1-1

DVD Home Theater System

HTS2500/12/55/94/98/78/05

Tfswjdf
Service
Service
Tfswjdf
Service

Service Manual
TABLE OF CONTENTS

Chapter
Location of PCB Boards ............................................ 1-2
Versions Variation ...................................................... 1-2
Specifications ............................................................ 1-3
Measurement Setup .................................................. 1-4
Service Aids .............................................................. 1-5
ESD & Safety Instruction .......................................... 1-6
Lead-free soldering Information ................................ 1-7
Setting procedure & Repair Instructions........................ 2
Disassembly Instructions & Service positions .............. 3
Quick Start Guide .......................................................... 4
Block & Wiring Diagram ................................................ 5
VFD+USB Board ............................................................ 6
Main Board .................................................................... 7
Power Board .................................................................. 8
Mechanical Exploded view .......................................... 11
Revision List ................................................................ 12

Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by RY_LYF_1101 Service Audio Printed in The Netherlands Subject to modification

Version 1.4

GB 3139 785 35454

1-2

LOCATION OF PCB BOARDS

MA

IN

PC

PO

WE

VFD PCB

PC

USB PCB
VERSION VARIATION:
Type/Versions
Features

HTS2500
/12

/55

/94

/98

/78

/05

x
x

Output Power - 300W

x
x

Voltage (110-240V)

AUX

Output Power - 240W

REPAIR SCENARIO MATRIX:

Type/Versions
Board in used

HTS2500
/12

/55

/94

/98

/78

/05

Main Board

Power Board

VFD+USB Board

*C = Component Level Repair

1-3

SPECIFICATIONS
Playback media

Subwoofer

DVD-Video, DVD+R/+RW, DVD-R/-RW, CD-R/CD-RW, Audio

CD, Video CD/SVCD, Picture CD, MP3-CD, WMA-CD, DivXCD, USB storage device

Impedance ..................................................................... 12 ohm

Speaker drivers ..................................... 133 mm (5.25) woofer
Frequency response ...........................................40 Hz-150 kHz
Dimensions (WxHxD) ............................ 60 x 267.5 x 265 (mm)
Weight ............................................................................2.65 kg
Cable length ........................................................................ 2 m

File Format
Audio ...................................................................... .mp3, .wma
Video ....... .divx, .divx ultra, .mpeg, .mpg, .wmv (simple profile)
Picture ....................................................................... .jpeg, .jpg
Amplifier
Total output power ......... 300 W RMS (30% THD) (for:/12/55/05)
Total output power ............................. 240 W RMS (10% THD),
...................................... 300 W RMS (30% THD) (for:/94/98/78)
Frequency response .................................. 20 Hz-20 kHz /3dB
Signal-to-noise ratio.................... > 65 dB (CCIR) /(A-weighted)
Input sensitivity ..........................................................................
AUX ........................................................................... 1000 mV
Video
Signal system ........................................................ PAL / NTSC
Audio
Sampling frequency ...................................................................
MP3 ................................................ 32 kHz, 44.1 kHz, 48 kHz
WMA ............................................................ 44.1 kHz, 48 kHz
Constant bit rate ........................................................................
MP3 ........................................................ 112 kbps - 320 kbps
WMA ......................................................... 48 kbps - 192 kbps
Radio
Tuning range .................................. FM 87.5-108 MHz (50 kHz)
Signal-to-noise ratio....................................................FM 50 dB
Frequency response .......................... FM 180 Hz-10 kHz/ 6dB
USB
Compatibility ....................................................................... USB
Class support......................... UMS (USB Mass Storage Class)
File system .........................................................FAT16, FAT32
Maximum memory support .......................................... < 160GB
Main Unit
Power supply .......................................... 110-240V, ~50-60 Hz;
Power consumption ........................................................... 55 W
Standby power consumption ......................................... 0.9 W
Dimensions (WxHxD) ................................ 360 x 58 x 303(mm)
Weight ..............................................................................2.3 kg
Speakers
System........................................................... full range satellite
Speaker impedance......................................................... 3 ohm
Speaker drivers ...................................................... 3 full range
Frequency response ...........................................150 Hz-20 kHz
Dimensions (WxHxD) ................................ 100 x 100 x 75(mm)
Weight ..........................................................0.30~0.66 kg/each
Cable length ..............................................................................
Center ................................................................................ 1 m
Front .................................................................................. 2 m
Rear ................................................................................. 10 m

Laser specification
Type.....................................Semiconductor laser GaAIAs (CD)
Wave length............... 645 - 665 nm (DVD), 770 - 800 nm (CD)
Output power .............................6 mW (DVD), 7 mW (VCD/CD)
Beam divergence.................................................... 60 degrees.

Specifications subject to change without prior notice.

1-4

MEASUREMENT SETUP
Tuner FM
DUT
RF Generator

Bandpass
250Hz-15kHz

LF Voltmeter

e.g. 7122 707 48001

e.g. PM2534

Ri=50

e.g. PM5326

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

CD
Use Audio Signal Disc
(replaces test disc 3)

SBC429 4822 397 30184

DUT
L
R

S/N and distortion meter

e.g. Sound Technology ST1700B

LEVEL METER
e.g. Sennheiser UPM550
with FF-filter

1-5

SERVICE AIDS
Service Tools:
Universal Torx driver holder .................................4822 395 91019
Torx bit T10 150mm ...........................................4822 395 50456
Torx driver set T6-T20 .........................................4822 395 50145
Torx driver T10 extended .....................................4822 395 50423

Compact Disc:
SBC426/426A Test disc 5 + 5A ...........................4822 397 30096
SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155
SBC429 Audio Signals disc .................................4822 397 30184
Dolby Pro-logic Test Disc ....................................4822 395 10216

HANDLING CHIP COMPONENTS

1-6
GB

ESD

WARNING

NL

Alle ICs en vele andere halfgeleiders zijn

gevoelig voor electrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.

