009-Civil-Ms Concrete Works PDF

Pearl GTL
Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.234.075
Purchase Order Number:
2MH127
Tag/Item Number(s):
N/A
Unit(s):
ASU
PCWBS:
LINDE ENGINEERING
Contractor Project No :
Project Rev.: D
Page 2 of 23
5887
QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION
19.01.09
Ready for Construction
IU
EO
AG
RFC
03.12.08
As per Site Condition, Issued for Review
SB
EO
AG
RFC
28.01.08
Ready For Construction
SB
UA/MC
ZG
RFC
24.11.07
Company Comments Incorporated
IU
UA/IO
MC
CCI
01.10.07
Issued For Company Comments
IO
MC
ZG
ICC
24.11.07
Issued for Review
IO
MC
ZG
IFR
01.10.2007
Issued for Internal Review
MS
MC
ZG
IIR
Date
Description
GAMA
Rev.
No.
Project
Rev
No.
Prepared Checked Approved

By
By
By
ORIGINATOR
Status
Document Title:
METHOD STATEMENT FOR CONCRETE WORKS

LINDE ENGINEERING AG
Document No.
Contractor
Gama Qatar Co. W. L. L.
LOC470
GAM
MTS
CIV
GTL
009
Org.
Code
Doc.
Type
Disc.
Code
Geogr.
Area
Seq.
No
Rev.
No
Project Document Number: T-4.234.075
Vendor Code
Rev No: D
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-009 Rev. G
Method Statement for Concrete Works
Date
19.01.2009
TABLE OF CONTENTS
1.
PURPOSE _____________________________________________________________________ 5
2.
SCOPE _______________________________________________________________________ 5
3.
REFERENCES _________________________________________________________________ 5
4.
DEFINITIONS _________________________________________________________________ 6
5.
Responsibility __________________________________________________________________ 6
5.1.
Site Manager _____________________________________________________________________ 6
5.2.
Civil Works Manager ______________________________________________________________ 6
5.3.
Site Engineer _____________________________________________________________________ 6
5.4.
Work Supervisor __________________________________________________________________ 7
5.5.
QA/QC Officer / Inspector __________________________________________________________ 7
6.
Equipment & Manpower _________________________________________________________ 7

6.1.
Equipment _______________________________________________________________________ 7
6.2.
Manpower ________________________________________________________________________ 8
7.
METHOD OF EXECUTION ______________________________________________________ 8

7.1.
General __________________________________________________________________________ 8
7.2.
Pre-Commencement Works _________________________________________________________ 9
7.3.
PRE-CONCRETE _________________________________________________________________ 9
8.
CONCRETE __________________________________________________________________ 13
9.
Concrete Placement ____________________________________________________________ 14
10.
Concrete Curing and Stripping of Formwork ______________________________________ 14
11.
HSSE ______________________________________________________________________ 15
12.
QUALITY ASSURANCE ______________________________________________________ 15
12.1.
General _________________________________________________________________________ 15
12.2.
Mass Concrete and Control of Heat of Hydration ______________________________________ 15
13.
ATTACHMENTS ____________________________________________________________ 15
Job Safety Analysis ______________________________________________________________________ 15
T-4.234.075 Rev. D
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Q A T A R
Doc. Title
Date
19.01.2009
1. PURPOSE
This document describes the methods proposed to be used for the concreting operations that will
be carried out as part of ASU Construction Works of Qatar Shell GTL Plant (Pearl) in Ras Laffan
Industrial City of Qatar including similar works in TSF Area.
Concrete classification used in this document refers to Project Specification (see References).
2. SCOPE
Gama scope for Concreting Works will start upon the delivery of the concrete to the work area.
Hence, all aspects of the works associated with the production and transportation of the concrete,
including the precautions that should be taken to counter Heat of Hydration during the production
phase, are beyond the scope covered in this document.
Subject works include the preparation and fixing of reinforcement bars (re-bars) and preparation
and installation of formwork as well as pouring and curing of concrete.
The additional precautions for mass concrete, which is defined as any volume of concrete with
dimensions large enough to require that measures be taken to cope with the generation of heat
from hydration of the cement and attendant volume change to minimize cracking by the American
Concrete Institute (ACI 207.1R-05), is excluded from this document. As stated in the Method
Statement for Mass Concrete Works (T-4.234.079) any concrete volume having its least dimension
equal or larger than 0.8 m will be considered as mass concrete for convenience.
3. REFERENCES
QCS
Qatar Construction Standard
DEP 31.00.01.30-Gen
Minimum Requirements for Structural Design and Engineering
DEP 34.19.20.31-Gen
Reinforced Concrete Foundations and Structures
DEP 34.24.27.31-Gen
Reinforced Concrete Stacks
T-13.376.358
Amendments and/or Supplements to Reinforced Concrete

Foundations And Structures.
T-13.376.351
Amendments and/or Supplements to Minimum Requirements for

Structural Design and Engineering
T-13.376.365
Concrete General notes and Abbreviations
T-13.376.392
Selection of Structural Concrete Mix
T-4.234.079
Method Statement for Mass Concrete Works
T-4.234.541
QC Documents for Concrete Works
BS 4449
High Yield Hot Rolled Deformed Reinforcement Bars
BS 4461
High Yield Cold Rolled Deformed Reinforcement Bars
BS 4483
Specification for Steel Fabric or Wrapping Fabric
BS 8666(BS EN ISO-4066) Specification for steel cutting, bending and

