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Contents
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 3

High-speed CNC machining centres with palette changer . . . . . pg. 38

History of NCT Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 4

5 axis, vertical spindle CNC machining centres . . . . . . . . . . . . . pg. 40

Products and services of NCT Ltd. . . . . . . . . . . . . . . . . . . . . . . . pg. 5

High power CNC planer-type milling machines . . . . . . . . . . . . . pg. 42

Further information of activities and services of NCT Ltd. . . . . . . . . . pg. 6

CNC horizontal machining centres . . . . . . . . . . . . . . . . . . . . . . pg. 44

NCT Academy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 10

Bridge type CNC milling machines with large working space . . pg. 45

NCT 201 control and its peripheries . . . . . . . . . . . . . . . . . . . . .pg. 12

CNC horizontal milling machines . . . . . . . . . . . . . . . . . . . . . . . . pg. 46

High-speed CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 18

CNC horizontal boring and milling machines

High-power CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 19

High-speed and high-precision, vertical spindle

CNC lathes

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 20

CNC machining centres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 48

Slant bed CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 22

Options for milling machines . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 49

Horizontal bed CNC lathes with small working space . . . . . . . . pg. 23

Surface grinding machines and centreless grinding machines. . pg. 50

Horizontal bed CNC lathes with large working space . . . . . . . . pg. 24

External cylindrical grinding machines . . . . . . . . . . . . . . . . . . . pg. 52

Swiss-type CNC lathes

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 26

Wire cut EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 54

CNC lathes with sub spindle and live tooling . . . . . . . . . . . . . . pg. 28

Drilling EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 55

CNC lathes with sub spindle and Y-axis . . . . . . . . . . . . . . . . . . pg. 30

Die sinker EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 56

CNC vertical boring-and-turning mills . . . . . . . . . . . . . . . . . . . . pg. 32

Molybdenum wire cut EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 57

Options for lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 33

Conventional lathes and milling machines . . . . . . . . . . . . . . . . pg. 58

CNC machining centres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 34

Machine tools for educational institutions . . . . . . . . . . . . . . . . . pg. 60

High power CNC machining centres . . . . . . . . . . . . . . . . . . . . . pg. 35

Optional accessories for machine tools . . . . . . . . . . . . . . . . . . pg. 62

CNC milling machines with small working space . . . . . . . . . . . pg. 36


High power CNC machining centres . . . . . . . . . . . . . . . . . . . . . pg. 37

. . . . . . . . . . . . . . pg. 47

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Dear Our Business Partners and Readers,
We would like to thank you for your interest in our products, and welcome you among our catalogue readers. In the new publication of our catalogue, we aim to present an overview of our R&D, manufacturing and service activities of our company in the
field of machine building.
In the first section of this brochure we would like to give you a historical introduction of NCT Ltd. It also outlines our R&D activities, technical services, after sales support and the activity of NCT Academy. The second section of our brochure presents the
machine tools and accessories offered by us.
NCTs core business is to develop and manufacture CNC controls and drive technology. However, it cannot be done efficiently
without constant and close connection with machine manufacturers as well as the end users of the machines. NCT Ltd. works
together with several significant Asian and European machine-tool manufacturers. The cooperation started by buying the
mechanics of their machines, but nowadays we also take part in the development of their machines. The technical and market
information received from our partners helps us to promote our products in the enormous Asian market, as well as in the
European and the US market where we could increase our market share.
We have been making great progress in building our own machines. At our new manufacturing facilities in the village Taksony,
we improved our machine building capacity with a bed grinding machine one of the biggest and the most accurate ones in
Central Europe and a 5 axis machining centre. In a modern factory of 5400 sq.m. in Taksony, our excellent team of professionals is building a new Hungarian machine tool plant.
All the CNC machines offered by NCT Ltd. are equipped with electronics developed and built by our company. The electronic
integration, optional accessories installation, start-up, testing, measurement and of course the warranty and non-warranty services are provided by NCT Ltd. for our Customers.
Together with development and manufacturing of machine tools, we develop and manufacture our CNC controls and drives being
the part of them. So we can sense the demands of the end users and of our machine manufacturing activity, and any other
requirements arising during testing machine tools. We produce our current products and provide our services considering environmental awareness, high speed and ultra-high precision.
Istvn Pka
Managing Director

Short History of NCT Ltd.


1982.
1983.
1984.
1985.
1988.
1990.
1993.
1999.
2000.
2001.
2002.

2003.
2004.
2005.
2006.
2007.
2009.
2010.
2011.
2012.
2013.

The year of foundation.


Starting serial production of HUNOR PNC 721 CNC lathe control.
Starting development of HUNOR 731 and 732 controls.
Starting development of NCT 90 control.
Production year of the last HUNOR control.
NCT 90T lathe control has been introduced on three lathes in Budapest International Fair (BNV).
FANUC-compatible NCT 90M control was developed for CNC milling machine.
FANUC-compatible NCT 99T control was developed for CNC lathe. NCT 98M control was succeeded by NCT 99M.
Starting serial production of NCT 2000 control, servo drives up to 10 kW and servo motors up to 9 Nm.
Starting serial production of synchronous servo drives and asynchronous servo spindle drives up to 22 kW.
Completion of FEW expansion card, using which integration of the WINDOWS operating system and PC resources (hard disk, USB, ETHERNET) into NCT control is realized. Motors of 12, 22, 30 and 38 Nm were added to the series of NCT servo motors. Realization of recuperative
drive power supply unit and sinusoidal current regulator. With this, the first complete NCT package (CNC, servo motor, servo drive and main
drive) could be offered to machine tool manufacturers.
NCT 100 and then NCT 104 controls were the most successful products of NCT Ltd. After many years of development of control and drive
software, the high-speed and high-precision contouring was put on the market (HSHP in the control and HPSC in speed control).
Adaptation of ISO 9001:2000 quality management system.
The range of servo drives is extended up to 55 kW.
Completion of low cost and simple, but high processing speed new compact control NCT 101.
Building a new and modern hall to increase machine production.
Completion of NCT 115, an NCT control with the most favourable price. The best choice for modernization and for simpler new machines
either.
Foundation year of NCT Academy Non-profit Limited Company of public utility.
Completion of the first member of NCT 200 control family the NCT 201. This control and its peripheries developed by using the latest technologies (WIN CE, EtherCAT, EnDat 2.2) open new markets for NCT Ltd.
More channels, high-speed machining, misalignment compensation.
Having purchased Italian MECOF machine tool manufacturers facilities in Hungary, we enlarged ourselves by a new factory.

Products and services of NCT Ltd.


1. Electronic development and manufacturing:
a. CNC
b. Industrial controls for general automatization purposes
c. Servo drives and servo motors
d. Torque motors and power spindles
2. Machine tool manufacturing, modernization and sales:
a. CNC lathes
b. CNC vertical machining centres
c. Grinding machines
d. EDMs
e. Conventional machine tools
3. Services related to CNC lathes:
a. Turret replacement
b. Installation of extractor fan and cooling devices
c. Selling and installation of hydraulic and pneumatic clamping devices
and chucks
d. Installation of bar guides and bar feeders
e. Designing, manufacturing and installation of specific solutions
f. Qualitative replacement of machine tools
g. Installation of CNC indexing fixtures and rotary tables
h. Installation of workpiece and tool touch probes
i. Installation of HEIDENHAIN linear scales and read-out units
4. Service:
a. Supplying spare parts and service for products manufactured or
distributed by NCT
b. Service for HEIDENHAIN products
c. Service for HEIMATEC tool holders

5. Customer service:
a. Installation and relocation of machine tools
b. Accuracy test; linear, non-linear and straightness calibration for
machine tools using laser interferometer or HEIDENHAIN VM-182
comparative measuring system. Accuracy Test Reports,
consultation
c. Dynamic measurement and test of machine tools using RENISHAW
QC-10 rotary tester or HEIDENHAIN KGM 181 measuring systems.
Accuracy Test Reports, consultation.
d. Testing tool clamping force on milling machines
e. Testing chuck gripping force
f. Vibration diagnostics for spindles, motors; balancing high-speed
motors
g. Preventive maintenance for machine tools
h. Replacement any CNC control by NCT control, renewal of NCT
controls (UPGRADE, UPDATE)
j. Complete electrical and mechanical reconstruction and modernization
of machine tools, converting traditional machine tools of great value to
CNC machines
6. Software, training, NCT Academy:
a. Training on handling and programming CNC controls
(NCT Academy)
b. Training of mechanical and electrical repairmen and servicemen for
CNC controls
c. Selling, installation and training of VECTOR software
d. Machine tool supervision, building-up event logging (even in case of
non-NCT controls)
e. Technological consultation

Further information of some activities and services of NCT Ltd.:


Electronic R&D and manufacturing:
Our electronic research and development is concentrated on three main areas:
1. CNC
2. Drive technology (servo drives and servo motors)
3. Increasing speed, accuracy and operational efficiency of machine tools
using electronic (hardware and software) devices

CNC: NCT 200 control family:


The evolution of electronics faster microprocessors, internet, high-speed networks, mobile world, the endless range of PC peripheries and services turned the
ordinarily conservative industrial electronics upside down. These days a successful CNC is unthinkable without ETHERNET connection, high capacity memory, or a
PENDRIVE for saving machining programs or without any cursor control device
(mouse, touchpad, trackball, touchscreen).
The CNC software should be adapted to the usual management techniques of PC
(selection, copy, search, file management etc.) and file compatibility is essential
for the portability of programs. To meet these requirements, the operating system
Windows Embedded developed for industrial automation is installed in our recent
developments. The connection between the peripheries and the central unit is managed by the EtherCAT network (industrial ETHERNET) being a worldwide standard
these days.

Servo drives:
NCT Ltd. produces synchronous and asynchronous servo drives and recuperative
power supply units up to 75 kW. Due to the precise current and speed control
achieved using DSP microprocessor and the software development based on experience gained in the field of drive technology for several decades, the NCT drives
are at the forefront of the world as far as reliability, dynamics and precision are
concerned. Our current servo drives connect to the controls through SoE standard
protocol (SERCOS over EtherCAT).

Servo motors:
We develop and produce servo motors in three sizes and with torque range from
1 Nm up to 70 Nm. These servo motors are characterized by excellent dynamics

and precise speed control from standing up to maximum value. In basic configuration, NCT machine tools equipped with NCT 201 control are manufactured with
HEIDENHAIN EnDat 2.2 absolute multiturn measuring system (EQN 1337, EQI
1331).

Built-in spindle:
The most accurate and dynamic machine tool spindles are built-in spindles, where
the spindle is the rotor shaft of the motor at the same time.
ADVANTAGES OF BUILT-IN SPINDLE AGAINST CONVENTIONAL BELT DRIVE:
- Higher dynamics because of smaller inertial mass, lower loss, lower
current drain
- Better workpiece geometry thanks to the lack of deformation caused
by belt tension
- Higher lifetime, better surface quality on workpiece and higher tool
insert edge life thanks to much lower vibration level
- Low noise level
- Better workpiece geometrical accuracy and repeatability, longer lifetime
of bearings and higher performance thanks to lower heat deformation
resulted from intensive liquid cooling

Accuracy of Machine Tools:


Concerning machine tools, there are two major but contradictory requirements: to
increase machining speed and machining accuracy at the same time. Meeting
these requirements is a big challenge for development of both mechanics and electronics of the machine. The most advanced types of NCT machine tools incorporate all the mechanical, electronic and of course software elements, solutions and
services by means of which the highest accuracy and surface quality can be
achieved, beside high speed machining. Using TDC (Thermal Deviation
Compensation) function developed recently, the NCT control measures the temperature of machine tool in 8 measuring points and compensates automatically inaccuracy derived from heat deformation.
In the table on the right you can find a list of solutions enhancing the machine tool
accuracy.
Most of them are standard items on NCT machine tools, but some are offered as
options for our machines of premium category.

