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UPONOR

U N D E R F LO O R H E AT I N G
UPONOR CONTROL SYSTEM
WIRED

Uponor Control System,


Wired
Installation Manual, UK, IRL
9416-121-00 / IOM- V_07-02
In keeping with our policy of continuous improvement and development,
Uponor reserves the right to change specifications without prior notice.

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Table of contents
1. General recommendations ................................................................................................................................ 4

2. The Uponor Control System .............................................................................................................................. 5

2.1 Example of a system...................................................................................................................................... 5

2.2 Uponor Control System components................................................................................................................. 5

3. Installation ....................................................................................................................................................... 6

3.1 Preparation before installation ......................................................................................................................... 6

3.2 Installation of the components ........................................................................................................................ 6


3.3 Connections.................................................................................................................................................. 7

3.3.1 Controller description ....................................................................................................................... 7

3.3.2 Connect the actuators to the controller ............................................................................................... 7


3.3.3 Controller wiring .............................................................................................................................. 8

3.3.4 Installation of the options................................................................................................................ 11

3.3.5 Connecting the controller to the mains .............................................................................................. 12

3.4 Thermostats ............................................................................................................................................... 13

3.4.1 Opening the thermostats................................................................................................................. 13

3.4.2 Mounting and wiring the thermostats ................................................................................................ 13

3.4.3 Thermostat setup........................................................................................................................... 14

3.5 Thermostat option ....................................................................................................................................... 14

3.5.1 Introduction .................................................................................................................................. 14

3.5.2 Wiring and setting the floor sensor potentiometer............................................................................... 14

4. Finishing the installation ................................................................................................................................ 15

5. System maintenance ...................................................................................................................................... 15

5.1 Controller current limitation .......................................................................................................................... 15


5.2 Actuator's behavior...................................................................................................................................... 15

5.3 Fallback mode............................................................................................................................................. 15

5.4 Automatic exercise function .......................................................................................................................... 15


5.5 Resetting Installation ................................................................................................................................... 15

6. Troubleshooting ............................................................................................................................................. 16

7. Installation report ...................................................................................................................................fold-out

8. Technical data .........................................................................................................................................fold-out

9. Wiring diagram / Controller description ..................................................................................................fold-out

Uponor Control System - Installation Manual 3


1. General recommendations
Safety measures Power supply
• Read and follow instructions. WARNING
• Installation must be performed by a qualified person • The Uponor Control System uses a 230VAC
according to local regulations. 50Hz power supply.
• It is prohibited to make changes or modifications not • In case of emergency, immediately disconnect
specified in this manual. the plug from the 230V mains.
• Power must be switched off when carrying out the wiring. • Do not use water to clean the Uponor Control
• We decline any responsibility concerning damages and System.
breakdowns that may result from the non-observance of • Do not expose the Uponor Control System to
these instructions. flammable vapors or gases.

Symbols used in this manual

Technical constraints
WARNING
Risk of bodily injuries or squeezing. • Keep installation/data cables away from power
Non observance may harm health or cause cables > 50V to avoid interference.
damage to product components. • The electrical circuits of the boiler and the
CAUTION pump must be protected by a maximum
Important note on functionality. Non 6A circuit-breaker.
STOP
observance of this note may cause
malfunctions.

Information
Important operating advice and information.

See another document.

99
See another page in the manual.

Heating/cooling.

Timer.

4 Underfloor Heating
2. The Uponor Control System
The Uponor Control System is a complete management for 2.2 Uponor Control System components
underfloor heating systems. Comfort, user-friendliness and
temperature control for each individual room of your home
can be combined through the use of thermostats or floor
temperature sensors.

For an optimal setting of the system see Operation


Manual.

2.1 Example of a system


The Uponor Control System consists of thermostats, a
controller and actuators. The controller manages the
operation of the actuator when the thermostats detect a
demand for heating or cooling. The Uponor Control System
may be controlled with the help of three types of
thermostats. Designed for maximum comfort, the
thermostats communicate with the controller by non
polarized two wired system. Don't "U-link" the outputs! It's
automatic. One thermostat controls the following AC output if
Uponor designation Item Description
no thermostat is connected there, and so on. It's possible to
Uponor
use all kinds of Uponor Control System wired thermostats in 1 6 or 12-channel controller
Controller
the same system.
2 Fastening screws

3 Installation and Operation Manual


Uponor
2 Fastening screws
Thermostat T-35

4 Thermostat
Uponor
2 Fastening screws
Thermostat T-37
5 Thermostat for floor sensor
Uponor
2 Fastening screws
Thermostat T-33
6 Thermostat Public
Floor sensor for Thermostat
Uponor
Floor sensor 7 Public T-33 and Thermostat T-37
(option)
Uponor
8 Heating / cooling relay (option)
Relay
Uponor
9 Timer (option)
Mark Description Timer

