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SJ
FRONT
LOAD
MODELS
OPERATORS MANUAL
SJ-100
SJ-150
SJ-250
SJ-350
LANDA, INC. 4275 N.W. Pacific Rim Blvd. Camas, WA 98607 USA
For technical assistance or the Landa Dealer nearest you, call 800-LANDA-4-U (800-526-3248) or (360) 833-9100
or consult our web page at www.landa.com
CONTENTS
Introduction ................................................................................................................................... 4
Important Safety Information ...................................................................................................... 4-5
Electrical Safety ............................................................................................................................ 5
Standard Safety Features ............................................................................................................. 5
Installation ................................................................................................................................. 5-6
Pre-Start Checklist ........................................................................................................................ 6
Operating Instructions ................................................................................................................... 6
Operations Diagram ...................................................................................................................... 7
Options Identification .................................................................................................................8-9
Maintenance ............................................................................................................................... 10
Options .................................................................................................................................. 10-11
Exploded View, Left Side (SJ-100, SJ-150, SJ-250, SJ-350) ...................................................... 12
Exploded View, Right Side (SJ-100, SJ-150, SJ-250, SJ-350) .................................................... 13
Exploded View, Parts List (SJ-100, SJ-150, SJ-250, SJ-350) ................................................ 14-18
Oil Skimmer Breakdown & Parts List .......................................................................................... 19
Control Panel .............................................................................................................................. 20
Control Panel Parts List .............................................................................................................. 21
Vertical Seal-less Pump & Parts List ........................................................................................... 22
Troubleshooting ..................................................................................................................... 23-24
Specifications ............................................................................................................................. 25
Warranty ..................................................................................................................................... 26
INTRODUCTION
OPERATORS MANUAL
WARNING
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturers operating instructions and warnings
before using this LANDA machine. Warning information
should be emphasized and understood. If the operator
is not fluent in English, the manufacturers instructions
and warnings shall be read to and discussed with the
operator in the operators native language by the purchaser/owner, making sure that the operator comprehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturers instructions.
This manual should be considered a permanent
part of the machine and should remain with it if
machine is resold.
WARNING
IMPORTANT SAFETY
INFORMATION
WARNING
CAUTION
READ OPERATORS
MANUAL THOROUGHLY
PRIOR TO USE.
EXTREMELY HOT:
USE CAUTION WHEN
OPENING LID.
WARNING
WARNING
ELECTRICAL SAFETY
WARNING
HAZARDOUS VOLTAGE
CAN SHOCK, BURN
OR CAUSE DEATH.
GROUND SYSTEM
BEFORE CONNECTING
TO POWER SUPPLY.
OPERATORS MANUAL
INSTALLATION
1. Location-Locate the SJ Parts Washer on a level concrete surface in a room that is well ventilated. Protect from damaging environments such as wind, rain,
sun and freezing temperatures.
2. Electrical-This parts washer is designed for indoor
operation. Refer to the serial plate for proper voltage
and amp requirements. All electrical lines must be
tested with a voltage meter for proper voltage before
connecting.
NOTE: Correct Rotation of Pump Motor - After connecting electrical power to parts washer check for
proper rotation of pump motor. Correct rotation is
clockwise looking from the fan end of the motor. Failure to check rotation and having the motor operate
in a counterclockwise rotation will damage the pump.
Damage will consist of the impeller coming loose
from the motor shaft damaging the impeller, shaft
seals and pump housing.
3.
4.
5.
6.
PRE-START CHECKLIST
Follow all pre-start procedures before attempting to
start the SJ-100A, B, C; SJ-150A, B, C; SJ-250B, C
and the SJ-350B, C.
1. Level the machine. Once level, elevate front of
machine 1/4". Anchor to floor.
2. Verify the voltage, then connect the electrical lines
to the machine.
3. Detergent and water have been added to water tank.
7.
