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Instruction manual AutoChief C20

AutoChief C20
Instruction Manual
MAN B&W ME Engines
Controllable Pitch Propeller installation

AA-00391-A

Instruction manual AutoChief C20

AA-00391-A

Instruction manual AutoChief C20

Revisions

Rev.
A
B
C
D

Written by
Date
06.10.2004

Sign.
T

Checked by
Date
31.01.2005

Sign.
SM

Approved by
Date
Sign.
31.01.2005 SM

Document history
Issue No.
A

ECO No.

Paragraph No.

AAE-000164

Paragraph Heading / Description of change


First Issue

The information contained in this document is subject to change without prior notice.
Kongsberg Maritime AS shall not be liable for errors contained herein or for incidental
or consequential damages in connection with the furnishing, performance, or use of this
document.
2005 Kongsberg Maritime AS. All rights reserved. No part of this work covered by
the copyright hereon may be reproduced or otherwise copied without prior permission
from Kongsberg Maritime AS.

Kongsberg Maritime AS
Bekkajordet
P.O.Box 1009
N-3194 Horten,
Norway

AA-00391-A

Telephone: +47 33 03 20 00
Telefax: +47 85 02 80 28
www.kongsberg.com

Instruction manual AutoChief C20

Table of contents
1

INTRODUCTION ............................................................................................................................1

FUNCTIONAL DESCRIPTION .....................................................................................................2


2.1
REMOTE CONTROL SYSTEM FUNCTIONAL DESCRIPTION............................................................2
2.2
AUTOCHIEF CONTROL PANEL (ACP)......................................................................................5
2.2.1
LCD Display.........................................................................................................................6
2.2.2
Cancel functions ...................................................................................................................7
2.2.3
Alarm Acknowledge and in command functions...................................................................7
2.2.4
Multifunctional knob.............................................................................................................8
2.3
AUTOCHIEF COMBINED LEVER AND TELEGRAPH UNIT (LTU) ................................................9
2.3.1
Emergency Stop ....................................................................................................................9
2.3.2
Command Transfer functions .............................................................................................10
2.3.3
Sub-Telegraph functions.....................................................................................................11
2.3.4
Lever function.....................................................................................................................12
2.4
AUTOCHIEF BRIDGE WING CONTROL UNIT BWU..................................................................13
2.4.1
Emergency Stop ..................................................................................................................13
2.4.2
Transfer functions...............................................................................................................14
2.4.3
Safety functions...................................................................................................................15
2.4.4
Panel Dimming and lamp test.............................................................................................16
2.4.5
Lever function.....................................................................................................................17
2.4.6
Indicators............................................................................................................................17
2.5
AUTOCHIEF PUSH-BUTTON TELEGRAPH (PBT) ....................................................................18
2.5.1
Command Transfer functions .............................................................................................19
2.5.2
Sub-Telegraph functions.....................................................................................................20
2.6
EMERGENCY PITCH CONTROL PANEL ........................................................................................21
2.7
SAFETY SWITCH PANEL ............................................................................................................22
2.7.1
Safety functions...................................................................................................................22
2.8
PBT IN CABINET FOR ME ENGINE ............................................................................................24
2.8.1
function and indicators.......................................................................................................24
2.9
PBT IN CABINET FOR CPP ........................................................................................................25
2.9.1
function and indicators.......................................................................................................25
2.10
DISTRIBUTED PROCESSING UNITS .............................................................................................26
2.10.1
General ..........................................................................................................................26
2.10.2
Dual Process Segment Controller (dPSC).....................................................................28
2.10.3
RPMD Unit (RPMD) .....................................................................................................29
2.10.4
Remote Analogue Input (RAi-16)...................................................................................30
2.10.5
Remote Digital Input (RDi-32 and RDi-32a).................................................................31
2.10.6
Remote Analogue Output (RAo-8) .................................................................................31
2.10.7
Remote Digital Output (RDo-16)...................................................................................32
2.10.8
Process Segment Starcoupler (PSS) ..............................................................................32
2.11
REMOTE CONTROL SYSTEM FUNCTIONS ...................................................................................33
2.11.1
Start fail/block ...............................................................................................................33

AA-00391-A

Instruction manual AutoChief C20


2.11.1.1

Start failed............................................................................................................................... 33

2.11.1.2

Start air pressure low............................................................................................................... 33

2.11.1.3

Engine tripped ......................................................................................................................... 33

2.11.1.4

Start blocked ........................................................................................................................... 33

2.11.1.5

2.11.2

Engine blocked........................................................................................................................ 34

Engine/CPP Not ready...................................................................................................34

2.11.2.1

Start air distributor blocked..................................................................................................... 34

2.11.2.2

Main Start air valve blocked ................................................................................................... 34

2.11.2.3

Turning gear engaged.............................................................................................................. 34

2.11.2.4

Control air vented.................................................................................................................... 34

2.11.2.5

Engine not ready/ready............................................................................................................ 35

2.11.2.6

CPP Hydraulic Pressure .......................................................................................................... 35

2.11.2.7

2.11.3

CPP Not Zero .......................................................................................................................... 35

Starting the main engine ................................................................................................36

2.11.3.1

Delayed start ........................................................................................................................... 36

2.11.3.2

Prepare Start............................................................................................................................ 36

2.11.3.3

Starting.................................................................................................................................... 36

2.11.3.4

Repeated start.......................................................................................................................... 36

2.11.3.5

2.11.4
2.11.4.1

2.11.5
2.11.5.1

2.11.6

Running................................................................................................................................... 36

RPM limiters..................................................................................................................37
Load Limitation....................................................................................................................... 37

QPT, Quick pass through barred speed range function.................................................37


Load reduction ........................................................................................................................ 38

Operation modes............................................................................................................38

2.11.6.1

Emission mode ........................................................................................................................ 38

2.11.6.2

Economy mode ....................................................................................................................... 39

2.11.6.3

Fixed RPM mode 1 ................................................................................................................. 39

2.11.6.4

Fixed RPM Mode 2................................................................................................................. 39

2.11.6.5

Separate RPM mode................................................................................................................ 40

2.11.6.6

Combinator mode.................................................................................................................... 40

2.11.7
Stopping the main engine...............................................................................................41
2.12
SAFETY SYSTEM FUNCTIONS ....................................................................................................41
2.12.1
Safety function Shut down..............................................................................................41
2.12.1.1

Shut Down Function (1 6) .................................................................................................... 41

2.12.1.2

Cancellable Shut Down........................................................................................................... 42

2.12.1.3

Emergency Stop function ........................................................................................................ 43

2.12.1.4

2.12.2

Over-speed Shut Down ........................................................................................................... 43

Safety function Slow Down ............................................................................................44

2.12.2.1

Slow Down Function (1 20) ................................................................................................. 44

2.12.2.2

Cancellable Slow Down .......................................................................................................... 45

2.13
RPM MEASUREMENT FUNCTIONS .............................................................................................46
2.13.1
Dual engine speed detector system for MAN B&W ME Engines...................................46
2.13.2
RPM detector failure .....................................................................................................46
3

OPERATING INFORMATION....................................................................................................47
3.1

ii

INTRODUCTION ........................................................................................................................47

AA-00391-A

Instruction manual AutoChief C20


3.2
OPERATION FROM BRIDGE .......................................................................................................48
3.2.1
Preparing engine for start in ECR......................................................................................48
3.2.2
Transfer control from ECR to Bridge .................................................................................50
3.2.3
Start Auxilliary blowers......................................................................................................51
3.2.4
Start engine.........................................................................................................................52
3.2.5
Change propulsion mode....................................................................................................53
3.2.6
Select ahead thrust..............................................................................................................54
3.2.7
Select Zero thrust................................................................................................................56
3.2.8
Select astern thrust .............................................................................................................56
3.2.9
Normal operations from Bridge..........................................................................................57
3.2.9.1

Cancel SHD............................................................................................................................. 57

3.2.9.2

Cancel SLD ............................................................................................................................. 58

3.2.9.3

Cancel Limits .......................................................................................................................... 59

3.2.9.4

Sound off................................................................................................................................. 59

3.2.9.5

Alarm ack................................................................................................................................ 60

3.3
OPERATION FROM THE BRIDGE WING.......................................................................................61
3.3.1
Transfer from bridge to bridge wing ..................................................................................61
3.3.2
Manoeuvring from the bridge wing ....................................................................................62
3.3.3
Transfer from Bridge Wing to Bridge.................................................................................64
3.4
EMERGENCY CONTROL FROM BRIDGE OR ECR........................................................................65
3.4.1
Introduction ........................................................................................................................65
3.5
OPERATION FROM ECR............................................................................................................66
3.5.1
Transfer control from bridge to ECR .................................................................................66
3.5.2
Select ahead thrust..............................................................................................................67
3.5.3
Select Zero thrust................................................................................................................68
3.5.4
Select astern thrust .............................................................................................................68
3.5.5
Change propulsion mode....................................................................................................69
3.5.6
Operation in separate RPM mode ......................................................................................70
3.5.7
Normal operations from ECR.............................................................................................71
3.5.7.1

Cancel SHD............................................................................................................................. 71

3.5.7.2

Cancel SLD ............................................................................................................................. 72

3.5.7.3

Cancel Limits .......................................................................................................................... 73

3.5.7.4

Sound off................................................................................................................................. 73

3.5.7.5

Alarm ack................................................................................................................................ 74

3.5.7.6

Cancel Shut Down from SSP .................................................................................................. 75

3.5.7.7

Cancel Slow Down from SSP ................................................................................................. 76

3.5.7.8

Cancel Limiter from SSP ........................................................................................................ 77

3.5.8

General operation from Local Stand, ME Engine ..............................................................78

3.5.8.1

Transfer control from ECR to Local stand .............................................................................. 78

3.5.8.2

Start/RPM control from Local Stand....................................................................................... 79

3.5.8.3

Local Pitch Control ................................................................................................................. 80

3.5.8.4

Cancel Shut down from local stand......................................................................................... 81

3.5.8.5

Select astern thrust from Local Stand...................................................................................... 82

3.5.8.6

Select zero Thrust and stop engine.......................................................................................... 83

3.6
ADVANCED OPERATION BRIDGE AND ECR. .............................................................................84
3.6.1
Guide to the Graphic pages................................................................................................84
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iii

Instruction manual AutoChief C20


3.6.2
3.6.3
3.6.4
3.6.5
3.6.6

Dynamic indications Home ............................................................................................85


Fine tuning..........................................................................................................................86
Control position transfer. ...................................................................................................87
Misc. menu..........................................................................................................................88
Safety System ......................................................................................................................95

3.6.6.1

B&W Modes ......................................................................................................................... 101

MAINTENANCE..........................................................................................................................103
4.1
4.2
4.3
4.3.1
4.4
4.4.1
4.4.2

INTRODUCTION ......................................................................................................................103
OVERVIEW .............................................................................................................................103
UNIT REPLACEMENT ...............................................................................................................104
Recommended tools ..........................................................................................................104
PREVENTIVE MAINTENANCE ...................................................................................................104
General.............................................................................................................................104
Weekly maintenance .........................................................................................................105

4.4.2.1

Distributed Processing Units ................................................................................................. 105

4.4.3
3-monthly maintenance.....................................................................................................106
4.4.4
6-monthly maintenance.....................................................................................................106
4.4.5
Yearly maintenance ..........................................................................................................106
4.5
TROUBLESHOOTING ...............................................................................................................107
4.5.1
Troubleshooting Distributed Processing Units ................................................................107
4.5.1.1

How to handle Distributed Processing Units error codes ...................................................... 107

4.5.1.2

How to handle Distributed Processing Units communication errors ..................................... 108

4.5.2
Additional Troubleshooting for AutoChief Control Panel (ACP),....................................111
4.6
REPLACEMENT OF UNITS .......................................................................................................112
4.6.1
How to replace the HMI units of the Autochief Propulsion Control System ....................112
4.6.2
How to replace Distributed Processing Units, MEI, DGU, ESU, RPMU ........................113
4.6.3
How to replace printers....................................................................................................115
5

iv

AS BUILT CONFIGURATION FROM SEAMATE ................................................................116

AA-00391-A

Instruction manual AutoChief C20

1 INTRODUCTION
This manual is generated through the configuration tool called
Seamate. The manual is therefore customised for each system
delivery.
The intention with this manual is to explain the functionality for
each mayor component and the total system as its configured
for each delivery.
How to operate the system is described in a manner where we
assume that the system is in operation and that normal
operations shall be carried out. This manual is not made for
advanced troubleshooting.
The manual contains five chapters
Introduction
Functional Description
Operation
Maintenance
As Built Configuration From Seamate.

AA-00391-A

Instruction manual AutoChief C20

2 FUNCTIONAL DESCRIPTION
2.1 Remote Control System Functional
Description
The Kongsberg Maritime C20 Marine Automation system
consists of, among others the AutoChief C20 Propulsion
Control System. Modular design allows flexibility in
configuring the system to individual requirements, covering the
whole range from standard propulsion configurations to highly
advanced twin or quadruple engine installations with high,
medium or low speed engines connected to reduction, reversing
gear or variable pitch propellers. This system may be a part of a
total integrated ship control system consisting of other sub.
Systems such as:

Alarm and monitoring system.

Auxiliary control system.

Power management system.

Ballast automation system.

HVAC (air conditioning).

Management support

The system is based on Kongsberg Maritime unified automation


concept, where each individual ship configuration is built up
using standard modules communicating on CAN- and local area
networks. The C20 system is configurable for all ship types.
The AutoChief C20 Propulsion Control System is designed for
remote control of the main engine from the combined telegraph
and manoeuvring lever in the wheelhouse. By moving this lever,
the system will control the controllable pitch propeller and
provide forward or reverse thrust as requested

AA-00391-A

Instruction manual AutoChief C20

PORT WING

BRIDGE
Order Printer

STB. WING

Emergency
Pitch
Control

Bridge Manoeuvring Unit

AST
AHE
ER
AD
N

Bridge Wing
Manoeuvring Unit

AST
AHE
ER
AD
N

Bridge Wing
Manoeuvring Unit

Dual CAN

CONTROL ROOM
Speed set
Control Room Manoeuvring Unit

lever

Emergency
Pitch
Control

SSP
Panel

Dual CAN

EICU
A&B

Hard wired 2x 4-20 mA and 2x stop.

ENGINE ROOM

Pitch control
units

MEI
Telegraph Lines

Engine Safety Unit


Slow Down
Em.stop line

DPU

(Hardwired)

Local
Control Line
(Hardwired)

ESU

C2

Engine Safety Unit


Shut Down
Dual overspeed Lines
(Hardwired)

Local
Telegraph Unit
for local pitch
control

ECU
A&B
Dual RPM Units
(Including
overspeed
system)

Local Control Panel


with Engine Telegraph
RPM
Detectors

OD BOX
MAN B&W ME
Controllable Pitch
Propeller

AA-00391-A

Instruction manual AutoChief C20


The main components of the AutoChief C20 Propulsion
Control System are:
Control panel
Remote control system
Engine telegraph system
Engine safety system
Emergency pitch control system
Manoeuvring recorder
Distributed processing units

AutoChief C20 complies with the requirements of IMO, local


maritime authorities, IACS, and eleven classification societies.
It is designed to meet the classification societies requirements
for periodically unmanned engine room operation. The system
conforms to all rules and regulations, and all modules are type
approved. The system incorporates the latest advances in
hardware and software technology. AutoChiefC20 is developed
to strict military QA standards

AA-00391-A

Instruction manual AutoChief C20

2.2 AutoChief Control Panel (ACP)


At Sea

Emmis.mode

FIXED RPM 1
60
30
90
0

120

Bridge

Eng Ready System Ready


SETP LEVER

PITCH ANGLE
0
-50
50
-100

100
46 %
FUEL INDEX
50
25
75

48 rpm

100 46 %

100
80
60
40
20
0
-20
-40
-60
-80
-100

46 %

35 %

Alarms
Safety
System

Cancel
SHD

Cancel
SLD

Limiters

Control Pos.

Misc Menu

Fine Tuning

Engine State

B&W Modes

ME/CPP Main

HOME

In
command

Cancel
limits

Sound
off

Alarm
ackn.

The control panel is designed for ease of operation. An


advanced yet simple to use multifunction controller gives
access to all system functions. Information is provided only
when needed to keep operation simple. A colour display
presents key information graphically for easy understanding.
Custom designed mimic pictures are available for each engine
type, and all main variables such as RPM, pitch, start air and
scavenging air pressure, engine state etc. are always available.
The control panel can be installed into any standard console.
To distinguish between user groups several levels of control
are available.
functions

Indications

Bump-less control
transfer

Analogue Pitch command


and set-point

Cancel
shutdown/slowdown

Engine RPM

Actual pitch

Alarm ackn./sound off

Engine load

Cancelling of limiters

Current main engine state

Changing of parameters

Start blockings

General alarm ind.

