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2 Table of Contents
Table of Contents
About the Author.......................................................................................................... 3
Preface to the First and Second Editions..................................................................... 5
Introduction.................................................................................................................. 7
Chapter 1: Bending 90 Stubs..................................................................................... 9
Chapter 2: All About Offsets....................................................................................... 13
Chapter 3: Back-to-Back Bends................................................................................ 18
Chapter 4: Utilizing the "Gain".................................................................................... 21
Chapter 5: Three and Four Saddle Bends................................................................. 23
Chapter 6: Bending with Hickeys Variable Radius Bends......................................... 28
Chapter 7: Rolling Offsets (Around Corners)
and 90 Compound Belts..................................................................... 32
Chapter 8: Keeping Conduit Run "On-the-Flat"
at Ceiling Corners and "Over the Top".................................................. 36
Chapter 9: Electrical Conduit in Concrete Slabs, Shifting EMT Stubs, Etc................ 37
Chapter 10: Removing Bend in 1/2" EMT................................................................... 41
Chapter 11: Bending Surface Metal Molding............................................................. 42
Chapter 12: Bending PVC Conduit............................................................................ 44
Chapter 13: Using Benfield Formulas and Symbols with "Chicago"
Rachet-Type, Hydraulic or Electrically Powered Benders.................... 45
Chapter 14: Hand Bender Types Described.............................................................. 47
Chapter 15: A Review of Conduit Bending Tips......................................................... 57
Chapter 16: General Bending Information of Value................................................... 60
Summary.................................................................................................................... 67
Electrical superintendents, training directors and journeymen electricians, by the thousands, have endorsed
Jacks simple, non-technical method for making conduit bends that fit.
After 60 years, Jack says, I still love to watch a good conduit man do his stuff. Its great to see them make
bends that drop into place and fit like a glove. Ive noticed that even old-time electrical journeymen get a quiet
thrill when a tough-to-make bend fits as though it had been molded in place."
Preface to the
First Edition
As I write these instructions my constant concern can be expressed in these three words ... KEEP IT SIMPLE! Readers will be happy to discover there is not a technical word in this manual. The Benfield method
simply uses addition, subtraction and multiplication. Basic elementary arithmetic does it!
Some conduit bending instruction books resort to trigonometry. Such high math over-complicates the
simple business of making conduit bends that fit. I avoid such needless terms as sines-cosines-secants-cosecants-tangents developed lengths, etc.
About all the electrician needs to know is where the end of his conduit stub-up will be, how far to space his
bends apart to make true offsets and saddles, and where the back of his bends will lay.
To be certain that these instructions are crystal clear I have used plain language with simple formulas,
tables and diagrams.
The Benfield technique works with ANY make of bender that may be found on ANY job. It works with
hand-hickeys, electrically powered hydraulic tools and/or mechanically powered benders. These formulas
work even if bends are made in the crotch of a tree or a hole in a wood block.
A big thank you from the author goes to the many electricians who helped him along the way.
Their valuable suggestions, their know-how, their on-the-job hints and bending tips have become the very
substance of this manual. Those electricians have made a valuable contribution to the art of making conduit
bends that fit!
Jack Benfield, Author
Preface to the
Second Edition
New chapters...new clarity...new material.
Chapters in this second edition have been clarified and rearranged...the how-to-do-it chapters are now in
sequence and first in the manual (Chapters 1 through 11).
Two new chapters have been added:
Chapter 12: Bending PVC Conduit and
Chapter 13: Mechanically Powered Ratchet Benders and Hydraulic or Electrically Powered Benders. A
new multiplier is revealed for closer coupled 3-bend saddles using a 60 center bend (see Chapter 5).
Three new sketches illustrate conduit runs over-the-top (see Chapter 8). The wordage throughout this
second edition is crisp, clear, and concise.
Jack Benfield, Author
Introduction 7
Introduction
Conduit Bends Save Money!
One reason benders are so popular and are so
widely used is economy.
Obviously, conduit fittings, 45 or 90 factory
elbows, boxes, etc. can be used to accomplish most
any conduit wiring job...but bending conduit on the
spot is faster, more economical and makes a better
looking installation.
Bending saves cutting, saves the cost of elbows
and couplings and it saves time. At current prices,
it would take only twelve I1J4 EMT bends (made
on location) to save enough on material to pay for
the cost of a 1W foot pedal (two position) type
bending tool.
In addition, using bends in the run makes for a
more streamlined job with less chance for a poor ground path.
Some bending instruction manuals contain formulas and diagrams so steeped in high math that a mathematics professor might well suffer a brain convulsion. Because of this overkill, a mysterious aura of fear
has clouded the very simple business of bending a piece of conduit.
Making bends that fit right the first time is easy if one follows a few simple rules. Believing that simplicity is
paramount, the author has used only basic arithmetic in revealing the bending know-how he has accumulated from a lifetime of personal contact with electricians all over the free world.
There isnt a technical word in this book. In plain language, it explains how to make bends that fit. The Benfield technique works no matter what brand of bender is found on the job.
Chapter 1
Bending 90
Stub Lengths
It's a pleasure to watch a journeyman electrician who really knows how to bend conduit. A few quick measurements, a mark here and there plus a little muscle power transforms ten foot lengths of conduit into a series of
sweeps, offsets, saddles, and 90 bends that look like they were molded in place.
Making professional precision conduit bends is not difficult. Simply follow the easy-to-use rules set forth in this
manual. Here are some tips on bending right angle stub lengths...such bends are called "stub ups" by the trade.
Making 90 Stubs
There are three basic methods for making 90
stub-up bends. Methods 1 and 2 will produce
pin-point precision accuracy; method 3 is
good enough when speed is paramount-such
as when concrete is being poured at your
heels on a concrete slab job.
Method 1: Marking the Conduit
From the desired stub-up height, subtract the
appropriate "take-up" for the bender (Table
A) and place a mark on the conduit at that Table A
distance from the end. The tool "take-up" for
stubs is constant on fixed radius benders. A
symbol or benchmark (such as an arrow) is
usually cast into the bender as shown in the
accompanying illustrations.
Example: It will be noted in Fig. 1, that a 3/4"
bender has a 6" take-up. To make a 9" high
stub-up using either 3/4" EMT or 1/2" rigid
conduit, subtract 6" from 9" and mark the
conduit 3" from the end. Position the bender
so the arrow is opposite the 3" mark and
make a 90 bend. (6" + 3" = 9").
Note: If the bender does not have an arrow,
use the mouth of the bender groove as your
starting point and make a test bend. Check
the result for tool take-up and score your own FIG. 1 METHOD 1: Marking the conduit.
10 Chapter 1
mark on the tool at the appropriate
point. (Avoid fractions...marks should
be on the even-inch).
Method 1 is most commonly used
but it is slower than the other two
methods because of the time it takes
to mark the conduit.
