product manual

H-1451, H-1452, H-1474, H-1466

H-1451_MAN_06.09

Centrifugal Extractor

Product Description H-1451, H-1452, H-1474

The Asphalt Centrifuge Extractor is designed for use in the separation of asphaltic
mixtures to determine bitumen percentage. Models H-1451 & H-1474 series deluxe Asphalt
Centrifuge Extractor available in either 1,500 or 3,000 grams capacity are designed to
conform to explosion-proof standards for the safety of operating per-sonnel.
The bowl is variable from 0-3,600 rpm and the extractor is provided with a brake
control for fast stopping. The aluminum bowl assembly is removable. A cup built into the
housing cover allows easy pouring of the solvent into the bowl. The unit is supplied
complete with 25 filter discs. Replacement filter discs are available from Humboldt Mfg.
Company.
Instructions refer specifically to 1,500 grams, motor driven extractor. In general, they
will also apply to the 3,000 grams model H-1474. Proportionally larger samples and volume
of solvent are used with the 3,000 grams bowl.
The machines are designed and built to provide many years of satisfactory services when
properly used. Closely follow operating instructions to assure accurate test results and to
avoid damage to the machines.
Product Description H-1466
This new control is completely electronic. It has a speed (RPM) read out.
This new control is completely electronic. It has a speed (RPM) read out.
The left knob sets the running time from !minute to30 minutes. The right knob sets the
speed, which can be done while machine is rurtning. The acceleration time is controlled
and pre-set. At the end of the running cycle the motor brakes automatically.
The control is fused with 5 amp slow blow fuses for 115 volt.
The control is fused with 4 amp slow blow fuses for 210 volt. On the bottom right of the
control is the on-off switch. Check Name Plate for proper voltage
On the left is the cycle start button. (The enclosure is completely dust tite)
Installation-Instruction H-1466
After unpacking, bolt machine down on a suitable workbench.
Mount the control close to the machine. Plug the black flexible conduit in to the
receptacle on bottom of control. The plug is keyed, so it will fit only in one position.
After plug is inserted tighten the retaining collar finger-tight. The power cord should be
wired with an appropriate plug for 220 V. Note: connect green wire to ground.
For 115 volt operation plug it in to a 115 volt receptical. Now the machine is ready for
operation.
Operation H-1466
After unpacking, bolt machine down on a suitable workbench.
Set the running time by turning the left control knob. (1 to 30 min.).
Push the start button to start the machine. The motor has controlled acceleration, if
there is no material in the bowl it will get up to speed fairly quick. It will take longer if
thereis a sample in the bowl.
Turn the speed knob clockwise for proper RPM.While the machine is running the speed
can be changed . After the pre-set time is used up, the control tums the motor off, and it
will brake automatically. To start the next test, push the start button again. The pre-set
numbers (time & speed) will remain the same as the last test. Ifthe machine needs to be
stopped before the end of the timing cycle just flip the toggle switch to the "off ' position.
It will coast to stop.
Recommended Speeds
3000 gram sample up to 3000 rpm
1500 gram sample up to 3500 rpm

Related User Documentation

These operating instructions do not contain all the necessary information on the specific
test procedures. Please refer to ASTM D-2172 or AASHTO T-164 for additional test-ing
information.
Operation H-1451, H-1452, H-1474
1.

Release clamps and remove upper housing cover (#10, Fig. 1 or 2).

2.

Lift bowl assembly from spindle. Remove knurled nut (#5) and lid (#4).

3.

Place approximately 1/3 of the extractor capacity of the bituminous sample in the
bowl.

NOTE: To shorten the testing procedure time, pre-warm the sample to a soft
consistency before placing in the bowl. Do not heat the bowl. Do not overheat the
sample.
4.

Distribute the sample evenly around the bowl taking care not to crush any individual
particles. If sample is preheated allow it to cool before proceeding to the next step.

5.

Weigh bowl and sample. Record weight.

6.

Assure the bowl lip is clean and place filter disc (#3) on it. Place bowl lid (#4) on bowl
and secure with knurled nut (#5). Turn nut snugly by hand.

Caution: Over tightening may distort the bowl lid.

7. Place the bowl assembly in the extractor with the shaft pin
(#25, Fig. 1; #26, Fig.2) seated in the notch at the bottom of the bowl.
8. Replace the housing cover and secure the clamps.
9. Place a collection beaker under the discharge pipe (#11) at the left of the
bowl housing.
... Pour no more than 450 cubic centimeters of trichloroethylene solvent into the
filter cup of the upper housing cover (#10).
Caution: Provide adequate ventilation when using solvents.
Do not exceed 450 cu. cm of trichloroethylene or flooding will occur causing
damage to the motor and/or bearing and transformer. If sample has been preheated allow 2
or 3 minutes to digest. If not pre-heated allow 10 to 15 minutes to digest.
11. Start rotation slowly by turning knob on the speed control box in a clockwise
direction. Increase speed gradually until fine stream of liquid is emitted from the
discharge pipe. Maintain this speed until the discharge stops, and then gradually increase
the speed until no further discharge is obtained.
Caution: A too-rapid rate of acceleration during this step may cause flooding
which in turn can result in an inaccurate test and possible damage to the machine. Flooding
maybe observed by a rapid and excessive discharged followed by seepage of liquid at the
housing cover or the underside of the housing. Correct this condition by immediately
reducing the speed.
12. Return the speed control knob to the zero position in order to apply the brake.