Shutdown/slowdown

Control position

AA-00391-A

Instruction manual AutoChief C20

2.2.1 LCD Display


At Sea

Emmis.mode

Bridge

FIXED RPM 1
60
30
0

Eng Ready

System Ready
SETP

PITCH ANGLE
0
50

120

-100

100
46 %

48 rpm

FUEL INDEX
50
25

75

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100

-50

90

46 %

100

46 %

35 %

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

At Sea

Bridge

Eng Ready

System Ready
ME RPM
60

ME Start

CPP Pump Start


CPP Pump Stop

ME Stop

CPP Pump 1
Running
CPP Pump 2
Running

The ACP LCD display is used for the mayor interface


between the operator and the system to be monitored. All
interaction such as monitoring of propeller pitch, main
engines RPM and load, adjustment of operational parameters
and displaying of safety related and conventional alarms are
carried out with the aids of this display.

30

90

120
0 rpm

The information is selected from menus via soft-keys. When a


menu is chosen a corresponding mimic picture will appear.

PITCH ANGLE
0
50

Propulsion Modes

-50
Sep.rpm

Combinator Fixed rpm 1 Fixed rpm 2

-100

100
0%

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

At Sea

Bridge

Limiters

Eng Ready

Pitch Limiters

Load Limitation
Limitation Increased
Slowdown

System Ready

SETP

LEVER
100
80
60
40
20
0
-20
-40
-60
-80
-100

Manual pitch limiter


QPT Active

46 %

46 %

The mimic pictures may consist of textual information,


analogue indicators, bar graphs or soft-keys making the
operator able to navigate into other related mimics.
However, functions which require direct access, such as,
emergency stop, cancel functions and alarm acknowledge /
sound off is accessible via push-buttons on the front of the
ACP.

HOME
Set Pitch curves

CPP L. Curves

Show CPP Lim.

AA-00391-A

Instruction manual AutoChief C20

2.2.2 Cancel functions

Cancel
SHD

Cancel
SLD

Cancel
limits

The cancel functions available on the AutoChief control


panel are:
Cancel SHD, only cancellable Shut Downs will respond to
this function.
Cancel SLD, only cancellable Slow Downs will respond to
this function. Slow down is normally a load reduction by
reducing the main propellers pitch to a predefined level
Cancel limits, used to raise RPM, pitch, fuel and load limiters
which are active in the remote control system. The default
value is 10 %.

2.2.3 Alarm Acknowledge and in


command functions

In
command

Sound
off

Alarm
ackn.

The alarm and command functions available on the


AutoChief control panel are:
In Command, indicates with a green LED that the actual ACP
is in command
Sound off, used for silencing buzzer when an alarm is active.
Alarm Ackn., used for accepting alarm indications. When the
alarm condition has returned to normal state the alarm text
will disappear from the display

AA-00391-A

Instruction manual AutoChief C20

2.2.4 Multifunctional knob


The multifunctional knob (Rotary Knob):
For navigating through mimic pictures and objects in in the
mimic pictures.
To be turned clockwise or counter clockwise, until required
field is high-lighted, push the wheel for entering into a new
mimic picture or field to be operated.
Change value, move graphic levers or handles or scroll
through roll-up menus, press knob for activating required
function.
The multifunctional knob has no stop in turning either way, it
will navigate the operator through available fields in each
picture.

AA-00391-A

Instruction manual AutoChief C20

2.3 AutoChief Combined Lever and telegraph


unit (LTU)
Essentially, an Engine Telegraph System is designed to
control the engine and comprises an AutoChiefC20
Lever Telegraph Unit (LTU) at the following locations:
Bridge
Control room
The AutoChiefC20 Lever Telegraph Unit (LTU) is a
combined telegraph & manoeuvring lever with telegraph
handle and emergency stop switch
Bridge

At sea
D.Slow AST

ECR

Local

Stand by
Emergency
Stop

FWE

2.3.1 Emergency Stop

Bridge

At sea
D.Slow AST

ECR

Local

Stand by
Emergency
Stop

Bridge

The emergency stop button in the bridge console is located


in the LTU. At the lower part of the lever, a cover marked
with emergency stop can be opened.
The emergency stop button is located below this cover

FWE

At sea
STOP

ECR

Stand by

Local

FWE

The emergency stop function activates the emergency stop


system in the main engine safety system.
Additionally the conventional stop system is activated and
the speed order to the rpm control system is set to zero
rpm.
Functions

Push-button pressed once for emergency stop


Push-button pressed twice for reset

Indications

AA-00391-A

The push-button illumination is red.


When active the illumination is enhanced.
The cover has a translucent section, so if its closed
the light will show through

Instruction manual AutoChief C20

2.3.2 Command Transfer functions

Bridge

ECR

The command transfer section is used for selecting the


location for controlling the main engine
Bridge
The operator on the bridge is controlling the engine via the
automatic Remote Control System. The Engine Telegraph
System is disabled.

Local

ECR
The control room personnel have control of the engine.
Communication is established between the bridge and
engine control room via the telegraph system
Local
The engine room personnel have control of the engine
from the local control system. Communication is
established between the bridge and engine room via the
telegraph system.
Functions

Push-button pressed once for request of command


Push-button pressed twice for accept of command

Indications

10

The push-button LED indicator is lit to confirm


control position
The push-button LED indicator is flickering when a
control position is requested but not accepted.

AA-00391-A

Instruction manual AutoChief C20

2.3.3 Sub-Telegraph functions

At sea

Stand by

The sub-telegraph functions are included for informing the


engine crew about the subsequent need for propulsive and
electric power.
At Sea
The operator on the bridge is informing that all systems
has to be prepared and set-up for seagoing.

FWE

Stand by
The operator on the bridge is informing that all systems
has to be prepared for stand by. Engine to be prepared for
start. It may also inform the crew that the vessel is
entering channel or harbours where special attention has to
be made to the machinery or steering plant.
FWE ( Finished with engine)
The operator on the bridge is informing that there will be
no need for propulsive power. The crew will block main
start valve and drain the line, Start air distributor will be
locked and control air drained. For the MAN B&W
engines this lamp will flicker until all actions is made to
inhibit the engine to start unintentionally. This function is
called FWE Loop abnormal.
Functions

Push-button pressed for request of mode

Indications

AA-00391-A

The push-button LED indicator is lit to confirm subtelegraph mode

11

Instruction manual AutoChief C20

2.3.4 Lever function

SLOW
Bridge

At sea

ECR

Local

Stand by
Emergency
Stop

FWE

The telegraph handle enables an operator on the bridge to be


in direct command of the ship by controlling engines RPM
and propellers thrust direction
The lever operates in eleven fixed steps, where each step
represents an Pitch and or a rpm command in ahead or astern
direction. The steps will provide pitch commands as long as
Fixed RPM mode 1 or 2 are selected. If combinator mode is
selected the steps will represent both a rpm command and a
pitch command
The steps are the following:
Ahead:
D.Slow, Slow, Half, Full, Navigation Full,
Stop
Astern:
D.Slow, Slow, Half, Full, Emergency Astern
The lever can be moved between the steps as for adjusting the
rpm/pitch order. Additionally its possible to use a fine tuning
parameter available on the ACP mimic.
Functions

Lever set to required position.

Indications
SLOW

SLOW

12

A corresponding led is lit on each side of the lever.


Above the cover for emergency stop button there are
a digital display which shows textual information,
which telegraph position which is selected.
On each side of the lever there are a digital display
which shows textual information and a arrow
indicating the direction of rotation

AA-00391-A

Instruction manual AutoChief C20

2.4 AutoChief Bridge wing control unit BWU


SHD
NONE
CANCEL

OVERSPEED

SLD
NONE
CANCEL

SHD
CANCELABLE

EMERG.
STOP

SLD
CANCELABLE

60

SHD
ACTIVE

SLD
ACTIVE

0
CANCEL
SHD

Cancel
Safety
function

Command Transfer

120
rpm

CANCEL
SLD

PITCH
100
-100
ASTERN
ASTERN

AHEAD
AHEAD

IN
COMMAND

NAV.FULL
SOUND
OFF

FULL

ALARM
ACK.

Alarm

HALF
SLOW
D.SLOW

PANEL
DIM
-

PANEL
DIM
+

LAMP
TEST
STOP

D.SLOW

EMERGENCY STOP

SLOW
HALF
FULL
EM.AST.

BWU C20
BRIDGE WING UNIT

2.4.1 Emergency Stop

EMERGENCY STOP

The emergency stop button in the bridge wing console is


located in the BWU C20. At the lower part of the panel, a
cover marked with emergency stop can be opened.
The emergency stop button is located below this cover
The emergency stop function activates the emergency stop
system in the main engine safety system.
Additionally the conventional stop system is activated and
the speed order to the rpm control system is set to zero
rpm.

EMERGENCY STOP

Functions

Push-button pressed once for emergency stop


Push-button pressed twice for reset

Indications

EMERGENCY STOP

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The push-button illumination is red.


When active the illumination is enhanced.
The cover has a translucent section, so if its closed
the light will show through

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Instruction manual AutoChief C20

2.4.2 Transfer functions

SHD
NONE
CANCEL

OVERSPEED

SLD
NONE
CANCEL

SHD
CANCELABLE

EMERG.
STOP

SLD
CANCELABLE

SHD
ACTIVE

CANCEL
SHD

SLD
ACTIVE

Cancel
Safety
function

Command Transfer

SOUND
OFF

Alarm

PANEL
DIM
-

PANEL
DIM
+

CANCEL
SLD

IN
COMMAND

ALARM
ACK.

The command transfer function is solved by functions in


the push-button panel at the left side of the BWU (bridge
wing unit
Port or starboard. Wing control is selected from the ACP
in the centre bridge console. When the request is done the
indicator lamp In Command on the bridge wing will
flicker. The system is equipped with an electric shaft
system between the levers, which makes a bump-less
transfer possible. The pushbutton In command will,
when pressed, transfer the control from bridge to
requested bridge wings.

LAMP
TEST

Functions
Command Transfer

IN
COMMAND

Push-button pressed once for activation

Indications

14

The push-button LED indicator is green.

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Instruction manual AutoChief C20

2.4.3 Safety functions


The Safety functions in the BWU are divided in two section,
cancellable and not cancellable.
The safety functions which are cancellable will be announced
on the following indicators:
SHD
NONE
CANCEL

SHD
CANCELABLE

Shut Down Warning


Whether its a cancellable or not cancellable shut down
individual indicator Leds will be illuminated. A
cancellable function is provided with a pre-warning time,
while a not cancellable will activate immediately.

SHD
ACTIVE

Cancel Shut Down


The pushbutton, will when activated, cancel shut downs
which are predefined as cancellable.

CANCEL
SHD

Shut Down Active.


The Led is lit when the shut down is active.

SLD
NONE
CANCEL

SLD
CANCELABLE

SLD
ACTIVE

Slow Down Warning


Whether its a cancellable or not cancellable slow down
individual indicator Leds will be illuminated. A
cancellable function is provided with a pre-warning time,
while a not cancellable will activate immediately.
Cancel Slow Down
The pushbutton, will when activated, cancel slow downs
which are predefined as cancellable.
Slow Down Active.
The Led is lit when the slow down is active.

CANCEL
SLD

Functions

Push-button pressed once for activation


Push-button pressed twice de-activation

Indications

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If the push-button is pressed and the cancel function


is activated the LED indicator gets fixed red light.
If the push-button is pressed again the cancel
function is switched off and the LED indicator starts
flickering if the Safety function is still active but
extinguishes if the safety function is not active.

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Instruction manual AutoChief C20

OVERSPEED

EMERG.
STOP

Over-speed
A separate indicator for over-speed shut down is provided.
If the engine is over-speeding the safety system will stop
the engine. The lever has to be set to stop and the engine
has to be re-started.
Emergency Stop
A separate indicator for emergency stop shut down is
provided. It indicates that one of the emergency stop
switches is active. The manoeuvre lever has to be set to
stop, the emergency stop switch active has to be reset and
the engine has to be re-started.
Indications

The LED indicator is red and illuminated when the


safety function is active.

2.4.4 Panel Dimming and lamp test


The BWU instrumentation and lever do all include
background illumination. The intensity can be adjusted by
dedicated pushbuttons on the push-button panel.
PANEL
DIM
+

PANEL
DIM
+

LAMP
TEST

This pushbutton is for increasing background light


intensity for the BWU panel

This pushbutton is for decreasing background light


intensity for the BWU panel

This button is for checking all indicator lights and Leds in


the BWU panel.
Functions

By pressing + button intensity will be enhanced


By pressing - button intensity will be reduced
By pressing Lamp Test the lamp test will run until
lamp test is pressed once more.

Indications

16

LED indicator is lit as long as pushbutton is pressed.

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Instruction manual AutoChief C20

2.4.5 Lever function


The manoeuvre lever on the bridge wing unit has the same
divisions as the bridge lever. Each division has a step.

NAV.FULL
FULL
HALF
SLOW

Functions

D.SLOW

STOP

D.SLOW
SLOW

Lever to be moved to required step


The electric shaft function will move lever in centre
bridge and the other bridge wing accordingly.

Indications

HALF

FULL
EM.AST.

Illuminated scale showing each lever position.

2.4.6 Indicators

The BWU C20 includes indicators for engine rpm and


engine pitch, The indicators are operative whether the
wing control station is in command or not.
Indications

Propeller pitch indicates the propellers actual pitch in


astern or ahead direction. Astern is indicated with
negative (-) pitch value and red scale. Ahead is
positive and green scale.

Engine rpm, indicates the engines actual rpm

PITCH
100
-100
ASTERN

AHEAD

60

120
rpm

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Instruction manual AutoChief C20

2.5 AutoChief Push-Button Telegraph (PBT)

Nav.
full
Full

Half

Slow

Wrong
way

Dead
Slow

Emergency
Stop

Stop

Lamp
Test

Dead
Slow
Slow

In addition to the Lever Telegraph Unit, another unit provides


a simple sub telegraph system for the engine room. The Push
Button Telegraph (PBT) enables an operator to
transmit/receive messages between the bridge, control room
and engine room.
The following standard functions are available as explained
above:
Engine Telegraph Modes:
Engine Telegraph Control Location
Engine Telegraph Status
Emergency Stop

Half

Full
Bridge

ECR

Local

At sea
Emerg.
Astern

Stand by

FWE

The following telegraph divisions are provided by push


buttons with indicators:
Ahead:
D.Slow, Slow, Half, Full, Navigation Full,
Stop
Astern:
D.Slow, Slow, Half, Full, Emergency Astern
Functions

Push-buttons activated for accepting and confirming


order received from the bridge
Emergency Stop pushbutton pressed once for
activation and pressed again for reset.
Lamp test pushbutton for testing all indicators and
background illumination.

Indications

18

A corresponding led is lit on each pushbutton when


activated
Emergency Stop pushbutton, illumination is red.
When active the illumination is enhanced.
Wrong way alarm.
The cover has a translucent section, so if its closed
the light will show through

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Instruction manual AutoChief C20

2.5.1 Command Transfer functions

Bridge

ECR

The command transfer section is used for selecting the


location for controlling the main engine
Bridge
The operator on the bridge is controlling the engine via the
automatic Remote Control System. The Engine Telegraph
System is disabled.

Local

ECR
The control room personnel have control of the engine.
Communication is established between the bridge and
engine control room via the telegraph system
Local
The engine room personnel have control of the engine
from the local control system. Communication is
established between the bridge and engine room via the
telegraph system.
Functions

Push-button pressed once for request of command


Push-button pressed twice for accept of command

Indications

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The push-button LED indicator is lit to confirm


control position
The push-button LED indicator is flickering when a
control position is requested but not accepted.

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Instruction manual AutoChief C20

2.5.2 Sub-Telegraph functions

At sea

Stand by

The sub-telegraph functions are included for informing the


engine crew about the subsequent need for propulsive and
electric power.
At Sea
The operator on the bridge is informing that all systems
has to be prepared and set-up for seagoing.