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Dimensioning
ASTM-C494
Standard Specification for Chemical Admixtures for

Concrete
BS EN 934
Admixture for Concrete mortar and grout
BS EN 206
Concrete Works
BS 4027
Specification for Sulphate Resisting Portland cement
BS 6610
Specification for Pozzolanic Pulverized-Fly Ash Cement
4. DEFINITIONS
Company
: QSGTL or its PMC
Contractor
: LINDE Engineering AG
Subcontractor
: Gama Qatar Co. W. L. L.
Contract
: QSGTL Pearl Plant C2 ASU Construction Works
QCP
: Quality Control Procedure
ITP
: Inspection and Test Plan
QA/QC
: Quality Assurance / Quality Control
JSA
: Job Safety Analysis
5. RESPONSIBILITY
5.1.
SITE MANAGER
The site manager will provide inputs to the project execution plan to ensure that Strategies &
philosophy are properly addressed.
5.2.
CIVIL WORKS MANAGER
The Civil Works Manager is responsible for the overall management of the project
Construction team to ensure that safe and effective operations are conducted and
Properly documented.
5.3.
SITE ENGINEER
He will be overall responsible for safe execution of the whole job including:
Confirming the installation location from schedule of approved construction drawings.
Organizing of equipments and tools needed for the job.
Assigning skilled personnel for the job.
Sequence of activities to be carried out for the work as per this method of statement.
Conduct inspection and surveillance.
T-4.234.075 Rev. D
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Q A T A R
Doc. Title
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Notify to Contractor engineer for inspection as applicable.

Ensure all Contractor and Company regulations are followed.
Ensure all personnel involved are in safe working condition.
5.4.
WORK SUPERVISOR
He will be responsible for safe execution of the following activities:
Conduct TSTI with the concerned work force prior to start the work.
Ensure that relevant work permits for the job are obtained prior to start the work.
Conduct daily toolbox talks for the entire work force prior to start day work.
Assigning a competent work crew for specific activities, details of activities and task
information will be given to the work crew.
Organizing tools and equipment needed to the work site.
Inspection and supervision of work.
Ensure all Contractor and Company safety regulations are followed as applicable.
5.5.
QA/QC OFFICER / INSPECTOR

He will be responsible for:
Assurance of approved methods and materials are being used and conformance of
the specifications.
Stage inspections and surveillance in accordance with ITP and assurance of quality of
work as per specification and erection procedures.
Incoming material inspection and review of test certificates.
6. EQUIPMENT & MANPOWER

All equipment will be inspected and approved by the Contractor, when required, and all
Personnel will be inducted and trained before and during mobilization.
6.1.
EQUIPMENT
Formwork material (plywood, ready or prefabricated plywood formworks, timbers; 5 cm

* 10 cm and/or 10 cm * 10 cm cross-sectional area, shoring, supporting and bracing materials,
etc.), deformed rebar(s),
Adequate working platforms, ordinary plastic sheets (nylon), special oil for the
formworks,
Steel tie wire, steel nails, spacers (concrete spacers) for concrete cover,
T-4.234.075 Rev. D
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Doc. Title
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Concrete hand buggies,

Polyethylene Sheets and Hessian (for Curing)
Vibrators (Electrical, Diesel, Petrol; whichever is appropriate and/or feasible),
Surface finishing equipments
Steel fitter pliers, adzes or hammer for form-workers, saw, steel tape meters,
cutting and bending equipments
rebar
Shovels, rake and scratches, trowels, brushes, mechanical water levels,

Moulds for taking concrete samples and cones for slump measurement,
Water and/or water connection with a suitable length of hose,
Surveying equipment and instruments
MANPOWER
6.2.
Site Engineer
Foreman (Work Supervisor)
HSSE Engineer
Surveyor & Helpers
Formwork workers with helpers
Rebar workers with helpers
Concrete casting workers with helpers
Concrete pump operator
Banks men / Flagmen
If the above-listed equipment or manpower proves not sufficient for the timely completion of
the facilities and project; additional will be provided to complete the works on time and in line
with rules, regulations and specifications of Contractor, Company and RLIC.
7. METHOD OF EXECUTION
GENERAL
7.1.
This chapter explains the methods to be used for the execution of all type of concrete
Activities (blinding, reinforced concrete).
T-4.234.075 Rev. D
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Q A T A R
Doc. Title
Date
19.01.2009
PRE-COMMENCEMENT WORKS
7.2.
7.2.1 Existing Underground Facilities

Prior to work commencement, the existing and possible underground structures and
installations will be checked by means of As-Built Drawings issued by the Contractor or the
Company. The locations of such installations will be marked at site and posted with signs.
After the area has been barricaded, possible relocation or removal applications for the same
will be studied. Same studies will be submitted to the Contractor and the Company for
approval. Should any underground facility be encountered in spite that they have not been
pointed out in the drawings, Contractor will be informed immediately; and approval of
Contractor and Company will be waited before proceeding with the relocation or removal of
the same. The barricades for such activities will be temporary.
7.2.2 Access Roads

The locations of access roads within the execution area will be pointed out by the
Contractor. These access roads will be used for the planning of concrete activities within the
area. However, the access roads may be diverted for some periods during the execution of
the works in order to ensure smooth execution of the works in the area. Nevertheless, no
such diversion will take place without prior written consent of the Contractor or the
Company. After the locations of access roads have been excavated, they will be backfilled
to allow traffic in and within the area.
7.2.3 Barricades, Safety Signboards & Night Activities

