Sop Iii-001 R00

VOLUME III USED DRILL PIPE
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 1 of 27
STANDARD OPERATING PROCEDURE

(Company Confidential)
General Requirements
GENERAL REQUIREMENTS
FOR USED DRILL PIPE INSPECTION
NOTE: This document is considered COMPANY CONFIDENTIAL and is not to be distributed

in whole or in part outside the Company, without the express, written consent of the
undersigned authority.
PROCEDURE APPROVAL: ___________________________ DATE: _____________

Vice President Inspection & Coating Product Line
PROCEDURE APPROVAL: ___________________________ DATE: ______________

Director Quality & Technical Services
Copyright 2005 Tuboscope, P.O. Box 808, Houston, Texas 77001

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INTRODUCTION
The intent of this document is to serve as a general operating guide for all used drill pipe
inspection services performed in accordance with this Standard Operating Procedure
Manual, Volume III.
Each standard operating procedure contained in this manual will refer to this procedure for
like requirements such as; Reference Documentation, General Definitions, General
Personnel Requirements, General Equipment Requirements, General Pipe Cleaning and
Preparation, Identification of Material, Customer Notification, Post Inspection Procedures,
Equipment Calibration / Verification Frequencies.
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TABLE OF CONTENTS
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
Scope............................................................................................................................................ 4
Reference Documents.................................................................................................................. 4
Definitions ..................................................................................................................................... 6
Personnel Requirements and Training ........................................................................................ 7
Radiation Requirements............................................................................................................... 8
Accident Control and Safety......................................................................................................... 9
Planning the Inspection ................................................................................................................ 9
Inspection Equipment Condition .................................................................................................. 9
Equipment Requirements............................................................................................................. 9
9.1 Equipment Calibration........................................................................................................ 9
9.2 Visible Light Requirements .............................................................................................. 10
9.3 Black Light (UV-A) Sources ........................................................................................10
9.4 Facility Requirements....................................................................................................... 11
9.6 Tuboscope EMI Buggy Reference Standards ................................................................. 12
9.6.1 Eight (8) Hole Flux Leakage Standards ............................................................. 12
9.6.2 Wall Thickness Standard.................................................................................... 13
9.7 Endsonic Reference Standards ....................................................................................... 13
9.7.4 Notches ............................................................................................................... 14
9.7.7 Wall Reduction.................................................................................................... 15
10.0 Material Condition....................................................................................................................... 15
10.1.1 Scale ................................................................................................................... 15
10.1.2 Excessive Pitting................................................................................................. 16
11.0 Identification of Material ............................................................................................................ 16
12.0 Customer Notifications .............................................................................................................. 17
13.0 Removal of Thread Protectors ................................................................................................... 18
14.0 Inspection Surface Preparation.................................................................................................. 18
15.0 Reinstallation of Thread Protectors............................................................................................ 19
16.0 Evaluation of Imperfections20
17.0 Acceptance Criteria .................................................................................................................... 20
18.0 Post Inspection Procedures ....................................................................................................... 20
18.1 Drill Pipe Inspection Classification ................................................................................... 20
18.2 Inspection Classification Markings................................................................................... 21
18.2.3 Tool Joints ......................................................................................................21
18.3 Bottom Hole Assembly (BHA) Inspection Classification ............................................... 22
18.5 Pipe Segregation.............................................................................................................. 22
18.6 Inspection Records........................................................................................................... 23
Figure 3.3 Slip/Critical Areas ............................................................................................................. 24
Table 9.1 - Equipment Verification / Calibration Frequency .............................................................. 25
Table 11.3 - Permanent Marking Locations ........................................................................................ 26
Figure 14.1............................................................................................................................................ 26
Figure 18.2.1......................................................................................................................................... 27
Table 18.2.3 - Tool Joint and BHA Classification Markings............................................................... 27

1.0
2.0
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SCOPE
1.1
This procedure establishes minimum general requirements related to inspection

personnel and equipment, identification of material, material handling, customer
notification, imperfection evaluation, acceptance criteria and post inspection
requirements for inspection of used drill pipe, drill collars, heavy weight and
bottom hole assemblies.
1.2
Tuboscope document is the controlling document whenever any other like kind
prior-dated Tuboscope inspection procedures are in conflict.
1.3
This procedure shall be used in conjunction with all other applicable procedures
in this manual for each inspection technique/method applied to the material
identified in 1.1.
1.4
Tuboscope inspection personnel shall perform the required activities in

accordance with the procedures contained in this manual. In cases of conflict
between the procedures contained in this manual, and applicable customer
specifications, the customer specifications shall govern.
REFERENCE DOCUMENTS
2.1
Current API Publications containing dimensional tables and methods of inspection

for the grade of pipe to be inspected must be available for reference. Effective
December 14, 1992 Tuboscope Vetco International Inc. was given permission by
the American Petroleum Institute to reproduce with acknowledgement portions of
current API Publications. Relevant sections of each API edition may be copied
pertaining to the pipe being inspected. Copies must include the publications cover
and the relevant sections "rubber stamped" with the words (COPIED BY
PERMISSION OF AMERICAN PETROLEUM INSTITUTE). It is now permissible
by the Quality and Technical Services Department to have only portions of
relevant sections of API documents of each unit. In addition, all documents
published by Tuboscope, A Varco Company which provide detailed
standardization, operation, and/or maintenance guidelines for a full length tubular
inspection system or any other required inspection equipment pertaining to the
services provided must be available on the job site and reviewed periodically by
the Operator or Inspector.
2.2
This manual contains data (based on information contained in the American

Petroleum Institute Standards and Recommended Practices and the American
Society for Testing and Materials Standards in effect as of August 1, 2005),
magnetization current requirements, hardness values, fraction/decimal

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equivalents, ultrasonic formulas and other data frequently used by Tuboscope.