FWE

Stand by
The operator on the bridge is informing that all systems
has to be prepared for stand by. Engine to be prepared for
start. It may also inform the crew that the vessel is
entering channel or harbours where special attention has to
be made to the machinery or steering plant.
FWE ( Finished with engine)
The operator on the bridge is informing that there will be
no need for propulsive power. The crew will block main
start valve and drain the line, Start air distributor will be
locked and control air drained. For the MAN B&W
engines this lamp will flicker until all actions is made to
inhibit the engine to start unintentionally. This function is
called FWE Loop abnormal.
Functions

Push-button pressed for request of mode

Indications

20

The push-button LED indicator is lit to confirm subtelegraph mode

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Instruction manual AutoChief C20

2.6 Emergency pitch control panel

CPP
EMERGENCY
CONTROL

CPP
INCREASE
AHEAD

LAMP
TEST

CPP
INCREASE
ASTERN

The emergency pitch control panel is located on the bridge and


in control room. The purpose of the panel is to make the
operator able to perform direct pitch control. The panel is
hardwired direct to the propeller systems solenoid valves in the
oil distribution box, or to the outputs of the pitch control units
MEI and C2.
This pushbutton is for activating CPP Emergency control.
CPP
EMERGENCY
CONTROL

Press once for activation


Press once more for deactivation

CPP
INCREASE
ASTERN

CPP
INCREASE
AHEAD

LAMP
TEST

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This pushbutton is for moving the pitch for astern thrust. As


long as the pushbutton is pressed the pitch will move.

This pushbutton is for moving the pitch for ahead thrust. As


long as the pushbutton is pressed the pitch will move.

This pushbutton is for performing lamp test for the


Emergency pitch control panel.

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Instruction manual AutoChief C20

2.7 Safety switch panel

NORMAL

SLOW
DOWN

SHUT
DOWN

CANCEL
SLOW
DOWN

CANCEL
SHUT
DOWN

RESET
SLOW
DOWN

LAMP
TEST

FORCED ECR
CONTROL NORMAL

INCREASE
LIMIT

SSP

The safety switch panel is located in the engine control room

2.7.1 Safety functions


Indicates that shut down is activated.
SHUT
DOWN

CANCEL
SHUT
DOWN

22

Pushbutton for cancelling shut down.

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Instruction manual AutoChief C20


Indicates that slow down is activated.
SLOW
DOWN

CANCEL
SLOW
DOWN

NORMAL

NORMAL

INCREASE
LIMIT

FORCED ECR
CONTROL

Pushbutton for cancelling slow down.

Selector switch for increasing limiters in the remote control


system.

Selector switch for forced control take-over, from remote to


Engine Control room control.

Pushbutton for testing all lamps in the Safety switch panel.


LAMP
TEST

RESET
SLOW
DOWN

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Pushbutton for reset slow down.

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Instruction manual AutoChief C20

2.8 PBT in cabinet for ME engine

Nav.
full

Full

Half

Slow

Wrong
way

Dead
Slow

Lamp
Test

Dead
Slow

Emergency
Stop

Stop

Slow

10

Half

20
Full

100

30

90

40
80

Bridge

ECR

At sea
Emerg.
Astern

Stand by

50
70

60

Local

FWE

For the MAN B&W ME engine the pushbutton telegraph is


mounted in a cabinet together with a control dial for local
control of the ME engine

2.8.1 function and indicators


0

10
20

100

30

90

40
80

The control dial is used for local speed control of the main
engine. The dial is directly connected to the MAN B&W
ECU A&B units. The control dial has a scale from 0-100 %
Fuel index..

50
70

60

There is also a buzzer mounted in the cabinet for announcing


new telegraph commands given from the bridge to the local
telegraph.
See separate description of the pushbutton Telegraph

24

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Instruction manual AutoChief C20

2.9 PBT in cabinet for CPP

Nav.
full

Full

Half

Slow

Wrong
way

Dead
Slow

Lamp
Test

Dead
Slow

Emergency
Stop

Stop

Slow

Half

Full
Bridge

ECR

Local

At sea
Emerg.
Astern

Stand by

FWE

For the local CPP control station the pushbutton telegraph is


mounted in a cabinet together with a buzzer for telegraph
command announcement.

2.9.1 function and indicators


The telegraph includes the same functionality as described for
the pushbutton telegraph earlier in the document.
For the CCP configurations there are two telegraph panels in
the engine room, one for by the main engines local control
stand and one by the CPP local control stand. When a new
manoeuvring order is activated from the bridge an accept of
this command may be given either from the main engine or
from the local CPP stand
The buzzer will activate as long as a new command is not
accepted.
See separate description of the pushbutton Telegraph

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Instruction manual AutoChief C20

2.10 Distributed processing units


2.10.1 General
A number of different Distributed Processing Units are available
for different tasks. The main functions of the Distributed
Processing Units are to monitor analogue or digital sensors and
to provide analogue and digital output to different devices. All
units have the same mechanical construction and are built using
the same electronic design principles. The main characteristics
of the Distributed Processing Units are:

Distributed Processing Units (DPU)

LED indicators on the housing for Watch-dog, Run, General


information, unit initialised and power polarity.
Three-way isolation between:
-

I/O and power.

I/O and process-bus.

Power and process-bus.

Single printed circuit board design.


Easy service replacement without setting trimmers, dip switches,
jumpers or sockets.
No additional EMC protection required (only IP).

26

Time synchronisation.

Non-volatile memory.

Remote alarms function.

Dual CAN-bus interfaces.

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Instruction manual AutoChief C20

Software can be downloaded into the unit.

Built In Self-Test (BIST) monitoring temperature, power


and sensor excitation overload.

All parameters are stored in each unit.

Each unit is remotely configurable.

No serviceable parts inside.

All connections are pluggable.

Each Distributed Process Unit contains its own microprocessor.


These are programmed for a number of different tasks such as
detecting when a monitored signal move outside set limits.
Unwanted alarms are inhibited during start-up and shut-down of
the machinery. Status information is continuously monitored by
the AutoChiefC20 AMSs Remote Operator Stations through
the system network.
When an unacceptable condition is detected, the Distributed
Process Unit and AutoChiefC20 AMS generates an alarm
signal, identifies the responsible sensor, and provides
information about the condition. The following gives a short
description of each Distributed Processing Unit type:

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Instruction manual AutoChief C20

2.10.2 Dual Process Segment Controller


(dPSC)
The dual Process Segment Controller (dPSC) is a dual two
channel CAN gateway. Its main task is to process messages
from the local CAN segment and send them on the global
process bus, where they are available for other dPSCs and the
Remote Operator Stations. In most cases the two channels are
working in parallel on redundant CAN lines. Commands and
downloading of parameters and software from any Remote
Operator Station to the Distributed Processing Units connected
to the local process bus is handled as well.
The main features are:

28

Redundant routing of messages between local and global


CAN segments.

Application mastership with active running backup.

PLC algorithm for controlling I/O-signals connected to the


local DPUs.

Self checking

Remote configurable

No serviceable parts

All connections pluggable

All parameters stored in module

Dual redundant 24VDC input (power)

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Instruction manual AutoChief C20

2.10.3 RPMD Unit (RPMD)


The RPMD module is a module with pickup inputs and digital
outputs, two relay output and two solenoid driver output. The
value from the pickups can be used to activate the outputs and
will be reported on CAN.
The main features are:
4 pickup inputs, 2 or 3 wire (NPN or PNP pickup required).
2 Relay output, one changeover contact
2 channels for Solenoid driver

Scaled in technical units.

Limit check.

Alarm and monitoring for all channels.

Trend.

Time stamp of alarms and events (0.001 seconds).

Self checking.

Sensor excitation power overload.

CAN net status, error handling.

RPMD C20

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Instruction manual AutoChief C20

2.10.4 Remote Analogue Input (RAi-16)


This unit has 16 analogue input channels. Each channel is
selectable as voltage, current and resistance input in different
ranges and has free technical units scaling. It also incorporates a
5-500Hz counter channel. The main features are:

30

16 analogue or digital input channels.

Scaled in technical units.

1 Counter 5 - 500 Hz.

Limit check.

Alarm and monitoring for all channels.

Trend.

Time stamp of alarms and events (0.001 seconds).

Self checking.

Sensor excitation power overload.

CAN net status, error handling.

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Instruction manual AutoChief C20

2.10.5 Remote Digital Input (RDi-32 and


RDi-32a)
These units have 32 digital input channels/dry contacts and
includes LED status indicators. The main features are:

32 digital input channels with LED status indicators.

Input dry contacts.

Alarm and monitoring for all channels.

Trend.

Time stamp of alarms and events.

Self checking.

Sensor excitation power overload.

CAN net status, error handling.

2.10.6 Remote Analogue Output (RAo-8)


This unit has 8 analogue output channels. Each channel is
selectable for voltage or current output in different ranges and
almost free technical units scaling. This module is suited to
drive analogue indicators. By placing the module close to
instruments long cables can be avoided. The main features are:

AA-00391-A

8 analogue output channels.

10VDC /

CAN net status, error handling.

20 mA.

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Instruction manual AutoChief C20

2.10.7 Remote Digital Output (RDo-16)


This unit has 16 digital output channels and includes LED status
indicators. The maximum output current for each channel is 3
Amperes (resistive load). Maximum voltage is 230 VAC. The
main features are: 16 digital output channels with LED status
indicator. The main features are:

Change over, brake before make relay-contacts.

Pulse on output.

Pulse off output.

CAN net status, error handling.

2.10.8 Process Segment Starcoupler


(PSS)
CAN lines are vulnerable against short circuit and un-terminated
lines. A short-circuit or a broken line will disable the entire
CAN segment. The PSS will protect two sections of a CAN
segment from each other. A typical application is to protect
CAN segments running across fire- or flood-zones.

32

Protection of sections in a single CAN segment

Extension of bus topology

No configuration

No serviceable parts

All connections pluggable

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Instruction manual AutoChief C20

2.11 Remote control system functions


2.11.1 Start fail/block
As long as any of the below mentioned conditions is active the
engine is inhibited for starting.
2.11.1.1 Start failed

Starting failure is announced from the MAN B&W ECS when


one of the following conditions occurs, and is indicated on ECR
and Bridge ACP.

3 failed starts

Slow turning failure

2.11.1.2 Start air pressure low

To secure a safe starting of the main engine a minimum starting


air pressure is required. The value for minimum starting air
pressure allowed is preset in parameters in the remote control
system. If the pressure is below this preset level Start Block is
activated.
2.11.1.3 Engine tripped

Engine has tripped because of a shut down detected and created


by the safety system.
Details to be found in the alarm list on the Safety system mimic
pages.
2.11.1.4 Start blocked

If one or more of the following conditions are present the ECS


will block the start:

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Shut down

Main starting valve blocked

Starting air distribution system blocked

Control air vented

Turning gear engaged

Starting air pressure low and bridge control active

Auxiliary blowers not operational and bridge control active

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Instruction manual AutoChief C20


When the start is blocked the ECS will release an alarm and
route Start Blocked signal to the RCS via the serial connection.
The ECS will automatically reset the start blocking when the
condition has returned to normal and stop command is released.

2.11.1.5 Engine blocked

This is a signal from the Electronic Control System to the


remote control system via serial line informing that the engine is
blocked for operation. Its active if one or all of the following
conditions is active:

Main starting valve blocked

Starting air distribution system blocked

Control air vented

2.11.2 Engine/CPP Not ready


2.11.2.1 Start air distributor blocked

For safety reasons, when the main engine is not in use, the start
air distributor is blocked. To be able to start the engine the start
air distributor has to be unblocked.

2.11.2.2 Main Start air valve blocked

For safety reasons, when the main engine is not in use, the main
start air valve is mechanically blocked. To be able to start the
engine the main start air valve has to be unblocked.

2.11.2.3 Turning gear engaged

The turning gear is mechanically engaged to the flywheel. The


main engine is therefore inhibited from starting.

2.11.2.4 Control air vented

The control air valve is closed and the line is pressure released
with a ventilation valve.

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Instruction manual AutoChief C20


2.11.2.5 Engine not ready/ready

Engine Not Ready is used for an indication at the bridge, ECR


and LOP. The purpose of the Engine Not Ready indication is to
inform the navigator/engine staff that the engine is not fully
capable of functioning. For example it may not be possible to
start the engine again if it has been stopped.
It is allowed to perform a start attempt if the Engine Not Ready
indication is on. However, the normal procedure is to wait until
Engine Not Ready deactivates before a start attempt is carried
out e.g. after black-out.
The ECS will route Engine Not Ready to the remote control
system via serial connection. The Engine Not Ready signal is set
active if the condition for engine ready is not fulfilled Engine
Not Ready is thus the inverse of the following signals:
Main starting valve in service position
Starting air distribution system in service position
Turning gear disengaged
Control air pressure OK
Hydraulic supply system OK
Auxiliary blowers operational
ECS OK

2.11.2.6 CPP Hydraulic Pressure

This function monitors the actual control oil pressure for the
controllable pitch propeller. If the CPP pumps is not running (At
least one) or the pressure is to low this message will appear. It
means that we have no control of the propeller pith and therefore
the CPP is not ready.

2.11.2.7 CPP Not Zero

Prior to start of the engine the propellers pitch has to be neutral


(Zero), meaning that no ahead or astern thrust is initiated. If the
CPP is not in zero CPP is not ready an engine cannot be started.

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Instruction manual AutoChief C20

2.11.3 Starting the main engine


The engine is started automatically in ahead (or astern) direction
from bridge (if the engine is prepared for start), simply by
setting the bridge handle from stop to any position in ahead (or
astern) direction.

2.11.3.1 Delayed start

This function indicates that the Prepare Start sequence has to be


activated before the engine is Ready for start.

2.11.3.2 Prepare Start.

This function is activated from the ACP mimic pages, its


activated for starting the auxiliary blowers prior to the normal
start of the engine. As long as this sequence is not performed the
engine will be in the state Delayed Start. When the sequence
is ready the engine state will be Ready for Start.

2.11.3.3 Starting

Starting of the main engine is performed by selecting the picture


ME/CPP main on the ACP. On this picture is possible to select a
soft-key named ME Start. When the engine is ready for start the
start signal will be sent to the MAN B&W electronic control
system.

2.11.3.4 Repeated start

If the engine fails to start (run on fuel) after the starting air is
switched off, the system will automatically try to restart the
engine. Indication for "repeated starts" will show on bridge and
ECR. If the second start also fails, the system will try once
more. After 3 starting attempts, start failed alarm will be
activated.

2.11.3.5 Running

The signal Running is transferred to the RCS from the ECS


when the engine is running on fuel.

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2.11.4 RPM limiters


For protecting the engine against thermal stress and destruction
some fixed RPM Limiters are included in the ECS.

2.11.4.1 Load Limitation

This function is including the operational limiters:

Chief rpm limit

Torque Limiter

Scavenging air Limiter

The limiter functions is adjustable only in the MAN B&W ECS.

2.11.5 QPT, Quick pass through barred


speed range function
The QPT function is an optional feature to help the main engine
passing through the critical RPM range. In some cases its
difficult to pull the engine through the critical RPM range as the
fuel limiters may activate and restricting the engine to increase
in speed. This problem is avoided as the RPM control system
detects the critical RPM lower level and sends a zero pitch
signal to the AC-C20 pitch control system. The AC-C20 will
then take the pitch to zero and the speed control system will be
able to increase the pump-index with the effect that the engines
RPM will increase and reach the critical RPM upper level.
When this RPM is reached the zero pitch signal is turned of and
the AC-C20 take the propellers pitch angle up to the level which
is matching the manoeuvre lever position.

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Instruction manual AutoChief C20


2.11.5.1 Load reduction

Pitch

A slow down is caused by a input signal detected by the slow


down module. If such a signal is detected, the safety system will
send a load reduction request to the pitch control system. The
pitch set-point will after a pre-warning time be reduced to the
predefined load reduction level.

SLD load
Level

SLD Active

Time

During pre-warning time an alarm "slow down cancellable" or


"slow down none cancellable" will be displayed on the ACP.

2.11.6 Operation modes


2.11.6.1 Emission mode

This mode is selectable from the ACP mimic. Emission mode is


a special feature controlled by the MAN B&W Electronic
Control System. It secures operation of the main engine with the
lowest emissions for the actual engine type.

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2.11.6.2 Economy mode

This mode is selectable from the ACP mimic. Economy mode is


a special feature controlled by the MAN B&W Electronic
Control System. It secures the operation of the main engine with
the lowest consumption and thereby in the most economic way.