1 Thermostat T-35

Thermostat Public T-33 (with the option of adding


2
a floor sensor option)
Thermostat T-37 (with the option of adding a floor
3
sensor option)

4 Controller, 6-channel (C-33) or 12-channel (C-35)

The floor sensor can be used for maximum or


minimum limitation of the floor temperature,
regardless of the room temperature. It can only be
used with the Thermostat Public T-33 and
Thermostat T-37.
For example, the maximum limitation can protect a
sensitive floor covering from exposure to too high
temperature when there is a high heat demand. The
minimum limitation can keep a tiled floor warm
even when there is a no general demand for heat
supply to the room.

Uponor Control System - Installation Manual 5


3. Installation
Installation steps 3.2 Installation of the components
Uponor recommends that you follow the steps described
below to guarantee the best possible installation: Mounting the controller (6 or 12-channel)
Description • Check that the cover of the controller can easily be
3.1 Preparation before installation removed.
Installation of the components • Check that the connectors and switches are easily
3.2
(controller and thermostats) accessible.
Connections
3.3 The controller has to be mounted horizontally.
(thermostats and actuators to controller)
STOP There is a risk for overheating if the controller is
3.4 Room thermostats
mounted vertically or on a horizontal surface.
3.5 Floor sensor thermostats
4 Finishing the installation

3.1 Preparation before installation


Before beginning the installation:
• Verify the contents of the package with the list shown in
Section 2 to make sure you have all the necessary
products;

• Check whether a floor sensor has been mounted;

• Study the wiring diagram in the fold-out or inside the


controller cover.

• A controller should be installed close to each manifold;

• A power outlet is required for the connection of the


controller to the mains;

• The mounting locations for the Uponor Control System


must be protected from running and dripping water;

• Put one thermostat for every room fitted with a heating


floor (one thermostat can control several loops of the
heating floor).

1 Drill the wall (Ø6 mm)

2 Press the anchor into the hole (if concrete wall)

3 Attach the controller to the wall with screws

6 Underfloor Heating
3.3 Connections 3.3.2 Connect the actuators to the controller

3.3.1 Controller description See wiring diagram in the fold-out.


99

99
See controller picture in fold-out. There are two non-polarized wires to connect the
thermostat.

6-channel controller Example of an installation:


All actuators of a group are controlled by the thermostat
connected to the first actuator.
Mark Description
Do not "U-Link" with wire. The linking is automatic. The first
1 Quick connector for 8 actuators thermostat controls all following AC output (actuators) if no
thermostat is added there. One thermostat can control the
whole controller (14 outputs).
2 Power LED
In this example, thermostat #01 controls the actuators on
3 230VAC 50Hz compartment terminals 1 to 4.

Thermostat #05 controls the actuator on channel 05 and also


4 Quick connector for 6 thermostats controls channels 06 to 11 when no additional thermostat is
linked to 06 to 11.

12-channel controller

Mark Description

1 Quick connector for heating / cooling relay

2 Quick connector for timer

3 Quick connector for Condense sensor

4 Quick connector for 14 actuators

Bi-color power LED (red for Heating mode and


5
green for Heating / Cooling mode)

6 Push-button for Heating or Heating / Cooling mode


In the following example, thermostat #03 is added, it
controls the actuator on channel 03 and also control
7 230VAC 50Hz compartment
channel 04.
Thermostat #01 controls actuators on channels 01a and 01b
8 Quick connector for 12 thermostats
and channels 02a and 02b.

Uponor Control System - Installation Manual 7


3.3.3 Controller wiring Thermostat quick connector on the 12-channel
controller:
Thermostat connection without timer:
One of the thermostat's two wires will always be Connect one wire of the thermostat to "com" and the other
connected to terminal 1 “Com” (non-polarized). wire to 2.
If there is a timer:
Connect one wire of the thermostat to "com" and the other
Thermostat quick connector on the 6-channel wire to 2 if the room requires no timer control. Or connect
controller: one wire to "Com" and the other wire to 3 (timer Zone 1) or 4
(timer Zone 2).
See explanation on next page.

Heating

1 Com
Heating Heating/cooling
2 No timer control
1 Com Com

2 No timer control No timer control

3 Timer zone 1 Eco on: Timer control

Cool Off: No cooling for this


4 Timer zone 2
room

8 Underfloor Heating
3.3.3.1 Connection without Timer option 3.3.3.2 Connection with Timer option in Heating only mode
Connect thermostat and terminal: (Only 12-channel controller)

"Com" and "No timer": The installation will work in a


standard way with the thermostats regulating each room
To connect the timer, see the wiring diagram in the
according to their set temperatures. Reduced mode is not
fold-out.
available.