TUBOSCOPE BELIEVES THAT THE INFORMATION CONTAINED IN THIS
MANUAL HAS BEEN OBTAINED FROM RELIABLE SOURCES, AND IS
CORRECT AND ACCURATE; HOWEVER, THE INFORMATION IS PROVIDED
AS IS AND TUBOSCOPE MAKES NO GUARANTEE, REPRESENTATION,
OR WARRANTY, EXPRESS OR IMPLIED, REGARDING THE DATA AND
INFORMATION CONTAINED IN THIS DOCUMENT, OR THE
COMPLETENESS, ACCURACY, OR SUITABILITY OF SUCH INFORMATION
FOR ANY PARTICULAR PURPOSE OR USE, AND ALL WARRANTIES,
INCLUDING ANY AND ALL WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED.
2.3
All documents referenced in this procedure shall be maintained to the latest

revision.
2.4
The latest revision of the following documents were used as references for
establishing this procedure:
2.4.1
A.S.N.T. Recommended Practice SNT-TC-1A - Personnel Qualification

and Certification in Nondestructive Testing.
2.4.2
CAN/C.G.S.B. - 48.9712 - Nondestructive Testing - Qualification and

Certification of Personnel.
2.4.3
A.P.I. Specification 7 Specification for Rotary Drill Stem Elements.
2.4.4
A.P.I. Recommended Practice 5A5 - Field Inspection of New Casing,

Tubing and Plain End Drill Pipe.
2.4.5
A.P.I. Recommended Practice 7G Recommended Practice for Drill

Stem Design and Operating Limits.
2.4.6
A.P.I. Recommended Practice 7A1 Recommended Practice for Testing

of Thread Compounds for Rotary Shouldered Connections.
2.4.7
A.P.I. Standard 5T1 - Imperfection Terminology.
2.4.8
A.S.T.M. E 1316 - Standard Terminology for Nondestructive

Examinations.
2.4.9
A.S.T.M. E 2297 - Standard Guide for Use of UV-A and Visible Light
Sources and Meters used in the Liquid Penetrant and Magnetic Particle
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Methods.
2.4.10 I.E.E.E./A.S.T.M. SI 10 - Standard for Use of the International System of
Units (SI): The Modern Metric System.
2.4.11 Standard DS-1 Drill Stem Design and Inspection.
2.4.12 NS-2 North Sea Drillstring Inspection Standard.
2.4.13 SOP III-002 - Evaluation of Pipe Body Imperfections.
2.4.14 SOP III-100 - Visual and Dimensional Inspection.
2.4.15 SOP 307 - Procedures for Emergencies That Involve Radioactive Material.
2.4.16 SOP 309 - Routine Radiation Procedures.
2.4.17 Tuboscope Qualification/Certification Manual, Section 1 - Written
Practice.
2.4.18 Tuboscope QTS Bulletin #1-94 - Calibration Check Methods for
Inspection, Measuring and Testing Equipment.
2.4.19 Tuboscope QTS Bulletin #1-95 ASTM E317 Certification of UT Flaw
Scope.
2.4.20 Tuboscope Inspection Equipment Calibration Procedures.
2.4.21 Quality System Procedure, QSP-42-02 Control of Records.
2.4.22 Quality System Procedure, QSP-76-01 - Inspection, Measuring and Test
Equipment.
3.0
DEFINITIONS
Within this and other Tuboscope Standard Operating Procedures (SOPs) contained in
this manual, the following definitions shall apply:
3.1
Calibration. The comparison of an instrument with, or the adjustment of an

instrument to, a known reference(s) often traceable to the National Institute of
Standards and Technology (N.I.S.T.). A.S.T.M. E1316.
3.2
Marking. The term "marking" is this procedure to include inspection markings that

3.3
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are made with paint stencils, paint sticks, and ballpoint paint tubes.
Critical Area. The Critical Area is the area from the pin tool joint/drill pipe weld
line, towards the pipe body for a distance of 24 inches (61 cm). See Figure 3.3.
3.4
Defect. An imperfection of sufficient magnitude to warrant rejection of the

product based on the stipulations of the applicable Tuboscope procedure or the
controlling specification required by the customer.
3.5
Imperfection. An imperfection is a discontinuity or irregularity in a product,

detected by methods outlined in the Tuboscope Standard Operating Procedures.
3.6
May. May is used to indicate that a provision is optional.
3.7
Scale. Visible surface particles estimated to be larger than 1/8 inch (3 mm) in
any dimension which can be broken loose with a fingernail. DS-1.
3.8
Shall. Shall is used to indicate a provision is mandatory.
3.9
Should. Should is used to indicate a provision is not mandatory, but

recommended as good practice.
3.10 Slip Area. The Slip Area is the area from the box tool joint/drill pipe weld line,
towards the pipe body for a distance of 24 inches (61 cm). Additionally,
anywhere on the pipe body where the slips may have been set for other
operations, such as fishing. See Figure 3.3.
3.11 Standardization. The adjustment of an instrument, instrument using an
appropriate reference standard, to obtain or establish a known and reproducible
response. A.S.T.M. E1316.
4.0
PERSONNEL REQUIREMENTS AND TRAINING