2.11.6.3 Fixed RPM mode 1

This mode will be selected automatically after SEPARATE


RPM or as default after power up. Fixed RPM mode means
pitch control from bridge, bridge-wing or control room by the
AutoChief C20 control levers with a fixed engine speed. Fixed
RPM 1 mode can be manually selected by operating the ACPs
mimic mode select section on the bridge or in control room (the
one in control). The RPM level for this mode is adjustable but is
normally set to 85% of MCR. Fixed RPM can not be selected if
the remote control system is not in charge of RPM control.
(which means that the ACC20system have lost control of the
engine speed (separate RPM), in such a case, the RPM must be
set manually to the fixed RPM position by use of the manual
lever.

2.11.6.4 Fixed RPM Mode 2

Fixed RPM mode 2 is selected manually but the functionality is


the same as for Fixed RPM 1. The fixed RPM 2 rpm level is
normally set to 100% of MCR but is adjustable from the engine
control room panel. In the case were the ship has a dynamic
positioning control system the operation mode in DP-mode is
Fixed RPM mode. In this case the dynamic positioning system
gets information whether Fixed Rpm mode 1 or 2 is selected.

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Instruction manual AutoChief C20


2.11.6.5 Separate RPM mode

Separate RPM mode means pitch control from bridge, bridgewing or the control room by the AutoChief C20 control levers
(Local control of the CPP is also possible in this mode). RPM
are in this mode controlled separately, from the speed-setting
lever provided in the control room or from the control lever
provided on the local engine side control station. The system
will go automatically into separate RPM mode if the pneumatic
/electric change over valve/switch located in the control room
(and in the engine side control console) are set out of remote
(which means that the ACC20 system have lost control of the
engine speed). An alarm Separate RPM mode will be
announced on bridge and in control room.

2.11.6.6 Combinator mode

Combinatory mode means combined control of RPM and pitch


from bridge, bridge-wing or control room by the AutoChief C20
control levers according to a pre-programmed combinatory
curves. Combinator mode can be manually selected by operating
the ACPs mimic mode select section on the bridge or in control
room (the one in control).Combinatory mode can not be selected
if the pneumatic /electric change over valve/switch is set to
manual which means that the ACC20 system have lost control
of the engine speed (separate RPM)). Combinator mode is
blocked if DP-panel is in control.
Combinator curve for Rpm.
Rpm
P1

P6
P2

P5
P3

P4

Ahead

Stop

Astern

0%
Manoeuvring lever position in %

- 100 %

100 %

Pitch%
Ahead

P7
P6
P5

Astern

Ahead

Stop
0 % Lever position in %

- 100 %

100 %

P3
P2
P1
Pitch%
Astern

40

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Instruction manual AutoChief C20

2.11.7 Stopping the main engine


The engine is stopped automatically by first selecting the picture
ME/CPP main on the ACP. On this picture its possible to select
a soft-key for stopping the engine. The stop solenoid valve is
activated, and stop signal is given to the MAN B&W Electronic
Control System.

2.12 Safety system functions


2.12.1 Safety function Shut down
2.12.1.1 Shut Down Function (1 6)

Then engine will automatically shut down (stop), if any of the


shut down sensors is activated. The emergency stop solenoid
valve will be activated, and the fuel rack to zero order is given
to the governor. The engine will then stop. The following inputs
for shut down sensors are provided:
Shut down 1:

(Fixed as over speed)

Shut down 2-6:

(To be project specified for the actual


project)

Custom Shut down 1-5

(To be project specified for the actual


project)

The input sensors may be of digital (on/off) or analogue type.


The shut downs may be configured as cancellable or non
cancellable type. Non cancellable types will stop the engine
immediately.
Shut down is reset (after the sensor is de-activated) by setting
the manoeuvring lever at the control stand in control to stop
position. The engine may then be restarted.

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Instruction manual AutoChief C20


2.12.1.2 Cancellable Shut Down

It will be possible, during the time delay, to cancel the shut


down by pressing the "Cancel SHD" pushbutton on the ACP
unit.
There will be time delay on the cancellable shut downs. The
delay time may be adjusted individually for each sensor. The
cancellable shut-downs may be cancelled individually from the
ACP in control room, regardless of control position, it will
additionally be possible to cancel all shut-downs from bridge
while in bridge control, control room in control room control
and from engine side while in emergency control. The
indications mentioned will be shown on the LCD display of the
ACP unit.

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Instruction manual AutoChief C20


2.12.1.3 Emergency Stop function

Safety System has possibility for total 5 emergency stop push


buttons
Normally 3 emergency stop pushbuttons will be used:
Bridge

Pushbutton with light with integrated


in bridge LTU.

Control Room

Pushbutton with light with cover


integrated in the ECR LTU

Local Control:

Pushbutton with light with cover


integrated in emergency control PBT.

Emergency stop solenoid valve is directly activated through the


ESU when one of the pushbuttons is activated. Stop signal is
sent to the RCS and fuel rack to zero order is given to the
governor. The engine will stop, and an alarm "emergency stop",
emergency stop valve activated", and information of which of
the emergency stop pushbutton is activated will be shown on the
ACP.
Emergency stop may be activated from all control stands at all
time, regardless of the control position. Emergency stop is
simply deactivated when the pushbutton are pressed once more.

2.12.1.4 Over-speed Shut Down

Over speed is detected by the RPM detection system, from tacho


pick-ups which are mounted towards engine fly-wheel, when the
engine revolution exceeds the over speed level (107% of MCR,
adjustable).
A hardwired signal from the RPM detection system is connected
to a shut down input on the ESU for direct activation of
emergency stop solenoid valve.
And the RPM detection system will by dual redundant CAN
order shut down of engine to RCS, Safety System and Governor
System. This will cause the emergency stop solenoid valve to be
activated and the fuel rack position moved to zero.
The engine will stop and the alarm "over speed" will be shown
on the ACP.
Over speed is reset by setting the manoeuvring lever at the
control stand to stop position. The engine may then be restarted.

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Instruction manual AutoChief C20

2.12.2 Safety function Slow Down


2.12.2.1 Slow Down Function (1 20)

The engine will automatically get a load reduction by a pitch


reduction signal. The load is corresponding to the telegraph
order slow (adjustable) if any of the slow down sensors is
activated. Slow down signal will be sent to the remote control
system and/or the speed control system, which takes action.
Slow down is indicated on the ACP. The inputs for slow down
sensors are as follows:
Slow down 1-20:

(To be project specified for the actual


project)

The input sensors may be of digital (on/off) or analogue type.


The slow downs may be configured as cancellable or non
cancellable type. Non cancellable types will reduce the engine
speed immediately; while there will be time delay on the
cancellable ones. The delay time may be adjusted individually
for each sensor. The cancellable slow-downs may be cancelled
individually from the ACP in control room, regardless of control
position, it will additionally be possible to cancel all slowdowns from bridge while in bridge control, control room in
control room control and from engine side while in emergency
control.
Slow down is automatically reset after the sensor is de-activated,
alternatively it is reset when the sensor is de-activated, and the
bridge handle is set below the slow down level.
A none cancellable slowdown will activate speed reduction
immediately after the time delay has run out.
Slow down action is performed as follows:
Bridge Control

Automatically by the remote control


system.

Control Room Contr. Automatically by the governor or


manually by the operator
Local Control:

44

Manually by the local speed device.

AA-00391-A

Instruction manual AutoChief C20


2.12.2.2 Cancellable Slow Down

It will be possible during the time delay to cancel the slowdown


by pressing the "Cancel SLD" pushbutton on the ACP unit.
If not cancelled, the slow down will be activated and be
indicated as "slow down activated" and the speed set-point will
be reduced to the slow down level, normally corresponding to
dead slow (adjustable).
It will be possible to adjust main engine speed in the area
between minimum run and slow down level.
Slow down is reset automatically, when the slow down signal
goes off.
The indications mentioned will be shown on the LCD display of
the ACP unit.

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Instruction manual AutoChief C20

2.13 RPM measurement functions


2.13.1 Dual engine speed detector system
for MAN B&W ME Engines
The AutoChiefC20 is furnished with two independent RPM
measurement systems. These systems will at all time ensure
correct reading of the RPM pickups and give alarm in case of
irregularities.
There is a hardwired connection for activating overspeed shut
down from the RPME to the ESU (Safety system).
The RPM detector system is used to detect over speed, critical
RPM, wrong rotation as well as driving a variety of RPM
indicators located on bridge, in control room and engine side.

2.13.2 RPM detector failure


RPM monitoring is critical for starting and running of the
engine, So if the RPM measuring system is experiencing a
redundant detector failure the engine is inhibited for starting.
A principle diagram of the RPM detector system is shown
below:

ESU

Pick-ups

RPME

Notch
filter

46

RPMD

Low pass
filter

RPME

Display
filter

AA-00391-A

Instruction manual AutoChief C20

3 OPERATING INFORMATION
3.1 Introduction
This chapter describes normal operation from the different
control locations for a normal delivery. This covers operation
from the following locations:
Bridge
Bridge Wings
Engine Control Room
Local Control Stand
The operational description is built on the case that the engine
shall be started ahead, stopped and reversed for starting astern
from each control location. Normal events during these
operations are described. More advanced operations is not
covered in this chapter.

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Instruction manual AutoChief C20

3.2 Operation from Bridge


3.2.1 Preparing engine for start in ECR
Before starting the engine it has to be made ready for start.
1. Use the Rotary knob and scroll to the soft key Engine
State
2. Press the Rotary knob for activating Engine State.
Stand by

Emmis.mode

ECR

FIXED RPM 1
60
30
90
0

Eng N. Ready System Ready


SETP

PITCH ANGLE
0
-50
50
120

-100

100

0 rpm

0%
FUEL INDEX
50
25

75

100

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
0%

0%

0%

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

3. Observe the start block conditions and act accordingly.


Stand by

ECR

Eng N. Ready System Ready

STATE

START FAIL / BLOCK

Start Blocked

Start failed

ENGINE /CPP NOT READY


Start air distributor blocked

Ready for Start

Start air pressure low

Main start air valve blocked

Delayed Start

Aux. Blower Failure

Turning gear engaged

Preparing Start

Start blocked

Control air vented

Starting
Repeated Start

Engine blocked
Engine not ready

Engine not ready

Running

Eng./CPP Not Ready

CPP Hydraulic pressure


CPP Not Zero

Stopping
Engine Tripped

HOME

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Instruction manual AutoChief C20


4. The CPP hydraulic pump has to be started before the
engine is ready for start.
5. Select the picture ME/CPP Main from the HOME
picture.
Stand by

ECR

Eng N. Ready System Ready


ME RPM
60

Main Engine
ME Start

CPP Pump Start

CPP Pump 1
Running

ME Stop

CPP Pump Stop

CPP Pump 2
Running

90

120
0 rpm
PITCH ANGLE
0
-50
50

Propulsion Modes

Sep.rpm

30

Combinator Fixed rpm 1 Fixed rpm 2

-100

100
0%

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

CPP Pump Start

6. Move to the field CPP Pump Start and activate the field
by pushing the rotary knob

CPP Pump 1
Running

7. Observe that one of the CPP pump starts


8. By selecting the Engine state display you will observe
that the engine state is now Delayed Start
Stand by

ECR

Eng. Ready

System Ready

STATE

START FAIL / BLOCK

Start Blocked

Start failed

Start air distributor blocked

Ready for Start

Start air pressure low

Main start air valve blocked

Delayed Start

Aux. Blower Failure

Turning gear engaged

Preparing Start

Start blocked

Control air vented

Starting
Repeated Start

Engine blocked

Engine not ready

Running

Eng./CPP Not Ready

Engine not ready

ENGINE /CPP NOT READY

CPP Hydraulic pressure


CPP Not Zero

Stopping
Engine Tripped

HOME

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Instruction manual AutoChief C20

3.2.2 Transfer control from ECR to Bridge


1. Press the pushbutton Bridge on the LTU in ECR.
Bridge

At sea
STOP

ECR

Local

Stand by
Emergency
Stop

FWE

2. The led in the pushbutton marked bridge flickers,


buzzers sounds in ECR and Bridge.
3. The upper section of the ACP mimic Home, changes
status.
Stand by

Bridge

Bridge

ECR

ECR

Local

Local

Control transfer Eng Ready

System Ready

4. Press the pushbutton Bridge on the LTU on the bridge.


5. The led in the pushbutton marked ECR extinguishes.
6. The led in the pushbutton Bridge turns to steady light.
Buzzers on the bridge and in ECR turns off
7. The upper section of the Home mimic changes status.
Stand by
In
command

50

Sound
off

Alarm
ackn.

Bridge

Eng Ready

System Ready

8. Control station is now bridge, and the led In Command


is lit on the ACP

AA-00391-A

Instruction manual AutoChief C20

3.2.3 Start Auxilliary blowers


1. Select the B&W modes page.
Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

The B&W Modes page will appear on the screen.


2. Navigate to the field Preparing Start.
At Sea

Bridge

Eng Ready

System Ready

Prepare Start

Engine Running Mode


Emmission Mode
Economy Mode

Preparing Start

Spare
Start Blocked

Spare

3. This function will start the auxiliary blowers and the field
below the preparing Start will change the text to Ready
for start when the sequence is ready.
Stand by

ECR

Eng Ready

System Ready

STATE

START FAIL / BLOCK

Start Blocked

Start failed

ENGINE /CPP NOT READY


Start air distributor blocked

Ready for Start

Start air pressure low

Main start air valve blocked

Delayed Start

Aux. Blower Failure

Turning gear engaged

Preparing Start

Start blocked

Control air vented

Starting
Repeated Start

Engine blocked
Engine not ready

Engine not ready

Running

Eng./CPP Not Ready

CPP Hydraulic pressure


CPP Not Zero

Stopping
Engine Tripped

HOME

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51

Instruction manual AutoChief C20

3.2.4 Start engine


1. Select the ME/CPP Main page.
Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

The B&W Modes page will appear on the screen.


Stand by

Bridge

Eng Ready

System Ready
ME RPM
60

ME Start

CPP Pump Start

CPP Pump 1
Running

ME Stop

CPP Pump Stop

CPP Pump 2
Running

30
0

120
0 rpm
PITCH ANGLE
0
-50
50

Propulsion Modes

Sep.rpm

90

Combinator Fixed rpm 1 Fixed rpm 2

-100

100
0%

ME Start

2. Select the field ME Start.


3. Observe that the engine starts by monitoring the ME RPM
indicator in the upper right corner of the mimic picture
Stand by

Bridge

Eng Ready

System Ready
ME RPM
60

ME Start

CPP Pump Start

CPP Pump 1
Running

ME Stop

CPP Pump Stop

CPP Pump 2
Running

Propulsion Modes

Sep.rpm

Combinator Fixed rpm 1 Fixed rpm 2

30

90

120
75 rpm
PITCH ANGLE
0
-50
50

-100

100
0%

4. The default Propulsion mode is Fixed RPM mode 1. The


engines rpm will stabilize at the pre-defined rpm level for
this mode.

52

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Instruction manual AutoChief C20

3.2.5 Change propulsion mode


1. Select the ME/CPP Main page.
Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

The B&W Modes page will appear on the screen.


Stand by

Bridge

Eng Ready

System Ready
ME RPM
60

ME Start

CPP Pump Start

CPP Pump 1
Running

ME Stop

CPP Pump Stop

CPP Pump 2
Running

30
0

120
75 rpm
PITCH ANGLE
0
-50
50

Propulsion Modes

Sep.rpm

90

Combinator Fixed rpm 1 Fixed rpm 2

-100

100
0%

For changing the propulsion modes select from the dedicated


field:
2. Select the field Fixed RPM 2.
Fixed rpm 2

3. Observe that the engines rpm increases from


Fixed rpm level 1 to fixed rpm level 2
Stand by

Bridge

Eng Ready

System Ready
ME RPM
60

ME Start

CPP Pump Start

CPP Pump 1
Running

ME Stop

CPP Pump Stop

CPP Pump 2
Running

Propulsion Modes

Sep.rpm

Combinator Fixed rpm 1 Fixed rpm 2

30

90

120
98 rpm
PITCH ANGLE
0
-50
50

-100

100
0%

4. The procedure is the same if the propulsion mode


Combinator should be selected.
Note ! Sep.rpm mode is only possible to activate if the
control position is Engine Control Room.