Further information of some activities and services of NCT Ltd.:


ACCURACY OF NCT MACHINE TOOLS
SOLUTIONS ENHANCING THE
MACHINE TOOL ACCURACY

HEIDENHAIN linear scale

Pre-tensioned ballscrews with radial


and axial bearings on both ends
Direct ballscrew drive through rigid
couplings
Built-in spindle

Direct spindle drive (without belt


drive)

Headstock temperature control with


liquid cooling system

MODEL
Option for all
models

EmL, EmR
EmB, TMV

DESCRIPTION/ADVANTAGES
It measures the travel of the slide directly. The inaccuracy of powertrain does not appear in the measurement. It eliminates particularly the dimensional changes derived from heat production of ballscrew.

With increasing dynamics, the movement of the axis becomes


swinging and vibratory due to the smallest loosening or non-linearity
in the powertrain; this can be eliminated either by decreasing
dynamics or often by replacing very expensive parts (e.g. ballscrew)
or by costly interventions.

This increases the accuracy of machine and the rigidity of powertrain.


This reduces the inaccuracy caused by heat deformation.

None

Standard feature,
This increases the accuracy during measurement with rotary encoder; this increases the dynamics
on most NCT
during measurement with linear scale
machines
EmL, EmB TB,
EUROturn
EmL
EmB
TMV

DISADVANTAGES

This requires from the manufacturer high manufacturing orderliness


and high attention at testing.

Using it eliminates belt elongation, belt slip, noise. This ensures high dynamics, high speed, low vibration level, long bearing lifetime, long tool edge life

The motor heats the spindle Large size Limited power and
torque Expensive

This eliminates the belt elongation


This eliminates the noise
The motor does not heat the spindle.

Max. speed of 20000 rpm Sensitivity for unbalancing because of


the long powertrain. The main motor with shaft bored through is
expensive. Cooling problems with spindle motor (liquid cooling
is recommended)

Option for all


It keeps the headstock on permanent temperature, therefore it decreases the heat deformation caused by
milling machines start-up and during shut-down.
None
EUROturn12, TB It increases the lifetime of spindle bearing.

Measuring headstock temperature


and compensation of heat deforma- Option for all Deformation of headstock is one of the most influencing factor of machining accuracy. Using multipoint
None
milling machines temperature measurement and proper evaluating software increases the precision.
tion by TDC in NCT control software
HSHP high speed and high precision
contouring in NCT control software

For all milling


machines

Thanks to the high computing capacity of NCT controls, processing technological program is accomplished before the execution and every movement is executed at the most optimum speed which
ensures meeting accuracy requirements set in parameter.

Setting the proper accuracy grade and within it the parameters


requires high attention. With some experience, the machining speed
can be considerably increased without decreasing the machining
accuracy

Second-degree (Gaussian curve) acceleration/deceleration at reversal of feed


motion

For all milling


machines

Acceleration variation hits the machine (dF = m * da). With this feature, the mechanical stress of the
machine decreases and the machine dynamics and surface quality can be increased.

None

HPSC high precision speed control in


NCT servo drives

For all NCT


servo drives

Servo drives should indicate precise and linear characteristics towards the CNC throughout the
complete speed range. This requirement can only be met by precise current control and multiple
feedback loops and compensated and high-resolution speed control by the EnDat 2.2. High precision High dynamics Vibration-free position control.

None

Application of smoothing interpolation


(SMOOTH)

For all milling


machines

Thanks to the high computing capacity and smoothing interpolation, NCT control substitutes small
The proper setting the parameters and selection of position of turnmovements generated by CAM systems for osculating curve. This improves surface quality and increasing on and off this function requires high attention.
es the machining speed the piece time will lessen.

Nanointerpolation

For all machine


tools

All member of the NCT 200 control family operate with nanometre internal resolution in path computing, speed computing, and generating compensations alike. Thanks to the EnDat 2.2 measuring system
and HPSC, the theoretical high resolution comes true in practice too.

It works using EQN 1337 motor encoder and EnDat 2.2 linear scales
only, and that increases the machine price by 10%.

Further information of some activities and services of NCT Ltd.:


Machine design and production
Our customers often have requests that are difficult to fulfil with standard
solutions. They ask for products that are either not available on the market or are too expensive for the customers budget. In these cases we
design and build the machines. Some of them are manufactured in serial
production, the others are built in piece production.
EUROturn-12 (sub spindle and live tooling lathe, manufactured in series),

MCD-3000 dual workspace, traveling column, planer-type vertical


machining centres (custom-purpose machine for GRUNDFOS)

Boring-and-turning mills (rebuilding traditional boring and-turning mills with 3000,


4000, 5000 mm rotary table to machines
with CNC)

FRORIEP and SKODA-250 horizontal boring


mills (complete mechanical and electrical
modernization of traditional machines with
CNC)

Lathe manufacturing cell for mass production of car-industry parts


(TONG-TAI TOPPER lathes, upper guideway manipulator designed and produced
by NCT Ltd.)
Tilting built-in spindle milling head with
NCT TORQUE motor
Selling and servicing HEIDENHAIN products
NCT Ltd. uses and distributes HEIDENHAIN measuring systems in great
quantities for several decades. Our engineers participate in HEIDENHAIN
factory training courses, and since we have own development and production activities, we have knowledge on HEIDENHAIN measuring systems
almost at a level as we know our products. As one the first firms in the
world, we started to use EnDat 2.2 absolute rotary encoders and linear
scales, establishing the service background which requires great professionalism and expensive devices. We have all the equipment and measuring apparatus that are necessary to provide fast service of factory-level
quality. We have repair parts and also the mostly needed measuring systems in stock.

Further information of some activities and services of NCT Ltd.:


Measuring systems
NCT Ltd. uses incremental and absolute measuring systems of HEIDENHAIN, the worlds leading manufacturer of measuring systems. Our control technology accepts the 11 uApp, 1Vpp, TTL incremental signals,
uses synchronization to the selected reference point and the C-type reference point record developed by HEIDENHAIN. Using the HEIDENHAIN
EnDat 2.2 measuring system, absolute position measurement and submicron resolution are achieved at the same time.

Service and Customer Support


Service
Service support is one of the most sensitive aspects of the machine tool
business. Distributors can go under due to lack of proper service team.
Without professional service support, users may have stunning opinion

of high quality products. To run and constantly train an effective service


team, to analyse failures occurred and to indicate them to the quality
assurance system is an expensive and complicated task.
The service engineer must be able to identify the reason of the problem
fast, and standing beside the machine, he should accomplish troubleshooting often under unfavourable circumstances. Fortunately, at NCT
Ltd. the whole company, especially the departments for electronics and
mechanics development support the activity of service engineers either
using mobile phones or in person. We are the most effective in fixing our
own products, since we have mechanical and electric parts, as well as
thorough knowledge mostly for them. Since we not only install, but also
manufacture electric parts for our machines, we can clear electric faults
most effectively and safely, by changing the parts.

NCT customer support


The task of the service is trouble shooting, while the customer support
deals with installation, handing over, upgrading and rebuilding of
machines. Quality assurance and cost-effective operation cannot be
imagined without scheduled preventive maintenance. Major and expensive repairs can be avoided by periodic inspection of the machines.
NCT Ltd. has the proper electronic measuring equipment to conduct static and dynamic machine testing. With these equipment we can practically take a snapshot of the actual condition of the machine. Compering
snapshots taken and filed regularly, we can keep track of changes in
technical and accuracy conditions of the machine. This enables us to
observe loosening and tensions in powertrains and by means of troubleshooting we can prevent defective works, wears and failures on the
machines or even personal injuries.

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NCT Academy
NCT Ltd., like several prosperous domestic and foreign global companies,
founded its own educational institution named NCT Academy Non-profit
Limited Company of Public Utility in 2010 with the ambitious aim of taking
part in providing for man-power for a successful industry struggling with
scarcity of labour. Our activity focuses on adult training and retraining, but our
aim is to give a high-level continuous education for instructors carrying out
professional training.
The NCT Academy is a non-profit enterprise, but it is a great support and
actually a benefit for NCT Ltd. to familiarize expectant technologists, machine
setup men and machine operators with NCT products to, and to propagate the
products and the professional fame of NCT Ltd. among the to-be users of
CNC machine tools. Further benefit of this cooperation for both sides is that
colleagues of the NCT Academy not only get an insight into NCT development
activities but also intervene in it in some places; while NCT Ltd. supports NCT
Academy by providing them with the latest products and software.
Besides standard professional training, we started to renew and accredit training on professions now missing; this activity and its objects are updated continuously. The most popular professions are CAD/CAM, CNC programmertechnologist and CNC skilled worker.
We regularly organize the National CNC Programming and Operation
Competition for secondary school students. In 2012, the competition completely entered the online world of 21th century. The semifinal passed off in a
new way via internet in an online interactive mode, preparing a bigger event,
an international CNC competition.
NCT Academy coordinates the 4-6 week long summer practical training of BSc
and MSc students at NCT Ltd. These students participate in concrete NCT projects from the beginning.
We launched our Knowledge Base forum, where anybody can ask professional questions and use the existing database (online exam sheets, drawing
albums, tutorial videos, posters, etc.).

NCT Academy
There is a new opportunity downloading NCT 201 simulator from NCT website free of charge. You
should only register in NCT Academy website (academia.nct.hu), and you can download the educational version of NCT 201 simulator whose user, programmer and testing interfaces are completely the same as NCT controls ones; we limited the number of blocks to 50 only and disabled
the input in and output from the software. The simulator has been made suitable for practicing techniques and knowledge gained in programming and managing of the CNC at home, on their computers, in a real software environment.
If you need professional well-trained in CNC machining or you want that your employees have more
steady basics or you would like to get knowledge on the NCT 200 control family, your best choice
is the NCT Academy.
Our instructors have experience of many decades' standing in teaching CNC, CAD/CAM and
machining technology. Asking is not a shame in our academy. Our goal is to transfer knowledge,
not to spend time unnecessarily. Please, visit the website of NCT Academy. If you are interested,
please contact Rbert Dranka, the director of NCT Academy.

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NCT 201 control and its peripheries


NCT 201 CNC AND INDUSTRIAL CONTROL IS BUILT ON 3 BASIC COMPONENTS
1. Windows Embedded CE Professional operating system (MICROSOFT)
2. EtherCAT communication channel between CNC and its peripheries (BECKHOFF)
3. EnDat 2.2 (physically) absolute measuring system (HEIDENHAIN)
Windows Compact Embedded (CE Professional)
The WINDOWS CE host unit (EHU) of the NCT
201 control is behind the monitor. The default
pointing device is the touch screen, but there are
4 optionally used USB ports, where optional pointing devices (mouse, track ball, touchpad) can
be connected. The EHU has 2 Ethernet terminals. One of them can be connected to the peripheries (servo drives, input/output units) via EtherCAT protocol, while another one can be connected to the computer network. The system program of NCT 201 control fits WINDOWS CE operation system perfectly, exploiting it to its full potential, like its professional file management, computer peripheries management (data storage devices, printers, data input peripheries, pointing
devices, etc.), and other services (network, internet, remote machines, picture and video displaying, playing sound files, etc.)
EtherCAT
EtherCAT (Ethernet for Control Automation Technology) is an open code, industrial, real-time Ethernet network,
which uses standard Ethernet data frames for communication between elements of the network. It consists of two
main units, the EPU (HOST) unit and the (SLAVE) peripheries (drives, EPU). The cable from the EPU has to be connected to the input terminal of the closest periphery unit, and then from its output terminal the input terminal of the
next periphery can be connected. The system can be optionally chained over and over again, and can be extended with periphery units.

EnDat 2.2
It is a physically absolute measuring system, and is available with linear scale and rotary encoder as well. The
rotary encoder can be absolute in single or multi turn. The NCT 200 control series can receive both the absolute
encoders and the absolute linear scales in single or multi turn. The NCT servomotors are equipped with multi turn
EnDat 2.2 absolute measuring system, therefore neither the reference point switch nor limit switch on NCT
machine tools are necessary anymore. Its nothing to worry about troubles after turn on due to uncertainty of reference point pickup. Machining can be started immediately after turning on the machine tool

NCT 201 control and its peripheries


MECHANICAL DESIGN
Central unit
The NCT 201 control, the first member of NCT 200 control family is basically new even in appearance. The central unit of CNC (EHU) is placed behind
the 15 or 19 LCD display. During development of the central unit it was key point to minimize energy consumption and with this to minimize generation
of heat. Using the latest 1.8 GHz speed, low consumption Intel Atom microprocessor in the CPU, the panel box doesnt require fan cooling. The basic
pointing device of the apparatus is a TOUCHSCREEN. Behind the panel a loudspeaker is located which indicates touching the screen by clicking sound;
this enables WINDOWS compatible sound files to be played (we are planning to build in a VOICE ADVISER).
To install control panels NCT Ltd. offers professional boxes and accessories (mounting frames and screws, consoles, suspending arms and rotating joint
components).

