A

vailable nozzle wall thickness new, tn = 0.875*0.688 = 0.602 in

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 450 F) UG-28(c)

L / Do = 16.9932 / 12.75 = 1.3328
Do / t = 12.75 / 0.0506 = 252.0895
From table G: A = 0.000246
From table
CS-2:
B = 3,317.7143 psi

Pa = 4*B / (3*(Do / t))

= 4*3,317.71 / (3*(12.75 / 0.0506)) Available nozzle wall thickness new, tn = 0.875*0.688 =
0.602 in
The nozzle neck thickness is adequate.
External Pressure, (Corroded & at 450 F) UG-28(c)

L / Do = 16.9932 / 12.75 = 1.3328

Do / t = 12.75 / 0.0506 = 252.0895
From table G: A = 0.000246
From table
CS-2:
B = 3,317.7143 psi
Pa = 4*B / (3*(Do / t))
= 4*3,317.71 / (3*(12.75 / 0.0506))
= 17.55 psi
Design thickness for external pressure Pa = 17.55 psi
ta = t + Corrosion = 0.0506 + 0.125 = 0.1756"

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VENT (V)
ASME Section VIII Division 1, 2013 Edition
Note: round inside edges per UG-76(c)
Location and Orientation
Located on Top Head
Orientation 0
End of nozzle to datum line 212"
Calculated as hillside Yes
Distance to head center, R 20"
Passes through a Category A joint No
Nozzle
Description NPS 6 (Thk = 0.375")
Access opening No
Material specification SA-106 B Smls pipe (II-D p. 14, ln. 19)
Inside diameter, new 5.875"
Nominal wall thickness 0.375"
Corrosion allowance 0.125"
Opening chord length 7.9106"
Projection available outside vessel, Lpr 5.4138"
Projection available outside vessel to flange face, Lf 8.9138"
Local vessel minimum thickness 0.4375"
Liquid static head included 0 psi
Longitudinal joint efficiency 1
Reinforcing Pad
Material specification SA-516 70 (II-D p. 22, ln. 6)

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Diameter, Dp 11.4603"
Thickness, te 0.4375"
Is split No
Welds
Inner Fillet, Leg41 0.5"
Outer Fillet, Leg42 0.325"
Nozzle to vessel groove weld 0.375"
Pad groove weld 0.375"

ASME B16.5-2009 Flange

Description NPS 6 Class 150 WN A105
Bolt Material
SA-193 B7 Bolt <= 2 1/2 (II-D p.
352, ln. 31)
Blind included No
Rated MDMT -55F
Liquid static head 0 psi
MAWP rating 185 psi @ 450F
MAP rating 285 psi @ 70F
Hydrotest rating 450 psi @ 70F
PWHT performed No
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UCS-66(b)(1)(b) = -55F (Coincident ratio = 0.5263)
Bolts rated MDMT per Fig UCS-66 note (c) = -55F
UCS-66 Material Toughness Requirements Nozzle
tr = 150*3.0625 / (17,100*1 - 0.6*150) = 0.027"
Stress ratio = tr*E* / (tn - c) = 0.027*1 / (0.3281 - 0.125) = 0.133
Stress ratio # 0.35, MDMT per UCS-66(b)(3) = -155F
Material is exempt from impact testing at the Design MDMT of -20F.

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UCS-66 Material Toughness Requirements Pad

Governing thickness, tg = 0.4375"
Exemption temperature from Fig UCS-66 Curve B = -13F
tr = 150*48.25*0.993145 / (2*20,000*1 - 0.2*150) = 0.1798"
Stress ratio = tr*E* / (tn - c) = 0.1798*1 / (0.4375 - 0.125) = 0.5755
Reduction in MDMT, TR from Fig UCS-66.1 = 45.1F
MDMT = max[ MDMT - TR, -55] = max[ -13 - 45.1 , -55] = -55F
Material is exempt from impact testing at the Design MDMT of -20F.

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Reinforcement Calculations for MAWP

The thickness requirements of UG-45 govern the MAWP of this nozzle.
UG-37 Area Calculation Summary (in2)
UG-45
Summary (in)
For P = 169.43 psi @ 450 F
The opening is adequately reinforced
The nozzle passes
UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin

1.6217 2.7614 0.8572 0.2932 -- 1.3125 0.2985 0.3281 0.3281

UG-41 Weld Failure Path Analysis Summary (lbf)
All failure paths are stronger than the applicable weld loads

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength

16,224.77 38,084 87,302.1 12,393.88 139,858.5 40,755.88 95,839.87

UW-16 Weld Sizing Summary
Weld description
Required weld
size (in)
Actual weld
size (in)
Status

Nozzle to pad fillet (Leg41) 0.175

0.35 weld size is adequate

0.2275 weld size is adequate
Nozzle to pad groove (Upper) 0.175 0.375 weld size is adequate
Nozzle to shell groove (Lower) 0.175 0.25 weld size is adequate
Calculations for internal pressure 169.43 psi @ 450 F
Parallel Limit of reinforcement per UG-40
LR = MAX(d, Rn + (tn - Cn) + (t - C))
= MAX(7.9106, 3.9553 + (0.375 - 0.125) + (0.4375 - 0.125))
= 7.9106 in
Outer Normal Limit of reinforcement per UG-40
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
= MIN(2.5*(0.4375 - 0.125), 2.5*(0.375 - 0.125) + 0.4375)
= 0.7813 in
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 169.4262*3.0625 / (17,100*1 - 0.6*169.4262)
= 0.0305 in
Pad to shell fillet (Leg42) 0.1562

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= 17.55 psi
Design thickness for external pressure Pa = 17.55 psi
ta = t + Corrosion = 0.0506 + 0.125 = 0.1756"

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