Aa-0392a - Acc20 Sulzer Rt-Flex Instruction Manual

Instruction manual AutoChief C20
AutoChief C20
Instruction Manual
Sulzer RT-Flex Engines
Fixed Propeller installation
AA-0392-A
AA-0392-A
Revisions
Rev.
A
B
C
D
Written by
Date
08.12.04
Sign.
T
Checked by
Date
31.01.05
Sign.
SM
Approved by
Date
Sign.
31.01.05
SM
Document history
Issue No.
A
ECO No.
Paragraph No.
AAE-000164
Paragraph Heading / Description of change

First Issue
The information contained in this document is subject to change without prior notice.
Kongsberg Maritime AS shall not be liable for errors contained herein or for incidental
or consequential damages in connection with the furnishing, performance, or use of this
document.
2005 Kongsberg Maritime AS. All rights reserved. No part of this work covered by
the copyright hereon may be reproduced or otherwise copied without prior permission
from Kongsberg Maritime AS.
Kongsberg Maritime AS
Bekkajordet
P.O.Box 1009
N-3194 Horten,
Norway
AA-0392-A
Telephone: +47 33 03 20 00
Telefax: +47 85 02 80 28
www.kongsberg.com
Table of contents
1
INTRODUCTION ............................................................................................................................1
FUNCTIONAL DESCRIPTION .....................................................................................................2

2.1
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.3
2.3.1
2.3.2
2.3.3
2.3.4
2.4
2.4.1
2.4.2
2.4.3
2.4.4
2.4.5
2.4.6
2.5
2.5.1
2.5.2
2.6
2.6.1
2.6.2
2.7
2.7.1
2.8
2.8.1
2.8.2
2.8.3
2.8.4
2.8.5
2.8.6
2.8.7
2.8.8
2.8.9
2.9
2.9.1
REMOTE CONTROL SYSTEM FUNCTIONAL DESCRIPTION............................................................2

AUTOCHIEF CONTROL PANEL (ACP)......................................................................................5
LCD Display.........................................................................................................................6
Cancel functions ...................................................................................................................6
Alarm Acknowledge and in command functions...................................................................7
Multifunctional knob.............................................................................................................7
AUTOCHIEF COMBINED LEVER AND TELEGRAPH UNIT (LTU) ................................................8
Emergency Stop ....................................................................................................................8
Command Transfer functions ...............................................................................................9
Sub-Telegraph functions.....................................................................................................10
Lever function.....................................................................................................................11
AUTOCHIEF BRIDGE WING CONTROL UNIT BWU..................................................................12
Emergency Stop ..................................................................................................................12
Transfer functions...............................................................................................................13
Safety functions...................................................................................................................14
Panel Dimming and lamp test.............................................................................................15
Lever function.....................................................................................................................16
Indicators............................................................................................................................16
AUTOCHIEF PUSH-BUTTON TELEGRAPH (PBT) ....................................................................17
Command Transfer functions .............................................................................................18
Sub-Telegraph functions.....................................................................................................19
MANUAL CONTROL PANEL .......................................................................................................20
Indicators............................................................................................................................20
Functions ............................................................................................................................21
LOCAL MANUAL CONTROL BOX E25 ........................................................................................23
Function and indicators......................................................................................................24
DISTRIBUTED PROCESSING UNITS .............................................................................................25
General...............................................................................................................................25
Main Engine Interface Unit (MEI) .....................................................................................27
Engine Safety Unit (ESU) ...................................................................................................28
Digital Governor Unit (DGU) ............................................................................................29
Dual Process Segment Controller (dPSC)..........................................................................30
RPMD Unit (RPMD) ..........................................................................................................31
Remote Analogue Input (RAi-16)........................................................................................32
Remote Digital Input (RDi-32 and RDi-32a)......................................................................33
Process Segment Starcoupler (PSS) ...................................................................................34
REMOTE CONTROL SYSTEM FUNCTIONS ...................................................................................35
Start interlock .....................................................................................................................35
2.9.1.1
AA-0392-A
Safety Stop .............................................................................................................................. 35

2.9.1.2
Start air pressure low............................................................................................................... 35
2.9.1.3
All aux. blower failure ............................................................................................................ 35
2.9.2
Start Failure .......................................................................................................................35
2.9.2.1
3 start failures.......................................................................................................................... 35
2.9.2.2
Brake time limit. ..................................................................................................................... 35
2.9.2.3
Start time limit ........................................................................................................................ 36
2.9.2.4
Slow turning over-speed.......................................................................................................... 36
2.9.2.5
Max slow turning time ............................................................................................................ 36
2.9.2.6
RPM detector failure ............................................................................................................... 36
2.9.3
Engine not ready.................................................................................................................36
2.9.3.1
Plant Interlock ......................................................................................................................... 36
2.9.3.2
Turning gear engaged.............................................................................................................. 36
2.9.3.3
WECS comm. Failure ............................................................................................................. 36
2.9.3.4
Start air valve blocked............................................................................................................. 37
2.9.4
Starting the main engine.....................................................................................................37
2.9.4.1
Cylinder pre/post lubrication................................................................................................... 37
2.9.4.2
Slow turning............................................................................................................................ 37
2.9.4.3
Normal start............................................................................................................................. 38
2.9.4.4
Repeated start.......................................................................................................................... 38
2.9.4.5
Starting failure......................................................................................................................... 38
2.9.5
RPM limiters.......................................................................................................................39
2.9.5.1
Start set-point .......................................................................................................................... 39
2.9.5.2
Chief Limit.............................................................................................................................. 39
2.9.5.3
Speed program ........................................................................................................................ 39
2.9.5.4
Acceleration limiter................................................................................................................. 40
2.9.5.5
Slow Down.............................................................................................................................. 41
2.9.5.6
Critical speed limiter ............................................................................................................... 42
2.9.6
Operation modes ................................................................................................................43
2.9.6.1
Rough sea mode (option) ........................................................................................................ 43
2.9.6.2
Constant fuel mode ................................................................................................................. 44
2.9.6.3
Shaft Generator control mode ................................................................................................. 45
2.9.7
Reversing the main engine..................................................................................................46
2.9.7.1
Reversing ................................................................................................................................ 46
2.9.7.2
Crash Astern............................................................................................................................ 46
2.9.8
2.9.9
Stopping the main engine ...................................................................................................46

Remote control system auxiliary functions .........................................................................47
2.9.9.1
Auxiliary blower control ......................................................................................................... 47
2.9.9.2
Cylinder lubrication CLU 3..................................................................................................... 47
2.10
SAFETY SYSTEM FUNCTIONS ....................................................................................................48
2.10.1
Safety function Shut down..............................................................................................48
2.10.1.1
Shut Down Function (1 6) .................................................................................................... 48
2.10.1.2
Cancellable Shut Down........................................................................................................... 48
2.10.1.3
Emergency Stop function ........................................................................................................ 49
2.10.1.4
Over-speed Shut Down ........................................................................................................... 49
2.10.2
2.10.2.1
ii
Safety function Slow Down ............................................................................................50

Slow Down Function (1 20) ................................................................................................. 50
AA-0392-A

2.10.2.2
Cancellable Slow Down .......................................................................................................... 51
2.11
RPM CONTROL FUNCTIONS ......................................................................................................52
2.11.1
Scavenge air limiting function. ......................................................................................53
2.11.2
Torque limiter function. .................................................................................................53
2.11.3
External stop from safety system, shut down. ................................................................54
2.11.4
Slow down function, input from safety system. ..............................................................54
2.11.5
Manual RPM and FUEL limiter functions.....................................................................54
2.11.6
Cancel limiters function.................................................................................................54
2.12
RPM MEASUREMENT FUNCTIONS .............................................................................................55
2.12.1
Dual engine speed detector system ................................................................................55
3
OPERATING INFORMATION....................................................................................................56
3.1
INTRODUCTION ........................................................................................................................56
3.2
AUTOCHIEF CONTROL PANEL (ACP)....................................................................................57
3.2.1
General operation from bridge...........................................................................................57
3.2.1.1
Preparing engine for start in ECR ........................................................................................... 57
3.2.1.2
Transfer control from ECR to Bridge...................................................................................... 58
3.2.1.3
Start engine ahead ................................................................................................................... 59
3.2.1.4
Crash astern............................................................................................................................. 61
3.2.1.5
Stop engine.............................................................................................................................. 62
3.2.1.6
Start engine astern ................................................................................................................... 62
3.2.2
Operations for Bridge or ECR............................................................................................63
3.2.2.1
Cancel SHD............................................................................................................................. 63
3.2.2.2
Cancel SLD ............................................................................................................................. 64
3.2.2.3
Cancel Limits .......................................................................................................................... 65
3.2.2.4
Sound off................................................................................................................................. 65
3.2.2.5
Alarm ack................................................................................................................................ 66
3.2.3
Operation from the bridge Wing.........................................................................................67
3.2.3.1
Transfer from bridge to bridge wing ....................................................................................... 67
3.2.3.2
Manoeuvring from the bridge wing......................................................................................... 68
3.2.3.3
Transfer from Bridge Wing to Bridge ..................................................................................... 70
3.2.4
Operation from ECR...........................................................................................................71
3.2.4.1
Transfer control from bridge to ECR ...................................................................................... 71
3.2.4.2
3.2.4.3
Stop engine.............................................................................................................................. 73
3.2.4.4
3.2.4.5
Cancel Limiters ....................................................................................................................... 75
3.2.5
Manual operation from ECR ..............................................................................................77
3.2.5.1
Transfer control from ECR to ECR manual ............................................................................ 77
3.2.5.2
3.2.5.3
Stop engine.............................................................................................................................. 79
3.2.5.4
3.2.6
Operation from Local Stand ...............................................................................................81
3.2.6.1
Transfer control from bridge to local ...................................................................................... 81
3.2.6.2
3.2.6.3
Stop engine.............................................................................................................................. 84
AA-0392-A
iii

3.2.6.4
3.2.6.5
Cancel Shut down from local stand......................................................................................... 86
3.3
ADVANCED OPERATION FROM BRIDGE AND ECR .....................................................................87

3.3.1.1
3.3.2
Guide to the Graphic pages ..................................................................................................... 87
Dynamic indications Home ............................................................................................88
3.3.2.1
Fine tuning .............................................................................................................................. 89
3.3.2.2
Control position transfer.......................................................................................................... 90
3.3.2.3
Engine Limiters....................................................................................................................... 91
3.3.2.4
Misc. menu.............................................................................................................................. 93
3.3.2.5
Safety System........................................................................................................................ 100
3.3.2.6
Engine Modes ....................................................................................................................... 104
MAINTENANCE..........................................................................................................................106
4.1
4.2
4.3
4.3.1
4.4
4.4.1
4.4.2
INTRODUCTION ......................................................................................................................106
OVERVIEW .............................................................................................................................106
UNIT REPLACEMENT ...............................................................................................................106
Recommended tools ..........................................................................................................107
PREVENTIVE MAINTENANCE ...................................................................................................107
General.............................................................................................................................107
Weekly maintenance .........................................................................................................108
4.4.2.1
Distributed Processing Units ................................................................................................. 108
4.4.3
3-monthly maintenance.....................................................................................................108
4.4.4
6-monthly maintenance.....................................................................................................108
4.4.5
Yearly maintenance ..........................................................................................................109
4.5
TROUBLESHOOTING ...............................................................................................................110
4.5.1
Troubleshooting Distributed Processing Units ................................................................110
4.5.1.1
How to handle Distributed Processing Units error codes ...................................................... 110
4.5.1.2
How to handle Distributed Processing Units communication errors ..................................... 111
4.5.2
Additional Troubleshooting for AutoChief Control Panel (ACP),....................................114
4.6
REPLACEMENT OF UNITS .......................................................................................................115
4.6.1
How to replace the HMI units of the Autochief Propulsion Control System ....................115
4.6.2
How to replace Distributed Processing Units, MEI, DGU, ESU, RPMU ........................116
4.6.3
How to replace printers....................................................................................................118
5
iv
AS BUILT CONFIGURATION FROM SEAMATE ................................................................119
AA-0392-A
1 INTRODUCTION
This manual is generated through the configuration tool called
Seamate. The manual is therefore customised for each system
delivery.
The intention with this manual is to explain the functionality for
each mayor component and the total system as its configured
for each delivery.
How to operate the system is described in a manner where we
assume that the system is in operation and that normal
operations shall be carried out. This manual is not made for
advanced troubleshooting.
The manual contains five chapters
Introduction
Functional Description
Operation
Maintenance
As Built Configuration From Seamate.
AA-0392-A
2 FUNCTIONAL DESCRIPTION
2.1 Remote Control System Functional
Description
The Kongsberg Maritime C20 Marine Automation system
consists of, among others the AutoChief C20 Propulsion
Control System. Modular design allows flexibility in
configuring the system to individual requirements, covering the
whole range from standard propulsion configurations to highly
advanced twin or quadruple engine installations with high,
medium or low speed engines connected to reduction, reversing
gear or variable pitch propellers. This system may be a part of a
total integrated ship control system consisting of other sub.
Systems such as:
Alarm and monitoring system.
Auxiliary control system.
Power management system.
Ballast automation system.
HVAC (air conditioning).
Management support
The system is based on Kongsberg Maritime unified automation

concept, where each individual ship configuration is built up
using standard modules communicating on CAN- and local area
networks. The C20 system is configurable for all ship types.
The AutoChief C20 Propulsion Control System is designed for
remote control of the main engine from the combined telegraph
and manoeuvring lever in the wheelhouse. By moving this lever,
the system will automatically start, reverse, stop and speed-set
the main engine.
AA-0392-A
PORT WING
BRIDGE
Bridge Wing
Manoeuvring Unit
Order Printer
STB. WING
Bridge Wing
Manoeuvring Unit
Bridge Manoeuvring Unit
AST AHE
ERN AD
AST AHE
ERN AD
Dual CAN
CONTROL ROOM
Control Room Manoeuvring Unit Manual ECR Control
Dual CAN
ENGINE ROOM
Local Control Panel

with Engine Telegraph
Dual CAN
M.E.
Interface
& Contr.
dPSC
E25
Digital
Governor
Unit
DGU
E10
MEI
Engine
Safety Unit
Shut Down
ESU
Dual overspeed Lines

(Hardwired)
E110
Dual RPM Units

(Including
overspeed system)
E120
RPM
Detectors
Sulzer RT - Flex
AA-0392-A
The main components of the AutoChief C20 Propulsion

Control System are:
Control panels
Remote control system
Engine telegraph system
Engine safety system
Digital governor system
Manoeuvring recorder
Distributed processing units
AutoChief C20 complies with the requirements of IMO, local
maritime authorities, IACS, and eleven classification societies.
It is designed to meet the classification societies requirements
for periodically unmanned engine room operation. The system
conforms to all rules and regulations, and all modules are type
approved. The system incorporates the latest advances in
hardware and software technology. AutoChiefC20 is developed
to strict military QA standards
AA-0392-A
2.2 AutoChief Control Panel (ACP)

At Sea
Bridge
Eng Ready
START AIR PRESS
20
ME RPM
0
10
-60
30
60
0
-120
40
120
30 bar
48 rpm
FUEL QUANTITY
50
Running
25
75
System Ready
SETP
100
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
48 rpm
48 rpm
35 %
Torque Limiter
Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
Safety System
Engine State
Engine Modes
SLT Fail./Reset
HOME
Cancel
SHD
Cancel
SLD
In
command
Cancel
limits
Sound
off
Alarm
ackn.
The control panel is designed for ease of operation. An

advanced yet simple to use multifunction controller gives
access to all system functions. Information is provided only
when needed to keep operation simple. A colour display
presents key information graphically for easy understanding.
Custom designed mimic pictures are available for each engine
type, and all main variables such as RPM, consumption, start
air and scavenging air pressure, engine state etc. are always
available. The control panel can be installed into any standard
console. To distinguish between user groups several levels of
control are available.
AA-0392-A
functions
Indications
Wrong way
Control position
Analogue RPM and setpoint
Cancel
shutdown/slowdown
Analogue start air pressure
Current main engine state
Alarm ackn./sound off
Start blockings
Changing of parameters
Shutdown/slowdown
General alarm ind.
Bump-less control transfer
Wrong way
2.2.1 LCD Display

