WORKSHOP POLICY

1. SAFETY PRIORITY
a. Dont run on the site.
b. Wear uniform in the proper way.
c. Personal protective equipment, such as safety shoes, must be
worn in the workshop all the time.
d. Follow all the safety signs.
e. Trainees will be allowed in the workshop area only with the
permission or under supervision of an Instructor.
2. DISCIPLINE
a. The use of mobile phone during class is prohibited.
b. Dont talk to a person who is working.
3. GOOD COMMUNICATION AND RESPECT FOR EACH OTHER
a. Greet in a loud voice.
b. If any accident happen, report it immediately to the Instructor.
4. OBSERVE THE 5S
a. Put the equipment in the designated position, in the right way.
b. Classroom must be kept clean and tidy before and after using it.

Workbook for Injection Molding Practical Course THEORETICAL

BACKGROUND
The Heinrich Theory

The unsafe act is difficult to record accurately, and Heinrich theory

seems to be logical concept to adopt.
For 70 years Safety Managers and Company Presidents have been

using

the safety pyramid.

If they control the unsafe behavior, then major injury will not occur.
SAFETY is the control of hazards to attain an acceptable level of risk.
Control - regulate or restrain
Hazard - is an unsafe act or condition which if left uncontrolled
may contribute to an accident.
Risk - chance of personal or physical loss
WORKSHOP ACTIVITY #13

Machine Safety Devices & Workshop Safety

Workbook for Injection Molding Practical Course
The 5-S
MACHINE SAFETY GUARDS & DEVICES
The purpose of machine guarding is to protect the machine operator and
other employees in the work area from hazards created by moving parts,
rotating parts, flying chips & sparks. Some examples of this are barrier
guards, safety gates, etc.
Types of safety devices typically used in injection machine :
Mechanical Interlock
Electrical Interlock
Hydraulic Interlock
Machine Safety Devices and Workshop Safety

JAPANESE ENGLISH BROAD VIEW

Seiri Sort Sorting
Seiton Set Set in order
Seiso Shine Sweep / Housekeeping
Seiketsu Standardize
Standardize /
keep hygienic
Shitsuke Sustain Self discipline
Page 104

Workbook for Inject ion Molding Practical Course

OBJECTIVES OF THE ACTIVITY
1. To learn the basics of safety and safety signs
2. To develop safety awareness among trainees and learn the most common
hazards that may lead to injuries like amputations, lacerations, crushing
injuries and abrasions.

PROCEDURE

PART IThe Basics of Safety and Safety Signs

1. Walk around the Workshop area and locate all the safety signs.
2. Observe the entire workshop for unsafe points and try to identify safety
signs found.
3. In your data sheet, correctly write the names of the safety devices and
safety signs in the pictures.
PART IITypes of Safety Devices Typically Used in Injection Machines
1. Walk around the Injection Machine assigned to you by your Instructor
and try to locate all the safety devices present.

2. In your data sheet, write down the names of the safety devices and their
functions.
WORKSHOP ACTIVITY #13Machine Safety Devices and Workshop Safety
Page 105

DATA SHEET
PART IThe Basics of Safety and Safety Signs
ACTIVITY #13Machine Safety Devices & Workshop Safety
TRAINEE NAME GROUP NO.

1.
2.
3.
4.
5.
6.
7.
8.
9.

SAFETY DEVICES AND SAFETY SIGNS IN THE

HIPF Injection Molding Workshop

Cut Report Form and Submit to Instructor

Report Form - Page 1 of 4