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53

Instruction manual AutoChief C20

3.2.6 Select ahead thrust


1. Move the bridge lever from Stop to any position ahead.
2. Observe the ACP mimic.
Stand By

Emmis.mode

FIXED RPM 1
60
30
90
0

Bridge

Eng Ready

120

-100

System Ready
SETP

PITCH ANGLE
0
-50
50
100

75 rpm

20 %
FUEL INDEX
50
25

75

0
Bridge

Local

20%

25 %

At sea

ECR

20 %

100

D.SLOW

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100

Stand by
Emergency
Stop

FWE

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

3. The propeller pitch, engine rpm and fuel index. may be


monitored.
4. Increase to full thrust by moving the lever to requested
position.
Stand By

Emmis.mode

FIXED RPM 1
60
30
90
0

Bridge

Eng Ready

PITCH ANGLE
0
-50
50
120

-100

System Ready
SETP

100

75 rpm

60 %
FUEL INDEX
50
25

75

80%

At sea

ECR

Local

60 %

60 %

FULL
Bridge

100

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100

Stand by
Emergency
Stop

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

FWE

5. Observe that the lever command is set to Full and 80%


pitch. The graph SETP indicates 60% pitch, this means
that a limiter is active.

54

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Instruction manual AutoChief C20

6. To inspect which limiter that is active, use the rotary knob


and navigate to the Limiters page and press the knob for
activation.
Alarms

Limiters

Control Pos.

7. This picture indicates which limiter that is active.

Stand by

Bridge

Limiters

Eng Ready

Pitch Limiters

Load Limitation
Limitation Increased
Slowdown

System Ready

SETP

LEVER
100
80
60
40
20
0
-20
-40
-60
-80
-100

Manual pitch limiter


QPT Active

60 %

80 %

HOME
Set Pitch curves

CPP L. Curves

Show CPP Lim.

8. To be able to increase the pitch, the manual pitch limiter


has to be adjusted to a higher value.

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55

Instruction manual AutoChief C20

3.2.7 Select Zero thrust


1 Move the bridge lever to Stop position.
2 The pitch will be reduced according to preset limiters in
the system such as load program.
Stand By

Emmis.mode

FIXED RPM 1
60
30
90
0

Bridge

Eng Ready

SETP

PITCH ANGLE
0
-50
50
120

-100

System Ready

100

75 rpm

0%
FUEL INDEX
50
25

75

STOP
Bridge

At sea

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
0%

100

0%

8%
ECR

Local

Stand by
Emergency
Stop

FWE

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

3.2.8 Select astern thrust


1 Move the bridge lever to any position in astern direction.
2 The pitch will start to move for astern thrust
Stand By

Emmis.mode

FIXED RPM 1
60
30
90
0

Bridge

Eng Ready

SETP

PITCH ANGLE
0
-50
50
120

-100

System Ready

100

75 rpm

-20 %
FUEL INDEX
50
25

75

0
D.SLOW
Bridge

Local

-20%

35 %

At sea

ECR

100

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
-20 %

Stand by
Emergency
Stop

FWE

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

3 Observe that the pitch moves to requested position.

56

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Instruction manual AutoChief C20

3.2.9 Normal operations from Bridge


3.2.9.1 Cancel SHD

During normal operation a shutdown message will appear like


the figure below. Its stated whether the SHD is cancellable or
not. If its cancellable and if it is required to keep ships speed
follow the instructions below.
FIXED RPM 1
60
30
90
0

SETP LEVER
PITCH ANGLE
100
0
80
-50
50
60
SHUTDOWN ALARM, CANCELLABLE
40
-100
20
120
100

75 rpm

0
-20
-40
-60
-80
-100

80 %
FUEL INDEX
SHUT
DOWN ACTIVE
50

Running

25
75 stopped
Engine
will be

SHUT DOWN

80 %

100

80 %

65 %

SHUT DOWN ACTIVE


JACKET COOLING W. TEMP HIGH

1
Cancel
SHD

Cancel
SHD

Cancel
SLD

Cancel
SLD

Cancel
limits

Cancel
limits

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

Between detection and activation of a shut down there is a


time delay. Cancelling shall take place before its active.

2 Press the pushbutton Cancel SHD on the ACP.


3

Engine will keep on running

Press Cancel SHD pushbutton again and the shut down


goes active.
FIXED RPM 1
60
30
90
0

SETP

PITCH ANGLE
0
-50
50
120

-100

100

25 rpm

80 %

Stopping

FUEL INDEX
50
25

SHUT DOWN

75

100

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
80 %

80 %

0%

SHUT DOWN ACTIVE


JACKET COOLING W. TEMP HIGH
Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

Its possible to cancel the shut down also after its activated.
As long as the engine does rotate with a speed below whats
obtainable on starting air, the stop valve will be released and
fuel applied to the engine.

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Instruction manual AutoChief C20


3.2.9.2 Cancel SLD

During normal operation a slow down message will appear


like the figure below. Its stated whether the SLD is
cancellable or not. If its cancellable and if it is required to
keep ships speed follow the instructions below.
FIXED RPM 1
60
30
90
0

SETP LEVER
PITCH ANGLE
100
0
80
-50
50
60
SLOWDOWN ALARM, CANCELLABLE
40
-100
120
100
20
0
-20
FUEL INDEX
SLOW
DOWN
ACTIVE -40
50
-60
25
Engines
load will 75
be reduced -80
-100
0
100 80 %

75 rpm

80 %

Running

SLOW DOWN

80 %

65 %

SLOW DOWN ACTIVE


THRUST PAD TEMP HIGH,SLDN

Cancel
SHD

Cancel
SHD

Cancel
SLD

Cancel
SLD

Cancel
limits

Cancel
limits

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

Between detection and activation of a slow down there is


a time delay. Slow down should be cancelled before its
activated.

2 Press the pushbutton Cancel SLD on the ACP.


3

Propellers pitch will be kept.

Press Cancel SLD pushbutton again and the slow down


goes active.
FIXED RPM 1
60
30
90
0

SETP

PITCH ANGLE
0
-50
50
120

-100

100

75 rpm

20 %

Running

FUEL INDEX
50
25

SLOW DOWN

75

100

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
20 %

80 %

20 %

SLOW DOWN ACTIVE


THRUST PAD TEMP HIGH,SLDN
Alarms
Safety System

Limiters

Control Pos.

Misc Menu

Fine Tuning

Engine State

B&W Modes

ME/CPP Main

HOME

Its possible to cancel the slow down function also when no


function is active, this is normal i.e. during maintenance work

58

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Instruction manual AutoChief C20


3.2.9.3 Cancel Limits

Cancel
SHD

Cancel
SLD

Cancel
limits

1 Press the pushbutton Cancel Limits on the ACP.


2 The led indicator is lit and the text Limits cancelled from
ACP will appear in the ACP display.
FIXED RPM 1
60
30
90
0

SETP

PITCH ANGLE
0
-50
50
120

-100

100

75 rpm

80 %

Running

FUEL INDEX
50
25

75

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
80 %

100

100 %

Load progr. active

75 %

Limits cancelled from ACP

Cancel
SHD

Cancel
SLD

Cancel
limits

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

3 Press the pushbutton Cancel Limits once more and the


function is disabled.

3.2.9.4 Sound off


In
command

Sound
off

Alarm
ackn.

In
command

Sound
off

Alarm
ackn.

AA-00391-A

1 Press the pushbutton Sound Off on the ACP for


silencing of buzzer.

2 The led indicator is lit until pushbutton is pressed.

59

Instruction manual AutoChief C20


3.2.9.5 Alarm ack.

SETP LEVER
PITCH ANGLE
100
0
80
-50 ALARM, CANCELLABLE
50
SLOWDOWN
60

FIXED RPM 1
60
30
90
0
In
command

Sound
off

120

Alarm
ackn.

-100

40
20
0
-20
-40
-60
-80
-100

100

75 rpm

% ACTIVE
SLOW20
DOWN

Running

Engine speed50
will be reduced

FUEL INDEX
25

SLOW DOWN

75

100

20 %

80 %

20 %

SLOW DOWN ACTIVE


THRUST PAD TEMP HIGH,SLDN

In
command

Sound
off

Alarm
ackn.

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

1 Press the pushbutton Alarm Ack. on the ACP for


Accepting alarm.
2 The Led indicator beside the soft keys Alarms and
Safety System is lit.
Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

3 Use the rotary knob to navigate to the page Alarm, press


the knob for activating the picture
4 Observe the Alarm page and verify which alarm
conditions that are present.
At Sea

Bridge

Description

Eng Ready

Value

System Ready
Alarm

Tags in alarm:
JACKET COOLING WATER TEMP. HIGH

HIGH

HIGH

JACKET COOLING WATER PRESS. LOW

LOW

LOW

Sys. Critical

Sys. Non-Crit.

I/O Fail

Governor Fail

HOME

Al.Summary

60

AA-00391-A

Instruction manual AutoChief C20

3.3 Operation from the bridge Wing.


3.3.1 Transfer from bridge to bridge wing
Before manoeuvring from the bridge wing is possible the control
has to be transferred from bridge to bridge wing.

SHD
NONE
CANCEL

OVERSPEED

SLD
NONE
CANCEL

SHD
CANCELABLE

EMERG.
STOP

SLD
CANCELABLE

60

SHD
ACTIVE

SLD
ACTIVE

0
CANCEL
SHD

Cancel
Safety
function

Command Transfer

CANCEL
SLD

120
rpm

PITCH
100
-100
ASTERN
ASTERN

AHEAD
AHEAD

IN
COMMAND

NAV.FULL
SOUND
OFF

ALARM
ACK.

Alarm

FULL
HALF
SLOW
D.SLOW

PANEL
DIM
-

PANEL
DIM
+

LAMP
TEST
STOP

D.SLOW

EMERGENCY STOP

SLOW
HALF
FULL
EM.AST.

BWU C20
BRIDGE WING UNIT

Command Transfer

IN
COMMAND

1 Press the pushbutton In Command on the BWU C20


panel for control take over.
2 The led indicator will flash until transfer is ready.

NAV.FULL
FULL

3 The lever will start to move to match position with the


bridge lever. This is an automatic function.

HALF
SLOW
D.SLOW

STOP

D.SLOW
SLOW
HALF
FULL
EM.AST.

Command Transfer

AA-00391-A

IN
COMMAND

4 The led indicator in the In Command pushbutton will


turn to steady light when the control is transferred.

61

Instruction manual AutoChief C20

3.3.2 Manoeuvring from the bridge wing


The control position is now the bridge wing. The operation is
the same whether the port or starboard wing is selected.
1 Use the lever for selecting required pitch and direction of
thrust. The bridge lever will follow the bridge wing lever.

NAV.FULL
FULL
HALF
SLOW
D.SLOW

STOP

D.SLOW
SLOW
HALF
FULL
EM.AST.

NAV.FULL
FULL
HALF
SLOW

2 Select zero thrust by moving the lever to Stop position.

D.SLOW

STOP

D.SLOW
SLOW
HALF
FULL
EM.AST.

3 The pitch angle is monitored on the pitch indicator.


0

PITCH
100
-100
ASTERN

62

AHEAD

AA-00391-A

Instruction manual AutoChief C20

NAV.FULL
FULL
HALF

4 Select astern thrust by moving the lever to any position in


astern direction.

SLOW
D.SLOW

STOP

D.SLOW
SLOW

5 Observe that the propellers pitch is moving for astern


thrust.

HALF
FULL
EM.AST.

Safety functions are divided in cancellable and not


cancellable. If a cancellable safety function appears follow
the description below. A none cancellable safety function will
appear like this:

PITCH
100
-100
ASTERN

AHEAD

CANCEL
SHD

SHD
NONE
CANCEL

SLD
NONE
CANCEL

SHD
CANCELABLE

SLD
CANCELABLE

SHD
ACTIVE

SLD
ACTIVE

OR
6 To cancel Shut Down use the dedicated pushbutton.

CANCEL
SLD

7 To cancel Slow Down, use the dedicated pushbutton.

EMERGENCY STOP

EMERGENCY STOP

To Activate Emergency Stop, lift the protection cover

Press the pushbutton, and emergency stop is activated.

10 To reset emergency stop the pushbutton has to be pressed


once more. Manoeuvre lever in command to be set to
stop, then engine can be started again

AA-00391-A

63

Instruction manual AutoChief C20

3.3.3 Transfer from Bridge Wing to Bridge


Bridge Wing Control is a sub mode of bridge control. To take
the control back from bridge wing the following procedure has
to be used
At Sea

Bridge

Eng Ready

START AIR PRESS

ME RPM
0

10

-60

60

System Ready
SETP

20

40

36 bar
-120

120

FUEL INDEX

0 rpm

50
25

75

Stopped
0

100
0%

Cancel
SHD

Alarms

Limiters

Control Pos.

Safety System

Engine State

B&W Modes

Cancel
SLD

0 rpm

0 rpm

Misc Menu
HOME

In
command

Cancel
limits

LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120

30

Sound
off

Alarm
ackn.

The upper section of the ACP page Home indicates that the
Bridge Wing control station is in control.
At Sea
In
command

In
command

Sound
off

Sound
off

Alarm
ackn.

Alarm
ackn.

Port Wing

Eng Ready

System Ready

1. Press the pushbutton In Command on the ACP on the


bridge
2. The led in the pushbutton marked In Command,
indicates that the bridge main operation station is in
control
3. The upper section of the ACP mimic Home, changes
status.
At Sea

64

Bridge

Eng Ready

System Ready

AA-00391-A

Instruction manual AutoChief C20

3.4 Emergency Control from Bridge or ECR


3.4.1 Introduction
If the propulsion control system should fail, its possible to
perform emergency pitch control from bridge and from control
room. The description is the same. The panel to be used is the
Emergency pitch panel.

CPP
EMERGENCY
CONTROL

CPP
INCREASE
AHEAD

LAMP
TEST

CPP
INCREASE
ASTERN

1. Press the pushbutton CPP Emergency Control.


CPP
EMERGENCY
CONTROL

CPP
INCREASE
ASTERN

2. Press the pushbutton CPP Increase Astern to provide


Astern thrust. The push-button also have to be used for
reducing thrust Ahead.

CPP
INCREASE
AHEAD

3. Press the pushbutton CPP Increase Ahead to provide


Ahead thrust. The push-button also have to be used for
reducing thrust Astern.

For monitoring of the actual pitch, use one of the analogue


instruments in the console or in the overhead panel if
applicable.

PITCH
100
-100
ASTERN

AA-00391-A

AHEAD

4. To switch of the emergency pitch control system press the


CPP Emergency Control once more

65

Instruction manual AutoChief C20

3.5 Operation from ECR.


When the engine is operated from control room, orders for pitch
and direction of thrust is given from the bridge. The telegraph
system is active by transmitting orders from bridge to control
room. The order is confirmed in control room by moving the
lever to the position that is requested from bridge.

3.5.1 Transfer control from bridge to ECR


1. Press the pushbutton ECR on the LTU in the bridge.
Bridge

At sea
STOP

ECR

Local

Stand by
Emergency
Stop

FWE

2. The led in the pushbutton marked ECR flickers, buzzers


sounds in ECR and Bridge.
3. The upper section of the ACP mimic Home, changes
status.
Stand by

Bridge

Bridge

ECR

ECR

Local

Local

Control transfer Eng Ready

System Ready

4. Press the pushbutton ECR on the LTU in the ECR.


5. The led in the pushbutton marked bridge extinguishes.
6. The led in the pushbutton ECR turns to steady light.
Buzzers on the bridge and in ECR turns off
7. The upper section of the Home mimic changes status.
Stand by

In
command

66

Sound
off

Alarm
ackn.

ECR

Eng Ready

System Ready

8. Control station is now ECR, and the led In Command is


lit on the ACP in the control room.

AA-00391-A

Instruction manual AutoChief C20

3.5.2 Select ahead thrust


1. Move the ECR lever from Stop to any position ahead.
2. Observe the ACP mimic.
Stand By

Emmis.mode

FIXED RPM 1
60
30
90
0

ECR

Eng Ready

120

-100

75 rpm

20 %

Running

FUEL INDEX
50
75

Local

20%

25 %

At sea

ECR

20 %

100

D.SLOW

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100

100

25

Bridge

System Ready
SETP

PITCH ANGLE
0
-50
50

Stand by
Emergency
Stop

FWE

Alarms
Safety System

Limiters

Control Pos.