4.1
Personnel performing inspection techniques or NDT methods shall be qualified

and certified in accordance with Tuboscopes Written Practice. This document
is contained in the Tuboscope Qualification and Certification Manual.
4.1.1
This document is based on the requirements set forth in the latest edition
of ASNT SNT-TC-1A.
4.1.2
For personnel in the Canadian Region, Magnetic Particle Testing (MT),

Ultrasonic Testing (UT), Penetrant Testing (PT) and Electromagnetic
Testing (ET) certification may be supplemented by the CGSB.
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4.2
There may be one (1) or more trainees performing inspection tasks, as long as
no more than two (2) are under the training and supervision of each Tuboscope
certified Level II or Level III on the job.
NOTE: For methods where a Qualification is held, it is considered equivalent to an

NDT Level II.
4.3
There may be one (1) or more Level I individuals on the inspection job. The
Level I shall receive the necessary supervision and instruction from a certified
Level II or III. A certified Level I individual is qualified to independently perform
specific standardizations, specific tests and specific evaluations according to
written operating procedures; and to record results.
4.4
For each inspection or NDT method used on the job, there shall be one (1) or
more individuals certified Level II or higher in that method. The Level II is
familiar with the scope and limitations of the applicable inspection or NDT
method and shall exercise assigned responsibility for the on-the-job training and
guidance of trainees and Level I personnel in that method. A certified Level II
individual is qualified to:
4.5
5.0
4.4.1
Independently set up and standardize applicable equipment.
4.4.2
Interpret and evaluate inspection results.
4.4.3
Assure accurate classification of a product in accordance with applicable

codes, standards and specifications.
4.4.4
Organize and report the results of the inspections performed.
In the case of mobile inspection activities, the certification data of the applicable
Tuboscope personnel performing the inspections shall be available for
verification at the inspection unit. For Tuboscope plant inspections, personnel
certification data may be maintained at the applicable plant office.
RADIATION REQUIREMENTS
Operators charged with responsibility for Electromagnetic Inspection (EMI) units, such
as the ISOLOG, Scanalog or NDT Systems Inspection Systems must be thoroughly
familiar with the information contained in SOPs 307 and 309. All requirements
contained in these documents which pertain to the applicable Tubsocope EMI unit must
be strictly adhered to with the exception of states having requirements more stringent

6.0
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than those outlined in Tuboscope SOPs.

ACCIDENT CONTROL AND SAFETY
It is the duty of each Operator charged with responsibility for any of the full body
inspection systems contained in this Tuboscope SOP manual to adhere to all applicable
Company rules and regulations regarding accident control and safety. To accomplish
this, each Operator must ensure safe working conditions and necessary protective
equipment have been provided in all cases where appropriate for the task to be
performed. Personal protective equipment typically includes, but is not limited to hard
hats, goggles, and hard toe shoes.
7.0
PLANNING THE INSPECTION

Quality Inspection, the key to our success, can be achieved by carefully planning each
and every phase of the inspection service.
Each work day give thought to and perform the following prior to operation of the
inspection system:
8.0
7.1
Instructions and/or job assignments for members of the crew.
7.2
Ensure that all necessary equipment needed to perform the inspection is available
and in good condition.
7.3
Reasonable notice of intent to setup equipment and inspect pipe should be

given to a representative of the mill, pipe yard or other location by Tuboscope
operations personnel.
INSPECTION EQUIPMENT CONDITION

All equipment used in any phase of the inspection process must be in correct operating
condition, and in strict compliance with Tuboscope Engineering Design Specifications,
as applicable.
9.0
EQUIPMENT REQUIREMENTS
9.1
Equipment Calibration. Equipment calibration/verification shall be in accordance

with the applicable procedures or bulletins identified in 2.4.17 through 2.4.19.
Calibration/verification frequency shall be in accordance with Table 9.1.
9.1.1
Light meters shall be calibrated when repaired, whenever an erratic

response is indicated and at the frequency specified in Table 9.1.

9.1.2
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The visible light sources identified in 9.2.2 through 9.2.4 shall be verified
whenever lighting fixtures change intensity and at the frequency
specified in Table 9.1.
a. In addition, the Ambient Visible Light Intensity shall be checked
whenever there is a noticeable increase in visible light.
b. For portable large area lighting equipment, the light intensity shall be
verified at the beginning of the job, at least once per shift thereafter
and whenever the lighting fixture(s) have been re-positioned.
9.2
9.3
Visible Lighting Requirements. Visible light utilized for visual inspection shall be
furnished by either direct daylight or artificial light sources. Light sources shall
meet the following requirements:
9.2.1
Direct Daylight. Direct daylight conditions do not require a check of

surface illumination. Daylight conditions are defined as the period from
hour after sunrise to hour before sunset.
9.2.2
Artificial Overhead Light Sources. Artificial overhead light sources shall

have a minimum intensity of 50 foot-candles (500 lux) at the surface of
the material being examined.
9.2.3
Hand Held Visible Light Sources. Hand held white lights fixtures shall
have a minimum intensity of 100 foot-candles (1000 lux) at 30 inches (76
cm) from its lens or face located beyond the bulb. The lens and reflector
surfaces shall be kept clean and free from damage.
9.2.4
Ambient Visible Light Intensity. The black light inspection area shall be
darkened to such a degree that the ambient visible light intensity does
not exceed 2 foot-candles (20 lux), when measured at the inspection
surface.
Black Light (UV-A) Sources. Filters shall be clean and free of cracks. Other
sources of UV-A such as a flood bulb or tube are acceptable if they provide the
intensity specified in 9.3.2 at the inspection distance.
9.3.1
The ultraviolet light shall have a 100 watt mercury arc lamp, minimum.
9.3.2
After a minimum of five (5) minutes warm-up, the black light source shall
produce a peak intensity of at least 1000 W/cm2 at 15 inches (38 cm)
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from its lens or face located beyond the bulb. This shall be checked at
the beginning of each shift and whenever there is a noticeable decrease
in black light.
NOTE: Labino lights do not require a warm-up period.
9.4
9.5
9.3.3
For special tubular-type lights in which the bulb is inserted into the pipe
end, the intensity shall be measured at a distance equal to the inspection
distance.
9.3.4
The intensity shall be documented.
Facility Requirements. Inspections may be performed in any of the following

