M-00-D01 URS BOILER (850 KGHR) - R0

SPECTRUM
TECHNICAL SPECIFICATION
BOILER ( 850 kg/hr)

MANUFACTURING PLANT NO.2 AT DEWAS
Client: M/s NAVIN FLUORINE INTERNATIONAL LTD
BOILER ( 850 KG/HR)
PROJECT NO
DOCUMENT NO
21113
M - 00- D 01
REVISION NO
00
PAGE NO.
PAGE 1 OF 12
REVISION HISTORY
REVISION
00
File
Location
EFFECTIVE DATE
02-01-2014
Z:\PRJ1\API\NFIL 21113\PROCUREMENT\UTILITY\URS\Floated\Hot
Utilities system\21113 M-00-D01 URS BOILER ( 850 kghr) - R0.docx
Format
No:
REASON FOR REVISION

FIRST ISSUE
SOP/ENG/005/02
Rev. 00 01/01/2013
BOILER ( 850 KG/HR)
PROJECT NO
DOCUMENT NO
21113
M - 00- D 01
REVISION NO
00
PAGE NO.
PAGE 2 OF 12
TABLE OF CONTENTS
1.0
APPROVAL SIGNATURES
2.0
OVERVIEW
3.0
INSPECTION, TESTING AND DISPATCH
4.0
DRAWINGS & DOCUMENTS
5.0
PACKING
6.0
SPARES
7.0
DATASHEET
File
Location
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
BOILER ( 850 KG/HR)
PROJECT NO
DOCUMENT NO
21113
M - 00- D 01
REVISION NO
00
PAGE NO.
PAGE 3 OF 12
1.0 APPROVAL SIGNATURES

This document is prepared by the SPCPL team for the project of NAVIN FLUORINE
INTERNATIONAL LIMITED, DEWAS under the authority of their Project Manager. Hence
this document before being effective shall be approved by the QA team of NAVIN
FLUORINE INTERNATIONAL LIMITED, DEWAS, and authorized by the appropriate Project
Authority.
SPCPL
Name
Designation
Prepared By
Rajesh Yerawar
Sr. Executive Mechanical
Checked By
Akhilesh Verma
Manager - Mechanical
Approved By
Sanjay Katkade
GM-Engineering
Name
Designation
Signature
Date
Signature
Date
CLIENT
Approved By
Authorized By
File
Location
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
BOILER ( 850 KG/HR)
PROJECT NO
DOCUMENT NO
21113
M - 00- D 01
REVISION NO
00
PAGE NO.
PAGE 4 OF 12
2.0 OVERVIEW
2.1 PROJECT INTRODUCTION

Navin Flourine International Limited has envisioned setting up an Manufacturing plant No.2
facility at Dewas along with the necessary utilities.
Nearest railway station
DEWAS
Nearest airport
INDORE
Ambient conditions:
Summer ( DB / WB / % RH)
41.1 C / 25 C / 28 %
Monsoon ( DB / WB / % RH)
32.2 C / 27.8 C / 70 %
Winter ( DB / WB / % RH)
10 C / 7.2 C / 65 %
2.2 PROJECT STANDARD

The design, manufacturing, testing at factory of Boiler shall comply with the latest applicable
IBR standards.
3.0 INSPECTION, TESTING AND DISPATCH
The Boiler will be subjected to inspection at manufacturers works in the presence of
purchaser/consultant.
During inspection following routine tests shall be carried out:
Visual inspection for workmanship and verification with respect to specifications.

Mechanical operation of valves etc.
Functional test for control circuits.
Tightness of screwed/bolted connections
The vendor shall supply to purchaser 3 sets of the certificates of Internal routine tests.
File
Location
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
BOILER ( 850 KG/HR)
21113
PROJECT NO
DOCUMENT NO
M - 00- D 01
REVISION NO
00
PAGE NO.
PAGE 5 OF 12
4.0 DRAWINGS & DOCUMENTS

Vendor to submit following Drawing & Documents at various stages.
4.1 Drawings (3 Sets)
-
GA Drawings, Engineering Drawings (For approval, Approved, As built, As installed)
Electrical Circuit Diagrams
System schematics
4.2 Manuals and Procedures (3 Sets)

-
Operation and Maintenance manuals
Specialized procedures, if applicable (such as Calibration, Cleaning, etc.)