Example of an installation wired without Timer: One of the thermostat's two wires will always be
connected to the “Com” quick connector and the
second to one of the remaining three quick
connectors, depending on the mode selected
(non-polarized).

Connect thermostat and terminal:

• "Com" and "No timer": The installation will work in a


standard way with the thermostats regulating each room
according to their set temperatures.
• "Com" and "Zone 1" (allocate the thermostat to Zone 1):
The corresponding channel will run in Comfort mode
according to the time slots in Zone 1 of the timer.

Example: Zone 1 (for settings see timer manual)

COMF
Thermostat #01 controls the actuator on channels 01a
ECO
and 01b and channels 02a and 02b.
night morning evening night
Thermostat #03 controls the actuator on channel 03 and
controls channel 04.
Thermostat #05 controls the actuator on channel 05 to
channel 11. • "Com" and "Zone 2" (allocate the thermostat to Zone 2):
Thermostat #12 controls channel 12. The corresponding channel will run in Comfort mode
according to the time slots in Zone 2 of the timer.

Example: Zone 2 (for settings see timer manual)

COMF

ECO
night morning evening night

Uponor Control System - Installation Manual 9


3.3.3.3 Connection with Timer option in Heating / Cooling • "Com" and "Cool Off": When the system is running in
mode Heating mode:
The corresponding channel will run in Comfort mode
according to the time slots in Zone 1 of the timer.
To connect the timer, see the wiring diagram in the
When the system is running in Cooling mode:
fold-out.
There will be no cooling in the room allocated to this
thermostat.

Connect thermostat and terminal:

• "Com" and "No timer": When the system is running in Zone 2 is not used in Heating mode when heating /
Heating mode: cooling is active.
The installation will work in a standard way with the
thermostats regulating each room according to their set
temperatures. One of the thermostat's two wires will always be
When the system is running in Cooling mode: connected to the “Com” quick connector and the
The installation will work in a standard way with the second to one of the remaining three quick
thermostats regulating each room according to their set connectors, depending on the mode selected
temperatures. (non-polarized).
• "Com" and Timer control: When the system is running in
Heating mode:
Example of an installation wired with a timer:
The corresponding channel will run in Comfort mode
according to the time slots in Zone 1 of the timer.
(for settings see timer manual)

COMF

ECO
night morning evening night

When the system is running in Cooling mode:


In Cooling mode, Zone 1 and Zone 2 will be linked in a
specific area: automatic overlap of Zone 1 and Zone 2
with specific period "ECO" and "Comfort". This process
will take place automatically. The Zone 1 and 2 Comfort
mode overrides the Eco mode. The corresponding Thermostat #01 controls channels 01a, 01b, 02a and 02b in
channel will run in Comfort mode according to the time "Timer control" (Zone 1) if in Heating mode and "Cool Off" if
slots in the specific zone of the timer. This link also in Cooling mode.
enables you to use your cooling unit during the night and The following thermostats controls its channels in "No timer"
to save energy when people are not at home. mode.
Zone 1
COMF For more information about Comfort/Eco features,
see the timer Manual.
ECO

Zone 2 For the 6-channel controller, the thermostat is


COMF directly connected to the terminals
(non-polarized). Comfort/Eco features are not
ECO available.

Specific

COMF

ECO
night morning evening night

10 Underfloor Heating
3.3.4 Installation of the options 3.3.4.3 Controller heating / cooling input
Different options can be added to the Uponor control system If your installation is equipped with a cooling unit, the Uponor
to enhance its features, optimize your comfort and save control system can be run through a heating / cooling relay.
energy.
The controller heating / cooling input operates with the
WARNING connection of a dry contact.
Mains supply 230VAC 50Hz
The contact's control can be either an additional regulation
Disconnect the 230V mains before installing or
system or a two-position switch.
changing the device wiring.

Do not apply voltage to the heating / cooling


STOP contact. Damage to the Uponor Control System will
3.3.4.1 Timer
g
occur.
The Uponor control system can be equipped with a timer to
add energy-saving features and define independent zones.
The timer has two programming zones. Each offers four Connect the heating / cooling relay between terminals 11
programming options, including one that can be personalized,
and 12 of the controller (symbol ).
thus enabling different programmes to be created for each
day of the week.

See "3.3.3.2 Connection with Timer option in Example of wiring:


Heating only mode" or "3.3.3.3 Connection with
99
Timer option in Heating / Cooling mode", page 9, 10
for more information on wiring.