Machine keyboard
Machine builders can connect any machine keyboard to the NCT 201 control panel. It is not necessary
to buy an operator panel offered by NCT Ltd. The flexible system allows the users to create their own
machine interface via the INPUT/OUTPUT PLC lines, in which they can optionally combine virtual buttons of the touch screen and the real buttons of a separate panel.
The optional machine operators console of NCT 201 control matches the monitor module in size,
mechanical style, and colour. It is also perfectly compatible with the monitor when they are built-in or
mounted on a supporting arm; the two module form an integrated system.
Besides the usual NCT operating devices (HANDWHEEL, FEED OVERRIDE, JOG, MODE BUTTONS, EMERGENCY STOP BUTTON, etc.), there are buttons
that can be used freely.
Every button on the NCT control panel has LED lighting that can be seen from every direction and is connected to the CPU through the EtherCAT.

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NCT 201 control and its peripheries


Programmer keyboard
In the standard configuration data input can be done using the virtual keyboard painted on the touchscreen. The keyboard image appears and covers a
screen area only in the case, when there is an opportunity for inputting data. Since it is a virtual keyboard it is easily adjustable to different languages, the
operator can simply select the language of the keyboard. The size of the buttons and placement of them on the verge of the monitor makes the data input
very comfortable. The loudspeaker behind the panel emits clicking sound when the buttons are touched.
In order to protect the touch screen a self-adhesive guard foil is used which can be replaced easily in case of matting or scratching.
If the user prefers PC keyboard, there are 4 USB channel to connect any PC keyboard which can be placed in a convenient and ergonomic position on a
console mountable under the machine keyboard, on the lower part of the NCT control panel.
Peripheries
The peripheries of NCT 201 connect to EHU via EtherCAT. The peripheries
can be NCT I/O units, NCT drives, but standard EtherCAT peripheries from
other manufacturers (e.g. BECKHOFF, YASKAVA, ABB, HITACHI,
BAUMLLER, LENZE, SEW, WAGO, etc.) can also be used. The system is
designed in that manner so that wagons of different functions and lengths
can be connected to the EPU (engine) with EtherCAT connection via an
LVDS bus, using a flat cable. This assembled train runs on an OMEGA rail
widely used in building electrical cabinets. This time, we offer15 types of
peripheries with different functions but we continuously expand the selection
and our business partner can request custom wagons as well.

NCT 201 control and its peripheries


Drives
The new NCT drives are perfectly compatible EtherCAT peripheries. They can be connected to the central unit (EHU) of
the NCT 201 control via a single EtherCAT bus. Through this broadband channel, the drives receive the speed command,
and pass the absolute position for the CNC software. The NCT servo drives have been developed especially to meet
machine tool demands. Because of their several inferior control loops and high precision fast current and speed control
(HPSC) they are essential peripheries of the NCT control for high-speed and high-precision machining and nanointerpolation.
SERCOS over EtherCAT (SoE)
The NCT control communicates with servo drives via a widely used standardized protocol. Because of the standardized
connection it is possible to use servo drives from several other manufacturers. Setting servo drives, changing their system software can easily be done from NCT control, without external device. The well-tried parameters are stored in the
control, changing servo drive or motor is very simple, thanks to the automatic parameterization.
Motors
The NCT A, Ai, AiS, AMS
and TORQUE motors satisfy the highest demands of
customers. As far mechanical design, size, speed and
electric parameters are
concerned, our motors
have been developed for
machine tools. The Ai
motors are produced with EnDat 2.2 absolute encoder,
but all NCT motors can be ordered with and incremental
measuring system too..

15

16

NCT 201 control panel and peripheries


TEN OUTSTANDING FEATURES OF THE NCT 201 CNC
1. TOUCHSCREEN, USB, ETHERNET
2. Changing the system software by the user
3. Display tailored by the user
4. Dialogue programming (myNCT)
5. Absolute measuring system (EnDat 2.2)
6. Measurements inside the machine
7. Misalignment compensation
8. Logging, machine supervision
9. Energy management
10.Remote supervision
Logging, sending log file, machine supervision and energy management
The supervision module of the NCT Ltd. sees and memorizes everything!
The NCT 201 control stores every important event in a so called log file. In the event of any operating trouble with the equipment, this log file only should
be sent (via email or on pendrive) to the NCT Service and Customer Support independently of the reason of the event which could be failure of the servo
system, wrong operators intervention or a PLC error. Using this log file the control becomes an open book for the NCT professionals.
Sending log file
To learn how to handle the log file, a short video is availablefor users on youtube portal (making NCT 201 log file).
Machine supervision
The most important operational statuses of the machine tool (MACHINING, SETTING. SHUT-DOWNS, FAILURE STATUS) can be filtered from the log file
data of a given period of time, and they can be displayed graphically as a function of time. The diagrams illustrate rate of operation of the machine and
the reasons of shut-downs for even many months retroactively.
Energy management
Growth of energy prices and environmental awareness demand stringent energy management from us all.
The NCT 201 control monitors the main supply continuously, checks the phase sequence, detects mains failures, and responds to them through the PLC
(e.g. it stops the machine in time in case of a power failure). The control measures consumption and indicates in kW and HUF the energy consumption
of a preset period of time numerically and graphically. You can get to know of the price of energy spent for manufacturing even one workpiece.

NCT 201 control panel and peripheries


NCT Ltd. ON GREEN WAY
We keep clean our internal and external environment, we decrease our energy consumption and we strive for way to a paper-free office, however the environmental awareness is a determinative aspect not only in the daily actions of NCT Ltd., but in developmental activities too. When we update our machine
fleet, the primary aspect is to protect our environment. We incorporate all capabilities in our products with which we could decrease the utility bills of our
users.
TAKE CARE OF THE ENVIRONMENT USING ENVIRONMENTALLY FRIENDLY AND ENERGY EFFICIENT NCT ELECTRONICS AND NCT MACHINE
TOOLS!
NCT products for the greener today
High capacity capacitor in NCT servo drives lower dissipation
Mains-protective energy recuperation from 10 kW
The latest power switches minimal loss
The high-capacity cooling ribs do not heat the electric cabinets air conditioner is not necessary
New synchronous and asynchronous motors with low inertia decreased loss
Electronic speed changer for NCT asynchronous motors lower consumption
5 axis complex machining fast, efficient and economical
The thermal sensors switch off fans no unwanted cooling
Automatic machine switch off no energy waste caused by inattention
Automatic screen switch off why does it light if not necessary?
Grease lubricated roller guideways no oil consumption, no pollution of cooling water and environment
Energy efficient light sources with automatic switch off

17

High-speed CNC lathes

LATHES

18

Main features of TNL-85A, -100A, -100AL, 120AL and 130A lathes:

+HD

Rigid casting bed, headstock and slide system


45 slanted X slide
Mounted, wide spread linear guideway in all axis
Grounded, double nut ballscrews in all axis
Lifetime grease lubricated headstock
Belt driven spindle
Oil lubricated slide system and ballscrews
Torque clutch on Z axis
12 position turret
+HD or +DT driven tooling
+C axis (option)
 NCT CNC control











MACHINE TYPE

TNL-85A-100A (+DT/+HD)

TNL-100AL (+DT)

+DT

TNL-120AL (+DT)

Max. swing diameter [mm]:

370

420

Max. turning diameter [mm]:

264 (200)

300 / (240)

400

600

Taiwanese / VDI30

Taiwanese / VDI40

12 / 12 (VDI30)

12 / 12 (VDI40)

Max. turning length [mm]:


Tooling:
Number of fixed-/driven tool sockets:
Max. spindle speed [rpm] / range:

4800 / 1

4500 / 1

Spindle motor power [kW]:

11

Bar capacity [mm]:

44

51

A2-6

A2-6

Spindle nose:
X/Z rapid travel [m/min]:
Machine net weight [kg]:

15

3500 / 1
20

22
64

75
A2-8

30 / 32
3200

TNL-130A (+DT)

24 / 30
3500

4200

4300

4400

Main features of TNL-130AL, 160A and THL620 lathes:














Rigid casting bed, headstock and slide system


60 slanted bed
TURCITE coated flat guideway in all axis
Grounded, double nut ballscrews in all axis
Lifetime grease lubricated headstock
Belt driven spindle or headstock gearbox (TNL130AL)
Oil lubricated slide system and ballscrews
12 position turret
+HD or +DT driven tooling
+C axis (option)
NCT CNC control

Options on page 33

TNL-130AL (+DT)

TNL-160A (+DT)

THL-620 (+DT)

620

780

780

410

620

620

1000 / 1600 / 2000

1000 / 1600 / 2000

1100 / 1900

VDI 40

VDI 50

VDI 50

12 / 12 (VDI40)

12 / 12 (VDI40)

12

3500 / 2 (1)

2500 / 1

2500

22

32

32

75

90

90 (116)

A2-8

A2-11

A2-11

18 / 20

18 / 20

20 / 20

6500

7200

8500

 +HD: driven tooling with tool driving adapter mounted on


hydraulic turret + C axis
 +DT: driven tooling with BARUFFALDI servo turret + C axis

19
LATHES

High-power CNC lathes

LATHES

20

CNC lathes
Common features of lathes:








Individual features of JCL-42 and 52T


type CNC lathes:

Rigid casting bed, headstock and slide system


Grounded, double nut ballscrews in all axis
Lifetime lubricated headstock
Belt driven spindle
Central oil lubricated slide system and ballscrews
+HD or +DT driven tooling + C axis (option)
NCT CNC control

 Duplex tooling CNC lathe


 20 slanted X slide
 TURCITE coated flat guideway in all
axis
 12 position turret
 gang type tooling replace tailstock
(TG type)

Individual features of JCL-60 and 60A type CNC lathes:







30 slanted X slide
Mounted, linear guideway in all axis
12 position turret
Power spindle (AMs type)

 +HD: driven tooling with tool driving adapter + C axis


 +DT: driven tooling with BARUFFALDI servo turret + C axis
Options on page 33.

MACHINE TYPE
Max. swing diameter [mm]:
Max. turning diameter [mm]:
Max. turning length [mm]:
Tooling:
Number of fixed-/driven tool sockets:
Max. spindle speed [rpm] / range:
Spindle motor power [kW]:
Bar capacity [mm]:
Spindle nose:
X/Z rapid travel [m/min]:
Machine net weight [kg]:):

JCL-42/52T (+DT)
400
200 (140)
205
Taiwanese / VDI20
8 (12)
4000 / 1
7
42 /50
A2-5
16
2265

JCL-42/52TG (+DT)
440
200 (140)
180
Taiwanese / VDI20
8 (12)
4000 / 1
7
42 / 50
A2-5
16 / 20
2400

JCL-60/60A (+HD)
510
320
300 / 500
Taiwanese / VDI30
12 / 12
3500 / 1
10
60
A2-6
16 / 20
2800 / 3200

JCL-52AMs (+DT)
510
320
500
VDI30
12 /12
6000 / 1
22
52
A2-6
16 / 20
3300

JCL-75AMs (+DT)
510
320
500
VDI30
12 / 12
4700 / 1
35
75
A2-8
16 / 20
3500

Main features of SMART-42 and


SC-32 CNC lathe:
Rigid casting bed and slide system
20 slanted X slide
Hardened, grounded bed guideway
TURCITE coated guideway in all axis
Lifetime grease lubricated headstock
Without tailstock
Belt driven spindle
+DT driven tooling +machining
along C axis (option)
 NCT CNC control









Options on page 33

MACHINE TYPE
Max. swing diameter [mm]:
Max. turning diameter [mm]:
Max. turning length [mm]:
Tooling:
Number of fixed-/driven tool sockets:
Max. spindle speed [rpm] / range:
Spindle motor power [kW]:
Bar capacity [mm]:
Spindle nose:
X/Z rapid travel [m/min]:
Machine net weight [kg

SMART-42 (+DT)
320
200 (160)
140
Gang type / VDI 20
8/8 (VDI20)
4000
7
42
A2-5
16 / 16
2200

SC-32
100
32 / 100
100
Gang type
6/1
6000
4,5
32
18/19
1600

21
LATHES

CNC lathes

LATHES

22

Slant bed CNC lathes


Common features of lathes:
 Rigid casting bed and slide system
 Grounded, double nut ballscrews in all
axis
 Lifetime grease lubricated headstock
 Belt driven spindle
 Central oil lubricated slide system and
ballscrews
 +HD or +DT driven tooling +machining
along C axis (option)
 NCT CNC control

Individual features of LT-42, -52 and


65 type CNC lathes:

Individual features of HT-52, -76, -92 and -117


type CNC lathes::

 30 slanted bed
 Mounted, linear guideway in all axis
 Hydraulic driven 12 position turret

 Rigid casting bed


 45 slanted bed
 TURCITE coated flat guideway in all axis

Options on page 33.