Specifications and sources of some important materials, if applicable (such as lubricants, cleaning
agents, etc.)
4.3 Lists (3 Sets)
-
Equipment and Instrument list with component descriptions
Electrical component parts list with descriptions
Spare parts list with appropriate identification nos., if any
Change parts list with appropriate identification nos., if any
4.4 Factory Acceptance Test Certificates (3 Sets)

-
Detailed list of modifications after contract &/or in final approved design
Material specifications and test certificates
Instrument Calibration certificates

Functional/ Factory acceptance certificates (such as weld inspection, passivation, pressure/
vacuum holds, etc.)
Warranty certificates
Surface finish test reports
Food grade material certificate
4.5 Site Acceptance Test (3 Sets)

-
Operational Qualification Protocol
5.0 PACKING
Equipment shall be dispatched to site packed in full wooden case (Sea Worthy). It shall be
wrapped in polythene sheets before putting in cases and it shall be ensured that damage to
the equipment does not occur during handling/transportation. Lifting hooks shall be provided
for unloading at site.
File
Location
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
BOILER ( 850 KG/HR)
PROJECT NO
DOCUMENT NO
21113
M - 00- D 01
REVISION NO
00
PAGE NO.
PAGE 6 OF 12
6.0 SPARES
Commissioning Spares The vendors shall include in the quoted price sufficient quantities of commissioning spares
required for erection and commissioning of the equipment. These shall include such items as
Bolts and other miscellaneous parts.
Essential Spares The vendor shall supply spares required for two years trouble free operation & furnish list of
spare considered with offer.
7.0 DATASHEET
DESIGN PARAMETERS
1
REQUIRED SPECIFICATIONS
GENERAL
Tag No.
SB-102,103
Capacity (from & at 100C), Kg/hr
850 Kg/Hr
Maximum continuous rating at 30C
Vendor to Specify
Maximum Pressure rating, Bar
10.54
Quantity, No(s)
2 (2 W)
Type
Coil type, Semi-IBR
Fuel
LDO ( suitable for conversion to Gas firing )
Water Quality
MIDC Water
Posture
Steam Dryness Factor at the outlet of Steam
Separator
Boiler Efficiency based on Net Calorific Value
(as Per BS 845 Part I)
Fuel consumption
Vertical
Burner control
Time required to achieve full steam output from
cold start
Electrical Supply
ON-OFF
440 V / 3 phase + N / 50 Hz /AC
Initial Blow-Down Time
Vendor to Specify
Maximum allowable Blow-Down Time
Vendor to Specify
Model
Vendor to Specify
File
Location
Min 0.9 At the outlet of Steam Separator

Vendor to Specify
Vendor to Specify
Vendor to Specify
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
BOILER ( 850 KG/HR)
PROJECT NO
DOCUMENT NO
21113
M - 00- D 01
PAGE NO.
PAGE 7 OF 12
Design Code
IBR Latest version
Overall Dimensions (L x W x H), Mtr
Vendor to Specify
MAIN BOILER
Vertical cylindrical
Pipes of Standard BS 3059 CDW pipe,
hydraulically tested for 25 Bar press
Plates as per IS 2002 Gr. II
To be provided
Type of fire cone
Refractory lined with fire cone, burner rod &

photocell mounting arrangement and view
glass. - Yes
Vendor to Specify
Coil heat transfer area
Vendor to Specify
Coil tube diameter
Vendor to Specify
Shell Insulation
To be provided
Top closer plate
00
DESIGN PARAMETERS
Construction
Pressure parts fabricated out of high temperature
resistant boiler quality Steel Tubes forming radiant
& convective heat transfer zone
Mounting arrangement for Blower Motor assembly,
Feed Water Pump assembly, Control panel &
Access Ladder
REVISION NO
BLOWER & MOTOR ASSEMBLY

Type
Centrifugal,
MOC
Type of coupling between Motor &Blower
Vendor to Specify
Direct coupled
Make of Blower
Vendor to Specify
H.P. of Motor
Vendor to Specify
Make of Motor
Vendor to Specify
Electrical Protection Class
IP 55
Inlet Damper
Vendor to Specify
Dynamic Balancing
To be provided
FEED WATER STRAINER

Type
Y Type
Mesh
80 Mesh
File
Location
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
BOILER ( 850 KG/HR)
PROJECT NO
DOCUMENT NO
21113
M - 00- D 01
00
PAGE NO.
PAGE 8 OF 12
DESIGN PARAMETERS
MOC
Vendor to Specify
Make
Vendor to Specify
FEED WATER PUMP & MOTOR ASSEMBLY
Capacity
Electrically driven vertical Centrifugal

