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Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.250.928
2MH127
Tag/Item Number(s):
N/A
Unit(s):
ASU
PCWBS:
LINDE ENGINEERING
Page 2 of 12
5887
17.01.09
SK
EO
AG
IFR
11.12.08
SK
EO
AG
IFR
02.12.08
SK
EO
AG
IFR
24.04.08
BR
UA
ZG
RFC
05.12.07
BR
AU/MC
ZG
ICC
23.11.07
BR
AU/MC
ZG
IFR
20.11.07
BR
AU/MC
ZG
IIR
Date
Description
GAMA
Rev.
No.
Project
Rev
No.
Status
Document Title:
LINDE ENGINEERING AG
Contractor
LOC470
Gama Qatar Co. W. L. L.
GAM
PRO
QAC
GTL
035
Org.
Code
Doc.
Type
Disc.
Code
Geogr.
Area
Seq.
No
Rev.
No
Vendor Code
Rev No:C
Q A T A R
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-035 Rev. G
Date
17.01.2009
1.
SCOPE ____________________________________________________________________________ 5
2.
PURPOSE _________________________________________________________________________ 5
3.
HSSE _____________________________________________________________________________ 5
4.
REFERENCE ______________________________________________________________________ 5
5.
DEFINITIONS _____________________________________________________________________ 6
6.
RESPONSIBILITY __________________________________________________________________ 7
6.1.
6.2.
6.3.
6.4.
6.5.
6.6.
QC Inspectors _________________________________________________________________________ 8
7.
IMPLEMENTATION ________________________________________________________________ 8
8.
8.2.
8.3.
8.4.
8.5.
9.
General ______________________________________________________________________________ 11
9.2.
9.3.
9.4.
9.5.
10.
11.
T-4.250.928 REV-C
Page 4 of 12
Q A T A R
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-035 Rev. G
Date
17.01.2009
1. SCOPE
This procedure applies to the materials (including raw materials, sub products and products
presented to the customer) and welds traceability & Marking of shop and field fabrication of
piping and welding to be performed at C2 ASU PEARL GTL PROJECT by Gama Qatar
2. PURPOSE
The main purpose of this procedure is to outline the requirements for generating and
maintaining records to assure that LINDE identification and heat numbers of all stainless
steel, carbon steel materials are traceable to the certified test reports.
Moreover, the identification and traceability of welded joints are also described in this
procedure.
3. HSSE
All works shall be in compliance with the State of Qatar laws and regulations, Ras Laffan
Industrial City and International standards, codes, LINDE ENGINEERING AG and QSGTL
and/or its PMC requirements and instructions.
In addition all employees and GAMA subcontractor employees on site will have through
LINDE ENGINEERING AG Site Safety Induction and GAMA Qatar Safety induction for site
safety, health, environmental and security prior to work activities. Other training courses will
be attended as required by LINDE ENGINEERING AG or QSGTL and/or its PMC as
required.
4. REFERENCE
ASME B 31.3
ASME Section II
Process Piping
Part A
Part B
Part C
ASME Sec. V
Non-destructive Examination
ASME Sec. IX
DEP 31.38.01.11
DEP 31.38.01.31
T-4.250.928 REV-C
Page 5 of 12
Q A T A R
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-035 Rev. G
DEP 30.48.00.31
Date
17.01.2009
T-13.376.799
T-4.234.542
T-4.250.927
T-4.250.932
Equipment Preservation
T-4.250.913
T-4.251.032
T-4.250.935
T-13.377.437E
5. DEFINITIONS
Company
Contractor
: LINDE ENGINEERING AG
Sub Contractor
: GAMA QATAR
Contract
ITP
QCR
QCP
QCE
QCI
QA/QC
TPI
MTR
T-4.250.928 REV-C
Page 6 of 12
Q A T A R
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-035 Rev. G
Date
17.01.2009
Product Identification: The identification such as code, colour or party number used to distinguish a
product or production party from its pair or other products.
Traceability: The ability to reach the previous information by identifying the product and the materials
constituting the product.
Label: The information or the codes put/pasted or directly written on the product for its identification.
QSHE: Quality, Environmental Protection, Occupational Health and Safety Management System
6. RESPONSIBILITY
6.1.
6.2.
6.3.
6.4.
QA/QC MANAGER
QA/QC manager is responsible for the implementation of this procedure including the
administration of non-conformance management in close co-operation with various
related departments.
