Académique Documents
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Rev No
Date
Page
Description
TABLE OF CONTENTS
REVISION HISTORICAL SHEET.................................................................................... 1
TABLE OF CONTENTS................................................................................................... 2
1.
SCOPE..................................................................................................................... 4
2.
DEFINITIONS........................................................................................................... 4
3.
REFERENCE DOCUMENTS.................................................................................... 4
3.1
3.2
3.3
3.4
3.5
4.
GENERAL REQUIREMENT..................................................................................... 7
5.
6.
7.
8.
6.1
6.2
Pipe Material.................................................................................................... 9
7.2
7.3
General Requirement...................................................................................... 9
8.2
8.3
8.4
Site Preparation............................................................................................. 10
8.4.1 General.................................................................................................. 10
8.4.2 Starting Pit Area..................................................................................... 10
9.
8.5
8.6
8.7
Thrust Boring................................................................................................. 11
8.8
8.9
9.2
Acceptable Tolerances................................................................................... 12
9.3
12.2
1.
SCOPE
1. This specification defines the minimum requirements for Thrust Boring to be planned,
designed, supplied and implemented by the Subcontractor.
2. This specification shall be read in conjunction with General Requirement for
Subcontracted Work and the relevant Specifications, Drawings and Procedures
referenced herein.
3. When the contents of this specification are in conflict with the contents of the General
Requirement for Subcontracted Work, then the requirements of this specification shall
prevail in respect to the subject matter dealt with herein.
2.
DEFINITIONS
For the definition of terms appearing within this specification that are not specifically
given herein, reference should be made to General Requirement for Subcontracted Work
In addition to the definitions given in the General Requirement for Subcontracted Work,
the following definitions shall apply:
1. Thrust Boring or Boring means a technique for the trenchless
installation of pipelines and casings.
2. Thrust Boring Subcontractor means any person named in the Subcontract for
Thrust Boring Work as a subcontractor or any person appointed as a subcontractor
by the Contractor, and the legal successors in title to each of these persons.
3. General Requirements for Subcontracted Work means a documented general
requirements
4.
Auger Boring means a boring technique for forming a bore from a starting pit to an
arrival pit by means of a rotating cutter head.
5. Micro Tunnelling means a boring technique which utilises a non-man entry remote
control boring head and thrust jacks.
3.
REFERENCE DOCUMENTS
The following publications form a part of this document. Unless otherwise specified
herein, the latest edition is to be used.
3.1
API Spec. 5L
PP 11/1979
KEPMENTAMBEN NO.
300.K/38/M.PE/1997
3.2
3.4
3.5
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Description
Provide alignment drawings, maps, illustrations, specifications and
data sufficient for the Thrust Boring Subcontractor to carry out
Detailed Design and execution of the Thrust Boring Works
Location and identification of any existing underground utilities or
sub-structures that are present, adjacent or in proximity of the
crossing location.
Provide temporary or permanent protection to existing roads,
underground utilities and structures, if required.
Detailed Design and submit the crossing long section drawing to the
Contractor for approval.
Provide a Construction Schedule to carry out the work.
Provide procedures required to carry out the Thrust Boring work
Provide all work permits, licences and other permissions, as
required, for the duration of the Thrust Boring works.
Provide Thrust Boring equipment and mobilize to the Job Site.
Provide manpower, supervision and management of the Thrust
Boring Subcontractors activities.
Provision of access at Starting and Arrival Pit locations suitable for
truck & crane access including temporary land if required.
Survey, setting out of Starting and Arrival pit positions to confirm the
crossing alignment.
Excavate and Shore Starting and Arrival pits, set-up and rig up the
Thrust Boring Equipment in readiness for boring.
Execute installation of the 30-inch diameter casing pipe in the
crossing.
Provide the 30-inch casing pipe string required for the crossing,
Thrust Boring
Subcontractor
Contractor
X
X
X
X
X
X
X
X
X
X
X
X
X
X
No
15
16
17
18
19
20
3.6
Thrust Boring
Subcontractor
Description
including welding, fitting spacers/centralizers.
Execution of hauling, stringing, welding, NDE, field joint coating,
handling of the 24 pipeline
Pulling- back into the 30 casing of the 24 diameter pipeline.
Restoration and reinstatement Starting and Arrival Pits, existing
services, structures and work areas on completion of Thrust Boring
Work.
Supply and install Cathodic Protection System for casing pipe.
Supply and install End Seal and Spacer materials.
Hand over the Thrust Boring Works result to the Employer.
X
X
X
X
X
X
Reference Drawing
Area/Terrain
No.
KP
KP 02+920
RWC
TB
26
Field
KP 07+688
RC-RIC
TB
12
Rice Field
KP 12+950
RC
TB
Rice Field
KP 13+210
RWC
TB
32
Rice Field
KP 15+010
RC
TB
20
Grass
KP 15+810
RC
TB
16
Residential
KP 16+650
Overpass
TB
43
Rice Field
KP 17+930
HRC
TB
77
Field
KP 18+140
Overpass
TB
40
Rice Field
10
KP 18+480
HRC
TB
46
Rice Field
11
KP 20+069
Overpass
TB
45
Rice Field
12
KP 21+318
Overpass
TB
54
Rice Field
13
KP 23+450
Overpass
TB
57
Rice Field
14
KP 24+910
Overpass
TB
48
Rice Field
15
KP 26+840
Overpass
TB
41
Field
Type
Length
Method
(m)
Rice Field /
Residential
Rice Field /
Residential
16
KP 27+840
Overpass
TB
45
17
KP 29+280
RIC
TB
40
18
KP 29+580
HRC
TB
40
Grass
19
KP 29+680
HRC
TB
45
Grass
20
KP 30+540
HRC
TB
113
Field
Legends:
RWC
RIC
: River Crossing
RC
: Road Crossing
Contractor
HRC
4.