Multistage Pumps
Vendor to Specify
Head
Vendor to Specify
Number of Pumps
1 Working + 1 Stand-by
MOC
Type of Coupling between Motor &Pump
Vendor to Specify
Vendor to Specify
Make of Pump
Vendor to Specify
H.P. of Motor
Vendor to Specify
Make of Motor
Vendor to Specify
Electrical Protection class
IP55
Dynamic Balancing
To be provided
Type
REVISION NO
STRAINER FOR LDO

Capacity
Vendor to Specify
Mesh
Vendor to Specify
MOC
Vendor to Specify
Make
Vendor to Specify
LDO PUMP & MOTOR ASSEMBLY

Type
Gear
Capacity
Vendor to Specify
MOC
Vendor to Specify
Number of Pumps
1 Working + 1 Stand-by
Type of coupling between Motor &Pump
Vendor to Specify
Make of Pump
Vendor to Specify
H.P. of Motor
Vendor to Specify
File
Location
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
BOILER ( 850 KG/HR)
PROJECT NO
DOCUMENT NO
21113
M - 00- D 01
REVISION NO
00
PAGE NO.
PAGE 9 OF 12
DESIGN PARAMETERS
Make of Motor
Vendor to Specify
Electrical Protection Class
IP 55
Dynamic Balancing
To be provided
ON LINE FO/LDO FILTER
( Requirement to be confirmed by vendor)
Type
Duplex
Mesh
Vendor to Specify
MOC
Vendor to Specify
Make
Vendor to Specify
BURNER ASSEMBLY
Type of Spray Nozzle
( Should be suitable to convert into gas firing)

Oil fired (LDO).
Fully automatic pressure atomized, Complete
circulation of Fuel through burner, inbuilt ONOFF, solenoid valve with suitable spray
nozzle.
Vendor to Specify
Turn Down Ratio
Min 1:3
Ignition Electrode
To be provided
Photocell
To be provided
Ignition Transformer
To be provided
Spray Diffuser
To be provided
Cooling arrangement for photocell
To be provided
Make of Photocell
Vendor to Specify
Make of ignition electrode
Vendor to Specify
Make of ignition transformer
Vendor to Specify
Type
10 BLOW DOWN SYSTEM

Type
Manual
Quantity of Blow Down
Vendor to Specify
Others
File
Location
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
BOILER ( 850 KG/HR)
PROJECT NO
DOCUMENT NO
21113
M - 00- D 01
REVISION NO
00
PAGE NO.
PAGE 10 OF 12
DESIGN PARAMETERS
Overall Dimensions (L x B x H)
Vendor to Specify
Dry weight
Vendor to Specify
11 INSTRUMENTS
Main Boiler
Steam Pressure Gauge mounted on Control Panel
with isolating needle valve & necessary copper
tubing
Steam Temperature Indicator & controller with
overheating protection to be provided in control
panel.
Boiler Efficiency Monitor
Safety Valve for outlet Steam
Low Steam Pressure Switch
High Steam Pressure Switch
To be provided
Make - Vendor to Specify
To be provided
Not Required
To be provided
To be provided
To be provided
Feed Water Pump

Safety Valve
Water Pressure Gauge mounted on Control Panel
with isolating Needle Valve & necessary Copper
tubing
LDO Pumping System
Pressure switch for Fuel line
To be provided
To be provided
To be provided
Burner Assembly
Photocell for detection of Fuel fire
Burner Pre Purge Timer
File
Location
To be provided
To be provided
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
BOILER ( 850 KG/HR)
PROJECT NO
DOCUMENT NO
21113
M - 00- D 01
DESIGN PARAMETERS
REVISION NO
00
PAGE NO.
PAGE 11 OF 12
12 SAFETY INTERLOCKS
Control Panel Box to house all necessary
&Electrical &Instrumentation to perform said safety
interlocks & indications
Sturdy Mild Steel fabricated with three coats of

primers & epoxy painting oven backed rubber
sealing for dustproof enclosure of instruments
as per standard norms.
Flame Failure Safety &Indication
To be provided
Boiler Overheating & Indication
To be provided
Boiler Set Pressure cut off &Indication
To be provided
Boiler Set Temperature cut off &Indication
To be provided
No Water Cut Off &Indication
To be provided
Low Steam Pressure cut off & trip
To be provided
High Steam Pressure cut off & trip
To be provided
Blow Down cut off &Indication
To be provided
Low Fuel Pressure cut off &Indication
To be provided
Fuse for Control Circuit
To be provided
Ignition transformer
To be provided
13 CONTROL PANEL
Control Panel Box to house all necessary &
electrical & instrumentation to perform said safety
interlocks & indications
Panel Isolation Switch
Boiler Start/Stop/Fill/Cooling mode selection rotary
switch
Fuel circulation inching press button
Indicating bulbs with name plates for visual
indication of various control modes mentioned
above, mounted on panel front
Wiring completely made from solid conductor single
core for systematic layout of wiring
Electric Wire Protection Pipes to protect various
connections going to Motors, Instruments, etc.
Audio Alarm
File
Location
Sturdy Mild Steel fabricated with three coats of