All work areas will be barricaded and posted with signs before any work starts. Barricades
will be formed by black pipes (steel); and the signboards will be placed as needed.
Barricades will be kept in place until the work done and the areas have been filled.
Since no night activities are foreseen for the time being, the site will be kept closed during
the night preventing any pedestrian or vehicle traffic. The requirement for illumination will be
reviewed by Contractor, when this condition is expected to change due to other works or a
change in the work schedule. Or by the time, night-work activities are foreseen, the site will
be illuminated for workers to execute relevant works.
7.3.
PRE-CONCRETE
Earthwork will be carried as per Method Statement # T-4.234.074.
Leveling and grading will be done as per RFC Drawings.
Final level will be checked.
Lean concrete for a minimum of 50 mm will be done and level will be maintained.
Coating will be done as Method Statement # T-4.234.078.
Prior to concrete pouring, steel bars and shutters will be checked to make sure that:
T-4.234.075 Rev. D
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a. Re-bars are fixed properly.

b. Shutters are fixed and supported with a good dimensional stability.
c. At all surfaces concrete coverage of minimum 50mm depth shall be provided.
Especially in hot weather, care will be shown to keep the forms, embedment and
reinforcing bars relatively cool.
All reinforcement spacers and supports, unless approved otherwise by Contractor
and/or Company, will be made from concrete or mortar having the same or better specifications as
described within the poured concrete specifications.
Rebar elements will be free of loose rust scale, oil or other coating that can have a
negative effect on bonding with poured concrete. Loose rust scale if found present will be removed
with the help of wire brush.
Prior to the actual pouring of the concrete all of the necessary approvals will be
completed.
Foundation, Rebar, Concrete Foam Work will be blown with compressed air.
Setting time will be a minimum of 1 hour after pouring of concrete into the forms.
7.3.1 Reinforcement Bar

All reinforcement steel and welded wire fabric used in Qatar is supplied by Qatar Steel Company
(QASCO), whose production capacity is adequate for supplying both local and export markets. In
case, another supplier will be used and approval will be received from the Contractor. Accordingly,
the reinforcement steel to be used for the Project will be procured from QASCO or its authorized
dealers in Qatar. All reinforcement materials will conform to Section 4.3 of DEP 34.19.20.31.
Formwork materials will comply with Section 5 of DEP 34.19.20.31.
Before fixing steel reinforcement, the area will be cleaned by blowing.
7.3.2 Rebar Fixing

Prior to the start of the work, RFC drawing will be studied and a draft plan of the
sequence of the works will be done. The quantities of the steel and concrete required will be
determined as well as the equipment and number of the people that will work for that batch.
All working areas will be clearly defined and soft barricaded both to prevent accidental
trespassing and to provide a good defined workspace.
For works at height, proper scaffolding will be provided and the workers will be
specially trained for work at height.
Steel rebar material will conform to the ASTM A615 grade 60 standard.
RFC drawings dimensions are for finished concrete and will be strictly adhered to in
the finished drawing.
Storage arrangements will ensure the material is prevented from any contamination or
damage.
Reinforcement will be cut and bent to BS 8666 (BS EN ISO 4066)
T-4.234.075 Rev. D
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Reinforcement will be identified using clearly marked, securely fixed, durable tags.
Bending and subsequent straightening of reinforcing bars projecting from existing
concrete will be carried out as follows:
a)
Unless otherwise noted in the Project Specifications or RFC Drawings, the minimum
distance from an existing concrete surface to the beginning of a bend, and the minimum
inside diameter of the bend will be:
Bar Size
Min.
Dist.
from
Min.
Inside
surface to beginning
diameter
of bend
10 mm to 25
3 Bar Diameters
mm
25 mm to 32
4
mm
Over 32 mm
b)
bend
6 Bar Diameters
8
10
Bars of 10 mm to 32 mm diameter inclusive may be bent once without heating; heating

may be required for subsequent straightening or bending.
Bars having a diameter greater than 32 mm may be bent only in exceptional
circumstances.
c)
Heat will be applied as uniformly as possible over a length of bar equal to 10 bar
diameters. The centre of the heated length will be at the middle of the arc of the completed
bend. The bar temperature will not exceed 350C. The temperature will be maintained
constant during bending or straightening operations. Temperature-measuring crayons or a
contact pyrometer will be used to determine the temperature. Care will be taken to prevent
quenching of heated bars either by application of water or by a high volume of air.
d)
Straightened bars will be visually inspected before and after straightening to determine
whether they are cracked or otherwise damaged.
Bars not exceeding 32 mm in diameter not projecting from concrete may be bent
without heating in accordance with this Section providing no local section is re-bent or
straightened, and the area of the bend is inspected for cracks.
Tying wire will be 1.5 mm diameter black annealed mild steel wire for uncoated mild steel or
high yield steel.
Galvanized or stainless steel tying wire is to be used for fixing reinforcing bars of the
corresponding material.
Spacer blocks will be factory made type.
T-4.234.075 Rev. D
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Reinforcement will be fixed, supported and maintained in position by the adequate use of
chairs, spacers and tie-wire.
Reinforcement will be free of all rust and scale or contamination of any kind.
Different types of reinforcements will not be intermixed unless indicated in the design.
For transportable rebar configurations, assemblies will be prepared in a nearby location and
installed to the formwork by using mobile cranes with proper lifting gears as per Method of Lifting
General (T-4.234.084). Tying will be carried out in accordance with project specifications, considering
the inducible loads during transportation and concrete pouring. For non-transportable rebar
configurations, assemblies will be prepared in-situ with manual handling. Tying will be provided
considering the inducible loads during concrete pouring.
Prior to concrete pouring, fixed steel re-bars and shutters will be checked to make sure that a
concrete cover of as RFC.
All reinforcement spacers and supports, unless approved otherwise by LINDE, will be made
from concrete or mortar having the same or better specifications as described within the poured
concrete specifications.
Rebar elements will be free of hardened concrete, loose rust scale, oil or other coating that
can have a negative effect on bonding with poured concrete. Loose rust scale if found present will be
removed with the help of wire brush.
Prior to concrete pouring, the re-bars will be cleaned by brushing.
7.3.3 Formwork erection

