Approved list of TECM HT&MT section _ATI_Chennai

,
ADVANCED TRAINING INSTITUTE CHENNAI
HEAT TREATMENT & MATERIAL TESTING SECTION TECM-27/05/2015
List of Tools, Equipment & Machinery approved by TRADE EXPERT COMMITTEE MEMBERS.

Sl.No

Equipments /Instruments
Required /Upgraded

Vacuum Furnace ( Heat

Treating),
Heating range 1200 0C
Sealed quench , Laboratory
Model with Computer
Operation
Post Weld Heat Treatment
Equipment with Control
Panel and Recorder

Qty

Approx
Cost in
lakhs/
unit

Justification

Existing courses /New

courses

No. of
trainees
expected
per
course

Recommended/
Not
Recommended

12

Sealed quenching of vacuum

Heat treatment training
Required to meet the present set
up of industries requirements.

New course proposed

on Vacuum Heat
Treating Techniques-

10

Recommended

Heat treatment of welded

components, stress relieving.

Existing courses
Heat treatment of steel

10

Recommended

Approved list of TECM HT&MT section _ATI_Chennai

Pack carbursing chamber

0.20

To practice on solid carbursing

method of surface Hardening.

Induction Hardening
machine

For Heat treatment of specific

location hardening of
automotive and industrial
applications

Temperature calibrator
with different type of
thermocouple
Digital Multimeter

0.25

0.04

0.06

Temp indicator Noncontact type with laser

beam
Shore Hardness tester

0.50

Portable hardness tester

6
7

For implementation of ISO

29990, and to maintenance of
existing furnace.
For Testing of continuity and
current characteristics to
maintenance of existing furnace.
For Temperature Measurement,
and to maintenance of existing
furnace.
To Measure hardness of rubber
components
For Measurements in extremely
in confined spaces or at the base
of grooves.

Existing courses
Heat treatment of steel
and New course of
Surface Hardening
method
Existing courses
Heat treatment of steel
and New course of
Surface Hardening
method
Existing courses of
Maintenance of
furnace and safety
Existing courses of
Maintenance of
furnace and safety
Existing courses of
Maintenance of
furnace and safety
New course of
Hardness testing
methods
Existing courses
Failure analysis of
Industrial components

10

Recommended

10

Recommended

10

Recommended

10

Recommended

10

Recommended

10

Recommended

10

Recommended

Approved list of TECM HT&MT section _ATI_Chennai

10

Infra Red thermography.

11

Positive Material
Identification (PMI).

13

12

Insitu Oxide scale

thickness measurement .

0.30

13

Coating Thickness Gages

0.25

14

15

Intergranular Corrosion
Test equipment
Creep Testing Machine

16

Torsion Testing Machine

17

Sub zero chamber

Detecting loose or corroded

electrical connections, Detecting
bearings and electrical motors
for failure analysis studies
Analysis of a metallic alloy to
establish composition by reading
the quantities by percentage of
its constituent elements.
Accurately measuring remaining
wall thickness of pipes, tanks ,
beams ,ship hulls, structure
through paint and similar
coatings
Accurately measuring thickness
of coating
For study of corrosion
characteristic
To study the properties of
material under TimeTemperature deformation.
To study the Mechanical
properties of metals
For Impact testing to find out
ductile to Brittle transition
temperature

Existing courses
Failure analysis of
Industrial components

10

Recommended

Existing courses
Failure analysis of
Industrial components

10

Recommended

Existing courses
Failure analysis of
Industrial components

10

Recommended

Existing courses
Failure analysis of
Industrial components
Failure analysis of
Industrial component
Existing courses
Mechanical Testing of
Metals (DT&NDT)
Existing courses
Mechanical Testing of
Metals (DT&NDT)
Existing courses
Mechanical Testing of
Metals (DT&NDT)

10

Recommended

Recommended

10

Recommended

10

Recommended

10

Recommended

Approved list of TECM HT&MT section _ATI_Chennai

18

In-situ metallography

19
20

21

1 set
Metallogrphy sample of
different metals and alloys
Visual Inspection system
(Boroscope, fiberscopes
and videoscopes) along
with accessories
Magnifier

0.20

0.15

22

Liquid Penetration
panel

Test 1 set

23

Dual Magnetization Yoke : 1

AC / HWDC

0.30

24

High Intensity Ultraviolet/

Black Light with integral
filter and fan for cooling.

