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The underlying physics involved in the railgun are rather simple. Current flowing
through an inductor creates a magnetic field. The current flowing through the
field creates a Lorentz force on the inductor tending to push the coil apart. If one
portion of the coil is free to move, this portion will slide away from the power
source.
Qualitatively, its a relatively straightforward process. Difficulty arrises in trying to
quantitatively determine the time dynamics of the electric and magnetic fields
present, and an analytical description of the motion of the slug. To do so, we
must examine the relationship between the current in the loop, the induced
magnetic field, the motion of the slug, and the geometry of the loop - all as
functions of time.
We will break down the complex problem of determining the analytical equations
of motion for the slug in the following way:
Assuming we know the shape of our current loop and the magnitude of the
current at a given instant, the instantaneous magnetic field caused by the
current in the loop is given by the Biot-Savart law (Griffiths 5.28):
Where r is the vector from the source (dl) to the point at which we are evaluating
the field. We can expect the displacement current term of Ampere's law,
to affect our magnetic field, because we expect to see an electric field that
changes with time. However, its contribution is scaled by the permittivity of free
space, a factor ~10-11. This means that in order for the displacement current to
noticably affect the magnetic field, the change in electric field would have to be
on the order of 1011 V/m s.
This would entail a change in voltage in the circuit of Px1011 V/s where P is the
perimeter of the current loop. In the highly unrealistic case of a 10kV power
source (much higher than we're likely to use), a loop perimeter of 0.1m (tiny) and
a firing relay that switches in 1 milliseconds (unreasonably fast!!), the
displacement current is then on the order of 1 Amp, but we are expecting power
supply currents possibly as high as ~10000 Amps initially, making the
displacement current contribution to B inconsequential.
Therefore, to get a value for B(t), we break the Biot-Savart integral up into four
parts - the two rails, the slug, and the connection opposite the slug which we will
approximate as a fixed armature across the rails. In reality, this connection will
consist of the power source, the firing relay, and the connecting wires. Our
assumption is that the field contribution of this portion of the circuit can, in fact,
be manipulated to be very similar to a direct connection across the rails.
The direction of the magnetic field vector depends on which direction the current
flows through the loop. For convenience, we'll assume that the current moves
counter-clockwise. By the right-hand rule, the magnetic field is in the positive z
direction, "up".
z=y
sin(theta1) = -(L - x) / sqrt((L - x)2 + y2)
sin(theta2) = x / sqrt(x2 + y2)
For the second rail:
z = (W - y)
sin(theta1) = x / sqrt(x2 + (W - y)2)
sin(theta2) = -(L - x) / sqrt((L - x)2 + (W - y)2)
For the slug:
z = (L - x)
sin(theta1) = (W - y) / sqrt((W - y)2 + (L - x)2)
sin(theta2) = y / sqrt(y2 + (L - x)2)
For the "back" connection:
z=x
sin(theta1) = -y / sqrt(x2 + y2)
sin(theta2) = (W - y) / sqrt(x2 + (W - y)2)
where L is the length of the rail to the slug, W is the rail separation, while x and y
are the coordinates of the point inside the loop for which we are calculating the
field. Plugging these four sets of values into the equation above and summing
the results leads to the following analytical solution for the magnetic field at
some point inside the loop:
Oops, screwed that equation graphic up bad. It's all wrong, but the general form
is right. it's B(I,x,y,L,W)|slug = (mu_oI/4pi)[f(L,W,x,y)]
Faraday's law tells us that when we have a changing magnetic field, we have an
induced electric field.
We take Faraday's law and act upon it with the curl theorem of vector calculus,
Again, this has been done analytically with Mathematica. [NOTE: Our initial
railgun derivation used a slightly different form for epsilon, Griffiths 7.13. This is
basically the same equation except the time derivative is pulled outside the
integral because the magnetic field is assumed to be constant in time. This is
obviously not the case for the railgun, and therefore the original derivation was
incorrect.]