All ICs and many other semi-conductors are

susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

WAARSCHUWING

ATTENTION

D
Tous les IC et beaucoup dautres
semi-conducteurs sont sensibles aux
dcharges statiques (ESD).
Leur longvit pourrait tre considrablement
courte par le fait quaucune prcaution nest
prise leur manipulation.
Lors de rparations, sassurer de bien tre reli
au mme potentiel que la masse de lappareil et
enfiler le bracelet serti dune rsistance de
scurit.
Veiller ce que les composants ainsi que les
outils que lon utilise soient galement ce
potentiel.

WARNUNG

Alle ICs und viele andere Halbleiter sind

empfindlich gegenber elektrostatischen
Entladungen (ESD).
Unsorgfltige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall ber
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gertes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.

AVVERTIMENTO

Tutti IC e parecchi semi-conduttori sono

sensibili alle scariche statiche (ESD).
La loro longevit potrebbe essere fortemente
ridatta in caso di non osservazione della pi
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dellapparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.

ESD PROTECTION EQUIPMENT

GB

Complete Kit ESD3 (small tablemat, wristband,

connection box, estention cable and earth cable ....... 4822 310 10671
Wristband tester ................................................................. 4822 344 13999

GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used.
!

Safety components are marked by the symbol

CLASS 1
LASER PRODUCT

NL

3122 110 03420

Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in

zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbol

GB

F
Les normes de scurit exigent que lappareil soit remis ltat
dorigine et que soient utiliss les pices de rechange identiques
celles spcifies.
!

Less composants de scurit sont marqus

Varning !

Osynlig laserstrlning nr apparaten r ppnad och sprren

r urkopplad. Betrakta ej strlen.

D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Gerts darf nicht verndert werden;
fr Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol

Warning !

Invisible laser radiation when open.

Avoid direct exposure to beam.

markiert.

SF Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
nkymttmlle laseristeilylle. l katso steeseen!

I
Le norme di sicurezza esigono che lapparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.
Componenty di sicurezza sono marcati con

GB
After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground
to assure no shock hazard exist, The leakage current must not
exceed 0.5mA.

DK Advarse !
Usynlig laserstrling ved bning nr sikkerhedsafbrydere er
ude af funktion. Undg udsaettelse for strling.

F
"Pour votre scurit, ces documents doivent tre utiliss par
des spcialistes agrs, seuls habilits rparer votre
appareil en panne".

1-7

Pb(Lead) Free Solder

dependent of MSL-level seen on indicator-label in the

bag, the BGA-IC possibly still has to be baked dry.

When soldering , be sure to use the pb free solder.

(MSL=Moisture Sensitivity Level). This will be

communicated via AYS-website.

INDENTIFICATION:
Regardless of special logo (not always indicated)

Do not re-use BGAs at all.

one must treat all sets from 1 Jan 2005 onwards, according

components, all needed spare-parts will be available

till the end of the service-period. For repair of such

next rules:
Important note: In fact also products of year 2004 must
be treated in this way as long as you avoid mixing solder-

For sets produced before 1.1.2005 (except products

of 2004), containing leaded solder-alloy and

sets nothing changes.

On our website www.atyourservice.ce.Philips.com
you find more information to:

alloys (leaded/ lead-free). So best to always use SAC305

and the higher temperatures belong to this.

BGA-de-/soldering (+ baking instructions)

Due to lead-free technology some rules have to be

Heating-profiles of BGAs and other ICs used in

Philips-sets

respected by the workshop during a repair:

Use only lead-free solder alloy Philips SAC305 with

order code 0622 149 00106. If lead-free solder-paste
is required, please contact the manufacturer of your
solder-equipment. In general use of solder-paste

within workshops should be avoided because paste is

not easy to store and to handle.
Use only adequate solder tools applicable for leadfree solder alloy. The solder tool must be able
To reach at least a solder-temperature of 400@C,
To stabilize the adjusted temperature at the soldertip
To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature around
360@C 380@C is reached and stabilized at the solder
joint. Heating-time of the solder-joint should not exceed
~ 4 sec. Avoid temperatures above 400@C otherwise
wear-out of tips will rise drastically and flux-fluid will
be destroyed. To avoid wear-out of tips switch off unused equipment, or reduce heat.
Mix of lead-free solder alloy / parts with leaded solder
alloy / parts is possible but PHILIPS recommends
strongly to avoid mixed solder alloy types (leaded and
lead-free).
If one cannot avoid or does not know whether product
is lead-free, clean carefully the solder-joint from old

solder alloy and re-solder with new solder alloy

(SAC305).
Use only original spare-parts listed in the ServiceManuals. Not listed standard-material (commodities)
has to be purchased at external companies.

Special information for BGA-ICs:

Always use the 12nc-recognizable soldering
temperature profile of the specific BGA (for desoldering always use the lead-free temperature profile,

in case of doubt)
Lead free BGA-ICs will be delivered in so-called drypackaging (sealed pack including a silica gel pack) to
protect the IC against moisture. After opening,

You will find this and more technical information

within the magazine, chapter workshop news.
For additional questions please contact your local
repair-helpdesk.

2-1

2-1
c) Remove solder joint on the ESD protection point.

Setting procedure & Repair instruction

1) Restore factory setting

6) Upgrading new software

a) Press <SETUP> button on R/C.

a) Check for the latest software version on

b) Select <preference setup> ,then press < OK >.

www.philips.com/support.

c) Select <default>,then press <OK> to confirm.