99
See wiring diagram in the fold-out.

See the timer Manual for more information.

The timer is not available for the 6-channel


controller.

1 Heating / cooling relay

3.3.4.2 Floor sensor


2 Heating / cooling contact
The floor sensor can be used for maximum or minimum
limitation of the floor temperature, regardless of the room
3 Controller heating / cooling input
temperature. It can only be used with the Thermostat Public
T-33 and Thermostat T-37. For example, the maximum Example of a different type of heating / cooling relay
limitation can protect a sensitive floor covering from exposure 4
command
to too high temperature when there is a high heat demand.
The minimum limitation can keep a tiled floor warm even
To configure the controller in Heating / Cooling mode, press
when there is a no general demand for heat supply to the
the push-button on the controller to switch between modes:
room. The minimum limitation should not be set to a value
higher than the required room temperature. • The LED is red for Heating mode.

See "3.5 Thermostat option", page 14 for more • The LED is green for Heating / Cooling mode.
99
information on wiring and setting.

See the floor sensor Manual for more information. Heating / Cooling mode is not available for the
6-channel controller.

Uponor Control System - Installation Manual 11


3.3.4.4 Circulation pump relay 3.3.5 Connecting the controller to the mains
The Uponor Control System can operate a circulation pump
on heating/cooling demand. The pump will stop when there is
no heat or cooling demand.

Example of an installation:

Check that the wiring is complete (actuators,


1
thermostats, pump, timer)
2 Check that the 230V compartment is closed

3 Connect the plug to the mains

WARNING
See the circulation pump supplier
documentation before performing the
connection.

The controller controls the circulation pump via connection on


terminal block (dry contact). There is no power for the pump
in the box, just the dry contact.

The electrical circuits of the pump must be


protected by a maximum 6A circuit-breaker.

1 Ensure the power is disconnected

2 Open 230V compartment and fix cover to hanger

3 Connect "L" wire from/to pump via relay

4 Close 230V compartment

The pump runs when at least one actuator is active.


During actuator exercise, the pump continues to
work normally.

12 Underfloor Heating
3.4 Thermostats 3.4.2 Mounting and wiring the thermostats
The Uponor Control System may be controlled with three
types of thermostats. 3.4.2.1 Location of a thermostat

• Thermostat T-35 wired: (For all thermostats)


Adjust the temperature with the dial. The dial must be • On an indoor wall.
removed to set min/max on the thermostat.
• 1.5 m to 1.8 m from the floor.
• Thermostat Public T-33 wired:
• Away from any source of humidity. (IP20)
The thermostat is designed for public location.
The potentiometers used for the settings are protected • Away from any source of heat (television, electronic
with a cover. This thermostat also can be used to connect equipment, fireplace...).
a floor sensor option.
• Away from direct solar radiation.
• Thermostat T-37 wired for floor sensor:
• Away from direct water splashes.
Adjust the temperature with the dial. The potentiometers
used for the settings are protected with a cover. The dial
and the cover must be removed to set up min/max on
the thermostat. This thermostat also can be used to
connect a floor sensor option.

3.4.1 Opening the thermostats

3.4.2.2 Thermostat fixation


Fixing on the wall:
Drill the wall (Ø6 mm). Fix anchors in the wall.
Let the screw protrude from the box (3 mm).

Screw the thermostats on the wall or/and on the box.

Uponor Control System - Installation Manual 13


3.4.2.3 Thermostat wiring 3.5 Thermostat option

Connect the cable from the controller (non-polarized)


Open the thermostat cover: see "3.4 Thermostats",
page: 13.

3.5.1 Introduction
Thermostat Public T-33 and Thermostat T-37 allow a floor
sensor to be fitted to the system. The temperatures thus
measured ensure a more efficient management of the
system.

3.5.2 Wiring and setting the floor sensor


potentiometer
When a floor sensor is connected to the thermostat to control
the temperature of the floor, the limitation of the floor
temperature can be adjusted with a potentiometer.
The floor sensor settings override the thermostat.
Settings:

• Minimum range: 5°C to 35°C.

• Maximum range: 30°C to 40°C

99
See: "3.3.3 Controller wiring", page: 8

3.4.3 Thermostat setup

See Operation Manual for thermostat min/max and


room temperature settings.

For more information on external sensor settings:


99
See "3.5 Thermostat option".

Select the required temperature using the


1
potentiometer

14 Underfloor Heating
4. Finishing the installation 5. System maintenance
5.1 Controller current limitation
To avoid risk of current overload, the controller uses a
protection system:

At start-up, 14 actuators cannot be open at the same time.