primers & epoxy painting oven backed rubber
sealing for dustproof enclosure of instruments
as per standard norms.
To be provided
To be provided
To be provided
To be provided
To be provided
To be provided
To be provided
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
BOILER ( 850 KG/HR)
PROJECT NO
DOCUMENT NO
21113
M - 00- D 01
DESIGN PARAMETERS
REVISION NO
00
PAGE NO.
PAGE 12 OF 12
Contractor and Overload protection relays for pump

To be provided
motor and blower motor
Burner prepurge timer
To be provided
Rotary selector switches
To be provided
14 ACCESSORIES
Steam headers with Main Stream Stop Valve,
Steam Safety Valve, Steam Auxiliary Bypass Stop
Valve, and Steam Pressure Gauge
Super Heater
Standard Tool Kit
All Valves of SS internals, Heavy Duty Cast

Steel Body
Not required
To be provided
Fuel pressure guage mounted on oil filter.
To be provided
Fuel piping between oil filter ,fuel pump and Burner To be provided
Water piping connecting feed water to inlet of boiler To be provided
with in-line non-return valve, blow down valve with
limit switch.
Steam and oil pressure sencing line of copper
To be provided
tubing and its hardware.
ADDITIONAL SCOPE
Installation Assistance
To be included in scope
Commissioning Assistance
Training
STATUTORY REQUIREMENT
Boiler Certification
Boiler registration
File
Location
As per Boiler Regulations of India (IBR) set of

relevant documents and certificates, to be
provided for each boiler.
All preparations for hydraulic test, open
inspection and other formalities to be completed
for registration by the boiler inspectors of the
concerned state would be Included in scope of
Vendor.
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013

M-00-D01 URS BOILER (850 KGHR) - R0

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SPECTRUM

BOILER ( 850 kg/hr)

Client: M/s NAVIN FLUORINE INTERNATIONAL LTD

REASON FOR REVISION

INSPECTION, TESTING AND DISPATCH

DRAWINGS & DOCUMENTS

1.0 APPROVAL SIGNATURES

Sr. Executive Mechanical

2.1 PROJECT INTRODUCTION

2.2 PROJECT STANDARD

Visual inspection for workmanship and verification with respect to specifications.

4.0 DRAWINGS & DOCUMENTS

GA Drawings, Engineering Drawings (For approval, Approved, As built, As installed)

Electrical Circuit Diagrams

4.2 Manuals and Procedures (3 Sets)

Operation and Maintenance manuals

Specialized procedures, if applicable (such as Calibration, Cleaning, etc.)

Equipment and Instrument list with component descriptions

Electrical component parts list with descriptions

Spare parts list with appropriate identification nos., if any

Change parts list with appropriate identification nos., if any

4.4 Factory Acceptance Test Certificates (3 Sets)

Detailed list of modifications after contract &/or in final approved design

Material specifications and test certificates

Instrument Calibration certificates

Surface finish test reports

Food grade material certificate

4.5 Site Acceptance Test (3 Sets)

Operational Qualification Protocol

Capacity (from & at 100C), Kg/hr

Maximum continuous rating at 30C

Maximum Pressure rating, Bar

Coil type, Semi-IBR

LDO ( suitable for conversion to Gas firing )

440 V / 3 phase + N / 50 Hz /AC

Initial Blow-Down Time

Maximum allowable Blow-Down Time

Min 0.9 At the outlet of Steam Separator

IBR Latest version

Overall Dimensions (L x W x H), Mtr

Type of fire cone

Refractory lined with fire cone, burner rod &

Coil heat transfer area

Coil tube diameter

Top closer plate

BLOWER & MOTOR ASSEMBLY

Electrical Protection Class

FEED WATER STRAINER

FEED WATER PUMP & MOTOR ASSEMBLY

Electrically driven vertical Centrifugal

Electrical Protection class

STRAINER FOR LDO

LDO PUMP & MOTOR ASSEMBLY

Type of coupling between Motor &Pump

Electrical Protection Class

ON LINE FO/LDO FILTER

( Requirement to be confirmed by vendor)

Type of Spray Nozzle

( Should be suitable to convert into gas firing)

Turn Down Ratio

Cooling arrangement for photocell

Make of ignition electrode

Make of ignition transformer