Method 2: Alignment with
Folding Rule
Lay a folding rule (or tape measure)
on the floor parallel with the conduit
as depicted in Fig. 2. The folding rule
becomes your guide for correct positioning of the bender on the conduit FIG. 2 METHOD 2: Alignment with folding rule.
so as to make whatever stub length
you desire.
Example One: To make a 9" stub in
3/4" EMT, allow 6" for the take-up in
the tool. Position the rule so that the
6" digit of the rule is opposite the end
of the conduit. Now locate the bender
on the conduit so that its arrow is
opposite the 9" digit on the rule and
bend. Result: a perfect 9" stub-up.
Example Two: Suppose 1/2" EMT
is being bent with a 1/2" bender that
has a 5" take-up. For a 9" stub, the 5"
digit of the ruler should lay opposite
the end of the EMT, and the arrow on
the bender should lay opposite the 9"
digit on the rule. Result: a perfect 9" FIG. 3 METHOD 3: Thumbnail and eyeball method.
stub-up.
Example Three: Suppose you want a 20" stub-up in 3/4" EMT. The 6" digit on the rule should be opposite the
end of the EMT, the arrow on the bender should be opposite the 20"digit on the rule.
This method is fast and precise, and marking the conduit is eliminated...a good eye for alignment does the trick
because wherever the arrow on the bender lays in relation to the folding rule determines the height of the stub-up.
Method 3: Thumbnail and Eyeball Method
This is called the "thumbnail and eyeball" method-no ruler!...no marking! Simply place your thumbnail on the
conduit at the stub height distance you desire as illustrated in Fig. 3. Then position the conduit in the tool so
that an imaginary plumb line from the outside heel of the bender groove is in alignment with your thumbnail,
and bend.
For best results, bend on the floor. Your accuracy will be as good as your ability to "eye-ball" that imaginary
plumb line. This method is usually accurate to plus or minus 1/4 inch...use Method 3 when speed is paramount.
& Answers
Questions
90 bends in small sizes of conduit (1/2" EMT, 3/4" EMT, 1/2" rigid or IMC) be made on the
Q Should
floor or with tool in the air?
A All 90 bends should be made on the floor whenever possible.
bend has already been made in a length of conduit the pipe may not lay firm and flat for a
Q Ifgoodanother
floor bend ... what then?
the second bend on a slightly raised platform (a 4" x 4" will usually do) or bend at the edge of a
A Make
loading dock, stairwell, etc. This allows firm, solid footing because the first bend hangs in free air and
the portion to be bent lays flat on the floor.
12 Chapter 1
Q What is best position or stance when bending over the tool, i.e., with tool in air?
arm pressure close to the tool (conduit under armpit helps). Allow the tool assembly to rock forA Keep
ward as you complete the bend.
Chapter 2
All about
Offsets
This chapter reveals a simple technique for making offsets in conduit or EMT with speed and precision. Speed
is important on any job, but speed coupled with precision pays a triple dividend...saves time, saves waste, makes
for a quality job. Conduit bends should fit right the first time. Bad bends double the cost, twice the labor, twice the
conduit. By following these simple rules you will wipe out waste. The technique works for any fixed radius
bender, hand type, mechanical ratchet type, hydraulic or electrically powered benders.
As shown in Figure 4, an offset is two opposing angle bends made to clear an obstruction in the path of the
run. Bends A and B must be equal in the degree of their angle.
Obviously for precision results both bends must
be made to the exact degree of angle chosen from
Table B.
Note: Careless approximation (a few degrees off,
high or low) produces a poor, ill-fitting offset.
Table B
14 Chapter 2
Figuring distance
between bends
Figure 5 and 6 illustrate three different offset depths. Fig. 5 for 30 bends. Fig. 6 for 45 bends. Marks X and
Y represent the distance between bends in all examples.
Knowing the depth of offset needed, and having established the angle of bend to use, and the distance between
bends, you then need to know:
This is easy! The shrink per inch for offset depths is shown in Column 3 of Table B. If stringing pipe into
(towards) an obstruction place the first mark Y beyond the edge of obstruction, the amount of shrink calculated
from Table B. If offsetting away from an obstruction ignore the shrink.
Figure 7 illustrates the distance between bends and the shrink for a 10 inch offset with 45 bends. In this
case the shrink is 3%.
To save time, the calculations needed for offsets from 1 to 10 have been worked out and assembled in a Zip
Guide for offsets (Table C). It indicates distances between bends for a range of offsets for 1 to 10 inclusive
Table C
and also recommends the best angle of bend. Column
4 indicates the exact shrink to allow. Offsets
greater than 10 must be calculated as described
previously.
The Zip Guide has proven to be so useful that
manufacturers have applied them on the handles of
benders.
The Benfield technique works for all sizes of EMT,
rigid conduit, or IMC. The same formulas can be
used with power benders even on 6 conduit. It also
works for any make of bender that may be found on
any job.
FIG. 8
Summation: At any given angle the distance between bends determines the depth of any offset. Knowing the
shrink tells the operator where to place a mark on the conduit to start the first bend.
16 Chapter 2
&
Answers
Q
Questions
Should offset bends be made on the floor or with bender head in the air?
in small conduits (1/2 inch EMT, 3/4 inch EMT and 1/2 inch rigid or IMC) may be bent in the
A Offsets
air. However, when making the second bend to complete the offset some journeymen prefer to bend on
the floor.
Q come?
Chapter Two says nothing about 60 x 60 offsets, yet your degree scale has a 60 slash mark...how
to avoid 60 angle bends for offsets. Wire pulling around them is difficult. If you are extremely
A Try
cramped for space, 60 bends are OK, but 30 or 45 bends are always best if you have the room.
18 Chapter 3
Chapter 3
Back-to-Back
Bends
This chapter explains where to mark the conduit
and where to position the bender for perfect backto-back bends.
Although back-to-back is a term accepted by the
electrical trade, it is really a misnomer. Actually,
it means the distance from a fixed point on the
conduit to the back of a 90 bend. Figure 9 shows
examples, all of which call for accuracy to the back
of the bend.
Determining the distance from a point on the conduit to the back of a ninety (the distance between
A and B in Fig. 9) probably is required more than
any other bend on the job.
For example, stubbing-up conduits so that the back
of the bend centers properly with a chalked-off
line on the deck form for a future wall partition is
encountered on virtually every concrete deck job. FIG. 9 Five situations where the distance of the
back of a 90 bend must be accurate.
This is illustrated below.
Some benders have built-in symbols on both sides of the bending
groove as an aid to making perfect back-to-back bends. It may be a
line, a notch, a letter, or some other symbol. For purposes of clarity in
this manual a star-point symbol is used.
Figure 10 shows a tool using a star-point symbol. With the bender
positioned in any given spot, the starpoint predicts where the back of
the ninety degree bend will lay.