OPERATORS MANUAL
times. Turn dial clockwise until the time of day is adjacent to time arrow. Heater light will illuminate when
heater element is ON. Allow about three hours for
water to reach operating temperature. In case of
power failure, reset clock on timer.
Set adjustable thermostat (Optional) to the desired
temperature. Suggested operating range is between
130 to 170. The surface thermostat behind the control panel is set at 170.
NOTE: Most soaps work best between 140 to 165.
Push door latch down to open door and place the
items to be cleaned into the parts basket. Then close
the door and hook the latch to lock the door. To prevent lifting injuries, use caution when lifting parts in
or out.
Rotate the wash timer dial to the desired time set
point (numbers on the face of the timer are in minute
intervals). The wash cycle light will illuminate. This
setting will vary with the degree and type of cleaning.
To operate the optional skimmer, push the oil skimmer switch to the timer position. Set timer on back of
control panel by pulling out trippers on dial to set
skimmer to come ON when heating elements are
OFF. Oil will separate from water better as temperature cools.
The exhaust fan option is operated by turning the
exhaust fan switch ON when the machine is operating. This will prevent steam vapors from entering
the room when the door is opened and increasing
the evaporation rate which requires fresh water
makeup that keeps wash water cleaner.
OPERATING INSTRUCTIONS
1. Voltage light should be illuminated if power supply is
connected. Low water light should be off when tank
water level is correct.
2. Push heater switch to timer position. The heater
switch ON position will override the timer switch.
Turn the heating element on by setting the 7-day programmable heater timer. Set the timer by pulling out
trippers on dial to set desired heating element ON
OPERATORS MANUAL
SJ-150/250
OPERATIONS DIAGRAM
Water Inlet
Hose
7 Day Heater
Timer
Safety Door
Switch
24-Hour Oil
Skimmer Timer
(optional)
Adjustable
Thermostat
Chip
Basket
Hour Meter
Door
Latch
Indicator Light
Exhaust
Fan
(optional)
Disc
Oil Skimmer
Drain Port
Temperature Gauge
(optional)
OPERATORS MANUAL
Pressure
Gauge
Option
#21-290
Pressure Gauge
0-100 PSI
Double Basket
Parts Option
Filtration System
Bag 36"
#21-249 (SJ-100)
#21-232 (SJ-150)
#21-233 (SJ-250)
#21-225 (SJ-350)
Adjustable
Thermostat Option
#21-135
Adjustable
Height Spray Bar
#21-280 (SJ-150)
#21-283 (SJ-250)
Temperature Gauge
50-500 Option
#21-522
OPERATORS MANUAL
Small Parts
Basket w/Lid
#21-140
SJ-150
Hour Meter
#21-515
SJ-150
10
MAINTENANCE
CAUTION: Use protective gloves, goggles and any
other protective clothing required by law for chemicals mixed with the waste stream.
This machine does not require a lot of maintenance, but
it does require consistent maintenance. The frequency
of maintenance will vary depending on what is in the
water.
General maintenance will consist of removal of sludge
from the bottom of the wash tank and removal of any
floating oil in the wash tank.
OPERATORS MANUAL
Oil Removal:
Sludge Removal:
Remove the lower 3" pipe plug on the side of the machine allowing all of the water to escape. Use a small
shovel to remove the residual sludge from the bottom of
the tank. Removing the sludge and cleaning the floor of
the SJ Parts Washer will greatly increase the life of the
heating elements.
For continuous washing cycles where hot water temperatures must be maintained or faster heat up time is needed.
When oily parts are cleaned the oil floats on top of the
wash water and should be removed to improve cleaning.
A stainless steel disc attracts this floating oil and scrapes
it off into a customer supplied bucket. A 24 hour timer
turns the skimmer on when water is calm.
Spray Arm:
The spray nozzles should be checked regularly for obstruction and cleaned by removing and inserting a probe.
The spray arm nozzle angle on both spray arms should
be mounted in the same direction.
