Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.250.917

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No:

Project Rev.: B

Page 2 of 15

5887

QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION
I

27.11.08

Ready For Construction

SB

EO

AG

RFC

24.11.08

Ready For Construction

SB

EO

AG

RFC

23.10.08

Company Comments Incorporated

SB

EO

AG

CCI

17.09.08

Issue for Review

SB

EO

AG

IFR

14.09.08

Issue for Review

SB

EO

AG

IFR

08.04.08

Ready For Construction

BR

UA

ZG

RFC

03.12.07

Issued for Company comments

BR

AU/MC

ZG

ICC

22.11.07

Issued for Review

BR

AU/MC

ZG

IFR

20.11.07

Issued for Internal Review

BR

AU/MC

ZG

IIR

Date

Description

GAMA
Rev.
No.

Project
Rev
No.

Prepared Checked Approved

By
By
By
ORIGINATOR

Status

Document Title:

LINDEGINEERING AG

ITP FOR STRUCTURAL STEEL PRE-ASSEMBLING

AND ERECTION (FSI)
Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470
GAM

ITP

QAC

GTL

026

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev.
No

Project Document Number: T-4.250.917

Vendor Code

Rev No: B

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-026

C2 ASU Construction Works

ITP FOR STRUCTURAL STEEL

PRE-ASSEMBLING AND ERECTION ( FSI )
S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 27.11.08 - Rev. I

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

1.0

1.1

2.0
2.1
2.2
3.0
3.1
4.0

Activity

Test Frequency

Reference Document

Acceptance Criteria

Responsible
Party

Verifying Documents

QA/QC

R R

METHOD STATEMENTS/PROCEDURES
Applicabl
Quality Control Procedure
e QC
QCP
for Pre-assembly and
T-13.376.359
Procedur
T.4.250.907
erection of structural
e
steel.
CONTROL OF INSPECTION, MEASURING AND TESTING EQUIPMENT
Torque wrenches
Validity
100%
T.4.250.915
Inspection measuring and
QC Procedure for
100%
T.4.250.915
test equipment calibration
calibration

Calibration certificate

H R R

QCI

Calibration certificate

H R R

QC
INSPECTO
R

Applicable Standards

MATERIAL CERTIFICATES
Receiving of structural
steel materials
A. INSPECTIONS

100%

Material Test
Certificates

Material Test
Certificates

R R

STRUCTURAL STEEL ASSEMBLING

4.1

Verification of applicable
WPS, Welder
Qualifications

T-4.250.917 Rev. B

100%

34.28.00-31;
T.13.376.359E

AWSD1.1 / ASME IX

Welding
Engineer

WPS

H H H H

Page 4 of 15

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-026

C2 ASU Construction Works

ITP FOR STRUCTURAL STEEL

PRE-ASSEMBLING AND ERECTION ( FSI )
S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 27.11.08 - Rev. I

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

4.2

4.3

Activity

Inspections of structural
steel weld preparation. Fit
up, tack welding, Pre
Dimensional Checks ( If
required )
Inspection of Preassembled Structural steel
a) Dimensional acceptance

Test Frequency

Reference Document

Acceptance Criteria

Responsible
Party

Verifying Documents

100%

34.28.00-31;
T.13.376.359E

AWSD1.1

QC
Inspector

GAM-QCR-QAC-GTL-035

100%

34.28.00-31;
T.13.376.359E

AWSD1.1& T-13376.377

QC
Inspector

GAM-QCR-QAC-GTL-035

IFC Drawings

QC
Inspector

H S

W S

S R

b) Welded joints
acceptance
STRUCTURAL STEEL INSTALLATION
Foundation acceptance
a) Check elevation of
foundation
4.4

b) Location of anchor
bolts (if applicable)
c) Embedded plates
installation (if
applicable)

T-4.250.917 Rev. B

100%

IFC Drawings

GAM-QCR-QAC-GTL-037
(Revised)

Page 5 of 15

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-026

C2 ASU Construction Works

ITP FOR STRUCTURAL STEEL

PRE-ASSEMBLING AND ERECTION ( FSI )
S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 27.11.08 - Rev. I