T-4.250.928 REV-C
Page 7 of 12
Q A T A R
6.5.
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-035 Rev. G
Date
17.01.2009
SITE SUPERVISORS
The Supervisors are responsible for maintaining the identification of products and weld
joints during prefabrication and erection stages. They are also responsible for
transferring the marking of materials for all stainless steel, carbon steel materials.
6.6.
QC INSPECTORS
QC Inspector is responsible to verify that products are properly identified according to
this procedure. He is also responsible for co-ordinating with Contractors Inspectors
and preparation of quality records.
7. IMPLEMENTATION
GAMA shall maintain the full traceability of the material identity number, heat/lot
number from the receipt of material at the job site, during the storage, fabrication,
erection and testing stages till the turnover of the documentation to the Contractor.
All materials shall be received and inspected in accordance with GAMA material
handling procedure T-4.250.927
All received materials shall be handled, stored and preserved in accordance with
GAMA procedure T-4.250.927 & T-4.250.932
Stainless steel Material shall be stored separately in storage yard from Carbon Steel
materials. Moreover separate fabrication bay, completely isolated from each other
shall be maintained for Carbon Steel and Stainless Steel spool fabrication.
The following records and data by drawing number shall be maintained for all piping
system:
T-4.250.928 REV-C
Welding procedure;
Welder identification;
Non-destructive examinations;
Weld joint numbers;
Reinforcing pad air test
Post Weld Heat Treatment charts;
Weld repair details
Hardness tests
Heat No
Page 8 of 12
Q A T A R
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-035 Rev. G
Date
17.01.2009
8.2.
8.3.
T-4.250.928 REV-C
Page 9 of 12
Q A T A R
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-035 Rev. G
Date
17.01.2009
sequential and shall be "Mk-" followed by the numbers (-1, -2, -3, etc) for each
separate item on each spool on the isometric drawing.
Each cut pieces shall be properly identified with the following information:
Isometric No.
Spool number (1, 2, etc.)
Position of the piece in the spool (Letters Mk followed by progressive
number 1, -2 etc as specified in the spooled isometric drawing).
Identification of material heat number
Linde ID number
8.4.
8.5.
T-4.250.928 REV-C
Page 10 of 12
Q A T A R
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-035 Rev. G
Date
17.01.2009
On completion of field installation work, GAMA and Contractor shall verify the
accuracy of the information of the field components before signing the spooled
isometric and isometric supplement sheet, Pipe spool inspection report(GAMQCR-QAC-GTL-086) (T.4.318.599). This shall be done at every stage of
prefabrication to installation of the spools.
GAMA shall verify that all isometrics in a test pack are complete and have been
signed by the Contractor.
9. MARKING OF MATERIALS
9.1.
GENERAL
All required markings shall be clearly visible at completion of manufacture i.e., after
painting or coating Any material or component found to be untraceable, because it
does not bear legible marking showing the information required, shall be rejected.
9.2.
CONTENT OF MARKING
All materials and components / items, regardless of their application, shall be marked
in accordance with the material standard to which they have been manufactured. All
pressure-containing parts of piping systems, pressure vessels and other equipment
shall also be marked in accordance project specificationT.13.377.437E and WSP
1501
Commodity codes and/or TAG numbers shall be clearly marked on all valves and
special pipe items.
9.3.
METHODS OF MARKING
Where it is impractical to apply all of the required marking because of the size of the
component, the marking shall be applied to a durable stainless steel tag securely
attached to the component.
Marking on all non-ferrous materials, austenitic stainless steels below 10 mm and in
steels (up to 9% Ni) below 12 mm shall be applied by engraving.
On thicker materials of these types, and on non-impact-tested ferrous materials of any
thickness, the marking shall be applied by low-stress hard-die stamping. The lowstress stamps shall be round-nosed with a minimum radius of 0.25 mm. On castings,
heat number / charge number shall be cast into the material.
9.4.
SIZE OF MARKING
Individual characters in the marking shall not be less than 6 mm high.
T-4.250.928 REV-C
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Q A T A R
9.5.
Doc. Title
Doc No:
GAM-PRO-QAC-GTL-035 Rev. G
Date
17.01.2009
HIGHLIGHTING OF MARKING
To ensure that engraved or die stamped markings are readily found on components,
after engraving / die stamping the area shall be given a protective lacquer coat, the
completed marking shall be ringed around with white paint.
T-4.250.928 REV-C
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