Thus, if the back of the ninety is to end up 50 inches from a fixed point
on the conduit, the 50 in. are measured off and marked, the star-point
is then aligned with the 50 in. mark and the bend is made.
On surface conduit runs, the backs of two nineties frequently must be
made to fit snugly against both a ceiling and a wall, as in Fig. 11. Here
again, if the star-point is used for both bends, they will fit perfectly
against both wall and ceiling as though they were molded in place.
Back-to-Back Bends 19
FIG. 11 Distance to back of bends must be accurate to make conduit lie snugly against ceiling
and wall.
20 Chapter 3
& Answers
Questions
Q Must I always mark the conduit prior to aligning the star-point for a back-to-back ninety?
To speed the work, but the conduit end against a wall or fixed object...place a chalk mark on the
A No.
floor where you want the back of the bend to lay, align the star-point with that mark, and bend. A brick,
a carton, a stick would serve the same purpose. Simply align the star-point with the edge of the object and
bend.
Q Suppose I want the back of a 45 bend to lay snugly against an angle surface or truss...what then?
still use the star-point. The star-point foretells where the back of the bend will lay regardless of the
A You
angle, i.e., it works from 0 to 90 or any angle in between.
Q Should I use the star-point when bending with the bender head in the air (end of handle on floor)?
It works in any position. When bending conduit over the bending shoe remember to keep constant
A Yes.
bending pressure close to the groove.
Q If there is no back bend symbol on the bender how can I establish my own mark?
easy. Make a test bend after first marking a line on the floor and a mark on the conduit. Before
A Thats
bending bring the two marks into registry...after completing the ninety measure the distance from the
mark on the floor to the back of the bend. The result is the shrink distance. Now measure the shrink distance back from the mouth of the bender groove and cut a permanent reference mark into both sides of the
tool with the edge of a file.
Chapter 4
22 Chapter 4
& Answers
Questions
gain for 90 bends is clear to me but suppose there is also a 4 inch deep offset (using 30 bends)
Q The
in the X portion of Fig. 13...what then?
A Offsets use up -extra conduit. See offset Table B, Chapter Two. The table tells you that 30 bends
shrink 1/4 inch per inch of offset depth.
4 x 1/4 inch = 1 inch
Therefore, you add 1 inch back-in and precut the conduit to a length of 42 inches instead of 41 inches.
Q How do I establish the gain for 90 bends of a longer or shorter radius than NE Code standard?
make a test bend using the radius you intend to work with. Add distance X to Y (Fig. 13) and
A Simply
then measure the actual length of conduit after it is bent. The difference is the gain.
Chapter 5
Three
and Four
Saddle Bends
An electrician, who can make fast 3-bend and 4-bend saddles, without reworking them to fit, is recognized
in the trade as a tip-top conduit man. Thats why the saddle bend is selected to verify the truth of any journeymans claim that he is an accomplished conduit man.
When a straight run of conduit has to be offset to cross over an obstruction such as a small water pipe or another
conduit -a saddle bend is required. For saddles of moderate depth a three-bend saddle is recommended but
if the saddle is more than 6 in. deep, a fourbend saddle is best because it occupies less
space, follows the contour better, looks neater
and uses less conduit.
The Benfield technique for making fast, precision saddles removes the saddle bend mystery.
The formula is so easy to follow that the saddle
bend is at last, one of the simplest of all bends
to make. The Benfield Saddle Formula and
examples of three typical saddles are shown on
the next page.
Nothing makes an electrical contractor beam
with pride over his crews craftsmanship than
to see a lineup of parallel saddles, all looking
as alike as peas in a pod. Now, by following
the Benfield technique, saddle bends can be
made time after time with amazing speed and
precision.
The procedure described in this chapter works
for any fixed radius bending tool. It works for
hand benders, mechanical or hydraulic powered
benders and for all conduit sizes whether it be
rigid steel conduit, IMC, rigid aluminum conduit, EMT or PVC.
The critical dimensions that make up a threebend saddle are shown in Fig. 14.
It is important to make the 45 center bend "A"
first. Then make the two 22 side bends at
B and at C.
24 Chapter 5
Three-Bend Saddles
Procedure. Measure the diameter of the object to be crossed over (depth 0) and multiply that depth by 2 1/2.
This will give you the distance L between mark A and B and between mark A and C. Keep in mind
that the multiplier 2 1/2 is constant.
Irrespective of conduit size or type the depth of a 3-bend saddle times the constant multiplier 2 1/2 determines
the needed distance between bends. (See Fig. 14).
Locating the 45Center Bend (Mark A). Obviously, the conduit detours from a straight line in crossing
over an obstruction. Therefore, to adjust
for this, mark A should be placed at a
point more than the distance you actually require as distance X in Fig. 14.
The distance you place mark A ahead
depends on the depth D. In simple
terms follow this rule: ADD 3/16 IN.
FOR EVERY INCH OF SADDLE
DEPTH.
Making 45 Center Bend. As a convenience for electricians we have calculated in Table E the required distance
L between bends for a range of
saddle depths from 1 in. to 6 in.
Table E also shows the amount to be
added to distance X to locate starting
point A."
Table E
Four-Bend
Saddles
26 Chapter 5
& Answers
Questions
saddle technique works okay when the saddle comes near the middle of a 10ft. length of conduit
Q Your
but suppose it comes close to one end?
us say you have only 12 in. of straight conduit left to use as a lever in making the second 22 bend
A Let
at C (Fig. 17). Slip a pipe sleeve over the short end for use as extended leverage. Bend over the bender
groove (tool in the air). The sleeve assures c1ose-to-the-groove pressure and provides the needed leverage to
complete the 22 bend.
E in Chapter Five indicates that a 4 in. deep saddle will cause the center mark A to shift 3/4 in.
Q Table
(3/16 per inch of depth). What then is the overall shortening end to end?
foot length of conduit after making a 4 in. deep 3-bend saddle will measure only 9 ft., 10 1/2 in.
A AThetenoverall
shrink is figured at 3/8 in. per inch of saddle depth...4 x 3/8 = 12/8 or 1 1/2 in., i.e., just
double the values shown in Table E, Col. 3.
Q How do I allow for shortening of the conduit on the 4-bend saddle illustrated in Fig. 18?
the same as you would for two 5 deep offsets (See Table C, Chapter Two). Col. 4 indicates a 5
A Allow
in. offset with 45 bends shortens the conduit 1 7/8 in. In Fig. 18 we have two 5 deep offsets...therefore,
your 4-bend saddle would shorten the conduit 2 x 1 7/8 in. or 33/4 in. in overall length.
28 Chapter 6
Chapter 6
Bending with
Hickeys Variable
Radius Bends
History
If you ask an old-time electrical journeyman to hand-bend rigid conduit, hell reach for a hickey, not a bender.