GENERAL REQUIREMENT
1. The Thrust Boring Subcontractor shall be responsible for undertaking all the
requirements given in the General Requirement for Subcontracted Work
2. The Thrust Boring Subcontractor shall furnish all labour, materials and equipment
necessary for undertaking a complete crossing installation at the location shown in
the Preliminary Design Drawings in the Table 1.
3. The Thrust Boring Subcontractor shall be responsible for reviewing all Contractorfurnished Project Specifications, Drawings and Procedures as listed in Sub-Sections
3.2 and 3.3 of this specification.
4. Thrust Boring shall be performed by an experienced Thrust Boring Subcontractor
employing experienced personnel. The CVs of Subcontractor personnel shall be
submitted to the Contractor for review, not later than thirty (30) days before
commencing the Thrust Boring work.
5. The Thrust Boring Subcontractor shall be responsible for co-operating with the
Contractor, the Employers Personnel and other parties for implementing and
completing the Thrust Boring Work in accordance with the requirements of the Thrust
Boring Subcontract.
5.
as
Pipe Pulling
j)
6.1
6.1.1
6.2
PROFILE DESIGN
1. The Thrust Boring Subcontractor shall design the crossing profile in accordance with
the project specifications within the constraints of the information collected during the
survey.
1. The planned crossing profile and bend radius shall make allowance for cover
requirements for areas such as drains or other utilities which lie outside of the road
area but form part of the crossing alignment.
7.
7.1
PIPE MATERIAL
1. The Contractor will haul the Employers Free-issue Materials (24 diameter Line Pipe)
to the site for its own installation work including, stringing, welding, NDT and field joint
coating.
2. Steel casing pipe to be used for the crossing will be supplied by the Contractor. The
casing pipe size will be 30 nominal diameter.
7.2
7.3
8.
8.1
GENERAL REQUIREMENT
The Thrust Boring Subcontractor shall be responsible for construction the crossing
installation in accordance with the General Requirements for Subcontracted Work, this
specification and accepted industry practices.
8.2
8.3
8.4
SITE PREPARATION
8.4.1
General
1. Prior to any alterations to work-site, Thrust Boring Subcontractor shall photograph or
video tape entire work area, including starting pit and arrival pit. One copy of which
shall be given to the Contractor and one copy to remain with Thrust Boring
Subcontractor.
1. The Thrust Boring Subcontractor shall physically identify the exact location of the
utilities by hand excavation, when possible, in order to determine the actual location
and path of any underground utilities which might be within 20 feet of the bore path.
2. Thrust Boring Subcontractor shall not commence boring operations until the location
of all underground utilities within the work area have been verified.
8.4.2
8.4.3
8.5
8.7
THRUST BORING
1. The Thrust Boring Subcontractor shall provide and maintain instrumentation which
can accurately locate the position of the boring head and measure drilling fluid flow
and pressure at all times.
1. The Thrust Boring Subcontractor shall plot the actual horizontal and vertical
alignment of the pilot hole at intervals not exceeding 9 meter. Any deviation between
the designed (intended) position and the actual position shall be reported in its Daily
Progress Report (DPR).
2. The 30 diameter casing shall be installed along the pre-determined and approved
alignment.
3. The sections of 30 casing pipe shall be joined using manual metal arc welding
(SMAW). The weld preparation shall be a single V butt weld. Electrodes to be used
shall be AWS E6010 class. The 30 casing pipe welds shall free from visual defects.
WPS and welders of the 30 casing pipe are not required to be qualified but the
welders shall be experienced welders.
4. At the completion of every casing joint installed, the position of the boring head shall
be logged and the actual position shall be plotted against the planned position.
5. On Completion of the casing installation an As Bored profile will be prepared to
confirm the position of the casing.
8.8
8.9
9.
9.1
9.2
ACCEPTABLE TOLERANCES
1. The 30-inch diameter casing pipe shall be installed along the path shown in the
relevant Detailed Design Drawings approved by the Contractor indicating planed
profile for the crossing.
1. The 30-inch diameter casing pipe shall be installed with the following acceptable
tolerances:
A. Micro Tunneling
Elevation: +/- 100 mm from planned elevation per boring of 100 m.
Horizontal Alignment: +/- 100 mm from the planned horizontal
alignment per boring of 100 m.
B. Auger Bore and Pilot Bore
Elevation: +/- 250 mm from planned elevation per boring of 50 m.
Horizontal Alignment: +/- 250 mm from the planned horizontal
alignment per boring of 50 m.
2. The Thrust Boring Subcontractor shall measure the position of the 30-inch casing
pipe to maintain bore path within acceptable tolerance by using instruments either
transit level, laser level, laser Theodolite, Total Station or Laser Total Station.
9.3
10.
11.
12.
COMPLETION
12.1
12.2