Inside surfaces of wooden forms and adjacent concrete surfaces will be soaked with clean
water a half hour before the actual concrete pouring but standing water and puddles will not be
allowed to form.
Coatings of forms and/or releasing agents will conform to the requirements of ACI 301 and
ACI 347 and a MSDS will be provided where required.
The forms and shutters used on concrete surfaces that are 300 mm below the final grade will
be of type giving an equally smooth concrete surface that is free from objectionable wrinkles, cracks,
fins, projections or other deformities.
Timber used will be de-nailed and thoroughly cleaned of concrete residue and when need be
repaired before storage or reuse.
Materials for formwork are timber, steel structures, plywood, modular panel form and uplift
formwork.
Formwork will be properly supported by wood, steel tubes, tie rod, adjustable jacks and spans
etc.
T-4.234.075 Rev. D
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Formwork will be maintained proper dimension as per last RFC drawings, plumb and
tightness.
Formwork will be coated on the surface with wax oil mixture for easy removal.
Lifting of form work shutters :
a)
Maximum size of form work made out of GTX wooden beams , 5000mm x 3000mm
weighing approximately 300 Kg will be provided vertically and as well as horizontally.
b)
Minimum three tie rods will be provided at each lifting points for ensuring safe lifting.
c)
The double wrapped web sling shall be passed through the tie rods around the GTX
beam and it shall be secured by shackles.
d)
For further about lifting, please refer the Method Statement (T.4.234.084) for Lifting
(General).
7.3.4 Form Removal

Forms will not be removed until concrete has attained sufficient hardness. The
duration after which the forms will removed can be found in the below table (Table-1), which
summarizes our past experience in similar works in the region, mainly in QCS Project. These values
must be considered as guidelines and actual time of removal is subject to inspection and good
judgement.
Wall/
Slab
Formwork Removal
Thickness
Countermeasure
Curing Plan C
1.0 d < 1.8m
Countermeasure
Curing Plan B
1.8 d 3.0m
Side wall forms 24 hours after