A hickey can be defined as a rugged, compact, chunky casting of steel or iron with an integral side opening
hook large enough to receive the size conduit it is designed to bend.
The origin of the name hickey dates back to about 1910, the days of gas pipe. In those early times gas pipe
was sometimes used as electrical conduit. The need for bending it was obvious, but tools were not yet on the
market. Electricians, therefore had to improvise bending tools by, for example, taking a one inch IPS plumbers
"T" fitting , sawing out the side of it, bell-mouthing all sharp edges, then screwing a piece of 1 -in. steel pipe
into the top hub to serve as a handle.
Thats how hickeys were born. The men just called them hickeys, and the name stuck. Even today one definition given in the dictionary for the word hickey is any device or gadget whose name is not known or is
momentarily forgotten.
Uses
Hickeys are essential on every job for very-short-radius bends such as are required to fit into shallow slabs and
narrow partitions in modern construction. Short radii are often needed for conduit wiring of machinery, printing
presses, oven equipment and the like.
Hickeys are also used to shift, or jockey, already installed conduit runs a few degrees to get conduits into
proper position. A good hickey, therefore, should grab on and hold firmly when reversed...some do, some dont.
Originally, hickeys were used only for heavy-wall, rigid steel conduit. Now they are made for EMT, aluminum
conduit, and IMC conduit. Three manufacturers now market a combo hickey. Each tool makes good bends
whether used for rigid conduit, EMT or IMC. The realistic size range for hand bending with hickeys is from
1/2-in. through 1 1/4-in. EMT and from 1/2-in. thru 1-in. rigid or IMC conduit.
Using a Hickey
A hickey hooks on the conduit like a fist and is manipulated like a pry-bar when fitted with a steel pipe handle
as a lever.
A hickey is inched along or shifted on the work during the course of the bend. Uniform, evenly spaced bites
are recommended. The closer the bites, the shorter the radius. Usually, 10 or 15 of bend at each bite produces
a NE Code radius bend. A shorter than NE Code radius can be made when its necessary. A bender, on the
other hand, makes only one arc-one fixed NE Code radius.
The contour of a hickey bend is controlled by the operator. A good hickey man masters his technique only after
the benefit of practice, patience, and experience.
One marked advantage of the hickey is its versatility. It will produce short, medium, long, or extra-long radius
bends. It is also ideal for concentric runs where each bend is of slightly larger radius than its neighbor. We will
deal with concentric bending technique later in this chapter.
Guess work or eye balling the degree of bend is not advised. If the hickey has no degree of angle indicator it is
recommended that the operator gage the first 10 bend using a protractor. In so doing he should fix in his mind
the length of stroke it took to make the first 10 arc and keep repeating that same stroke on subsequent bites.
Concentric Bends
Making good bends on individual lengths of conduit can be mastered with a little practice. But what separates
the novice from the craftsman is the concentric bending of a bank of conduit, each with its own radius of bend,
so the completed installation looks good. Using the Benfield method shown in Fig. 22 is a sure-fire way of
doing the job right. Prior to bending, place reference marks on the conduits (as shown on the chart). Bend in
nine equal 10 segments, i.e. nine 10 bites = 90. Start all bends at arrow on tool.
Hint:
Hickey bends should be made on the floor with firm foot pressure on or against the tool.
30 Chapter 6
Making
Stub-ups
Table F
& Answers
Questions
Q Can hickeys be used to shift conduit stubs on concrete slab work in the case of a missed partition?
Usually it is best to remove the handle, placing the hickey head only on the conduit. The hickey handle
A Yes.
is then sleeved over the conduit close to the hickey head and used as a lever to bend the wandering stub
back into proper position. The hickey head is rested at the concrete floor level. Care should be taken to keep
the hook end of the hickey towards the operator less after bending the hickey is locked tight to the floor by
the bend.
32 Chapter 7
Chapter 7
Rolling Offsets
(Around Corners) and
90 Compound Belts
Often it makes a better looking installation and it is more economical to use conduit bends to turn a 90 corner.
This applies whether it be an outside corner or an inside corner. This chapter explains how to do both.
Let us suppose the job calls for an exposed run of conduit from a sign, a light, or a piece of equipment on the
East wall of a building to a control switch to be mounted at a convenient level on the South wall of the building.
Such a run would look better and cost less if the outside corner turn is made with a rolling offset.
The Benfield technique for making regular offsets to exact measurement is explained in Chapter Two. For your
convenience the Benfield Offset Formula and Zip-Guide Speed Table in condensed form is reprinted at the end
of this chapter. (See Table G).
To turn the corner without the use of fittings, simply bend a pair of offsets in tandem as shown in Figures 23,
24 or 25. For rolling offsets it is best to use 30 bends for easier wire pulling. Heres how its done:
Table G
External corner
Step One:
Bend offset A. This offset must be made just deep enough to allow the conduit to clear the corner. (See
dimension X, Figure 23).
Note that offset A on East wall is made first.
Step Two:
Allow a minimum of 4 of straight conduit before starting offset B."
Step Three:
With bender in air, (end of handle on floor) position the conduit
in the tool so the completed offset A rests towards the right and
in a plane at 90 to the bender groove.
Step Four:
Make offset B.
Note: In Figure 23 the run is from right to left.
If the run was left to right (West wall to South wall-Figure 24) FIG. 23 Rolling offset external corner
position conduit in the tool so completed offset A rests towards right to left.
the left and in a plane at 90 to the bender groove before starting
offset B.
Step One:
Bend offset C. This offset depth must be measured outside to
outside. See dimension Y. Figure 25.
Step Two:
Allow a minimum of 4 of straight conduit before starting offset
O.
Step Three:
With bender in air (end of handle on floor) position the conduit in
the bender so the completed offset C rests towards the left in a
plane at 90 to the bender groove.
Step Four:
Make offset O."
34 Chapter 7
Note One: In Figure 25, the run is from right to left. If the job requires a run from left to right position conduit
in the tool so completed offset C rests towards the right in a plane at 90 to the bender groove before starting
offset O.
Note Two: If you happen to reverse a rolling offset by mistake its no problem...just save the bent section for
use elsewhere. Heres why: (a) An external rolling offset (right to left) as per Figure 23, works perfectly for
an internal corner (left to right). (b) An external rolling offset (left to right) per Figure 24 works fine for an
internal corner (right to left) as in Figure 25.
This technique works for any combination of angles (60/ 30, 22V2/67V2, 45/45, etc.). Let the folding
rule (or tape measure) tell you the proper combination of angles to use for each compound 90 bend. Heres
how to do it.
Step One:
As shown in Fig. 25A, use a tape measure or folding rule to simulate
the compound bend to be made. Measure (with rule in place) the distance between point A (flush with wall) and point B (flush with
the floor).
Step Two:
Mark this distance on the conduit as point A and point B. This is
the space needed between the two bends.