During application, 14 actuators can work at the same time.
The controller opens the maximum actuators according to the
current limitation.

5.2 Actuator's behavior


The normal position of an actuator is closed. The controller
commands only the opening of an actuator.

5.3 Fallback mode


If a thermostat is short-circuited or not detected, the
controller executes the Fallback mode: 7 min open, 14 min
closed to maintain the temperature in the room (heating or
cooling) until the problem is resolved.
If the wire is broken, precedent thermostat will take the
Make a complete check up of the installation:
command or else Fallback mode is active.
• Verify that the thermostat covers are in place
1 5.4 Automatic exercise function
• Check that the thermostats are working correctly
(turn thermostat dial to obtain a heating demand The actuators and the pump are designed to avoid seizing,
and make sure that the actuators are running) thereby increasing the reliability of the equipment.
Close the cover of the controller This exercise is done every 6 days +/- 0-24 hours at random:
2 Exercise pump and actuators.
Close the thermostat covers where necessary
Fill in the "Installation report" on the centre The pump exercise operates only if the pump has not been
3
pages of booklet activated since the last exercise. The pump is activated 3
Give the manual and all information about the system minutes during the exercise.
4
to the users The actuators exercise operates only if the actuators have not
been activated since the last exercise. The exercise consists
of opening and completely closing the actuator.

• 5 minutes to open an actuator.

• 9 minutes to close an actuator.

5.5 Resetting Installation


To reset the Installation, disconnect and reconnect the
controller to the mains.

Uponor Control System - Installation Manual 15


6. Troubleshooting
Normal system operating conditions:

The Power LED of the controller is lit up. The actuators are activated if there is demand for heating or cooling.

Failure Causes Indication Solutions Note


■ see Installation report and check
room too cold (or the wiring
thermostat is connected on
too warm in ■ the LED of the thermostat does
a bad channel
Cooling mode) * not switch on or off with heating or
cooling demand
■ replace the actuator
the white indication can not be seen
actuator does not open ■ measure the outputs if 24V when
in the indicator window
heat demand
the thermostat is out of
replace the thermostat
order
■ see Installation report and check
the wiring
thermostat is connected on
a bad channel ■ the LED of the thermostat does
room too warm (or not switch on or off with heating or
too cold in Heating cooling demand
■ check that the actuator is
mode) * the corresponding loop is warm even
actuator does not close correctly mounted
after a long period without heat call
■ replace the actuator
the thermostat is out of
replace the thermostat
order
■ no heat demand (from

underfloor heating
system)

■ the room is heated by


another heat source room temperature OK, but the floor
the floor is cold
is cold
■ The supply water is too
hot. This causes a hot
floor for a short while,
followed by a cold,
uncomfortable floor
■ check that the controller is
connected to the mains and that
the wiring in the 230V
no voltage power LED off in controller compartment is OK
the system does
not start ■ check the circuit-breaker in the
principal electrical board
230V in socket but not in 230V
cable breakdown replace cable and plug
compartment
the LED of the thermostat does not
the thermostat is problem with a terminal
switch on or off with heating or check the terminal
not supplied block
cooling demand
the LED of the thermostat does not
cable breakdown switch on or off with heating or replace cable
cooling demand
the thermostat is out of
replace the thermostat
order

*: To find out if a problem is caused by the supply system or the control system. Check the temperatures of the flow and
return pipes for the loop(s) corresponding to the room. Loosen the corresponding actuator(s) from the manifold. If the loop
temperature starts to rise after a short while (a few minutes for the flow and longer for the return pipe, depending on the
floor type), the problem is most likely caused by the room control system. If the temperature remains the same, the
problem is in the system (hydraulic).

16 Underfloor Heating
12-CHANNEL CONTROLLER
Technical data
General
■ IP: IP20

■ Max ambient RH (relative humidity): 95% max at 20°C

Thermostat
■ CE marking:

- Low Voltage Tests: EN 60730-1* and EN 60730-2-9***


- EMC (Electromagnetic compatibility requirements) Tests: EN 60730-1 and EN 301-489-3
■ Power supply: Feed by wires from controller

■ Voltage: 6 V to 12 V

■ Operating temperature: 0°C to 50°C

■ Storage temperature: -20°C to +70°C

■ Consumption: < 5mA

■ Wire thermostat to controller: 50 m max

■ Wire thermostat to sensor: 4 m max.