concreting
Bottom forms after concrete
reaches 80% of 28-day strength
Side forms 3 days after
concreting.
Bottom forms after 14 days or
after getting 80% of the 28 day
strength, whichever comes first.
8. CONCRETE
All permanent concrete will comply with the project specification. Concrete will be supplied by the
Concrete Supply Subcontractor, which was appointed by the Contractor and the Company.
Provided that adequate information is given to the concrete supplier, Gama expects all the concrete
supplied by the supplier to be in line with the project requirements. Hence, the temperature and
slump of the concrete will be checked upon its arrival on site; and the concrete will be poured only if
the said values are within the ranges specified on the Concrete Requisition Forms depending on the
Concrete Mix. As a general principle, the concrete delivered to site should have a maximum
temperature of 30C for lean and minor structural pours and 30C for major structural pours.
T-4.234.075 Rev. D
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However, for large monolithic pours (i.e. Mass Concrete) the threshold should be lower; and such
cases will be addressed on a case-by-case basis on site.
Moreover, upon delivery cube (and if applicable Cylinder) samples will be taken from the concrete for
strength tests (7 and 28 days, and others if required). Should any of these tests prove not within
project requirements, the subject concrete will be broken and removed from the worksite. However,
Gama will not assume any responsibility for defects due to low-quality concrete (other than those
associated with the placement and curing); and all costs associated with the same will be assumed
by the responsible party.
Such tests will be carried out by a third party, or under the supervision of an independent specialist
9. CONCRETE PLACEMENT
Placement will be carried out either directly from trans-mixer or by using concrete pump depending
upon the physical conditions on site in accordance with DEP 34.19.20.31 (Section 8) and T13.376.358 (3.22).
Actual conditions or rebar arrangement and member size (in accordance with Section 6 of DEP
34.19.20.31) for each structure will be evaluated on site and free fall height of concrete will be
adjusted so as to avoid segregation of the concrete poured.
Free fall, in excess of 1.5-m, of concrete will be prevented by using chutes or troughs in placing
concrete.
Concrete works will be a continuous operation through to completion. During the placement of
concrete in shutters concrete vibrators will be used for the homogeneity of the concrete. Slab surface
will be finished by wooden trowel or equipments to reach a smooth surface for the upper covers (i.e.
tile flooring, screed, etc.)
10.
CONCRETE CURING AND STRIPPING OF FORMWORK
After pouring fresh concrete within half an hour, the concrete will be protected with polythene sheet to
avoid direct contact with air for a max of 12 hours.
All concrete will be moist cured by covering concrete with wet Hessian below the polythene sheet and
keeping the Hessian wet by sprinkling water. Curing will be done in accordance with DEP
34.19.20.31 (Section 9) and T-13.376.358 (3.26).
Forms will not be removed until concrete has attained sufficient hardness so as not to be thereby
injured.
Concrete curing and stripping of formwork will strictly be in accordance with the requirements set
forth in project specifications Section 9 of DEP 34.19.20.31 and Article 3.26 of T-13.376.358.
Unless otherwise instructed by the Company and/or the Contractor, no curing compound will be used.
If it proves to be necessary, the material to be used will be submitted to the Contractor and/or the
Company for approval; and its application will be carried out as per manufacturers recommendations
in line with project requirements.
The details for coating and finishing are discussed in the Method Statement for Concrete Coating;
however, as a general principal the tasks will be carried out in line with Article 8.23 of T-13.376.358
(please note that this replaces the corresponding section in DEP 34.19.20.31)
T-4.234.075 Rev. D
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Q A T A R
11.
Doc. Title
Date
19.01.2009
HSSE
All works shall be in compliance with the State of Qatar laws and regulations, Ras Laffan Industrial
City and international standards/codes, and Company and Contractor requirements and instructions.
All personnel will go through Gama, Linde and Company Safety Induction courses as well as other
trainings as identified by their supervisor. Please see Document Number GTL-GM-001-A-5635 for
details.
A Job Safety Analysis (JSA) specific for this work including a Risk Assessment is prepared as per
Gama procedure GTL-GM-001-A-5626 and is attached herein. Such JSA addresses the hazards
associated with each task within the scope of this Method Statement and introduces the controls that
will be implemented to reduce the associated risks to acceptable levels. The JSA will be used by the
Site Supervisor as the basis of his TSTI / TSTO and Toolbox Talks.
All personnel will have PPE required for their specific tasks in addition to the minimum PPE
(coveralls, safety goggles, safety shoes, high-visibility vests, gloves) at site at all times as required.
In the event of a release, fire or explosion, employees will secure their area and evacuate to the
nearest muster point. Once all employees are evacuated the supervisor will conduct a headcount to
verify all employees are out of harms way. The supervision will report this to Contractor. Emergency
Contact numbers for Company, Contractor and Gama will be posted onsite.
All vehicles and equipment used for the subject work will be inspected and certified as required.
Drivers and operators will be competent and will have attended all required trainings set forth in
project procedures and specifications.
All rebar ends will be protected by capping.
12.
12.1.
QUALITY ASSURANCE
GENERAL
A Quality Assurance System shall be operated conforming to related standards. Controls and
checks shall be established and documented through relevant GAM-PRO-QAC-GTL-023 (QCP),
GAM-ITP-QAC-GTL-023 (ITP), and QCRs.
12.2.
MASS CONCRETE AND CONTROL OF HEAT OF HYDRATION
Precautions to control the heat of hydration (the difference between the concrete core and the
ambient should not be more than 15C) is discussed in the Method Statement for Mass Concrete
Works (Project Document No: T-4.234.079).
As stated in the Method Statement for Mass Concrete Works (T-4.234.079) for foundations
And slabs over 3.0-m thick, the method will be decided on a case-by-case basis.
13.
ATTACHMENTS
JOB SAFETY ANALYSIS
T-4.234.075 Rev. D
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JOB SAFETY ANALYSIS / RISK ASSESSMENT

FOR T-4.234.075
Q A T A R
HAZARDS / POTENTIAL
ITEM
ACTIVITY
CONSEQUENCES
1
Unloading rebar from 1.1 Falling or dropped loads.
delivery truck with
crane to rebar stock
1.2 Overturning of machine.
area.
Initial Risk
RISK
P C
RANK
C
HIGH
MED
SCOPE :
CONCRETE WORKS
Residual Risk
1.1.1
1.1.2
1.1.3
1.2.1
1.2.2
1.2.3
MAIN
CONTROLS
Third party crane inspections.
Daily crane checks.
Competent riggers.
SWL properly displayed.
Qualified and 3rd party certified
operators.
Set up crane on solid level ground
1.1.1.1
1.2.1.1
1.2.1.2
1.3
Improper rigging.
1.3.1
1.3.2
C
1.4
HIGH
Damaged, worn or
unusable rigging
equipment and/or gears.
1.3.3
1.4.1
1.4.2
C
HIGH
1.4.3
1.5
Manually transferring 2.1

of stock rebars, to
rebar cutting
machine.
People struck by
suspended or swinging
load.
1.5.1
B
MED
Manual handling.
1.5.2
1.5.3
1.5.4
2.1.1
2.1.2
LOW
2.1.3
2.1.4
2.1.5
Competency check for all riggers.

Rigging supervisor to monitor rigger
performance.
Ensure that the riggers are
competent and Third Party certified.
1.3.1.1
1.3.1.2
Quarterly inspection of lifting gear by 1.4.1.1

Third party and color coded.
Removal and isolation of all worn or
damaged lifting equipment.
Rigging gear shall be color coded as 1.4.1.2
per Contractor procedure.
Barricade and secured area and
1.5.1.1
install safety sign boards.
Use tag lines to control load.
DO NOT lift load over people.
Do not allow people to walk under the
load.
Worker to wear appropriate gloves. 2.1.1.1
Break the load into manageable
portions.
Lift with your legs not your back.
Use the buddy system, Get help.
Provide pictorial sign boards with
correct lifting position.
ADDITIONAL
CONTROLS
Supervisor/foreman shall ensure
that the TSTI is properly executed
at the work front and hazards
discussed.
Ensure daily check is performed
prior to each use.
discussed.
Rigging operations shall be
performed by competent and
qualified riggers.
discussed.
Ensure that all rigging gear are
has 3rd party certificates.
discussed.
LOW
LOW
LOW
LOW
LOW
LOW
Provision for lifting aids when

practical.