Step Three:
Make the required angle bend at point A.
Step Four:
Make the required angle bend at point B."
FIG. 25 Rolling offset internal
corner right to left.
& Answers
Questions
36 Chapter 8
Chapter 8
You can use conduit bends to go over-the-top of a wall, in sign work, roof-top lighting, etc. (Fig. 26). The result
is better than when a gooseneck is used. A gooseneck bend (Fig. 27) is not good practice because the open
loop appears as a sturdy hand-grab, but it is usually unsafe.
Wall to ceiling
Making a transition run from a wall to a ceiling can be
tricky. Conduits if run directly from a wall switch to a
center ceiling fixture using a gooseneck bend will leave an
ugly air gap at the ceiling corner. To avoid this air space,
use two 90 bends as shown in Fig. 28. One bend lays flat
on the wall...the other bend lays flat on the ceiling.
Chapter 9
Electrical Conduit in
Concrete Slabs, Shifting
EMT Stubs, Etc.
Over the years electrical contractors and journeymen electricians have given the author many tips that have
become valuable aids on the job. These ideas are passed along with the hope that they will be helpful to others
installing conduit, IMC and EMT in the concrete
pour.
The five sketches -Figs. 29, 30, 31, 32, and 33 in
this chapter were made on an actual installation.
They represent typical problems encountered in
modern concrete deck construction.
Cradle your
deck runs
It requires only a few extra inches of conduit,
IMC, or EMT to cradle the conduit runs on the
deck...and the benefits are manifold:
If wire-tied securely to the steel, the cradled conduit runs are locked securely in two directions.
Wire-tie deck
level first
...Tie down the horizontal runs at the deck level
first.
...Then wire-tie the stub-ups together above the
FIG. 30 Sequencing is important.
floor level.
38 Chapter 9
This sequence is important! It provides extra
rigidity to the run and helps resist shifting of stubs
due to manhandling, concrete buggies, tampers, careless laying of catwalk planks, etc.
Wire-tie groups of
stubs together
...When stub-ups are in close proximity, tie them as
illustrated in Fig. 31.
FIG. 31 Conduits in close proximity.
Enter narrow
partitions obliquely
...Had we attempted a straight entry in Fig. 32 half of
the 90 bend would stick out of the pour.
...Oblique entry also allows the use of code radius bends throughout for ease in wire pulling. A tie or two ahead
of the switch leg lends stability to the run and stub-ups stay secure. Using this oblique entry technique also
means that narrow partitions and shallow slabs will no longer present a problem.
40 Chapter 9
& Answers
Questions
How do I correct a 1/2-in. or 3/4-in. EMT stub that has been knocked over and kinked flat together at
...Using an IPS sleeve over the EMT push the stub back into vertical position. (A good portion of the kink
will disappear by this operation alone).
...Now use a bullet-nosed steel rod and ram it down inside the EMT, turning it to and fro as you go. This will
usually bring the kinked portion back into round again.
I find certain types of concrete cause conduits to corrode or rust right at the floor or ceiling level...how
Before concrete is poured it is wise to daub all stubs, for 3 or 4 inches, at the deck level with a coating
Q Stubs will get knocked over but can I do something to minimize this trouble?
Yes...immediately after the forms are removed drop a piece of hollow tile over the stubs and leave the
there until the likelihood of mechanical injury has passed. This serves as a constant, but gentle
A tile
warning to other trades to keep clear.
Jack's "Timely Tips"
MARKING THE CONDUIT FOR PRECISION BENDING: Some galvanized conduit finishes are
greasy smooth...a lead pencil doesnt mark clearly on such finishes. Use a soft tip marking pencil.
Dont make your marks on the conduit too wide. A pinpoint precision bend could miss by as much as the
width of your mark.
HOW TO REMOVE A SHARP KINK IN 1/2 EMT. Straighten the EMT as shown in Fig. 34 (page
61). The kink will nearly disappear. Now, rebend it in the same area in any direction you choose, BUT you
must now use extra heavy foot pressure to coin the kinked area back into round again.
Chapter 10
Removing Bend
in 1/2" EMT
It is entirely practical to remove even a full
90 bend from 1/2 EMT. Obviously, angle
bends and offsets can likewise be removed
by following the procedure indicated in
Fig. 34.
Do not attempt to straighten the EMT by
reversing the bent portion in the groove
of the bender. Forget the bender groove
entirely and get rough by using the handle
only as a combo lever and sleeve and push
the EMT bend back down to the floor
progressively as illustrated in the diagram.
Work the EMT back into the handle as you FIG. 34 Removing a 90 bend at 1/2' thinwall.
straighten the bent portion until the bent
area disappears completely into the bender handle. After the major straightening is done any remaining ripples
in the EMT can be removed in the groove of the bender {tool in air, handle end on floor}...just a touch here and
there is enough to get the EMT straight enough to be bent again in any direction. Sharp kinks in 1/2 EMT can
be removed in the same manner.
Note: When rebending EMT in the same area it was straightened, take care to apply extra-heavy foot pressure.
This extra foot pressure will coin the metal forcing it to conform to the bending groove. Done properly, only
you will know that the EMT has been bent, straightened and rebent into proper position. This procedure is not
practical in sizes larger than 1/2 EMT.
42 Chapter 11
Chapter 11
Bending Surface
Metal Molding
A relatively new one-sweep bending tool enables the electrical
journeyman to bend surface metal molding just as he would rigid
conduit or thin wall EMT.
The tedious feeding of wires thru comer fittings, angle elbows, etc.
with all the accompanying cutting and fitting is often unnecessary
if bends are used. Metal molding can be installed and wires pulled
in, just like with thin wall EMT. Its a big plus to be able to pull
wires thru the surface raceway, especially if offsets and multiple
one-sweep 90 bends are involved. (This tool is shown in Figs.
FIG. 35 Action view.
35 and 36).
On flange type surface metal moldings the bender illustrated
bends smooth sweeps flange-in or flange-out, but this tool
will not bend this rectangular metal molding sideways. To make
sideway turns, fittings must be used.
The bender illustrated bends the popular sizes of molding and with
the use of an adapter, that snaps into the bender groove, it bends
the baby size molding as well.
This metal molding bender has every built-in feature found in
one-sweep rigid conduit and EMT benders illustrated in earlier
chapters. Stubs, offsets, and 3-bend saddles can be fabricated by
following the same technique described throughout this manual.
Two separate degree scales are permanently cast into this tool... FIG. 36 Surface metal molding.
one on each outer face of the tool...these degree calibrations are
for different diameters of molding.
The bender comes complete with a twopiece (space saver) handle as shown in
Fig. 36.
Pin-point precision bends can be made if
the operator follows the manual supplied
with each tool. Another aid is a scuff
resistant Zip-Guide label affixed to the
handle. This guide provides the operator
with a convenient at-point-of use reference. This Lip-Guide is reproduced in
FIG. 37 Zip-guide for surface metal molding.