3) Ohm's Law
The induced EMF, calculated in section 3 above, opposes the power source
voltage and therefore decreases the circuit current via Ohm's Law:
C = q(t)/V(t)
where q is the amount of charge on the capacitor and V is the voltage across the
capacitor. The charge at any time is given by
The current in the loop flowing through magnetic field calculated in part 1
generates a Lorentz force outwards on the loop. The Lorentz force on the slug
can be calculated analytically (Griffiths 5.17):
To calculate this magnetic field, we'll use the same technique and assumptions
used in part 1. However, we can simplify the analysis here a bit since we'll
always be at x=L. Also, the contribution to the field from the slug itself can be
ignored.
Intuitively, if the slug were just a piece of straight wire, no amount of current
through that wire would cause it to move anywhere in the absence of external
fields. In the actual system, where the slug is under the influence of large
magnetic fields, it can still be shown that the slug current won't move the slug.
It's a simple matter of momentum conservation. If the slug moves itself, then
momentum has been created from nothing.
Since the magnetic field is uniformly vertical and the slug lies horizontally on the
rails, it is clear that the direction of the force will be horizontal and perpendicular
to the slug, i.e. in the x direction. The cross product coveniently drops out, and
all vectors becomes scalars with the exception of an x-hat at the end.
The results from parts 4 and 5 can be combined to replace all instances of I(t)
and I'(t) and leave a differential equation in terms of L(t), L'(t), L''(t), etc. (slug
position, velocity, acceleration, etc)
This will represent the end of the theory effort for the railgun and we will then
proceed to design considerations and begin construction. (assuming, of course,
that the numbers don't indicate that we require 1000 Farads of capacitance or
one million volts or something.)
the armature, and heads down the second rail. The loop induces a
magnetic field that pushes the armature, and the projectile
aboard it, up the rails.
The challenges that remain include ensuring that the gun can
target enemy sites with precision, and creating equipment that
can withstand the gargantuan pressures the gun will create.
"Right now, guns are only as accurate as the targeting of the
bore, and now we're talking about 200-plus-mile ranges, so there
has to be aerodynamic correction," says Fred Beach, the assistant
program manager for the electromagnetic railgun at Naval Sea
Systems Command. The projectile, he says, will receive course
correction information from satellites and will steer itself with
movable control surfaces. And because the projectile will be
subjected to up to 45,000 Gs during firing, the onboard
electronics must be strengthened to withstand the acceleration.
Forces inside the gun itself--particularly getting the armature to
move easily within the system--are also challenging the
designers. "Getting two pieces of metal to slide past each other is
pretty hard--we're getting a lot of damage to the rails," Beach
says.
The electromagnetic railgun's projectiles will cover 290 miles in
six minutes--initially traveling 8,200 feet per second and hitting
their target at 5,000 feet per second. Current Navy guns, which
shoot powder-ignited explosive shells, have a maximum range of
12 miles and, because they are unguided, are difficult to aim.
Though guided missiles, the current long-range alternative for
destroyers, can achieve ranges comparable to that of the
electromagnetic railgun, their cost and storage problems are
what's driving the efforts to find an alternative. Ships can only
carry up to 70 guided missiles and must return to port to restock
because the missiles cannot be loaded at sea, whereas railgun
projectiles can easily be loaded at sea, and by the hundreds. Also
appealing is that the electromagnetic railgun's missiles do not
contain volatile explosives; the weapon does its work with kinetic
energy.
The electromagnetic rail gun is used by the United States Navy and it is very
unique in that it is a gun that does not use gunpowder. Instead, it is powered
by electricity and a magnetic field. It has been a huge technological
advancement because before it was invented, the maximum range a gun
could shoot a projectile was 12 miles. A rail gun can reach a target 250 miles
away in 6 minutes, traveling at a speed of around 16,000 meters per second.