Controller
■ CE marking:

- Low Voltage Tests: EN 60730-1* and EN 60730-2-1**


- EMC Tests: EN 60730-1 and EN 301-489-3
■ Power supply: 230VAC +10/-15% 50Hz

■ Storage temperature: -20°C to +70°C

■ Operating temperature: 0°C to +55°C

■ Consumption: 90 W in full charge max; < 2 W without any charge

■ Pump relay output: 230VAC +10%/-15%, 250VA max. Only Dry contact

■ Heating/cooling input: Only Dry contact

■ Valve outputs: 24VDC ±5%, 218 mA max per output 3 to 12


Mark Description Mark Description
24VDC ±5%, 436 mA max per output 1 and 2
■ Supply connection: EU - Plug 1 m cable, pre-mounted Bi-color power LED (red for Heating mode and green
■ Pump connection: wires 1.5mm² max 1 Quick connector for heating / cooling relay 5
for Heating / Cooling mode)
■ Heating / cooling connection: wires 1.5mm² max

* EN 60730-1 "Automatic electrical control to domestic use".


** EN 60730-2-1 "Particular Requirements for Electrical Controls for Electrical Household Appliances". 2 Quick connector for timer 6 Push-button for Heating or Heating / Cooling mode
***EN 60730-2-9 "Specific rules for devices of thermo sensitive control".
3 Quick connector for Condense sensor 7 230VAC 50Hz compartment
USE OF QUICK CONNECTORS:

4 Quick connector for 14 actuators 8 Quick connector for 12 thermostats

1 Run the cable in the cable guides (thermostat)


WIRING DIAGRAM
Press, without turning, with a thin screwdriver on the white button of
2
the terminal to insert or remove a wire

3 Insert a wire in the quick connector

4 Remove the screwdriver

5 Run the cable in the cable guides to block it in traction (actuator)

Run the thermostat cable in the clamp and tighten the screw to block
6 them

Uponor Control System


6-CHANNEL CONTROLLER INSTALLATION REPORT

controller number Channels Rooms

Mark Description Mark Description

1 Quick connector for 8 actuators 3 230VAC 50Hz compartment

2 Power LED 4 Quick connector for 6 thermostats

#1
Wiring diagram

Floor sensor
Yes 24V
Relay
No 230V

Yes

Pump
No

Yes

Timer
No

2 Underfloor Heating
UPONOR
U N D E R F LO O R H E AT I N G
UPONOR CONTROL SYSTEM
WIRED

Uponor Control System,


Wired
Operation Manual, UK, IRL
9416-121-00 / IOM- V_07-02
In keeping with our policy of continuous improvement and development,
Uponor reserves the right to change specifications without prior notice.

U pon o r Ho us i ng S o lu t i on s Lt d . T + 4 4 (0 ) 1455 550355


Snape th orpe H ou s e F + 4 4 (0 ) 1455 550366
R ugby Roa d W w w w. up o n o rh o u sin g so lu t io n s.co .u k
Lutte r wor th E hs e nq u iries@ u po n o r.co .u k
Leice s te rs h i re
LE17 4 H N

Upon o r C entra l E urop e T + 4 9 (0 ) 9521 690 0


P O B ox 16 4 1 ( I n du s tr i e s t ras s e 5 6 ) F + 4 9 (0 ) 9521 690 150
D-97 43 3 H a s s f u r t W w w w. up o n o r.de

Upon o r No rd i c T + 4 6 2 2 3 380 00
P O B ox 10 1 F + 4 6 2 2 3 381 01
SE-73 0 6 1 V i rs bo

HS S o uth, Wes t T + 3 4 9 1 685 3600


Area m a n a g e me n t F + 3 4 9 1 647 3245
Uponor H i s pa n i a S. A . U . W w w w. up o n o r.es
Ca lle C , n ° 2 4
Polígon o I n du s tri a l n ° 1
E-289 3 8 Mós tol e s ( M ad r i d )

Upon o r C o r po ra ti o n T + 3 5 8 (0) 20 129 211


Robe r t H u be ri n ti e 3b F + 3 5 8 (0) 20 129 2841
P.O. Box 37
FI-01 5 1 1 VA NTA A
Table of contents
1. General recommendations ............................................................................................................................... 4

2. The Uponor Control System ............................................................................................................................ 5

2.1 Overview of the system .................................................................................................................................. 5

2.2 Operating your installation.............................................................................................................................. 6

3. Thermostat ...................................................................................................................................................... 7

3.1 Changing the temperature setpoint ................................................................................................................. 8


3.2 Setting the min and max temperatures............................................................................................................ 8
3.3 Floor sensor settings ..................................................................................................................................... 9

4. System maintenance ....................................................................................................................................... 9

5. Diagnoses and resolution of faults................................................................................................................. 10

5.1 General recommendations ........................................................................................................................... 10


5.2 List of possible failures and solutions............................................................................................................. 11

6. Disposal of the product.................................................................................................................................. 12

Uponor Control System - Operation Manual 3 3


1. General recommendations
Safety measures Power supply
• Read and follow instructions.
WARNING
• Installation must be performed by a qualified person
• The Uponor Control System uses a 230VAC
according to local regulations.
50Hz power supply.
• It is prohibited to make changes or modifications not
• In case of emergency, immediately disconnect
specified in this manual.
the plug from the 230V mains.
• Power must be switched off when carrying out the wiring.
• Do not use water to clean the Uponor Control
• We decline any responsibility concerning damages and System.
breakdowns that may result from the non-observance of
• Do not expose the Uponor Control System to
these instructions!
flammable vapors or gases.