MACHINE TYPE

LT-42 (+DT)

Max. swing diameter [mm]:


Max. turning diameter [mm]:
Max. turning length [mm]:
Tooling:
Number of fixed-/driven tool sockets:
Max. spindle speed [rpm] / range:

6000 / 1

Spindle motor power [kW]:


Bar capacity [mm]:
Spindle nose:
X/Z rapid travel [m/min]:
Machine net weight [kg]:

42
A2-5

LT-52 (+DT)
500
210
460
VDI30 / VDI40
8 / 12
5000 / 1
11 / 15
52

LT-65 (+DT)

485
VDI40
4000 / 1
65
A2-6

30 / 30
3200

HT-52 (+DT)

VDI40
8/12
4500 / 1
11 / 15
52
A2-6
24 / 24

HT-76 (+DT) HT-92 (+DT)


600
485
470
750 (HT) / 1250 (HTL)
VDI40
VDI50
8/12
8
3000 / 1
2500 / 1
15 / 18,5
18,5 / 22
76
92
A2-8
A2-8
24 / 24
5700 (HT) / 7200 (HTL)

HT-117 (+DT)
900
700
1300 - 3800
VDI50
12 / 12
1500 / 2
30 / 37
117
A2-11
20 / 20
12000

Common features:












BNC-1600

BNC-446 (MicroPanther)

Horizontal layout universal lathe


Rigid casting bed and slide system
TURCITE coated guideway in all axis
One (BNC-446) or two-prism Z-slide and
dovetail guideway X-slide
Hardened, grounded bed guideway
Lifetime grease lubricated headstock and
ballscrews
Central oil lubricated slide system and
ballscrews
Belt driven spindle
Manual operated tailstock
+DT driven tooling +C axis (option)
NCT CNC control

Options on page 33.

MACHINE TYPE
Max. swing dia. over bed/gap [mm]:
Max. swing dia. over cross-slide [mm]:
Max. turning diameter[mm]:
Max. turning length[mm]:
Max. spindle speed / range [rpm]:
Spindle motor power [kW]:
Spindle hole diameter [mm]:
Spindle nose:
X/Z rapid travel [m/min]:
Machine net weight [kg]:

BNC-446
446
240
410
900
2500 / 1
5,5 / 7,5
55
D1- 6
15 / 15
2100

BNC-1600 (+DT)
425
190
400
1000 / 1500
5000 / 1
7,5 / 11
52
A2-5
15 / 15
2400 / 3050

EEN-320
320
110
280
750
4000 / 1
15
40
A2-5
5 / 7,5
2100

EEN-400
380
158
360
1250
4000 / 1
20
59
A2-6
5/5
2250

23
LATHES

Horizontal bed CNC lathes with small working space

Horizontal bed CNC lathes with large working space

LATHES

24

Common features of BNC series lathes:


Rigid casting bed, headstock and slide system
TURCITE coated guideway in all axis
Wide spread horizontal bed guideway
Grounded, double nut ballscrews in all axis
Oil lubricated slide system and ballscrews
Two-stage spindle torque increaser gear (except
BNC-5000/-6000)
 +DT driven tooling with BARUFFALDI turret +
machining along C axis (option)
 NCT CNC control







MACHINE TYPE
Max. swing dia over bed/gap [mm]:
Max. swing diameter cross-slide [mm]:
Distance between centres [mm]:
Max. spindle speed [rpm]:
Number of spindle ranges:
Spindle motor power [kW]:
Spindle hole diameter [mm]:
Spindle nose:
X/Z rapid travel [m/min]:
Machine net weight [tons]:

BNC-1800 (+DT)
475 / 710
240
1000 / 1500
4500
2
7,5 / 11
65
D1-6
15 / 15
3

BNC-2200 (+DT)
BNC-2600 (+DT)
550 / 790
650 / 890
310
410
1000 / 1500 / 2000 / 3000 / 4000
3500
2400
2
2
15 / 22
11 / 16
82
82
A1-8 / D1-8
A1-8
15 / 15
15 / 15
4 - 7,5
4,2 - 7,8

BNC-2800A (+DT)
710 / 970
370
1000 - 6000
1480
2
15 / 22
153
A1-11 / A2-11
10 / 12
6 - 11,8

25
LATHES

Horizontal bed CNC lathes with large working space

Options on page 33.

BNC-3000 (+DT)
760 / 1020
420

2
22 / 33

8,2 - 12

BNC-3500 (+DT)
BNC-4000 (+DT)
890 / 1150
1020 / 1280
550
680
1000 / 2000 / 3000 / 4000 / 5000 / 6000
1480 / 650 / 500
2
2
22 / 33
22 / 33
106 (153) / 254 / 355
A1-11 / A2-11 / A2-15
10 / 12
9,5 - 14,5
12 - 15

BNC-5000 (+DT)
BNC-6500 (+DT)
1300 / 1600 / 980
1280
3000 - 12000
735
2
2
60 / 75
153
ASA / A2-11
6 / 7,5
-

LATHES

26

Swiss-type CNC lathes


Common features of JSL swiss-type CNC
lathes:

Individual features of JSL-20, -26 and 32


type CNC lathes:

 Rigid casting bed and slide system


 Mounted, linear guideway in all axis
 Large workspace to ease chip removal and tool
change
 Power spindle (for spindle and sub spindle)
 Driven tooling
 Machining along Y and C axis
 Spindle guide bush synchronizing with telescope (JSL-20) or with servo shaft (JSL-26 and
32)
 Dual function turning, longitudinal turning with
guide bush or turning without guide bush
 NCT CNC control

 Main spindle design (A type) or sub spindle


design (AB type)
 Separated sub spindle with own tool sockets,
the sub spindle moves along 2 axes way (AB
type)
 Driven tool sockets, which axial in main spindle and spindle way (JSL-26 and 32 type)

MACHINE TYPE
Max. turning diameter [mm]:
Max. tur. length with fixed/rot. guide bush [mm]:
Max. turning length without guide bush [mm]:
Max. spindle speed [rpm]:
Spindle motor (power spindle) power [kW]:
Max. sub spindle speed [rpm]:
Sub spindle (power spindle) power [kW]:
Rapid travel speed [m/min]:
Machine net weight [kg]:

JSL-20A
20
200 / 85 (150)
45
8000
3,7
18
1800

JSL-26A / -32A
26 / 32
220 (200)
65 / 80
7000
7,5
18
2500

JSL-20AB
20
200 / 85 (150)
45
8000
3,7
8000
2,2
24
2400

JSL-26 / -32AB
26 / 32
220 / 200
65 / 80
7000
7,5
8000
7,5
24
3700

JSL-42AB
42
220 / 200
80
6000
7,5
6000
7,5
24
3700

Individual features of JSL-20AS, -26AS and


32AS type CNC lathes:

Individual features of JSL-42ABY type


CNC lathe:

 Main- and sub spindle design, sub spindle


moves along 1 axis way

 Separated sub spindle, moves along 2 axes


 Dual tool holders, which able to driven
machining.
 Machining on Y axis with main- and sub
spindle

JSL-20AS -26AS -32AS

JSL-42ABY

JSL-20A -26A -32A

JSL-20AB

JSL-26AB - 32AB

Options on page 33.

JSL-20AS
20
200 / 85 (150)
45
8000
3,7
8000
2,2
24
2140

JSL-26 /32AS
26 / 32
220 / 200
45
7000
7,5
8000
7,5
18
2800

JSL-42ABY
42
200
125
6000
7,5 (15)
6000
7,5
18
7500

27
LATHES

Swiss-type CNC lathes

CNC lathes with sub spindle and live tooling

LATHES

28

Common features of sub spindle CNC lathes:


Mounted, linear guideway in all axis
Belt driven main spindle and sub spindle
Precision ballscrews
Lifetime grease lubricated and cooled headstock
Grease lubricated slide system and ballscrews
Driven tooling SAUTER or BARUFFALDI turret +
machining along C axis
 NCT CNC control







Individual features of EUROturn-12C type CNC lathe:


 Rigid casting bed and slide system mounted on welded
support
 45 slanted X slide
Options on page 33.

MACHINE TYPE
Max. swing diameter [mm]:
Max. turning diameter [mm]:
Max. turning length [mm]:
Tooling:
Number of fixed-/driven tool sockets:
Max. spindle / sub spindle speed [rpm]:
Spindle / sub spindle motor power [kW]:
Bar capacity [mm]:
Spindle / sub spindle nose:
X/Z/W rapid travel [m/min]:
Machine net weight [kg]:

EUROturn-12C
310
120
195
VDI 20 / VDI 16
8 / 4 - 12 / 12
6000 / 6000
7 / 2,1
44
A2-5 / A2-3
15 / 30 / 15
1200

TA-20/25
620
440
630
VDI 40
12 / 12
3500 / 4000
15 / 5,5
51 / 64 / 75
A2-6 / A2-8 / A2-5
30 / 30 / 24
5500

JCL-60TS (TSM)
590
395
240
Taiwanese / VDI 30
12 / 12
3500 / 4000
15 / 5,5
60
A2-6 / A2-5
16 / 20 / 16
3350

JCL-52/75ABMs
590
395
240
VDI30
12 / 12
6000 / 4700
22 - 35 / 9,5
52 / 75
A2-6 - A2-8 / A2-5
16 / 20 / 15
3500

Individual features of TA-20/25 type CNC lathes:








Rigid casting bed, headstock and slide system


60 slanted bed
Mounted, wide spread linear guideway in all axis
Belt driven spindle and power spindle for sub spindle
Driven, radial tooling, star-type turret + machining
along C axis

Individual features of JCL type sub spindle CNC lathes:


30 slanted X slide
Mounted, linear guideway in all axis
Fixed tooling turret (JCL-60TS type)
Power spindle for spindle and power spindle for sub
spindle (ABMs type)
 Driven, radial tooling, star-type turret + machining
along C axis





29
LATHES

CNC lathes with sub spindle and live tooling

LATHES

30

CNC lathes with sub spindle and Y-axis

Common features:

Individual features of DUAL-500 type:

 Rigid casting bed, headstock and slide system


 Machining along Y axis
 Driven, radial tooling, star-type turret
 Machining along C axis on both spindles
 Grounded, double nut ballscrews in all axis
 Lifetime grease lubricated headstock
 Oil lubricated slide system and ballscrews
 NCT CNC control

 Turning centre with 2 turrets, Y axis,


and sub spindle
 60 slanted bed
 TURCITE coated guideway in all axis
 Power spindle for main spindle and power
spindle for sub spindle
 Upper turret moves along X1, Z1 and Y
axes
 Lower turret moves along X2 and Z2 axes

Options on page 33.