How it Works
In the parts of the rail gun where an electric current is present, magnetic fields are present
around rails. As shown in the diagram above, the magnetic field rotates in a counterclockwise
direction around the positive rail. In the negative rail, the magnetic field rotates in a clockwise
direction.
The main reason that a rail gun works is because of the third right hand rule.
As illustrated in the diagram below, the magnetic field is always pointing
outwards towards the sky and the current travels from the positive side to the
negative side of the power source, which is to the right. This means that the
force of the rail gun projects straight out of the gun. However, in order for a rail
gun to work effectively and travel long distances at large speeds, there must
be a great amount of force inflicted on the projectile. This is why millions of
amperes are required in the power source for the rail gun to work properly.
Due to the fact that a rail gun requires millions of amperes, the Navy does not
have a solution for providing enough power to use a rail gun on a naval ship
yet. However, they are currently working on building a type of battleship, the
all-electric DD(X), which can temporarily take some power from the engine
when
the rail gun needs to be used. Not only can rail guns be used in the military,
but they can also be used to launch satellites or space shuttles into outer
space potentially because a rail gun can have multiple projectiles, not just a
missile.
counterclockwise circle around the positive rail and in a clockwise circle around the negative rail. The
net magnetic field between the rails is directed vertically.
Like a charged wire in an electric field, the projectile experiences a force known as the Lorentz
force (after the Dutch physicist Hendrik A. Lorentz). The Lorentz force is directed perpendicularly to
the magnetic field and to the direction of the current flowing across the armature. You can see how
this works in the diagram below.
Notice that the Lorentz force is parallel to the rails, acting away from the power supply. The magnitude
of the force is determined by the equation F = (i)(L)(B), where F is the net force, i is the current, L is
the length of the rails and B is the magnetic field. The force can be boosted by increasing either the
length of the rails or the amount of current.
Because long rails pose design challenges, most rail guns use strong currents -- on the order of a
million amps -- to generate tremendous force. The projectile, under the influence of the Lorentz force,
accelerates to the end of the rails opposite the power supply and exits through an aperture. The circuit
is broken, which ends the flow of current.
USURPING POWER
Rail guns require tremendous currents to fire projectiles at speeds of Mach 5 or higher. This presents
problems for a traditional battleship because power cannot be diverted from the ship's propulsion
system. In the Navy's next-generation battleship, the all-electric DD(X), producing this kind of current
will be possible. To launch a rail gun projectile, power would be diverted from the ship's engine to the
gun turret. The gun would be fired, up to six rounds per minute, for as long as required. Then power
would be shifted back to the engine.
INTRODUCTION
Railguns are a means of accelerating an object based on an electromagnetic
force. Such devices have been in use in laboratory settings for several decades, but
the number of potential applications increases with advances in technology.
Although railguns are quite complex, their basic underlying principles are simple
enough for anyone with basic physics training to understand. This design proposal
will outline the principles behind designing a low-velocity railgun for educational
use in a high school classroom.
1.1
Railgun Theory
The components of the most basic railgun design include two parallel rails
and a movable armature, all of which must be electrically conductive. Current is
run down one rail, through the armature, and back up the other rail to complete the
circuit. A magnetic field is induced between the rails by the current loop formed.
A Dutch physicist named Hendrick Antoon Lorentz formulated an equation for
magnetic force, called Lorentz force, by which the force on a current-carrying
object by a magnetic field is given by:
where 0 is the permeability of free space, I is the current through the wire, and r is
the radius of the wire [2]. It can be seen from this law that, for a wire with a radius
of ten millimeters, it would take a current of 50,000 Amps to produce a magnetic
field of just 1 T at the wire surface! Even with parallel wires of this size each
contributing to a magnetic field four millimeters away from the surface of both
wires, 35,000 Amps would still be needed to induce a magnetic field strength of 1
T. The force on the armature is a function of the square of the current running
through it. Capacitors are often employed to produce the high current needed
because of their large charge storage and short discharge time. Even in materials
with minimal resistivity, a fraction of electrical energy is lost in the form of heat
due to impedance of the conductor. Heat buildup can become significant at the
large electrical currents needed in a railgun.