Search for your model and click on software&drivers.

b) Copy the latest upgrading software onto a CD-R or USB storage

2) Version control change

device.

a) Open the Door,then,press 1 5 9 on RC.

c) Insert the CD-R program disc or connect the USB storage device

b) Press <OK> button on RC.

to the home theater.

c) TV will show message as follow:

d) Press <USB> button on R/C.

The ESD protection point on the Top side view of OPU

e) TV will show message as follow:

Current model:
Version:00.07.02_0
Region:0
8032: 0F.01.00.09
MCU: 07.00

2500-12/55/94/98/78/05
Release:2010.06.10
Servo:62.10.00.07
Risc:01.00.00.04
BootLoader: Er

if current model doesnot match your set,

use down arrow key on the remote to change
OK
d) If current model doesnot match your set, use down arrow key on
the remote to change.

The Top side view of OPU

Note: The ESD protection point on the Top side view of OPU must

Upgrade file detected

be soldered if

Upgrade?
Press PLAY to start

- the DVD Loader is OK and needs to be disconnected from

connector CN201 and CN203 of the main board.
- the defective DVD Loader is needed to be send back to supplier
for failure analysis and to support back charging evidence.

f) Press <PLAY> u button on R/C.

g) TV will show message as follow:

8) Produce to change Tuner grid (only for /98 version)

Upgrade file detected

In some countries, you can switch the FM tuning grid between 50

Upgrade?
Press PLAY to start
Upgrading

kHz and 100 kHz. Changing the tuning grid erases all preset radio
stations.
a) Press<radio> button on R/C
b) Press <Stop> button on R/C.

3) Password change
a) Press <SETUP> button on R/C.
b) Select <preference setup> ,then press <OK>.
c) Select <password> <change>,then press <OK> to confirm
0000 is default password supplied.

h) When the updated is complete ,the home theater automatically

switch to standby.
Note: when upgrade in progress, please do not unplug or switch off
the device.

c) Press and hold <Play> until (50 kHz) or (100 kHz) is displayed.
Note: repeaing the same action will toggle back to it previous
tunning grid setting.

7) How to replace the defective DVD Loader

4) Trade model
a) Press <Open/Close>button on R/C.
b) Press 2 5 9 on R/C,VFD will display TRA ON or TRA

a) Remove the defective DVD Loader (see chapter 3).

b) Accordingly connect DVD Loader and CN201, CN203 on the
top of main board as shown below:

OFF.
5) Check on software version
a) Press <SETUP> button on R/C.
b) Select <preference setup> ,then press <OK>.
c) Select <version info>,then press <OK>.
d) TV will show message as follow:

Current model:
Version:00.07.02_0
Region:0
8032: 0F.01.00.09
MCU: 07.00

2500-12/55/94/98/78/05
Release:2010.06.10
Servo:62.10.00.07
Risc:01.00.00.04
BootLoader: Er

OK
Press SETUP to exit menu

CN203

CN201
CAUTION!
This information is confidential and may not be
distributed.Only a qualified service person should
reprogram the Region Code.

2-2

2-2

REPAIR INSTRUCTION

G
Power Supply
No working

G
Power Supply
No working

All Voltage
No Output

Check F901
Bad Causc Damage

AC1 AC2 Voltage

No Output

Check D905 Q901 IC901 ZD903

And Its Conjoint Part

+32.5V Voltage
No Output

Check D908 Q901 IC901

And Its Conjoint Part

-27V Voltage
No Output

Check D906 Q901 IC901

And Its Conjoint Part

+12V Voltage
No Output

Check D904 Q901 IC901

And Its Conjoint Part

+5.1V Voltage
No Output

Check D902 Q901 IC901

And Its Conjoint Part

BK3.3V Voltage
No Output
Check BK3.3V
Working or Not

Check D910 IC904 Q901 IC901

And Its Conjoint Part

Check Requir IC901 IC904

And Its conn circuit

3-1

3-1

DISASSEMBLY INSTRUCTIONS
Dismantling of theTop & Front Panel Assemble
1) Open the DVD Tray by using the Open/Close Button while the Set is ON and disconnect the mains supply after removing the Tray
Cover.
Note: If this is not possible, the DVD Tray has to be open manually.
Take a mini screw driver about 2mm diameter and make a marking 24mm from the tip as shown in figure 2 . Place the set on its
side, insert the mini screw driver till the marking and slide it towards the left as shown in figure 1 until the Tray moves out of the Front
Panel.
2) Return the set to its upright position and remove the Tray Cover as shown in Figure 3 and close the tray manually by pushing it back
in.

3) Loosen 6 screws and remove the Top Cover by lifting the rear portion upwards before sliding it out towards the rear.
- 4 screws A at the back panel as shown in figure 4.
- 1 screw B each on the left & right side as shown in figure 5.

A
Figure 4

Push

B
Figure 5

Figure 1

Dismantling of the DVD Loader Module

2mm

1) Loosen 4 screws C at the DVD Loader Module as shown in figure 6.

24mm
Figure 2

Figure 6
Figure 3

3-2

3-2

Dismantling of the VFD+USB Board

Dismantling of the POWER Board

1) Loosen 7 screws D on the top of VFD+USB Board as shown in figure 7.

1) Loosen 5 screws G on the top of Power Board as shown in figure 10.

Figure 7

Dismantling of the MAIN Board

1) Loosen 4 screws E on the top of MAIN Board as shown in figure 8.
2) Loosen 5 screws F at the back panel as shown in figure 9.

Figure 10

SERVICE POSITIONS

Figure 8

Figure 9

Note:In some service positions the components or copper patterns of one board may risk touching its neighbouring pc boards or
metallic parts. To prevent such short-circuit use a piece of hard paper or other insulating material between them.