FOR T-4.234.075
Q A T A R
ITEM
ACTIVITY
Measuring and
cutting rebar to
length.
HAZARDS / POTENTIAL
CONSEQUENCES
2.2 Debris and materials
causing slip, trips and
falls.
3.1
Initial Risk
RISK
P C
RANK
LOW
2.2.3
3.1.1
LOW
Manual handling of rebar.
3.2.1
B
3.3
Hand and finger injuries.

B
3.2
Residual Risk
2.2.1
2.2.2
B
LOW
Rebar cutting machine.
3.3.1
3.3.2
B
3.4
LOW
Defective equipment.
3.3.3
3.4.1
LOW
3.4.2
3.4.3
Transferring cut
rebars from cutting
machine to rebar
bending machine.
4.1
Manual handling.
4.1.1
4.1.2
C
4.2
Debris causing slip trips

and falls.
LOW
LOW
SCOPE :
CONCRETE WORKS
4.1.3
4.1.4
4.2.1
4.2.2
MAIN
CONTROLS
Adequate stacking of materials.
Regular housekeeping practices and
removal of trash and unnecessary
items.
Maintain access and walk paths.
Wear approved PPE, safety goggles,
safety helmet, safety shoes, gloves,
high-vis vests
Approved quality hand gloves,
available in a full range of sizes to
ensure proper fit to maintain
dexterity.
Competent operators, trained on the 3.3.1.1
machine they operate.
Ensure that the guards are properly
installed and are being used.
3.3.1.2
Post near machine the
manufacturers safe operating
procedures in different languages.
3.3.1.3
Daily inspection of equipment by
operator prior to use according to
manufacturers recommendations.
Current Contractor inspection
certificate.
Monthly equipment inspection and
color code.
Worker to wear appropriate gloves.
Break the load into manageable
portions.
Lift with your legs not your back.
Use the buddy system, Get help.
Adequate stacking of materials.
Regular housekeeping practices and
items.
3.4.1.1
4.1.1.1
ADDITIONAL
CONTROLS
Post the manufacturer safe

operating manual near the
machine and HSSE office.
discussed.
Minimum 4 persons-Team leader
with 3 helpers.
Proper maintenance performed by
maintenance department
according to manufacturers
recommendations.
LOW
LOW
LOW
LOW
LOW
LOW
LOW
Provision for lifting aids when

practical.

FOR T-4.234.075
Q A T A R
ITEM
5
ACTIVITY
Setting up rebar
bending machine to
perform desired
bend.
HAZARDS / POTENTIAL
CONSEQUENCES
5.1 Hand and finger injuries.
Initial Risk
RISK
P C
RANK
5.1.1
LOW
5.1.2
5.1.3
Measuring and
bending rebar.
6.1
Hand, finger and foot

injuries.
6.1.1
6.1.2
6.1.3
D
MED
6.1.4
6.1.5
6.2
6.3
Dropped rebar from

height.
Unauthorized people in
rebar bending area or
radius.
6.2.1
D
MED
LOW
6.2.2
6.3.1
SCOPE :
CONCRETE WORKS
MAIN
CONTROLS
Follow manufacturers
5.1.1.1
recommendations for properly and
safely setting up rebar bending
machine.
Control of hazardous energy, LO/TO. 5.1.1.2
de-energize equipment" before
making adjustments to moving parts. 5.1.1.3
Wear approved hand gloves for the
task.
Install stops on the edge of
workbench.
Approved hand gloves, available in a
full range of sizes to ensure proper fit
to maintain dexterity.
recommendations for operating and
adjusting machine for rebar size.
Competent and properly trained
operator.
Keep away hand & finger from
moving parts.
6.1.1.1
6.1.1.2
6.1.1.3
6.1.1.4
6.1.1.5
Install appropriate stops on the edge 6.2.1.1

of workbench.
Ensure adequate number of workers
to control the operation.
Barricade and secure area and post
safety sign boards Authorized
Employees Only.
Residual Risk
ADDITIONAL
P C
R
CONTROLS
discussed.
Minimize number of people at work
B 1
LOW
area of bending/cutting machine.
Mark the work area.

discussed.
Ensure that equipment manual is
available near the machine.
Post names of authorized
operators near the machine.
Minimum 3 persons-Team leader
with 2 helpers.
Post the rebar bending machine
safe operating procedures and
safety precautions at the job site.
discussed.
LOW
LOW
LOW

FOR T-4.234.075
Q A T A R
ITEM
ACTIVITY
HAZARDS / POTENTIAL
CONSEQUENCES
6.4 Improper use of rebar
bending machine.
Initial Risk
RISK
P C
RANK
Residual Risk
6.4.1
6.4.2
B
Assembly of
reinforcement bars.
7.1
LOW
Use of tie-wire causing

hand, face or eye injury.
6.4.3
7.1.1
7.1.2
C
7.2
MED
Dropped or collapse of bar

structure or stand.
7.1.3
7.1.4
7.2.1
7.2.2
C
SCOPE :
CONCRETE WORKS
MAIN
CONTROLS
Competent and properly trained
operator.
recommendations for operating and
adjusting machine for rebar size.
Post near machine the
manufacturers safe operating
procedures in the appropriate
languages
6.4.1.1
6.4.2.1
6.4.3.1
Use proper tie wire techniques.