facilities or locations:
9.4.1
Enclosed Facility. Inspections performed in an enclosed facility are not

subject to the restrictions of inclement weather or daylight conditions.
9.4.2
Mobile Location. Inspections performed in outside pipe yard facilities or

well site locations are subject to the restrictions of inclement weather i.e.;
rain, high wind, snow, ice on pipe surface(s), hail, etc. Inspections are
prohibited from being performed under these conditions, however, snow,
ice and hail may be removed from pipe surfaces to permit inspections to
take place.
9.4.3
Inspections shall conclude hour before sunset and shall not

commence until hour after sunrise unless an adequate light source is
provided which meets the requirements of 9.2.2.
In addition to this SOP manual, the latest edition of the following reference
documents, applicable to the inspection(s) or test(s) performed, shall be
available at the job location.
9.5.1
Applicable customer specification(s).
9.5.2
A.P.I. Specification 5D - Drill Pipe.
9.5.3
A.P.I. Specification 5T1 Imperfection Terminology.
9.5.4
A.P.I. Specification 7 Specification for Rotary Drill Pipe Stem Design

and Operating Limits.
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9.6
9.5.5
A.P.I. Recommended Practice 7G Recommended Practice for Drill

Stem Design and Operating Limits.
9.5.6
Standard DS-1 Drill Stem Design and Inspection.
9.5.7
NS-2 North Sea Drillstring Inspection Standard.
9.5.8
Other applicable specification/code related to any non-API product.
Tuboscope EMI Buggy Reference Standards

9.6.1
Eight (8) Hole Flux Leakage Standard. Only Tuboscope manufactured

eight (8) hole reference standards shall be used to standardize the
inspection system. These reference standards are available from the
warehouse using the following part numbers.
Pipe Size
2-3/8
2-7/8
3-1/2
4
4-1/2
5
5-1/2
5-7/8
6-5/8
Part #
3509000010
3509010010
3509020010
3509030010
3509040010
3509050010
3509060010
350180010
3509080010
a. The eight (8) holes are partial radially drilled, in the standards
outside surface, to provide a similar electronic response.
b. The holes shall have an approximate axial spacing of 2-1/2 inches
(6,4 cm) such that each will produce its own distinct signal on the
chart.
c. The holes are spaced circumferentially at 45 intervals around the
pipe such that each hole passes under one (1) detector.
d. The holes shall have an approximate diameter of 0.035 inches (0,89
mm) (#65 drill bit).
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e. Each standard contains a longitudinal groove used to guide the

buggy along the standard and prevent skew during standardization.
An arrow denotes the appropriate direction of buggy travel.
9.6.2
Wall Thickness Standard. Only Tuboscope manufactured wall reference

standards shall be used to standardize the inspection system. These
reference standards are available from the warehouse using the
following part numbers.
Pipe Size
2-3/8
2-7/8
3-1/2
4
4-1/2
5
5-1/2
5-7/8
6-5/8
Part #
NDT0031403
NDT0031404
NDT0031405
NDT0031406
NDT0031407
NDT0031408
NDT0031409
3901800010
NDT0032174
a. Each standard contains an approximate 6 inch (15 cm) long external

wall reduction which at its maximum point is about 5% in depth.
9.7
Endsonic Reference Standards
9.7.1 The reference standard shall be made from ultrasonically defect free material
with the same diameter, wall thickness, comparable surface finish and
acoustic properties as the material being inspected. Standards may be
prepared in the field if they comply with requirements in this SOP or may
be purchased through warehouse.
9.7.2
Tuboscope manufactured Endsonic reference standards are available

from the warehouse using the following part numbers. These standards
also contained a machined internal wall reduction (see 9.7.7).

Pipe Size
2-3/8
2-7/8
3-1/2
3-1/2
4
4-1/2
4-1/2
5
5
5-1/2
5-1/2
5-7/8
6-5/8
6-5/8
Wall (in.)
0.280
0.362
0.368
0.449
0.330
0.337
0.430
0.362
0.500
0.361
0.415
0.415
0.330
0.362
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Part #
367438-0010
374765-0010
363489-0010
363756-0010
363721-0010
363490-0010
367096-0010
363491-0010
363759-0010
363492-0010
363757-0010
390533-0010
367097-0010
374766-0010
9.7.3
Notches manufactured in the field shall be manufactured by the EDM

process and controlled in accordance with the applicable requirements
of SOP III-600.
9.7.4
Notches. As a minimum, one (1) transverse notch shall be placed on the

internal surface and one (1) on the external surface of the reference
standard to be used for shear wave standardization.
Tuboscope has determined through experimentation, with notches of
varying lengths and varying depths, that the following notch dimensions
were best suited to find the type of defects most commonly found in used
drill pipe, mainly minute fatigue cracks:
a. Notch length shall not exceed 3/16 inches (4,76 mm) at full depth.
b. Notch depth shall be 7.5% of the specified wall thickness, + 0.004
inches (0,10 mm).
c. Notch width shall not exceed 0.040 inches (1,02 mm).
d. Notch orientation shall be 90, 2 from the longitudinal axis.