4-1

4-1

CIRCUIT DIAGRAM
The following excerpt of the QSG/DFU serves as an introduction to the set.
The complete Direction for Use can be download in the different languages from the internet site of Philips Consumer care Center: www.support.philips.com

SUBWOOFER
FRONT
LEFT

FRONT
CENTER

FRONT
RIGHT

REAR
RIGHT

REAR
LEFT

User Manual

Composite

FM Antenna
FRONT
RIGHT

FRONT
LEFT

FRONT
CENTER

REAR
RIGHT

REAR
LEFT

SUBWOOFER

4-2

4-2

FM
Antenna

Video
Cable

Audio
Cable

6
AAA
x2

4-3

4-3

AV
1

1
USB

Settings

TV

General Setup

OSD Language
Screen Saver
Display Dim
OSD Language

Screen Saver
Sleep Timer
DivX(R) VOD Code

HOME THEATER

General Setup

4
5
HOME THEATER

OSD Language

Auto

Screen Saver

English

Display Dim

!)*!

OSD Language

Melayu

Screen Saver

Sleep Timer

!)*!

DivX(R) VOD Code

2
3

4-4

4-4

User Manual

www.philips.com/support

Specifications are subject to change without notice

Trademarks are the property of Koninklijke Philips Electronics N.V.
or their respective owners
2010 Koninklijke Philips Electronics N.V. All rights reserved.
sgsna_1021/51,94,98_v1

5-1

BLOCK DIAGRAM

5-1

5-2

5-2

For speaker output

For AUX input

For cvbs and rgb output

For tuner lead-in

WIRING DIAGRAM

MAIN BOARD

CN204
CN201

CN203 CN202
CN302

V2

For 220V input

V1
CN902
CN901

POWER BOARD

LOADER
CN903

V5
V3
For usb input
CN601

VFD BOARD

USB BOARD

CN601

6-1

6-1

FTD DISPLAY PIN ASSIGNMENT

VFD+USB BOARD

TABLE OF CONTENTS
FTD Display Pin Assignment ............................................................. 6-1
Circuit Diagram ................................................................................. 6-2
PCB Layout Top & Bottom View........................................................ 6-3

PIN CONNECTION

6-2

6-2

CIRCUIT DIAGRAM
C601 B1
C602 B2
C603 D1

C604 B1
C605 B2
C606 B2

C607 B2
C608 B2
C609 C2

C610 A2
C611 B3
C612 C1

C613 C1
C614 C1
C615 C2

C616 B2
CN601 B1
CN602 D1

DP601 A2
IC601 C2
LD601 A1

Q601 A2
Q602 B1
R601 A1

R602 A1
R603 A1
R604 A1

R605 A1
R606 A1
R607 A2

R608 A2
R609 A2
R610 B3

R611 B1
R612 B1
R613 B1

R614 B2
R615 B2
R616 C1

R617 C1
R618 C1
R619 D1

R620 D1
R621 D1
R622 C1

R623 C1
R624 C1
R625 C1

SN601 A2
TA601 A1
TA602 A1

TA603 A1
TA604 A1
TA605 A2

TA606 A2
TA607 A2
USB601D1

CN602

6-3

6-3

PCB LAYOUT - TOP VIEW

C604
C608

A2
A4

C609
A2
CN601 A2

CN602 A1
DP601 A3

JM1
JM10

A3
A2

JM12
JM3

A2
A3

JM6
JM7

A3
A3

JM8
JM9

A3
A3

LD601 A2
SN601 A4

TA601
TA602

A4
A3

TA603
TA604

A3
A2

TA605
TA606

A2
A1

TA607 A1
USB601 A1

A
CN602

PCB LAYOUT - BOTTOM VIEW

C601 A3
C602 A4

C603 A1
C605 A4

C606 A4
C607 A4

C610 A4
C611 A3

C612 A3
C613 A3

C614 A3
C615 A2

C616 A3
IC601 A3

Q601 A2
Q602 A2

R601 A3
R602 A3

R603 A3
R604 A3

R605 A2
R606 A2

R607 A1
R608 A1

R609 A4
R610 A3

R611 A2
R612 A2

R613 A3
R614 A4

R615 A4
R616 A3

R617 A3
R618 A3

R619 A3
R620 A3

R621 A3
R622 A3

R623 A3
R624 A3

R625 A3

7-1

7-1

INTERNAL IC DIAGRAM - MT1389DXE/J

DVD
PUH
Module

Debug
Port

CVBS, Y/C
Component
Video

108MHz
TV Encoder

RF Amplifier
Video DAC
Servo IO

Motor
Drive

Servo
Processor

Video
Processor

Spindle
Control

MAIN+LED BOARD

FLASH
ROM

Deinterlacer

MPEG-1/2/4
Audio
DSP

Memory
Controller

JPEG
Video Decoder
Internal
6ch Audio DACs
6ch Audio Analog
outputs

DRAM
PCM output

System
Parser
CPPM/CPRM
DRM
System
CPU

GPIO

Audio
DAC

Audio
Ouptut

SDPIF
Audio Mic1

32-bit
RISC

Audio Mic2
Internal
Audio ADC

IR/VFD

TABLE OF CONTENTS
Internal IC Diagram ........................................................................... 7-1

USB 2.0 High

Speed
controller

USB 2.0 High

/ Full Speed
Device

MS/SD/MMC
Card
Controller

MS/SD/MMC
Flash Card

Circuit Diagram(part one) .................................................................. 7-2

Circuit Diagram(part two)................................................................... 7-3
Circuit Diagram(part three) ................................................................ 7-4
PCB Layout Top View ....................................................................... 7-5
PCB Layout Bottom View .................................................................. 7-6