Fig. 37.
How to make
3-bend saddles
in surface metal
molding
FIG. 38 Making 3-bend saddles in surface metal molding.
44 Chapter 12
Chapter 12
Bending PVC
Conduit
The authors bending experience has been primarily with metallic raceways, steel or aluminum. However, PVC
conduits are now so widely used that a keen interest in bending it exists.
The author hopes that his observations on this relatively
new art will be helpful to PVC users.
Standard hand benders can be used not to bend PVC
conduit but to serve as a template to form it while hot.
However, to be formed the PVC must first be uniformly
heated to the temperature recommended by the manufacturer. Once the heated area is formed in the bender groove
(and preferably securely clamped) it must be chilled
immediately to negate the memory of PVC. Unless
quickly chilled the bent area will back off or un-bend.
This PVC memory will diminish in speed as it cools but
a tiny reverse movement will continue for hours.
Heating methods
A. Electric oven heaters (infrared or calrod elements)
Bending PVC conduit only requires the application of heat. A bender can be used as a
template for establishing the proper bending
radius for small sizes.
Chilling methods
1. Immerse the bent area in a cold water bath.
2. Wrap the area with cold wet towels.
3. Hose down the bent portion, both inside and out, with cold water.
Note: The water hose method is messy but it works.
Using Benfield Formulas and Symbols with "Chicago" Rachet-Type, Hydraulic or Electrically Powered Benders
45
Chapter 13:
To locate a star-point
Its no problem if the electrician feels more comfortable using the old standby Benfield Star-point
symbol (see Chapter 3) for back-to-back bends. Any
make of tool (hand or power type) can easily be modified to provide a back-of-bend indicator symbol. To
locate the exact spot on the tool for such a star-point
Example of "Chicago" ratchet-type bender.
follow these simple steps:
Step 1 Girdle a pencil mark on a test length of conduit.
Step 2 Lay the test length of conduit on the floor abutting it firmly against something immovable such as a wall.
Step 3 Draw a chalk line on the floor exactly opposite the pencil mark on the conduit.
Step 4 Make a test 90 bend with the pencil mark on conduit even with the jaw (hook) of the ratchet bender.
Step 5 Place the bent conduit back on the floor where it was at the start.
Step 6 Measure the distance (inches) from the chalk line on the floor to the back of the 90 bend just made.
Step 7 The result is the shrink for that sector (shoe).
46 Chapter 13:
Step 8 Now measure this shrink distance back from the jaw (or hook) of the bending shoe and mark your
tool by filing a visible V notch. The notch is your future Star-point for back-to-back bends. As with the
Star-point, a stub-up symbol can be marked on any bending tool. Follow these simple steps:
Chapter 14
Hand Bender
Types Described
Sub-Section "A" - Two
position foot pedal benders
The electrical journeyman is not expected to bend large conduit sizes by hand. It is generally recognized that
1 1/4 in. EMT and 1 in. rigid steel or IMC conduit are the limits. Mechanically powered, ratchet-type, gearpowered, or hydraulic benders are used for the larger sizes.
To facilitate bending 1 V4 in. EMT and 1 in. rigid steel or
IMC conduit, manufacturers have designed hand benders
with two-position foot pedals. These benders make it possible for the electrician to apply his full body weight to the
conduit with greatly increased leverage. Fig. 41 illustrates
such a bender.
Good results will be achieved if proper attention is paid
to a few basic techniques. The simple steps shown in Fig.
42 illustrate the progressive positions of a Powr-Jack foot
pedal bender in the course of a 90 bend. These positions
are designated A, B, C and O.
Position A
With the conduit inserted in the bending shoe and the foot
pedal in the lower of its two positions, grasp the bender
handle with one hand and place the ball of one foot on
the extreme end of the pedal. Step up onto the pedal,
stiffening the leg, and apply full body weight to the pedal
through the ball of the foot. Do not bend the knee. The free
arm and leg should be extended as required to maintain
balance while the force is being applied. Coordinate stiff
leg foot pressure with each pull on the handle. Push down
and pull simultaneously in small amounts for best results.
Do not attempt to pull hard on the bender handle; the
major bending force should be applied by the foot. Too
much pull on the handle with arm and shoulder lifts the
entire assembly (bender and conduit) up off the floor,
allowing the conduit or tubing to bend outside the groove.
Without side wall support the conduit is sure to buckle, FIG. 42 Using foot-pedal bender showing
kink, or bend to an uneven radius.
positions A, B, C and D.
48 Chapter 14
Position B
Repeat step A a number of times, applying force in small amounts until edge of pedal rests against conduit. At
this point the conduit has been bent to a 55 angle.
Position C
Lift the pedal with the toe of the shoe until it locks into the second (upper) position.
Position D
At this point the operator should combine heavy (two arm) force on the handle along with heavy foot pressure
on the step, and bend in small amounts until the 90 bend is complete.
Note: When bend has progressed to C position some operators prefer to about face and bend from a position at 4 oclock to the work. It may seem odd, but a right handed electrician often prefers to bend with left leg
foot pressure...and vice versa.
Obviously, this tool is not intended for production bending where hundreds of bends per day are involved.
Rather, it is a supplementary tool, well-suited for service-truck use where quick set-up and speed are important.
It meets the need for a simple, low-cost, portable, light weight bending device and provides an economical
solution to the problem of bending 1 1/4 in. EMT and 1 in. rigid steel or IMC conduit with precision accuracy.
&
Answers
Q
Questions
Would a longer handle make bending easier with the big Power-Jack model?
Normally one would expect that longer leverage would make bending easier but in this case it is quite
A No!
the opposite...a longer handle would invite more pull on the handle than is needed. Too much handle pull
causes the entire assembly to lift up off the floor and a kink results. Foot pressure is paramount! Constant, heavy,
stiff leg foot pressure pins the conduit or EMT tight to the floor, assuring a smooth, accurate bend.
Q What are the recommended handle lengths for benders and hickeys?
A For electricians of average height handles should be:
This permits the previously bent portion to lay in free air and allows solid footing for a floor bend.
Powr-Jack foot pedal benders be bolted flat out on a bending table permitting their use as a stationary
Q Can
bench bender?
However, we recommend that a long pipe sleeve be telescoped over the EMT, or rigid conduit to serve
A Yes.
as extra leverage and provide the dose-into-the-groove pressure needed for good results.
Q During the course of the bend does a vertical (to the floor) handle indicate a 30 bend in the work?
All benders, hickeys and foot pedal benders shown in this manual are designed so that a vertical
A Yes.
handle indicates a 30 bend.
Jack's "Timely Tips"
LONGER THAN CODE RADII: Foot pedal benders may be used to make longer radius bends in smaller size
conduits; i.e., a big 1 1/4 bender with an 11 take-up can be used to bend 1/2 or 3/4 conduit, IMC or EMT.