At Sea
Bridge
Eng Ready
10
60
40
120
30 bar
48 rpm
FUEL QUANTITY
50
Running
25
75
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
-120
System Ready
SETP
START AIR PRESS

20
ME RPM
0
-60
48 rpm
100
35 %
48 rpm
Torque Limiter
Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
Safety System
Engine State
Engine Modes
SLT Fail./Reset
HOME
Stand by
ECR
STATE
Eng Ready
START FAIL /INTERLOCK
System Ready
ENGINE NOT READY
Start Interlock
3 Start Failures
Plant Interlock
Ready For Start
Brake Time Limit
Turning Gear Engaged
Slow Turning
Start Time Limit
WECS Comm. Failure
Brake Air On
All Aux. Blower Failure
Starting
Slow Turning Overspeed
Repeated Start
Max Slow Turning Time
Running
Stopping
Start Air Pressure Low

Safety Stop
Start Failure
Engine Not Ready
Cylinder Lubrication
Emergency Cyl. Lub. On
Normal Cylinder Lub. Fail.
Engine State
HOME
At Sea
Bridge
Eng Ready
System Ready
ME rpm
92
RPM
Load Up Start
Load Down Start

Lever Command
Main engine RPM
Nav. Full
Remaining Time
Full
25 Min
Stop
Set Limiter
Load Up
Load down
Time
Time
Lim. Curves
Time
Show Limiter.
The ACP LCD display is used for the mayor interface

between the operator and the system to be monitored. All
interaction such as monitoring of starting air pressure, main
engines RPM and load, adjustment of operational parameters
and displaying of safety related and conventional alarms are
carried out with the aids of this display.
Speed Program
The information is selected from menus via soft-keys. When a

menu is chosen a corresponding mimic picture will appear.
The mimic pictures may consist of textual information,
analogue indicators, bar graphs or soft-keys making the
operator able to navigate into other related mimics.
However, functions which require direct access, such as,
emergency stop, cancel functions and alarm acknowledge /
sound off is accessible via push-buttons on the front of the
ACP.
HOME
2.2.2 Cancel functions
Cancel
SHD
Cancel
SLD
Cancel
limits
The cancel functions available on the AutoChief control

panel are:
Cancel SHD, only cancellable Shut Downs will respond to
this function.
Cancel SLD, only cancellable Slow Downs will respond to
this function.
Cancel limits, used to cancel RPM, fuel and load limiters
which is active in the remote control system.
AA-0392-A
2.2.3 Alarm Acknowledge and in

command functions
In
command
Sound
off
Alarm
ackn.
The alarm and command functions available on the

AutoChief control panel are:
In Command, indicates with a green LED that the actual ACP
is in command
Sound off, used for silencing buzzer when an alarm is active.
Alarm Ackn., used for accepting alarm indications. When the
alarm condition has returned to normal state the alarm text
will disappear from the display
2.2.4 Multifunctional knob

The multifunctional knob (Rotary Knob):
For navigating through mimic pictures and objects in in the
mimic pictures.
To be turned clockwise or counter clockwise, until required
field is high-lighted, push the wheel for entering into a new
mimic picture or field to be operated.
Change value, move graphic levers or handles or scroll
through roll-up menus, press knob for activating required
function.
The multifunctional knob has no stop in turning either way, it
will navigate the operator through available fields in each
picture.
AA-0392-A
2.3 AutoChief Combined Lever and telegraph

unit (LTU)
Essentially, an Engine Telegraph System is designed to
control the engine and comprises an AutoChiefC20
Lever Telegraph Unit (LTU) at the following locations:
Bridge
Control room
The AutoChiefC20 Lever Telegraph Unit (LTU) is a
combined telegraph & manoeuvring lever with telegraph
handle and emergency stop switch
Bridge
At sea
D.Slow AST
ECR
Local
Stand by
Emergency
Stop
FWE
2.3.1 Emergency Stop
Bridge
At sea
D.Slow AST
ECR
Local
Stand by
Emergency
Stop
Bridge
The emergency stop button in the bridge console is located

in the LTU. At the lower part of the lever, a cover marked
with emergency stop can be opened.
The emergency stop button is located below this cover
FWE
At sea
STOP
ECR
Stand by
Local
FWE
The emergency stop function activates the emergency stop

system in the main engine safety system.
Additionally the conventional stop system is activated and
the speed order to the rpm control system is set to zero
rpm.
Functions
Push-button pressed once for emergency stop

Push-button pressed twice for reset
Indications
The push-button illumination is red.

When active the illumination is enhanced.
The cover has a translucent section, so if its closed
the light will show through
AA-0392-A
2.3.2 Command Transfer functions

Bridge
ECR
The command transfer section is used for selecting the

location for controlling the main engine
Bridge
The operator on the bridge is controlling the engine via the
automatic Remote Control System. The Engine Telegraph
System is disabled.
Local
ECR
The control room personnel have control of the engine.
Communication is established between the bridge and
engine control room via the telegraph system
Local
The engine room personnel have control of the engine
from the local control system. Communication is
established between the bridge and engine room via the
telegraph system.
Functions
Push-button pressed once for request of command

Push-button pressed twice for accept of command
Indications
AA-0392-A
The push-button LED indicator is lit to confirm

control position
The push-button LED indicator is flickering when a
control position is requested but not accepted.
2.3.3 Sub-Telegraph functions

At sea
Stand by
FWE
The sub-telegraph functions are included for informing the

engine crew about the subsequent need for propulsive and
electric power.
At Sea
The operator on the bridge is informing that all systems
has to be prepared and set-up for seagoing.
Stand by
has to be prepared for stand by. Engine to be prepared for
start. It may also inform the crew that the vessel is
entering channel or harbours where special attention has to
be made to the machinery or steering plant.
FWE ( Finished with engine)
The operator on the bridge is informing that there will be
no need for propulsive power. The crew will block main
start valve and drain the line.
Functions
Push-button pressed for request of mode
Indications
10
The push-button LED indicator is lit to confirm subtelegraph mode
AA-0392-A
2.3.4 Lever function
SLOW
Bridge
At sea
ECR
Stand by
Emergency
Stop
Local
The telegraph handle enables an operator on the bridge to be

in direct command of the ship by allowing speed and rotation
control of the engine.
The lever operates in eleven fixed steps, where each step
represents an RPM command in ahead or astern direction.
The steps are the following:
Ahead:
D.Slow, Slow, Half, Full, Navigation Full,
Stop
Astern:
D.Slow, Slow, Half, Full, Emergency Astern
The lever can be moved between the steps as well for
adjusting the rpm level. Additionally its possible to use a fine
tuning parameter available on the ACP mimic.
FWE
Functions
SLOW
Indications
SLOW
AA-0392-A
Lever set to required position.
A corresponding led is lit on each side of the lever.

Above the cover for emergency stop button there are
a digital display which shows textual information,
which telegraph position which is selected.
On the each side of the lever there are a digital
display which shows textual information and a arrow
indicating the direction of rotation
11
2.4 AutoChief Bridge wing control unit BWU

SHD
NONE
CANCEL
OVERSPEED
SLD
NONE
CANCEL
SHD
CANCELABLE
EMERG.
STOP
SLD
CANCELABLE
20
SHD
ACTIVE
SLD
ACTIVE
rpm
CANCEL
SHD
Cancel
Safety
function
Command Transfer
0
CANCEL
SLD
40
-100
ASTERN
100
AHEAD
START AIR PRESSURE
IN
COMMAND
NAV.FULL
SOUND
OFF
ALARM
ACK.
Alarm
FULL
HALF
SLOW
D.SLOW
PANEL
DIM
-
PANEL
DIM
+
LAMP
TEST
STOP
D.SLOW
EMERGENCY STOP
SLOW
HALF
FULL
EM.AST.
BWU C20
BRIDGE WING UNIT
2.4.1 Emergency Stop
EMERGENCY STOP
The emergency stop button in the bridge wing console is

located in the BWU C20. At the lower part of the panel, a
cover marked with emergency stop can be opened.
The emergency stop button is located below this cover
The emergency stop function activates the emergency stop
system in the main engine safety system.
Additionally the conventional stop system is activated and
the speed order to the rpm control system is set to zero
rpm.
EMERGENCY STOP
Functions
Push-button pressed once for emergency stop

Push-button pressed twice for reset
Indications
EMERGENCY STOP
12
The push-button illumination is red.

AA-0392-A
2.4.2 Transfer functions
SHD
NONE
CANCEL
OVERSPEED
SLD
NONE
CANCEL
SHD
CANCELABLE
EMERG.
STOP
SLD
CANCELABLE
SHD
ACTIVE
CANCEL
SHD
SLD
ACTIVE
Cancel
Safety
function
Command Transfer
SOUND
OFF
Alarm
PANEL
DIM
-
PANEL
DIM
+
CANCEL
SLD
IN
COMMAND
ALARM
ACK.
The command transfer function is solved by functions in

the push-button panel at the left side of the BWU (bridge
wing unit
Port or starboard. Wing control is selected from the ACP
in the centre bridge console. When the request is done the
indicator lamp In Command on the bridge wing will
flicker. The system is equipped with an electric shaft
system between the levers, which makes a bump-less
transfer possible. The pushbutton In command will,
when pressed, transfer the control from bridge to
requested bridge wings.
LAMP
TEST
Functions
Command Transfer
IN
COMMAND
Push-button pressed once for activation
Indications
AA-0392-A
The push-button LED indicator is green.
13
2.4.3 Safety functions

The Safety functions in the BWU are divided in two section,
cancellable and not cancellable.
The safety functions which are cancellable will be announced
on the following indicators:
SHD
NONE
CANCEL
SHD
CANCELABLE
Shut Down Warning

Whether its a cancellable or not cancellable shut down
individual indicator Leds will be illuminated. A
cancellable function is provided with a pre-warning time,
while a not cancellable will activate immediately.
SHD
ACTIVE
Cancel Shut Down

The pushbutton, will when activated, cancel shut downs
which are predefined as cancellable.
CANCEL
SHD
Shut Down Active.

The Led is lit when the shut down is active.
SLD
NONE
CANCEL
SLD
CANCELABLE
SLD
ACTIVE
Slow Down Warning

Whether its a cancellable or not cancellable slow down
individual indicator Leds will be illuminated. A
cancellable function is provided with a pre-warning time,
while a not cancellable will activate immediately.
Cancel Slow Down
The pushbutton, will when activated, cancel slow downs
which are predefined as cancellable.
Slow Down Active.
The Led is lit when the slow down is active.
CANCEL
SLD
Functions
Push-button pressed once for activation

Push-button pressed twice de-activation
Indications
14
If the push-button is pressed and the cancel function

is activated the LED indicator gets fixed red light.
If the push-button is pressed again the cancel
function is switched off and the LED indicator starts
flickering if the Safety function is still active but
extinguishes if the safety function is not active.
AA-0392-A
OVERSPEED
EMERG.
STOP
Over-speed
A separate indicator for over-speed shut down is provided.
If the engine is over-speeding the safety system will stop
the engine. The lever has to be set to stop and the engine
has to be re-started.
Emergency Stop
A separate indicator for emergency stop shut down is
provided. It indicates that one of the emergency stop
switches is active. The manoeuvre lever has to be set to
stop, the emergency stop switch active has to be reset and
the engine has to be re-started.
Indications
The LED indicator is red and illuminated when the

safety function is active.
2.4.4 Panel Dimming and lamp test

The BWU instrumentation and lever do all include
background illumination. The intensity can be adjusted by
dedicated pushbuttons on the push-button panel.
PANEL
DIM
+
PANEL
DIM
+
LAMP
TEST
This pushbutton is for increasing background light

intensity for the BWU panel
This pushbutton is for decreasing background light

intensity for the BWU panel
This button is for checking all indicator lights and Leds in

the BWU panel.
Functions
By pressing + button intensity will be enhanced

By pressing - button intensity will be reduced
By pressing Lamp Test the lamp test will run until
lamp test is pressed once more.
Indications
AA-0392-A
LED indicator is lit as long as pushbutton is pressed.
15
2.4.5 Lever function

The manoeuvre lever on the bridge wing unit has the same
divisions as the bridge lever. Each division has a step.
NAV.FULL
FULL
HALF
SLOW
Functions
D.SLOW
STOP
D.SLOW
SLOW
Lever to be moved to required step

The electric shaft function will move lever in centre
bridge and the other bridge wing accordingly.
Indications
HALF
FULL
EM.AST.
Illuminated scale showing each lever position.
2.4.6 Indicators
The BWU C20 includes indicators for starting air pressure
and engine rpm The indicators are always operative
whether the wing control station is in command or not.
20
Indications
0
40
Start air pressure, indicates available starting air

pressure
Engine rpm, indicates the engine rpm in astern or

ahead direction. Astern is indicated with negative (-)
rpm value and red scale. Ahead is positive and green
scale.
START AIR PRESSURE
rpm
-100
16
100
AA-0392-A
2.5 AutoChief Push-Button Telegraph (PBT)
Nav.
full
Full
Half
Slow
Wrong
way
Dead
Slow
Emergency
Stop
Stop
Lamp
Test
Dead
Slow
In addition to the Lever Telegraph Unit, another unit provides

a simple sub telegraph system for the engine room. The Push
Button Telegraph (PBT) enables an operator to
transmit/receive messages between the bridge, control room
and engine room.
The following standard functions are available as explained
above:
Engine Telegraph Modes:
Engine Telegraph Control Location
Engine Telegraph Status
Emergency Stop
Slow
Half
Full
Bridge
ECR
Local
At sea
Emerg.
Astern
Stand by
FWE
The following telegraph divisions are provided by push

buttons with indicators:
Ahead:
D.Slow, Slow, Half, Full, Navigation Full,
Stop
Astern:
D.Slow, Slow, Half, Full, Emergency Astern
Functions
Push-buttons activated for accepting and confirming

order received from the bridge
Emergency Stop pushbutton pressed once for
activation and pressed again for reset.
Lamp test pushbutton for testing all indicators and
background illumination.
Indications
AA-0392-A
A corresponding led is lit on each pushbutton when

activated
Emergency Stop pushbutton, illumination is red.
Wrong way alarm.
17
2.5.1 Command Transfer functions

Bridge
ECR
The command transfer section is used for selecting the

location for controlling the main engine
Bridge
The operator on the bridge is controlling the engine via the
automatic Remote Control System. The Engine Telegraph
System is disabled.
Local
ECR
The control room personnel have control of the engine.
Communication is established between the bridge and
engine control room via the telegraph system
Local
The engine room personnel have control of the engine
from the local control system. Communication is
established between the bridge and engine room via the
telegraph system.
Functions
Push-button pressed once for request of command

Push-button pressed twice for accept of command
Indications
18
The push-button LED indicator is lit to confirm

control position
The push-button LED indicator is flickering when a
control position is requested but not accepted.
AA-0392-A
2.5.2 Sub-Telegraph functions

At sea
Stand by
The sub-telegraph functions are included for informing the

engine crew about the subsequent need for propulsive and
electric power.
At Sea
has to be prepared and set-up for seagoing.
FWE
Stand by
has to be prepared for stand by. Engine to be prepared for
start. It may also inform the crew that the vessel is
entering channel or harbours where special attention has to
be made to the machinery or steering plant.
FWE ( Finished with engine)
The operator on the bridge is informing that there will be
no need for propulsive power. The crew will block main
start valve and drain the line, Start air distributor will be
locked and control air drained.
Functions
Push-button pressed for request of mode
Indications
AA-0392-A
The push-button LED indicator is lit to confirm subtelegraph mode
19
2.6 Manual Control panel

XXXX
: 0 0 0 nnn
XXX
: 0 0 0 nnn
XXXX
: 0 . 0 nn
me s s a g e
START
AHEAD
AIR
RUN
AUX
BLOWER
PRESEL.
SPEED
CONTROL
MODE
STOP
START
ASTERN
SLOW
TURNING
AUX.
BLOWER
STOP
FUEL
CONTROL
MODE
REMOTE
AUTOM.
CONTROL
SAFETY
SYSTEM
RESET
ECR
MANUAL
CONTROL
SHD
CANCEL
LOCAL
MANUAL
CONTROL
SOUND
OFF-ALM
ACKN.
WECS-9520 MANUAL CONTROL
There are two manual control panels in the system. One is

located in control room and one is located on the local control
stand. The main functions included are direct control of the main
engine via the WECS 9520 electronic control system. Safety
functions and control of the auxiliary blowers are also included
2.6.1 Indicators
SHD
CANCEL
20
Indicates that a cancellable shut down is detected and by

pressing this pushbutton the Shut down will be cancelled.
AA-0392-A
2.6.2 Functions
STOP
Pushbutton with indicator for stopping main engine.
Pushbutton with indicator for selecting start astern

START
ASTERN
Pushbutton with indicator for selecting start ahead.

START
AHEAD
Pushbutton with indicator for activating a slow turning

sequence for the main engine prior to start,.
SLOW
TURNING
SPEED
CONTROL
MODE
FUEL
CONTROL
MODE
AA-0392-A
Pushbutton with indicator to select that RPM shall be

controlled by adjusting rpm set-point directly
Pushbutton with indicator to select that RPM shall be

controlled by adjusting fuel quantity.
21
SAFETY
SYSTEM
RESET
LOCAL
MANUAL
CONTROL
Pushbutton with indicator for selecting manual control from

local control stand that means that engine control is no longer
possible from ACC20.
ECR
MANUAL
CONTROL
Pushbutton with indicator for selecting manual control from

ECR that means the engine control is no longer possible from
ACC20.
REMOTE
AUTOM.
CONTROL
AUX
BLOWER
PRESEL.
AUX.
BLOWER
STOP
SOUND
OFF-ALM
ACKN.
22
Pushbutton for resetting safety system .
Pushbutton with indicator for transferring the control of the

main engine back to the remote control system.
Pushbutton with indicator for starting the pre-selected

auxiliary blowers prior to start.
Pushbutton with indicator for stopping the pre-selected

auxiliary blower after engine is stopped.
Pushbutton for silencing of the buzzer and accepting alarm.
AA-0392-A
2.7 Local manual control box E25
XXXX
: 0 0 0 nnn
XXX
: 0 0 0 nnn
XXXX
: 0 . 0 nn
me s s a g e
START
AHEAD
TURNING
ON AIR
AUX
BLOWER
PRESEL.
SPEED
CONTROL
MODE
STOP
START
ASTERN
SLOW
TURNING
AUX.
BLOWER
STOP
FUEL
CONTROL
MODE
REMOTE
AUTOM.
CONTROL
SAFETY
SYSTEM
RESET
ECR
MANUAL
CONTROL
SHD
CANCEL
LOCAL
MANUAL
CONTROL
SOUND
OFF-ALM
ACKN.
Nav.
full
Full
DEC.
INC.
Half
Slow
SETPT.
Wrong
way
Dead
Slow
Emergency
Stop
Stop
Lamp
Test
Dead
Slow
Slow
Half
Full
Bridge
ECR
Local
At sea
Emerg.
Astern
Stand by
FWE
The local control box is located on the engine local control

stand. It includes the manual control panel, a buzzer, a dial for
set-point control and a pushbutton telegraph unit.
AA-0392-A
23
2.7.1 Function and indicators

XXXX
: 0 0 0 n nn
XXX
: 0 0 0 n nn
XXXX
: 0 . 0 n n
me s s a g e
AIR
RUN
AUX
BLOWER
PRESEL.
SPEED
CONTROL
MODE
SLOW
TURNING
AUX.
BLOWER
STOP
FUEL
CONTROL
MODE
START
AHEAD
REMOTE
AUTOM.
CONTROL
STOP
START
ASTERN
SAFETY
SYSTEM
RESET
ECR
MANUAL
CONTROL
SHD
CANCEL
LOCAL
MANUAL
CONTROL
SOUND
OFF-ALM
ACKN.
The manual control panel is the same as located in the control

room. All functions and indicators is the same.
Nav.
full
Full
Half
Slow
Wrong
way
Dead
Slow
Emergency
Stop
Stop
Lamp
Test
The pushbutton telegraph is described in chapter 2.5.
Dead
Slow
Slow
Half
Full
Bridge
ECR
At sea
Emerg.
Astern
Stand by
Local
FWE
DEC.
INC.
The set-point dial will be operated in to different modes, it

depends which mode that is selected on the local control
panel.
The two mode are Speed Command or Fuel Control
SETPT.
SPEED
CONTROL
MODE
FUEL
CONTROL
MODE
When Speed Control Mode is selected the dial will, when

operated, provide a rpm set-point to the WECS 9520.
When Fuel Control Mode is selected the dial will, when
operated, provide a fuel quantity set-point to the speed control
system.
The actual values are monitored on the manual control panel.
R PM : 1 0 0
FUEL
SPEED
SERVO
FUEL
CMD : 1 0 0
QTY : 9 7%
RA I L
PR E S S : 1 0 0 0 BAR
O I L
PRESS : 2 2 0
BAR
CON T R . O I L
PRESS : 2 2 0
BAR
ROT : AH E AD
24
AA-0392-A
2.8 Distributed processing units

2.8.1 General
A number of different Distributed Processing Units are available
for different tasks. The main functions of the Distributed
Processing Units are to monitor analogue or digital sensors and
to provide analogue and digital output to different devices. All
units have the same mechanical construction and are built using
the same electronic design principles. The main characteristics
of the Distributed Processing Units are:
Distributed Processing Units (DPU)
LED indicators on the housing for Watch-dog, Run, General

information, unit initialised and power polarity.
Three-way isolation between:
-
I/O and power.
I/O and process-bus.
Power and process-bus.
Single printed circuit board design.

Easy service replacement without setting trimmers, dip switches,
jumpers or sockets.
No additional EMC protection required (only IP).
AA-0392-A
Time synchronisation.
Non-volatile memory.
Remote alarms function.
Dual CAN-bus interfaces.
25
Software can be downloaded into the unit.
Built In Self-Test (BIST) monitoring temperature, power

and sensor excitation overload.
All parameters are stored in each unit.
Each unit is remotely configurable.
No serviceable parts inside.
All connections are plugable.
Each Distributed Process Unit contains its own microprocessor.

These are programmed for a number of different tasks such as
detecting when a monitored signal move outside set limits.
Unwanted alarms are inhibited during start-up and shut-down of
the machinery. Status information is continuously monitored by
the AutoChiefC20 AMSs Remote Operator Stations through
the system network.
When an unacceptable condition is detected, the Distributed
Process Unit and AutoChiefC20 AMS generates an alarm
signal, identifies the responsible sensor, and provides
information about the condition. The following gives a short
description of each Distributed Processing Unit type:
26
AA-0392-A
2.8.2 Main Engine Interface Unit (MEI)

The MEI module is a module with several types of digital and
analogue inputs and outputs. All inputs can be used to activate
outputs and the values are also reported on CAN.
The main features are:
3 channels pot.meter input, 3 wire conn. (4.5V, wiper, 0V).
5 channels current input, 3 wire conn. (24V, current input, 0V)
14 channels digital input with line check
2 channels current/voltage output +/-20mA and +/-10V.
10 channels Solenoid driver with line check (broken only)
2 channels Relay output, changeover contacts.
AA-0392-A
Scaled in technical units.
Limit check.
Alarm and monitoring for all channels.
Trend.
Time stamp of alarms and events (0.001 seconds).
Self checking.
Sensor excitation power overload.
CAN net status, error handling.
27
2.8.3 Engine Safety Unit (ESU)

The ESU module is a module with digital inputs and outputs.
The module is supplied with two independent power, with
automatically changeover.
On this module some of the digital inputs are directly connected
to the solenoid outputs, if one of these inputs are activated the
output immediately. All inputs can be used to activate outputs
and the values are also reported on CAN.
Dual redundant 24VDC input (power)
9 channels digital input (shot down) with line check (broken
only)
6 channels digital input with line check
9 channels Solenoid driver with line check (broken only)
4 channels Relay output, changeover contacts.
28
Limit check.
Trend.
Self checking.
AA-0392-A
2.8.4 Digital Governor Unit (DGU)

The DGU module is designed to communicate with external
equipment on serial line or CAN, and to communicate with ROS
on global CAN.
All communication ports on the module are isolated.
2 CAN Communication channels
2 CAN Communication channels, global
2 serial lines, RS422/485.
AA-0392-A
Limit check.
Trend.
Self checking.
29
2.8.5 Dual Process Segment Controller

(dPSC)
The dual Process Segment Controller (dPSC) is a dual two
channel CAN gateway. Its main task is to process messages
from the local CAN segment and send them on the global
process bus, where they are available for other dPSCs and the
Remote Operator Stations. In most cases the two channels are
working in parallel on redundant CAN lines. Commands and
downloading of parameters and software from any Remote
Operator Station to the Distributed Processing Units connected
to the local process bus is handled as well.
30
Redundant routing of messages between local and global

CAN segments.
Application mastership with active running backup.
PLC algorithm for controlling I/O-signals connected to the

local DPUs.
Self checking
Remote configurable
No serviceable parts
All connections pluggable
All parameters stored in module
Dual redundant 24VDC input (power)
AA-0392-A
2.8.6 RPMD Unit (RPMD)

The RPMD module is a module with pickup inputs and digital
outputs, two relay output and two solenoid driver output. The
value from the pickups can be used to activate the outputs and
will be reported on CAN.
4 pickup inputs, 2 or 3 wire (NPN or PNP pickup required).
2 Relay output, one changeover contact
2 channels for Solenoid driver
Limit check.
Trend.
Self checking.
RPMD C20
AA-0392-A
31
2.8.7 Remote Analogue Input (RAi-16)

This unit has 16 analogue input channels. Each channel is
selectable as voltage, current and resistance input in different
ranges and has free technical units scaling. It also incorporates a
5-500Hz counter channel. The main features are:
32
16 analogue or digital input channels.
1 Counter 5 - 500 Hz.
Limit check.
Trend.
Self checking.
AA-0392-A
2.8.8
Remote Digital Input (RDi-32 and

RDi-32a)
These units have 32 digital input channels/dry contacts and

includes LED status indicators. The main features are:
AA-0392-A
32 digital input channels with LED status indicators.
Input dry contacts.
Trend.
Time stamp of alarms and events.
Self checking.
33
2.8.9
Process Segment Starcoupler

(PSS)
CAN lines are vulnerable against short circuit and un-terminated

lines. A short-circuit or a broken line will disable the entire
CAN segment. The PSS will protect two sections of a CAN
segment from each other. A typical application is to protect
CAN segments running across fire- or flood-zones.
34
Protection of sections in a single CAN segment
Extension of bus topology
No configuration
No serviceable parts
All connections pluggable
AA-0392-A
2.9 Remote control system functions

2.9.1 Start interlock
As long as any of the below mentioned conditions is active the
engine is inhibited for starting.
2.9.1.1 Safety Stop
Engine has tripped because of a shut down detected and created

by the safety system.
Details to be found in the alarm list on the Safety system mimic
pages.
2.9.1.2 Start air pressure low
To secure a safe starting of the main engine a minimum starting

air pressure is required. The value for minimum starting air
pressure allowed is preset in parameters in the remote control
system. If the pressure is below this preset level Start Block is
activated.
2.9.1.3 All aux. blower failure
Prior to start, at least one of the auxiliary blowers has to be in

operation. If no one has started because failure, the message
All Aux. blower failure will be announced. Start is
interlocked.
2.9.2 Start Failure

2.9.2.1 3 start failures
If the engine fails to run on the first start attempt, a total of 2

repeated starts will be performed by the control system. If three
start attempts are made and the engine didnt start the message
3 Start Failures will be announced. To reset this function the
manoeuvre lever has to be set to Stop
2.9.2.2 Brake time limit.
When the engine is running and the direction of rotation shall be

changed (reversed), the control system will brake the engines
rotation ahead by activating starting air for start in the opposite
direction. If, for any reason, the rpm does not reach a preset
level within the value defined in the Brake time limit the
brake air will be shut off, and Brake time limit will be
announced.
AA-0392-A
35

2.9.2.3 Start time limit
When the engine shall be started its estimated that it shall reach
a certain rpm level just after fuel is supplied. If this rpm level is
not reached within a pre-defined time Start time limit will be
announced.
2.9.2.4 Slow turning over-speed
Slow turning may be activated manually or it will automatically

be activated if the engine has been stopped for a pre-set time.
Slow-turning is made by means of the main start valve and a
start cut-off valve. If a failure should occur with this
arrangement a slow-turning over-speed would be announced.
2.9.2.5 Max slow turning time
Slow turning is intended to be performed within a pre-set time.

The engine is assumed to turn one complete revolution during
this time. If it fails to turn one revolution max slow turning
time will be announced
2.9.2.6 RPM detector failure
RPM monitoring is critical for starting and running of the

engine, so if the RPM measuring system is experiencing a
redundant detector failure the engine is inhibited for starting.
2.9.3 Engine not ready

2.9.3.1 Plant Interlock
This interlock is a collection of inputs to the WECS 9520.

2.9.3.2 Turning gear engaged
The turning gear is mechanically engaged to the flywheel. The

main engine is therefore inhibited from starting.
2.9.3.3 WECS comm. Failure
Between the WECS 9520 and the AutoChief C20 there is a

redundant CAN communication. If a failure occurs with this
communication the message WECS comm. Failure will be
announced.
36
AA-0392-A

2.9.3.4 Start air valve blocked
For safety reasons, when the main engine is not in use, the main
start air valve is mechanically blocked. To be able to start the
engine the main start air valve has to be unblocked
2.9.4 Starting the main engine

The engine is started automatically in ahead (or astern) direction
from bridge (if the engine is prepared for start), simply by
setting the bridge handle from stop to any position in ahead (or
astern) direction
2.9.4.1 Cylinder pre/post lubrication
A cylinder pre-lubrication function is provided in the system. A

soft-key in the ACP mimic is provided for this function. This
soft-key activates a solenoid valve which allows the lubrication
oil pump to be driven by the crosshead bearing oil, this giving
cylinder pre-lubrication for an adjustable time (30 sec.). This
function can either be automatic together with slow turning, or it
can be manually initiated from the control room ACP.
2.9.4.2 Slow turning
If the engine has been stopped for a certain time (normally 30

minutes), the first start will include one revolution with slow
turning of the main engine. When a start order is given from
bridge (by setting the bridge lever from stop to any position
ahead (or astern)) the slow turning valve will be activated, and a
limited amount of starting air will be supplied to the main
engine, the engine will rotate slowly on starting air.
When one revolution is completed, the engine will be started in
a normal way. Slow turning indication will be shown in the
control room and bridge ACP.
If one revolution with slow turning is not accomplished within
the correct time, alarm "Max slow turning time" is released in
control room and bridge.
AA-0392-A
37
2.9.4.3 Normal start
Starting of the main engine is performed when the bridge lever

is moved from stop to any position in ahead (or astern
direction). The system will provide a start signal to the WECS
9520.
2.9.4.4 Repeated start
If the engine fails to start (run on fuel) after the starting air is
switched off, the system will automatically try to restart the
engine. Indication for "repeated starts" will show on bridge and
ECR. If the second start also fails, the system will try once
more. After 3 starting attempts, 3 start failures alarm will be
released.
2.9.4.5 Starting failure
Starting failure is detected when one of the following conditions

occurs, and is indicated on ECR and Bridge ACP.
3 failed starts
Start time limit
Max slow turning time
"Start time limit" means engine is unable to reach the start-rpm
level within a specific time period.
Start failures are reset by setting the manoeuvring lever to stop
38
AA-0392-A
2.9.5 RPM limiters

For protecting the engine against thermal stress and destruction
some fixed RPM Limiters are included in the system.
2.9.5.1 Start set-point
When start is activated from the remote control system the

governor will preset the fuel pumps to a fixed pump index to
secure a safe start. The fuel start set-point is deactivated as soon
as the engine passes a preset rpm level.
2.9.5.2 Chief Limit
This function is also called manual RPM Limit. Its a parameter

in the remote control system, initiated by the ACP for presetting maximum allowed RPM for ahead or astern running. If
the RPM command is set higher, the command will be limited to
the value inserted in this parameter.
Rpm
Lever Command
Chief
RPM
Limit.
Main engine RPM
Stop
Time
2.9.5.3 Speed program
When setting the bridge handle to Navigation Full position, load

program will be activated. This will be indicated as "load up
program active" on the ACP. The purpose of this function is to
prevent engine temperature from increasing too fast when higher
load is applied.
When MCR is obtained (in 30 minutes) the load up program
active indication will disappear.
AA-0392-A
39
The same function may also apply for the opposite purpose.
When reducing speed from Navigation Full to full ahead the
load down function is activated, slowly decreasing the speed to
allow the engine to cool down (normally 15 minutes).
If the bridge lever is set to a position below "full ahead" before
the load down program is finished, the program will
automatically be cancelled.
RPM
Load Up Start
Load Down Start
Lever Command
Main engine RPM
Nav. Full
Full
Stop
Load Up
Time
Load down
Time
Time
It is possible to cancel the load program (both up and down) by

operating "cancel limitation pushbutton on the ACP.
2.9.5.4 Acceleration limiter
RPM
The acceleration limiter defines maximum acceleration and

retardation in RPM/seconds.
Breakpoint
Seconds
40
AA-0392-A
2.9.5.5 Slow Down
RPM
A slow down is caused by a input signal detected by the slow

down module. If such a signal is detected, the safety system will
send a speed reduction request to the remote control system. The
speed set-point will after a pre-warning time be reduced to the
predefined slow down level.
SLD RPM
Level
SLD Active
Time
During pre-warning time an alarm "slow down cancellable" or

"slow down none cancellable" will be displayed on the ACP.
AA-0392-A
41
2.9.5.6 Critical speed limiter
Critical speed avoidance

In order to avoid operation of the main engine in critical (barred)
speed areas, there is provided a command limiter function. If
bridge command is within this area, the "critical RPM limit" on
bridge and in control room ACP will turn up.
The system will during acceleration keep the engine running at
the lower critical speed until command has reached the upper
limit, during de-acceleration it will keep the engine running at
the upper limit until command has reached the lower limit.
There is possibility for two different critical RPM avoidance
areas.
Critical speed alarm
If the engine RPM run within the critical (or barred) speed
ranges too long time, indication for "critical RPM" will be
shown on the ACP.
RPM
There are two critical RPM zones available.
42
AA-0392-A
2.9.6 Operation modes

2.9.6.1 Rough sea mode (option)
The rough sea mode is optionally provided in order to avoid

over-speed trip during rough sea conditions.
Selecting rough-sea mode is to be done from the ACP menu.
When rough sea mode is selected, and over-speed is detected,
the following sequence will take place.
When the engine speed reaches the over-speed level, the

fuel will be cut-off, the engine speed will decrease.
When the engine speed reaches reset level, fuel will be
supplied, and the engine will be running at this level.
To reset, move speed-set lever back to reset level and
move handle to desired RPM.
There is an upper speed limit for this function (adjustable). The

upper limit is provided to avoid fluctuation between over-speed,
and stop.
MAN B&W does not approve this function, however it is
provided as an option.
RPM
Fuel actuator index

Main engine RPM
Lever Command
Rough Sea mode

Activated
Overspeed RPM level
AA-0392-A
Rough Sea mode

RPM limiter reset by
manoeuvrelever
Stop Valve released
Stop Valve Active
Reset RPM level
Time
43
2.9.6.2 Constant fuel mode
This function is used when the governor system is made by

another maker than Kongsberg Maritime a.s.
The RPM is continuously measured and when the RPM has
remained constant for a predefined time a signal hardwired to a
solenoid valve in the Governor system. The governor will then
lock the fuel actuator output to a fixed fuel index. When the
Fuel index is locked the RPM will fluctuate. Anyhow this
function is required in some cases i.e. when indicator diagrams
shall be made and similar. During this sequence the RPM is
continuously monitored and compared with a upper and lower
RPM deviation parameter. If the RPM fluctuates above or below
these limits, the fuel actuator output will be unlocked and the
RPM is governed back to the set-point requested from the
remote control system.
It is also limiters for which rpm areas this function may be used.
I.e. its not allowed in low rpm areas where the engine may stop
if the fuel amount is not controlled continuously or, in high rpm
areas where the engine may increase to over speed rpm level.
Pump
Index
Constant
fuel
stabilizing
time
Fuel actuator index

Main engine RPM
Engage Upper Limit
Fuel
index
reference
Zero
Fuel
44
Const.fuel deactivated
Disengage Upper Limit
Engage Lower Limit

Disengage Lower Limit
Const.fuel Active
Time
AA-0392-A

2.9.6.3 Shaft Generator control mode
When shaft generator (PTO) is provided with a constant

frequency gear (CFR), an optional function in the remote control
system is available in order to avoid black out during speed
reduction and slow down.
An input signal from the main switchboard "shaft generator in
service" should be connected to the remote control system. The
remote control system will give out signal "request for diesel
generator starting & disconnection of shaft generator".
When shaft generator is connected to the switchboard, the
engine speed should be above a certain level (normally 75% of
MCR, adjustable). If speed command is ordered below the
lowest working level for shaft generator, from the bridge handle,
or because of slow down, the following sequence take place:
The speed will rapidly be decreased to shaft generator

minimum working level.
"RPM holding" indication in bridge and control room
ACP
Signal "request for diesel generator starting &
disconnection of shaft generator" will be given to the
main switchboard.
Speed will be kept at the shaft generator minimum
working level until signal "shaft generator in service"
goes off, or maximum 60 seconds (adjustable).
After the signal "shaft generator in service" extinguish,
the speed will be reduced to the required level (bridge
handle requirements or slow down level).
The same sequence applies when STOP or CRASH
MANOEUVRING order are given.
For shut down and emergency stop, the system will immediately
stop the engine, resulting in a black-out.
MCR
Lever Command
Shaft Gen.
Holding
Time
Shaft Gen.
Holding
RPM
Main engine RPM

Stop
AA-0392-A
Time
45
2.9.7 Reversing the main engine

2.9.7.1 Reversing
The engine is reversed automatically to ahead (or astern)

direction from bridge by setting the bridge handle from stop to
any position in ahead (or astern) direction.
Reversing sequence will be carried out prior to the starting
sequence.
If the engine is running above the brake air level, brake air will
be supplied when engine has reached the brake air rpm level, in
order to perform the reversing sequence as fast as possible.
2.9.7.2 Crash Astern
Crash manoeuvring means quick reversing of the engine from

ahead to astern. Its used in emergency situation, when the
bridge lever is moved from full ahead to full astern position.
Move the bridge lever from full ahead to full astern

position.
"crash astern" indication on bridge and control room ACP.
Stop signal will be given to the main engine.
Engine speed will reduce to brake air level
Engine will be reversed, and start air will be supplied
Heavy start and cancel limiters signals will be given to the
speed control system.
When the speed reaches the fuel/start air change level in
astern direction, the start air will be switched off, and fuel
will be supplied.
2.9.8 Stopping the main engine

The engine is stopped automatically by setting the bridge handle
to STOP position. A stop signal will be sent to the WECS 9520.
As a back up for the stop function, emergency stop switches are
provided on the telegraph panel in bridge and control room (and
on the engine side control box), hardwired directly to safety
system.
46
AA-0392-A
2.9.9
Remote control system auxiliary

functions
2.9.9.1 Auxiliary blower control
Auxiliary blowers are automatically controlled by the AC-C20

remote control system. The auxiliary blowers will automatically
be set to Auto Pre-Select and OFF by the AC-C20. Alarm
for "all aux. blower failure" is included in the remote control
system. I.e. if all aux. blowers fail to start, during start, the All
Aux. Blow, Failure alarm is released and the start sequence is
interrupted, waiting for aux. blowers to start. The auxiliary
blower will automatically be set to Auto when start is ordered.
Pressure switches will start and stop Aux. blowers (When
turbochargers feeds enough charge air for running the engine.
aux. blowers is stopped by the pressure switch).
2.9.9.2 Cylinder lubrication CLU 3
The cylinder lubrication is controlled by the AC-C20 remote

control system. The system is designed to control the CLU 3
cylinder lubrication unit for Sulzer RT-flex engines. The
operation modes are as follows:
Dynamic load dependence of cylinder lubrication.
Running in of all cylinders with fixed lubr. Qty.
Emergency cylinder lubrication.
The lubrication pump is controlled by means of speed. The

speed command is calculated on behalf of the mode selected and
the actual engine load.
AA-0392-A
47
2.10 Safety system functions

2.10.1 Safety function Shut down
2.10.1.1 Shut Down Function (1 6)
Then engine will automatically shut down (stop), if any of the

shut down sensors is activated. The emergency stop solenoid
valve will be activated, and the fuel rack to zero order is given
to the governor. The engine will then stop. The following inputs
for shut down sensors are provided:
Shut down 1:
(Fixed as over speed)
Shut down 2-6:
(To be project specified for the actual

project)
Custom Shut down 1-5

project)
The input sensors may be of digital (on/off) or analogue type.

The shut downs may be configured as cancellable or non
cancellable type. Non cancellable types will stop the engine
immediately.
Shut down is reset (after the sensor is de-activated) by setting
the manoeuvring lever at the control stand in control to stop
position. The engine may then be restarted.
2.10.1.2 Cancellable Shut Down
It will be possible, during the time delay, to cancel the shut

down by pressing the "Cancel SHD" pushbutton on the ACP
unit.
There will be time delay on the cancellable shut downs. The
delay time may be adjusted individually for each sensor. The
cancellable shut-downs may be cancelled individually from the
ACP in control room, regardless of control position active, it
will additionally be possible to cancel all shut-downs from
bridge while in bridge control, control room in control room
control and from engine side while in emergency control. The
indications mentioned will be shown on the LCD display of the
ACP unit.
48
AA-0392-A
2.10.1.3 Emergency Stop function
Safety System has possibility for total 5 emergency stop push

buttons
Normally 3 emergency stop pushbuttons will be used:
Bridge
Pushbutton with light with integrated

in bridge LTU.
Control Room
Pushbutton with light with cover

integrated in the ECR LTU
Local Control:
Pushbutton with light with cover

integrated in emergency control PBT.
Emergency stop solenoid valve is directly activated through the

ESU when one of the pushbuttons is activated. Stop signal is
sent to the RCS and fuel rack to zero order is given to the
governor. The engine will stop, and an alarm "emergency stop",
emergency stop valve activated", and information of which of
the emergency stop pushbutton is activated will be shown on the
ACP.
Emergency stop may be activated from all control stands at all
time, regardless of the control position. Emergency stop is
simply deactivated when the pushbutton are pressed once more.
2.10.1.4 Over-speed Shut Down
Over speed is detected by the RPM detection system, from tacho

pick-ups which are mounted towards engine fly-wheel, when the
engine revolution exceeds the over speed level (107% of MCR,
adjustable).
A hardwired signal from the RPM detection system is connected
to a shut down input on the ESU for direct activation of
emergency stop solenoid valve.
And the RPM detection system will by dual redundant CAN
order shut down of engine to RCS, Safety System and Governor
System. This will cause the emergency stop solenoid valve to be
activated and the fuel rack position moved to zero.
The engine will stop and the alarm "over speed" will be shown
on the ACP.
Over speed is reset by setting the manoeuvring lever at the
control stand to stop position. The engine may then be restarted.
AA-0392-A
49
2.10.2 Safety function Slow Down

2.10.2.1 Slow Down Function (1 20)
The engine will automatically reduce the speed corresponding to

slow (adjustable) if any of the slow down sensors is activated.
Slow down signal will be sent to the remote control system
and/or the governor, which takes action. Slow down is indicated
on the ACP. The inputs for slow down sensors are as follows:
Slow down 1-20:

project)
The input sensors may be of digital (on/off) or analogue type.

The slow downs may be configured as cancellable or non
cancellable type. Non cancellable types will reduce the engine
speed immediately; while there will be time delay on the
cancellable ones. The delay time may be adjusted individually
for each sensor. The cancellable slow-downs may be cancelled
individually from the ACP in control room, regardless of control
position, it will additionally be possible to cancel all slowdowns from bridge while in bridge control, control room in
control room control and from engine side while in emergency
control.
Slow down is automatically reset after the sensor is de-activated,
alternatively it is reset when the sensor is de-activated, and the
bridge handle is set below the slow down level.
A none cancellable slowdown will activate speed reduction
immediately after the time delay has run out.
Slow down action is performed as follows:
Bridge Control
Automatically by the remote control

system.
Control Room Contr. Automatically by the governor or

manually by the operator
Local Control:
50
Manually by the local speed device.
AA-0392-A
2.10.2.2 Cancellable Slow Down
It will be possible during the time delay to cancel the slowdown

by pressing the "Cancel SLD" pushbutton on the ACP unit.
If not cancelled, the slow down will be activated and be
indicated as "slow down activated" and the speed set-point will
be reduced to the slow down level, normally corresponding to
dead slow (adjustable).
It will be possible to adjust main engine speed in the area
between minimum run and slow down level.
Slow down is reset automatically, when the slow down signal
goes off.
The indications mentioned will be shown on the LCD display of
the ACP unit.
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51
2.11 RPM control functions

The figure below shows the basic components for the RPM
control system.
E25
GO
V
RS42
2
WECS 9520
Pick-ups
RPME
Notch
filte
r
RPMD
Low pass
filte
r
RPME
Display
filte
r
The governor unit is connected to the WECS 9520 it provides a

set-point informing the WECS about required fuel quantity. The
main functionality of the Digital Governor is:
Regulator functions:
Controlling speed of the main engine based on set-point from
lever in control.
Protecting the engine from overload.
Rough sea mode (Using rough sea gain settings)
Constant fuel mode (Increases the dead band for speed
regulation)
Load dependent cylinder lubrication
52
AA-0392-A
Governor management
In bridge control, the governor is managed by the remote control
system.
In control room control, the governor is managed either by the
AutoChiefC20 ECR manoeuvre handle or the separate manual
control room panels
In local control the speed set-point can be initiated by a
dedicated set-point dial.
2.11.1 Scavenge air limiting function.

The "scavenge air fuel limiter" limits the fuel according to the
pressure measured on the scavenging air receiver by a
transducer. The limiter curve should be set according to engine
makers specification.
Scavenge Air Limiter
%
Fuel
100%
4
3
0.0
Pscav (Bar)
2.11.2 Torque limiter function.

The "torque fuel limiter" limits the fuel according to the
measured RPM. The limiter curve should be set according to
engine makers specification.
%
Fuel
Torque Limiter
0.0
AA-0392-A
100%
MCR
speed (rpm)
53
2.11.3 External stop from safety system,

shut down.
Shut-down, over-speed and emergency stop from safety system,
is sent by CAN communication line to the governor which
forces the fuel actuator to zero fuel position.
2.11.4 Slow down function, input from

safety system.
Slow down function is included as standard in the digital
governor system. This function is activated when the input
signal for slow down from safety system is active, and limits the
RPM to not go above the SLOW DOWN LEVEL, which are an
adjustable parameter.
2.11.5 Manual RPM and FUEL limiter

functions.
Manual RPM and FUEL limiting functions is included as
standard in the digital governor system. A limit for maximum
RPM or maximum FUEL RACK position allowed may be set by
the operator, from the ACP
2.11.6 Cancel limiters function.

The fuel limiters for scavenging air and torque may be lifted by
10% from either the remote control system or from the switch in
control room console.
54
AA-0392-A
2.12 RPM measurement functions

2.12.1 Dual engine speed detector system
The AutoChiefC20 governor system receives the engine actual
RPM from the AutoChiefC20 RPM detection system on a
direct serial communication line RS422, and as back-up from
the AutoChiefC20 CAN communication line.
A principle diagram of the RPM detector system is shown
below:
ESU
MEI
GOV
RS422
Pick-ups
RPME
Notch
filter
AA-0392-A
RPMD
Low pass
filter
RPME
Display
filter
55
3 OPERATING INFORMATION
3.1 Introduction
This chapter describes normal operation from the different
control locations for a normal delivery. This covers operation
from the following locations:
Bridge
Bridge Wings
Engine Control Room
Local Control Stand
The operational description is built on the case that the engine
shall be started ahead, stopped and reversed for starting astern
from each control location. Normal events during these
operations are described. More advanced operations is not
covered in this chapter.
56
AA-0392-A
3.2 AutoChief Control Panel (ACP)

3.2.1 General operation from bridge.
3.2.1.1 Preparing engine for start in ECR
Before starting the engine it has to be prepared for start.

1. Use the Rotary knob and scroll to the soft key Engine
State
2. Press the Rotary knob for activating Engine State.
Stand by
ECR
START AIR PRESS

20
ME RPM
0
-60
Eng Ready
10
60
SETP
40
120
30 bar
0 rpm
FUEL QUANTITY
50
Stopped
25
75
100
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
-120
System Ready
0 rpm
0 rpm
35 %
Alarms
Safety System
Limiters
Control Pos.
Misc Menu
Fine Tuning
Engine State
Engine Modes
SLT Fail./Reset
HOME
3. Observe the start block conditions and act accordingly.

Stand by
STATE
ECR
Eng Ready
System Ready
ENGINE NOT READY
Start Interlock
3 Start Failures
Ready For Start
Brake Time Limit
Plant Interlock
Slow Turning
Start Time Limit
WECS Comm. Failure
Brake Air On
Starting
Repeated Start
Running
Stopping

Safety Stop
Start Failure
Engine Not Ready
Engine State
AA-0392-A
HOME
57

4. When all start block conditions is cancelled the engine is
ready for start.
Stand by
STATE
ECR
Eng Ready
System Ready
ENGINE NOT READY
Start Interlock
3 Start Failures
Plant Interlock
Ready For Start
Brake Time Limit
Slow Turning
Start Time Limit
WECS Comm. Failure
Brake Air On
Starting
Repeated Start
Running
Stopping

Safety Stop
Start Failure
Engine Not Ready
Engine State
HOME
3.2.1.2 Transfer control from ECR to Bridge
1. Press the pushbutton Bridge on the LTU in ECR.

Bridge
At sea
STOP
ECR
Local
Stand by
Emergency
Stop
FWE
2. The led in the pushbutton marked bridge flickers,

buzzers sounds in ECR and Bridge.
3. The upper section of the ACP mimic Home, changes
status.
Stand by
Control transfer Eng Ready
System Ready
4. Press the pushbutton Bridge on the LTU on the bridge.

Bridge
Bridge
5. The led in the pushbutton marked ECR extinguishes.
ECR
ECR
6. The led in the pushbutton Bridge turns to steady light.

Buzzers on the bridge and in ECR turns off
Local
Local
7. The upper section of the Home mimic changes status.

Stand by
In
command
58
Sound
off
Alarm
ackn.
Bridge
Eng Ready
System Ready
8. Control station is now bridge, and the led In Command

is lit on the ACP
AA-0392-A

3.2.1.3 Start engine ahead
1. Move the bridge lever from Stop to any position ahead.

2. Observe the ACP mimic.
Stand by
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
40
26 bar
-120
120
FUEL QUANTITY
18 rpm
50
25
75
Starting
0
100
12 %
D.SLOW
Bridge
ECR
Local
24 rpm
24 rpm
At sea
Stand by
Emergency
Stop
FWE
Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
Safety System
Engine State
Engine Modes
SLT Fail./Reset
HOME
3. The engines rpm, fuel index, available starting air. press.

can be monitored.
4. Increase to full speed by moving the lever to requested
position.
Stand by
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
40
26 bar
-120
120
FUEL QUANTITY
58 rpm
50
25
75
Running
0
100
12 %
58rpm
At sea
ECR
Local
96 rpm
Chief Limit
FULL
Bridge
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
Stand by
Emergency
Stop
FWE
Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
Safety System
Engine State
Engine Modes
SLT Fail./Reset
HOME
5. Observe that the lever command is set to Full and 96

RPM. The graph SETP indicates 58 rpm, this means that a
limiter is active.
AA-0392-A
59
6. To inspect which limiter that is active, use the rotary knob

and navigate to the Limiters page and press the knob for
activation.
Alarms
Limiters
Control Pos.
7. This picture indicates which limiter that is active.
At Sea
Bridge
RPM Limiters
Fuel Limiters
Slowdown
Torque Limiter
Start Setpoint Limit
Charge Air Limiter
Chief Limit
Manual Fuel Limiter
Eng Ready
System Ready
SETP
Speed Program
Acceleration Limit
Critical Speed Limiter
58 rpm
Set Limiter
Lim. Curves
Show Limiters
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
Speed Program
96 rpm
HOME
8. To be able to increase the rpm, this limiter has to be

adjusted to a higher value.
60
AA-0392-A
3.2.1.4 Crash astern
Move the bridge lever from Full to any position astern

without resting the lever in Stop position.
2 Observe that the message Crash Astern appears on the

ACP and that fuel index is set to zero, RPM moving to
zero.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
30
40
26 bar
-120
120
FUEL QUANTITY
30 rpm
50
Crash Astern
FULL
Bridge
At sea
ECR
Stand by
25
75
Local
Emergency
Stop
100
0%
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
0 rpm
-72 rpm
FWE
3 At a preset level breaking air will cut in for reducing the

RPM ahead as fast as possible. As soon as the rotation of
the engine ahead is stopped the starting air will be applied
and bringing the engine up to start air/fuel change-over
level for astern running. Fuel and rpm limiters will be
automatically cancelled.
4 When engine has started astern rpm will increase to
requested command.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
30
40
16 bar
-120
120
-72 rpm
FUEL QUANTITY
Running
25
50
75
HALF
Bridge
At sea
100
60 %
ECR
Local
AA-0392-A
System Ready
SETP
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
-72 rpm
-72 rpm
Stand by
Emergency
Stop
FWE
61
3.2.1.5 Stop engine
1 Move the bridge lever to Stop position.

2 The RPM will be reduced according to preset limiters in
the system such as load program, acceleration limiter and
critical RPM limiter.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
30
40
36 bar
-120
120
FUEL QUANTITY
0 rpm
50
STOP
Bridge
25
At sea
ECR
75
Stopped
0
Stand by
100
0%
Local
Emergency
Stop
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
0 rpm
0 rpm
FWE
3.2.1.6 Start engine astern
1 Move the bridge lever to any position in astern direction.

2 The start sequence will be activated. As the lever
command is lower than the required start set point the
engines rpm will, during the start sequence, increase
above the requested rpm. This is just during the start
sequence.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
30
40
28 bar
-120
120
FUEL QUANTITY
30 rpm
50
25
75
Starting
D.SLOW
Bridge
At sea
ECR
Stand by
100
40 %
Local
Emergency
Stop
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
-30 rpm
-24 rpm
Start setpoint limit
FWE
3 As soon as the start sequence is ready the engines rpm will

stabilize according to the request initiated by the
manoeuvre lever.
62
AA-0392-A
3.2.2 Operations for Bridge or ECR.

3.2.2.1 Cancel SHD
During normal operation a shutdown message will appear like

the figure below. Its stated whether the SHD is cancellable or
not. If its cancellable and if it is required to keep ships speed
follow the instructions below.
At Sea
Bridge
Eng Ready
START AIR PRESS

20
ME RPM
SHUTDOWN
ALARM, CANCELLABLE
0
10
30
-60
60
System Ready
SETP
40
26 bar
SHUT
DOWN ACTIVE
120
-120
FUEL INDEX
72 rpm Engine will be stopped
50
25
75
Running
0
100
SHUT DOWN
Cancel
SHD
Cancel
SHD
Cancel
SLD
Cancel
SLD
Cancel
limits
Cancel
limits
45 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
72 rpm
72rpm
Between detection and activation of a shut down there is a

time delay. Shut down should be cancelled before its
activated.
2 Press the pushbutton Cancel SHD on the ACP.

3
Engine will keep on running
Press Cancel SHD pushbutton again and the shut down

goes active.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
40
26 bar
-120
120
FUEL QUANTITY
38 rpm
50
25
75
STOPPING
0
SHUT DOWN
100
0%
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
0 rpm
72rpm
SHUT DOWN ACTIVE

JACKET COOLING W. TEMP HIGH
Note!
Its possible to cancel the shut down also after its activated.
As long as the engine does rotate with a speed above whats
obtainable on starting air, the stop valve will be released and
fuel applied to the engine.
AA-0392-A
63
3.2.2.2 Cancel SLD
During normal operation a slow down message will appear

like the figure below. Its stated whether the SLD is
cancellable or not. If its cancellable and if it is required to
keep ships speed follow the instructions below.
At Sea
Bridge
Eng Ready
START AIR PRESS

20
ME RPM
SLOWDOWN
ALARM, CANCELLABLE
0
10
30
-60
60
System Ready
SETP
40
26 bar
SLOW
120DOWN ACTIVE
-120
FUEL INDEX
72 rpm
Engine speed will be reduced
50
25
75
Running
0
100
SLOW DOWN
Cancel
SHD
Cancel
SHD
Cancel
SLD
Cancel
SLD
Cancel
limits
Cancel
limits
45 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
72 rpm
72rpm
Between detection and activation of a slow down there is

a time delay. Slow down should be cancelled before its
activated.
2 Press the pushbutton Cancel SLD on the ACP.

3
Engine will keep the requested rpm.
Press Cancel SLD pushbutton again and the slow down

goes active.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
30
40
26 bar
-120
120
FUEL QUANTITY
38 rpm
50
25
75
Running
0
SLOW DOWN
100
25 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
38 rpm
72rpm
SLOW DOWN ACTIVE

THRUST PAD HIGH TEMP, SLDN
Note!
Its possible to cancel the slow down function also when no
function is active, this is normal i.e. during maintenance work
64
AA-0392-A
3.2.2.3 Cancel Limits

Cancel
SHD
Cancel
SLD
Cancel
limits
1 Press the pushbutton Cancel Limits on the ACP.

2 The led indicator is lit and the text Limits cancelled from
ACP will appear in the ACP display.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
30
40
26 bar
-120
120
FUEL QUANTITY
96 rpm
50
25
Running
75
100
80 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
96 rpm
120 rpm
Speed Prog. Up
LIMITS CANCELLED FROM ACP

Cancel
SHD
Cancel
SLD
Cancel
limits
3 Press the pushbutton Cancel Limits once more and the

function is disabled.
3.2.2.4 Sound off

In
command
Sound
off
Alarm
ackn.
In
command
Sound
off
Alarm
ackn.
AA-0392-A
1 Press the pushbutton Sound Off on the ACP for

silencing of buzzer.
2 The led indicator is lit until pushbutton is pressed.
65
3.2.2.5 Alarm ack.

At Sea
Bridge
Eng Ready
START AIR PRESS

20
ME RPM
SLOWDOWN
ALARM, CANCELLABLE
0
10
30
-60
60
System Ready
SETP
40
26 bar
In
command
Sound
off
Alarm
ackn.
SLOW
120DOWN ACTIVE
-120
FUEL INDEX
72 rpm
Engine speed will be reduced
50
25
75
Running
0
100
SLOW DOWN
45 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
72 rpm
72rpm
JACKET COOLING WATER TEMP. HIGH
In
command
Sound
off
Alarm
ackn.
Alarms
Limiters
Control Pos.
Misc Menu
Safety System
Engine State
Engine Modes
SLT Fail./Reset
HOME
1. Press the pushbutton Alarm Ackn. on the ACP for

Accepting alarm.
2. The Led indicator beside the softkeys Alarms and
Safety System is lit.
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
3. Use the rotary knob to navigate to the page Alarm, press

the knob for activating the picture
4. Observe the Alarm page and verify which alarm
conditions that are present.
At Sea
Bridge
Description
Eng Ready
Value
System Ready
Alarm
Tags in alarm:
HIGH
HIGH
JACKET COOLING WATER PRESS. LOW
LOW
LOW
Sys. Critical
Sys. Non-Crit.
I/O Fail
Governor Fail
HOME
Al.Summary
66
AA-0392-A
3.2.3 Operation from the bridge Wing.

3.2.3.1 Transfer from bridge to bridge wing
Before manoeuvring from the bridge wing is possible the control

has to be transferred from bridge to bridge wing.
SHD
NONE
CANCEL
OVERSPEED
SLD
NONE
CANCEL
SHD
CANCELABLE
EMERG.
STOP
SLD
CANCELABLE
20
SHD
ACTIVE
SLD
ACTIVE
rpm
CANCEL
SHD
Cancel
Safety
function
Command Transfer
0
CANCEL
SLD
40
-100
ASTERN
100
AHEAD
START AIR PRESSURE
IN
COMMAND
NAV.FULL
SOUND
OFF
ALARM
ACK.
Alarm
FULL
HALF
SLOW
D.SLOW
PANEL
DIM
-
PANEL
DIM
+
LAMP
TEST
STOP
D.SLOW
EMERGENCY STOP
SLOW
HALF
FULL
EM.AST.
BWU C20
BRIDGE WING UNIT
1 Press the pushbutton In Command on the BWU C20

panel for control take over.
Command Transfer
IN
COMMAND
2 The led indicator will flash until transfer is ready.
NAV.FULL
FULL
3 The lever will start to move to match position with the

bridge lever. This is an automatic function.
HALF
SLOW
D.SLOW
STOP
D.SLOW
SLOW
HALF
FULL
4 The led indicator in the In Command pushbutton will

turn to steady light when the control is transferred.
EM.AST.
Command Transfer
AA-0392-A
IN
COMMAND
67

3.2.3.2 Manoeuvring from the bridge wing
The control position is now the bridge wing. The operation is

the same whether the port or starboard wing is selected.
SHD
NONE
CANCEL
OVERSPEED
SLD
NONE
CANCEL
SHD
CANCELABLE
EMERG.
STOP
SLD
CANCELABLE
20
SHD
ACTIVE
SLD
ACTIVE
rpm
CANCEL
SHD
Cancel
Safety
function
Command Transfer
0
CANCEL
SLD
40
-100
ASTERN
100
AHEAD
START AIR PRESSURE
IN
COMMAND
NAV.FULL
SOUND
OFF
ALARM
ACK.
Alarm
FULL
HALF
SLOW
D.SLOW
PANEL
DIM
-
PANEL
DIM
+
LAMP
TEST
STOP
D.SLOW
EMERGENCY STOP
SLOW
HALF
FULL
EM.AST.
BWU C20
BRIDGE WING UNIT
1 Use the lever for selecting required rpm and direction of

thrust. The bridge lever will follow the bridge wing lever.
NAV.FULL
FULL
HALF
SLOW
D.SLOW
STOP
D.SLOW
SLOW
HALF
FULL
EM.AST.
NAV.FULL
FULL
HALF
SLOW
2 Stop Engine by moving the lever to Stop position.
D.SLOW
STOP
D.SLOW
SLOW
HALF
FULL
EM.AST.
3 The rpm is monitored on the rpm indicator.
rpm
-100
ASTERN
68
100
AHEAD
AA-0392-A
NAV.FULL
FULL
HALF
SLOW
D.SLOW
4 Start engine astern by moving the lever to any position in

astern direction.
STOP
D.SLOW
SLOW
HALF
FULL
EM.AST.
5 Observe that the engine start and run astern.

0
Safety functions are divided in cancellable and not

cancellable. If a cancellable safety function appears follow
the description below. A none cancellable safety function will
appear like this:
rpm
100
-100
ASTERN
AHEAD
SHD
NONE
CANCEL
OVERSPEED
SLD
NONE
CANCEL
SHD
CANCELABLE
EMERG.
STOP
SLD
CANCELABLE
SHD
ACTIVE
CANCEL
SHD
SLD
ACTIVE
Cancel
Safety
function
SHD
NONE
CANCEL
SLD
NONE
CANCEL
SHD
CANCELABLE
SLD
CANCELABLE
SHD
ACTIVE
SLD
ACTIVE
CANCEL
SLD
OR
Command Transfer
SOUND
OFF
Alarm
PANEL
DIM
-
PANEL
DIM
+
IN
COMMAND
ALARM
ACK.
6 To cancel Safety functions use the dedicated pushbuttons.
LAMP
TEST
CANCEL
SLD
CANCEL
SHD
OR
EMERGENCY STOP
To Activate Emergency Stop, lift the protection cover
Press the pushbutton, and emergency stop is activated.
To reset emergency stop the pushbutton has to be pressed

once more. Manoeuvre lever in command to be set to
stop, then engine can be started again
EMERGENCY STOP
AA-0392-A
69

3.2.3.3 Transfer from Bridge Wing to Bridge
Bridge Wing Control is a sub mode of bridge control. To take

the control back from bridge wing the following procedure has
to be used
At Sea
Bridge
Eng Ready
START AIR PRESS
ME RPM
20
10
-60
60
System Ready
SETP
40
36 bar
-120
120
FUEL quantity
0 rpm
50
25
75
Stopped
0
100
0%
Cancel
SHD
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
0 rpm
0 rpm
Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
Safety System
Engine State
Engine modes
SLT fail./Reset
HOME
Cancel
SLD
In
command
Cancel
limits
Sound
off
Alarm
ackn.
The upper section of the ACP page Home indicates that the
Bridge Wing control station is in control.
At Sea
In
command
In
command
Sound
off
Sound
off
Alarm
ackn.
Alarm
ackn.
Port Wing
Eng Ready
System Ready
1. Press the pushbutton In Command on the ACP on the

bridge
2. The led in the pushbutton marked In Command,
indicates that the bridge main operation station is in
control
status.
At Sea
70
Bridge
Eng Ready
System Ready
AA-0392-A
3.2.4 Operation from ECR.

When the engine is operated from control room, orders for rpm
and direction of thrust is given from the bridge. The telegraph
system is active by transmitting orders from bridge to control
room. The order is confirmed in control room by moving the
lever to the position that is requested from bridge. The engine is
operated technically the same way as for Bridge Control.
However its also possible to operate the engine in Manual ECR
control.
3.2.4.1 Transfer control from bridge to ECR
1. Press the pushbutton ECR on the LTU in the bridge.

Bridge
At sea
STOP
ECR
Local
Stand by
Emergency
Stop
FWE
2. The led in the pushbutton marked ECR flickers, buzzers

sounds in ECR and Bridge.
status.
Stand by
System Ready
4. Press the pushbutton ECR on the LTU in the ECR.

Bridge
Bridge
5. The led in the pushbutton marked bridge extinguishes.
ECR
ECR
6. The led in the pushbutton ECR turns to steady light.

Buzzers on the bridge and in ECR turns off
Local
Local

Stand by
ECR
Eng Ready
System Ready
8. Control station is now ECR, and the led In Command is

lit on the ACP in the control room.
In
command
AA-0392-A
Sound
off
Alarm
ackn.
71
D.SLOW
1. Command given from bridge. Buzzer will sound in bridge

and in control room
2. Accept by moving telegraph lever to requested position.
Buzzer is silenced on the bridge and in the control room.
3. Observe that the engine starts ahead and that rpm
stabilizes according to request.
At Sea
ECR
ME RPM
0
-60
Eng Ready
START AIR PRESS
20
10
60
System Ready
SETP
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
40
26 bar
-120
120
FUEL QUANTITY
24 rpm
D.SLOW
At sea
ECR
Stand by
Local
72
50
Bridge
Emergency
Stop
25
75
Running
0
100
48 %
FWE
24 rpm
24 rpm
Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
Safety System
Engine State
Engine Modes
SLT. Fail./Reset
HOME
AA-0392-A

3.2.4.3 Stop engine

and in control room
STOP

3. Observe that the engine starts ahead and that rpm
stabilizes according to request.
At Sea
ECR
ME RPM
0
-60
Eng Ready
START AIR PRESS
20
10
60
System Ready
SETP
40
26 bar
-120
120
FUEL QUANTITY
12 rpm
STOP
50
Bridge
At sea
ECR
Stand by
Local
AA-0392-A
Emergency
Stop
25
75
Stopping
0
100
8%
FWE
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
0 rpm
0 rpm
Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
Safety System
Engine State
Engine Modes
SLT. Fail./Reset
HOME
73


and in control room
SLOW

3. Observe that the engine starts astern according to request
At Sea
ECR
ME RPM
0
-60
Eng Ready
System Ready
START AIR PRESS

20
10
60
SETP
30
40
26 bar
-120
Bridge
120
FUEL QUANTITY
-48 rpm
SLOW
50
At sea
25
ECR
Local
74
Emergency
Stop
75
Running
Stand by
0
FWE
100
48 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
-48 rpm
-48 rpm
Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
Safety System
Engine State
Engine Modes
SLT Fail./Reset
HOME
AA-0392-A

3.2.4.5 Cancel Limiters
When the engine is operated from control room, the

conventional remote control system is not in operation. Limiters
such as Acceleration limiter and load program will not be active.
However limiters in the speed control system (Governor) will
work. Use the following procedure to cancel limiters in control
room control:
1. Command given from bridge
FULL
2. When the RPM is adjusted and its not possible to obtain

requested rpm.
3. Observe the Home page.
At Sea
ECR
ME RPM
0
-60
Eng Ready
START AIR PRESS
20
10
60
System Ready
SETP
30
40
26 bar
-120
120
FUEL QUANTITY
48 rpm
50
FULL
Bridge
At sea
ECR
Local
AA-0392-A
25
75
Running
0
Stand by
Emergency
Stop
100
38 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
48 rpm
96 rpm
Chief Limiter
FWE
Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
Safety System
Engine State
Engine Modes
SLT Fail./Reset
HOME
75
4. Observe the Home page.

5. To inspect which limiter that is active, use the rotary knob
and navigate to the Limiters page and press the knob for
activation.
Alarms
Limiters
Control Pos.
6. This picture indicates which limiter that is active.
At Sea
Bridge
RPM Limiters
Fuel Limiters
Slowdown
Torque Limiter
Charge Air Limiter
Chief Limit
Manual Fuel Limiter
Eng Ready
System Ready
SETP
Speed Program
Acceleration Limit
58 rpm
Set Limiter
Lim. Curves
Show Limiters
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
Speed Program
96 rpm
HOME
7. To be able to increase the rpm, this limiter has to be

adjusted to a higher value.
76
AA-0392-A
3.2.5 Manual operation from ECR

3.2.5.1 Transfer control from ECR to ECR manual
Manual control from ECR is done via the WECS manual control
panel and a speed-setting dial. The system is directly connected
to the WECS 9520.
XXXX
: 0 0 0 nnn
XXX
: 0 0 0 nnn
XXXX
: 0 . 0 nn
me s s a g e
START
AHEAD
AIR
RUN
AUX
BLOWER
PRESEL.
SPEED
CONTROL
MODE
STOP
DEC.
INC.
START
ASTERN
SETPT.
ECR
MANUAL
CONTROL
AUX.
BLOWER
STOP
FUEL
CONTROL
MODE
SAFETY
SYSTEM
RESET
ECR
MANUAL
CONTROL
SHD
CANCEL
LOCAL
MANUAL
CONTROL
SOUND
OFF-ALM
ACKN.
1. Press the pushbutton ECR Manual Control on the

manual control panel.
2. The ACP will indicate ECR manual
Stand by
AA-0392-A
SLOW
TURNING
REMOTE
AUTOM.
CONTROL
ECR Manual
Eng Ready
System Ready
77

D.SLOW
1. Manoeuvre orders will be given from bridge via the

telegraph system.
2. To accept the order move the telegraph lever to requested
position
D.SLOW
Bridge
At sea
ECR
Local
Stand by
Emergency
Stop
FWE
3. Select Speed Control Mode (This is the default mode and

it shall be active when Manual Control is selected)
SPEED
CONTROL
MODE
4. Press the pushbutton Start Ahead on the manual control

panel.
START
AHEAD
5. Monitor the rpm on the display on the manual control

panel.
RPM : 2 0
SPEED
FUEL
FUEL
CMD : 2 0
QTY : 1 5%
SERVO
RA I L
PRESS : 1 0 0 0 BAR
O I L
PRESS : 2 2 0
BAR
CON T R . O I L
PRESS : 2 2 0
BAR
ROT : AHEAD
DEC.
INC.
6. Turn the speed-set dial clockwise for increasing the rpm.
SETPT.
78
AA-0392-A

3.2.5.3 Stop engine
1. The order Stop is given from bridge.
STOP

position
STOP
Bridge
At sea
ECR
Local
Stand by
Emergency
Stop
FWE
3. Adjust speed command to minimum

DEC.
INC.
SETPT.
STOP
4. Press the Stop button

5. Observe that the engine stops
RPM : 0 0
SPEED
FUEL
FUEL
CMD : 0 0
QTY : 0 0%
SERVO
RA I L
PRESS : 1 0 0 0 BAR
O I L
PRESS : 2 2 0
BAR
CON T R . O I L
PRESS : 2 2 0
BAR
ROT : AHEAD
AA-0392-A
79

1. The order Slow is given from bridge.
SLOW

position
SLOW
Bridge
At sea
ECR
Local
Stand by
Emergency
Stop
FWE
3. Press the pushbutton Start Astern
START
ASTERN
4. Observe the engines rpm and direction of rotation.

RPM : 2 0
SPEED
FUEL
FUEL
CMD : 2 0
QTY : 1 8%
SERVO
RA I L
PRESS : 1 0 0 0 BAR
O I L
PRESS : 2 2 0
BAR
CON T R . O I L
PRESS : 2 2 0
BAR
ROT : AS T ERN
DEC.
INC.
5. Increase the rpm according to the command Slow
SETPT.
RPM : 4 8
SPEED
FUEL
FUEL
CMD : 4 8
QTY : 2 5%
SERVO
RA I L
PRESS : 1 0 0 0 BAR
O I L
PRESS : 2 2 0
BAR
CON T R . O I L
PRESS : 2 2 0
BAR
ROT : AS T ERN
6. Observe engines rpm.
80
AA-0392-A
3.2.6 Operation from Local Stand

Operation of the main engine from local control stand is done by
the same type of equipment as for the Manual ECR Control. All
units are however located in a cabinet.
XXXX
: 0 0 0 nn n
XXX
: 0 0 0 nn n
XXXX
: 0 . 0 nn
me s s a g e
START
AHEAD
TURNING
ON AIR
AUX
BLOWER
PRESEL.
SPEED
CONTROL
MODE
STOP
START
ASTERN
SLOW
TURNING
AUX.
BLOWER
STOP
FUEL
CONTROL
MODE
REMOTE
AUTOM.
CONTROL
SAFETY
SYSTEM
RESET
ECR
MANUAL
CONTROL
SHD
CANCEL
LOCAL
MANUAL
CONTROL
SOUND
OFF-ALM
ACKN.
Nav.
full
Full
DEC.
INC.
Half
Slow
SETPT.
Wrong
way
Dead
Slow
Lamp
Test
Dead
Slow
Emergency
Stop
Stop
Slow
Half
Full
Bridge
ECR
Local
At sea
Emerg.
Astern
Stand by
FWE
3.2.6.1 Transfer control from bridge to local
1. Press the pushbutton Local on the LTU in the bridge.

Bridge
At sea
STOP
ECR
Local
Stand by
Emergency
Stop
FWE
2. The led in the pushbutton marked Local flickers,

buzzers sounds at local stand and on the Bridge.
status.
Stand by
AA-0392-A
System Ready
81
4. Press the pushbutton Local on the PBT on the local

control stand.
5. The led in the pushbutton marked bridge extinguishes.
Bridge
Bridge
ECR
ECR
6. The led in the pushbutton Local turns to steady light.

Buzzers on the bridge and on local stand turns off
Local
Local
Stand by
Local manual
Eng Ready
System Ready
Bridge
8. Control station is now Local, and the led Local is lit on

the Pushbutton telegraph on the local control stand.
ECR
Local
82
AA-0392-A

D.SLOW
1. Manoeuvre orders will be given from bridge via the

telegraph system.
2. To accept the order press the pushbutton Dead Slow in
ahead direction
Nav.
full
Full
Half
Slow
Dead
Slow
Wrong
way
Emergency
Stop
Stop
Dead
Slow
Lamp
Test
Slow
Half
Full
Bridge
At sea
Emerg.
Astern
ECR
Local
Stand by
FWE
3. Select Speed Control Mode (This is the default mode and

it shall be active when Manual Control is selected)
SPEED
CONTROL
MODE
4. Press the pushbutton Start Ahead on the manual control

panel.
START
AHEAD
5. Monitor the rpm on the display on the manual control

panel.
RPM : 2 0
SPEED
FUEL
FUEL
CMD : 2 0
QTY : 1 5%
SERVO
RA I L
PRESS : 1 0 0 0 BAR
O I L
PRESS : 2 2 0
BAR
CON T R . O I L
PRESS : 2 2 0
BAR
ROT : AHEAD
DEC.
INC.
6. Turn the speed-set dial clockwise for increasing the rpm.
SETPT.
AA-0392-A
83

3.2.6.3 Stop engine
1. The order Stop is given from bridge.
STOP
2. To accept the order press the pushbutton Stop on the

PBT.
Nav.
full
Full
Half
Slow
Wrong
way
Dead
Slow
Emergency
Stop
Stop
Lamp
Test
Dead
Slow
Slow
Half
Full
Bridge
ECR
At sea
Emerg.
Astern
Local
Stand by
FWE
3. Adjust speed command to minimum

DEC.
INC.
SETPT.
4. Press the Stop button

STOP
5. Observe that the engine stops
RPM : 0 0
SPEED
FUEL
FUEL
CMD : 0 0
QTY : 0 0%
SERVO
RA I L
PRESS : 1 0 0 0 BAR
O I L
PRESS : 2 2 0
BAR
CON T R . O I L
PRESS : 2 2 0
BAR
ROT : AHEAD
84
AA-0392-A

1. The order Slow is given from bridge.
SLOW
2. To accept the press the pushbutton Slow in astern

direction.
Nav.
full
Full
Half
Slow
Wrong
way
Dead
Slow
Emergency
Stop
Stop
Lamp
Test
Dead
Slow
Slow
Half
Full
Bridge
ECR
At sea
Emerg.
Astern
Local
Stand by
FWE
3. Press the pushbutton Start Astern
START
ASTERN
4. Observe the engines rpm and direction of rotation.

RPM : 2 0
SPEED
FUEL
FUEL
CMD : 2 0
QTY : 1 8%
SERVO
RA I L
PRESS : 1 0 0 0 BAR
O I L
PRESS : 2 2 0
BAR
CON T R . O I L
PRESS : 2 2 0
BAR
ROT : AS T ERN
DEC.
INC.
5. Increase the rpm according to the command Slow
SETPT.
RPM : 4 8
SPEED
FUEL
FUEL
CMD : 4 8
QTY : 2 5%
SERVO
RA I L
PRESS : 1 0 0 0 BAR
O I L
PRESS : 2 2 0
BAR
CON T R . O I L
PRESS : 2 2 0
BAR
ROT : AS T ERN
6. Observe engines rpm.
AA-0392-A
85

3.2.6.5
Cancel Shut down from local stand
1. If a shut down condition is detected it will be indicated on

the manual control panel If it is a cancellable shut down, it
may be cancelled by the Cancel Shut Down function.
SHD
CANCEL
2. Press the pushbutton Cancel shut down for inhibiting

engine to stop
3. For resetting the function press once more and shut down
will go active.
86
AA-0392-A
3.3 Advanced operation from bridge and ECR

3.3.1.1 Guide to the Graphic pages
To find the required page for monitoring or adjusting parameters

the following illustration may be used.
HOME
Misc
Menu
Safety
System
Alarms
Engine
State
Limiters
Engine
State
Nodes
AA-0392-A
Control
Pos.
Engine
Modes
Fine
Tuning
SLT Fail/
Reset
Home
Set
Limiter
Lim.
Curves
Show
Limiters
Speed
Program
Sys.
Critical
Sys .
Non-Crit
I/O Fail
Governor
Fail
Al.
Summary
Shut
Down
Slow
Down
Reset
SLD
EMG.
Stop
RPM
Detector
Home
Palette
menu
Date&
Time
Invalid
Tags
User
Access
Lamp
Test
Alarm
Test
Day
Palette
Dawn
Palette
Night
Palette
Home
Home
Home
WECS
9520
Home
87
3.3.2 Dynamic indications Home

This illustration shows all the different messages which may
appear in the picture Home
Stbd. Wing
Port Wing
Local Manual
At Sea
Shaft Gen.
Running
Stand By
Const. Fuel
ECR
Eng N. Ready
System N. Ready
Starting
FWE
Rough Sea
Bridge
Eng Ready
System Ready
START AIR PRESS

20
ME RPM
0
Start Time Limit

Stopped
ECR Manual
-60
10
60
Slow Turning
Slow Turn. Fail.
40
120
30 bar
48 rpm
Stopping
FUEL QUANTITY
50
Running
Repeated Start
25
Slow Down
Start Failure
75
Brake air on
Crash Astern
100
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
-120
SETP
48 rpm
35 %
48 rpm
Torque Lim.
Forslag til bilde
Start Interlock
Sudden Stop
Crit. Speed set.
Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
Safety System
Engine State
Engine modes
SLT Fail./Reset
HOME
SLD Cancelled
Slow Down
Chief Limiter
SHD Cancelled
Shut Down
Max Fuel Lim.
Torque Lim.
SHD/SLD Canc.
Emergency Stop
Speed Prog. Up
Man Fuel Lim.
Overspeed
Speed Prog. Dn
Canc. Lim.Gov.
Shaft Gen. Hold.
Accel. Lim.
Crit. Speed Li.
Charge Air Lim.
Start setpt.
The grey field below the analogue instruments is the status bar
for indicating alarms.
JACKET COOLING WATER PRESS.LOW
The field may contain more than one alarm

When the alarm condition is acknowledged the field returns to

normal with a grey background only.
88
AA-0392-A
The lower section of the page is the menu where the operator
does the selection of other pages related to handling alarms,
adjustments of limiters, fine tuning etc. To navigate through
the different alternatives use the multifunctional knob.
The soft keys or operational fields in the picture will be
highlighted as the operator use the rotary knob
3.3.2.1 Fine tuning
1. Select the Fine Tuning Page.

Alarms
Limiters
Misc Menu
Control Pos.
Fine Tuning
The fine tuning function will appear on the Home page

START AIR PRESS
20
ME RPM
0
-60
10
60
SETP
30
40
30 bar
-120
120
FUEL INDEX
50
48 rpm
25
75
Running
0
100
35 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
48 rpm
48 rpm
2. Use the rotary knob and navigate to the potentiometer

field.
3. Press the knob, the fine tuning potentiometer is now active
START AIR PRESS
20
ME RPM
0
-60
10
60
SETP
30
40
30 bar
-120
120
FUEL INDEX
50
48 rpm
25
75
Running
0
100
35 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
48 rpm
52 rpm
4. Use the bar graph Lever to adjust the required rpm
AA-0392-A
89

3.3.2.2 Control position transfer.
1. Select the Control Pos. page.

Alarms
Limiters
Misc Menu
Control Pos.
Fine Tuning
The control position page will appear on the screen.

At Sea
Bridge
Eng Ready
System Ready
SETP
Bridge
Port wing
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
Stbd. wing
ECR
ECR manual
Local manual
48 rpm
Alarms
Safety System
48 rpm
Limiters
Control Pos.
Misc Menu
Fine Tuning
Engine State
Engine Modes
SLT Fail./Reset
HOME
2. Use the rotary knob and navigate to control position to be

selected.
3. Press the knob, the control transfer is now active
Note ! ECR manual has to be selected from the manual
control panel.
90
AA-0392-A
3.3.2.3 Engine Limiters
1. Select the Limiters page.

Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
The Limiters page will appear on the screen

At Sea
Bridge
RPM Limiters
Fuel Limiters
Slowdown
Torque Limiter
Charge Air Limiter
Chief Limit
Manual Fuel Limiter
Eng Ready
System Ready
SETP
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
Speed Program
Acceleration Limit
58 rpm
Set Limiter
Lim. Curves
Show Limiters
Speed Program
96 rpm
HOME
2. Use the rotary knob and navigate to Lim. Curves

At Sea
Bridge
Eng Ready
Fuel Index / Scav. air

Increase Limiter
System Ready
Fuel Index / rpm

ME rpm
Increase Limiter
92
0.0 - 100.00
89%
Scaw. Air
0.0 - 4.0 Bar
Set Limiter
Lim. Curves
0.0 - 100.00
Fuel Index
3,5 Bar
Show Limiter.
-120 - 120 rpm
Speed Program
HOME
3. The actual Scavenging air and torque limiter curve can be

monitored.
4. Select the soft key Set Limiter
AA-0392-A
91

At Sea
Chief RPM
Limiter
Bridge
Eng Ready
Max Fuel
Limiter
System Ready
ME rpm
92
Fuel Quantity
89%
92.5
89%
Scaw. Air
3,5 Bar
Set Limiter
Lim. Curves
Show Limiter
Speed Program
HOME
5. The actual Chief rpm limiter and the max fuel limiter can
be monitored and adjusted
6. Select the soft key Home to return to the home page.
Set Limiter
92
Lim. Curves
Show Limiters
Load Program
HOME
AA-0392-A

3.3.2.4 Misc. menu
1. Select the Misc. menu page.

Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
The lower section of the Home page will change to the misc.
menu bar.
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
HOME
2. Select the Palette page.

Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
At Sea
Bridge
Eng Ready
HOME
System Ready
Limits:
Night/Dawn
Dawn/Day
Automatic Light
adjustment
Screen Backlight
Y1
Y2
Y3
Y4
Y5
Y6
Light Measurement
Day Palette
Dawn Palette
Night Palette
HOME
3. The palettes available are:

Day Palette
Dawn Palette
Night Palette
4. By using the rotary knob each palette can be selected

manually.
5. The other potentiometer is for limit setting and individual
adjustment within each palette.
AA-0392-A
93
1. Select the Date & Time page.

Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
At Sea
Bridge
Eng Ready
HOME
System Ready
Current Time
20 june 2004 22:09:39
Adjust date & time

20
Time:
June
22
2004
09
39
Set Time
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
HOME
2. By using the rotary knob each field for adjusting date and
time can be selected
3. When the soft key Set Time is selected the adjustments
is made active.
94
AA-0392-A
1. Select the User Access page.

Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
At Sea
Bridge
Eng Ready
Super User
User
Monitoring
Commissioning
--
Super User
--
User
--
System Ready
Change Password
Timeout
Commissioning
HOME
--
1 min.
Change
Commissioning
--
1 min.
Change
Super User
--
1 min.
Change
User
Active
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
HOME
2. By using the rotary knob the entrance level can be selected,

by activating one of the following fields:
At Sea
Bridge
Eng Ready
System Ready
Change Password
Timeout
Commissioning
--
1 min.
Change
Commissioning
Super User
--
1 min.
Change
Super User
--
1 min.
Change
Enter password for commissioning level
User
Monitoring
--
Password Input
User
"
% &
``
M N
V W
DELETE
CANCEL
OK
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
HOME
3. Dependant of whom entrance level that is selected a

dedicated password is required.
4. To enter the password a Pop-up appears, use the rotary
knob to enter the password for the requested user access.
Commissioning ACTIVE
5. Press OK in the dialog box. The status field beside the

access level changes to Active
6. When the access level is accepted the other fields on the
User Access page is available for adjustments.
AA-0392-A
95
7. To change the password individually for each access level

select one of the access levels in the field Change
password.
Change Password
At Sea
Bridge
Eng Ready
System Ready
Commissioning
Super User
User
Change Password
Timeout
Commissioning
Super User
User
Monitoring
Active
1 min.
--
1Enter
min.
--
1Write
min.
Change
the new password
for commissiong level
--
Change
Commissioning
Change
new
password
Super User
User
"
% &
``
M N
V W X
DELETE
CANCEL
OK
LNPU
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
HOME
8. Type the new password in the dialog box. The input

provided may be monitored in the lower left section of the
dialog box.
9. When the new password for the selected access level is
entered select OK in the dialog box.
96
AA-0392-A
1. To change the Timeout parameters select one of the

access level timeout parameter. In this case the timeout
for commissioning level is selected.
Timeout
At Sea
1 min.
Change
1 min.
Change
1 min.
Change
Bridge
Eng Ready
Change Password
Timeout
Commissioning
Active
Super User
--
User
--
Monitoring
--
1 min.
System Ready
Change
Commissioning
1 min.
Change
Access
timeout
Super User level

commissiong
ENTER VALUE
1 min.
Change
User
1 min.
1 min.
30 sec.
1 Hour
CANCEL
OK
Timeout
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
HOME
2. The pop-up makes the operator able to enter a new

Timeout value, press OK when a new value is entered
1 Hour
Change
1 min.
Change
3. The new value will be visible in the Timeout Field
1 min.
Change
4. To return to normal monitoring mode select the field

Monitoring
At Sea
Monitoring
Monitoring
--
Active
Eng Ready
System Ready
Change Password
Timeout
Commissioning
--
1 min.
Change
Commissioning
Super User
--
1 min.
Change
Super User
--
1 min.
Change
User
User
Monitoring
AA-0392-A
Bridge
Active
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
HOME
97
1. Select the soft key Lamp Test.

Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
HOME
2. All lamps in the ACP panel will be lit for test purposes.
Cancel
SHD
Cancel
SLD
Cancel
limits
In
command
Sound
off
Alarm
ackn.
3. When the soft key Lamp Test is activated once more the
lamp test function is turned off.
4. Select the soft key Alarm Test
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
HOME
5. This is for testing the alarm function in the ACP and

connected systems.
Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
Safety System
Engine State
Engine Modes
SLT Fail./Reset
HOME
6. Alarm shall be handled according to normal procedure.

7. Activate the soft key once more for turning the function
off.
98
AA-0392-A
1. Select the Nodes page.

Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
At Sea
Bridge
Eng Ready
HOME
System Ready
1/1.00.20 ESU 5.00p01 Ready Active CAN A Hot Back-up CAN B

2/1.00.21 RPMU 5.00p01 Ready Active CAN A Hot Back-up CAN B
3/1.00.22 RPMU 5.00p01 Ready Active CAN A Hot Back-up CAN B
4/1.00.23 DGU 5.00p01 Ready Active CAN A Hot Back-up CAN B
5/1.00.24 MEI 5.00p01 Ready Active CAN A Hot Back-up CAN B
6/1.00.25 LTU 5.00p01 Ready Active CAN A Hot Back-up CAN B
7/1.00.26 LTU 5.00p01 Ready Active CAN A Hot Back-up CAN B
8/1.00.27 PBT 5.00p01 Ready Active CAN A Hot Back-up CAN B
9/1.00.28 MPP 5.00p01 Ready Active CAN A Hot Back-up CAN B
10/1.00.29 ACP 5.00p01 Ready Active CAN A Hot Back-up CAN B
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
HOME
2. This page is just informing the operator about the status for
each connected node in the system.
3. Scroll down the list by selecting the scroll bar on the right
side of the information field.
1. Select the Invalid Tags page.
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
At Sea
Bridge
Description
Eng Ready
Value
HOME
System Ready
Alarms
Current Invalid tags: (1)

Revolution counter
INVALID
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
WECS 9520
HOME
2. This page is just informing the operator about which tags

that is not active in the system.
AA-0392-A
99
3.3.2.5 Safety System
3. Select the Safety System page.

Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
The Home page will remain but the lower section provides a
different set of soft keys.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
30
40
30 bar
-120
120
FUEL INDEX
50
48 rpm
25
75
Running
0
100
35 %
Shut Down
Slow down
EMG. Stop
RPM Detector
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
48 rpm
Reset SLD
48 rpm
HOME
4. Use the rotary knob and navigate to Shut Down soft

key, and press the knob once.
At Sea
Active
Cancelled
Bridge
Loopfail
Shut Down
Slow down
EMG. Stop
RPM Detector
Eng Ready
Description
System Ready
Value
Reset SLD
Alarms
HOME
5. A list of all Shut Down inputs which is active is

displayed.
100
AA-0392-A
6. If the Shut Down soft key is pressed twice the list of all
shut downs connected to the system is displayed.
At Sea
Active
Cancelled
Bridge
Loopfail
Eng Ready
Description
System Ready
Value
SHUT DOWN OUTPUT
Alarms
OPEN
ENGINE TRIPPED
LUB OIL INLET FOR NO.1 T/C
NORMAL
LUB OIL INLET FOR NO.2 T/C
NORMAL
JACKET COOLING WATER INLET
NORMAL
THRUST BEARING TEMP. HIGH
NORMAL
SHD CANCELLABLE EICU A
NORMAL
SHD CANCELLABLE EICU B
NORMAL
OVERSPEED FROM RPM UNIT
NORMAL
MAIN LUB OIL INLET LOW PRESS
NORMAL
Shut Down
Slow down
EMG. Stop
RPM Detector
Reset SLD
HOME
Reset SLD
HOME
1. Select the Slow Down page.

Shut Down
Slow down
EMG. Stop
RPM Detector
2. If no slow downs are active the page is empty.

At Sea
Active
AA-0392-A
Cancelled
Bridge
Loopfail
Shut Down
Slow down
EMG. Stop
RPM Detector
Eng Ready
Description
System Ready
Value
Reset SLD
Alarms
HOME
101
3. Press "slow down" twice.

Shut Down
Slow down
EMG. Stop
RPM Detector
At Sea
Active
Reset SLD
Bridge
Cancelled
Loopfail
HOME
Eng Ready
System Ready
Description
Value
SLOW DOWN ACTIVE
Alarms
OPEN
MAIN LUB OIL INLET LOW PRESS
PISTON COOL OIL INLET LOW PRESS
NORMAL
JAC. COOL WATER INLET LOW PRESS NORMAL

AXIAL VIBRATION HIGH
NORMAL
OIL MIST DETECTION HIGH
NORMAL
THRUST PAD TEMP. HIGH
NORMAL
SEA WATER PRESS LOW
NORMAL
Shut Down
Slow down
EMG. Stop
RPM Detector
Reset SLD
HOME
4. A list of all slow down inputs is displayed.
5. Select the RPM Detector page.

Shut Down
Slow down
EMG. Stop
RPM Detector
Reset SLD
HOME
The RPM detector page will appear on the screen.

At Sea
Bridge
RPM detector system 1

Pickup 1
000000,0
Running Hours
RESET
102
000000,0
Shut Down
Slow down
EMG. Stop
RPM Detector
Pickup 2
78,8 rpm
Fail
Revolution Counter
RESET
Pickup 1
78,8 rpm
Fail
System Ready
Pickup 2
78,8 rpm
Eng Ready
78,8 rpm
Fail
Fail
Engine RPM
78,8 rpm
RPM Simulate
ON
Overspeed Level
102 rpm
OFF
90
Overspeed Test
ON
Reset SLD
OFF
90
HOME
AA-0392-A
6. Observe status on the individual pick-ups on this page.

7. By selecting the soft key Over-speed test and pressing
the knob the system will simulate over-speed and the
engine will stop. Over-speed level for test can be adjusted
in the same field. The test function shall be switched off
after testing or it will return to off automatically after a
pre-defined time.
8. When the engine is not running its also possible to
simulate RPM. The function is turned on and the rpm is
increased or decreased with the arrow keys on the right
side of the value display
At Sea
Bridge

Pickup 1
000000,0
Running Hours
RESET
AA-0392-A
000000,0
Shut Down
Slow down
EMG. Stop
RPM Detector
Pickup 2
78,8 rpm
Fail
Revolution Counter
RESET
Pickup 1
78,8 rpm
Fail
System Ready
Pickup 2
78,8 rpm
Eng Ready
78,8 rpm
Fail
Fail
Engine RPM
78,8 rpm
RPM Simulate
ON
Overspeed Level
102 rpm
OFF
90
Overspeed Test
ON
Reset SLD
OFF
90
HOME
103
1. Select the soft key EMG. Stop.

Shut Down
Slow down
EMG. Stop
RPM Detector
At Sea
Reset SLD
Bridge
Active
Loopfail
HOME
Eng Ready
System Ready
Description
Value
Alarms
SHUT DOWN OUTPUT
NORMAL
EMERGENCY STOP LOCAL
NORMAL
EMERGENCY STOP BRIDGE
NORMAL
EMERGENCY STOP CTRL ROOM
NORMAL
Shut Down
Slow down
EMG. Stop
RPM Detector
Reset SLD
HOME
2. The status of all emergency stop switches is displayed. If

a loop failure occurs, or the emergency stop switch is
activated a red indicator is lit.
3.3.2.6 Engine Modes
3. Select the Engine modes. page.

Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
Safety System
Engine State
Engine Modes
SLT Fail./Reset
HOME
The Engine Modes page will appear on the screen.

At Sea
Bridge
System Ready
Speed Control Mode
Engine Mode
104
Eng Ready
Slow Turning
Const Fuel Mode
Cyl.Pre./ Post Lub.
Fuel Setpt. Control
Spare
Rough Sea Mode
Spare
Dead Band
Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
Safety System
Engine State
Engine Modes
SLT Fail./Reset
HOME
AA-0392-A

4. Use the rotary knob and navigate to the operation mode to
be selected.
At Sea
Bridge
Eng Ready
System Ready
Speed Control Mode
Engine Mode
Slow Turning
Const Fuel Mode
Cyl.Pre./ Post Lub.
Fuel Setpt. Control
Spare
Rough Sea Mode
Spare
Dead Band
Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
Safety System
Engine State
Engine Modes
SLT Fail./Reset
HOME
5. Press the knob, the indicating field beside the soft key will
get green colour. The operation mode selected is now
active.
AA-0392-A
105
4 MAINTENANCE
4.1 Introduction
This chapter explains how to keep the system in good working
order and what to do if the system fails.
The following subjects are covered:
Overview
Unit replacement
Preventive maintenance
Troubleshooting of all parts of the system
4.2 Overview
This maintenance chapter is intended for trained maintenance
technicians or engineers with experience of electronic and
digital circuits, computers and electro mechanical design. The
level of information is based on Kongsberg Maritime
maintenance philosophy: The onboard technical personnel shall,
with the help of the documentation and the systems built-in test
functions, be able to identify malfunctions, locate the fault, and
replace major parts, modules and components on a Line
Replaceable Unit (LRU) level. He/she will however not
attempt to repair the LRUs.
Note
Cleaning with abrasive material or strong chemical cleaning

solutions is not recommended as these may damage the system.
4.3 Unit replacement

Warning
Turn power off before replacing any parts!
Note
AutoChief C20 units are not field repairable. Any attempt will
void the warranty.
Package faulty units using the box from the replacement unit
and send it to Kongsberg Maritime for repair.
Refer to page NO TAG for information on how to get in touch with us.
106
AA-0392-A
4.3.1 Recommended tools

Installation drawings.
Digital multimeter.
Sensor simulator.
Screwdriver for wire terminals: Flat 3 x 0.7 mm.
Screwdriver for screen termination board: Flat 7 x 1.0 mm.
Screwdriver Pozidrive: POZI #1.
Cable ties.
4.4 Preventive maintenance
4.4.1 General
Kongsberg Maritime recommends the following preventive
maintenance routine for the AutoChief C20 Propulsion Control
system with process control and power management:
Weekly:
Clean all operator panels, and run the on-line lamp
and unit function tests. Clean all filters for units
equipped with fans.
3-Monthly: Check rpm pickups
6-Monthly: Check cables and cable entrances, electrical screwterminals, fuse connections and plug connections.
Yearly:
Check and if necessary calibrate the input sensors
and output actuators according to the
manufacturers instructions.
The Classification Societies and/or the Ships Maintenance Plan
(or Sites Maintenance Plan) should be referred to for obtaining
a recommended preventive maintenance schedule for test of
measuring-points and the alarm-system.
Kongsberg Maritime recommends that the operation of each unit
and its functions is checked after any major maintenance. By
major maintenance is understood the removing, testing,
calibrating and re-installing or replacement of pressure sensors,
temperature sensors etc. After this type of maintenance, we
recommend each unit to be re-commissioned according to the
instruction given in this manual.
AA-0392-A
107
4.4.2 Weekly maintenance

This maintenance routine applies to units equipped with lamp
and/or function test buttons. Pushing function test buttons will
not interrupt normal system operation.
AutoChief Control Panel (ACP), Lever Telegraph Unit (LTU),
Push-button Telegraph (PBT), Multiple Purpose Panel (MPP)
and the multiple Purpose display (MPD)
Each week do the following for each of these Units:
1
Clean the surface of the units. Wipe the surfaces with a

clean damp cloth. For heavier cleaning, use a clean, damp
cloth which has been dipped in a solution of a mild dish
detergent and water. Wring out firmly before wiping the
unit. Never use cleaning solutions containing spirit or
alcohol.
Push "LAMP TEST".

All LEDs should be lit for about five seconds.
if the test fails, refer to the trouble shooting section.
4.4.2.1 Distributed Processing Units
The distributed processing units do not require weekly

maintenance.
4.4.3 3-monthly maintenance

Visual inspection of system parts is recommended to prevent
malfunctions and to ensure safe operation. For rpm pick-ups :
Remove dirt and check distance, while engine is stopped
4.4.4 6-monthly maintenance

Where applicable; check the following parts of the system each
6-month period:
108
Check cables and cable entrances for damage to the cable.
Tighten all electrical screw-terminals.
Tighten all plug connections.
AA-0392-A
4.4.5 Yearly maintenance

Visual inspection of system parts is recommended to prevent
malfunctions and to ensure safe operation. Each year, check and
if necessary calibrate the input sensors and output actuators
according to the manufacturers instructions. In general, it is not
necessary to re-calibrate sensors if the input signal is correct.
Compare the input signal to this system, with the input signals
on other systems or local gauges.
Refer to the Classification Societies and/or the Ships
Maintenance Plan (or Sites Maintenance Plan) for obtaining a
recommended preventive maintenance schedule for test of
measuring-points and the alarm-system. The societies normally
recommend a 3-monthly to 6-monthly schedule.
AA-0392-A
109
4.5 Troubleshooting
4.5.1 Troubleshooting Distributed
Processing Units
4.5.1.1 How to handle Distributed Processing
Units error codes
All Distributed Processing Units have Built In Self-Test. These

report errors to the AutoChief Control Panel on the system
channel.
The following table gives an overview of the error codes and
appropriate actions:
Error
Error description
Action
49
RAM fail
Replace module
48
Transmitter Over current
Check all channels for high

current load
47
Fuse fail
Check all inputs
46
CPU Board temperature

high
Check ambient temperature
45
Parameter Flash fail
Reset module and try again, if

fail again, replace module
code
CAN 1 - plug X8:

40
CAN controller bus off
39
CAN controller error status

set
38
CAN controller overrun
37
Rx queue overrun
36
HP Tx queue overrun
35
LP Tx queue overrun
34
Transmit fault
Check CAN connections
CAN 2 - plug X9:
110
30
CAN controller bus off
29
CAN controller error status

set
28
CAN controller overrun
27
Rx queue overrun
26
HP Tx queue overrun
25
LP Tx queue overrun
24
Transmit fault
Check CAN connections
AA-0392-A
4.5.1.2 How to handle Distributed Processing

Units communication errors
When a communication error occurs for one of the Distributed

Processing Units, then do the following:
1
Locate the Distributed Processing Unit.
Check LED power and status indicators.
Green indicates that power is available and red that the power
has wrong polarity.
AA-0392-A
111
Read the status for each indicator above and check it

against the table below.
LED indicators
Fault type:
Run
Watch
Info.
dog
Normal operation
Green
Dark
End
Power
Init.
Flashing
Green
Green
yellow
No application loaded
Dark
Red
Dark
Green
Green
Not initialised
Dark
Red
Dark
Dark
Green
Application stopped
Dark
Red
Dark
Green
Green
Power has wrong
Dark
Dark
Dark
Dark
Red
Dark
Dark
Dark
Dark
Dark
polarity
No power
Follow the action for the fault you found as described

below.
Normal operation
Indicators lit: Run (Green), Info. (flashing yellow), End Init.

(green) and Power (green).
- The unit seems to be working OK.
112
Check the cabling.
Restart the unit by turning power off and then on again.
It the Remote Operator Station is still reporting an error

replace the module. See procedure below.
AA-0392-A

No application loaded
Indicators lit: Watch Dog (red), End Init. (green) and Power
(green).
1 Indicates that the distributed processing unit has boot
software installed, but no basic software. Use the Rio load
program to install the appropriate software.
Not initialised
Indicators lit: Watch Dog (red) and Power (green)

1 Return the item to us.
Application stopped
Indicators lit: Watch Dog (red) and End Init (green)

1 Restart the unit by turning power off and then on again.
2 If the Watchdog indicator is still lit replace the module. See
procedure below.
Power connected with wrong polarity
Indicators lit: Power (red)

1 Correct the power polarity and check again.
2 If the Power indicator is still red, replace the module. See
procedure below.
No power
Indicators lit: None

1 Check power supply and wiring.
2 If the power supply and wiring is OK, replace the module.
AA-0392-A
113
4.5.2 Additional Troubleshooting for

AutoChief Control Panel (ACP),
Troubleshooting checklist
Symptom
Check
No picture on display
screen.
Check that the supply

Troubles shoot supply
voltage is between 10 voltage.
32 VDC.
Check fuse in power
cable fuse holder.
Remedy
Replace fuse. Use slow

type 4.0A slow.
Picture appears on the

display screen, but
image is too dark or too
bright.
Adjust light/ contrast.
No normal picture or
key operation.
Disconnect power and

connect power again.
Replace unit.
114
AA-0392-A
4.6 Replacement of Units

4.6.1 How to replace the HMI units of the
Autochief Propulsion Control System
This chapter cover the replacement of
WARNING
AutoChief Control Panels (ACP)
Lever Telegraph Unit (LTU)
Push-button Telegraph (PBT)
Multiple Purpose Panel (MPP)
Multiple Purpose display (MPD)
These Units are sealed and contains no user serviceable parts.

Opening the units will void the warranty.
Do the following:
AA-0392-A
Remove the mounting screws.
Lift the unit up.
Disconnect the power cable and then the data cable.
Place the new unit in the place of the old one.
Connect the data cables and then the power cable.
Put the unit back in its place.
Mount the screws securely.
Test that the unit is working correctly.
115
4.6.2 How to replace Distributed

Processing Units, MEI, DGU, ESU, RPMU
Note!
Never replace more than one Unit at a time!

All DPUs look very similar. Make sure the replacement unit is
of exactly the same type as the failed unit. Type specification is
available on the label for each unit. Do the following:
1.
Remove the screws for the termination bracket.
2.
Disconnect all connectors.
3.
Remove the mounting screws.
Electrical disconnection.
116
AA-0392-A
Mechanical disconnection.
4.
5.
6.
7.
8.
9.
10.
11.
AA-0392-A
Install the replacement unit.

On the ACP push System Info Display.
Use the up/down arrow keys to select Replace Modules
and push Enter.
The prompt Enter Password is displayed.
Type in the password: *****
Under DPUs with COMM error, select the failed unit
and push Install Replacement DPU.
After a few moments the system indicates Successfully
Replaced DPU. The alarm related to the failing unit
disappears.
Confirm that the DPU is working correctly.
117
4.6.3 How to replace printers

It is recommended that the replacement printer is of the same
make and model as the old one. Do the following:
118
Make sure the printer is turned off.
Disconnect the power cable and then the data cable.
Remove the printer.
Place the new printer in the place of the old one.
Connect the data cable and then the power cable.
Turn the printer on.
Print any log.
Confirm that the printer is working correctly.
AA-0392-A
5 AS BUILT CONFIGURATION FROM SEAMATE

AutoChief C20
Sulzer - Denis 9520 Fixed Propeller.
KONGSBERG MARITIME a.s
PORT BRIDGE WING
MARINE AUTOMATION - HORTEN
BRIDGE
STB. BRIDGE WING
Bridge Manoeuvring Unit

(witn Engine Telegraph)
RPM Indicator
RPM Indicator
RPM Indicator
Order Printer
AST AH
ER EA
N D
AST AH
ER EA
N D
PSS
Dual CAN
PSS
DataChief C20
RPM (and other)

Indicators
Remote Operating Stations (ROS)
Control Room Manoeuvring Unit

(with Engine Telegraph)
PSS:
CAN
Star
Couplers
CONTROL
ROOM
Emergency
Stop Line
(Hardwired)
PSS
Dual
LAN
Manual ECR
Control
Dual CAN
PSS
Global CAN
dPSC
dPSC
DPU
DPU
DPU
DPU
DPU
DPU
DPU
DPU
Dual CAN
dPSC
dPSC
M.E.
Interface
& Contr.
Digital
Governor
Unit
dPSC
Control
Segment
No. 1
Power
Management
Control
Segment
No. 2
Auxillary
Machinery
Control
Segment
No. 4
Propulsion
Control
&
WECS
9520
Important note:
This area of the drawing show how the
AutoChief C20 system can be integrated with,
and be a self-contained part of the DataChief C20
integrated automation system.
This is an example only, the DataChief C20 is
NOT a part of the correspondig quotation.
QUOTATION NO.:
AA-0392-A
ESU
E25
Control
Segment
No. 3
Engine
alarm
sensors
Local Control Panel

with Engine Telegraph
Engine Safety System
DGU
Em.stop
line
(Hardwired)
ENGINE
ROOM
Aux. Blowers
MEI
DPU
Dual
overspeed
Lines
(Hardwired)
E10
WECS 9520
RS 422
RPMU
RPMU
E110 E120
RPM
Detectors
Fixed
Propeller
(FPP)
Dual RPM Units (Including

overspeed system)
Sulzer RT - Flex 50
Owner/Ship type:
Yard/Hull:
119

Aa-0392a - Acc20 Sulzer Rt-Flex Instruction Manual

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Instruction manual AutoChief C20

Instruction manual AutoChief C20

Instruction manual AutoChief C20

Paragraph Heading / Description of change

Instruction manual AutoChief C20

FUNCTIONAL DESCRIPTION .....................................................................................................2

REMOTE CONTROL SYSTEM FUNCTIONAL DESCRIPTION............................................................2

Safety Stop .............................................................................................................................. 35

Instruction manual AutoChief C20

Start air pressure low............................................................................................................... 35

All aux. blower failure ............................................................................................................ 35

Start Failure .......................................................................................................................35

Brake time limit. ..................................................................................................................... 35

Start time limit ........................................................................................................................ 36

Slow turning over-speed.......................................................................................................... 36

Max slow turning time ............................................................................................................ 36

RPM detector failure ............................................................................................................... 36

Engine not ready.................................................................................................................36

Plant Interlock ......................................................................................................................... 36

Turning gear engaged.............................................................................................................. 36

WECS comm. Failure ............................................................................................................. 36

Start air valve blocked............................................................................................................. 37

Starting the main engine.....................................................................................................37

Cylinder pre/post lubrication................................................................................................... 37

Start set-point .......................................................................................................................... 39

Speed program ........................................................................................................................ 39

Critical speed limiter ............................................................................................................... 42

Operation modes ................................................................................................................43

Rough sea mode (option) ........................................................................................................ 43

Constant fuel mode ................................................................................................................. 44

Shaft Generator control mode ................................................................................................. 45

Reversing the main engine..................................................................................................46

Stopping the main engine ...................................................................................................46

Auxiliary blower control ......................................................................................................... 47

Cylinder lubrication CLU 3..................................................................................................... 47

Shut Down Function (1 6) .................................................................................................... 48

Cancellable Shut Down........................................................................................................... 48

Emergency Stop function ........................................................................................................ 49

Over-speed Shut Down ........................................................................................................... 49

Safety function Slow Down ............................................................................................50

Instruction manual AutoChief C20

Cancellable Slow Down .......................................................................................................... 51

Preparing engine for start in ECR ........................................................................................... 57

Transfer control from ECR to Bridge...................................................................................... 58

Start engine ahead ................................................................................................................... 59

Start engine astern ................................................................................................................... 62

Operations for Bridge or ECR............................................................................................63

Cancel SLD ............................................................................................................................. 64

Cancel Limits .......................................................................................................................... 65

Operation from the bridge Wing.........................................................................................67

Transfer from bridge to bridge wing ....................................................................................... 67

Manoeuvring from the bridge wing......................................................................................... 68

Transfer from Bridge Wing to Bridge ..................................................................................... 70

Operation from ECR...........................................................................................................71

Transfer control from bridge to ECR ...................................................................................... 71

Start engine ahead ................................................................................................................... 72

Start engine astern ................................................................................................................... 74

Cancel Limiters ....................................................................................................................... 75

Manual operation from ECR ..............................................................................................77

Transfer control from ECR to ECR manual ............................................................................ 77

Start engine ahead ................................................................................................................... 78

Start engine astern ................................................................................................................... 80

Operation from Local Stand ...............................................................................................81