INTERNAL IC DIAGRAM - TAS5508BPAG

AV SS

DV SS

AVDD

DVDD

VRD_ PLL

VBGA P

VRA_ PLL

AV SS _PLL

AVDD_REF

AVDD_ PLL

VR_PLL

Power Supply

PLL_FLTM
PLL_FLTP
O SC CA P
SCLK
LRCLK

PWM AP and AM1 L Front

0
7
Soft Soft Loud
D et Blquads Tone Vol C om p DRC

DC
De
erpol
ate SRC N S PWM
Block Em ph Int

PWM AP and AM2 R Front

0
7
Soft Soft Loud
D et Blquads Tone Vol C om p DRC

DC
De
erpol
ate SRC N S PWM
Block Em ph Int

PWM AP and AM3 L R ear

DC
De
erpol
ate SRC N S PWM
Block Em ph Int

PWM AP and AM4 R R ear

0
7
Soft Soft Loud
D et Blquads Tone Vol C om p DRC
0
7
Soft Soft Loud
D et Blquads Tone Vol C om p DRC

O utputC ontrol

PWM C ontrol

MUTE
H P_SEL
BKND_ERR

DC
De
erpol
ate SRC N S PWM
Block Em ph Int

0
7
Soft Soft Loud
D et Blquads Tone Vol C om p DRC

DA P C ontrol

RE SET
PDN

System C ontrol

SCL

D evic
e
C ontrol

PWM_M PP and MR
PWM_M PP and ML

Secti
on

0
7
Soft Soft Loud
D et Blquads Tone Vol C om p DRC

8x2 C rossberMixer

SDA

12C
Serial
C ontrol
I/F

PWM

8x8 C rossberMixer

SDIN1
SDIN2
SDIN3
SDIN4

C lock, PLL,and Ser

ialDate I/F

MCLK
XTL_OUT
XTL_IN

DC
De
erpol
ate SRC N S PWM
Block Em ph Int
DC
De
erpol
ate SRC N S PWM
Block Em ph Int