Care must be taken to FORCE such under sized conduits to lay tight to the bottom of the groove as the bend is
fabricated. (Some flattening will be evident.)
If a bend is needed in a short piece of 1 1/4 EMT (4 ft. to 5 ft. in length) sleeve it with a piece of 1 1/2 conduit.
This extends the length and provides both solid footing and better leverage.
Foot pedal benders can be bench mounted with good results. However, a pipe sleeve should be used over the
11/4 EMT or 1 Rigid or IMC. Such a sleeve does two things:
(a) Provides greater leverage.
(b) Provides close-in-to-the-groove pressure which is so vital to making a good bend.
50 Chapter 14
size is quite a different problem. The 1 conduits have a wall heavy enough to skip the need for special grooves.
Standard existing 1/4 EMT benders (the type with a two-position booster step) do an excellent job. Many
thousands of these two position benders are already in the field.
It is the authors opinion that even the toughest, most rugged beef-baron electrician should not attempt to bend
size 1/4" IMC or, of course, 1 1/4 rigid steel conduit with hand benders. Hydraulic or mechanically powered
benders should be used for sizes 1 W and above.
So lets forget hand benders for 1/4" and larger sizes of rigid or IMC. The power leverage required is simply
beyond the range of human strength.
It is important that crews equipped with these new benders be able to identify them apart from standard EMT
benders because rigid/IMC benders will kink or flatten thin wall EMT. One manufacturer uses a painted foot
pedal as a means of identification. Another manufacturer plates the entire tool with zinc-chromate to give it a
gold colored finish.
& Answers
Questions
Q Should bends with the new rigid/IMC benders be made on the floor?
Yes. Operators will find it best to make all bends in rigid and I MC conduit on the floor. Foot pressure is
again
A paramount for accuracy.
Note: If a previous bend prevents the conduit from laying firm and flat on the floor, bend at the edge of a loading
dock or stairwell. Or bend on an elevated surface such as a heavy plank so that the previously bent portion is
elevated enough for the conduit to lay in free air and thereby provide solid footing for a floor bend.
I bend 1/2-in. type IMC or rigid conduit over the bender groove, i.e., in the air with the handle end
Q Cant
on the floor?
you must keep extra heavy hand pressure close to the groove...otherwise the conduit bends away
A Yes...but
from the bottom of the groove and this results in an uneven, inaccurate bend.
Note: A larger pipe if sleeved over the IMC will serve both as a lever and will assure the close to the groove
pressure so necessary when making a bend in the air.
arc. Lack of sufficient pressure to coin the metal into a uniform arc results in a sled-runner.
52 Chapter 14
54 Chapter 14
&
Answers
Q
Questions
A
Note: Handles longer than the above are awkward to use and just add unnecessary weight. An extra long handle
invites too much pull with the arms and as a consequence foot pressure lessens. The more foot pressure the
better the bend.
does a straight up handle (vertical to the floor) indicate a 30 bend on some benders yet on other
Q Why
brands it may indicate a 45 bend?
is so true. The authors early models were engineered so that a vertical handle indicated a 45 bend. It
A This
was soon found that this required the operator to reach over so far for the handle at the start that he relaxed
his foot pressure on the power step. Therefore the tool was redesigned with easier-to-reach handles. Now that
the handles are 15 closer they are easy to reach, and a vertical handle indicates a 30 bend. Incidentally, 30
bends are now very popular for offsets because wire pulling is easier.
56 Chapter 14
Q How do I correct a handle that turns or backs off even though the threads are fully engaged?
A Cut off the threaded end, re-thread the pipe with a very shallow or tapered thread that will jam up tight.
Q In making up my own handles what specification pipe should be used?
40 merchant pipe is available from industrial supply houses. Also high carbon steel railing pipe
A Schedule
is good. One electrical contractor told the author he got so fed up with bent handles that he outfitted every
bender and hickey in his shop with handles made from heavy boiler tube.
Chapter 15
A Review of Conduit
Bending Tips
A lot of hands-on information has been presented in the preceding chapters of this book. Now its time for a
review to jog the memory a bit. If the material doesnt sound familiar, make sure you go back and read the
appropriate chapter again.
Concentric bending
Let us agree then that hickeys are the best tool to use for concentric segmental bending. To obtain a smooth
even contour each bite or bending increment should be equal in its degree of arc. The total of such increments
completes the 90 sweep.
Note in the Concentric Bends table on page 40 that all four bends are made to ninety degrees and each is made
in nine equal ten degree (l0) segments or bites. Suggested spacing for reference marks is shown in this drawing
for 1/2 and 3/4 conduits.
Important: All hickey bends should be made on the floor, using firm foot pressure on the tool with the operators shoe wedged tightly against both conduit and hickey. This provides stability and helps control the degree of
bend to be made at each segment. It helps if the operator keeps in mind that he must forcefully pin the conduit
tight to the floor on every bite. (See more details on hickeys in Chapter Six.)
Place reference marks on the conduits prior to bending as detailed in Chapter Six. Each reference mark should
be aligned with an arrow on the hickey or any permanent reference point on the tool to assure equal spacing
between bites.
Guess work or eye balling the degree of bend is not advised. If the hickey has no degree of angle indicator
it is recommended that the operator gage the first 10 bend using a protractor. In so doing he should fix in his
mind the length of stroke it took to make that first 10 arc. Then he should keep repeating that same stroke on
subsequent bites. Reason: A protractor is time consuming and once the operator gets the feel of a 10 bend,
the protractor is no longer necessary.
Concentric bending is a challenge to the
skill of the operator. Here expertise is paramount because different hickeys vary in
kink points, slippage points and may even
require different foot control pressures.
Following this basic technique the operator will generally produce good looking
concentric bends with speed and precision.
An unretouched photo of concentric bends
made by this method is shown in Fig. 46. FIG 46 Well-made concentric bends.
58 Chapter 15
60 Chapter 16
Chapter 16
General Bending
Information of Value
This chapter includes an assortment of informative data relative to electrical conduit. Electrical journeymen
should find it interesting and a worthwhile addition to the store of knowledge about their trade.
Sub-sections to follow deal with such subjects as: Metric equivalents to our current measurements and how to
transpose them...What conduit types are used in other parts of the free world...Foreign electrical terms vs. North
American, etc.
A mini guide
to metrication
for electricians
North America is almost alone in the world as an area still
sticking with inches, feet, yards, miles, etc. In 1975 the
electrical conduit industry in England converted to the
metric system. Our conversion, near term, is inevitable.
The shift in England was a major one for British manufacturers of electrical conduit, fittings and virtually all
manufacturers of accessories in any way related to the
electrical construction industry.