13. Pour in another 450 cu. cm. of solvent and repeat steps 3.11 and 3.12 in the same sequence.
Continue this process until the discharging liquid appears pale amber in color. The
extraction process is then complete.
14. Remove the housing cover and lift out the bowl. After removing the nut and
bowl lid, wash with solvent the under surface of the lid into the beaker.
15. Carefully lift the filter disc from the bowl lip and brush any clinging particles
into the bowl. The filter maybe burned over the sample for complete recovery of fines
making allowances for ash correction.
Precautions
A. Loss of Fines:
4.1 Avoid excessive speed and acceleration especially at the beginning of a test cycle
when a lot of solvent is present.
4.2 Do not over-tighten the bowl nut.
4.3 Use a heavier filter disc or two standard discs.
4.4 Burn the filter over the sample. Make ash correction.
4.5 When test is complete, carefully brush all dust from the bowl lip and underside of
the bowl cover into the sample.
B. Warp age of Bowl and Lid
Make the following check for possible warp age of bowl and lid.
4.6 Put the lid in place (no filter) and hand tighten the bowl nut.
4.7 Try to insert a 0.005 feeler gauge or shim at any point.
4.8 If the gauge passes through, the bowl or cover should be re-faced or replaced.
Specifications
Control Motor
Cover

Housing
Bowl
Capacity
Filter Discs
Dimensions
Weight

Variable speed, 0-3,600 rpm; brake for fast stopping 1/8 hp

Precision-machined aluminum; removable, with integral cup for
adding solvent.
Cast aluminum; sealed
Precision-machined aluminum; removable
H-1451, H-1452: 1,500 gram
H-1474: 3,000 gram
25 included
12w x 22d x 20h (305mm x 559mm x 508mm)
H-1452: 17w x 22d x 20h (432 x 559 x 508 mm) H-1451, H-1452:
Net 75 lbs. (34 kg.);

Shipping 85 lbs. (38 kg)

H-1474: Net 103 lbs. (47 kg.);
Shipping 140 lbs. (63 kg.)

PLOOG ENGINEERING CO.,INC.

EXTRACTOR PARTS LIST FOR:
M210, MX210, M21 l & MX211
with EC 1015.2 Controller
Always give complete Serial No. when ordering Parts
REF.NO ITEMM NO.
1
1015P0005
2
1015P0010
1015P001 1
3
4
1015P0012
5
1015P0013
6
1015P0014
7
1015P0015
8
1015P0016
9
1015P0017
10
1015P0004
1085P0000
11
12
1015P0002
13
1015P0018
13
1015P0019
14
1015P0020
1015P0021
15
16
1055P0001
17
1015P0022
18
1015P0023
19
1015P0024
1015P0025
20
21
1015P0026
22
1015P0027
22
1035P0001
23
1015P0028
23
1035P0002
24
1015P0003
25
1080P0000
26
1015P0001
27
1015P0029
28
1015P0030
29
1055P0002
30
1055P0003
31
!055P0004
32
1055P0005
33
1055P0006
33
1055P0007
34
1055P0008
35
1055P0009
1055P0010
1055P0011

DESCRIPTION
PCS.
Cover Nut
1
Bearing
1
Retaining Ring
1
Cover Handle
2
Handle Screws
8
Outer Cover
1
Cover Clamp
2
Cover Clamp Screws
8
Cover Clamp Hook 2
1
3000 gram Cover
1
3000 gram Fi lter Paper
1
3000 gram Bowl
1
O" Ring-Buna
1
O" Ring-Viton
1
Lower Bowl
1
Drive Pin 1
1
Magnetic Flinger
1
Motor Mtg. Screws
4
Base Screw
5
Motor Base Plate
1
Spout
1
Base
1
Motor-Expl.-Proof 120Volt-mach.
Motor-Expl-Proof 230Volt mach.
Motor-open - 120Volt machine
Motor-open - 230Volt machine
1500 gram Cover
1
1500 gram Fi lter
1
1500 gram Bowl
1
Bowl mtg. Screws
3
Epoxy Kit
1
Speed Pick-up with Cable
1
Mounti ng Screw
1
Mounting Screw Washer
1
Connection Enclosure
1
Nipple for "M" Machines
1
Coupling for "MX" Mach. 1
Conduit Connector
1
Flex. Conduit Assy.
1
Control Assy.(not shown) l l 5V
Control Assy.(not shown) 230V

1
1
1
1

1
1

PART NO
E 230
B l OOO
SR l OOO
PA1 56
SOJ 5
PA13
CL l OOO
S016
CL l OO l
M247
F267
M257
S212
S212V
PA14
PA12-2
S213.3
SOI S
S019
PA1 5
PA28
PA34
MlOlO
M1015
M1 01 1
M 1016
E245
F265
M255
S020
Al2
PA209
S021
W005
E l 214
PF75
PA195
C50
PA 196
EC1 015.2
EC I O I 5.2

Warranty
Humboldt Mfg. Co. warrants its products to be free from defects in material or
workmanship. The exclusive remedy for this warranty is Humboldt Mfg. Co., factory
replacement of any part or parts of such product, for the warranty of this product please
refer to Humboldt Mfg. Co. catalog on Terms and Conditions of Sale. The purchaser is
responsible for the transportation charges. Humboldt Mfg. Co. shall not be responsible
under this warranty if the goods have been improperly maintained, installed, operated or
the goods have been altered or modified so as to adversely affect the operation, use
performance or durability or so as to change their intended use. The Humboldt Mfg. Co.
liability under the warranty contained in this clause is limited to the repair or
replacement of defective goods and making good, defective workmanship.

Humboldt Mfg. Co.

3801 North 25th Avenue Schiller
Park, Illinois 60176 U.S.A.

Testing Equipment for

U.S.A. Toll Free: 1.800.544.7220

Voice: 1.708.456.6300
Fax: 1.708.456.0137
Email: hmc@humboldtmfg.com

Construction Materials

HUMBOLDT
www.humboldtmfg.com