PWM AP and AM 7 C enter

PWM AP and AM8
Subwoofer

0
7
Soft Soft Loud
D et Blquads Tone Vol C om p DRC

DC
De
erpol
ate SRC N S PWM
Block Em ph Int

PWM AP and AM 5 L Surrou

nd
PWM L Lineout

Soft Soft Loud

0
7
D et Blquads Tone Vol C om p DRC

DC
De
erpol
ate SRC N S PWM
Block Em ph Int

PWM AP and AM 5 R Surrou

nd
PWM R Lineout

VALID

2
9

Volum e
C ontrol

PS VC

PS VS

7-2

7-2

CIRCUIT DIAGRAM - part one

C401
C402
C403
C404
C405
C406
C407
C408
C409
C410
C411
C412

D1
A1
A1
A1
A1
A2
A2
B1
B1
B1
B1
B1

C413
C414
C415
C416
C417
C418
C419
C420
C421
C424
C425
C426

B2
B2
A1
A1
A1
B1
A1
B1
A1
B1
B1
B2

C427
C428
C429
C430
C431
C432
C433
C434
C436
C437
C438
C439

B1
B2
B2
B2
B2
B2
B2
B2
C1
D1
C1
A4

C440
C441
C442
C443
C444
C445
C446
C447
C448
C449
C450
C451

C1
C1
C1
C1
C1
C1
C1
C2
C2
C2
A4
A4

C452
C454
C455
C456
C457
C458
C459
C460
C461
C462
C463
C464

D2
C2
D1
D1
C2
A3
A3
B3
B3
A3
B3
C3

C465
C466
C467
C468
C469
C470
C471
C472
C473
C474
C475
C476

D3
C3
D3
D3
D3
A3
A3
B3
C3
C3
D3
A3

C477
C478
C479
C480
C481
C482
C483
C484
C485
C486
C487
C488

A3
B3
B3
B4
B4
B4
B4
C3
C3
D3
D3
D4

C489
C490
C491
C492
C493
C494
C495
C496
C497
C498
C499
C500

D4
D4
D4
A3
A3
B3
B3
B4
B4
C3
C3
D3

C501
C502
C503
C504
C505
C506
C507
C508
C509
C510
C511
C512

D3
D4
D4
A4
A4
A4
B4
B4
B4
B4
B4
B4

C513
C514
C515
C516
C517
C518
C519
C520
C521
C522
C523
C524

C4
C4
C4
D4
D4
D4
D4
D4
D4
A4
C4
A4

C525
C526
C527
C528
C529
C532
C533
C534
C535
C536
C537
C538

B4
B4
C4
D4
D4
C4
C4
A4
A4
A4
C4
C4

C541
C542
C543
C544
C545
C546
C547
C548
C549
C550
C551
D401

C4
A3
D3
B4
B4
B4
B4
D4
D4
D4
D4
C2

D402 C2
D403 C2
D404 C2
D407 C2
D408 D2
D409 D2
D411 D2
D412 C2
FB401 B1
FB402 B1
FB403 B1
FB404 B1

FB405 B1
FB406 B1
FB407 D1
IC401 A2
IC402 B2
IC403 A3
IC404 C3
JK401 C4
L401 A4
L402 A4
L403 B4
L404 B4

L406
L407
L408
Q401
Q402
Q404
R401
R402
R403
R404
R405
R406

C4
D3
D4
D1
B1
D2
D1
D1
A1
A1
A1
B2

R407
R408
R409
R410
R411
R412
R413
R414
R415
R416
R417
R418

B2
A1
A1
A1
A1
A2
B2
B2
B2
B2
B2
B2

R419
R420
R421
R422
R423
R424
R425
R426
R427
R428
R429
R430

B2
B2
A1
A1
A1
A2
A3
A2
B3
A2
C3
A2

R431
R432
R433
R434
R435
R437
R438
R439
R440
R441
R442
R443

D3
A2
C2
A2
B2
B1
B1
B1
B2
A2
C1
C1

R444
R445
R446
R449
R450
R451
R452
R453
R454
R455
R456
R457

B2
B2
A4
C1
C1
C2
C1
B1
C2
C2
C2
C1

R458
R459
R460
R462
R463
R464
R465
R466
R467
R468
R470
R471

C1
C1
C2
C2
C2
C2
C2
C2
C2
C2
D2
D1

R472
R473
R474
R475
R476
R477
R478
R479
R480
R481
R484
R485

A3
A3
B3
B3
C3
C3
D3
D3
A3
C3
A3
C3

R486
R487
R488
R489
R490
R491
R492
R494
R495
R496
R498
R499

A4
B4
B4
C4
D4
D4
A4
B4
B4
C4
D4
D4

R500
R501
R502
R503
R504
R505
R506
R507
R508
R509
R510
R511

A4
A4
B4
B4
B4
B4
C4
C4
D4
D4
D4
D4

R512
R513
R514
R515
R516
R517
R518
R519
R520
R521
R522
R523

B3
D3
B4
B4
B4
B4
D4
D4
D4
D4
C4
C4

R525 D2
XL401 B1
ZD401 B1
ZD402 C2

7-3

7-3

CIRCUIT DIAGRAM - part two

C201
C202
C203
C204
C205
C206
C207
C208

A2
A2
A2
A2
B2
B2
B2
D3

C209
C210
C211
C212
C213
C214
C215
C216

D3
D3
D4
A2
A2
A2
B2
B2

C217
C218
C219
C220
C221
C222
C223
C224

A3
B4
D4
D4
D4
D4
D4
D4

C225
C226
C228
C229
C230
C231
C232
C233

D4
D3
D3
A1
A1
A1
A1
A1

C234
C235
C236
C237
C238
C239
C240
C241

A1
A1
A1
A1
A1
A1
A1
A1

C242
C243
C244
C245
C246
C247
C248
C249

A1
B1
B1
B2
C1
C1
C1
C1

C250
C251
C252
C253
C254
C256
C257
C258

C1
B1
B1
B1
C1
C1
D1
D1

C259
C260
C261
C262
C263
C264
C265
C266

D1
D1
D1
D1
D1
D1
D1
D1

C267
C268
C269
C270
C271
C272
C273
C274

D2
D2
D2
D3
D3
C3
D2
D2

C275
C276
C277
C278
C279
C280
C281
C282

D1
D2
D2
C2
C3
C2
C2
B1

C283
C284
C285
C286
C287
C288
C289
C290

B1
B1
B1
B1
B2
A4
A4
B4

C291 B4
C292 A4
C293 B4
CN201 B1
CN202 D1
CN203 D1
CN204 C2
CN205 B4

D209 C1
D211 B1
D212 B1
F201 C2
FB201 D3
FB202 A1
FB203 A1
FB204 A1

FB205 A1
FB206 D1
FB207 D1
FB209 D1
FB210 D1
FB211 D1
FB212 D1
FB213 D1

FB214 D1
FB215 D1
FB216 D1
FB217 D2
FB219 B1
IC201 B2
IC202 A4
IC203 D3

IC204
IC205
JK201
L201
L202
L203
L204
L205

D4
D2
A2
A2
A2
B2
B2
B2

L206
L207
L208
L209
L210
L211
L212
L213

B4
D3
A1
A1
A1
A1
B1
B1

L214
L215
L217
L218
Q201
Q202
Q208
Q209

B1
B1
A4
A4
B1
B1
B1
B1

R201
R202
R203
R204
R205
R206
R207
R208

A2
B2
B3
C2
C2
B2
B2
B2

R209
R211
R212
R213
R214
R215
R216
R217

B3
C3
C3
C3
C3
D3
D3
C3

R218
R219
R220
R221
R222
R223
R224
R225

C3
D3
D3
A1
A1
A1
A1
A1

R226
R227
R228
R229
R230
R231
R232
R233

A1
D1
B4
B1
B1
B4
C1
C1

R237