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Note: A 10% ID transverse notch was added on all prior standards to be used
only when extreme noisy conditions will preclude the use of the 7.5% notch or
when specifically requested by customer.
9.7.5 To comply with DS-1, two (2) extra notches may be added to the above
standard or a new standard may be manufactured with notches
complying with the following dimensions.
a. Notch length shall not exceed 1/2 inches (12,7 mm) at full depth.
b. Notch depth shall be 5% of the specified wall thickness, + 0.004
inches (0,10 mm).
c. Notch width shall not exceed 0.040 inches (1,02 mm).
d. Notch orientation shall be 90, 2 from the longitudinal axis.
9.7.6
When the inspection is performed in accordance with this SOP, the

notch specifications given in 9.7.4 shall govern. If the inspection is
performed in accordance with DS-1, the notch specifications given in
9.7.5 shall prevail.
Note: When ordering older standards from warehouse you will need to specify
to add the 5% notches to comply with DS-1 or customer specifications.
9.7.7
Wall Reduction. To facilitate compression wave standardization, an

internal wall reduction with a remaining body wall of 80%, 0.005 inches
(0,13 mm) shall be machined or ground on the standards internal
surface.
10.0 MATERIAL CONDITION

10.1 Prior to performing any inspection, the applicable areas of all material shall be
free from any rust, oil, scale, coating drip lines or coating which is not adhered to
the material surface which may be detrimental to the examination. In addition to
14.0 of this procedure, specific surface preparation requirements shall be
outlined in the applicable procedure(s) contained in this manual.
10.1.1 Scale. Determine if there is "any" visible scale on the pipe, according to
an experienced and qualified inspector (we must be absolutely sure it is
actually scale, not be confused with surface oxidation or discoloration
with scale). If this is the case, the appropriate management (sales
and/or operations) should contact the customer immediately to notify

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them of the condition of the pipe and recommend the removal of the
scale prior to beginning the inspection process. Refer to 3.7 for the DS1 definition for scale. If the customer is notified and they make the
decision not to have the material cleaned prior to inspection, it shall be
so noted on the report.
10.1.2 Excessive Pitting. If there is any "actual" visible pitting (not to be
confused with surface roughness) on the internal or external surface of
the drill pipe, according to an experienced and qualified inspector, the
appropriate management (sales and/or operations) should contact the
customer immediately to notify them of the condition of the pipe. The
customer should be asked to either accept or reject the string based on
their definition of excessive pitting, or cosmetic appearance. Their reply
to accept or not accept the string shall be documented on the inspection
report and also on the run sheet in the remarks column of each
individual joint having visible OD pitting.
10.2 Any material having questionable straightness shall be further examined as to
whether the straightness condition will have a detrimental effect on the
inspection activity or the applicable inspection equipment. Evaluation of material
for straightness shall be performed in accordance with SOP III-002.
10.3 All material with threaded or beveled ends shall be visually checked after
completion of the inspection order to insure the proper installation of thread
protectors.
11.0 IDENTIFICATION OF MATERIAL
11.1 At the beginning of each inspection order, each piece to be inspected shall be
identified with a permanent identification number, unless otherwise directed by
the customer. Serial numbers assigned by the rental company or drilling
contractor are acceptable provided they are unique and allow for traceability.
11.2 Markings shall be permanent in nature and shall NOT be placed in areas which
are prone to fatigue stresses or where sealing occurs. No markings shall be
allowed on rotary shoulders, stress relief grooves or on elevator slip recess
grooves.
11.3 Markings are typically die stamped on the 35 sloping shoulder of the pin tool
joint. Other low stressed sections of the tool joint where the markings will carry
through operations may be used (i.e. milled slots) as described in Table 11.3.
Cold steel stenciling shall not be made on the outer surface of the tube body,
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unless specifically ordered by the Customer.

11.4 Steel stamp identification should include the Length No., Tuboscope Script T,
punch marks for the final clarification, month and year of the inspection. Below
is an example.
50 T: 4 8
The above example indicates the pipe is joint number is 50, it was inspected by
Tuboscope, it is classified as Class 2, inspected in April and the year was 1998.
For US operations, only a serialized the Script T, issued by Quality/Technical
Services (QTS), shall be used.
NOTE: At times, pipe will be inspected from rental firms and a permanent number will
already be steel stenciled on the pipe. All that would be required is to steel stencil the
script T, the punch mark classification and the date inspected, plus record the permanent
stenciled number for each length of pipe.
12.0 CUSTOMER NOTIFICATIONS
The responsible Tuboscope Inspector shall notify their immediate supervisor if any of
the following occur. Tuboscope supervisory personnel shall notify the customer as
required.
12.1 The rejection rate on an order exceeds 10% after inspection of 50 lengths or
pieces.
12.1.1 If more than 50% of the lengths of pipe are rejected, the QTS
Department should be informed as soon as possible by the Field
Superintendent or Division/District Manager.
12.2 There is a delay in inspection of longer than two (2) hours.
12.3 The job is shut down prematurely.
12.4 Any deviation from the required procedure is necessary.
12.5 Grinding to remove defects is necessary and prior permission from the customer
has not been granted. Removal of defects by Tuboscope may require additional
charges.

Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 18 of 27
NOTE: Fatigue cracks are prohibited from being removed and are cause for rejection
in all cases.
12.6 There will be insufficient material to meet the order requirements, based on the
number of joints available and the reject rate.
12.7 Stencils/markings are not legible or do not match the work order.
12.8 Thread protectors are missing, damaged or are not composite type.
13.0 REMOVAL OF THREAD PROTECTORS
13.1 When required by the inspection/test process, the thread protectors shall be
removed and stacked or placed in such a manner as to prevent contamination.
Any damaged or defective thread protectors should be segregated.
13.2 If protectors become contaminated or if the type of thread compound will be
changed, the protectors shall be cleaned with an approved solvent. The
protectors shall be stacked such that cleaning fluid will drain from the protectors
and prevent contamination of thread lubricant during re-installation. Protectors
which become contaminated after cleaning shall be re-cleaned prior to
installation.
13.3 Care shall be used when removing thread protectors to prevent damage to pipe
and sealing surfaces with pipe wrenches.
14.0 INSPECTION SURFACE PREPARATION
14.1 For tool joint inspection, clean the internal and external threads and seals. This
area is detailed in Figure 14.1 as area A.
14.2 For inspection of the tube body, insure that any drill pipe rubbers have been
removed. Remove any loose scale, sticky coatings, grease, oil, or dirt from the
entire length of the tube from upset to upset. Clean the internal surfaces as
required to remove dried drilling mud or cement residue which may affect the
inspection adversely.
14.3 Except for liquid penetrant testing, an absorbent substance may be applied to
the cleaned area to speed drying.
14.4 Cleaning materials and other foreign debris incompatible with the inspection
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 19 of 27

process shall be removed from the connections and pipe ends with compressed
air. Prior to dry magnetic particle inspection or liquid penetrant inspection,
surfaces to be inspected shall be completely dry.
14.5 Uncoated threads that have been cleaned shall not be left overnight without
protection from moisture, unless the material is under a covered facility. Thread
compound, soluble inhibitor or a tarp/plastic covering shall be applied.
NOTE: If tarps/plastic covering are used and cleaned areas are re-contaminated, recleaning shall be required.
14.6 Solvents and hazardous residue resulting from cleaning shall not be hazardous
to the material being inspected nor contact the earth and shall be collected and
disposed of in accordance with the inspection location regulations for handling of
hazardous waste.
15.0 RE-INSTALLATION OF THREAD PROTECTORS
15.1 After all inspection processes are completed which originally required thread
protectors removed, ensure that the threads are clean and dry. Lubricate the
threads with the thread compound. Lubricate the full threaded area, including
seals and thread roots, for the entire thread circumference.
15.1.1 A thread compound which meets API RP 7A1 (50% Zinc based) shall be
used, unless specified otherwise by the customer.
15.2 In cold climates, it may be necessary to warm the thread compound in order to
apply it. Thread compounds shall not be thinned for any reason.
15.3 Thread compounds shall be stirred prior to use to ensure uniform mixing of
components.
15.4 The thread compound container shall be covered when not in use.
Contaminated thread compound shall not be used.
15.5 Visually inspect each thread protector prior to installation for damage. Thread
protectors shall be installed wrench tight.
15.5.1 Damaged thread protectors shall be rejected.
15.5.2 Care shall be used when installing thread protectors to prevent damage
to pipe surfaces with pipe wrenches. Strap type wrenches shall be used

Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 20 of 27
in cases where damage is probable.
16.0 EVALUATION OF IMPERFECTIONS

16.1 All imperfection indications resulting from visual, ultrasonic, EMI, magnetic
particle and liquid penetrant inspections shall be evaluated. For automated
scanning equipment, imperfection indications (signals), as defined in the
applicable Tuboscope SOP shall be evaluated.
16.2 Except for thread and seal surfaces, imperfections shall be evaluated in
accordance with the requirements of SOP III-002, unless specified other-wise by
the customer.
16.3 Unless specified otherwise by the customer, imperfections on threads and
associated seal surfaces shall be evaluated in accordance with SOP III-100.
17.0 ACCEPTANCE CRITERIA
17.1 If a defect or an imperfection indication(s) is not present on the piece inspected,
the piece shall be classified as acceptable by the specific inspection(s)
employed. Imperfections or dimension variations are classified as defects if they
meet the criteria given in the applicable Tuboscope SOP identified in 2.4.12 and
2.4.13.
17.2 Except for thread and seal surfaces, imperfections shall be evaluated in
accordance with the requirements of the applicable Table 7.2.3 - 1 through 7.2.3
18 in SOP III-002, unless specified otherwise by the customer.
17.3 Unless specified otherwise by the customer, imperfections on threads,
associated seal surfaces and connection dimensions shall be evaluated in
accordance with SOP III-100.
18.0 POST INSPECTION PROCEDURES
18.1 Drill Pipe Inspection Classification. Each length of drill pipe inspected shall be
classified into one (1) of the following categories:
18.1.1 Acceptable material, according to the results of the specific inspection(s)
or test(s) performed which meets the criteria for Premium Class in
accordance with the applicable Table 7.2.3 - 1 through 7.2.3 18 in SOP

Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 21 of 27
III-002, shall be identified by two (2) white bands in addition to the one
(1) center punch mark between the month and year steel stamp
markings.
or test(s) performed which meets the criteria for Class 2 in accordance
with the applicable 7.2.3 - 1 through 7.2.3 18 in SOP III-002, shall be
identified by one (1) yellow band in addition to the two (2) center punch
marks between the month and year steel stamp markings.
or test(s) performed which meets the criteria for Class 3 in accordance
with the applicable Table 7.2.3 - 1 through 7.2.3 18 in SOP III-002,
shall be identified by one (1) orange band in addition to the three (3)
center punch marks between the month and year steel stamp markings.
18.1.4 Material containing cracks, washouts (holes) or an API defect(s) not
removable by grinding or filing and identified by red paint markings.
18.1.5 Material containing a customer specified defect(s) not removable by
grinding or filing and identified by customer specified paint markings.
18.2 Inspection Classification Markings. Inspection markings shall not be placed over
manufacturer markings, unless an imperfection exists under such a marking. In
the absence of customer specifications, the following shall be used:
18.2.1 The color of the classification band shall be in accordance with 18.1 and
placed on the pipe and tool joint as shown in Figure 18.2.1. Paint or ink
of long-lasting quality shall be used and shall not be applied on threaded
areas.
18.2.2 Classification bands should be at least 2 inches (5,1 cm) wide and
placed approximately 2 feet (0,6 m) from the pin tool joint.
18.2.3 Tool Joints. Tool joints shall be classified separately from the drill pipe.
Tool joints which do not contain any defects do not require a
classification band. Tool joints which are defective shall receive
classification bands in accordance with Table 18.2.3, next to the bevel.
a. Tool joints which contain cracked threads may be classified for shop
repair if the re-cut tool joint would still have sufficient tong space.

Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 22 of 27
1. To estimate this, measure the length of the threads on the

connection to be re-cut.
2. Next, measure from the crack location towards the pipe body the
distance measured in 18.2.3.a.1. If the portion of the tool joint
remaining is greater than the minimum tong space required, the
tool joint may be marked for shop repair.
3. Thread and shoulder damage (corrosion and mechanical
damage) are typical of connections which can be shop repaired.
18.2.4 Markings, other than classification bands and permanent die stamp
markings shall be printed or stenciled and shall be legible. White or
silver paint or ink shall be used; except that yellow or black may be used
on white, machined or chrome like product surfaces.
a. For drill pipe body defects, a stencil or printed description (or code)
shall be stenciled or written adjacent to the defective area indicating
the reason for rejection.
b. For rotary shouldered connections, in addition to the classification
band, a stencil or printed description (or code) shall be stenciled or
written on the tool joint or adjacent to a BHA connection, indicating
the reason for the classification.
18.3 Bottom Hole Assembly (BHA) Inspection Classification. Each BHA component
inspected and determined to be acceptable shall be stenciled with OK TUBO
next to each connection.
18.3.1 Defective BHA connections shall receive classification bands and
markings in accordance with 18.2.3 and 18.2.4.
18.4 All grinds or file marks on acceptable material shall be contoured to remove
abrupt changes in wall thickness. Grinds shall be verified by ultrasonic
thickness measurements to ensure sufficient remaining wall thickness. The
outside diameter of the tube in the area of the grind shall be checked to ensure
the change in diameter has not changed the classification of the tube. For
automated inspections, the minimum thickness and location of each grind shall
be recorded on the appropriate inspection prove-up report or Drill Pipe
Inspection Report sheet. All external grinds shall be coated with rust inhibitor or

Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 23 of 27
black enamel paint, unless specified otherwise by the customer.

18.5 Pipe Segregation. Acceptable pipe shall be segregated from all other pipe when
practical.
18.6 Inspection Records
18.6.1 One (1) or more Drill Pipe Inspection Report sheets shall be completed
to list by piece number the inspection results accurately and with enough
detail to assure that the condition and disposition of any inspected piece
can be determined. In addition, a Drill Pipe Summary Report shall be
completed for each inspection service order.
18.6.2 Inspection records shall be completed at the end of the job before
leaving the location. The report shall contain the name, signature and
employee certification number of the Tuboscope Inspector responsible
for the information on the report.
18.6.3 Where applicable, defect terminology on inspection records shall comply
with API Standard 5T1, unless specified otherwise by the customer.
18.6.4 All inspection records shall be retained in accordance with QSP-42-02.
18.6.5 The information marked on each rejected piece shall be the same as
that recorded on the Drill Pipe Inspection Tally sheet. All pieces shall be
verified to have been color coded and stenciled properly.
18.6.6 The following shall be noted on the inspection report:
a. The total number of accepted lengths and corresponding footage, if
required by the customer. The classification band color shall be
identified.
b. The total number of rejected lengths and corresponding footage, if
required by the customer. The classification band color shall be
identified.
c. The total number of lengths inspected and total footage, if required
by the customer.
d. The total number of customer rejected lengths and corresponding
footage. The classification band color shall be identified.
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 24 of 27

e. Pertinent customer information such as well charges, purchase order

number, supplier release numbers, etc.
Internal Upset
Weld Neck
Weld Line
24 in. (61 cm)
Slip Area
Tool Joint
Weld Zone
Internal Upset
Tool Joint
Weld Line
24 in. (61 cm)
Weld Neck
Critical Area
Weld Zone
Figure 3.3 Slip / Critical Areas

Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 25 of 27
Table 9.1 - Equipment Verification / Calibration Frequency

Equipment Description
Minimum
Frequency
(months)
Artificial Overhead Light Sources
Hand Held Visible Light Sources

Ambient Visible Light Intensity
Surface Thermometer
Contact Pyrometer
Dial Depth Gauge
Dial Indicator
Light Meter
Magnetizing Source Ammeter
Mechanical Magnetometers
AC Yoke
4
4
12
12
4
4
4
4
4
Rotational / Linear Speed Indicator