MACHINE TYPE

DUAL-500

JCL-52/-75YABMs

TB-25Y

TB-25YB

TB-25Y-ATC

Max. swing diameter [mm]:

400

590

720

720

600

Max. turning diameter [mm]:

190

395

432

432

495

Max. turning length [mm]:

525

240

610

610

610

+/- 40

+/- 40

+/- 51

+/- 51

+/- 51

2 x 12 (VDI 30)

12 (VDI 30)

12 (VDI 40)

12 (24) (VDI 40)

12 + 8 (KV 40)

6000 / 6000

6000 - 4700 / 6000

6000 / -

6000 / 6000

6000 / -

15 / 11

35 / 9,5

15 / -

15 / 11

15 / -

Spindle bar capacity [mm]:

42

52 / 75

75

75

75

Spindle / sub spindle nose:

A2-5 / A2-5

A2-6 - A2-8 / A2-5

A2-8 / -

A2-8 / A2-5

A2-8 / -

18 / 24 / 6 /24

24 / 30 / 24 / 24

24 / 15 / 30 / -

24 / 15 / 30 / 24

24 / 15 / 30 / -

MT 5

MT 5

6500

3350

6200

6300

6800

Y axis stroke [mm]:


Number of fixed-/driven tool sockets:
Max. spindle / sub spindle speed [rpm]:
Spindle / sub spindle motor power [kW]:

X/Z/Y/W rapid travel [m/min]:


Tailstock sleeve size:
Machine net weight [kg]:

Individual features of JCL-52ABMs, -75ABMs types:








Turning centre with 1 turret, Y axis, and sub spindle


30 slanted X slide
Mounted, linear guideway in all axis
Power spindle for main spindle and power spindle for sub spindle
Turret moving along X,Z and Y axes

Common features of TB-25


type turning centres:

Individual features of TB-25Y type turning centre:

 Turning centre with 1 turret


and Y axis
 90 slanted (vertical axis) bed
 Mounted, linear guideway in
all axis
 Power spindle for main spindle
 Oil cooled headstock
 Turret moving along X,Z and Y
axes

 Positioning tailstock
 Driven tooling, 12 position turret
Individual features of TB-25YB type
turning centre:
 Power spindle for sub spindle
 Oil cooled headstock and sub spindle
headstock
 Driven tooling, 12 or 24 position turret
Individual features of TB-25Y+ATC
type turning centre:
 Positioning tailstock
 12 position turret + 8 tool pockets arm
type tool changer (separated from
workspace)

31
LATHES

CNC lathes with sub spindle and Y-axis

LATHES

32

CNC vertical boring-and-turning mills


Main features of VL type boring-and-turning mills:
 Rigid casting bed, headstock and slide system
 Flat guideways on X-axis, square crosssection prism guide on Z-axis
 TURCITE coated guideway in all axis
 SK50 type tool taper (in case of driven
tooling)
 Grounded, double nut ballscrews in all axis
 Cylindrical roller bearing spindle
 Oil lubricated slide system and ballscrews
 Genoa type tool magazine (enclosed)
 Full enclosed guarding
 NCT CNC control

Options on page 33

MACHINE TYPE

VL-46

VL-66

VL-88

VL-86C

Face-plate table diameter [mm]

305

457

533

800

1000

1250

1600

2000

Max. swing diameter [mm]:

560

800

1000

950

1200

1600

2000

Max. turning diameter [mm]:

460

760

860

900

1100

1600

Max. turning height [mm]:

450

750

810

650

800

Workpiece max. weight [kg]:

700

1500

1700

2000

12 / 12

12 / 12

12 / 12

Max. spindle speed [rpm]:

2500

2000

Spindle motor power [kW]:

18,5 / 22

Spindle nose:
Machine net weight [kg]:

Number of fixed-/driven tool sockets:

VL-100C VL-125C VL-160C VL-200C VL-250C

VL-300

VL-400

2500

3000

4000

2500

3000

3600

4500

2000

2500

3000

3600

4500

1250

1250

1600

1600

3500

5000

8000

12000

15000

18000

20000

12 / 12

12 / 15

12 / 16

12 / 16

12 / 16

12 / 16

12 / 16

12 / 16

700 / 1500

600 / 2

400 / 2

300 / 2

250 / 2

200 / 2

160 / 2

120 / 2

85 / 2

18,5 / 22

18 / 22,5

18 / 22,5

30 / 37

37 / 45

37 / 45

60 / 75

60 / 75

60 / 75

60 / 75

A2-8

A2-11

A2-11

A2-11

6500

11500

14500

13500

15500

24500

27500

47000

51000

2000 / 3000

TNL-100AL-130A

TNL-130AL-160A

JCL-60 - 60A

JCL-52 -75AMs

LT-42-65

HT-52-92

HT-117

SC-32

SMART-42

BNC-446

BNC-1600-1800

BNC-2000-6500

JSL-20-26-32AS

JSL-20-26-32A

JSL-20-42AB

EUROturn-12c

TA-20-25

JSL-52-75ABMs

Dual-500

JCL-52-75YAMs

TB-25Y

TB-25YB

TB-25Y-ATC

Sub spindle:
Y axis:
Increased spindle power:
Increased spindle speed:
Fixed tooling turret:
Driven tooling and C axis:
Increased spindle pos. accuracy:
Hydraulic spindle clamping:
Manual operated chuck:
Machine operated chuck:
Collet chuck:
Parts catcher:
Workpiece conveyor:
Chip conveyor:
Manual operated tailstock:
Machine operated tailstock:
Positioning tailstock:
Coolant gun:
Foot lever:
Oil and mist extractor:
Tool touch probe:
Barfeeder:
Increased coolant pressure:
Steady rest or follow rest:
myNCT:
VECTOR CAD-CAM szoftverek:
HEIMATEC tool holders:

O
O
S
O
O
O
O
S
O
O
O
S

S
O
S
O
O
O
O
O

O
O
O

S
O
O
O
O
S
O
O
O
S

S
O
S
O
O
O
O
O

O
O
O

S
O
O
O
O
S
O

O
S

S
O
S
O
O
O
O
O

O
O
O

S
O

O
O
S
O
O
O
O

S
O
S
O
O
O
O
O

O
O
O

S
O
S
O

S
O
O
O
O

S
O
S
O
O
O
O
O

O
O
O

S
O

S
O
O
O
O

S
O
S
O
O
O
O
O

O
O
O

S
O

O
O
S
O
O
O
O

S
O
S
O
O
O
O
O

O
O
O

S
O
O
O
O
S
0
O

S
O
S
O
O
O
O
O

O
O
O

O
O
O
O

O
O
S
O

S
O
O
O
O
O

O
O
O

O
O
O

O
S
O
O

S
O
O

O
O

O
O
O

O
O
O
O

O
O
O
O
S

O
S
O

S
O
O
O

O
O
O
O
O

O
O
O
O
S
O

O
S
O

S
O
O
O

O
O
O
O
O

S
S

S
S
O
O

O
O
O

S
S
O
O

O
O
O

S
S

S
S
O
O

O
O
O

O
S

S
O
O
O
O

S
O
O
O
O
O

O
O
O

O
S
O
O
O
S
O
O
O

S
O
O
O
O
O

O
O
O

O
S

S
O
O
O
O

S
O
O
O
O
O

O
O
O

S
S

O
S

S
O
S
O
O

S
O
O
O
O
O

O
O
O

S
S
O

O
S

S
O
O
O
O

S
O
O
O
O
O

O
O
O

O
S
O
O
O
S
O
O
O

S
S
O
O
O
O
O

O
O
O

S
S

O
S
O
O

S
O
O
O

S
O
O
O
O
O

O
O
O

O
S
O
O
O
S
O
O
O

S
S
S
O
O
O
O
O

O
O
O

S: basic accessory; O: optional accessory

33
LATHES OPTIONS

OPTIONS FOR LATHES

TNL-85-100A

Options for lathes

MILLING

34

CNC machining centres

Common features of EmL, EmR and EmB type


machines:

Individual features of EmL 510-1020 type


machining centres:

 Rigid casting bed, column and slide system


 Grounded, precision double nut ballscrews on
each axis
 Central oil lubricated slide system and
ballscrews
 Telescopic covers for guideway protection in all
axle heads
 Lifetime grease lubricated headstock
 Headstock cooling with digital oil cooler
 Air gauge pressure protected spindle bearings
 Mechanical counterweight
 NCT CNC control

 Mounted, TSUBAKI, THK (Japanese) or


HIWIN precision bearing guideways in every
directions
 Direct motor-spindle drive (EmL-550 type)

MACHINE TYPE
Table size [mm]
Table load [kg]
X/Y axis stroke [mm]:
Z axis stroke [mm]:
Spindle taper:
Max. spindle speed [rpm]:
Spindle motor const./max. power [kW]:
X/Y/Z rapid travel [m/min]:
Turret capacity:
Machine net weight [kg]:):

EmL-510
600 x 320
300
510 / 410
460
SK 40
8000
7 / 10,5
32 / 32 / 32
12 / 20
2800

Individual features of EmR 610-1200 type


machining centres:
 Mounted, THK (Japanese) roller bearing
guideways in in every directions
 Direct motor-spindle drive or power spindle
(without belt drive)

EmL/EmR-610
800 x 450
400
610 / 460
510
SK 40
8000 / 10000
7 / 10,5
32 / 32 / 32
16 / 24
4000

EmL/EmR-800
1000 x 500
500
850 / 510
510
SK 40
8000 / 10000
7 / 10,5
32 / 32 / 32
16 / 24
4000

EmL/EmR-1020
1200 x 500
500
1020 / 510
560
SK 40
8000 / 10000
7 / 10,5
32 / 32 / 32
20 / 24 / 32
5200

EmR-1200
1300 x 600
1000
1200 / 610
610
SK 40
10000
15 / 21
32 / 32 / 32
20 / 24 / 32
6000

EmR-1300
1450 x 700
1200
1300 / 700
700
SK 40
10000
15 / 21
30 / 30 / 24
20 / 24 / 32
8350

Individual features of EmB 1100-2200 type


machining centres:
 Hardened, grounded guideway in X, Y and Z
axis
 TURCITE coated slide surface, central oil
lubrication
 Y slide guided by 4 slideways
 Grounded, double nut pre-tensioned
ballscrews in all axis
 Belt driven-, headstock gearbox-, direct- or
power spindle drive
 Belt driven- or headstock gearbox driven
spindle available for SK50 spindle taper

Options on page 49.

EmB-1300
1500 x 650
1000
1300 / 700
710

EmB-1600
EmB-2000
1800 x 845
2200 x 850
2200
2400
1600 / 800
2000 x 900
810
800
SK 40 / 50
8000 (SK 40) / 6000 (SK 50)
22 / 30,8
15 / 21
32 / 30.8
20 / 20 / 16
15 / 15 / 12
15 / 15 / 12
20 / 24 / 32
24 / 32
24
8000
14000
18000

EmB-2200
2400 x 1000
2200
2200 x 1000
800
SK 50
6000
15 / 21
12 / 12 / 10
24
22000

35
MILLING

High power CNC machining centres

CNC milling machines with small working space

MILLING

36

Common features of CNC milling machines:












Rigid casting bed, column and slide system


Mounted, linear guideway in all axis
Grounded, double nut ballscrews in all axis
Central oil lubricated slide system and ballscrews
Telescopic covers for guideway protection in all axle
heads
Lifetime grease lubricated headstock
Belt driven spindle
Counterweight not mounted
NCT CNC control

MACHINE TYPE
Table size [mm]
Table load [kg]
X/Y axis stroke [mm]:
Z axis stroke [mm]:
Spindle taper:
Max. spindle speed [rpm]:
Spindle motor const./max. power [kW]:
X/Y/Z rapid travel [m/min]:
Turret capacity:
Machine net weight [kg]:

Tomill-160
450 x 160
50
300 / 160
300
SK 30
8000
2,2
6/6/6
6
650

EmL-250
380 x 180
50
250 / 180
210
SK 30
8000
2,2
15 / 15 / 15
8
1200

EmL-760
1270 x 305
300
760 / 400
400
SK 40
6000
5
12 / 12 / 12
10
2400

MM-800
900 x 420
450
800 / 460
500
SK 40
10000
10
30 / 30 / 24
24
4200

MM-760
900 x 410
350
760 / 430
460
SK 40
8000
7
24 / 24 / 24
16
3500

37
MILLING

High power CNC machining centres

Individual features of VMC-1100, -1300, 1600F, -2100 and -3100 type CNC machining
centres:
 Hardened, grounded guideway in X, Y and Z
axis
 TURCITE coated slide surface, central oil lubrication
 Y slide guided by 4 slideways
 Pneumatic counterweight
 Grounded, double nut ballscrews in all axis
 Belt driven- or headstock gearbox driven spindle available for SK50 spindle taper
 Arm-type tool changer
 NCT CNC control

Options on page 49.

