

Higher

Not possible to
Difficult
permit

Implications of Failure

Permitting
Permitting

Lower

Possible
to permit
Easier

Adjacent Land Use

L
Less

Cost

More

E
D

Range of Sites to be Considered:


Western Europe






Wet site
Flat topography
Moderate seismicity
Storage space is very constrained
High land value

Existing facility at capacity


 Considered filtering for new production
as well as reprocessing of exiting
tailing


Neutral

Space No expansion space, high value


property

Disadvantage
Major Disadvantage or
Fatal Flaw
Favorable

Steep or valley

Topography
Topography

Steep or flat

High degree of care

Seismicity

Medium degree of care

Dry or wet

Climate

Large facility with


Large footprint
low density
tailing

Space
Space

Plentiful

Water Balance

Small footprint,
high
density,
Small(er)
footprint
efficient use of
space
Limited

Time needed

Closure

Quick/easy

High & low fines/plasticity

Gradation & Plasticity

High fines/high plasticity

Large footprint

Geochemistry

Small(er) footprint

Dry or wet

Higher

Implications of Failure

Lower

N
A

I
L

E
N

Difficult

Permitting

Easier

Adjacent Land Use

L
Less

Cost

More

E
D

Presentation Outline


Define Alternative Tailing Disposal (ATD)

Understand why we consider Alternative Tailing Disposal (ATD).

Understand how to decide on an disposal method.

Discuss the challenges and unanswered questions.

Conclusions and a call to action.

As an industry, we need to know more.





The mining industry needs a broader set of project


evaluations and better benchmarking data.
For each methodology, we need to understand:
What slopes can we achieve?
 What seepage will result?
 How will the paste, thickened or filtered tailing material behave during an
earthquake?


MWH, in cooperation with Paterson & Cooke, have an initiative to


answer these questions. We need your help!

Presentation Outline


Define Alternative Tailing Disposal (ATD)

Understand why we consider Alternative Tailing Disposal (ATD).

Understand how to decide on an disposal method.

Discuss the challenges and unanswered questions.

Conclusions and a call to action.

Conclusions








Water management is key to controlling risks for tailing facilities.


A tailing stewardship program is required for all tailing facilities (large
and small).
Alternative tailing disposal methods (thickened, paste and filtered) is
one way to reduce the water content of tailing and reduce the risks of
failure during and after operations.
Site and project characteristics have to be amenable to the
implementation of ATD methods.
Wet storage with appropriate dam design may still be the most cost
effective storage method.
A high level screening process can be used to identify fatal flaws and
advantages and dis-advantages to determine if further evaluation is
required.

So why isnt everyone doing it?






High cost.
Equipment performance has not kept up with the increase in
production rates.
There are still many questions to be answered.

Call to Action



We do not have depth or breadth of project experience that helps


refine/improve the ATD evaluation process.
We call on mining companies to share their learnings
and data to contribute to benchmarking for the
industry.

Vous aimerez peut-être aussi