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Shell Project No: HP-3000-QAT
Project Document Number: T- 4.234.543
2MH127
Tag/Item Number(s):
N/A
Unit(s):
ASU
PCWBS:
LINDE ENGINEERING
Contractor Project No :
Project Rev.: A
Page 2 of 22
5887
16.07.08
SB
EO
AG
RFC
11.06.08
FB
EO
AG
ICC
05.06.08
FB
EO
AG
ICC
FB
EO
AG
IFR
FB
EO
AG
IIR
GAMA
Rev.
No.
Project
Rev
No.
Date
Description
Status
Document Title:
LINDE ENGINEERING AG
Contractor
LOC470
Gama Qatar Co. W. L. L.
GAM
PRO
QAC
GTL
025
Org.
Code
Doc.
Type
Disc.
Code
Geogr.
Area
Seq.
No
Rev.
No
Vendor Code
Rev No: A
Q A T A R
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-025 Rev. E
Date:
16.07.08
TABLE OF CONTENTS
1.
SCOPE ________________________________________________________________________ 5
2.
PURPOSE _____________________________________________________________________ 5
3.
REFERENCES _________________________________________________________________ 5
4.
DEFINITIONS _________________________________________________________________ 6
5.
RESPONSIBILITIES ____________________________________________________________ 6
6.
7.
5.1.
5.2.
5.3.
5.4.
PROCEDURE __________________________________________________________________ 8
6.1.
6.2.
6.3.
ATTACHMENTS ______________________________________________________________ 10
T-4.234.543 Rev. A
Page 4 of 22
Q A T A R
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-025 Rev. E
Date:
16.07.08
1. SCOPE
This QC Procedure defines the type and extent of inspection and testing to be carried
out to verify all activities related to the installation and testing of Manholes and Pits for
Sewers and atmospheric Drainage.
2. PURPOSE
The purpose of this procedure is to detail all inspections and testing to be conducted in
order to verify that Manholes, Joint Boxes, Catch Basins, Inspection Chambers, and Pits
for Sewers and Drainage conform to specified requirements. Drainage confirm to
specified project requirements and specification.
3. REFERENCES
DEP.34.14.20.31.GEN
T-4.234.074
T-4.234.144
T-4.234. 575
T-4.234.144
DEP.31.40.10.19 GEN
T-4.234.087
T-4.259.776 / 778
T-4.234.573
T-4.231.172
T.13.377.360
T-4.234.543 Rev. A
Page 5 of 22
Q A T A R
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-025 Rev. E
Date:
16.07.08
4. DEFINITIONS
Company
Contractor
: Linde Engineering AG
Sub Contractor
Contract
CS
: Construction Supervisor
ITP
QCR
QCP
QCE
QCI
Lab. Tech.
: Lab Technician
QA/QC
TPI
ITL
5. RESPONSIBILITIES
5.1. THE SECTION OR SITE ENGINEER WILL BE RESPONSIBLE FOR THE FOLLOWING:
Ensure that the work is carried out to the required Project Specifications and drawings
as well as in accordance with the approved ITPs, QCPs.
Ensure that the surveyor has completed the setting out and reference points
complying with the RFC drawings.
Ensure that all parties who are required to make any kind of test or inspections are
suitably informed as to the overall programme of the works and daily inspection and
testing requirements.
T-4.234.543 Rev. A
Page 6 of 22
Q A T A R
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-025 Rev. E
Date:
16.07.08
Review all relevant documentation & test reports issued by parties involved (Surveyor
and QC inspectors) and submit Records to the CONTRACTOR.
Ensure that all other discipline activities that require to be inspected have been
inspected and approved.
Carry out statistical analysis of the test results to improve quality control operations on
site and to advise construction of the results.
Issue NCR's (non confirmation report) when and where required and to check that
construction provides the appropriate corrective action.
To ensure that he attends all inspection points in a timely manner and records the
results of his inspections on the appropriate forms.
Completion and filing of all inspection records under his responsibility and reporting to
QCE.
To ensure that he attends and performs the required test properly in a timely manner
and records the results accordingly.
Reviewing and issuing all relevant lab test reports to the QCE in a timely manner.
T-4.234.543 Rev. A
Page 7 of 22
Q A T A R
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-025 Rev. E
Date:
16.07.08
6. PROCEDURE
6.1. PRE ACTIVITIES
All materials to be used have been inspected and approved prior to their incorporation
into the works.
Before commencing any excavation, details and locations of existing underground pipes,
drains, cables, etc. shall be obtained and utmost precaution must be taken to prevent
damage.
The excavation has been carried, surveyed and compaction has been inspected and
released by the Contractor.
All Manholes, Joint Boxes, Catch Basins, Inspection Chambers and Pits have been
constructed in accordance with the RFC drawings and have been released for the next
stage of construction.
Sewer pipelines will be water tested in sections based on DEP-34-14-20-31. GEN. The
HYDRO TEST will be perform as per Method Statement - T.4.234.553 (preparation
under progress)
Pipe lasers shall be used to ensure correct alignment and straightness of pipes.