VMC-1100
VMC-1300
VMC-1600F
VMC-2100
VMC-3100
1200 x 660
1500 x 660
1800 x 800
2400 x 900
3400 x 900
1200
1200
2000
2500
3000
1100 / 650
1300 / 710
1600 / 800
2100 / 900
3100 / 900
710
710
710
850
850
SK 40 / SK 50
SK40
SK 40 / SK 50
10000 (SK 40) / 6000 - 10000 (SK 50)
22 / 36
22 / 36
22 / 36
22 / 36
22 / 36
24 / 24 / 24
24 / 24 / 24
24 / 24 / 24
20 / 20 / 18
20 / 20 / 18
24
32
24
40 (SK40) / 32 (SK50)
7300
7800
12000
22500
23000

MILLING

38

High-speed CNC machining centres with palette changer

Common features of VD, TMV and QVM type


CNC machining centres:

Individual features of TMV-510T+, -610A+


and QVM-610A+APC types:

 Rigid casting bed, column and slide system


 Mounted, linear guideway in all axis
 Grounded, double nut pre-tensioned ballscrews
in all axis
 Central oil lubricated slide system and
ballscrews
 Telescopic covers for guideway protection in all
axle heads
 Belt driven- or direct driven spindle
 High speed axis moving and tool changing
 Counterweight not mounted
 NCT CNC control

 CNC machining centre mounted palette


changer
 Fixed table, column moves in all directions
 High speed axis moving and tool changing
 Belt driven spindle

MACHINE TYPE
Table size [mm]:
Table load [kg]:
X/Y axis stroke [mm]:
Z axis stroke [mm]:
Spindle taper:
Max. spindle speed [rpm]:
Spindle motor const./max. power [kW]:
X/Y/Z rapid travel [m/min]:
Turret capacity:
Machine net weight [kg]:

VD-510S
650 x 400
300
510 / 400
330
BT 30
12000
3,7 / 5,2
48/48/60
14
2600

Individual features of VD-510S and TMV510C types:


 Direct motor-spindle drive (without belt drive)
 Oil cooled headstock (option)
 Disc type tool magazine

TMV-510T
TMV-510C
TMV-510T+APC
600 x 360
600 x 360
(2x) 600x360
200
200
2 x 100
510 / 360
510 / 360
510 x 360
300
250
300
SK 30
BT 30
SK 30
12000
12000
12000
5,5 / 7,5
5,5 / 7,5
5,5 / 7,5
36/36/36 op. 48/48/48 36/36/36 op. 48/48/48 36/36/36 op. 48/48/48
20
14
20
2300
2300
4600

TMV-610+APC
(2x) 700 x 410
2 x 400
610 x 410
460
SK 40
8000 (op. 10000)
7 / 10
24 / 24 / 24
12
6000

Individual features of TMV-850A and -1050A type high


power CNC machining centres:
Grounded, double nut pre-tensioned ballscrews in all axis
Lifetime grease lubricated headstock
Headstock cooling with digital oil cooler
Belt driven spindle (direct drive and power spindle drive is
option)
 Arm-type tool changer





Options on page 49.

QVM-610+APC
(2x) 700 x 410
2 x 250
610 x 410
460
SK 40
8000 (op. 10000)
7 / 10
30 / 30 / 30
24
7500

TMV-850A
950 x 500
500
850 / 500
530
SK 40
8000
7 / 10,5
30 / 30 / 24
24
5000

TMV-1050A
1100 x 500
500
1050 / 500
530
SK 40
8000
7 / 10,5
30 / 30 / 24
24
6000

TMV-1050AII
1100 x 600
500
1050 / 600
530
SK 40
8000
7 / 10,5
30 / 30 / 24
24
7000

39
MILLING

High-speed CNC machining centres with palette changer

+ APC

MILLING

40

5 axis, vertical spindle CNC machining centres


Individual features of EmL-450, -610, -850 and EmB-11005TT types:
 Rigid casting bed, column and slide system, excellent vibration absorption
 Spindle moves along Z axis
 Workpiece moves along X, Y, A and C axis
 Mounted, THK roller bearing guideways in all axis (EmB
slideway type)
 Central oil lubricated slide system and ballscrews
 Direct motor-spindle drive or power spindle (without belt
drive)
 Lifetime grease lubricated headstock
 Liquid-cooled spindle, automatic conditioner
 Mechanical counterweight
 NCT CNC control
 NSNP and SMOOTH interpolation function
 High speed DNC channel, USB and ETHERNET connection

MACHINE TYPE

EmL-450-5TT

EmR-610-5TT

Rotary table diameter [mm]:

150

200

250

300

Table load [kg]:

20

50

75

160 x 130

200 x 270

SK 30 / 40

Max. machining workpiece [mm]:


Spindle taper:
Max. spindle speed [rpm]:
Spindle motor const./max. power [kW]:
X/Y/Z rapid travel [m/min]:
Turret capacity:
Machine net weight [kg]:

EmR-850-5TT EmB-1100-5TT MDV-551-5TT

MCG-630-5TT

MCG-800-5TT

350

630

800

100

300

1200

1200

250 x 360

400 x 400

670 x 375

630 x 400

800 x 400

SK 40

SK 40

SK 40

SK 40

SK 40 / HSK-A63

8000

8000

8000

8000

12000

18000 / 24000

7 / 10,5

7 / 10,5

7 / 10,5

22 / 30,8

18,5 / 22

20 / 25

32 / 32 / 24

32 / 32 / 24

32 / 32 / 24

20 / 20 / 16

40 / 40 / 40

60 / 60 / 60

13

16

16

20

16

32

3700

4300

5000

7000

11000

19000

Individual features of EmR-1200-5HT type::







Tilting head construction, TORQUE driven head tilt


Spindle moves along Z and B axis
500 mm rotary table mounted on table
Power spindle

Individual features of LV-620 type:


 Spindle moves along X, Y and Z axis
 Workpiece moves along A and C axis
 Dolly type dual rotary table

Individual features of MDV-551 type:


 Spindle moves along X and Z axis
 Workpiece moves along Y, A and C axis
 Dolly type dual rotary table

Options on page 49.

EmR-1200-5HT

LU-620

500

620

300

300

500 x 400

500 x 330

SK 40

SK 40

8000

12000

13 / 17

10 / 12,5

32/32/24

36 / 36 / 36

24

32

7000

8800

Individual features of MGC-630 and -800 type:


Spindle moves along X, Y and Z axis
Workpiece moves along A and C axis
Dolly type dual rotary table
Direct motor-spindle drive or power spindle (without
belt drive)
 60 m/min rapid traverse speed
 Liquid-cooled spindle, automatic conditioner






41
MILLING

5 axis, vertical spindle CNC machining centres

MILLING

42

High power CNC planer-type milling machines


Main features of BMC type CNC planer-type milling
machines:
 Developed by using computer aided design and analysis, Cast
iron bed, headstock and slide system enabling high rigidity
and vibration damping
 Table guidance supported in every working positions
 X axis (table travel) on 2 precision cylindrical roller-guideways supported by 6-6 carriages
 2 precision cylindrical roller-guideways on the Y axis
 Hardened and ground guideways with TURCITE-B coating on
the Z axis
 Hydraulic counterweight
 Long-pitch and pre-tensioned ballscrews to provide stable
accuracy
 Ballscrews with drive mechanism
 Vertical spindle drive
 NCT CNC control
Options on page 49.

MACHINE TYPE
X axis table size [mm]:
Y axis table size [mm]:
Table load [t]:
X axis stroke [mm]:
Y axis stroke [mm]:
Z axis stroke [mm]:
Distance btwn. columns [mm]:
Spindle speed [rpm]:
Magazine capacity:

BMC-15
2000 / 3000
1400
6/7
2100/3100
1500
800
1650

BMC-16
BMC-22
BMC-27
BMC-31
2500/3000/4000
2500 - 5000
3000 - 6000
4000/5000/6000
1500
2100
2600
2900
9/11/14
11/14/17/20
15/18/20/22
18/20/23
2600/3100/4100
2600 - 5100
3100 - 6100
4100/5100/6100
1600
2200
2700
3100
900 (1100)
900 (1100)
900 (1100)
1100
1700
2300
2800
3200
6000 / 4000 / 10000 (SK50) / 10000 / 14000 (SK40)
30(40/60/90)

BMC-40
6000/8000/10000
3200
25/28/30
6100/8100/10100
4000
1100
3750

Individual features of KMC type 5 axis CNC planer-type milling machines:









5 axis machining
Vertical spindle drive
Automatic head changing unit and head storage box
Automatic tool change in case of vertical spindle
Manual tool change in case of horizontal spindle
Automatic tool change in case of two-axis automatic milling head

Options on page 49.

MACHINE TYPE
X axis table size [mm]:
Y axis table size [mm]:
Table load [t]:
X axis stroke [mm]:
Y axis stroke [mm]:
Z axis stroke [mm]:
Distance btwn. columns [mm]:
Spindle speed [rpm]:
Magazine capacity:

KMC-22
2500/3000/4000
1500
9/11/14
765
2600/3100/4100
900 (1100)
1700

KMC-27
KMC-35
2500 - 10000
3000 - 10000
2100
2100
11/14/17/20/22/25/28
15/18/20/23/25/28
765
765
2600 - 10100
3100 - 10100
900 (1100)
900 (1100/1300/1500)
2300
2700
6000 / 4000 / 8000 (SK50)
30(40/60/90)

KMC-40
4000 - 10100
2600
18/20/25/27/30
4100 - 10100
900 (1100/1300/1500)
3200

43
MILLING

High power CNC planer-type milling machines

CNC horizontal machining centres

MILLING

44

Main features of high speed CNC machining centre with palette changer:













Cast iron bed, column and slide system


One (TMH-400) or several palette table with palette changer
Tool moving along all axis, table fixed (except TMH 400)
Mounted, precision linear guideways in all axis
Grounded, double nut pre-tensioned ballscrews in all axis
Oil cooled spindle, digital conditioner
Arm-type (RANDOM) tool changer
Central oil lubricated ballscrews, lifetime lubricated bearing
Direct driven spindle or power spindle
Lifetime grease lubricated headstock
Counterweight not mounted
NCT CNC control

Options on page 49.

MACHINE TYPE
Table size [mm]:
Table load [kg]:
X/Y axis stroke [mm]:
Z/W axis stroke [mm]:
Boring tool diameter [mm]:
Spindle taper:
Max. spindle speed [rpm]:
Spindle motor const./max. power [kW]:
X/Y/Z rapid travel [m/min]:
Turret capacity:
Machine net weight [kg]:

TMH-400
400
1
350
510 / 510
510
SK 40
8000
7,5 / 11
36 / 36 / 36
24
6300

TMH-500
500
1
700
710 / 600
600
SK 40
6000
22 / 25
48 / 48 /48
24
8700

HA-400
400 x 400
1
400
560 / 560
560
SK 40
12000
22 / 25
40 / 40 / 40
60
9500

HA-500
500 x 500
2-tl
500
710 / 680
680
SK 40
12000
22 / 25
50 / 50 / 50
60
12200

HB-500
500 x 500
2-tl
800
800 / 710
710
SK 50
10000
18,5 / 22
50 / 50 / 50
40
14000

HB-630
630 x 630
2-tl
800
1000 / 850
900
SK 50
20000
30
40 / 40 / 40
50
16800

HB-800
800 x 800
2-tl
800
1200 / 1000
1000
SK 50
10000
30 / 25
50 / 50 / 50
60
21400

Main features of the FBE type CNC milling machines:


 CNC milling machines with large working space for foursurface vertical and horizontal machining
 Robust cast iron bed, column and slide system
 The table moves in X axis, the tool moves in Y and Z axes
 Hardened and ground flat guideways
 Pneumatic counterweight
 Vertical or horizontal spindle drive
 Automatic tool change in vertical and horizontal spindle
directions
 Spindle driven by a double-stage gear
 Automatic tool changer
 NCT CNC control

Options on page 49.