R238
R239
R240
R242
R243
R244
R246

C1
C1
C1
C1
D2
D1
D1
D2

R247
R250
R251
R252
R253
R256
R257
R258

D2
D2
D2
C2
C2
B1
B1
B1

R259 B1
R260 B2
R261 B2
R262 A4
XL201 A2
ZD201 C3
ZD202 A1
ZD203 A1

7-4

7-4

CIRCUIT DIAGRAM - part three

C301
C302
C303
C304
C305
C306
C307
C308

A1
A2
A2
A2
C2
C2
C2
C2

C309
C310
C311
C312
C313
C314
C315
C316

A2
B3
B3
B3
B4
B4
B4
B4

C317
C318
C319
C320
C321
C322
C323
C324

A1
B3
B4
A1
A1
A1
A1
A2

C325
C326
C327
C328
C329
C330
C331
C332

A2
A2
A2
A3
A3
A3
A3
A4

C333
C334
C335
C336
C337
C338
C339
C340

A4
B1
B1
C1
C1
C1
C1
C1

C341
C342
C343
C344
C345
C346
C347
C348

D1
D1
C2
C2
B3
B3
B4
B4

C349
C350
C351
C352
C353
C354
C355
C356

B3
B3
B3
A1
B3
B3
D3
D3

C357
C358
C359
C360
C361
C362
C363
C364

D3
D3
D3
D3
C3
C3
C3
C3

C365 D3
C366 A1
C367 A1
C368 C4
C369 D3
C372 B3
C373 A1
CN302 B2

CN303 D4
FB301 A4
FB302 B1
FB303 B1
FB304 C2
FB305 D2
FB306 C2
FB307 C2

FB308 D2
FB309 C2
FB310 C2
FB311 C2
FB312 C2
FB313 C2
FB314 C2
IC301 A2

IC302
IC303
IC304
IC305
JK301
L301
L302
L303

A3
B4
B4
D4
B1
A1
D3
D3

Q301
Q302
Q303
Q304
Q305
Q306
Q307
R302

B3
C3
C4
C4
C4
D4
D4
A1

R303
R304
R305
R306
R307
R308
R309
R310

A3
A3
A1
A1
A1
A1
A1
A1

R311
R312
R313
R314
R315
R316
R317
R318

A1
A1
A1
A1
A2
A2
A2
A2

R319
R320
R321
R322
R323
R324
R325
R326

A2
A2
A3
A3
A3
A3
A3
A3

R327
R328
R329
R330
R331
R332
R333
R336

A3
A3
A4
A4
C4
A4
A4
B1

R337
R338
R339
R340
R345
R346
R347
R348

B1
B1
B1
B4
B3
B3
C3
C3

R350
R351
R352
R353
R354
R355
R356
R357

C3
C3
D4
D4
D4
D4
D2
C3

R358
R359
R360
R361
R362
R363
R364
R365

C3
C3
C4
D4
D4
D4
D4
D4

R366
R367
R368
R369
R370
R371
R372
R373

D4
D4
D4
D3
D4
D4
D4
C4

R374
R375
R376
R377
R378
R379
R383
R384

C4
C4
C4
D1
D1
D1
D1
D1

R385
R386
R387
R388
R389
R390
R391
R392

D1
D2
D2
D2
C4
C4
C4
C4

R393 C4
R394 D3
R395 D3
R396 C2
R397 D4
R398 C2
R399 C2
TU301 D2

XL301 C3
ZD301 B3
ZD302 B3
ZD305 C3

7-5

7-5

PCB LAYOUT - TOP VIEW

7-6

7-6

PCB LAYOUT - BOTTOM VIEW

C203
C204
C205
C206
C207
C208
C209
C210
C211
C212

B1
B1
B2
B2
B2
B2
B2
B2
B2
B1

C213
C214
C215
C216
C224
C228
C241
C242
C243
C244

B1
B2
B2
B2
B2
A2
A1
A2
C2
B1

C245
C246
C248
C257
C258
C259
C260
C261
C262
C263

B1
C1
C1
C3
C4
C3
C3
C4
C4
C3

C264
C265
C267
C268
C270
C271
C279
C282
C288
C289

C3
C3
C2
C2
C2
C3
C2
C4
B1
B1

C290
C291
C301
C303
C304
C305
C307
C308
C310
C311

B1
B1
B1
B3
B3
C4
C4
C4
A2
A2

C312
C313
C330
C331
C332
C333
C334
C335
C336
C337

A2
A3
A2
A2
A2
A2
A2
A2
C4
C4

C338
C339
C340
C341
C342
C344
C350
C356
C358
C359

C4
C4
C4
C4
C4
C4
C5
B3
B3
B3

C365
C372
C373
C401
C406
C407
C408
C409
C410
C411

B3
A3
A1
A3
A3
B3
B3
A3
A3
A3

C413
C421
C428
C429
C430
C431
C432
C433
C434
C438

B3
A3
A3
A3
A3
A3
A3
A3
A3
C5

C439
C449
C450
C451
C454
C474
C480
C481
C482
C483

A4
A5
A4
A4
A5
B4
A5
A5
B5
B5

C488
C489
C490
C491
C496
C497
C502
C503
C505
C506

B5
B5
B5
B5
A5
B5
B5
A5
A4
A4

C509
C510
C511
C512
C514
C515
C518
C519
C520
C521

B5
A5
A5
B5
B5
B5
A5
A5
B5
C5

C534
C535
C536
C537
C538
C541
D401
D402
D403
D404

A4
A4
A5
B5
B5
A5
A5
A5
A5
A5

D407 A5
D409 A3
D411 A3
D412 A5
FB209 C3
FB214 C4
IC402 A5
L201 B1
L202 B1
L203 B1

L204
L205
L206
L207
L217
L218
Q306
Q401
R211
R217

B2
B2
B2
B2
B1
B1
B3
A3
A2
A2

R219
R246
R257
R260
R261
R302
R321
R322
R323
R324

A2
B2
C3
C3
C3
B1
A2
A2
A3
A3

R325
R326
R355
R356
R377
R378
R384
R385
R386
R387

A3
A3
B3
A1
B3
B3
B3
B3
B3
B3

R388
R396
R398
R399
R401
R402
R406
R407
R433
R435

B3
C5
C5
C5
A3
A3
A3
A3
A4
A2

R437
R442
R444
R446
R449
R450
R451
R452
R454
R456

B3
A5
A4
A4
A5
A5
A4
A5
A2
A5

R457
R458
R459
R460
R462
R463
R464
R465
R466
R467

A5
A5
A5
A5
A4
A4
A5
A5
A5
A5

R468
R471
R492
R494
R495
R496
R498
R499
R500
R501

A5
B3
A4
A5
B5
A5
B5
A5
A4
A4

R502
R503
R504
R505
R506
R507
R508
R509
R510
R511

B5
A5
A5
B5
B5
B5
A5
A5
B5
C5

R514 B4
R516 B4
R517 B4
R518 B4
R521 C5
R522 B4
R523 B5
ZD301 A2
ZD302 A2
ZD401 B3

8-1

8-1

INTERNAL IC DIAGRAM - AZ431

CATHODE

REF

+
-

POWER BOARD
V

REF

ANODE
TABLE OF CONTENTS
Internal IC Diagram ........................................................................... 8-1
Circuit Diagram .................................................................................. 8-2
PCB Layout Top View ....................................................................... 8-3
PCB Layout Bottom View .................................................................. 8-4