T-4.234.543 Rev. A
Page 8 of 22
Q A T A R
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-025 Rev. E
Date:
16.07.08
Leaking valves will be observed and found if it is manufacturing defect, the valve
must be replaced. Or otherwise if found any debris in valve seat as a result of
transportation from production area; execute spot check to remove the debris
before tightening the valve as per FSI- T.13.377.360 Clause 1.2.6.
If leaks in pipe walls will be observed in U/G piping system due to insufficient
production, allowing heavy equipments to damage lines after installation, the
minimum depth will be ensured and the access way shall be shifted as per FSIClause 1.3.1 & 1.3.2. Apply the T.13.377.455 Amendments to DEP 61.10.08.11Gen & T.13.377.454, Amendments to DEP 70.10.70.11-Gen.
Cleanliness:
The pipe lines are plugged with construction debris during storage and at site
execution; it will be prevented by spot check on applied preservation prior to
storage at site and at site during execution; Ensure that removal of preservation
materials to the internal surface prior to installation, using such as steam,
compressor suction as per PS, Part IV, Ch.10, Flawless Start-up, Q2.
If the pipe line having ingress of debris due to insufficient capping of open pipe
spools during prefabrication and/or transportation from lay down areas for piping
erection, a) instill Built it clean policy at piping prefabrication shops, b) Ensure
that pipe capping materials are available at fabrication shop c) Ensure that the
pipe spool lay down area is properly drained and pipe supports off the ground in
a position not collecting water or flanges toughing the soil.
To avoiding dirt in lines (inadequate control(post-picking) during installation),
specify dedicated team responsible for the control and management of the pipe
spools during installation as per Clause 1.3 & 1.6 of T.13.377.360
T-4.234.543 Rev. A
Page 9 of 22
Q A T A R
7.
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-025 Rev. E
Date:
16.07.08
ATTACHMENTS
GAM-QCR-QAC-GTL-001 : Check list Initial Earth Work Cleaning & Grading
GAM-QCR-QAC-GTL-006 : Inspection Check list - Survey Report
GAM-QCR-QAC-GTL-007 : Inspection Check list - Backfill utilities / Foundations
GAM-QCR-QAC-GTL-008 : Inspection Check list Excavation utilities /
Foundations
GAM-QCR-QAC-GTL-012 : Inspection Check list Concrete
Foundations/Structures
GAM-QCR-QAC-GTL-013 : Inspection Check list - Blinding Concrete.
GAM-QCR-QAC-GTL-014 : Inspection Check list & Pre pour Card
GAM-QCR-QAC-GTL-015 : Inspection Check list & Post pour Card
GAM-QCR-QAC-GTL-024 : Inspection Check list - U/G Civil Pipe Lines.
GAM-QCR-QAC-GTL-026 : Inspection Check list Manhole Leak Test
T-4.234.543 Rev. A
Page 10 of 22
INSPECTION CHECKLIST
EARTHWORKS
CLEARING AND GRADING
FORM NO: GAM-QCR-QAC-GTL-001
Rev.0
Location Bldg/Area :
ITP: GAM-ITP-QAC-GTL-
Date :
1
2
3
4
5
6
7
8
9
10
11
12
13
Check work site, stock pile haul roads, disposal areas and any existing utilities clearly identified
Check that the Surveyor has established bench marks and confirmed elevations
Check work site and any existing utilities staked out (confirmed by surveyor or attach
surveyor's report)
Check provisions for de-watering (if appl.)
Check provisions for demolition of existing structures. (if appl.)
Check valid work permits obtained for all areas
Check site cleared of all unsuitable soil & rubbish
Check all unsuitable material hauled away to designated disposal area.
Check any retained soils are properly stock piled
Check retained soils appear acceptable and sampled as required
Check site properly graded to designated levels (confirmed by surveyor or attach surveyor's
report)
Check base soil appears acceptable & sampled as required
Check base scarified (if required)
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
Comments:
LINDE
PEARL GTL
INSPECTION CHECKLIST
SURVEYORS REPORT.
FORM NO:
GAM-QCR-QAC-GTL-006 ITP REF. NO: GAM-ITP-QAC-GTLRev. 0
REV. 0 DATE :
Location Bldg/Area:
No :
Briefly describe the intention of the Survey and purpose giving details of the utility/ excavation.
Drawing Numbers
Calibration Cert No :
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
LINDE
PEARL GTL
INSPECTION CHECKLIST
BACKFILL
UTILITIES / FOUNDATIONS
FORM NO: GAM-QCR-QAC-GTL007
Rev. 0
Location Bldg/Area:
REV. 0
DATE:
ITEM DESCRIPTION
BACKFILL UTILITY
Confirm that Utility is completed tested and released for BACKFILL
Confirm that sand fill is completed
Confirm that fill is being laid in layers as required by the specification.
Confirm that compaction test have been performed and results recorded.
If the Utility requires tiles to be laid confirm that this has been done.
6 If warning tape is required confirm that it has been laid
1
2
3
4
5
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
BACKFILL FOUNDATIONS
7
8
9
10
11
Confirm that the foundation has been released for Coating and Backfill
Confirm that the foundation has been coated with liquid membrane as require by specification
Confirm that the foundation has been covered with hardboard and overlain with polyethylene.