While a force on a current-carrying object is the inherent mechanism
behind the railgun, it can also cause some problems. The same current that is
passed through the armature also flows through both rails, causing a force on the
rails that tries to push them apart. The rails are subject to the same Lorentz force
equation as the armature, so a strong supporting structure is needed to contain the
lateral pressure on the rails and prevent them from flying apart. The outward force
on the rails, assuming the current in each rail is the same because they are in the
same loop, can be calculated by
Numerous amateur railguns have been conceived and built for a variety of
purposes. Some have built these as recreational devices, others for the challenge of
building the railgun, and still others for demonstration purposes. Firing speeds and
armature properties differ for each gun and each application. Some of the simplest
railguns are for demonstration purposes and can be built in a span of minutes.
These simple railguns, such as the one in Figure 2, simply use batteries or a DC
laboratory power supply to cause a small section of wire to roll. These simple
railguns demonstrate the principles of electromagnetic motion, just as the more
powerful ones, but for much less time and money.
military devices, such as metal vapor arcing (MVA) and rail damage by electrical
arcing.
1.2.3
rapid rail erosion. Erosion failure often occurs after only one or two uses in some
cases [5]. Rail erosion occurs much more quickly than would be expected from
purely frictional forces between the armature and rails. The mechanism of rail
erosion due to electrical current is not fully understood and is under investigation.
It is known that highly polished surfaces with low coefficients of friction are
needed for maximum railgun efficiency.
Another common problem is the armature fusing itself to the rails upon
firing. When a stationary armature is fired by a railgun, it must overcome the
coefficient of static friction
friction
, the electric
current energy put through the armature will not be converted to mechanical
energy. This energy will instead transform into thermal energy, heating the
armature significantly. Enough thermal energy can cause the armature to melt
itself to the rails. Large contact surfaces and materials with high electrical and
thermal conductivity can help to alleviate the melting problem.
Some problems are a direct result of higher muzzle velocities that are
beyond the scope of this project. The repulsion forces on the rails can cause the
structural supports to fail at high currents, as dictated by the Biot-Savart Law. At
very high velocities, a plasma can form between the rails by MVA. This plasma
can greatly reduce the lifetime of the rails, but it can also act as an armature itself
because it is highly conductive.
1.3
Detailed Objectives
For this project, a railgun will be designed and built for low velocities for
use in high school classroom demonstrations and physics/mechanics based
experiments. In order to remain safe for the client and all students involved, the
railgun must shoot lightweight projectiles at slow speeds. Firing at low velocities
with railguns poses its own unique problems not often experienced by other rail
gun builders. Too much electrical power input will cause the projectile to
accelerate too much, but too little will cause the gun not to work at all.
1.3.1
Because the railgun is to be used in laboratory sessions, the gun will be designed to
be educational and safe in every possible way. Clear plastic will be used as a
casing material to allow visible inspection of the device at work. This device is
also to be durable so that the client may use the railgun year after year in the
laboratory. As such, much of the design will revolve around making a sturdy,
robust device that will erode very little due to repeated use. Safety is the number
one priority, however. All electrical components must be completely insulated
from the outside world to prevent any electrical discharge into anything other than
the railgun components, and all structural components must be sound enough to
sustain even unexpected forces. The maximum budget for the entire project,
including material and component costs, consultation fees, construction, testing,
and implementation, is $700 as set by the client. The project can be considered a
success if these objectives and goals are met in their entirety.
1.3.2
Classroom Uses
The entire purpose of the design and construction of this device is for
fields, electric current flow in materials, and more. Most railgun behavior, such as
muzzle velocity, could be predicted through calculations and then verified by
experiments. The actual demonstrations and laboratory sessions performed are to
be decided by the client.