Filters:
With the tank empty, clean the suction pump strainer. If
you have the strainer filter, turn off the parts washer and
twist the strainer basket off, remove the filter screen.
Clean when pressure gauge shows a 10 PSI decrease
from start up pressure.
OPTIONS
Automatic Water Fill #21-110
The auto fill option consists of two float switches electrically connected to a solenoid valve, which is connected
to a fresh water supply line to add water automatically to
maintain the water level.
LANDA SJ 100,150,250,350 96-6404 REV. 7/03
OPERATORS MANUAL
OTHER OPTIONS:
#21-522
#21-2901
#21-515
#21-285
#21-249 (SJ-100)
#21-253 (SJ-100)
#21-278 (SJ-100)
#21-279 (SJ-100)
#21-280 (SJ-150)
#21-282 (SJ-250)
#21-281 (SJ-150)
#21-283 (SJ-250)
#21-193 (SJ-350)
#21-225 (SJ-350)
#21-259 (SJ-350)
#21-276 (SJ-350)
#21-277 (SJ-350)
11
12
OPERATORS MANUAL
15
1
50
14
52
12
2
33
10
11
33
34
54
35
36
37
38
32
9
46
39
8
6
31
40
41
42
44
30
87
45
43 55
87
33
13
47
28
51
15
16
33
53
27
50
17
26
48
24
49
22
18
25
29
23
22
19
21
20
17
17
LANDA SJ 100,150,250,350 96-6404 REV. 7/03
13
OPERATORS MANUAL
60
66
65
59
61
62
56
64
57
58
68
69
63
70
67
71
72
81
80
For Detail
See Control
Panel
Illustration
79
75
82
83
77
SJ-350
Models
Only
76
49
73
74
84
85
78
86
14
OPERATORS MANUAL
PART NO.
DESCRIPTION
95-07701101
95-07701010
95-07701038
95-07701032
95-07701040
95-07702010
ITEM
PART NO.
DESCRIPTION
10
95-0770312
95-07703121
11
95-07701104
QTY
95-07701027
95-07702045
95-07702065
95-07702056
95-07702066
QTY
95-0770305
95-07703051
95-0770303
95-07703031
95-07701029
95-07702023
12
95-07701115
90-19984
10-5058
90-50040
2-01199
90-19924
90-40020
95-0770318
95-07703181
90-200412
90-2004121
14
5-7009
15
2-011042
12
16
95-07701111
95-07701012
95-07702020
95-0770307
90-2002
10
95-07701105
95-07701028
95-07702046
95-07702061
13
OPERATORS MANUAL
15
18
PART NO.
DESCRIPTION
95-07701123
QTY
4
ITEM
PART NO.
DESCRIPTION
26
21-206
27
95-07702031
95-07701024
95-07701127
95-07702036
95-0770320
95-07703201
29
4-0505
95-07701006
30
95-07701120
95-07701016
95-07702054
28
95-07702035
95-07701036
6-1015
6-1015
6-1017
20
6-1020
6-1022
2-10942
QTY
1
1
95-07702030
95-07702057
95-0770313
95-07703131
4-01810050
24
4-01810051
24
21
2-1024
22
2-10812
23
6-14018
24
2-1024
2-1006
4-01315050B
25
2-004985
4-01315050S
26
21-204
21-205
4-10330050B
21-2051
4-10330050S
31
16
OPERATORS MANUAL
PART NO.
DESCRIPTION
PART NO.