7.1.1.1
Wear approved PPE, safety glasses,
safety helmet and safety foot wear.
Appropriate hand tools.
Appropriate hand gloves.
7.1.1.2
Use approved stands to support

7.2.1.1
rebar load.
Visually inspect daily support stands.
LOW
7.2.1.2
Rebar fixing in
confined spaces
8.1
8.2
Surface preparation
for construction
joints.
Potential hazard gas
8.1.1
C
LOW
LOW
LOW
Skin injury.
8.3
Foot injury.
9.1
Use of hand held power

tool, grinding buffing and
air compressor.
8.1.2
8.1.3
9.1.1
9.1.2
LOW
9.1.3
Check the potential hazardous gas

inside the space / Gas test.
8.1.1.1
Proper access-egress.
8.1.1.2
Walkways in the space to be

8.1.1.3
performed
Ensure that guards are kept in place
and not removed.
Do not wear loose clothing or jewelry.
Long hair shall be pulled back and
kept from dangling.
PPE ( hearing protection as
appropriate).
ADDITIONAL
CONTROLS
discussed.
Ensure that equipment manual is
available near the machine.
Post names of authorized
operators near the machine.

discussed.
Ensure that workers carrying the
task is properly trained and
competent.
discussed.
Ensure that workers performing
the task is properly trained and
competent.
Supervisior/foreman shall ensure
that the TSTI is proberly executed
discussed
Ensure that works performing the
task is properly trained and
competent
Deciding the authorised workers
yet to work inside.
LOW
LOW
LOW
LOW
LOW
LOW
LOW

FOR T-4.234.075
Q A T A R
ITEM
ACTIVITY
HAZARDS / POTENTIAL
CONSEQUENCES
9.2 Electrocution and burns.
Initial Risk
RISK
P C
RANK
9.3
Install formworks.
LOW
Sub-standard equipment.
5
MED
10.1 Use of hand and power

tools.
B
LOW
10.2 Handling shutters (Back

injury).
10.3 Debris and materials

causing slip, trips and
falls.
9.2.2
9.2.3
9.3.1
B
10
Residual Risk
9.2.1
LOW
LOW
LOW
10.4 Fall hazards.
SCOPE :
CONCRETE WORKS
9.3.2
MAIN
CONTROLS
GFCI and using the correct operating
voltage.
Competent personnel.
Equipment inspections performed by
competent personnel and has valid
inspection sticker with color coding.
ADDITIONAL
CONTROLS
Distribution panel inspected by

9.3.1.1
Contractor before being energized.
Inspection and color-coding of power
tools monthly with a visual inspection
prior to each use.
10.1.1 All work is to be completed with

approved PPE, including safety
glasses with side shields, safety
helmet, coveralls and steel toe
footwear and gloves.
Ensure all sub-standard equipment

should be remove from site and
tag as unsafe.
10.1.1.1 Supervisor/foreman shall ensure

discussed.
10.1.1.2 Post the table saw and
combination saw machine safe
operating procedures and safety
precautions at the job site.
discussed.
10.2.1 Provision for lifting aids when

practical.
10.2.2 Break the load into manageable
portions.
10.2.3 Lift with your legs not your back.
10.2.4 Use the buddy system, Get help.
10.2.5 Provide pictorial sign boards with
correct lifting position.
10.3.1 Adequate stacking of materials.
10.3.2 Regular housekeeping practices and
items.
10.3.3 Maintain access and walk paths.
10.4.1 Use approved ladder i.e. scaffold
10.4.1.1 Ensure that all employees working
material to gain height advantage.
at height are properly trained.
10.4.2 Work from ground level or use
approved platform.
LOW
LOW
LOW
LOW
LOW
LOW

FOR T-4.234.075
Q A T A R
ITEM
11
ACTIVITY
Install rebar reenforcement steel
into form works with
gantry crane.
HAZARDS / POTENTIAL
CONSEQUENCES
11.1 Falling or dropped loads.
Initial Risk
RISK
P C
RANK
HIGH
Residual Risk
11.1.1
11.1.2
11.1.3
11.1.4
11.1.5
11.2.1
11.2.2
11.2 Improper rigging.
HIGH
11.3 Damaged, worn or

unusable rigging
equipment.
11.2.3
11.3.1
11.3.2
C
HIGH
11.3.3
11.4 People struck by

suspended or swinging
load.
12
Pour concrete.
MED
12.1 Fall hazards.

B
LOW
12.2 Use of hand held power

tools, vibrator.
B
LOW
SCOPE :
CONCRETE WORKS
MAIN
CONTROLS
Third party crane inspections.
Daily crane checks.
Competent riggers.
Quarterly and Daily inspection of
rigging gear and equipment (color
coding).
Third party crane operator.
Competency check for all riggers.
Rigging supervisor to monitor rigger
performance.
Third party certified and competent
riggers.
ADDITIONAL
CONTROLS
discussed.
11.1.1.2 Ensure the area is properly
barricaded and secured.

discussed.
11.2.1.2 Rigging operations shall be
performed by competent and
qualified riggers.
Quarterly inspection of lifting gear by 11.3.1.1 Supervisor/foreman shall ensure
Third party and color coded.
Removal and isolation of all worn or
damaged lifting equipment.
discussed.
Rigging gears shall be color coded as 11.3.1.2 Ensure that all rigging gears are
per project procedure.
has 3rd party certificates.
11.4.1 Barricade and secured area and