MACHINE TYPE
Table size [mm]:
Table load [kg]:
X axis stroke [mm]:

FBE-1500
1600 x 1050
3000
1500

FBE-2000
2100 x 1050
5000
2000

11000

12000

X/Y axis stroke [mm]:


Spindle taper size:
Max. spindle speed [rpm]:
Main motor cont./max. power [kW]:
X/Y/Z axis rapid travel speed [m/min]:
Magazine capacity:
Machine net weight [kg]:

45
MILLING

Bridge type CNC milling machines with large working space

FBE-2600
FBE-3000
2700 x 1050
3100 x 1050
6000
8000
2600
3000
1000 / 950 (1500)
SK 50
3500 (6000)
15 / 25
10
24 / 32 / 60
13000
14000

FBE-4000
4000 x 1050
9000
4000

15500

CNC horizontal milling machines

MILLING

46

Main features of the EMB type CNC horizontal milling machines:


 CNC horizontal machining centre with large working space, capable of
5 axis machining if equipped with indexing table and tilting head
 Cast iron bed, column and slide system
 O-shape column design, the tool moves in X and Z axes
 Tool change can be carried out both in horizontal and vertical positions
 Y axis: hardened and ground slideway, TURCITE-B sliding surface
 Central oil lubrication for slide system and ballscrews
 Hardened and ground flat guideways
 Ground ballscrews with double nut
 Axle drive through directly driven ballscrews having bearing at both
ends
 Automatic tool changer
 NCT CNC control

MACHINE TYPE
Table size [mm]:
Table load [kg]:
X/Y axis stroke [mm]:
Z and W axis stroke [mm]:
Boring bar diameter [mm]:
Spindle taper size:

EBM-1000
1500 x 700
1500
1400 / 1200 (1400)
1000 / SK 50 (SK40)

EBM-2150
2200 x 1220
4000
2450 / 1400
1100 / -

15000

21000

Max. spindle speed [rpm]:


Main motor cont./max. power [kW]:
Magazine capacity:
Machine net weight [kg]:

EBM-2600
2650 x 1220
4500
2600 / 1400
1100 / SK 50
4000 (6000)
15 / 21
32 (40 / 60)
23000

EBM-3200
3250 x 1220
5000
3250 / 1400
1100 / -

25000

Main features of HBM-4 and -5 horizontal boring mill:














Rigid casting bed, column and slide system


Hardened, grounded high precision boring spindle
Precision, high rigidity double-row cylindrical roller spindle bearing
Mounted, cylindrical roller guideway in X and Z axis, column (Z-axis)
guided by 3 guideways and 12 carts
Y-axis: hardened, grounded, slideway, surface coated TURCITE-B
Hydraulic counterweight: lifetime accuracy
Grounded, double nut pre-tensioned ballscrews in all axis
Oil cooled headstock, digital conditioner
Arm-type tool changer, 9 sec tool-to-tool changing time
HEIDENHAIN linear scales on X, Y, Z axis
NCT CNC control

Options on page 49.

HBM-4
1200 x 1500
5000
2200 / 1600
1600 / 550
110
SK 50
3000
18,5 / 15
28 / 60
22500

HBM-4T
1400 x 1600 (1600 x 1800)
8000
2000 / 2000 (3000 / 2000)
1400 (2000) / 700 (800)
130
SK 50
7000
22 / 30
60
40000

HBM-5T
1800 x 2200
10000
3500 (5500) / 2600
1400 / 700 (800)
130
SK 50
3000
37
60
40000

47
MILLING

CNC horizontal boring and milling machines

MILLING

48

High-speed and high-precision, vertical spindle CNC machining centres

Common features:

MDV-812

EmP-700

 Robust cast iron bed, column and slide system,


outstanding vibration damping
 Wide-track assembled cylindrical roller-guideways
at every axis
 Enhanced and stable accuracy by using HEIDENHAIN
linear scale
 Direct spindle-main motor connection or built-in
spindle (without belt drive)
 Oil cooled main motor with spindle type bearings
 Oil cooled spindle with automatic air conditioner
 Air cooling
 NCT CNC control
 HSHP and SMOOTH interpolation function
 High-speed DNC channel, USB and ETHRNET
connection
Options on page 49.

MACHINE TYPE
Table size [mm]:
Table load [kg]:
X/Y axis stroke [mm]:
Z axis stroke [mm]:
Spindle taper size:
Max. spindle speed [rpm]:
Main motor continuous/max. power [kW]:
X/Y/Z axis rapid travel speed [m/min]:
Magazine capacity:
Machine net weight [kg]:

EmP-700D
800 x 510
500
700 / 510
410
SK 40 / HSK-A63
15000
10 / 15
36 / 36 / 36
16
5500

MDV-812D
1300 x 800
2000
1200 / 800
500
SK 40 / HSK-A63
15000
18,5 / 22
30 / 30 / 30
16
12500

LBM-1500
1600 x 1000
2000
1750 x 1000
650
SK 40 / HSK-A6
15000
18,5 / 22
30 / 30 / 30
16
14000

EmL-510-610-800

EmL-760

EmL-850-1020

EmR-610-1200

EmR-1300

EmB-1100-1300

EmB-1600-2200

MM-760

MM-800

VMC-1100-1300

VMC-1600-3100

FBE-1500-4000

EBM-1000-3200

VD-510S/TMV-510

TMV-610-610+APC

QVM-610+APC

TMV-850-1050

EmP-700

MDV-812

EmL-450-850-5TT

EmB-1100-5TT

EmR-1200-5HT

MDV-551-5TT

LU-620

MCG-630-800

Semi enclosed guarding:


Full enclosed guarding:
Increased spindle speed:
Direct motor-spindle drive:
Power spindle:
Increased spindle power:
ZF motor-side gearbox:
Headstock gearbox:
SK 50 spindle taper:
Increased accuracy (with HEIDENHAIN lin. scale):
Increased tool magazine capacity:
Chip conveyor:
Air cooling:
Coolant through spindle (CTS):
Coolant gun:
High pressure workspace cleaner:
Coolant clean with paper filte:
Oil and mist extractor:
1 axis CNC rotary table:
2 axis CNC rotary table:
Tool- or workpiece touch probe (cable con.):
Tool- or workpiece touch probe (infrared):
Laser tool touch probe:
Handwheel / external handwheel:
myNCT:
VECTOR CAD-CAM software:
Switch off from technological program:

S
O
S
O
O
O
S
O
O
O

S
O
O
O
O
O
O
O
S
O
O
O
O
O
O
O
S
O
O
O

S
0
O
O
O
O
S
O
O
O
O
O
O
O
O
S
O
O
O

S
O
O
O
O
O
O
S
O
S
O
O
O
O
O
O
O
O
S
O
O
O

S
O
S
O
O
O
O
O
S
O
S
S
O
O
O
O
O
O
O
S
O
O
O

S
O
O
O
O
O
O
O
O
O
S
O
O
O
O
O
O
O
O
S
O
O
O

O
S
O
O
O
O
O
O
O
O
O
O
O
O
S
O
O
O
O
O
O
O
O
S
O
O
O

S
O
O
O
O
O
O
O
O
O
O
O
O
O
S
O
O
O
O
O
O
O
S
O
O
O

O
S
O
O
O
S
O
O
O

S
O
O
O
O
O
S
O
O
O
S
O
O
O

S
O
O
O
O
O
O
O
O
O
O
O
S
O
O
O
O
O
O
O
O
S
O
O
O

S
O
O
O
O
O
O
O
O
O
O
O
S
O
O
O
O
O
O
O
S
O
O
O

S
O
S
O
O
O
O
O
S
O
O
O
O
O
O
O
O
S
O
O
O

S
O
O
S
O
O
O
O
O
S
O
O
O
O
O
O
O
O
S
O
O
O

S
O
O
O
O
O
S
O
O
S
O
O
O
O
O
O
O
S
O
O
O

S
O
O
O
O
O
S
O
O
S
O
O
O
O
O
O
S
O
O
O

S
O
O
O
O
S
O
O
S
S
O
O
O
O
O
O
S
O
O
O

S
O
O
O
O
O
S
O
O
S
O
O
O
O
O
O
O
O
S
O
O
O

S
O
S
O
S
O
S
O
S
O
O
O
O
O
O
O
O
S
O
O
S

S
O
S
O
S
O
O
S
O
S
O
O
O
O
O
O
O
S
O
O
S

S
O
S
O
O
O
O
O
O
O
O
S
O
O
O
S
O
O
O
S
O
O
O

S
O
O
O
O
O
O
O
O
O
O
O
O
S
O
O
O
S
O
O
O
S
O
O
O

S
O
S
O
S
O
O
S
O
S
O
O
O
O
O
S
O
O
S

S
O
S
O
O
O
O
O
O
S
O
O
O
S
O
O
S
O
O
O

S
O
S
O
O
O
O
O
S
O
O
O
O
O
O
S
O
O
O

S
O
S
O
S
O
O
O
O
S
O
O
O
S
O
O
S
O
O
O

S: basic accessory; O: optional accessory

49
MILLING OPTIONS

OPTIONS FOR MILLING MACHINES

EmL-250

Options for milling machines

Surface grinding machines and centreless grinding machines

GRINDERS

50

MACHINE TYPE

1535M
150 x 350

1545M
150 x 450

2045M
200 x 450
180 x 13
900

2550M
250 x 500

PSGS
1545H
150 x 450

2050H
3060H
250 x 500 300 x 600
355 x 25
1350
1650

3060BH 4080AHR
300 x 600 400 x 800
Table size [mm]:
355 x 38
Grinding wheel size [mm]:
560
780
1100
885
1900
2800
Machine net weight [kg]:
PSGC
PSGO
MACHINE TYPE 50100AHR 50120AHR 50150AHR 60120AHR 60150AHR 60220AHR 60250AHR 60150AHR 70150AHR 70220AHR 70300A
500 x 1000 500 x 1200 500 x 1500 600 x 1200 600 x 1500 600 x 2200 600 x 2500 600 x 1500 700 x 1500 700 x 2200 700 x 3000
Table size [mm]:
355 x 50
Grinding wheel size [mm]:
5800
6100
7000
6500
7400
8900
12500
9350
11000
12500
14400
Machine net weight [kg]:

51
GRINDERS

Surface grinding machines and centreless grinding machines

MACHINE TYPE
Table size [mm]:
Grinding wheel size [mm]:
Machine net weight [kg]:

MACHINE TYPE
Table size [mm]:
Grinding wheel size [mm]:
Machine net weight [kg]:

PC-12
FCL-12
PC-18
FCL-18
PC-1810
PC-1812 FCL-1812
PC-20
FCL-20
M S NC CNC
M S S-NC
CNC
M S S-NC CNC S S-NC
CNC
M S S-NC CNC
1-40 / 30-60
1-80 / 40-150
305 x 150
455 x 205
455 x 255
455 x 305
510 x 205
1700
3000
3000
3500
3700
PC-24
FCL-24
PC-2410
FCL-2410 PC-2412 FCL-2412
S
CNC
S
CNC
S
CNC
1-100
610 x 205
610 x 255
610 x 305
4500
4800
6000

External cylindrical grinding machines

GRINDERS

52

GU
MACHINE TYPE
Distance between centres [mm]:
Max. grinding diameter [mm]:
Max. workpiece weight [kg]:
Grinding wheel speed [rpm]:
Grinding wheel size:
Machine weight [kg]:

S
400
160
60
2085
305
2000

GU
2040
NC
400
160
60
2085
305
2000

OCD

OCD

CAM
3240

CNC
400
180
60
2085
355
2350

CNC
400
300
150
1783
405
3200

CNC
400
300
150
1783
355
3400

OCD
4240
CNC
400
400
150
1783
405
3400

GU

GU
OCD
3260 / 4260
S
NC
CNC
600
600
600
280 / 380
280 / 380
300 / 400
100
100
150
1783
1783
1783
355
355
405
2600 / 2800 2600 / 2800 3600 / 3800