DESCRIPTION
31
4-01350050
43
95-07703251
4-01350050S
44
2-01040
45
2-001364
4-0139100
46
90-50037
26
26
36
32
4-0139101S
4-0139101
4-0139101S
33
34
35
36
QTY
47
2-4048
48
2-00147
49
2-4058
2-4046
1
1
36
2-4047
2-4042
2-4059
2-4051
50
90-1802
51
2-01036
2-1208
52
90-20056
46
2-4056
53
95-07701018
2-1234
95-077010181
1
2-4062
2-11031
4-0139110
5-2388S
4-02100005
5-2389
95-07702006
38
5-7014
39
2-1233
40
90-19984
41
95-07701121
95-0770325
95-01701023
95-07702032
95-0770314
43
QTY
37
42
ITEM
90-10211
95-07701128
54
5-2388
5-2389S
5-2390
5-2390S
5-2391
5-2391S
5-2392
5-2392S
5-2393
OPERATORS MANUAL
17
PART NO.
DESCRIPTION
PART NO.
DESCRIPTION
5-2393S
64
2-4039
65
5-1511
90-20056
66
4-02190090
55
90-20056
4-02190100
56
95-07701103
4-02190102
4-0219109
6-0802
54
95-07701013
68
90-126
69
95-07701114
95-07701014
95-07702022
95-07703
95-07702015
70
90-1802
12
71
90-18101
95-0770304
95-07703041
2-1225
2-12251
95-07701117
73
2-011042
74
95-07701116
95-07701113
95-07701015
95-07701034
2-12351
95-07702021
95-07702059
2-4041
2-4055
95-0770310
76
95-07701060
77
95-07702011
1
1
2-1235
59
67
QTY
95-07702055
58
ITEM
57
QTY
2-00295
95-03161055
2-00305
75
60
95-07702050
61
90-102702
62
90-4004
16
63
90-20082
18
OPERATORS MANUAL
PART NO.
DESCRIPTION
95-07701112
95-07701021
95-07701035
95-07702025
95-07702058
95-0770309
79
90-1996
12
80
2-001306
2-008011
78
81
82
2-10641
QTY
83
84
85
86
PART NO.
DESCRIPTION
21-290
2-001365
4-05042
2-00304
2-1961
2-002001
2-001446
2-1960
1
87
2-10638
2-003672
2-003675
ITEM
5-7013
QTY
OPERATORS MANUAL
19
13
2
3
3
3
4
12
11
7
7
5
10
6
8
10
Box Welded
To Rear Of
Main Tank
ITEM
1
PART NO.
DESCRIPTION
90-1991
95-0749201
95-07492011
Cover, Motor,
Disc Skimmer SS Opt.
90-19996
2
90-100010
QTY
ITEM
PART NO.
DESCRIPTION
90-200012
QTY
4
95-0749200
95-07492001
Assy, Frame,
Disc Skimmer SS Opt.
90-2018
6-05159
6-0128
10
5-1097
11
95-0749203
90-100010
12
90-500342
95-0749204
13
95-0749202
20
OPERATORS MANUAL
16
28
2
5
20
18
3
7
19
6
21
6
11
25
8
27
22
23
26
24
17
10
14
12
3
10
15
13
OPERATORS MANUAL
21
PART NO.
DESCRIPTION
6-020530
QTY
7
6-020253
4-05090
6-03731
6-0379
6-037910
4-050822
6-0507
6-1015
2
3
3
2
6-1022
10
6-0393
11
6-021595
Din Rail
10"
12
90-2006
12
13
95-07701125
PART NO.
DESCRIPTION
6-4010
6-4004
6-5007
6-5005
6-5009
6-5010
6-5012
1
1
6-0373
6-1020
18
19
6-1017
ITEM
6-4013
21
6-60051
22
6-03621
23
6-03541
24
6-0504
25
6-03565
Block, Fuse, GE
26
6-02320
10-5084
10-5070
6-0515582
6-022992
27
1
1
14
2-01198
15
90-1991
12
16
90-2018
14
17
6-021612
18
6-4007
6-4000
Contactor, CH 120V,
SJ-100B,C, SJ-250C
20
QTY
28
22
OPERATORS MANUAL
9
4
8
6
10
ITEM
1
PART NO.