11.4.1.1
install safety sign boards.
11.4.2 Use tag lines to control load.
11.4.3 "DO NOT" lift load over people.
11.4.4 Do not allow people to walk under the
load.
12.1.1 Use approved ladder i.e. scaffold
12.1.1.2
material to gain height advantage.
12.1.2 Work from ground level or use
approved platform.
12.2.1 All work is to be completed with
12.2.1.1
approved PPE, including safety
glasses with side shields, safety
helmet, coveralls and steel toe
footwear and gloves.

discussed.
Ensure that all employees working

at height are properly trained.
Ensure that all employees are

properly trained to use the
assigned tools.
LOW
LOW
LOW
LOW
LOW
LOW

FOR T-4.234.075
Q A T A R
ITEM
ACTIVITY
HAZARDS / POTENTIAL
CONSEQUENCES
12.3 Electrocution and burns.
Initial Risk
RISK
P C
RANK
Residual Risk
12.3.1
LOW
12.3.2
12.3.3
12.3.4
12.4 Sub-standard equipment.

B
MED
12.5 Concrete pump truck

boom malfunctioning.
B
MED
LOW
LOW
LOW
12.6 Concrete splash. (Eye

injury).
12.7 Skin injury.
12.7 Foot injury.

12.8 Concrete waste.
LOW
SCOPE :
CONCRETE WORKS
MAIN
CONTROLS
GFCI and using the correct operating
voltage.
Competent personnel.
Dont touch electrically live parts with
skin or wet clothing.
Ensure good electrical connection.
ADDITIONAL
CONTROLS
LOW
LOW
LOW
LOW
LOW
LOW
LOW
12.4.1 Distribution panel inspected by

12.4.1.1 Ensure all sub-standard equipment
Contractor before being energized.
is removed from site and tagged
12.4.2 Inspection and color-coding of power
as unsafe.
B
tools monthly with a visual inspection
prior to each use.
12.5.1 Contractor inspections.
12.5.2 Daily operator inspection of vehicle
and associate pump equipment.
12.5.3 Competent operator trained on the
discussed.
equipment in which he operates.
12.5.4 Visual inspection of boom prior to
each use.
12.5.5 Ensure whip check is nstalled.
12.6.1 Approved PPE( including face shield
by employees working is close
proximity of concrete pour).
12.6.2 Competent personnel.
12.6.3 Eye wash available.
12.7.1 Wearing of approved coveralls and
gloves, with the hose man wearing
additional non-permeable suit.
12.7.1 Appropriate footwear
12.8.1 Use of plastic, spread on the ground
to contain waste.
12.8.2 Operator to properly control pump
boom movement.
12.8.3 Workout set approved area.

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Pearl GTL

Purchase Order Number:

QATAR SHELL GTL PROJECT (PEARL)

Ready for Construction

As per Site Condition, Issued for Review

Ready For Construction

Company Comments Incorporated

Issued For Company Comments

Issued for Review

Issued for Internal Review

Prepared Checked Approved

METHOD STATEMENT FOR CONCRETE WORKS

Gama Qatar Co. W. L. L.

Project Document Number: T-4.234.075

Site Manager _____________________________________________________________________ 6

Civil Works Manager ______________________________________________________________ 6

Site Engineer _____________________________________________________________________ 6

Work Supervisor __________________________________________________________________ 7

QA/QC Officer / Inspector __________________________________________________________ 7

Equipment & Manpower _________________________________________________________ 7

METHOD OF EXECUTION ______________________________________________________ 8

Pre-Commencement Works _________________________________________________________ 9

Concrete Placement ____________________________________________________________ 14

Concrete Curing and Stripping of Formwork ______________________________________ 14

QUALITY ASSURANCE ______________________________________________________ 15

Mass Concrete and Control of Heat of Hydration ______________________________________ 15

Job Safety Analysis ______________________________________________________________________ 15

Qatar Construction Standard

Minimum Requirements for Structural Design and Engineering

Reinforced Concrete Foundations and Structures

Reinforced Concrete Stacks

Amendments and/or Supplements to Reinforced Concrete

Amendments and/or Supplements to Minimum Requirements for

Concrete General notes and Abbreviations

Selection of Structural Concrete Mix

Method Statement for Mass Concrete Works

QC Documents for Concrete Works

High Yield Hot Rolled Deformed Reinforcement Bars

High Yield Cold Rolled Deformed Reinforcement Bars

Specification for Steel Fabric or Wrapping Fabric

BS 8666(BS EN ISO-4066) Specification for steel cutting, bending and

Standard Specification for Chemical Admixtures for

Admixture for Concrete mortar and grout

Specification for Sulphate Resisting Portland cement

Specification for Pozzolanic Pulverized-Fly Ash Cement

: QSGTL or its PMC

: Gama Qatar Co. W. L. L.

: QSGTL Pearl Plant C2 ASU Construction Works

: Quality Control Procedure

: Inspection and Test Plan

: Quality Assurance / Quality Control

: Job Safety Analysis

CIVIL WORKS MANAGER

Notify to Contractor engineer for inspection as applicable.

QA/QC OFFICER / INSPECTOR

6. EQUIPMENT & MANPOWER

Formwork material (plywood, ready or prefabricated plywood formworks, timbers; 5 cm

Concrete hand buggies,

Shovels, rake and scratches, trowels, brushes, mechanical water levels,

7.2.1 Existing Underground Facilities

7.2.2 Access Roads

7.2.3 Barricades, Safety Signboards & Night Activities