53
GRINDERS

External cylindrical grinding machines

CAM
CNC
600
300
150
1783
355
4250

GU

GU
OCD
32100 / 42100
S
NC
CNC
1000
1000
1000/1000
280 / 380 300 / 400 300 / 400
100 / 150 100 / 150
150
1783
1783
1783
355
355
405
3200/3400 3200/3400 4300/4500

CAM
CNC
1000
300
100
1783
355
5300

GU

GU
OCD
GU
GU
OCD
OCD
OCD
OCD
32150 / 42150
32200 / 42200
45-/65150 45-/65220 45-/65300
S
NC
CNC
S
NC
CNC
CNC
CNC
CNC
1500
1500
1500
2000
2000
2000
1500
2200
3000
280 / 380 300 / 400 300 / 400 300 / 400 300 / 400 320 / 400 420/620 420/621 420/622
100 / 150 100 / 150 100 / 150 100 / 150 100 / 150 100 / 150
800
800
800
1783
1783
1783
1783
1783
1783
250
250
250
355
355
405
355
405
405
510
510
510
3800 4100/4300 4800/5000
6000 / 6200
12000
14000
16000

Wire cut EDMs

EDM

54

MACHINE TYPE
X/Y axis stroke [mm]:

G32F/S

G43F/S

G53F/S

G64F/S

GX360L

GX430L

GX530L

360x250

400x300

500x300

600x400

360x250

400x300

500x300

60x60x220

60x60x220

100x100x300

725 x 560 / 600 x 215

825x600x215

910x700x295

U/V/Z axis stroke [mm]:


Max. workpiece size [mm]:

60x60x220
725x560/600x215

825x600x215

Max. workpiece weight [kg]:

300 / 300

500 / 350

550 / 400

600 / 450

300

350

500

Tank capacity [liter]:

300 / 590

340 / 650

340 / 650

340 / 650

590

650

650

A422SL

A422S

P3020SL

P4030SL

P5030SL

Q3020SL

Q4020SL

400x250

400x250

300x200

400x300

500x300

300x200

400x250

60x60x200

60x60x220

60x60x150

80x80x220

80x80x220

60x60x150

60x60x200

Max. workpiece size [mm]:

800x560x195

800x560x215

500x300x145

600x400x215

700x400x215

600x500x145

750x550x195

Max. workpiece weight [kg]:

550

250

100

100

150

300

550

Tank capacity [liter]:

580

480

650

760

MACHINE TYPE
X/Y axis stroke [mm]:
U/V/Z axis stroke [mm]:

Drilling EDMs

EDM

55

GX640L

RX853F/S

RX1063F/S

RX1065F/S

RX1283S

MACHINE TYPE

500x300

800x500

1000x600

1000x600

1200x800

X/Y stroke of the table [mm]:

60x60x220

150x150x300

150x150x300

160x160x500

120x120x300

825x600x215

1210x800x295

1450x900x295

1240x900x495

1550x1100x295

500

2000 / 1000

3000 / 1500

5000 / 3000

4000

Table load [kg]:

650

340 / 1495

650 / 2000

650 / 2400

3000

Max. electrode dia. [mm]:

Q5020L

EQ425L

EQ530L

EQ640L

EQ325L

AH53C

AH64C

H86C

AH1080CL

AH1260CL

500x300

400x250

500x300

600x400

360x250

300x500

400x600

600x800

800x1000

1200x1000

60x60x200

60x60x200

60x60x200

100x100x300

60x60x200

340 / 200

340 / 150

340 / -

600 / -

600 / -

850x610x195

750x450x195

850x500x195

910x600x200

650x450x180

600

550

600

1000

350

930

760

930

4000

2500

Z1/Z2 stroke [mm]:


Max. workpiece size [kg]:

CM H30A

CM H32A

CM H86A

300x200

350x250

600x800

340/-

340/200

340/-

600x400x205

800x460x350

700x950x310

100

180

1500

0.2-3.0/400

440x900x270 540x1000x270 740x1140x350 1100x1400x600 2300x1500x600


700

800

0.2-3.0/400

1500

3000

4000

0.2-3.0/600

Die sinker EDMs

EDM

56

MACHINE TYPE
Table size [mm]:
X/Y stroke of the table [mm]:
Z stroke [mm]:
Table load [kg]:
Max. electrode weight [mm]:

CM323C
500x350
300x200
300
500
60

CM434C
650x400
400x300
350
1000
100

CM655C
900x600
600x500
500
3000
300

MP 240R MP 300 MP 420 MP 545


500x350 650x400 700x400 800x500
300x200 400x300 450x350 500x400
200
200
200
500
500
1400
950
1500
60
70
80
300
CM865C CM1065C CM1265C CM1475C CM1675C
1200x800 1200x800 1500x800 1700x1000 1700x1000
800x600 1000x600 1200x600 1400x700 1600x750
500
500
500
600
600
4000
5000
7500
6500
7000
300
300
300
500
500

MP 655
1000x600
600x500
500
2250
300
CM1876C
1700x1000
1800x750
600
8000
500

CM 323Z
500x350
300x200
300
500
60
CM2076C
1700x1000
2000x750
600
11000
500

CM434Z CM 545Z
650x400 800x500
400x300 500x400
350
500
750
1500
100
300
CM3076CL D33CL
3100x1000 500/550x350
3000x750 300x200
600
250
12000
300
500
20

CM 655Z
1000x600
600x500
500 300
2250 100
300
60
D323CL
550x350
360x250
300
350
30

Main features of the Molybdenum wire cut EDMs:










Cast iron bed, column and slide system


Drive with stepper motor
Stable accuracy by using roller type linear guideways
Very simple construction, uncostly operation
User-friendly handling and programming
Integrated generator and compact PC control unit with colour monitor
Linear scales and digital displays facilitating accurate positioning

A43C
650x400
400x300
350
1000
60
D443CL
650x400
400x300
300
350
30

A53C
650x400
500x350
350
1000
100
D5030L
650x400
500x350
300
1000
30

A64C
800x500
600x400
350
1500
100
D6050L
800x500
600x400
350
1500
50

57
EDM

Molybdenum wire cut EDMs

MACHINE TYPE
X/Y axis stroke [mm]:
Max. cutting angle []:
Max. workpiece size [mm]:
Max. workpiece height [mm]:
Max. workpiece weight [kg]:
Machine net weight [kg]:

DK7732
320 x 400

DK7740
DK7750
DK7763
400 x 500
500 x 630
630 x 800
B tip.: 0; C tip.: 3 / 100; F tip.: 30 / 100
635 x 415
785 x 500
900 x 600
1100 x 600
300 / 500
300 / 500
500
500
400
500
800
3000
1700
2000
2300
4500

Conventional lathes and milling machines

CONVENTIONAL

58

Main features of LA series lathes:











Rigid casting bed, headstock and slide system


Wide spread guideways
Hardened, grounded slideways
Lifetime grease lubricated headstock
Headstock gearbox
Manual operated, central oil lubricated slide system
4-stage tool post, tailstock and chuck
Digital position display (option)

MACHINE TYPE

LA-430

Bed width [mm]:


Max. swing dia over bed/gap [mm]:
Max. swing dia over cross slide [mm]:
Distance between centres [mm]:
Spindle bore [mm]:
Max spindle speed/power [rpm / kW]:
Number of ranges:
Tailstock sleeve diameter/stroke [mm]:
Tailstock sleeve internal taper:
Machine net weight [kg]:

LA-530

LA-460

300

LA-560

LA-560

350

LA-660

LA-760

400

430 / 610

530 / 710

460/620

560 / 730

560 / 785

660 / 990

760 / 1015

272

372

280

390

330

445

560

550 / 800 / 1100 / 1700

1100/1500/2000

1500 / 2000 / 2500 / 3000 / 4000

58

80

86 (opc. 104)

35-2000

25 - 1540

13-1200

12

12

12

60 / 150

70 / 175

75 / 178

MT 4

MT 4

MT 5

1300 - 1900

1800 - 2300

3200 - 5200

Main features of SP, V and B type universal milling machines:

VH-250VS

B180 -B410

SP 150-520

 Rigid casting bed, headstock and slide system


 Grounded table surface
 Hardened, grounded precision spindle quill
 7210(p4) precision spindle bearings
 X and Y axis driven by double nut precision
ballscrews (diam. 32mm, C5)
 Hardened, grounded X, Y and Z slideways
 TURCITE coated X and Y sliding surfaces
 Slideway wipers in all slideways
 Y-slideway protection by rubber cover
 Automatic central lubrication
 Digital position display (option)

MACHINE TYPE
Table size [mm
X stroke manual/power [mm]:
Y stroke [mm]:
Knee overhang/table height range [mm]:
Spindle sleeve/Z stroke [mm]:
Column swing/spindle tilting []:
Max. spindle speed [rpm]:
Spindle taper:
Spindle motor power [kW]
Machine net weight [kg]:

SP150 (VS)
230 x 1245
930 / 850
305
356 / 406

SP460 (VS) SP520 (VS)


250 x 1370
250 x 1370
870 / 775
870 / 775
390
410
560 / 406
560 / 450
127 / 0-360 / +/-45
2720 (3900) 2720 (4500) 2875 (3600)
NST 30
NST 30
NST 40
2,2
2,2
3,75
950
1300
1600

VH-250VS
305 x 1270
- / 900
400
485 / 450
140 / -

V-200 (VS)
280 x 1320
920 / 840
380
485 / 406
127 / -

3000
NST 40
3,75
2500

3000 (3600)
NST 40
3,7
1700

B180 (VS)
250 x 1270
776 / 696
540
127 / 500
- / +/- 45
2270 (3900)
NST 40
2,2
2000

59
CONVENTIONAL

Conventional lathes and milling machines

B185 (VS)
305 x 1270
840 / 840
500
127 / 450

B410 (VS)
380 x 1270
1000 x 1000
500
140 / 500

2875 (3600)
NST 40
2,2
2250

3000 (3600)
NST 40
3,75
3100

EDUCATION

60

Machine tools for educational institutions

MINIturn-320 CNC lathe

Tomill-160 CNC milling machine

 Mounted 4 position automatic


tool changer
 NCT CNC control

 Version with slideways


 Umbrella type magazine with
6 tool posts
 Construction with 3 or 4 axes
 NCT CNC control

PROG-TM control simulator on


PC machines
 Runnable under Windows
 Ethernet connection to the
control
 Unlimited number of workplaces

BNC-446 CNC lathe

EmL-250 CNC milling machine

 Horizontal arrangement
 Turret with static or live tooling
 NCT CNC control

 Version with roller type linear


guideways
 Umbrella type magazine with
12 tool posts
 Construction with 3 or 4 axes
 NCT CNC control

EmL-610 5TT 5 axis CNC


machining centre
 5 axis machining
 Construction with 3 + 2 axes
 NCT CNC control

SilverLine-200 CNC external cylindrical


grinding machine
 Internal cylindrical grinding unit can
be added
 Fanuc or NCT CNC control
Conventional machine tools

61
EDUCATION

Machine tools for educational institutions

ACCESORIES

62

Optional accessories for machine tools


Optional accessories for lathes

Optional accessories for milling machines


+kW

12000 RPM
15000 RPM

24000 RPM

HEIDENHAIN

NCT CONTROLS AND SOFTWARES

NCT-201 19

NCT-201 15

NCT-201 15

myNCT

MRS

VECTOR

GSA INDEXING- AND ROTARY TABLES

HEIMATEC STATIC AND LIVE TOOL HOLDERS

Static and live tool holders for


lathes

CNC rotary table

Manual tilted CNC


rotary table

Multiple rotary table

Horizontal rotary table

Rotary table control (external handwheel)

2 axis tilting rotary table (CNCT)

Tailstock

Rotary table support

Indexing table

Angle heads and overdrive


heads for milling machines

63
ACCESORIES

Optional accessories for machine tools

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