Symbols used in this manual


Technical constraints
WARNING • Keep installation/data cables away from power
Risk of bodily injuries or pinching. cables > 50V to avoid interference.
Non observance may harm health or cause
damage to product components. • The electrical circuits of the boiler and the
pump must be protected by a maximum
CAUTION 6A circuit-breaker.
STOP
Important note on functionality. Non
observance of this note may cause
malfunctions.

Information
Important operating advice and information.

See another document.

99
See another page in the manual.

4 Underfloor Heating
2. The Uponor Control System
The Uponor Control System is a complete management for
underfloor heating systems. Comfort, user-friendliness and
temperature control for each individual room of your home 1 Thermostat T-35 wired
can be combined through the use of thermostats or floor
temperature sensors.
Thermostat T-35 is easy to use.
Temperature settings are be adjusted with a
2.1 Overview of the system
dial.
The Uponor Control System consists of thermostats, a
The dial must be removed to set min/max on
controller and actuators. The controller manages the
the thermostat.
operation of the actuator when the thermostats detect a
The 21°C position is marked.
demand for heating or cooling.

2 Thermostat Public T-33 wired

The thermostat is for public location. The


potentiometers are hidden by a cover. The
cover may be removed to allow min/max
temperatures to be set. This thermostat also
can be used to connect a floor sensor option.

3 Thermostat T-37 wired for floor sensor

Thermostat T-37 is easy to use.


Temperature settings are be adjusted with a
dial. The potentiometers are hidden by a cover.
The dial and the cover must be removed to set
up min/max on the thermostat. This
thermostat also can be used to connect a floor
sensor option. The 21°C position is marked.

The Uponor Control System may be controlled with the help


of three types of thermostats. Designed for maximum
comfort, the thermostats communicate with the controller by
non polarized two wired system. It's possible to use all kinds
of Uponor Control System wired thermostats in the same
system.

Uponor Control System - Operation Manual 5 5


2.2 Operating your installation
4 Controller with Thermostats and actuators The Uponor Control System controls your heating installation
according to your needs. You simply have to set the
temperatures you wish on the thermostats located in each
room.

Principle of operation:
As soon as the temperature measured at the thermostat is
lower than the desired set temperature, it sends this
information to the controller, which opens the actuators for
this room. Once the set temperature is reached, fresh
information is sent and the actuators are closed.

Normal operation without optional timer

When the system is running in normal mode:


In Heating mode, the actuators are open when room
temperatures are lower than the temperatures set on the
thermostat.
In Cooling mode, the actuators are open when room
temperatures are higher than the temperature set on the
thermostat.
6-channel controller: The actuator position can be seen in the small windows of the
actuators.
The controller controls up to 6 thermostats and 8 actuators
connected to the hydraulic system of the installation. Operation with optional timer
The controller drives the actuators according to the Comfort / Economy features
information received from each thermostat and according The use of a timer (option) optimises the installation and
to the system parameters settings. conserves energy.
The controller is typically located near the hydraulic system
manifolds.
The window in the actuator shows when a valve is open or If your installation is equipped with this option, see
closed. the timer Manual for more information.
12-channel controller:

The controller controls up to 12 thermostats and


14 actuators connected to the hydraulic system of the
installation.
The controller drives the actuators according to the
information received from each thermostat and according
to the system parameters settings.
The controller is typically located near the hydraulic system
manifolds.
The window in the actuator shows when a valve is open or
closed.

Several extensions can be added on to the 12 channels


controller:

• A timer can be used to add energy saving features and


to define the independent zones.

• If your installation is equipped with a cooling unit, the


Uponor control system can be run through a heating /
cooling relay.

6 Underfloor Heating
3. Thermostat
Thermostat Public T-33

Open the thermostat cover: See the Installation


manual.

