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Spinning : Process or process used into production of yarns or filaments. The process involves in the ring spinning yarn
formation are
Plucking
Carding
Drawing
Comber
Simplex
Ring
Cones
Function : Silver are blended, parallel of fiber, reduce thickness of sliver by drafting,
Section : Drawing
UoM : Roving Sliver (Drum)
Function : Remove short length Fiber. (Pre comber , Comber, then Post Comber)
Section : Comber
UoM : Comber roll
Function : reduce the thickness of sliver. Pre process of Ring Spinning Process.
Section : Roving
UoM : Roving Bobbin
Function : True twist is inserted into parallel fibers by means of a rotating spindle.
Section : Ring Frame
UoM : Ring bobbin
Function : Transfer yarn from multi ring bobbin to One cone of Standardized weight.
Section : coner (Auto / Manual)
UoM : Cones > Bags / Cartons
Warping
Sizing
Drawing In
Weaving
Inspection &
Mending
Functional : transfer yarn (cones) into Warper's Beam. Sectional Warping is used for Yarn Dyed Fabrication.
Section :Warping
UoM : Warper's Beam
Function : Before weaving to protect the yarns form abrasion in the healds and reed against each other, apply
starch mainly, a chemical treatment to mutliple (calculated) warper's beams.
Section : Sizing
UoM : Sizer's Beam
Supporting : Sizing recipe
Function : in the process of drawing the warps thread passes through the eye of heald wire and dent of reed
according weave type / pattern. In case ot running pattern Knotting process is used from Sizer's beams to Loom
Section : Drawing In (manual / Automatic)
UoM : Weaver's Beam
Function : Intersection of Warp and Weft yarn in loom for the formation of fabric.
Section :Loom shed
UoM : Cloth Roll
Support : Reed of esp count. Weft yarn.
Singeing
Function : a mechnical process to remove of protruding fibers by direct flame or by infrared radiation or by burring against hot
plate
Section : Pretreatment
UoM : in length mtr / yrd.
support : machine & process paramenter. A-frame/trolley to hold material
Desizing
Function : removal of size (starch) from the fabric (usually in warp) during sizing process in weaving.
Section : Pretreatment
UoM : in length mtr / yrd.
support : Desizing Recipe, machine & process paramenter. A-frame/trolley to hold material
Scouring
Function : the treatment of textile materials of aqueous or other solution in order to remove the natural fats, waxes, proteins and
other constituents, as well as dirt, oil and other impurities (by sponification).
Section : Prtreatment > Bleaching
UoM : in length mtr / yrd.
support : Scouring Recipe, machine & process paramenter. A-frame/trolley to hold material
Bleaching
Mercerizing
Functional : a process for improving the whiteness if textile material with or without the removal of natural coloring matters
and/or extraneous substances.
Section : Prtreatment > Bleaching
UoM : in length mtr / yrd.
support : Bleaching Recipe, machine & process paramenter. A-frame/trolley to hold material
Function : the treatment of cellulosic textile in yarn or fabric form with a concentrated solution of caustic alkali where by the fiber
are swollen, the strength and dye affinity of the material are increased
Section : Prtreatment > Bleaching
UoM : in length mtr / yrd.
support : Mercerizing Recipe, machine & process paramenter. A-frame/trolley to hold material
Fabric Processing
of Prepared fabric
Yarn Dyeing
Garment
Soft winding
(Perfurated cones)
Dyeing
Printing
OBA
Finsihing
Treamtment
(washing/finishing
Dye
Finshing (cehmical
/ mechnical)
Dry
Re-Winding
(Parper Cone)
Dry
cure/Steam
Cure/Steamed
Wash if required
Wash
Finshing (cehmical
/ mechnical)
Finshing (cehmical
/ mechnical)
Pattern
Design
Layering
Cutting
Bundling
Function : apply design on fabric panel through diferent means like printing, Embroidery.
Section : Embellishment
Printing or UoM : Bundle
Embroidery Support : Embellishment design and instruction/specification. Embroidery thread, Applique, Printing Recipe etc.
Stitching
Finishing &
Packing
Function threading the panel (bundles) of each garment, home textile to finished product.
Section : Stitching
UoM : Pcs
Support : Panel / Bundles, Accesories
Yarn
Procurement
Dyeing and
Finishing
Knitting
Cutting
Stitching
QA R
1
Bleaching
Layer
Flat
LAB R
2
Knitting
Pretreatment
Caustic Sizing
Cutting
Marker
Stiching
Circluar
Washing
Cutting
D 100
16
Yarn Dyeing
DR
5
DR
7
QA R
11
QA R
17
QA R
3
QA 100
6
Cake
Dyeing
Dyeing
LAB R
4
Bundling
Clipping
Collection
Finishing
Pressing
Washing
Bundle
DR
8
QA R
12
NO
D 100
18
QA 100
13
Slitting
Finishing
NO
Farmeing
Chemical
Finishing
Embellishment
compacting
Lab Testing
Printing
Physical
Inspection
QA 100
10
Lab Testing
Physical
Inspection
Packing
QA R
19
Finishing
(Clip / Cure)
Rasing
QA 100
9
Embroidery /
Printing
checking
QA R
20
MD
MD
D 100
14
NO
QA R
15
QA RX
21
Re-bundling