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

4.5

4.6

4.7

4.8

4.9

Activity

Verify
a) Visual inspection of
field welds.
b) Repair welds
(if applicable).
Verification of lifting points
& support points(During
transportation, Before&
after lifting the structure)
Check bolt tightening
a) Verification of torque
b) Check anchor bolt
tightening (if
applicable)
Verify
a) alignment
b) verticality (after bolt
tightening and or welding)
Painting / Coating
Repair works ( if
applicable)

T-4.250.917 Rev. B

Responsible
Party

Verifying Documents

IFC Drawings

QC
Inspector

GAM-QCR-QAC-GTL-037
(Revised)

S S

T.4.250.897

34.28.00-31;
T.13.376.359E

Site
Engineer

---------------

S S

100%

T.4.250.907

34.28.00-31;
T.13.376.359E

Site
Engineer

GAM-QCR-QAC-GTL-041 &
Red Indication Mark over
bolt head

W S

100%

T.4.250.907

34.28.00-31;
T.13.376.359E

Site
Engineer

W S

W S

Test Frequency

Reference Document

100%

Applicable WPS

100%

Acceptance Criteria

Refer To Painting ITP

GAM-QCR-QAC-GTL-038,
039

Page 6 of 15

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-026

C2 ASU Construction Works

ITP FOR STRUCTURAL STEEL

PRE-ASSEMBLING AND ERECTION ( FSI )
S. GAMA QATAR

X. CONTRACTOR QC

DATE: 27.11.08 - Rev. I

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

4.10

Activity

Test Frequency

Reference Document

Grouting
Verification of surface
preparation

Acceptance Criteria

Responsible
Party

Verifying Documents

Refer To Grouting ITP

W S

W W

Final Inspection of
accessories

4.11

Ladders, stairs treads,

safety cages, Gratings,
Toe plates

100%

T.4.250.907

T-13.376.377;
34.28.00-31;
T.13.376.359E

Site
Engineer

GAM-QCR-QAC-GTL-040

100%

Manufacturers
recommendation

Manufacturers
recommendation

Site
Engineer

TPI Report

100%

T.4.250.907

34.28.00-31;
T.13.376.359E

QCI

GAM-QCR-QAC-GTL-146

W S

100%

IFC Drawings

As per Project
Specification

QCE / QCI

---

H H

Davits, Mono rails

Equipment platforms
Metal Cladding, roofing
etc.
4.12

4.13

4.14

Load test (if applicable)

Mono Rails, Davits etc
Released to next activity
a) To Grouting (Civil
Work)
Inspection on completion
and release for Mechanical
installation

T-4.250.917 Rev. B

Page 7 of 15

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-026

C2 ASU Construction Works

ITP FOR STRUCTURAL STEEL

PRE-ASSEMBLING AND ERECTION ( FSI )
S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 27.11.08 - Rev. I

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

4.15

Flaw less (FSI)

a) Tightness
1) Loose Bolts
2) Wrong Type of
Bolts

4.16

Acceptance of QC
Inspection Records

T-4.250.917 Rev. B

Test Frequency

100%

100%

Reference Document

T.13.377.360

IFC Drawings & as

per Project
Specification

Acceptance Criteria

Responsible
Party

Verifying Documents

As per this ITP

Site
Engineer &
QA-QC
Inspector

GAM-QCR-QAC-GTL-041

W S

As per this ITP

QA-QC
Engineer
Civil&
Structural

---

R R

Page 8 of 15

C2 ASU PEARL GTL PROJECT

RAS LAFFAN INDUSTRIAL CITY
STRUCTURES ASSEMBLING
REPORT
Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item No:

Test Code No.:

Subsystem:

ITP No.:

GAM-ITP-QAC-GTL-XXX

Ref. DWG / Docs:

Used Measuring and test equipment ref. (if applicable):
General Welding

Repair Welding

( Tick - If Applicable)

Check the following:

Item
No.
1.

ACC

N/A

Signature

Dimensional to be checked as per

Drawing

2.

Fit up checked

3.

Orientations checked

4.

Various bends checked

5.

Welding Acceptable in visual

6.

PT/MT verified

7.

Painting checked

ORGANIZATIONS
GAMA REP.

Accepted By

REJ

Description

LINDE REP.

QSGTL OR its
PMC REP.