Misc Menu

Fine Tuning

Engine State

B&W Modes

ME/CPP Main

HOME

3. The propeller pitch, engine rpm and fuel index. may be


monitored.
4. Increase to full thrust by moving the lever to requested
position.
Stand By

Emmis.mode

FIXED RPM 1
60
30
90
0

ECR

Eng Ready

PITCH ANGLE
0
-50
50
120

-100
80 %

Running

FUEL INDEX
50
75

80%

At sea

ECR

AA-00391-A

80 %

90 %

FULL

Local

100

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100

100

75 rpm

25

Bridge

System Ready
SETP

Stand by
Emergency
Stop

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

FWE

67

Instruction manual AutoChief C20

3.5.3 Select Zero thrust


1. Move the ECR lever to Stop position.
2. The pitch will be reduced according to preset limiters in
the system such as load program.
Stand By

Emmis.mode

FIXED RPM 1
60
30
90
0

ECR

Eng Ready

-100

100
FUEL INDEX
50

Running

25

75

0%

100

0%

8%

STOP
At sea

ECR

Local

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100

0%

75 rpm

Bridge

SETP

PITCH ANGLE
0
-50
50
120

System Ready

Stand by
Emergency
Stop

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

FWE

3.5.4 Select astern thrust


1. Move the bridge lever to any position in astern direction.
2. The pitch will start to move for astern thrust
Stand By

Emmis.mode

FIXED RPM 1
60
30
90
0

ECR

Eng Ready

-100

100

75 rpm

-20 %

Running

FUEL INDEX
50
25

75

0
D.SLOW
Bridge

Local

100

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
-20 %

-20%

35 %

At sea

ECR

SETP

PITCH ANGLE
0
-50
50
120

System Ready

Stand by
Emergency
Stop

FWE

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

3. Observe that the pitch moves to requested position.

68

AA-00391-A

Instruction manual AutoChief C20

3.5.5 Change propulsion mode


1. Select the ME/CPP Main page.
Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

The B&W Modes page will appear on the screen.


Stand by

ECR

Eng Ready

System Ready
ME RPM
60

ME Start

CPP Pump Start

CPP Pump 1
Running

ME Stop

CPP Pump Stop

CPP Pump 2
Running

30
0

120
75 rpm
PITCH ANGLE
0
-50
50

Propulsion Modes

Sep.rpm

90

Combinator Fixed rpm 1 Fixed rpm 2

-100

100
0%

For changing the propulsion modes select from the dedicated


field:
2. Select the field Sep. rpm.
Sep.rpm

3. Observe that the engines rpm is adjusted to the setting of


the separate speed-set lever in the control room console.
4. If the lever is set to zero % the engine stabilizes to idle
speed.
Stand by

ECR

Eng Ready

System Ready
ME RPM
60

ME Start

CPP Pump Start

CPP Pump 1
Running

ME Stop

CPP Pump Stop

CPP Pump 2
Running

Propulsion Modes

Sep.rpm

Combinator Fixed rpm 1 Fixed rpm 2

30

90

120
25 rpm
PITCH ANGLE
0
-50
50

-100

100
0%

Note ! Sep.rpm mode is only possible to activate if the


control position is Engine Control Room.

AA-00391-A

69

Instruction manual AutoChief C20

3.5.6 Operation in separate RPM mode


Manoeuvring in this mode is done with the AutoChief telegraph
lever and the separate speed-set lever. The telegraph lever will
control the pitch and the speed-set lever is just used for
controlling the engines rpm
1. Increase the main engines rpm by the sep. speed-set lever.
2. Observe the ACP mimic.
Stand By

Emmis.mode
SEP. RPM
60

30

Eng Ready

120

-100

System Ready
SETP

PITCH ANGLE
0
-50
50

90

ECR

100

50rpm

0%

Running

FUEL INDEX
50
25

75

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
0%

100

0%

12 %

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

3. Adjust the propellers pitch, for providing ahead thrust.


4. Observe propeller pitch, fuel index and engines rpm.
Stand By

Emmis.mode

SEP. RPM
60
30
At sea

ECR

Stand by

Local

Emergency
Stop

FWE

Eng Ready

120

-100

System Ready
SETP

PITCH ANGLE
0
-50
50

90

D.SLOW
Bridge

ECR

100

50 rpm

20 %

Running

FUEL INDEX
50
25

75

100

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
20 %

20 %

25 %

Alarms
Safety System

Limiters

Control Pos.

Misc Menu

Fine Tuning

Engine State

B&W Modes

ME/CPP Main

HOME

If astern thrust is required operation can be carried out just by


operating the telegraph lever and thereby controlling the
propellers pitch. Orders will be received via the telegraph
system initiated from the bridge operator.

70

AA-00391-A

Instruction manual AutoChief C20

3.5.7 Normal operations from ECR


3.5.7.1 Cancel SHD

During normal operation a shutdown message will appear like


the figure below. Its stated whether the SHD is cancellable or
not. If its cancellable and if it is required to keep ships speed
follow the instructions below.
FIXED RPM 1
60
30
90
0

SETP LEVER
PITCH ANGLE
100
0
80
-50
50
60
SHUTDOWN ALARM, CANCELLABLE
40
-100
120
100
20

75 rpm

0
-20
-40
-60
-80
-100

80 %
FUEL INDEX
SHUT
DOWN ACTIVE
50

Running

25
75 stopped
Engine
will be

SHUT DOWN

80 %

100

80 %

65 %

SHUT DOWN ACTIVE


JACKET COOLING W. TEMP HIGH

5
Cancel
SHD

Cancel
SHD

Cancel
SLD

Cancel
SLD

Cancel
limits

Cancel
limits

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

Between detection and activation of a shut down there is a


time delay. Cancelling shall take place before its active.

6 Press the pushbutton Cancel SHD on the ACP.


7

Engine will keep on running

Press Cancel SHD pushbutton again and the shut down


goes active.
FIXED RPM 1
60
30
90
0

SETP

PITCH ANGLE
0
-50
50
120

-100

100

25 rpm

80 %

Stopping

FUEL INDEX
50
25

SHUT DOWN

75

100

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
80 %

80 %

0%

SHUT DOWN ACTIVE


JACKET COOLING W. TEMP HIGH
Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

Its possible to cancel the shut down also after its activated.
As long as the engine does rotate with a speed above whats
obtainable on starting air,

AA-00391-A

71

Instruction manual AutoChief C20


3.5.7.2 Cancel SLD

During normal operation a slow down message will appear


like the figure below. Its stated whether the SLD is
cancellable or not. If its cancellable and if it is required to
keep ships speed follow the instructions below.
FIXED RPM 1
60
30
90
0

SETP LEVER
PITCH ANGLE
100
0
80
-50
50
60
SLOWDOWN ALARM, CANCELLABLE
40
-100
20
120
100
0
-20
FUEL INDEX
SLOW
DOWN
ACTIVE -40
50
-60
25
Engines
load will 75
be reduced -80
-100
0
100 80 %

80 %

75 rpm
Running

SLOW DOWN

80 %

65 %

SLOW DOWN ACTIVE


THRUST PAD TEMP HIGH,SLDN
Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

1. Between detection and activation of a slow down there is


a time delay. Slow down should be cancelled before its
activated.
Cancel
SHD

Cancel
SLD

Cancel
limits

2. Press the pushbutton Cancel SLD on the ACP.


3. Propellers pitch will be kept.

Cancel
SHD

Cancel
SLD

Cancel
limits

4. Press Cancel SLD pushbutton again and the slow down


goes active.
FIXED RPM 1
60
30
90
0

SETP

PITCH ANGLE
0
-50
50
120

-100

100

75 rpm

20 %

Running

FUEL INDEX
50
25

SLOW DOWN

75

100

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
20 %

80 %

20 %

SLOW DOWN ACTIVE


THRUST PAD TEMP HIGH,SLDN
Alarms
Safety System

Limiters

Control Pos.

Misc Menu

Fine Tuning

Engine State

B&W Modes

ME/CPP Main

HOME

Its possible to cancel the slow down function also when no


function is active, this is normal i.e. during maintenance work

72

AA-00391-A

Instruction manual AutoChief C20


3.5.7.3 Cancel Limits

Cancel
SHD

Cancel
SLD

Cancel
limits

1. Press the pushbutton Cancel Limits on the ACP.


2. The led indicator is lit and the text Limits cancelled from
ACP will appear in the ACP display.
FIXED RPM 1
60
30
90
0

SETP

PITCH ANGLE
0
-50
50
120

-100

100

75 rpm

80 %

Running

FUEL INDEX
50
25

75

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
80 %

100

100 %

Load progr. active

75 %

Limits cancelled from ACP

Cancel
SHD

Cancel
SLD

Cancel
limits

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

3. Press the pushbutton Cancel Limits once more and the


function is disabled.

3.5.7.4 Sound off


In
command

Sound
off

Alarm
ackn.

In
command

Sound
off

Alarm
ackn.

AA-00391-A

3 Press the pushbutton Sound Off on the ACP for


silencing of buzzer.

4 The led indicator is lit until pushbutton is pressed.

73

Instruction manual AutoChief C20


3.5.7.5 Alarm ack.

SETP LEVER
PITCH ANGLE
100
0
80
-50 ALARM, CANCELLABLE
50
SLOWDOWN
60

FIXED RPM 1
60
30
90
0
In
command

Sound
off

120

Alarm
ackn.

-100

40
20
0
-20
-40
-60
-80
-100

100

75 rpm

% ACTIVE
SLOW20
DOWN

Running

Engine speed50
will be reduced

FUEL INDEX
25

SLOW DOWN

75

100

20 %

80 %

20 %

SLOW DOWN ACTIVE


THRUST PAD TEMP HIGH,SLDN

In
command

Sound
off

Alarm
ackn.

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

5 Press the pushbutton Alarm Ack. on the ACP for


Accepting alarm.
6 The Led indicator beside the soft keys Alarms and
Safety System is lit.
Alarms

Limiters

Control Pos.

Safety System

Engine State

B&W Modes

Misc Menu

Fine Tuning
HOME

7 Use the rotary knob to navigate to the page Alarm, press


the knob for activating the picture
8 Observe the Alarm page and verify which alarm
conditions that are present.
At Sea

Econ.mode

ECR

Description

Eng Ready

Value

System Ready
Alarm

Tags in alarm:
JACKET COOLING WATER TEMP. HIGH

HIGH

HIGH

JACKET COOLING WATER PRESS. LOW

LOW

LOW

Sys. Critical

Sys. Non-Crit.

I/O Fail

Governor Fail

HOME

Al.Summary

74

AA-00391-A

Instruction manual AutoChief C20


3.5.7.6 Cancel Shut Down from SSP

NORMAL

SLOW
DOWN

SHUT
DOWN

CANCEL
SLOW
DOWN

CANCEL
SHUT
DOWN

RESET
SLOW
DOWN

LAMP
TEST

FORCED ECR
CONTROL NORMAL

INCREASE
LIMIT

SSP

1. When a shut down is active, the lamp Shut Down is lit.


SHUT
DOWN

CANCEL
SHUT
DOWN

2. Press the pushbutton Cancel Shut Down to avoid that


the shut down goes active,
3. By pressing the pushbutton once more the engine is
allowed to stop.

AA-00391-A

75

Instruction manual AutoChief C20


3.5.7.7 Cancel Slow Down from SSP

NORMAL

SLOW
DOWN

SHUT
DOWN

CANCEL
SLOW
DOWN

CANCEL
SHUT
DOWN

RESET
SLOW
DOWN

LAMP
TEST

FORCED ECR
CONTROL NORMAL

INCREASE
LIMIT

SSP

SLOW
DOWN

CANCEL
SLOW
DOWN

1. When a slow down is active, the lamp Slow Down is lit.


2. Press the pushbutton Cancel Slow Down to avoid that
the slow down goes active, or to allow the engine to
operate without rpm limitation
3. By pressing the pushbutton once more the engines speed
will be reduced to the preset slow down level.
4. Manoeuvring is allowed between stop and up to the slow
down rpm level in both direction. .

76

AA-00391-A

Instruction manual AutoChief C20


3.5.7.8 Cancel Limiter from SSP

NORMAL

SLOW
DOWN

SHUT
DOWN

CANCEL
SLOW
DOWN

CANCEL
SHUT
DOWN

RESET
SLOW
DOWN

LAMP
TEST

FORCED ECR
CONTROL NORMAL

INCREASE
LIMIT

SSP

NORMAL

INCREASE
LIMIT

1. To increase limiter from the control room the SSP panel


has to be used
2. Turn the selector switch from Normal to Increase
Limit.
3. To be able to increase the rpm, this limiter has to be
cancelled.

AA-00391-A

77

Instruction manual AutoChief C20

3.5.8 General operation from Local Stand,


ME Engine
3.5.8.1 Transfer control from ECR to Local stand

Operation of the main engine from local control stand is done by


the engine builders electric control facilities. This equipment
may vary between the different engine types. The illustrations
used in this description may differ from the real equipment on
your vessel.
1. Press the pushbutton Local on the PBT in the control
room
2. The led in the pushbutton marked Local flickers, buzzers
sounds in ECR Bridge and on local stand
Bridge

Bridge

ECR

ECR

Local

Local

3. The upper section of the ACP mimic Home, changes


status.
Stand by

Control transfer Eng Ready

System Ready

4. Press the pushbutton Local on the PBT on the local


control stand.
5. The led in the pushbutton marked ECR extinguishes.
6. The led in the pushbutton Local turns to steady light.
Buzzers on the bridge, ECR and on local stand turns off
7. The upper section of the Home mimic on the ACP on the
bridge and in ECR changes status.
Stand by

LOCAL

Eng Ready

System Ready

8. Control station is now Local Control Stand.


Note!

78

The local control of pitch is not initiated on this


stage. For local pitch control, see sep. description

AA-00391-A

Instruction manual AutoChief C20


3.5.8.2 Start/RPM control from Local Stand

When the engine is operated from the local control stand, orders
for rpm and direction of thrust is given from the bridge. The
engine and CPP are operated individually. The order is
confirmed on the local control standby pressing the pushbutton
representing the order requested from bridge. The panels
involved in operation from the local stand are the MAN B&W
LOP and the pushbutton telegraph unit.

Nav.
full

Full

Half

Slow

Wrong
way

Dead
Slow

Emergency
Stop

Stop

Lamp
Test

Dead
Slow

Slow

10

Half

20
Full

100

30

90

40
80

Bridge

ECR

At sea
Emerg.
Astern

Stand by

50
70

60

Local

FWE

1. Command given from bridge. Buzzer will sound in bridge


and at local stand.

Slow

2. Accept by pressing the pushbutton Slow at the PBT at


Local Stand. Buzzers on bridge and bell at local stand will
be silenced.
0

10
20

100

30

90

40
80

3. Preset a fuel index by the RPM control dial

50
70

60

stop

start

5. The rpm can be monitored on the rpm indicator on the


MAN B&W LOP

60

Note!

rpm
0

AA-00391-A

4. Start the engine by the pushbuttons in the MAN B&W


LOP

120

Two pushbutton telegraphs are involved, one for ME


Local and one for CPP Local. Orders from bridge
will be accepted anyone of the two.

79

Instruction manual AutoChief C20


3.5.8.3 Local Pitch Control

Operation of the CPP from local control stand is done by the


propeller makers control facilities. To transfer the propeller
control to local a separate switch in the CPP makers cabinet has
to be used. The description which follows may vary between the
makers of CPPs and has to be used as a guide only. The panels
involved in operation from the local stand are the CPP LOP and
the pushbutton telegraph unit.

Nav.
full

Full

Half

Slow

Wrong
way

Dead
Slow

Emergency
Stop

Stop

Lamp
Test

Dead
Slow

Slow

Half

Full
Bridge

ECR

Local

At sea
Emerg.
Astern

Stand by

FWE

1. Turn the switch for control location to Local or Manual.


Slow

2. Command given from bridge. Buzzer will sound in bridge


and at local stand.
3. Accept by pressing the pushbutton Slow at the PBT at
Local Stand. Buzzers on bridge and bell at local stand will
be silenced.
4. Use pushbuttons for local pitch control or control levers
mounted on the solenoid valves for direct pitch control.

Pitch Indicator

5. Normally a pitch indicator will be available for positioning


of the propeller
6. When local pitch control are no longer needed remember
to select Remote on the switch for control location. The
pitch control may in this position be available in ECR and
bridge control
Note !

80

Two pushbutton telegraphs are involved, one for ME


Local and one for CPP Local. Orders from bridge
will be accepted anyone of the two.

AA-00391-A

Instruction manual AutoChief C20

3.5.8.4 Cancel Shut down from local stand

SHUT
DOWN

SHUT
DOWN
CANCEL

1. If a shut down condition is detected it will be indicated on


the LOP. If it is a cancellable shut down, it may be
cancelled by the Cancel Shut Down function.

2. Press the pushbutton Cancel shut down for inhibiting


engine to stop.

3. For resetting the function press once more and shut down
will go active.

AA-00391-A

81

Instruction manual AutoChief C20

3.5.8.5 Select astern thrust from Local Stand

SLOW

1. Command given from Bridge. Buzzer sounds on local


stand
2. Accept by pressing the pushbutton Slow at the PBT at
Local Stand. Buzzers on bridge and bell at local stand will
be silenced.
3. Adjust the propeller pitch by the CPP makers control
facillities

4. Observe the propellers pitch on the LOP indicator.


0

PITCH
100
-100

82

AA-00391-A

Instruction manual AutoChief C20


3.5.8.6 Select zero Thrust and stop engine

1. Command given from Bridge. Buzzer sounds on local


stand

STOP

2. Accept by pressing the pushbutton Stop at the PBT at


Local Stand. Buzzers on bridge and bell at local stand will
be silenced.
3. Use the pushbuttons on the CPP LOP for setting propellers
pitch to neutral

4. Observe that the pitch moves to zero thrust.


PITCH
100
-100

10
20

100

30

90

40
80

5. Turn fuel index to zero fuel index.

50
70

60

stop

start

6. Press Stop at the MAN B&W LOP

60

7. Observe that engine RPM moves to zero rpm


rpm
0

AA-00391-A

120

83

Instruction manual AutoChief C20

3.6 Advanced operation Bridge and ECR.


3.6.1 Guide to the Graphic pages
To find the required page for monitoring or adjusting parameters
the following illustration may be used.
HOME

Misc
Menu

Safety
System

Alarms

Engine
State

Limiters

ME/CPP
Main

Engine
State

Set pitch
curves

Nodes

84

Show
CPP Lim.

CPP L.
Curves

Control
Pos.

B&W
Modes

Fine
Tuning

Home

Home

Sys.
Critical

Sys .
Non-Crit

I/O Fail

Governor
Fail

Shut
Down

Slow
Down

Reset
SLD

EMG.
Stop

Palette
menu

Date&
Time

Invalid
Tags

User
Access

Lamp
Test

Day
Palette

Dawn
Palette

Night
Palette

Auto
Dimming

Home

RPM
Detector

Pitch
cont. fail

Pitch
Feedback

Alarm
Test

Al.
Summary

Home

Home

Home

AA-00391-A

Instruction manual AutoChief C20

3.6.2 Dynamic indications Home


This illustration shows all the different messages which may
appear in the picture Home
DP Mode
Stbd. Wing
Port Wing
Local

FIXED RPM 1

Economy Mode

Forced Local

Stand By

Emmission Mode

Forced ECR

At Sea

CPP Local

ECR

FWE

CPP Emerg.

Bridge

FIXED RPM 2

FIXED RPM 1
60
30
90

COMBINATOR

System Simulate
Eng./CPP N. Ready System N. Ready
Eng./CPP Ready

System Ready

SETP

PITCH ANGLE
0
-50
50

SEP. RPM

120

Running
Starting

-100

100

48 rpm

46 %

Running

FUEL INDEX
50
25

Slow Down

Stopping

75

Start Failed

100

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
46 %

46 %

Load Lim.

35 %

Ready For Start


Repeated Start
Start Blocked

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

Crash Astern
Engine Tripped
Preparing Start
Delayed Start

Slow Down

Emergency Stop

Shut Down

Overspeed

SLD Cancelled

Shaft Gen. Hold.

Load Limitation
Limit. Increased
Critical RPM

SHD Cancelled
SHD/SLD Canc.

The grey field below the analogue instruments is the status bar
for indicating alarms.
JACKET COOLING WATER PRESS.LOW

The field may contain more than one alarm


JACKET COOLING WATER TEMP. HIGH
JACKET COOLING WATER PRESS.LOW

AA-00391-A

85

Instruction manual AutoChief C20


The lower section of the page is the menu where the operator
does the selection of other pages related to handling alarms,
adjustments of limiters, fine tuning etc. To navigate through
the different alternatives use the multifunctional knob.
The soft keys or operational fields in the picture will be
highlighted as the operator use the rotary knob

3.6.3 Fine tuning


1. Select the Fine Tuning Page.
Alarms

Limiters

Misc Menu

Control Pos.

Fine Tuning

The fine tuning function will appear on the Home page


FIXED RPM 1
60
30
90
0

SETP

PITCH ANGLE
0
-50
50
120

-100

100

75 rpm

40 %
FUEL INDEX
50
25

75

100

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
40 %

40 %

50 %

2. Use the rotary knob and navigate to the potentiometer


field.
3. Press the knob, the fine tuning potentiometer is now active
FIXED RPM 1
60
30
90
0

SETP

PITCH ANGLE
0
-50
50
120

-100

100
50 %

75 rpm

FUEL INDEX
50
25

75

100

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
53 %

53 %

60 %

4. Use the bar graph Lever to adjust to the required pitch


angle.

86

AA-00391-A

Instruction manual AutoChief C20

3.6.4 Control position transfer.


1. Select the Control Pos. page.
Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

The control position page will appear on the screen.


At Sea

Econ. mode

Bridge

Eng Ready

DP

System Ready
SETP

Bridge
Port wing

Stbd. wing
ECR

Forced ECR

Separate RPM
CPP Local

Forced Local

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
46 %

46 %

ME Local

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

2. Use the rotary knob and navigate to control position to be


selected.
3. Press the knob, the control transfer is now active.
Note!

The following control positions are not selectable


from the control transfer mimic, but has to be
activated from separate panels or switches.
CPP Local
Forced ECR
Forced Local

AA-00391-A

87

Instruction manual AutoChief C20

3.6.5 Misc. menu


1. Select the Misc. menu page.
Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

The lower section of the Home page will change to the misc.
menu bar.
Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

HOME

2. Select the Palette page.


Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

At Sea

Bridge

Eng Ready

HOME

System Ready

Limits:
Night/Dawn

Dawn/Day
Automatic Light
adjustment

Screen Backlight
Y1

Y2

Y3

Y4

Y5

Y6

Light Measurement

Day Palette

Dawn Palette

Night Palette

HOME

3. The palettes available are:


Day Palette

Dawn Palette

Night Palette

4. By using the rotary knob each palette can be selected


manually.
5. The other potentiometer is for limit setting and individual
adjustment within each palette.

88

AA-00391-A

Instruction manual AutoChief C20

6. Select the Date & Time page.


Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

At Sea

Bridge

Current Time
20 june 2004 22:09:39

Time:

June
22

System Ready

Volume
Analog Input 0: 688
Analog Input 1: 692
Analog Input 2: 686
Analog Input 3: 696

Adjust date & time


20

Eng Ready

HOME

2004
09

39
Set Time

Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

HOME

7. By using the rotary knob each field for adjusting date and
time can be selected
8. When the soft key Set Time is selected the adjustments
is made active.

AA-00391-A

89

Instruction manual AutoChief C20


9. Select the User Access page.
Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

At Sea

Bridge

Eng Ready

Commissioning

--

1 min.

Change

Commissioning

Super User

--

1 min.

Change

Super User

--

1 min.

Change

User

User

Monitoring

--

Super User

--

User

--

System Ready

Change Password

Timeout

Commissioning

HOME

Active

Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

HOME

10. By using the rotary knob the entrance level can be


selected, by activating one of the following fields:
At Sea

Bridge

Eng Ready

System Ready

Change Password

Timeout
Commissioning

--

1 min.

Change

Commissioning

Super User

--

1 min.

Change

Super User

--

1 min.
Change
Enter password for commissioning level

User

Monitoring

--

Password Input

User

"

% &

``

M N

V W

DELETE
CANCEL
OK

Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

HOME

11. Dependant of whom entrance level that is selected a


dedicated password is required.
12. To enter the password a Pop-up appears, use the rotary
knob to enter the password for the requested user access.
Commissioning ACTIVE

13. Press OK in the dialog box. The status field beside the
access level changes to Active
14. When the access level is accepted the other fields on the
User Access page is available for adjustments.

90

AA-00391-A

Instruction manual AutoChief C20

1. To change the password individually for each access level


select one of the access levels in the field Change
password.
Change Password

At Sea

Bridge

Eng Ready

System Ready

Commissioning
Super User
User

Change Password

Timeout
Commissioning
Super User
User

Monitoring

Active

1 min.

--

1Enter
min.

--

1Write
min.
Change
the new password
for commissiong level

--

Change

Commissioning

Change
new
password

Super User
User

"

% &

``

M N

V W X

DELETE
CANCEL
OK

LNPU

Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

HOME

2. Type the new password in the dialog box. The input


provided may be monitored in the lower left section of the
dialog box.
3. When the new password for the selected access level is
entered select OK in the dialog box.

AA-00391-A

91

Instruction manual AutoChief C20


1. To change the Timeout parameters select one of the
access level timeout parameter. In this case the timeout
for commissioning level is selected.
Timeout

At Sea

1 min.

Change

1 min.

Change

1 min.

Change

Bridge

Eng Ready

Change Password

Timeout
Commissioning
Super User

Active
--

User

--

Monitoring

--

1 min.

System Ready

Change

Commissioning

1 min.
Change
Access
timeout

Super User level


commissiong

ENTER VALUE
1 min.
Change

User

1 min.

1 min.
30 sec.
1 Hour

CANCEL
OK

Timeout

Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

HOME

2. The pop-up makes the operator able to enter a new


Timeout value, press OK when a new value is entered

1 Hour

Change

1 min.

Change

3. The new value will be visible in the Timeout Field

1 min.

Change

4. To return to normal monitoring mode select the field


Monitoring
At Sea

Monitoring
Monitoring

--

Active

Eng Ready

System Ready

Change Password

Timeout
Commissioning

--

1 min.

Change

Commissioning

Super User

--

1 min.

Change

Super User

User

--

1 min.

Change

User

Monitoring

92

Bridge

Active

Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

HOME

AA-00391-A

Instruction manual AutoChief C20


1. Select the soft key Lamp Test.
Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

HOME

2. All lamps in the ACP panel will be lit for test purposes.
Cancel
SHD

Cancel
SLD

Cancel
limits

In
command

Sound
off

Alarm
ackn.

3. When the soft key Lamp Test is activated once more the
lamp test function is turned off.
4. Select the soft key Alarm Test
Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

HOME

5. This is for testing the alarm function in the ACP and


connected systems.
ALARM TEST ACTIVE
Alarms
Safety System

Limiters

Control Pos.

Misc Menu

Fine Tuning

Engine State

B&W Modes

ME/CPP Main

HOME

6. Alarm shall be handled according to normal procedure.


7. Activate the soft key once more for turning the function
off.

AA-00391-A

93

Instruction manual AutoChief C20


1. Select the Nodes page.
Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

At Sea

Bridge

HOME

Eng Ready

System Ready

1/1.00.20 ESU 5.00p01 Ready Active CAN A Hot Back-up CAN B


2/1.00.21 RPMU 5.00p01 Ready Active CAN A Hot Back-up CAN B
3/1.00.22 RPMU 5.00p01 Ready Active CAN A Hot Back-up CAN B
4/1.00.23 DGU 5.00p01 Ready Active CAN A Hot Back-up CAN B
5/1.00.24 MEI 5.00p01 Ready Active CAN A Hot Back-up CAN B
6/1.00.25 LTU 5.00p01 Ready Active CAN A Hot Back-up CAN B
7/1.00.26 LTU 5.00p01 Ready Active CAN A Hot Back-up CAN B
8/1.00.27 PBT 5.00p01 Ready Active CAN A Hot Back-up CAN B
9/1.00.28 MPP 5.00p01 Ready Active CAN A Hot Back-up CAN B
10/1.00.29 ACP 5.00p01 Ready Active CAN A Hot Back-up CAN B
Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

HOME

2. This page is just informing the operator about the status for
each connected node in the system.
3. Scroll down the list by selecting the scroll bar on the right
side of the information field.
1. Select the Invalid Tags page.
Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

At Sea

Bridge
Description

Eng Ready

Value

HOME

System Ready
Alarms

Current Invalid tags: (1)


Revolution counter

INVALID

Nodes

Palette Menu

Date & Time

Invalid Tags

User Access

Lamp Test

Date
Alarm
& Test
Time

B&W ECS

HOME

2. This page is just informing the operator about which tags


that is not active in the system.

94

AA-00391-A

Instruction manual AutoChief C20

3.6.6 Safety System


1. Select the Safety System page.
Alarms
Safety System

Limiters

Control Pos.

Misc Menu

Fine Tuning

Engine State

B&W Modes

ME/CPP Main

HOME

The Home page will remain but the lower section provides a
different set of soft keys.
At Sea

Emmis.mode

FIXED RPM 1
60
30
90
0

Bridge

Eng Ready

SETP

PITCH ANGLE
0
-50
50
120

-100

System Ready

100
0%

0 rpm

FUEL INDEX
50
25

75

100

LEVER

100
80
60
40
20
0
-20
-40
-60
-80
-100
0%

0%

0%

Shut Down

Slow down

EMG. Stop

RPM Detector

Reset SLD

HOME

Pitch Feedback

2. Use the rotary knob and navigate to Shut Down soft


key, and press the knob once.
At Sea
Active

Cancelled

Bridge
Loopfail

Shut Down

Slow down

EMG. Stop

RPM Detector

Eng Ready

Description

System Ready
Value

Reset SLD

Alarms

HOME

Pitch Feedback

3. A list of all Shut Down inputs which is active are


displayed.

AA-00391-A

95

Instruction manual AutoChief C20


4. If the Shut Down soft key is pressed twice the list of all
shut downs connected to the system is displayed.
At Sea
Active

Cancelled

Bridge
Loopfail

Eng Ready

Description

System Ready
Value

Alarms

LUB OIL INLET FOR NO.1 T/C

NORMAL

LUB OIL INLET FOR NO.2 T/C

NORMAL

JACKET COOLING WATER INLET

NORMAL

THRUST BEARING TEMP. HIGH

NORMAL

SHD CANCELLABLE EICU A

NORMAL

SHD CANCELLABLE EICU B

NORMAL

SHD NONE CANCEL. EICU A

NORMAL

SHD NONE CANCEL. EICU B


OVERSPEED FROM RPM UNIT

NORMAL
NORMAL

MAIN LUB OIL INLET LOW PRESS

NORMAL

Shut Down

Slow down

EMG. Stop

RPM Detector

Reset SLD

HOME

Reset SLD

HOME

Pitch Feedback

1. Select the Slow Down page.


Shut Down

Slow down

EMG. Stop

RPM Detector

Pitch Feedback

2. If no slow downs are active the page is empty.


At Sea
Active

96

Cancelled

Bridge
Loopfail

Shut Down

Slow down

EMG. Stop

RPM Detector

Eng Ready

Description

System Ready
Value

Reset SLD

Alarms

HOME

Pitch Feedback

AA-00391-A

Instruction manual AutoChief C20


3. Press slow down twice.
Shut Down

Slow down

EMG. Stop

RPM Detector

At Sea
Active

Reset SLD

Bridge

Cancelled

Loopfail

HOME

Pitch Feedback

Eng Ready

System Ready

Description

Value

Alarms

MAIN LUB OIL INLET LOW PRESS

NORMAL

PISTON COOL OIL INLET LOW PRESS

NORMAL

JAC. COOL WATER INLET LOW PRESS NORMAL

Shut Down
EMG. Stop

AXIAL VIBRATION HIGH

NORMAL

OIL MIST DETECTION HIGH

NORMAL

THRUST PAD TEMP. HIGH

NORMAL

SEA WATER PRESS LOW

NORMAL

Slow down
RPM Detector

Reset SLD

HOME

Pitch Feedback

4. A list of all slow down inputs is displayed.

1. Select the RPM Detector page.


Shut Down

Slow down

EMG. Stop

RPM Detector

Reset SLD

HOME

Pitch Feedback

The RPM detector page will appear on the screen.


At Sea

Bridge

RPM detector system 1


Pickup 1

000000,0

Running Hours
RESET

AA-00391-A

000000,0

Shut Down

Slow down

EMG. Stop

RPM Detector

Pickup 2

78,8 rpm

Fail

Revolution Counter
RESET

Pickup 1

78,8 rpm

Fail

System Ready

RPM detector system 2

Pickup 2

78,8 rpm

Eng Ready

78,8 rpm

Fail

Fail

Engine RPM
78,8 rpm

RPM Simulate
ON

Overspeed Level
102 rpm

OFF

90

Overspeed Test
ON
Reset SLD

OFF

90
HOME

Pitch Feedback

97

Instruction manual AutoChief C20

2. Observe status on the individual pick-ups on this page.


3. By selecting the soft key Over-speed test and pressing
the knob the system will simulate over-speed and the
engine will stop. Over-speed level for test can be adjusted
in the same field. The test function shall be switched off
after testing or it will return to off automatically after a
pre-defined time.
4. When the engine is not running its also possible to
simulate RPM. The function is turned on and the rpm is
increased or decreased with the arrow keys on the right
side of the value display
At Sea

Bridge

RPM detector system 1


Pickup 1

000000,0

Running Hours
RESET
Shut Down
EMG. Stop

98

000000,0

78,8 rpm

Fail

Fail

Engine RPM
78,8 rpm

RPM Simulate
ON

Overspeed Level
102 rpm

Slow down
RPM Detector

Pickup 2

78,8 rpm

Fail

Revolution Counter
RESET

Pickup 1

78,8 rpm

Fail

System Ready

RPM detector system 2

Pickup 2

78,8 rpm

Eng Ready

OFF

90

Overspeed Test
ON
Reset SLD

OFF

90
HOME

Pitch Feedback

AA-00391-A

Instruction manual AutoChief C20


1. Select the Pitch feedback page.
Shut Down

Slow down

EMG. Stop

RPM Detector

Reset SLD

HOME

Pitch Feedback

The Pitch feedback page will appear on the screen.