0.50

25
Magnetic Particle
Inspection System

0.10

In-situ metallography checks the

microstructure of component for
intended service prior to being
put in use. In-situ metallography
is used for remaining life
assessment studies.
For study of metallography
structure

Existing Courses
Metallographic
practice

10

Recommended

For Existing course of

Metallographic practice

10

Recommended

Access small and narrow

location of video visual
inspection

Existing courses
Mechanical Testing of
Metals (DT&NDT)

10

Recommended

Existing courses
Mechanical Testing of
Metals (DT&NDT)
To assess the quality of inspector Existing courses
and LPI chemical
Mechanical Testing of
Metals (DT&NDT)
To conduct the magnetic particle Existing courses
testing
Mechanical Testing of
Metals (DT&NDT)
To conduct the magnetic
Existing courses
particle testing under fluorescent Mechanical Testing of
method
Metals (DT&NDT)

10

Recommended

10

Recommended

10

Recommended

10

Recommended

To conduct the magnetic particle

testing under coil shot method

10

Recommended

For Visual Inspection

Existing courses
Mechanical Testing of
Metals (DT&NDT)

Approved list of TECM HT&MT section _ATI_Chennai

Coil Shot method

26

Magnetic particle Test Bars 1set

& Test Pieces

0.30

27

Demagnetizer

0.50

28

Ultrasonic Flaw Detector

with standard accessories.

@5

29

Weld defect samples

1 set

30

Eddy current Tester with

standard accessories and
test probe

@6

31

Portable Industrial X ray

Unit & Gamma ray unit
with standard accessories
and consumables

20

To assess the quality of inspector Existing courses

and MPI chemical
Mechanical Testing of
Metals (DT&NDT)
To conduct the magnetic particle Existing courses
testing
Mechanical Testing of
Metals (DT&NDT)
Locate the defects of nature,
Existing courses
shape, size and depth with
Mechanical Testing of
P.Scan image
Metals (DT&NDT)
Practice on ultrasonic testing of
Existing courses
weldments
Mechanical Testing of
Metals (DT&NDT
Test the jobs composition
Existing courses
material condition and training
Mechanical Testing of
utilized both the testing and HT Metals (DT&NDT)
training
At present skill requirement is
New Course
being more professional
Radiography Testing
certification is more essential for Level-1,2
identification of skill
1 week duration
Hence training is followed by
Testing and Certification is
necessary.

10

Recommended

10

Recommended

10

Recommended

10

Recommended

10

Recommended

Recommended

Approved list of TECM HT&MT section _ATI_Chennai

32

Consumables for Liquid

penetration Inspection

As
requi
red

To conduct the existing course

effectively

As
requi
red

Consumables for Magnetic

particle Inspection

To conduct the existing course

effectively

As
requi
red

To conduct the existing course

effectively.

33

34
Consumables for
Metallographic sample
preparation.

Minor Works
Setting up of X-ray Lab

75 lakhs

At present skill requirement is

being more professional
certification is more essential for
identification of skill. Hence
training is followed by Testing
and Certification is necessary.

For Existing course of

NDT Methods,
Mechanical Testing
Method(DT&NDT)
For Existing course of
NDT Methods,
Mechanical Testing
Method(DT&NDT)
For Existing course of
Metallographic
practice

Recommended

Recommended

Recommended

Existing course for

Radiography Testing
Level I & II

10

Recommended