Meter
Inductive Ammeter
Magnetic Pulser
4
6
4
4
Equipment Description
Micrometer Standard (End Measuring
Rod)
Lead Gauge
Lead Gauge Setting Standard
Dial Caliper
Micrometer Depth Gauge
Micrometer
Ultrasonic Flaw Detector
Ultrasonic Waveform Monitor
Portable Ultrasonic Thickness Gauge
Electronic Gaussmeter
API Spec 7 Master Ring and Plug
Gauges
API Spec 7 Working Ring and Plug
Gauges
Radiation Survey Meter
Encoder Wheel (for pipe length)
Minimum
Frequency
(months)
12
4
24
4
4
4
6
6
6
6
84
4*
6
1
* Working gauges may be verified after 500 documented usages, however, they shall at least be
verified annually.
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 26 of 27

Table 11.3 - Permanent Marking Locations

Equipment
Marking Location
Drill Pipe and Heavy Weight Drill Pipe

Spiral Drill Collars
Subs < 2 feet (0,6 m) in length
Slick Collars and Subs > 2 feet (0,6 m)
in length
Kellys
Valves
On the taper of the pin tool joint or in the milled slot on the
pin tool joint.
On flat of spiral, as close as possible to the pin.
In milled slot, 3/16 inch (0,2 mm) deep, near mid-length.
In milled slot, 3/16 inch (0,2 mm) deep, 2 to 3 feet (0,6 to
0,9 m) from pin.
On the taper of the box connection.
In milled slot, or on the outside surface outside of the tong
space. The milled slot must not alter the strength of the
valve body
Figure 14.1
Effective Date
August 1, 2005
SOP No.
III-001
Revision 0
Page No. 27 of 27

STENCILS FOR PERMANENT

MARKING FOR CLASSIFICATION
OF DRILL PIPE BODY
CLASSIFICATION PAINT BANDS

FOR DRILL PIPE
TOOL JOINT
CONDITION BANDS
Figure 18.2.1
Table 18.2.3 - Tool Joint and BHA Classification Markings

RP 7G &
NS-2
DS-1
So. Louisiana
Red
Blue
Yellow
Green
Green
White on the shoulder
Scrap (reject)
Red
Red
Red
Undersize
Red
Red
Green
Condition
Shop Repairable
Field Repairable (refacing required)

Sop Iii-001 R00

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VOLUME III USED DRILL PIPE

STANDARD OPERATING PROCEDURE

NOTE: This document is considered COMPANY CONFIDENTIAL and is not to be distributed

PROCEDURE APPROVAL: ___________________________ DATE: _____________

PROCEDURE APPROVAL: ___________________________ DATE: ______________

Copyright 2005 Tuboscope, P.O. Box 808, Houston, Texas 77001

VOLUME III USED DRILL PIPE

Copyright 2005 Tuboscope, P.O. Box 808, Houston, Texas 77001

VOLUME III USED DRILL PIPE

VOLUME III USED DRILL PIPE

This procedure establishes minimum general requirements related to inspection

Tuboscope inspection personnel shall perform the required activities in

Current API Publications containing dimensional tables and methods of inspection

This manual contains data (based on information contained in the American

VOLUME III USED DRILL PIPE

equivalents, ultrasonic formulas and other data frequently used by Tuboscope.

All documents referenced in this procedure shall be maintained to the latest

A.S.N.T. Recommended Practice SNT-TC-1A - Personnel Qualification

CAN/C.G.S.B. - 48.9712 - Nondestructive Testing - Qualification and

A.P.I. Specification 7 Specification for Rotary Drill Stem Elements.

A.P.I. Recommended Practice 5A5 - Field Inspection of New Casing,

A.P.I. Recommended Practice 7G Recommended Practice for Drill

A.P.I. Recommended Practice 7A1 Recommended Practice for Testing

A.P.I. Standard 5T1 - Imperfection Terminology.

A.S.T.M. E 1316 - Standard Terminology for Nondestructive

VOLUME III USED DRILL PIPE

STANDARD OPERATING PROCEDURE

Calibration. The comparison of an instrument with, or the adjustment of an

VOLUME III USED DRILL PIPE

Defect. An imperfection of sufficient magnitude to warrant rejection of the

Imperfection. An imperfection is a discontinuity or irregularity in a product,

May. May is used to indicate that a provision is optional.

Shall. Shall is used to indicate a provision is mandatory.

Should. Should is used to indicate a provision is not mandatory, but

PERSONNEL REQUIREMENTS AND TRAINING

Personnel performing inspection techniques or NDT methods shall be qualified

For personnel in the Canadian Region, Magnetic Particle Testing (MT),

VOLUME III USED DRILL PIPE

STANDARD OPERATING PROCEDURE

NOTE: For methods where a Qualification is held, it is considered equivalent to an

Independently set up and standardize applicable equipment.

Interpret and evaluate inspection results.

Assure accurate classification of a product in accordance with applicable

Organize and report the results of the inspections performed.

VOLUME III USED DRILL PIPE

than those outlined in Tuboscope SOPs.

PLANNING THE INSPECTION

Instructions and/or job assignments for members of the crew.

Reasonable notice of intent to setup equipment and inspect pipe should be

INSPECTION EQUIPMENT CONDITION

Equipment Calibration. Equipment calibration/verification shall be in accordance

Light meters shall be calibrated when repaired, whenever an erratic

VOLUME III USED DRILL PIPE

Direct Daylight. Direct daylight conditions do not require a check of

Artificial Overhead Light Sources. Artificial overhead light sources shall

VOLUME III USED DRILL PIPE

The intensity shall be documented.

Facility Requirements. Inspections may be performed in any of the following

Enclosed Facility. Inspections performed in an enclosed facility are not

Mobile Location. Inspections performed in outside pipe yard facilities or

Inspections shall conclude hour before sunset and shall not

Applicable customer specification(s).

PROCEDURE APPROVAL: _______________ DATE: _

PROCEDURE APPROVAL: _____________ DATE: