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Milling Cutters

G1 ~ G22

Selection Guide
ISO

Face Mill Series ....................................................... G2 - 3

Milling Insert Identification Table .......................... G4 - 5

General Purpose Face Mills

WGC(M/F) 3000/4000............................................... G6 -7
UFO(F) 4000/5000 .................................................... G8

Multi Purpose Wave Radius Mills with Polygon Inserts

High Feed Milling

DNX(F)12000 ................................................... G10-11

WRCX(F)1200/1600/2000......................................... G12-13
Metal Slash Mill MSX Type................................. G14

Shoulder Milling
Sumi Power Mills for Grey Cast Iron Milling

CNP(F)13000 ............................................................ G15

PWC(F) 4000 ............................................................ G16-17

Aluminium Milling

SUMIDIA Face Mill RF Type................................... G18

SUMIDIA Face Mill SRF Type ................................ G19
SUMIBORON BN Finish Mill FMU Type ............ G20-21

Grey Cast Iron Milling

Milling Cutters

New

G1
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Face Mill and Shoulder Mill

External
Max. Depth Diameter
of Cut (mm) (mm)
Approach Angle

WGC

WGC 3000 RS

SEE(M)T 0903 (IC/ l = 9,525)

SEE(M)T 13T3 (IC/ l = 13,4)

UFO

UFO(-F)
4000 RS

SFK-N/R 12T3 (IC/ l = 12,7)

SFK-N 1504 (IC/ l = 15,875)

UFO 5000 RS
DNX

Ne w

32
~
100

6 mm 45

40
~
200

5 mm 45

50
~
315

7 mm 45

80
~
315

8 mm 65

80
~
250

6 ~ 10 mm

40
~
160

12
~
32

SNMT1205 ZNEN

DNX 12000 RS
DNXF 12000 RS

12,7

Face Milling

WGC(-M/F)
4000 RS

4 mm 45

Ref. Page

Insert
Type

Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Finishing
Carbon Steel / Alloy Steel
Tempored Steel / Die Steel
Stainless Steel
Cast Iron / Ductile Cast Iron
Non-Ferrous Metal
Aluminium Alloy
Ti Alloy / Heat Resistant Alloy
Hardened Steel HRC 45 ~ 55

Series

Face
Milling

Endmill
Type

Work Material
P M K N S H

Application

Approach
Angle

General Purpose
Finishing
High Feed

Application

Selection Guide

G6

G8
G9

G10

G13

12,7

WRCX12000RS
WRCX16000RS
WRCX20000RS

Multi-Purpose

Milling Cutters

WRCX-RS

WRCX-E

QPMT 080330PPEN/-H
10T335PPEN/-H
120440PPEN/-H
160660PPEN/-H
200670PPEN/-H
QPET 10T350PPFR-S
120460PPFR-S
160680PPFR-S

WRCX08000E/-M
WRCX10000E/-M
WRCX12000M

WRCX-M

Ne w
WMM (-H)

WEX-F

4~5

Shoulder Milling

17 ~ 26 mm

WMM (-H) 2000

APMT103504PDER/-H
APET 103504PDER-F
103504PDFR-S

WMM (-H) 3000

APMT160508PDER/-H
APET 160508PDER-F
160508PDFR-S

39 mm 90

32
~
40

WEX2000F

AXMT123504PEER-G
(WEX 2000 E/F/M)

10 mm 90

40
~
100

WEX3000F
WEX-E

mm

WEX2000E
WEX2000M

AXMT170508PEER-G
(WEX 3000 E/F/M)

20
~
25

90

WEX3000E
WEX3000M

WRX

AXMT123504PEER-G
(WRX 2000 E/F)

Ne w
WRX2000

Ne w
WRX3000

H17

H8
H9

10 mm 90

14
~
63

14 mm 90

25
~
63

18 ~ 36 mm

20
~
50

H19

32
~
100

H20

27 ~ 53 mm

90

G2
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H8
H10
H9
H10

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: Good

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40
~
100

90
AXMT170508PEER-G
(WRX 3000 E/F)

H29

14 mm 90

WEX-M

Ne w

H28

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Face Mill and Shoulder Mill

Selection Guide

Approach Angle

Shoulder Milling

CNP
CNP(-F)
13000 RS

CNMU 130608 N-G/H

CNMQ 130608 N

80
~
200

G15

MSX 08000 RS
MSX 12000 RS
MSX 14000 RS
MSX-E
MSX-M

MSX
MSX
MSX
MSX

WDMT0603ZDTR
(d=6,35)
WDMT0804ZDTR (d=8,5)
WDMT1205ZDTR (d=12)
WDMT1406ZDTR (d=14)

1,5 ~ 2,5 mm

20

G16

16
~
63

16 ~ 18 mm

WAX3000
AECT160404PEFRA

20

WAX

40
~
100

1,0 ~ 2,5 mm

06000 E/M
08000 E/M
12000 E/M
14000 E

G14
H13

H12
H14

20
~
40

H23

90

50
~
125

H23

3 mm 90

80
~
315

G18

5 mm 90

30
~
63

G19

80
~
315

90

Milling Cutters

High Feed Milling

12 mm 88

LNMX 160608 PNS-N/H

PWC(-F)
4000 RS

Ne w

Alumimium Alloy and Non-Ferrous Metals

40
~
200

PWC

MSX-RS

High Speed Finishing of Cast Iron

12 mm 90

Ref. Page

External
Max. Depth Diameter
of Cut (mm) (mm)

Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Finishing
Carbon Steel / Alloy Steel
Tempored Steel / Die Steel
Stainless Steel
Cast Iron / Ductile Cast Iron
Non-Ferrous Metal
Aluminium Alloy
Ti Alloy / Heat Resistant Alloy
Hardened Steel HRC 45 ~ 55

Insert
Type

Face
Milling

Series

General Purpose
Finishing
High Feed

Application

Endmill
Type

Work Material
P M K N S H

Application

Approach
Angle

WAX-RS

16 ~ 18 mm

WAX 3000 RS

RF

SNEW 1204 ADFR-NF

SDET 1204 ZDFR

RF

4000 RS

SRF
SNEW 09T3 ADTR-NF

SRF 50/63 RS

FMU

SNEW 1204 ADT-R/L

FMU 4000 RS

0,5 mm
45

: Best
: Good

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Milling Insert

ISO Identification Table

Insert shape

Clearance angle

80 A

85

55 B

82

75 K

55

50 H

120

15

35 O

135

20

108

25

90 L

90

30

60 M

86

80

11

Milling Cutters

Insert type

N
O

Other clearance
angle with specific
description

Non
standard

Tolerances

IC: theoretical diameter of inscribed circle

m: nose height
s: thickness

Tolerances (mm)
Class

Tolerances (mm)

IC

Class

IC

s
)

0,025

0,005

0,025

0,025

0,005

0,05~ 0,13*

0,005

0,013

0,025

0,013

0,05~ 0,13*)

0,025

0,025

0,025

0,013

0,025

0,025

0,013

0,013

0,025

0,05~ 0,13*

0,08~ 0,18*) 0,05~ 0,13*)

)

0,13

0,025

0,025

0,025

0,08~ 0,18* 0,05~ 0,13*

0,025

0,025

0,13

0,13~ 0,38*) 0,08~ 0,25*)

0,025
0,13

*) The tolerance is dependent upon the insert size of IC. See tables below.

Tolerance class for dimension m

Tolerance class for dimension IC

m
6,35
9,525
12,7
15,875
19,05
25,4

IC
0,08
0,08
0,13
0,15
0,15
0,18

0,13

0,11
0,11
0,15
0,18
0,18

6,35
9,525
12,7
15,875
19,05
25,4

0,05
0,05
0,08
0,10
0,10
0,13

0,05
0,08
0,10
0,10
0,10

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Milling Insert

ISO Identification Table

Thickness

Corner geometry with wiper flat

Radius

Clearance angle
on wiper flat

Entering angle
Feed direction
1
4
3 2

02
03
T3
04
05
06
07
09

A
D
E
F
P
Z -

45
60
75
85
90
Others

A
B
C
D
E
F
G
N
P
Z -

1. Major cutting edge

2. Chamfered corner
3. Wiper flat
4. Side cutting edge

Insert size
Symbol and cutting edge length

3
5
7
15
20
25
30
0
11
Others

02
04
08
12
16
20
24

N
Feed direction

Insert
type

Right hand

IC
d (mm)
3,97

06 (6,9)

4,76

08 (8,2)

5,0

F
Sharp

05 (5,0)

5,56

09 (9,6)

6,0

09 (9,7)

03 (3,8)

06 (6,0)

6,35

06 (6,4)

7,94

08 (8,0)

8,0
9,525

07 (7,7)

06 (6,35) 11 (11,0) 11 (11,1) 04 (4,3)

07 (7,94)

Rounded

05 (5,4)

Neutral

08 (8,0)
09 (9,7) 11 (11,6) 09 (9,525) 09 (9,525) 16 (16,5) 16 (16,6) 06 (6,5)

10

10 (10,0)

12

12 (12,0)
12 (12,9) 15 (15,5) 12 (12,7) 12 (12,7) 22 (22,0)

08 (8,7)

15,875

16 (16,1) 19 (19,4) 15 (15,875) 15 (15,875) 27 (27,5)

10 (10,9)

16

16 (16,0)
19 (19,3)

20 (20,0)

25

25 (25,0)

25,4

25 (25,4) 25 (25,4)

31,75

31(31,75) 31(31,75)

32

32 (32,0)

S
Rounded and
chamfered

19 (19,05) 19 (19,05) 33 (33,0)

20

T
Chamfered

12,7

19,05

0,2 mm
0,4
0,8
1,2
1,6
2,0
2,4

M0 - Round insert
(metric)
00 - Round insert
(inch)

Cutting edge condition

(mm)

r=
r=
r=
r=
r=
r=
r=

Milling Cutters

s = 2,38 mm
s = 3,18
s = 3,97
s = 4,76
s = 5,56
s = 6,35
s = 7,94
s = 9,52

Left hand

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Face Mill

WGC / WGCM / WGCF Type

General Milling for Steel, Cast Iron & Exotic Material
Fig. 1

Fig. 2

Fig. 3

Body
Standard WGC - Type
Type

WGC
3000

Milling Cutters

WGC
4000

Cat. No.

Stock

WGC 3032 RS
WGC 3040 RS
WGC 3050 RS
WGC 3063 RS
WGC 3080 RS
WGC 3100 RS
WGC 4040 RS
WGC 4050 RS
WGC 4063 RS
WGC 4080 RS
WGC 4100 RS
WGC 4125 RS
WGC 4160 RS
WGC 4200 RS

H
G
G
G
H
G
G
G
G
G
G
H

Dimensions (mm)
D

d1

d2

32
40
50
63
80
100
40
50
63
80
100
125
160
200

41
49
59
72
89
109
52
63
76
93
113
138
173
213

32
32
40
50
60
70
32
40
50
60
70
80
100
130

40
40
40
40
50
50
40
40
40
50
50
63
63
63

8,4
8,4
10,4
10,4
12,4
14,4
8,4
10,4
10,4
12,4
14,4
16,4
16,4
25,7

Mounting
Mounting
d 3
d 4 d 5

b
5,6
5,6
6,3
6,3
7,0
8,5
5,6
6,3
6,3
7,0
8,5
9,5
9,5
14,0

16
16
22
22
27
32
16
22
22
27
32
40
40
60

9
9
11
11
13,5
9
11
11
13,5
-

14
14
18
18
20
14
18
18
20
-

l1

l2

No. of
teeth

18
18
20
20
25
32
18
20
20
25
32
38
38
35

28
28
26
26
31
28
26
26
31
-

4
4
5
6
6
7
3
3
4
4
5
6
7
8

l1

l2

No. of
teeth

20
20
25
32
38
38
35

26
26
31
-

4
5
6
7
8
10
12

l1

l2

No. of
teeth

20
20
25
32
38
38
35

26
26
31
-

Weight
(Kg)
0,2
0,3
0,4
0,6
1,1
1,5
0,4
0,5
0,6
1,0
1,5
2,6
4,0
6,6

Fig.

1.

2.

1.

2.
3.

Medium Pitch WGCM - Type

Type

WGCM
4000

Cat. No.

Stock

WGCM 4050 RS
WGCM 4063 RS
WGCM 4080 RS
WGCM 4100 RS
WGCM 4125 RS
WGCM 4160 RS
WGCM 4200 RS

G
G
G
G
G
G
H

Dimensions (mm)
D

d1

d2

50
63
80
100
125
160
200

63
76
93
113
138
173
213

40
50
60
70
80
100
130

40
40
50
50
63
63
63

10,4
10,4
12,4
14,4
16,4
16,4
25,7

Mounting
Mounting
d 3
d 4 d 5

b
6,3
6,3
7,0
8,5
9,5
9,5
14,0

22
22
27
32
40
40
60

11
11
13,5
-

18
18
20
-

Weight
(Kg)
0,5
0,6
1,0
1,5
2,6
4,0
6,6

Fig.

1.

2.
3.

Close Pitch WGCF - Type

Type

Cat. No.

Stock

WGCF
4000

WGCF 4050 RS
WGCF 4063 RS
WGCF 4080 RS
WGCF 4100 RS
WGCF 4125 RS
WGCF 4160 RS
WGCF 4200 RS

G
G
G
G
G
G
H

Dimensions (mm)
D

d1

d2

50
63
80
100
125
160
200

63
76
93
113
138
173
213

40
50
60
70
80
100
130

40
40
50
50
63
63
63

10,4
10,4
12,4
14,4
16,4
16,4
25,7

Mounting
Mounting
d 3
d 4 d 5

b
6,3
6,3
7,0
8,5
9,5
9,5
14,0

22
22
27
32
40
40
60

Spare Parts
Cutter

WGC 3000 RS
WGC/-F 4000 RS

11
11
13,5
-

18
18
20
-

Weight
(Kg)

Fig.

5
0,5
6
0,6
1.
8
1,0
10
1,5
12
2,6
2.
16
4,0
20
6,6
3.
G = Euro stock
H = Delivery on request

Structure
Shim

Shim screw

Insert screw

Wrench

Wrench

WGCS 13 R

BW 0507 F

BFTX 0307 IP
BFTX 03512 IP

TRDR 10 IP
TRDR 15 IP

LH035

Shim
clamp screw

Insert clamp screw

WGC 3000

WGC 4000

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Face Mill

45 Approach Face Mill

WGC / WGCM / WGCF Type

Features
G Suitable for high speed machining vc < 400m/min.
G Tough lightweight cutter body with wide chip pockets for fast metal

removal.
G Low cost precision moulded inserts give G class performance at

greatly reduced cost.

G Wide range of grades for most workpiece materials - including steels,

irons, high temperature alloys, aluminiums etc.

G Improves metal removal rates, flatness, dimensional accuracy, and

surface finish.

Insert
Fig. 2

Fig. 1

SEET, SEMT

SECW

For WGC
3000 series

XEEW

13,4

ACP100 ACP200 ACP300 ACK200 ACK300 DL1000 T250A

H
G
G
H
H
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G

EH520

H1

Dimensions (mm)

DA2200

IC

Fig.

s t

9,525 0,025

3,18 0,025

0,05

0,13

1.
9,525
G

3,18

G
13,4 0,025

3,97 0,025

0,08

0,13

1.
13,4

13,4 0,025
18

3,97

3,97 0,025

2.

0,025

3.

13,4 3,97

Milling Cutters

SEET 0903 AGFN-L

SEET 0903 AGSN-G
SEET 0903 AGSN-N
SEMT 0903 AGSN-L
SEMT 0903 AGSN-G
SEET 13T3 AGFN-L
SEET 13T3 AGSN-G
SEET 13T3 AGSN-N
SEMT 13T3 AGSN-L
SEMT 13T3 AGSN-G
SEMT 13T3 AGSN-H
SECW 13T3 AGTN-N-NF
XEEW 13T3 AGFR-W-NF
XEEW 13T3 AGER-W

For WGC,
WGC M /- F
4000 series

DLC Cermet Uncoated carbide PCD

Coated carbide

Cat. No.

9,525

Fig. 3

G = Euro stock
H = Delivery on request

Specifications

Chip Breaker System

Approach angle:
45
Axial rake angle: + 20 ~ +22

N type: no chipbreaker

( - 10 ~ - 19)

Cutting force

0,03mm

H
G
L

G type

H type

( + 20)

Radial rake angle: - 20 ~ - 24

Cutting edge geometry

L type

H type for heavy cutting

N type

G type for general use

L type for light cutting

Max. depth of cut: 6 mm

( 4 mm)

Toughness of cutting edge

0,02mm
Run-out with M class
insert SEMT13T3

( ) shows WGC 3000 type

Recommended Cutting Conditions

[vc =m/ min, f t =mm/ tooth] [min. optimum max.]

Insert type
Grade
Work
material
Type
W G C (-M / -F)
4040 ~ 4200

vc
ft
doc

SEMT 13T3 AGSN-G

ACP100
Low
Low
carbon
carbon Alloy steel Die steel
steel
steel
100 250 400 80 220 280 80 150 250 80 200 370
0,1 0,25 0,4 0,1 0,25 0,4 0,1 0,2 0,3 0,1 0,25 0,4
1,0 3,0 5,0

ACP200
Alloy steel

ACP300
Die steel

ACK200

Stainless steel
austenitic martensitic

Cast iron

Ductile
cast iron

ACK300
Cast iron

Ductile
cast iron

70 150 250 60 130 220 120 180 240 100 140 200 220 270 450 150 180 250 180 220 270 130 160 220
0,1 0,25 0,4 0,1 0,2 0,3
1,0 3,0 5,0

0,1 0,2 0,3

0,1 0,2 0,3 0,1 0,25 0,4 0,1 0,25 0,4 0,1 0,25 0,4 0,1 0,25 0,4

1,0 2,0 3,0

1,0 3,0 5,0

1,0 3,0 5,0

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Face Mill

UFO / UFOF Type

General Milling for Steel, Cast Iron & Exotic Material
Specifications
Approach angle:
45
Axial rake angle:
+ 27
Radial rake angle:
- 7
(-10 for 50 and 63)
max depth of cut:

5,0 mm (UFO 4000 type)

7,0 mm (UFO 5000 type)

Body
Type

UFO 5000

Dimensions (mm)

Mounting
a
b

max.
depth of
cut

l1

No. of
teeth

6,3

20

1,3

6,3

20

1,6

12,4

7,0

25

2,1

32

14,4

8,5

29

40

16,4

9,5

29

63

40

16,4

9,5

29

130

63

60

25,7

14,0

32

11

9,5

300

63

60

25,7

14,0

40

13

14,8

335

240

80

60

25,7

14,0

40

15

26,6

5.

102

60

50

27

12,4

7,0

25

2,1

1.

100

119

75

50

32

14,4

8,5

29

2,9

125

143

75

63

40

16,4

9,5

29

4,2

160

177

100

63

40

16,4

9,5

29

200

217

130

63

60

25,7

14,0

32

11

9,5

250

267

200

63

60

25,7

14,0

40

13

14,8

315

332

240

80

60

25,7

14,0

40

15

UFO 4050 R/L-S

UFO 4063 R/L-S
UFO 4080 R/L-S
UFO 4100 R/L-S
UFO 4125 R/L-S
UFO 4160 R/L-S
UFO 4200 R/L-S
UFO 4250 R/L-S
UFO 4315 R/L-S
UFO 5080 R/L-S
UFO 5100 R/L-S
UFO 5125 R/L-S
UFO 5160 R/L-S
UFO 5200 R/L-S
UFO 5250 R/L-S
UFO 5315 R/L-S

UFO 4000

Milling Cutters

Stock

Cat. No.

d1

d2

d3

50

74

45

50

22

10,4

63

86

50

50

22

10,4

80

103

60

50

27

100

122

75

50

125

146

75

63

160

180

100

200

220

250

270

315

80

Weight
(Kg)

2,9
5,0

4,2
6,6

7,0

6,6

26,6
G = Euro stock

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Spare Parts
Cutter

Fig. 5

Structure

Locator

Insert block

Insert clamp
Insert block
Insert

4050 - 4063
4080 - 4315
5080 - 5315
Cutter

UF 4 K R/L S-UF 4 S R/L

UF 4 K R/L
UF 4 S R/L
UFTW R/L
UF 5 K R/L
UF 5 S R/L
Locator clamp
Double screw
Wrench

Double
screw
Insert clamp

Locator

Double
screw
4050 - 4063
4080 - 4315
5080 - 5315

Locator
clamp
UFKW R/L

WB 7-15 T

TT 25

G8
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2.
3.
4.

2.
3.
4.
5.

SUMITOMO HOME

Face Mill

27 Super High Rake Multi Purpose Mill

UFO / UFOF Type

Features
G
G

G
G
G

45 approach face mills

27 super high rake multi purpose cutter for outstanding productivity milling
steels, irons and alloys
Substantially improves metal removal rates on low powered machines
Differential pitched inserts guarantee smooth cutting action
Rigid body incorporates carbide locators and HSS shims resulting in
extremely low run out

Body (Close Pitch Type)

Stock

Type

Cat. No.

UFOF 4000

UFOF 4080 R/L-S

UFOF 4100 R/L-S
UFOF 4125 R/L-S
UFOF 4160 R/L-S
UFOF 4200 R/L-S
UFOF 4250 R/L-S
UFOF 4315 R/L-S

Dimensions (mm)

Mounting
a
b

max.
depth of
cut

l1

No. of
teeth

7,0

25

2,1

14,4

8,5

29

2,9

16,4

9,5

29

10

4,2

16,4

9,5

29

12

25,7

14,0

32

16

9,5

60

25,7

14,0

40

20

14,8

60

25,7

14,0

40

24

26,6

d1

d2

d3

80

103

60

50

27

12,4

100

122

75

50

32

125

146

75

63

40

160

180

100

63

40

200

220

130

63

60

250

270

300

63

315

335

240

80

5,0

Weight
(Kg)

Fig.
1.
2.
3.

6,6

4.
5.

Insert
Fig. 1

SFKR

UFO 4000
UFOF 4000

UFO 5000

UW

Cat. No.

12 T3

15 04

Fig. 3

Milling Cutters

SFKN

Fig. 2

SFKN 12T3 AZFN

SFKN 12T3 AZTN
SFKR 12T3 AZTN
UW 12500 R
SFKN 1504 AZFN
SFKN 1504 AZTN
UW 15500 R

Coated carbide

Cermet

ACP100 ACP200 ACP300 ACK200 ACK300 T250A

G
G

Uncoated carbide
A30N

G10E

H1

Dimensions (mm)
H10E

12,7
G

Fig.

s t

12,7 0,075

H
H

IC

16

0,05

12,2

15,875 0,075

G
H

16

1.
3,97 0,025

2.
3.

4,76 0,025

12,2

1.
3.

G = Euro stock
H = Delivery on request

Recommended Cutting Conditions

Grade
Work material
Insert type
UFO (-F)
4000
UFO (-F)
5000

vc
ft
doc
vc
ft
doc

[vc =m/ min, f t =mm/ tooth] [min. optimum max.]

ACP100

ACP200

Low
carbon Alloy steel Die steel
steel
100 250 400 80 220 280 80 150 250
0,1 0,25 0,4 0,1 0,25 0,4 0,1 0,2 0,3
1,0 3,0 5,0
100 250 400 80 220 280 80 150 250
0,1 0,25 0,4 0,1 0,25 0,4 0,1 0,2 0,3
1,0 4,0 7,0

Low
carbon Alloy steel Die steel
steel
80 200 370 70 150 250 60 130 220
0,1 0,25 0,4 0,1 0,25 0,4 0,1 0,2 0,3
1,0 3,0 5,0
80 200 370 70 150 250 60 130 220
0,1 0,25 0,4 0,1 0,25 0,4 0,1 0,2 0,3
1,0 4,0 7,0

ACP300

ACK200

Stainless steel
austenitic martensitic

Cast iron

Ductile
cast iron

ACK300
Cast iron

Ductile
cast iron

120 180 240 100 140 200 220 270 450 150 180 250 180 220 270 130 160 220
0,1 0,2 0,3

0,1 0,2 0,3 0,1 0,25 0,4 0,1 0,25 0,4 0,1 0,25 0,4 0,1 0,25 0,4

1,0 2,0 3,0

1,0 3,0 5,0

1,0 3,0 5,0

120 180 240 100 140 200 220 270 450 150 180 250 180 220 270 130 160 220
0,1 0,2 0,3

0,1 0,2 0,3 0,1 0,25 0,4 0,1 0,25 0,4 0,1 0,25 0,4 0,1 0,25 0,4

1,0 3,0 5,0

1,0 4,0 7,0

1,0 4,0 7,0

G9
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Face Mill

DNX / DNXF Type

Approach angle
Axial rake angle
Radial rake angle

General Milling for Cast Iron and Steel

Fig. 3
d1
d2
d3
a

Fig. 4

d1
d2
d3
a

d1
d2
d3
a

18

b
P.C.D 101,6

P.C.D 66,7

d4
Dc

18

31

13

20

Dc

65
+ 5
- 6

Fig. 2
d1
d2
d3
a
b

Fig. 1

8 mm 65

New

:
:
:

d4
Dc

d4
Dc

Body
Standard DNX - Type
Type

DNX 12000

Stock

Cat. No.

DNX 12080 RS
DNX 12100 RS
DNX 12125 RS
DNX 12160 RS
DNX 12200 RS
DNX 12250 RS

d 2

d 3

88

50

60

27

12,4

7,0

25

Number
of
teeth
6

100

108

50

80

32

46

14,4

8,5

29

125

133

63

80

40

56

16,4

9,5

29

Dimensions (mm)
D

d 1

80

G
G

Mounting
d 4
a
b

Max.
depth
of cut

Weight
(Kg)
1,2
1,6

8,0

2,8

160

168

63

100

40

88

16,4

9,5

29

10

200

210

63

150

60

130

25,7 14,0

35

16

8,0

250

260

63

180

60

160

25,7 14,0

35

20

12,2

d 2

d 3

4,4

Fig.
1.
2.
3.
4.

Close Pitch DNGF - Type

Milling Cutters

Type

DNXF 12000

d 1

80

88

50

60

27

12,4

7,0

25

Number
of
teeth
8

100

108

50

80

32

46

14,4

8,5

29

10

125

133

63

80

40

56

16,4

9,5

29

11

160

168

63

100

40

88

16,4

9,5

29

12

Stock

Cat. No.

DNXF 12080 RS
DNXF 12100 RS
DNXF 12125 RS
DNXF 12160 RS

Dimensions (mm)

Mounting
d 4
a
b

Max.
depth
of cut

Weight
(Kg)
1,2

8,0

1,6
2,7
4,4

Fig.
1.
2.
3.

G = Euro stock
H = Delivery on request

First Recommendation: DNX

DNX / DNXF

Depth of cut : d oc (mm)

14,0
12,0
10,0

65

PWC(F)

8mm

Wiper width = 1,2mm

8,0

Max. depth of cut : 8mm,

6,0

Cutter type

Diameter range

DNX 12000 RS

80~250mm

- General purpose
- Medium pitch type

DNXF 12000 RS

80~160mm

- General purpose
- Fine pitch type

4,0
2,0
0

DNX(F)
l

0,1

0,2

0,3

0,4

Approach angle : 65

Feed rate : f t (mm/tooth)

Spare Parts
Cutter

Insert screw

Characteristics

Identification of Cutter Body

Wrench

80 ~ 160
BFTX0412 IP TRDR15 IP
200 , 250

Locator

Clamp screw

Wrench

DNXK 12 R

BX 0515

LH 040

DNX F 12 080 R S
Cutter
type

Fine
pitch

Insert
size

Diam.

G10
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Cutting
direction

Shell
type

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Face Mill

DNX / DNXF Type

New
Features
G
G
G
G
G

Small inserts with 8 cutting edges

Economic by double-side usage
Excellent grade for cast iron machining
Optimised geometry for best results in cast iron
Special inserts for steel machining

Insert
Fig. 1

Fig.

12,7

ACP200 ACP300 ACK100 ACK200 ACK300

SNMT 1205 ZNEN-G

SNMT 1205 ZNEN-H

SNMT 1205 ZNEN-SH

Fig. 3

H Type

SH Type
12,7

Cat. No.

Fig. 2

G Type
12,7

Coated Carbide

12,7

5,6

12,7

5,6

Flat land

Cutting edge

12,7

5,6

Flat land

G = Euro stock
H = Delivery on request

G Type : For general purpose

H Type : For heavy machining
SH Type : For steel machining

Milling Cutters

ts
e inser ing edges
v
i
t
a
g
e
GN
g
8 cutt
h
t
i
w
s
achinin
t
r
G Inse ble for steel m
ica
G Appl
Advantage of SH-Type when Steel machining
G Type

SH Type

Chip packing causes

higher cutting forces !

Smooth chip evacuation

reduces cutting forces !

Recommended Cutting Conditions

ISO

P
K

[vc = m/ min, f t = mm/ tooth] [min. optimum max.]

Work material

Hardness (HB)

Cutting speed
v c (m/min)

Feed rate
f t (mm/tooth)

Insert grade

Carbon steel

180 - 280

150 - 175 - 200

0,10 - 0,15 - 0,20

ACP200

Alloy steel

180 - 280

150 - 175 - 200

0,10 - 0,15 - 0,20

ACP200

Grey cast iron (GG)

250

150 - 225 - 300

0,10 - 0,20 - 0,30

ACK200 / ACK300

Ductile cast iron (GGG)

250

150 - 225 - 250

0,10 - 0,18 - 0,25

ACK200 / ACK300

G11
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Wave Radius Mill

High Durable Mill with Polygon Inserts

WRCX Type

Grades for Steels, Cast Iron and Aluminium

Features
The Wave Mill WRCX type is a new multi purpose milling cutter for face milling, slotting,
helical boring, plunging and profiling. Its unique design features 16 corner polygon inserts and a
durable cutter body manufactured from high tensile alloyed steel protected by a hard
surface treatment. Insert rigidity is maximised via close tolerance seat pockets and centre
clamped using a torxscrew . Choose from a variety of insert grades such as our award
winning Diamond like Carbon DL 1000 capable of high feed machining aluminium, our
uncoated H1 grade suitable for non-ferrous metals or our new ACP/ACK grades for steels
and irons.

Advantages

G Durable cutter body

G High feed cutting
G Excellent chip removal
G Maximum rigidity
G Wide application range

Special alloyed steel with hard surface.

Optimised pitch and high number of cutting edges
Wide pocket and integral coolant hole
Rigid clamping of inserts with TORXPLUS screw
Carbon steels, alloy steels, stainless steels, high temperature alloys,
diemould steels, aluminiums, non-ferrous metals etc

Insert
QPMT... : Standard 16 cornered polygon type
QPMT...-H : Stronger cutting edge type

QPET...-S : Polished round insert for non-ferrous material

Fig. 1

Fig. 2

Rake angle: 25
4 corners use
R : wiper radius

QPMT 080330 PPEN

QPMT 080330 PPEN-H
QPMT 10T335 PPEN
QPMT 10T335 PPEN-H
QPET 10T350 PPFR-S
QPMT 120440 PPEN
QPMT 120440 PPEN-H
QPET 120460 PPFR-S
QPMT 160660 PPEN
QPMT 160660 PPEN-H
QPET 160680 PPFR-S
QPMT 200670 PPEN
QPMT 200670 PPEN-H

Milling Cutters

Diamond Uncoated
coated carbide

Coated carbide

Cat. No.

ACP100 ACP200 ACP300 ACK200 ACK300 DL1000

G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G

Anti-Vibration Type

H1

Max. doc
r
s
IC
(mm) (mm) (mm) 4 corners 8 corners
application application
8
10

1,0

1,2

1,5

6,0

6,0

2,1

2,5

3,0
3,5

G
16

4,0

20

7,0

Type

CP

Diamond Uncoated
coated carbide

Coated carbide

ACP100 ACP200 ACP300 ACK200 ACK300 DL1000

G
G
G
G

3,97

4,7

4,76

6,5

5,6

7,6

6,5

9,4

G = Euro stock
H = Delivery on request

(Paired Sets for Vibration Free Machining)

08

QPMT 160608 PPEN

QPMT 200608 PPEN
QPMT 160608 PPEN-CP
QPMT 200608 PPEN-CP

3,8

8,0

Type

Cat. No.

3,18

5,0
12

Fig.

G
G
G
G

G
G
G
G

G
G
G
G

H1

Max. doc
IC
r
s
(mm) (mm) (mm) 4 corners 8 corners
application application

G
G
G
G

16
20
16
20

0,8

6,5

0,8

6,5

7,6

1,2

9,4

1,6

7,6

2,3

9,4

2,9

The combination of different

inserts in a staggered
formation varies the cut
depth and eliminates
vibration when feed rate is

Insert type
08
CP

Chip Formation
Anti-vibration Type Standard Type

CP and 08
type inserts
are
used in pairs

f t < 0,15 (IC=16 mm )

or
f t < 0,2 (IC=20 mm ).

Work material:
Cutting data:
Insert size:

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50C
f t = 0,1mm/tooth, doc = 7 mm
IC = 20 mm

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Wave Radius Mill

WRCX Type
Fig. 1

Fig. 2

Axial rake angle:

Radial rake angle:

Fig. 3

d1
d2
d3
a

d1
d2

d1
d2
d3
a

66,7

d3
a

l1

15

19

14

M6 x1,0

l1

l1

- 3
0

CCAP-160

d4
d5
C
D

Body
Standard WRCX Type
Insert
IC (mm)

12

16

Cat. No.

Stock

WRCX 12040 RS
WRCX 12050 RS
WRCX 12052 RS
WRCX 12063 RS
WRCX 12080 RS
WRCX 16063 R S
WRCX 16080 R S
WRCX 16100 R S
WRCX 16125 R S

G
G
G
G
G
G
G
G
H

d5

d5

C
D

* Note Fig.3 for D=160 : Coolant cap (CCAP-160) with 4 screws (BX0620) and wrench
(TH050) is available seperately.

Dimensions (mm)
D*

d1

d2

H*

40
50
52
63
80
63
80
100
125

28
38
40
51
68
47
64
84
109

36
46
48
59
76
50
70
90
115

36
40
40
40
55
50
55
70
80

40
40
40
40
50
40
50
50
63

8,4
10,4
10,4
10,4
12,4
10,4
12,4
14,4
16,4

5,6
6,3
6,3
6,3
7,0
6,3
7,0
8,5
9,5

Mounting
Mont?
d 3 d 4 d 5
16
22
22
22
27
22
27
32
40

9
11
11
11
13,5
11
13,5
-

14
18
18
18
20
18
20
46
56

l1
18
20
20
20
25
20
25
32
38

Helical Plunging
No. of
Weight Fig.
boring
teeth B Standard max. (Kg)
4
4
5
5
6
3
4
5
5

68 11
88 11
92 11
114 11
148 11
110 15
144 15
184 15
234 15

10
7
630
5
330
8
530
4
3

0,2
0,3
0,3
0,4
0,9
0,4
0,8
1,3
2,4

1
2

Close Pitch WRCXF Type

Insert
IC (mm)
12

20

Stock

WRCXF 12050 R S
WRCXF 12063 R S
WRCXF 16052 R S
WRCXF 16063 R S
WRCXF 16080 R S
WRCXF 16100 R S
WRCXF 16125 R S
WRCXF 16160 R S
WRCXF 20080 R S
WRCXF 20100 R S
WRCXF 20125 R S
WRCXF 20160 R S

H
H
G
G
G
G
G
G
G
G
G
G

Dimensions (mm)

Mounting
d 3 d 4 d 5

l1

Helical Plunging
No. of
Weight Fig.
boring
teeth B Standard max. (Kg)

D*

d1

d2

H*

50
63
52
63
80
100
125

38
51
36
47
64
84
109

46
59
45
50
70
90
115

40
40
45
50
55
70
80

40
40
40
40
50
50
63

10,4
10,4
10,4
10,4
12,4
14,4
16,4

6,3
6,3
6,3
6,3
7,0
8,5
9,5

22
22
22
22
27
32
40

11
11
11
11
13,5
29

18
18
17,7
18
20
46
52

20
20
20
20
25
32
29

5
6
4
4
5
6
6

88 11
114 11
88 15
110 15
144 15
184 15
234 15

7
5
10
8
530
4
3

0,3
0,4
0,3
0,4
0,8
1,3
2,4

2
1

160
80
100
125

144
60
80
105

150
68
88
113

100
55
70
80

63
50
50
63

16,4
12,4
14,4
16,4

9,5
7,0
8,5
9,5

40
27
32
40

13,5
29

93
20
46
52

29
25
32
29

8
5
6
6

304 18
140 18
180 18
230 18

2
7
5
330

4,0
0,7
1,1
2,3

3*
1
2
1

160

140

148

100

63

16,4

9,5

40

93

29

300 18

230

3,9

3*

Milling Cutters

16

Cat. No.

Extra Close Pitch WRCXX Type

Insert
IC (mm)

Cat. No.

Stock

WRCXX 16080 R S
WRCXX 16100 R S

G
G

Dimensions (mm)
D*

d1

d2

H*

Mounting
d 3 d 4 d 5

80
64
70
55
50
12,4
7,0
27
13,5
16
100
84
90
70
50
14,4
8,5
32
* Note : When using CP type anti-vibration inserts / IC = 16, please change above dimensions:
D* +0,3
In case of anti-vibration inserts / IC = 20, please change above dimensions:
D* +0,4

Maximum Rotation (min-1) for Non-ferrous cutting

when using QPET Insert
Cutter
n
D
25
32
40
50
63
80
100
125
160

10

12

20
25
6
46
32
7
& H* +0,15 mm
& H* +0,2 mm

28.000
25.000

530
4

0,8
1,3

1
2

Plunging

max :
Helical Boring

22.000
20.000
18.000
16.000

144 15
184 15

16

(see tables)

B Standard :
(see tables)

14.000
13.000
12.000
10.000
9.000
8.000

Spare Parts

Recommended Cutting Conditions

Cutter

Screw

Screw

12G
GGG
16052 ~ 16100
WRCX/-F/-X
16125 ~ 16160
WRCX/-F
20G
GGG

BFTX 0409 IP
BFTX 0511 IP
BFTX 0513 IP
BFTX 0615 IP

TRDR 15 IP

WRCX

l1

Helical Plunging
Weight Fig.
No. of
boring
teeth B Standard max. (Kg)

TRDR 20 IP
TRDR 25 IP

Alloy steel
Stainless steel
Cast iron
Material Carbon steel
(ex. C40 ~ C50) (Below HRC40) (ex. X10CrNiS18-9)
(ex. GG20)
Gra
de
D
ACP100, ACP200 ACP100, ACP200 ACP200, ACP300 ACK200, ACK300
(mm)
40 ~
80
100 ~
160

vc
ft
vc
ft

100-160-200
0,2-0,4-0,6
150-200-250
0,3-0,4-0,6

Non-ferrous
material
DL1000, H1

100-140-180
80-120-160
80-120-160
200-500-1000
0,2-0,3-0,4
0,1-0,2-0,3
0,1-0,2-0,4
0,1-0,3-0,4
100-160-200
160-180-200
100-150-200
200-500-1000
0,1-0,3-0,5
0,15-0,2-0,3
0,1-0,15-0,2
0,2-0,3-0,6
[vc = m/ min, f t = mm/ tooth] [min. optimum max.]

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Metal Slash Mill

MSX Type
High Feed Milling of Steel, Stainless Steel, Die Steel and Cast Iron
1,5 mm

(MSX 08000 II)

Fig. 1

2,0 mm

20

2,5 mm

20

(MSX 12000 II)

20

(MSX 14000 II)

Fig. 2

Body
Cat. No.

Stock

Dimensions (mm)
D

d1

Mounting
d 2 d 3 d 4

l1

Helical Plunging
No. of
Weight Fig.
boring
teeth B (max-min) max.
(Kg)

MSX 08040 RS

40

37

45

8,4

5,6

16

13,5

18

65 ~ 78

130

0,2

MSX 12050 RS
MSX 12052 RS
MSX 12063 RS
MSX 12066 RS

G
G
G
G

50
52
63
66

47
47
60
60

50
50
50
63

10,4
10,4
10,4
12,4

6,3
6,3
6,3
7,0

22
22
22
27

11
11
11
13,5

18
18
18
20

20
20
20
25

4
4
5
5

78 ~ 99
82 ~ 103
104 ~ 125
110 ~ 131

230
200
130
100

0,3
0,3
0,4
0,4

MSX 14050 R S
MSX 14063 R S
MSX 14066 R S
MSX 14080 R S
MSX 14100 R S

G
G
G
G
G

50
63
66
80
100

47
60
60
76
96

50
50
63
63
63

10,4
10,4
12,4
12,4
14,4

6,3
6,3
7,0
7,0
8,5

22
22
27
27
32

11
11
13,5
13,5
-

17
18
20
20
44

20
20
25
25
32

3
4
4
5
6

73 ~ 98
99 ~ 124
107 ~ 132
133 ~ 158
173 ~ 198

330
200
200
130
100

0,3
0,6
0,7
1,2
1,8

Applicable
Insert
WDMT
0804
ZDTR/-H
WDMT
1205
ZDTR/-H

WDMT
1406
ZDTR/-H

G = Euro stock

Milling Cutters

Plunging

max :

Helical Boring

B Standard :
(see tables)

(see tables)

Recommended Cutting Conditions

Depth of cut
Feed rate

Inserts
Work
Material

Insert
Type

Cutting
Speed
vc (m/min)

Insert
Cat. No.

50 ~ 66 80 ~ 100

40
d oc

: d oc (mm)
: f t (mm/tooth)

ft

d oc

ft

d oc

ft

WDMT 0804 1,0 1,2

General Steel
1,2 1,4

ACP200 100-150-200 WDMT 1205

(Below HB200)
1,5 1,5 1,5 1,5
WDMT 1406

WDMT 0804 0,8 1,2

Dimensions (mm) Max.
Coated Carbide
Alloy
Steel
Cat. No.
1,0 1,4

ACP200 80-130-180 WDMT 1205

doc
ACP200 ACP300 ACK300 d
s
r
(Below HRC45)
1,3 1,5 1,3 1,5
WDMT 1406
G
G
G
WDMT 0804 ZDTR
8,5 4,0
2,0
1,5

WDMT 0804 1,0 0,8

G
G
G
WDMT 0804 ZDTR-H
Stainless Steel
1,2 1,2

ACP300 80-120-150 WDMT 1205

G
G
G
WDMT 1205 ZDTR
(X5CRNI1810)
12
5,0
2,0
2,0
1,5 1,3 1,5 1,3
WDMT 1406
G
G
G
WDMT 1205 ZDTR-H

WDMT 0804 1,0 1,4

G
G
G
WDMT 1406 ZDTR
Cast Iron
14
6,0
2,0
2,5
1,2 1,5

ACK300 100-150-200 WDMT 1205

GG, GGG
G
G
G
WDMT 1406 ZDTR-H
1,5 1,8 1,5 1,8
WDMT 1406
G = Euro stock

WDMT 0804 0,5 0,8

ZDTR-H : Stronger cutting edge
Hardened Steel
0,6 1,0

ACK300 40-80-100 WDMT 1205

(Below HRC50)
1,0 1,2 1,0 1,2
WDMT 1406
- The above recommended cutting conditions may require adjustment according to
machine rigidity and work rigidity.
- The above figures are guidelines for use with the BT50 machine tool.

Spare Parts
Screw

BFTX 0306 IP
BFTX 0409 IP
BFTX 0511 IP

Wrench

Clamp

C Ring

Cramp screw

Applicable endmill

TRDR 08 IP
TRDR 15 IP
TRDR 20 IP

CCH 3,5
CCH 3,5
CCH 4,5

CR 03
CR 03
CR 03

BFTX 03510 IP 08
BFTX 03510 IP 08
BFTX 03510 IP 08

MSX 08000RS
MSX 12000RS
MSX 14000RS

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Shoulder Mill

CNP / CNPF Type

Approach angle
Axial rake angle
Radial rake angle

Shoulder Milling for Steel, Stainless Steel & Cast Iron

Fig. 1

Fig. 2

: 90
: + 10 ~ 17
: + 10 ~ 16

Fig. 3

Body (Standard, CNP Type)

Type

Cat. No.

CNP 13040 RS
CNP 13050 RS
CNP 13063 RS
CNP 13080 RS
CNP 13100 RS
CNP 13125 RS
CNP 13160 RS
CNP 13200 RS

CNP13000

max.
depth
of cut

d 2

d 3

36

40

22

14

8,4

5,6

18

Number
of
teeth
4

40

40

27

18

11

10,4

6,3

20

0,4

63

40

40

22

18

11

10,4

6,3

20

0,4

80

60

50

27

20

13

12,4

7,0

25

100

70

50

32

14,4

8,5

32

125

80

63

40

16,4

9,5

38

2,5

160

100

63

40

16,4

9,5

38

4,2

200

150

63

60

25,7 14,0

34

10

7,2

Stock

Dimensions (mm)
D

d 1

40

50

Mounting
d 4
a

l1

Weight
(Kg)

Fig.

0,3
1.

0,9

12,0

1,3
2.
3.

Body (Close Pitch, CNPF Type)

CNPF13000

63

40

40

22

18

11

10,4

6,3

20

0,4

80

60

50

27

20

13

12,4

7,0

25

0,9

100

70

50

32

14,4

8,5

32

125

80

63

40

16,4

9,5

38

160

100

63

40

16,4

9,5

38

11

200

150

63

60

25,7 14,0

34

13

1.

Milling Cutters

CNPF 13063 RS
CNPF 13080 RS
CNPF 13100 RS
CNPF 13125 RS
CNPF 13160 RS
CNPF 13200 RS

1,4

12,0

2,4

2.

4,3
7,4

3.

G = Euro stock

Fig. 1

Fig. 2

Inserts
Remarks:
-G: General purpose
-H: Strong cutting edge

Cat. No.

CNMU 130608 N-G

CNMU 130608 N-H
CNMQ 130608 N
CNMQ 130616 N
CNEQ 130608 N

Spare Parts
Coated carbide
Tolerance Nose
Class Radius ACP100 ACP200 ACP300 ACK200 ACK300
0,8
M
G
G
G
G
G
0,8
M
G
G
G
G
G
0,8
M
1,6
M
G
G
G
G
G
0,8
E

Type
CNP 13000

vc
ft
doc

Wrench

CNP-(F) 13000

BFTX 0412 N

TTX 15 W

2.
G = Stock item

[vc =m/ min, f t =mm/ tooth] [min. optimum max.]

CNMU / CNMQ 1306 G G N / -G/ -H

Insert type
Work
material

Screw

1.

Recommended Cutting Conditions

Grade

Cutter

Fig.

ACP100

ACP200

ACP300

ACK200

ACK300

Low
Low
Stainless steel
Ductile
Ductile
carbon Alloy steel Die steel
Cast iron cast
carbon Alloy steel Die steel
iron Cast iron cast iron
austenitic martensitic
steel
steel
100 250 400 80 220 280 80 150 250 80 200 370 70 150 250 60 130 220 120 180 240 100 140 200 220 270 450 150 180 250 180 220 270 130 160 220
0,1 0,25 0,4 0,1 0,25 0,35 0,1 0,2 0,3 0,1 0,25 0,4 0,1 0,25 0,35 0,1 0,2 0,3 0,1 0,2 0,25 0,1 0,2 0,25 0,1 0,25 0,4 0,1 0,25 0,4 0,1 0,25 0,4 0,1 0,25 0,4
~ 10
~ 10
~ 10
~ 10
~ 10

Remark: If depth-of-cut exceeds 5mm, reduce recommended feedrates by 50%.

The conditions above are meant as a guide, please adjust the cutting conditions according to actual work material and machine ridgidity.

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Sumi Power Mill

PWC Type
Approach angle
Axial rake angle
Radial rake angle

Powerful Tangential Milling System for Cast Iron

Fig. 1

Fig. 2

:
:
:

88
+ 5
- 5

Fig. 3

Body (Standard, PWC Type)

Type

PWC 4000

Stock

Cat. No.

PWC 4080 R/L-S

PWC 4100 R/L-S
PWC 4125 R/L-S
PWC 4160 R/L-S
PWC 4200 R/L-S

Dimensions (mm)

d 1

G G

80

G G
G G

l1

Number
of
teeth

12,4

7,0

25

14,4

8,5

29

16,4

9,5

29

10

16,4

9,5

29

12

4,2

25,7 14,0

35

16

7,2

l1

Number
of
teeth

Mounting
d 4
a

d 2

d 3

60

50

27

29,5

13

100

70

50

32

46

125

80

63

40

56

G G

160

100

63

40

88

G G

200

150

63

60

130

Max.
depth
of cut

Weight
(Kg)

Fig.
1.

0,9
1,3
12,0

2.

2,5

3.

Milling Cutters

Body (Close Pitch, PWCF Type)

Stock

Type

Cat. No.

PWCF 4000

PWCF 4080 R/L-S

PWCF 4100 R/L-S
PWCF 4125 R/L-S
PWCF 4160 R/L-S
PWCF 4200 R/L-S

Dimensions (mm)
D

d 1

G G

80

G G

100

G G

Mounting
d 4
a

Max.
depth
of cut

Weight
(Kg)

d 2

d 3

60

50

27

29,5

13

12,4

7,0

25

0,9

70

50

32

46

14,4

8,5

29

12

1,4

125

80

63

40

56

16,4

9,5

29

15

G G

160

100

63

40

88

16,4

9,5

29

18

4,3

G G

200

150

63

60

130

25,7 14,0

35

24

7,4

12,0

Fig.
1.
2.

2,6

3.

G = Euro stock

Performance

Comparison of cutting force

Cutting force (N)

!
reduction

1600 - 20 ~ 40%
1400 1200 1000 800 600 400 200 .
Sumi Power Conventional Competitor Competitor
Mill PWC
cutter
A
B

Work material : GG25

Tool : PWC 4080 RS, 80
Insert : LNMX160608PNSN-G
Grade : ACK200

Main component force

Feed component force
Back component force

Comparison of cutting edge strength

.
feed rate
er higher
d
n
u
y
it
il
liab
Higher re
Cutting length (mm)
0

Sumi Power
Mill PWC

ft
ft
ft
ft

Cutting speed (m/min)

Feed rate (mm/tooth)
Grade

200

250

300

ll
0,1

0,2

0,3

0,4

200

250

300

= 0,5 (N=2)
= 0,5
= 0,4
= 0,3

Work material : GG25

Tool : PWC 4080 RS, 80
Insert : LNMX160608PNSN-G
Grade : ACK200

Cutting conditions
v c = 160 m/min
f t = 0,3 ~ 0,5 mm/tooth
Depth of cut :
5,0 mm
Width of cut :
80 mm
Dry

Cutter

Screw

Wrench

PWC (F) 4000

BFTX 0412 N

TTX 15 W

Ductile cast iron (GGG)

ll
150

150

Spare Parts

Grey cast iron (GG)

100

100

ft
ft
ft
ft

Recommended cutting Conditions

Material

50
= 0,5 (N=2)
= 0,5
= 0,4
= 0,3

Competitor C
(Screw on)

Cutting conditions
v c = 200 m/min
f t = 0,1 mm/tooth
Depth of cut :
4,0 mm
Width of cut :
50 mm
Dry

Stable
Breakage

0,5

ll
100

150

200

250

ll
0,05 0,1

0,2 0,25 0,3

ACK200, ACK300

G16
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Sumi Power Mill

PWC Type
High Metal Removal
High Volume Insert Capacity
High Performance Inserts

Advantages

Geometry

G High volume insert capacity

The tangential orientation of the strong carbide inserts increases the
number of cutting edges (eg 3 edges /inch) maximising edge
contact with the workpiece.
G Cost effective tooling
Using M Class precision sintered inserts with 8 cutting edges both
acquisition and operating costs are substantially reduced.
G Increased tool life
New Cast Iron grades ACK200 for general cutting and ACK300 for
heavy cutting provide increased tool life and high productivity

Rake angle
G type : 20
H type : 15

Milling Cutters

G Durable cutter body

The robust cutter body is manufactured from a special alloyed steel
then coated with a hard surface to resist swarf damage, scratching,
and corrosion.
Wiper width = 2,4 mm

Inserts

G type insert

H type insert

for light cutting

with strong cutting edge

(Fig. 1)

Nose
Radius

Cat. No.

LNMX 160608 PNSN-G

0,8

LNMX 160608 PNSN-H

0,8

CVD Coated

ACK100

(Fig. 2)

PVD Coated

Fig.

Application

Remark

ACK200

ACK300

General application

First remommendation

Instable machining
Heavy interruption

Suitable for instable

condition

Wear resistance

(good)

New Coated Grade for Cast Iron

Gold colour

ACK100

Cast Iron ( K ) (GG, GGG)

Copper colour

ACK200
AC211

K 01

K 10

K 20

K 30

K 40

ACK100

Characteristic Application

ACK100

High wear resistance with special hard substrate and

fine Ti-based Al2O3 CVD coating for high speed
machining

ACK200

Excellent wear resistance with fine Ti-based and tough

Al2O3 CVD coating

ACK300

Excellent toughness with fine grain carbide substrate.

Cr added new PVD coating could improve hardness
and oxidation resistance.

High speed cutting

ACK300

ACK200
General cutting

ACK300
ACZ310

Chipping resistance

Grade

General to heavy cutting

(good)

G17
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SUMIDIA Face Mill

RF Type
High Speed Finishing of Aluminium Alloy
Fig. 1

Fig. 2

Fig. 3

Body
Type

Cat. No.

RF 4080 R-S
RF 4100 R-S
RF 4125 R-S
RF 4160 R-S
RF 4200 R-S
RF 4250 R-S
RF 4315 R-S

RF 4000

Remark:

80

82

60

50

27

12,4

7,0

29

Number
of
teeth
6

100

102

75

50

32

14,4

8,5

29

1,0

125

127

75

63

40

16,4

9,5

29

1,6

160

162

100

63

40

16,4

9,5

29

10

200

202

130

63

60

25,7

14,0

38

12

3,6

250

252

130

63

60

25,7

14,0

38

16

6,0

315

317

240

80

60

25,7

14,0

40

18

11,0

Dimensions (mm)

Stock

d1

d2

d3

Mounting
a
b

l1

max.
depth
of cut

Weight
(Kg)

Fig.

0,7

3,0

2,6

1.
2.
3.

PCD blades, cartridges and inserts are not included.

Insert for Roughing and Finishing

Shape

Cat. No.

Screw

Structure

Ni alloy plated
steel cover

Stock

Grade

Milling Cutters

Cartridge
Carbide insert

H1

DA1000
DA2200

I
L

DA1000
DA2200

I
L

SDET 1204 ZDFR

PCD insert

SNEW 1204 ADFR-NF

PCD insert wiper type

SNEW 1204 ADFR-W-NF

Sumidia Blade
PCD grade
DA2200

Cat. No.

Main clamp
screw

Adjustment
screw
Position setting
stopper

Insert
screw

Sub clamp
screw

Cartridge
Stock

Shape

Cat. No. Stock

For carbide insert

Standard type

RFB

RFBW

RFR

Cutting Insert Selection

For easy assembling:
PCD blade
RFB
PCD blade
RFB (wiper type)

Wiper type

For Sumidia insert

L

RFF

For finishing:
Cartridge
PCD insert

RFF
SNEW 1204 ADFR-NF (standard type)
SNEW 1204 ADFR-W-NF (wiper type)
PCD grade: DA2200

Dummy Blade
RFD

G, I = Euro stock
H, L = Delivery on request

For roughing:
Cartridge
RFR
Uncoated carbide insert
SDET 1204 ZDFR, grade: H1

Spare Parts

Setting Gauge
TH050

TH015,TH025

Cover
RFC

Position
Main clamp
setting stoper
screw
RFS

BX0620

Sub clamp
screw

Cover clamp
screw

Adjustment
screw

BTD0510

FBUP2-A0-8

RFJ

Insert clamp Hex wrench Torque wrench

screw
TH015, TH025
TTX20
BFTX0509N
TH050

RF-SET
Dial-gauge is not included.

G18
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SUMIDIA Face Mill

SRF Type
High Speed Finishing of Aluminium Alloy
Fig. 1

Fig. 2

Spare Parts

Body

Adjustment screw

Torque wrench
No. of
Stock D(mm) teeth

Cat. No.

SRF 30 R-ST
SRF 40 R-ST
SRF 50 RS
SRF 63 RS

Fig.

Weight
(Kg)

TRD15
Insert screw

30

0,34

40

0,50

50

0,59

63

0,67

Hex wrench
TH020

Inserts are sold seperately.

H = Delivery on request

Wrench
1,8 x 45

Insert

Maximum D.O.C. Guide (SRF50RS, 5 teeth)

Fig. 1

Fig. 2

Cat. No.

SNEW 09T3 ADTR-NF

SNEW 09T3 ADTR-U-NF
SNEW 09T3 ADTR-R-NF

Fig. 3

Cutting
Edge

SUMIDIA
DA2200

Standard

Wiper

Nose Radius

Feed Speed, vf (mm/min)

Feed

Fig.

2.500

D.O.C.
(mm)
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
5,0

H = Delivery on request

G Standard inserts and Wiper inserts can be used on the same cutter body.
G Standard inserts with nose radius should be used where vibration is
present. As such, Wiper-inserts will not be appliccable.
G Inserts can be regrind 3 times (up to minimum IC diameter 9,225mm).
G When using reground inserts, it is advisable to reconfirm insert height and
cutting diameter with a tool pre-setter.

Milling Cutters

The contains guidelines on the maximum D.O.C., determined from internal tests.
O mark indicates the possible application range. Actual cutting conditions
should be set, based on actual machine and work characteristics.

4.000
5.000
Feed Rate, f t (mm/tooth)

0,05

0,08

0,10

G Cutting Conditions
Cutter:
SRF 50 RS
Insert:
SNEW 09T3 ADFR-NF (DA2200)
n:
10.000 rpm
Width:
35mm at D.O.C. indicated above

G Do not mix new and reground inserts, or even inserts with different regrind
amount on the same cutter.

Recommended Cutting Conditions for RF and SRF Type Cutters

Work Material

Process

Si < 13%
Aluminium Alloy
Si 13%

Finishing

Cutting Speed (m/min)

Grade

RF Type

SRF Type

DA2200 (PCD) 2.000 ~ 5.000

Depth of Cut (mm)

Feed Rate
(mm / tooth)

RF Type

0,05 ~ 0,2

~ 3,0

SRF Type

~ 4.000

Roughing

H1 (Carbide)

1.000 ~ 2.500

Finishing

DA2200 (PCD)

400 ~ 800

~ 800

Roughing

H1 (Carbide)

200 ~ 400

~ 5,0

G19
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SUMIBORON BN Finish Mill

FMU Type
High Speed Finishing of Grey Cast Iron
Features
G
G
G
G
G
G

High speed machining vc =1.500m/min

Excellent surface roughness Rz=3,2 (Ra=1,0)
Safety structure for the centrifugal force under high speed cutting
conditions
Run-out is less than 10m
Easy assembling method using the setting gauge
Running cost is reduced because of economical insert

SUMIBORON BN Finish Mill

Application
GG25~GG30 (HB200~250) grey cast iron with pearlite matrix,
and ferrite matrix (HB130~160)
Application examples: engine block, cylinder block, etc

Specifications

Milling Cutters

FMU Type:
80 ~ 315 mm
Insert:
SNEW1203ADTR/L
Low cutting force type:SNEW1203ADTR/L-S

Recommended Cutting Conditions

Speed:
vc = 800 ~ 2000 m/min
Feed:
f t = 0,1 ~ 0,3 mm/tooth
Depth:
doc = 0,5 mm or less
Dry cutting

Performance
G Estimated Tool Life

Flank wear VB (m)

Metal removal rate (cm3)

G Tool Life Diagram

Cutting speed (m/min)

Work material
Cutting speed
Feed rate
Depth of cut

Metal removal rate (cm3)

Work material
Cutting speed
Feed rate
Depth of cut

: GG25 HB240 (Pearlite)

: vc = 600 ~ 4000 m/min
: f t = 0,15 mm/tooth
: doc = 0,5 mm, Dry

: GG25 HB240 (Pearlite)

: vc = 400 ~ 4000 m/min
: f t = 0,15 mm/tooth
: doc = 0,5 mm, Dry

G Milling of ductile cast iron and alloy steel casting do not produce the best
results.
G Dry cutting is recommended. Wet cutting will result in chipping of cutting
edges in the early stages due to thermal cracking.

G20
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SUMIBORON BN Finish Mill

FMU Type
Specifications

Structure
Screw

90
+ 8
+ 2

insert

Max. depth of cut: 0,5 mm

Approach angle:
Axial rake angle:
Radial rake angle:

Cartridge

Screw

Setting clamp

Double
screw

Body
Fig. 1

Type

Fig. 3

max.
depth
of cut

80

82,8

60

63

27

12,4

7,0

25

100

102,8

76

63

32

14,4

8,5

29

2,4

125

127,8

75

63

40

16,4

9,5

29

10

3,4

160

162,8

100

63

40

16,4

9,5

29

12

200

202,8

130

63

60

25,7

14,0

38

16

9,2

250

252,8

130

63

60

25,7

14,0

38

20

14,3

315

317,8

240

80

60

25,7

14,0

40

24

FMU 4080 R-S

FMU 4100 R-S
FMU 4125 R-S
FMU 4160 R-S
FMU 4200 R-S
FMU 4250 R-S
FMU 4315 R-S

Fig. 5

Number
of
teeth
6

Stock

Cat. No.

Fig. 4

Dimensions (mm)
D

d1

d2

d3

Mounting
a
b

l1

Weight
(Kg)
1,6

0,5

5,6

27,8

Fig.
1.
2.
3.

Milling Cutters

FMU 4000

Fig. 2

4.
5.

G = Euro stock
H = Delivery on request

Insert

Cartridge

Fig. 1

Fig. 2

Adjustment screw
Cartridge
Screw
FMUU
BFTX0509N
FMUJ

Stock

Cat. No.

SNEW 1203 ADT L/R

SNEW 1203 ADT L/R-S

R
G

CBN
grade

Figure

BN700
BN700

1
2

O-ring
P3

Wrench
TRX20

Wrench
1,8 x 45

G = Euro stock

Spare Parts

Screw
BH0620

Gauge

Screw
Setting clamp Double screw
BTD0609
FMUE
WB5-10

Wrench
TH040

Wrench
LH030

Wrench
LH025

Dial-gauge is not included.

RF-SET

G21
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