Figures in this mini-guide are approximate...but they are
accurate enough to serve as a rule of thumb guide when
converting to metric equivalents is necessary.
Note: For head estimates remember the following rule
of double-one and double-two:
-a meter is 1.1 yards
-a liter is roughly 1.1 quarts
-a kilogram is 2.2 lbs.
Conduits abroad
Because we are rapidly becoming one world the author feels that the modem electrician should know what
other nations use as electrical conduit.
In England, the United Kingdom, Europe, Ireland, Japan, South America and, indeed, all over the free world
(except North America) electrical steel conduits are generally made to the British standard.
British conduit sizes since 1975 are manufactured to metric measurements. Sizes are listed by 0.0. rather than
by nominal I.D. as is the custom in North America.
British standard conduit is thinner in wall thickness than American or Canadian standard rigid conduit or IMC.
However, the British conduit wall is slightly heavier than our EMT. The British standard calls for threaded
joints but because of its lighter wall, finer, shallower threads are used. Compression fittings such as our EMT
couplings and connectors are rarely used.
British standards provide for both black enameled and galvanized finishes. No restrictions are placed on bending
radii. It is not uncommon to see short 2 inside radius bends in British 20mm (roughly equal to our 1/2 EMC
conduit).
An extra heavy British conduit is employed for explosion-proof locations (they call it flameproof locations).
This extra thick walled conduit is called Water Barrel Pipe. British water barrel pipe is not quite as heavy in
wall thickness as standard U.S. or Canadian rigid steel conduit. While British standard conduit is listed in MM
sizes for all practical purposes conduit usage is limited to what we would term 1/2, 3/4 and 1 sizes. Larger
sizes comparable to our 1, 1 1/2 and 2 are not stocked by British electrical whole-salers. These larger sizes
are usually shipped directly from the conduit mill. Sizes larger than 2 are strictly mill run specials in the U.K.
For conduits larger than the 2 0.0., 2 x 2 or 2 x 3 steel duct is used. This they call Trunking. Cable tray
is also popular for heavier feeders and for interior distribution lines.
Clay tile conduit or heavy steel armored and jacketed cables are used for underground lines or for direct earth
burial.
In Switzerland steel electrical conduit is used almost entirely as a mechanical protection for the PVC jacketed
cable it houses. Because steel conduit is not used as a ground path in the system the conduit is simply a means
of protecting the wires or cables from mechanical injury.
For example, on exposed surface runs for lighting, etc. if a 90 turn in the run is required they terminate the
conduit, make a 90 bend in the cable, leave the bent cable exposed in free air before it enters another steel
conduit at 90 to the first.
No threads are cut on conduit ends. They simply cut off the conduit, ream it and insert a plastic end bushing to
protect the cable from abrasion. The bushings are driven into the conduit ends for a friction fit.
Offsetting small conduits in some instances is done by the wrinkle bend technique. This permits a light gauge
steel conduit or tubing to be bent by hand without kinking. A special jumbo size plier is used to bend it.
Also available in Switzerland is manufactured prewrinkled PVC conduit. This tubing is rather stiff but it can be
hand bent because the wall is thin and it has wrinkles girdling it 360, i.e., completely around its circumference.
Sections of this tubing are inserted into the steel conduit run where necessary to accomplish 90 bends, offsets,
62 Chapter 16
and saddles. Since the metallic conduit is not used as a ground path these semi-rigid PVC sections can be
inserted into the run at any point to join the metal conduit via the use of a simple unthreaded metal sleeve type
coupling for a friction fit.
Manufactured short elbows are used as well as the above. These are made of die cast metal. Where wires
emerge from the cut conduit ends, such as at junction boxes, 90 turns, etc. a plastic bushed insert is used to
protect the wires from abrasion, sharp edges or wear due to vibration. All conduits and fittings the author saw
in Switzerland were galvanized or plated.
To sum up, branch circuit work is 220V AC and wired with multi-conductor jacketed PVC cables with the
ground conductor within the cable rather than employing the raceway as a ground path.
British (U.K.)
Angle bend
Set
Blank cover
Blanking plate
Chase nipple
Conduit hickey
Hickey bar
Conduit bodies
Inspection boxes
Cord cap
Plug top
Cord connecto
Extension socket
Conduit bushing
Ring bush
Duct work (4 x 4)
Trunking
Duplex receptacle
Slip conduit
Electric geyser
Elevator
Lift
Exhaust fan
Extractor fan
Explosion proof
Flame proof
Flashlight
Electric torch
Floor lamp
Standard lamp
Grounding lug
Earthing clamp
Ground wire
Earth wire
light pole
Lamp stand
light fixtures.
light fittings
Locknut
Back nut
Moonlighter
Nixer
Offset
Double set
Panel board
Consumer unit
Pick-up truck
Service lorry
Pipe straps
Fixits
Ceiling rose
Toggle switch
Rocker switch
Unit heater
Blow heater
Pipe saddle
3-Bend saddle
Bubble set
4-Bend saddle
Cross-over bend
4-Burner range
4-Ring cooker
64 Chapter 16
Non-electrical terminology
NorthAmerican
British (U.K.)
A buck
A quid
A goof
A clanger
Beat up jalopy
Bikinis
Beach briefs
Candy store
Tuck shop
Chea
Fiddle
Cops
Narks
Crummy
Scruffy
Detour
Duped
Winkled
Eager beaver
Pushy chap
Efficiency apartment
Bed sit
Fat salary
Good screw
Fill er up
Top it off
Finagled
Diddled
Good grub
Good nosh
Goofing off
Hanging about
Ground beef
Beef mince
Gutters
Rone pipes
Gypsies
Tinkers
Head cold
Motorway lay by
Honey
Treacle
Hotted up speedster
Pokey hat
Keg of beer
Drum of bitter
Make it snappy
Mugged
Coshed
Napkin
Serviette
Needled
Nobbled
On a binge
On a pub crawl
Overpass
Fly over
Pressured
Lumbered
Ready to wear
S-curve
Double bend
Scram
.Buzz off
Shopping bag
Carrier
Shopping cart
Market trolley
Side burns
Side chops
Soft berth
Plum job
Spuds
Teddys
Station wagon
Shooting brake
Street hawke
Busker
Taxi stand
Cab rank
Teed off
Brassed off
66 Chapter 16
The john
The loo
Ticketed (traffic)
Blistered
Tight as a tick
Tiddled as a coot
Traffic circle
Round-a-bout
Trash can
Dust bin
Tricky
Dicey
Whacky
Loopy
Windshield
Windscreen
Summary 67
Summary
As you have discovered in this manual, the business of bending conduit is not so complicated as it seems to
be at first; making bends that fit right the first time is easy if one follows a few simple rules.
As the author promised at the start, not a single technical word has appeared in this manual -no high math...
no trig...no sines...no co-sines...no algebra or geometry was needed to learn the simple art of making conduit bends that fit!