8-2

8-2

CIRCUIT DIAGRAM
BD901
C902
C903
C904
C905
C906

A1
B1
C1
B1
B1
B1

C907
C910
C912
C913
C914
C915

A1
A1
A1
C2
C2
C2

C916
C917
C922
C925
C926
C929

C2
B1
A3
A3
A4
A3

C930
C932
C933
C934
C935
C936

B2
A3
A3
C3
C3
C3

C938
C939
C940
C941
C942
C943

B4
A3
B4
B4
A3
B2

C944
C945
C946
C947
C948
C949

A3
A3
A3
B4
B4
A3

C950
C951
C952
C953
C954
C956

A3
A3
A4
A3
A3
A3

C961
C962
C963
C964
C966
C967

C3
A1
C4
A1
A1
A1

C968
CN901
CN902
CN903
D901
D902

A4
C1
B4
A4
A1
A3

D903
D904
D905
D906
D907
D908

B2
A3
A2
A3
A2
A3

D909
D910
D911
D912
F901
GT902

B2
B2
C2
C3
C1
B1

IC901
IC902
IC903
IC903
IC904
L901

B1
C2
C3
C3
B4
B1

L902
L903
L904
L905

A3
A3
A3
A3
NTC901 C1
Q901 A2

Q903
Q904
Q905
Q906
Q907
R901

B2
B2
A3
C3
C3
C1

R902
R903
R904
R905
R906
R908

C1
C1
B1
B1
B1
A1

R911
R912
R913
R914
R915
R916

B1
B2
B2
B2
C2
C2

R917
R918
R919
R920
R921
R922

B2
B2
B2
B2
A1
B2

R923
R924
R925
R926
R927
R928

A3
A3
A3
A3
B2
A3

R929
R930
R932
R933
R934
R935

A2
A2
C3
A4
B2
C3

R936
R937
R938
R939
R940
R941

A3
A3
C3
C3
A3
C3

R942
R943
R944
R945
R946
R947

A3
C4
C4
A4
A4
A4

R960
R961
R962
R963
R964
T901

B1
C1
B2
B2
C4
A2

T901

A2 ZD904 A2

TVR901 C1

ZD901
ZD901
ZD902
ZD903

C1
C1
B2
A4

8-3

8-3

PCB LAYOUT - TOP VIEW

BD901
C902
C903
C904
C906
C907

B1
B1
A3
D1
C1
B1

C910
C912
C913
C914
C915
C916

A2
A1
C3
B3
B2
B3

C917
C922
C930
C932
C933
C935

B3
D2
B4
C4
D4
C4

C938
C939
C940
C946
C947
C949

C4
C4
D4
C3
D3
D2

C950
C951
C952
C962
C966
C967

D3
D2
D3
B1
A2
B2

CN901
CN902
CN903
D902
D903
D904

D1
D4
A4
C3
B4
C3

D905
D906
D907
D908
D909
D910

C3
C3
A3
D2
B4
C3

D912
F901
GT902
IC903
IC903
J901

C4
D2
C2
B4
B4
B1

J902
J903
J904
J905
J906
J907

B2
A3
A3
A4
A4
B3

J908
J909
J910
J912
J913
J914

C4
C4
D4
D4
D4
D4

J915
J916
J917
L901
L902
L903

D3
D3
D3
C2
C3
D3

L904
L905

D2
D3
NTC901 D1
Q901 A2
Q903 B4
Q904 A4

Q905
R906
R912
R914
R918
R923

C4
B1
B4
B4
A2
C3

R924
R930
T901
T901

D4
A2
C2
C2
TVR901 D1

8-4

8-4

PCB LAYOUT - BOTTOM VIEW

C905
C925
C926
C929
C934

A3
D3
D4
C2
B4

C936
C941
C942
C943
C944

C4
D4
C3
C3
C3

C945
C948
C953
C954
C956

D3
D3
D3
D3
D3

C961
C963
C964
C968
D901

D4
C4
A3
D4
A3

D911
IC901
IC902
IC904
Q906

B4
B3
B4
C4
D4

Q907
R901
R902
R903
R904

C4
B3
C1
C1
C1

R905
R908
R911
R913
R915

C1
B3
B3
B4
C3

R916
R917
R919
R920
R921

B4
A4
C3
A3
A2

R922
R925
R926
R927
R928

A3
D2
D2
A2
C4

R929
R932
R933
R934
R935

B3
C4
D3
C3
B4

R936
R937
R938
R939
R940

C4
C4
C4
C4
D4

R941
R942
R943
R944
R945

C4
C4
C4
C4
D3

R946
R947
R960
R961
R962

D3
D3
C1
C1
A3

R963
R964
ZD901
ZD901
ZD902

C3 ZD903 A4
D4 ZD904 A2
B4
B4
A4

9-1

9-1

Mechanical Exploded View

VIDEO

FM

Only for:/55

33
34
35

4 HSP140054-1060 SCREW T3.0x1.06PxL6mm NICKEL

6 HST143084-1060 SCREW M3.0x0.5PxL6mm NICKEL
14 HSP140054-1100 SCREW T3.0x1.06PxL10mm NICKEL

for:/94/55/98

for:/94/55/98

Only for:/12

17 HST143084-1080 SCREW M3.0x0.5PxL8mm NICKEL

19 HST143084-3060 SCREW M3x0.5PxL6mm BLACK OXIDE
21 HSP140054-1080 SCREW T3.0x1.06PxL8mm NICKEL

10 - 1

REVISION LIST
Version 1.0
*Initial release
Version 1.1
*Update to include /94 version.
Version 1.2
*Update to include /55/98 version.
Version 1.3
*Update to include /78 version.
*O utput Power 250W change to 240W
Version 1.4
*Update to include /05 version.