GAM-QCR-QAC-GTL-035

NAME

SIGNATURE

DATE

Date

C2 ASU PEARL GTL PROJECT

RAS LAFFAN INDUSTRIAL CITY
STRUCTURAL STEEL PRE
ERECTION & INSTALLATION
PROCESS SHEET
Subcontract Ref.:

Report No.:

Item Description:

Date:

Item Location/ Area:

ITP No.:

Subsystem:

Test Code No.:

GAM-ITP-QAC-GTL-

Ref. DWG / Docs:

Used Measuring and test equipment ref. (if applicable):

Check the following:

Item
No.
Pre Erection :
1.

Description

QC Inspector
Initial
Date

Foundation Handing over (Civil to Mechanical).

2.
3.
4.

Preparation of grouting (Chipping & Cleaning).

Checking for anchor bolt.
Shim plate fixed as per RFC drawing & work
instructions.
Installation Process :
1.
Foundation Complete & inspected.
2.
All Structural members correctly installed.
3.
Base supports are set at correct elevation.
4.
Structures Plump & alignment in all directions.
5.
Length of bolts is correct.
6.
All washers are correctly mounted.
7.
Correct tightening for all bolts.
8.
All temporary construction materials are removed.
9.
Welding acceptable.
The Installation of the above Steel has been Satisfactorily completed in accordance with the Drawings& Specifications.
Note: This QCR form revised on 23.11.2008 as per the site requirement and QCR form # 125 shall not been
used further as per (PMC commends) Transmittal # PI-092-LIN-PMC-TX-21510.
ORGANIZATIONS

Accepted By

THIRD PARTY REP.

GAMA REP.

LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-037

NAME

SIGNATURE

DATE

C2 ASU PEARL GTL PROJECT

RASLAFFAN INDUSTRIAL CITY
STEEL STRUCTURES ELEVATION
REPORT

( BASED ON SURVEY REPORT)

Subcontract Ref.:

Report No.:
Inspection
Date:
Test Code
No.:

Item Description:
Item Location / Area:
Subsystem:

ITP No.:

Ref. DWG / Documents:

Used Measuring and test equipment ref. (if applicable):
INSPECTIONS
Column No

Planned Level

Actual Level

Level/Difference

Plumb
0 Degree

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-038

DATE

NAME

90 Degree

SIGNATURE

C2 ASU PEARL GTL PROJECT

RAS LAFFAN INDUSTRIAL CITY
ALIGNMENT REPORT FOR
STEEL STRUCTURE
Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs:

Used Measuring and test equipment ref. (if applicable):
Unit No.:
OUT OF PLUMBNESS

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-039

DATE

NAME

SIGNATURE

C2 ASU PEARL GTL

PROJECT-RAS LAFFAN
INDUSTRIAL CITY
CHECK LIST OF LADDER,
HANDRAIL, STAIRCASE & GRATING

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG /
Documents:
Used Measuring and test equipment ref. (if applicable):

INSPECTIONS
Item

Mark No.

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-040

Check of
Ladders

DATE

Check of
Handrail

NAME

Check of
Staircases

Check of
Grating

SIGNATURE

C2 ASU PEARL GTL PROJECT

RASLAFFAN INDUSTRIAL CITY
BOLT TIGHTENING INSPECTION
REPORT

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location /
Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs:

Used Measuring and test equipment ref. (if applicable):
INSPECTIONS
Item No/Spool
No

Mark No./Joint No

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-041

Bolting
Grade

DATE

Size

NAME

Bolt Tightening
(Torque Value)

Inspectors
Signature

SIGNATURE

Hand Over - Structural Group to Civil Group (For Grouting)

Area :
Date :
Check

Accepted

Not
Accepted

N/A

Remarks

Bolt Torque Tightening Completion

Alignment Check
Anchor Bolts Tightening Check
Shim Plates as per Work Instruction
Check
Module Washing Completion
Structural steel works within the area
are completed and released for
Grouting Works.
Check the Punch List Enclosed or Not
Ready For Grouting

Enclosures :

1. RFI for Torque Tightening for Field Bolts

2. Alignment Records
3. RFI and All Records for Module Inspection

Accepted By

Handover By (Steel Structures)

Accepted By (Civil / Equipment /

Piping)

Name :

Name :

Sign / Date :

Sign / Date :

Name :

Name :

Sign / Date :

Sign / Date :

GAMA

LINDE

Name :

FINAL ACCEPTANCE BY PMC

Sign / Date :
GAM-QCR-QAC-GTL-146