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OVALA,
THANE 400607
4
5
Emergency shutdown
Commissioning
Sr.No
1
Study
Node
Reactor
Parameter
Temperature
Guideword(Deviation)
More temperature in reactor
Severity (Based
on set point)
High
Possible Cause(s)
Due to reaction exotherm (addition of
hydrogen)
Consequence/Risks
Pressurization & Loss of
strength due to high
temp.
Safeguards/Control
measures
high & high high temperature
alarm
Action Plan
Close the On/OFF vlave on
hydrogen line
Action By
Hydrogen ON/OFF valve will
operate based on interlocks from
DCS
Temperature
Low
Pressurization
Pressurization
Field operator
Pressurization
Field operator
Pressurization
Pressurization
Pressurization
Pressurization
Pressurization
High & high high pressure alarm & Close the On/OFF vlave on
On/OFF Valve on hydrogen line
hydrogen line
Pressurization
Explosion
Fire
Pressurization
Field operator
Field operator
Field operator
Field operator
Field operator
HOD/Shift incharge
Pressure
High High
High
Equipment
Field Operator
High
High
Pressure
High
High
High
Low
Reverse
Low
High
Pressurization
Pressurization
Pressurization
Pressurization
Operation of
instrumentation valve
Alarm is provided
Operator to investigate
Field operator
HOD/Shift incharge
HOD/Shift incharge
Operator to investigate
Field operator
Operator to investigate
Field operator
HOD/Shift incharge
Equipment
Contamination
Less/More
Field operator
Low
Moderate
Seal leakage
Improper opening of valves, or valve
passing of utilities
H2 venting (Relief)
Less/More
High
High
Pressure transmitter to be
provided on cooling water return
line, close hydrogen On/OFF valve
and utility inlet outlet valve
through DCS
Batch contamination
HOD/Shift incharge
Field operator
HOD/Shift incharge
loss of utility
Process dependent
Facility
Field operator
High
Field operator
High
Field operator
Floor washing
Field operator
HOD/Shift incharge
Field operator
Flow of flame
Reverse
High
Utility failure
Other than
High
Leakage of gases
Other than
High
Explosion
rise or decrease of
temperature
Unsafe working
environment
HOD/Shift incharge
Field operator
Other than
High
Bottom valve
Leakage
Other than
High
Chocking
Valve passing
Field operator
Field operator
11
Electrical/Static
electricity
No
High
12
Electrical/Static
electricity
No
Hign
13
Electrical
No
High
Process dependent
Operator to investigate
HOD/Shift incharge
14
Agitator RPM
More
Moderate
Malfunctioning of VFD
Field operator
Less
Low
Malfunctioning of VFD
Field operator
No
Low
Operator to investigate
Field operator
Others
Low
Field operator
Others
High
Human hazard
Field operator
No auto start
DCS control
HOD/Shift incharge
Field operator
HOD/Shift incharge
Reverse
15
Level
16
Low
Wrong connectons
No,More,less,other than
More
Leakages
Corrosion
Team members
SPCPL Name
1 Mr. Mahendra Sarvankar
2 Mr. Suhas Kadam
Sign
NFIL Name
1 Mr. T Bhaskar
2 Mr. Subba Reddy
Sign
Action Assingend to
Remark/ comments
SPCPL To Incorporate in
DCS
SPCPL to incorporate in
P&ID and DCS
SPCPL to incorporate in
DCS
To be confirmed during
PSSR
TPI / NFIL
NFIL Operating procedure
NFIL Operating procedure
These procedures are
NFIL Operating procedure existing for loading and
unloading and to be used
for reactor charging
NFIL Operating procedure
Process dependent, HAZOP
NFIL Operating procedure to be carry out as per
process requirement by
NFIL
NFIL Operating procedure
NFIL Operating procedure
NFIL Operating procedure