Project Painting Technique sheet

Item (S) Part (S) Surface temperature: 50oC max.

Humidity Up to 85% maximum is allowed.(refer data sheet).
Customer
Customer reference

CODIFICATION AND COMPOSITION PAINT SYSTEM: Cycle 1C-3

SURFACE
Surface Preparation
Surface profile depth (Rz) (UM)
Abrasive blasting material
LAYER 1
Manufacturer
Product name
Product type
Solid content
Color
Paint mixing ratio
Thinner
Pot life
Wet Film Thickness (WFT)
Dry Film Thickness (UM)
Curing time (After application)
LAYER 2
Manufacturer
Product name
Product type
Solid content
Paint mixing ratio
Color
Thinner
Pot life
Wet Film Thickness (WFT)
Dry Film Thickness (UM)
Total DFT
Curing time (After application)
LAYER 3
Manufacturer
Product Name
Product type
Solid content
Paint mixing ratio
Color
Thinner
Pot life
Wet Film Thickness (WFT)
Dry Film Thickness (UM)
Total DFT
Recoating time (After application)
LAYER 4
Manufacturer
Product Name
Product type
Solid content

Grit Basting SA2 1/2 As per ISO 8501-1

40-70 m
Steel Grit
First Coat - primer (Inside & Outside)
CARBOLINE
Carbozinc 858
Organic zinc paint (two components)
64 2% by volume
Green-Gray
3:1 (A to B) by volume
Thinner No2
4 hours at 24oC
156m minimum (theoretical) To be checked immediately after paint application.
100 m(roughness correction of 25 microns is applicable)
2 hours minimum
Barrier Coat - Intermediate (Only Outside)
CARBOLINE
Carbomastic 15
Epoxy jointing compound (two components)
90 2% by volume
1:1 (A to B)
Aluminum-Grey
Thinner 10
1 hour at 32oC unthinned
167m minimum (theoretical) To be checked immediately after paint application.
150 m minimum (roughness correction of 25 microns is applicable)
250 m minimum (No tolerance on lower side)
24 hours minimum
Top Coat #1 + Antiskid (1) (Only Outside)
CARBOLINE
CARBOGARD 890
Ammine epoxy (two components)
75 2% by volume
1:1 (A to B)
RAL 1015 (Light Ivory)
Thinner # 33
3 hour at 24oC
80m minimum (theoretical) To be checked immediately after paint application.
60 m
310 m minimum (No tolerance on lower side) (roughness
correction of 25 microns is applicable)
3 hours minimum
Top Coat #2 (Only Outside)
CARBOLINE
CARBOGARD 890
Ammine epoxy (two components)
75 2% by volume

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Project Painting Technique sheet

Paint mixing ratio
Color
Thinner
Pot life
Wet Film Thickness (WFT)
Dry Film Thickness (UM)
Total DFT

1:1 (A to B)
RAL 1015 (Light Ivory)
Thinner # 33
3 hour at 24oC
54m minimum (theoretical) To be checked immediately after paint application.
40 m
350 m minimum (No tolerance on lower side) (roughness
correction of 25 microns is applicable)

Correction
Curing time (After application)

325 ( after Roughness correction)

16 hours minimum (Subjected to inspection)

Note: (1) When the top coat #1 is still wet, evenly distribute inert white quartz grit having size 11.2 mm. As soon as the top coat #1
is completely dry, carefully remove by blowing or aspiration any quartz grit not completely and strongly adherent to the paint film. Proceed
with top coat #2\
2) Stripe coat to be applied in inaccessible areas before spray painting.
3) All three coats to be applied on the areas where perforated sheet will rest and under the flange.

Item (S) Part (S) Surface temperature: 50oC max.

Humidity Up to 85% maximum is allowed.
Customer
Customer reference

CODIFICATION AND COMPOSITION PAINT SYSTEM: Cycle 1C-2

SURFACE
Surface Preparation
Surface profile depth (Rz) (UM)
Abrasive blasting material
LAYER 1

Grit Basting SA2 1/2 As per ISO 8501-1

40-70 m
Steel Grit
First Coat - primer (Inside & Outside)

Manufacturer
Product name
Product type
Color
Solid content
Paint mixing ratio
Thinner
Pot life
Wet Film Thickness (WFT)
Dry Film Thickness (UM)
Curing time (After application)
LAYER 2
Manufacturer
Product name
Product type
Solid content
Paint mixing ratio
Color
Thinner
Pot life
Wet Film Thickness (WFT)
Dry Film Thickness (UM)
Total DFT

CARBOLINE
Carbozinc 858
Organic zinc paint (two components)
Green-Gray
64 2% by volume
3:1 (A to B) by volume
Thinner No2
4 hours at 24oC
156m minimum (theoretical) To be checked immediately after paint application.
100 m(roughness correction of 25 microns is applicable)
2 hours minimum
Barrier Coat - Intermediate (Only Outside)
CARBOLINE
Carbomastic 15
Epoxy jointing compound (two components)
90 2% by volume
1:1 (A to B)
Aluminum-Grey
Thinner 10
1 hour at 32oC unthinned
190m minimum (theoretical) To be checked immediately after paint application.
170 m minimum
270 m minimum (No tolerance on lower side) (roughness
correction of 25 microns is applicable)

Curing time (After application)

LAYER 3
Manufacturer
Product Name

24 hours minimum
Top Coat #1 (Only Outside)
CARBOLINE
Carbocrylic 1290

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Project Painting Technique sheet

Product type
Solid content
Paint mixing ratio
Color
Thinner
Pot life
Wet Film Thickness (WFT)
Dry Film Thickness (UM)
Total DFT

Epoxy Acrylic
50 2% by volume
7:1 (A to B) by volume
RAL 1015 (Light Ivory)
Thinner # 214
3 hour at 24oC
150m minimum (theoretical) To be checked immediately after paint
(application.
75 m
345 m minimum (No tolerance on lower side) (roughness
correction of 25 microns is applicable)(320microns after correction)

Recoating time (After application)

8 hours minimum

Page 3 of 3