Confirm that fill is being laid in layers as required by the specification.
Confirm that compaction test have been performed and results recorded.
COMMENTS :
LINDE
PEARL GTL
INSPECTION CHECKLIST
REV. 0
DATE:
ITEM DESCRIPTION
N/A YES NO
3 If Utility trench check that it complies with depth & width shown on drawing.
If foundation Base confirm size and depth are correct to approved drawings/ surveyors
4
report.
5 Check bedding material for foundation or Utility trench is clean and free of stones and
laid to proper depth
For drainage confirm levels falls etc mark on drawing (show levels Manhole to
6
Manhole).
7 If Geotextile is to be used confirm that it is positioned to the correct requirements.
N/A YES NO
N/A YES NO
N/A YES NO
N/A YES NO
N/A YES NO
N/A YES NO
N/A YES NO
N/A YES NO
N/A YES NO
LINDE
PEARL GTL
3
4
4.1
4.2
5
5.1
5.2
6
7
8
9
9.1
9.2
9.3
10
SIGN
DATE
LINDE
SIGN
DATE
COMPANY
SIGN
DATE
REMARKS
10.3
10.4
11.0
SIGN
DATE
LINDE
SIGN
DATE
COMPANY
SIGN
DATE
REMARKS
INSPECTION CHECKLIST
LEAN / BLINDING
CONCRETE
FORM NO: GAM-QCR-QACGTL-013
Location Bldg/Area:
No :
DESCRIPTION
1 Verify surveying setting out of Base location and blinding concrete level is as per drawings
N/A YES
NO
N/A YES
NO
N/A YES
NO
N/A YES
NO
N/A YES
NO
N/A YES
NO
N/A YES
NO
N/A YES
NO
COMMENTS :
LINDE
QSGTL
INSPECTION CHECKLIST
Date:
No:
ITEM DESCRIPTION
Check that existing concrete surface properly chipped & concrete pouring place is clean
1
N/A YES
NO
N/A YES
NO
Check that rebar free from rust, damage and installed as per drawings IF REQUIRED check
N/A YES
embedded items are compliant
NO
N/A YES
NO
N/A YES
NO
N/A YES
NO
7 Check that Embedded items are placed as per the construction Drawings
N/A YES
NO
8 Check that Anchor Bolts are placed as per the construction Drawings.
N/A YES
NO
N/A YES
NO
10 Check that all civil piping is fixed and ready for casting
N/A YES
NO
11 Check that all electrical items are fixed and ready for casting
N/A YES
NO
12 Check that all mechanical items are fixed and ready for casting
N/A YES
NO
13 Check that all Anchor bolts and embedded items are installed as required, if applicable.
N/A YES
NO
Comments:
LINDE
QSGTL
INSPECTION CHECKLIST
CONCRETE
POST POUR INSPECTION
FORM NO: GAM-QCR-QAC-GTL-015
Location Bldg/Area:
No :
Drawing Reference:
NA
YES NO
NA
YES NO
NA
YES NO
REPAIRS
If major repairs are to be carried out give repair sheet No
CURING RECORD
4.
DAY
10
11
12
13
14
CHECKED
NOTE: Water Curing Check the curing daily tick the box.
GENERAL COMMENTS
SIGN OFF AS ACCEPTED ONLY AFTER COMPLETION OF ALL WORKS & CURING
GAMA QATAR
Name
Signature
Date
LINDE
QSGTL
INSPECTION CHECKLIST
CONCRETE
POST POUR INSPECTION
FORM NO: GAM-QCR-QAC-GTL-015
Location Bldg/Area:
No :
Drawing Reference:
Date
RFI No.
Provide Sketch or photo and give brief description of repair and repair material.
Is the defect
1. HONEYCOMBING
2. SEPARATION
3. OTHER
NA
YES NO
NA
YES NO
NA
YES NO
NA
YES NO
SIGN OFF AS ACCEPTED ONLY AFTER COMPLETION OF ALL WORKS & CURING
GAMA QATAR
Name
Signature
Date
LINDE
QSGTL
C2- ASU
PEARL GTL PROJECT
SYSTEM NO.:
LOCATION
Serial
No.
TYPE OF ACTIVITY
GAMA - CONSTRUCTION
SIGNATURE
Line Test
Wrapping&coating
holiday Test
Backfilling Sand
DATE
GAMA - Q.C.
SIGNATURE
DATE
REMARKS
CTJV
SIGNATURE
DATE
C2-ASU
PEARL GTL PROJECT
REPORT NO :
DATE
MANHOLE, CATCH BASINS & PITS LEAK TEST REPORT
NO :
AREA :
LEGEND:
MANHOLE
DWG. Number
CATCH BASIN
Item No.
Date
PIT
Time
Remarks
COMPLY
NOT COMPLY
OTHERS
GAMA--CONSTRUCTION
NAME
SIGNATURE
DATE
GAMA--QC
LINDE
COMPANY