DESCRIPTION
QTY
88-130000344
88-137000127
88-137000135
90-2007
88-113001338
88-137000547
ITEM
4
PART NO.
DESCRIPTION
QTY
88-102000102 Key
88-132000290
Adapter
88-101000244
Lip Seal
88-110000348
Throttle Bushing
10
Repair Kit
Included in Repair Kit
OPERATORS MANUAL
23
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
HEATER ELEMENTS
WON'T HEAT UP/OR
HEATS UP TOO
SLOWLY
HEATER MAGNETIC
STARTER/RELAY
WON'T ENGAGE
Add water.
Reset timer.
Add water.
Replace fuse.
Replace or clean.
Starter/Relay defective
Replace starter/relay.
HEATING ELEMENTS
WON'T SHUT DOWN AT
LOW WATER
Replace switch.
Close door.
Replace switch.
No power
Defective motor
Replace motor.
24
OPERATORS MANUAL
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
Air leaks
Water level below suction of pump
Strainer clogged
PUMP OPERATING,
BUT DELIVERS LITTLE
OR NO WATER
IMPELLER
Clogged impeller
Replace overload.
Clean or replace.
Realign impeller.
Replace impeller.
Change rotation by following the wiring
diagram on the motor and changing wires to
change rotation.
Replace fuse.
Transformer defective
Replace transformer.
25
OPERATORS MANUAL
SPECIFICATIONS
MODEL
SJ-100A, B, C
SJ-150A, B, C
SJ-250B, C
SJ-350B, C
Load Capacity
Load Height
Basket Dimensions
Tank Capacity
85 gal. (321 L)
Water Pump
2 hp Vertical
Seal-less Cast Iron
30 gpm 45 psi
(113 lpm 3 bar)
See Options
3 hp Vertical
Seal-less Cast Iron
50 gpm 50 psi
(289 lpm 4 bar)
See Options
5 hp Vertical
Seal-less Cast Iron
100 gpm 50 psi
(378 lpm 3 bar)
See Options
7.5 hp Vertical
Seal-less Cast Iron
125 gpm 45 psi
(473 lpm 3 bar)
See Options
Water Heater
9 KW Incoloy Alloy
9 KW 1 ph 45 amps.
See Options
18 KW Incoloy Alloy
Operating Temperature
Electrical
230V 1 PH 23 Amp
See Options
230V 1 PH 45 Amps.
See Options
230V 3 PH 42 Amps.
See Options
230V 3 PH 60 Amp
See Options
Cabinet Dimensions
WxHxD
Dry Weight
Shipping Weight
Amperage Conversion
20o
Watts
120
240
480
240
480
Watts
4500
37.5
18.8
9.38
10.84
5.42
4500
5000
41.7
20.8
10.42
12.1
6.1
5000
6000
50.0
25.0
12.50
14.50
6.1
6000
120 Volts
240 Volts
480 Volts
Cubic Ft.
115
Volts
208
Volts
220
Volts
230
Volts
440
Volts
460
Volts
3.78
4.13
3.38
3.78
4.14
3.78
4.14
5.0
4.20
4.59
3.5
4.2
4.6
4.2
4.6
7.5
6.30
6.89
5.6
6.3
6.9
6.3
6.9
40o
Gallons
60o
80o
100o
120o
140o
4.0
30
1.6
3.2
4.8
6.4
5.3
40
2.1
6.4
8.5
11
9.6
13
12
15
6.7
50
2.7
5.4
10.7
13
16
19
8.0
60
3.3
6.4
9.6
12.8
16
19
22
9.4
70
3.7
7.5
11.2
15
19
22
26
10.7
80
4.3
8.5
13
17
21
26
30
12.0
90
10
14.5
19
24
29
34
13.4
100
5.5
11
18
21
27
32
37
16.7
125
13
20
27
33
40
47
4.5
Temperature Rise oF
Amount of Liquid
OPERATORS MANUAL
26