Thermostat T-35 and Thermostat T-37

1 Screw to open the thermostat

2 Terminal for controller connection (non-polarized)

3 Terminal for floor sensor (non-polarized)

4 Set point temperature potentiometer

5 Floor sensor potentiometer

Heating / cooling demand LED (Opening / closing


6
of the actuators)

1 Room temperature setpoint dial control

2 Terminal for controller connection (non-polarized)

3 Terminal for floor sensor (non-polarized)

4 Blue cam for setting minimum temperature

5 Red cam for setting maximum temperature

6 Floor sensor potentiometer

Heating / cooling demand LED (Opening / closing


7
of the actuators)

Thermostat uses low voltage 6-12 volt.

Uponor Control System - Operation Manual 7 7


3.1 Changing the temperature setpoint 3.2 Setting the min and max temperatures

Thermostat T-35 and Thermostat T-37 Thermostat T-35 and Thermostat T-37

A red LED is lit during heating or cooling demand.

Rotate the dial clockwise to get a higher temperature


1
setpoint
Rotate the dial counter-clockwise to get a lower 1
2 Remove the dial with a screwdriver
temperature set point
2 Set the minimum temperature with the blue cam
Thermostat Public T-33
3 Set the maximum temperature with the red cam

The blue and red cam set the lower and upper
ranges from which the set temperature is allowed to
deviate.
Example:

• The usual set point is 21°C.

• The setting of the blue cam is -10°C.

• The setting of the red cam is +5°C.


The temperature range for this room is 11°C

to 26°C.

There are no min and max temperature settings for


the Thermostat Public.

Select the required temperature using the


1
potentiometer

8 Underfloor Heating
3.3 Floor sensor settings 4. System maintenance
If your system includes a floor sensor, a potentiometer fitted
on the Thermostat Public T-33 and Thermostat T-37 allows Checks on your system components regularly to optimize
you to adjust the minimum or maximum temperature performance. This system requires no maintenance.
settings for the floor.
Automatic exercise function:
The floor sensor can be used for maximum or minimum
limitation of the floor temperature, regardless of the room The system is fitted with an automatic exercise function. Set
temperature. every 6 days +/- 24 hours, this function consists of a test-run
For example, the maximum limitation will protect a sensitive designed to prevent the pump and actuators from seizing up,
floor covering from exposure to too high temperature when when they have not been activated since the last test.
there is a high heat demand. The minimum limitation can
keep a tiled floor warm even when there is a no general
demand for heat supply to the room. Use a dry soft cloth to clean the Control System
STOP
and all it's components. Do not use any detergent.

Select the required temperature using the


1
potentiometer

See Installation manual for more information.

Uponor Control System - Operation Manual 9 9


5. Diagnoses and resolution of faults
Normal system operating conditions:

The Power LED of the controller is lit up. The actuators are
activated if there is demand for heating or cooling.

5.1 General recommendations

WARNING
Note that some actions, e.g. actions involving 230V,
wiring, etc., are to be performed by a qualified
person.

WARNING
Risk of electric shocks. Disconnect the controller
from the mains prior to any intervention.

To contact your installer:


See the Installation report in the fold-out to find the contact
information for the Installer.

Please prepare the following information before contacting an


installer:

• Installation report.

• Drawings of the underfloor heating system (if available).

10 Underfloor Heating
5.2 List of possible failures and solutions

Failure Causes Indication Solutions Note


contact your
check the circuit-breaker in the
no voltage power LED off in controller Installer if
the system does principal electrical board
necessary
not start
230V in socket but Power LED is contact your
cable breakdown
off in controller installer
the Thermostat the LED of the thermostat does
the thermostat is out of contact your
does not send an not switch on or off with heating or
order installer
order cooling demand
■ see Installation report and

room too cold (or check the wiring


thermostat is connected on
too warm in ■ the LED of the thermostat does
a bad channel
Cooling mode) not switch on or off with heating contact your
or cooling demand installer
the white indication can not be
actuator does not open
seen in the indicator window
the thermostat is out of
order
■ see Installation report and
check the wiring
thermostat is connected on
■ the LED of the thermostat does
a bad channel
room too warm (or not switch on or off with heating
contact your
too cold in Heating or cooling demand
the corresponding loop is warm installer
mode)
actuator does not close even after a long period without
heat call
the thermostat is out of
order
■ no heat demand (from
underfloor heating
system)

■ the room is heated by


another heat source room temperature OK, but the
the floor is cold
floor is cold
■ The supply water is too
hot. This causes a hot
floor for a short while,
followed by a cold,
uncomfortable floor

Uponor Control System - Operation Manual 11 11


6. Disposal of the product
The Uponor Control System is made up of various recyclable components. Uponor would be grateful if you could sort out these
components (batteries, plastics, electric or electronic parts) and dispose of them at a suitable recycling centre.

12 Underfloor Heating

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