2. The status of each pitch feedback sensor can be monitored
on this page.
3. Positive value means pitch angle for thrust ahead.
Negative value means pith angle for thrust astern.
At Sea

Bridge

Eng Ready

Pitch Feedback sensor 1

Pitch Feedback sensor 2

Feedback 1

Feedback 2

+/-62,5 %

+/-62,5 %

Fail

System Ready

Fail

Actual Pitch
+/- 62,5 %

AA-00391-A

Shut Down

Slow down

EMG. Stop

RPM Detector

Reset SLD

HOME

Pitch Feedback

99

Instruction manual AutoChief C20


1. Select the soft key EMG. Stop.
Shut Down

Slow down

EMG. Stop

RPM Detector

At Sea
Active

Shut Down
EMG. Stop

Reset SLD

Bridge
Loopfail

HOME

Pitch Feedback

Eng Ready

Description

System Ready
Value

Alarms

EMERGENCY STOP BRIDGE

NORMAL

EMERGENCY STOP PORT WING


EMERGENCY STOP STBD WING
EMERGENCY STOP CTRL ROOM

NORMAL
NORMAL
NORMAL

EMERGENCY STOP LOCAL

NORMAL

Slow down
RPM Detector

Reset SLD

HOME

Pitch Feedback

2. The status of all emergency stop switches is displayed. If


a loop failure occurs, or the emergency stop switch is
activated a red indicator is lit.

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Instruction manual AutoChief C20


3.6.6.1 B&W Modes

1. Select the B&W modes. page.


Alarms
Safety System

Limiters

Control Pos.

Misc Menu

Fine Tuning

Engine State

B&W Modes

ME/CPP Main

HOME

The B&W Modes page will appear on the screen.


At Sea

Bridge

Eng Ready

System Ready

Prepare Start

Engine Running Mode


Emmission Mode
Economy Mode

Preparing Start

Spare
Start Blocked

Spare

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

2. Use the rotary knob and navigate to the operation mode to


be selected.
At Sea

Bridge

Eng Ready

System Ready

Prepare Start

Engine Running Mode


Emmission Mode
Economy Mode

Preparing Start

Spare
Start Blocked

Spare

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

3. Press the knob, the indicating field beside the soft key will
get green colour. The operation mode selected is now
active.

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Instruction manual AutoChief C20

4. Navigate to the field Prepare Start.


At Sea

Bridge

Eng Ready

System Ready

Prepare Start

Engine Running Mode


Emmission Mode
Economy Mode

Preparing Start

Spare
Start Blocked

Spare

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

5. Use the rotary knob and select the soft key Preparing
Start. This feature will help the operator to make the
engine ready for start. When all operation required is
carried out the field below the preparing Start will change
the text to Ready for start
At Sea

Bridge

Eng Ready

System Ready

Prepare Start

Engine Running Mode


Emmission Mode
Economy Mode

Preparing Start

Spare
Ready for Start

Spare

102

Alarms

Limiters

Control Pos.

Misc Menu

Fine Tuning

Safety System

Engine State

B&W Modes

ME/CPP Main

HOME

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Instruction manual AutoChief C20

4 MAINTENANCE
4.1 Introduction
This chapter explains how to keep the system in good working
order and what to do if the system fails.
The following subjects are covered:
Overview
Unit replacement
Preventive maintenance
Troubleshooting of all parts of the system

4.2 Overview
This maintenance chapter is intended for trained maintenance
technicians or engineers with experience of electronic and
digital circuits, computers and electro mechanical design. The
level of information is based on Kongsberg Maritime
maintenance philosophy: The onboard technical personnel shall,
with the help of the documentation and the systems built-in test
functions, be able to identify malfunctions, locate the fault, and
replace major parts, modules and components on a Line
Replaceable Unit (LRU) level. He/she will however not
attempt to repair the LRUs.
Note

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Cleaning with abrasive material or strong chemical cleaning


solutions is not recommended as these may damage the system.

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Instruction manual AutoChief C20

4.3 Unit replacement


Warning

Turn power off before replacing any parts!

Note

AutoChief C20 units are not field repairable. Any attempt will
void the warranty.
Package faulty units using the box from the replacement unit
and send it to Kongsberg Maritime for repair.
Refer to page NO TAG for information on how to get in touch with us.

4.3.1 Recommended tools


Drawings of the installation.
Digital multimeter.
Sensor simulator.
Screwdriver for wire terminals: Flat 3 x 0.7 mm.
Screwdriver for screen termination board: Flat 7 x 1.0 mm.
Screwdriver Pozidriv: POZI #1.
Cable ties.

4.4 Preventive maintenance

4.4.1 General
Kongsberg Maritime recommends the following preventive
maintenance routine for the AutoChief C20 Propulsion Control
system with process control and power management:
Weekly:
Clean all operator panels, and run the on-line lamp
and unit function tests. Clean all filters for units
equipped with fans.
3-Monthly: Check rpm pickups
6-Monthly: Check cables and cable entrances, electrical screwterminals, fuse connections and plug connections.

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Instruction manual AutoChief C20


Yearly:

Check and if necessary calibrate the input sensors


and output actuators according to the
manufacturers instructions.

The Classification Societies and/or the Ships Maintenance Plan


(or Sites Maintenance Plan) should be referred to for obtaining
a recommended preventive maintenance schedule for test of
measuring-points and the alarm-system.
Kongsberg Maritime recommends that the operation of each unit
and its functions is checked after any major maintenance. By
major maintenance is understood the removing, testing,
calibrating and re-installing or replacement of pressure sensors,
temperature sensors etc. After this type of maintenance, we
recommend each unit to be re-commissioned according to the
instruction given in this manual.

4.4.2 Weekly maintenance


This maintenance routine applies to units equipped with lamp
and/or function test buttons. Pushing function test buttons will
not interrupt normal system operation.
AutoChief Control Panel (ACP), Lever Telegraph Unit (LTU),
Push-button Telegraph (PBT), Multiple Purpose Panel (MPP)
and the multiple Purpose display (MPD)
Each week do the following for each of these Units:
1.

Clean the surface of the units. Wipe the surfaces with a


clean damp cloth. For heavier cleaning, use a clean, damp
cloth which has been dipped in a solution of a mild dish
detergent and water. Wring out firmly before wiping the
unit. Never use cleaning solutions containing spirit or
alcohol.

2.

Push LAMP TEST.


All LEDs should be lit for about five seconds.
if the test fails, refer to the trouble shooting section.

4.4.2.1 Distributed Processing Units

The distributed processing units do not require weekly


maintenance.

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Instruction manual AutoChief C20

4.4.3 3-monthly maintenance


Visual inspection of system parts is recommended to prevent
malfunctions and to ensure safe operation. For rpm pick-ups :
Remove dirt and check distance, while engine is stopped

4.4.4 6-monthly maintenance


Where applicable; check the following parts of the system each
6-month period:
1

Check cables and cable entrances for damage to the cable.

Tighten all electrical screw-terminals.

Tighten all plug connections.

4.4.5 Yearly maintenance


Visual inspection of system parts is recommended to prevent
malfunctions and to ensure safe operation. Each year, check and
if necessary calibrate the input sensors and output actuators
according to the manufacturers instructions. In general, it is not
necessary to re-calibrate sensors if the input signal is correct.
Compare the input signal to this system, with the input signals
on other systems or local gauges.
Refer to the Classification Societies and/or the Ships
Maintenance Plan (or Sites Maintenance Plan) for obtaining a
recommended preventive maintenance schedule for test of
measuring-points and the alarm-system. The societies normally
recommend a 3-monthly to 6-monthly schedule.

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Instruction manual AutoChief C20

4.5 Troubleshooting
4.5.1 Troubleshooting Distributed
Processing Units
4.5.1.1 How to handle Distributed Processing
Units error codes

All Distributed Processing Units have Built In Self-Test. These


report errors to the AutoChief Control Panel on the system
channel.
The following table gives an overview of the error codes and
appropriate actions:
Error

Error description

Action

49

RAM fail

Replace module

48

Transmitter Overcurrent

Check all channels for high


current load

47

Fuse fail

Check all inputs

46

CPU Board temperature


high

Check ambient temperature

45

Parameter Flash fail

Reset module and try again, if


fail again, replace module

code

CAN 1 - plug X8:


40

CAN controller busoff

39

CAN controller error status


set

38

CAN controller overrun

37

Rx queue overrun

36

HP Tx queue overrun

35

LP Tx queue overrun

34

Transmit fault

Check CAN connections

CAN 2 - plug X9:

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30

CAN controller busoff

29

CAN controller error status


set

28

CAN controller overrun

27

Rx queue overrun

26

HP Tx queue overrun

25

LP Tx queue overrun

24

Transmit fault

Check CAN connections

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Instruction manual AutoChief C20

4.5.1.2 How to handle Distributed Processing


Units communication errors

When a communication error occurs for one of the Distributed


Processing Units, then do the following:
1

Locate the Distributed Processing Unit.

Check LED power and status indicators.

Green indicates that power is available and red that the power
has wrong polarity.

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Instruction manual AutoChief C20

Read the status for each indicator above and check it


against the table below.

LED indicators
Fault type:

Run

Watch

Info.

dog
Normal operation

Green

Dark

End

Power

Init.
Flashing

Green

Green

yellow
No application loaded

Dark

Red

Dark

Green

Green

Not initialised

Dark

Red

Dark

Dark

Green

Application stopped

Dark

Red

Dark

Green

Green

Power has wrong

Dark

Dark

Dark

Dark

Red

Dark

Dark

Dark

Dark

Dark

polarity
No power

Follow the action for the fault you found as described


below.

Normal operation

Indicators lit: Run (Green), Info. (flashing yellow), End Init.


(green) and Power (green).
- The unit seems to be working OK.

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Check the cabling.

Restart the unit by turning power off and then on again.

It the Remote Operator Station is still reporting an error


replace the module. See procedure below.

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Instruction manual AutoChief C20


No application loaded

Indicators lit: Watch Dog (red), End Init. (green) and Power
(green).
1

Indicates that the distributed processing unit has boot


software installed, but no basic software. Use the Rioload
program to install the appropriate software.

Not initialised

Indicators lit: Watch Dog (red) and Power (green)


1

Return the item to us.

Application stopped

Indicators lit: Watch Dog (red) and End Init (green)


1

Restart the unit by turning power off and then on again.

If the WatchDog indicator is still lit replace the module.


See procedure below.

Power connected with wrong polarity

Indicators lit: Power (red)


1

Correct the power polarity and check again.

If the Power indicator is still red, replace the module. See


procedure below.

No power

Indicators lit: None

110

Check power supply and wiring.

If the power supply and wiring is OK, replace the module.

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Instruction manual AutoChief C20

4.5.2 Additional Troubleshooting for


AutoChief Control Panel (ACP),
Troubleshooting checklist

Symptom

Check

No picture on display
screen.

Check that the supply


Faultfind supply
voltage is between 10 voltage.
32 VDC.
Check fuse in power
cable fuse holder.

Remedy

Replace fuse. Use slow


type 4.0A slow.

Picture appears on the


display screen, but
image is too dark or too
bright.

Adjust light/ contrast.

No normal picture or
key operation.

Disconnect power and


connect power again.
Replace unit.

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Instruction manual AutoChief C20

4.6 Replacement of Units


4.6.1 How to replace the HMI units of the
Autochief Propulsion Control System
This chapter cover the replacement of

WARNING

AutoChief Control Panels (ACP)

Lever Telegraph Unit (LTU)

Push-button Telegraph (PBT)

Multiple Purpose Panel (MPP)

Multiple Purpose display (MPD)

These Units are sealed and contains no user serviceable parts.


Opening the units will void the warranty.
Do the following:

112

Remove the mounting screws.

Lift the unit up.

Disconnect the power cable and then the data cable.

Place the new unit in the place of the old one.

Connect the data cables and then the power cable.

Put the unit back in its place.

Mount the screws securely.

Test that the unit is working correctly.

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Instruction manual AutoChief C20

4.6.2 How to replace Distributed


Processing Units, MEI, DGU, ESU, RPMU

Note!

Never replace more than one Unit at a time!


All DPUs look very similar. Make sure the replacement unit is
of exactly the same type as the failed unit. Type specification is
available on the label for each unit. Do the following:
1.
Remove the screws for the termination bracket.
2.
Disconnect all connectors.
3.
Remove the mounting screws.

Electrical disconnection.

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Instruction manual AutoChief C20

Mechanical disconnection.
4.
5.
6.
7.
8.
9.
10.
11.

114

Install the replacement unit.


On the ACP push System Info Display.
Use the up/down arrowkeys to select ReplaceModules
and push Enter.
The prompt Enter Password is displayed.
Type in the password: *****
Under DPUs withCOMM error, select the failed unit and
push Install Replacement DPU.
After a few moments the system indicates Successfully
Replaced DPU. The alarm related to the failing unit
disappears.
Confirm that the DPU is working correctly.

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Instruction manual AutoChief C20

4.6.3 How to replace printers


It is recommended that the replacement printer is of the same
make and model as the old one. Do the following:

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Make sure the printer is turned off.

Disconnect the power cable and then the data cable.

Remove the printer.

Place the new printer in the place of the old one.

Connect the data cable and then the power cable.

Turn the printer on.

Print any log.

Confirm that the printer is working correctly.

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Instruction manual AutoChief C20

5 AS BUILT CONFIGURATION FROM SEAMATE


AutoChief C20

KONGSBERG MARITIME a.s

PORT BRIDGE WING

STB. BRIDGE WING

BRIDGE

Bridge Wing
Manoeuvring Unit

RPM
Pitch
Indicator Indicator

MARINE AUTOMATION - HORTEN

MAN B&W ME with Fixed Propeller.

Order Printer

Bridge Manoeuvring Unit


(witn Engine Telegraph)

AST
AHE
ER
AD
N

Emergency
Pitch
Control

RPM
Indicator

Bridge Wing
Manoeuvring Unit

Pitch
Indicator

Pitch
RPM
Indicator Indicator

AST
AHE
ER
AD
N

DPU

DPU
PSS

Dual CAN
PSS

Control Room Manoeuvring Unit


(with Engine Telegraph)

DataChief C20
Remote Operating Stations (ROS)
RPM Indicator

Speed set
lever

Pitch Indicator

Emergency
Pitch
Control

SSP
Panel

CONTROL ROOM

PSS:
CAN
Star
Couplers
PSS

Dual
LAN

Dual CAN
PSS

Emergency
Stop Line
(Hardwired)

dPSC

Global CAN

dPSC

dPSC

dPSC

DPU

DPU

Remote
Control
System

DPU

DPU

DPU

DPU

DPU

DPU

Control
Segment
No. 1
Power
Management

Control
Segment
No. 2
Auxillary
Machinery

EICU
A&B

Serial line.
Hard wired 2x 4-20 mA and 2x stop.

Engine Safety Unit


Slow Down

Control
Segment
No. 3
Propulsion
Control

Important note:
This area of the drawing show how the
AutoChief C20 system can be integrated with,
and be a self-contained part of the DataChief
C20 integrated automation system.

DPU

Telegraph
Lines

DPU

Em.stop line
(Hardwired)

Engine Safety Unit


ShutDown

ESU

Dual overspeed Lines


(Hardwired)

MEI

ENGINE ROOM

C2
Local
Telegraph Unit
for local pitch
control

ECU
A&B

Controllable Pitch
Propeller

Dual RPM
Units
(Including
overspeed
system)

Local Control Panel


with Engine Telegraph

This is an example only, the DataChief C20 is


NOT a part of the correspondig quotation.

RPM
Detectors

OD BOX
MAN B&W ME

Standard configuration for MAN B&W ME engine

116

Pitch control
units

Controllable pitch propeller

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