Vous êtes sur la page 1sur 8

Donaldson

Filter Cartridges

Donaldson Filter Cartridges


Ultra-Web Filters Have No Equal
Donaldson filters keep dust collectors operating at peak performance. Offered for a
full range of dust, fume and mist collection applications, Donaldson filtersespecially
our patented Ultra-Web filtersoutperform and outlast other filters. When it comes
to Donaldson Ultra-Web filters, there is no equal in performance and value.
All filters are not alike. Equip a dust collector with a generic replacement filter and
expect the performance of that collection system to decline. Whats worse, generic
replacement filters selected for their initial lower purchase price often waste
manufacturers time, productivity and money in the long run.

Donaldson filters offer:


Higher performance
Increased efficiency
Longer filter life
Greater value

Dryflo Mist Collector

Environmental Control Booth

Downflo Oval 1 Dust Collector

Donaldson Filter Cartridges


1
Cartridge Filter Breakthroughs
Unparalleled Technology As the world leader in air filtration for nearly
90 years, Donaldson Company continually strives to engineer filters that outperform
all others. Donaldson Company set the standard in cartridge filter technology with
innovations like our proprietary Ultra-Web filters with nanofiber filter media.
Nanofiber media is the most efficient and cost-effective choice available for most dust,
fume and mist collection processes. Donaldson offers a full range of high performance
cartridges for almost any application.
Using generic brand filters can be an expensive proposition. Will-fit filter cartridges
dont last as long and must be replaced more often than Donaldson filters. And that
means buying and replacing more filters, more oftenwhich costs more over time.

Experience the Nanofiber Advantage


Increases surface loading

Provides better cleaning efficiency

Captures sub-micron contaminants Lowers cost per cubic meter per hour of air (m3/h)
Enhances dust cake release

Lowers energy cost

Nanofiber Filter Media The distinguishing factor in our Ultra-Web and


Fibra-Web filters is nanofiber filtration technology. It uses a layer of fibers 0.2 to 0.3
microns in diameter to capture contaminants less than one micron in size. With
nanofiber filters, dust particles rapidly accumulate on the filter surface to build a thin,
permeable dust-stopping cake. As a result, Ultra-Web and Fibra-Web filters offer the
highest filtration efficiency by eliminating premature filter plugging and allowing the
dust cakes release during the collectors cleaning cycle.

Nanofiber Media

Standard Cellulose Media


10
micron

600X

600X

Nanofiber technology is available in all Ultra-Web


and Fibra-Web replacement filter cartridges.

Conventional cellulose media has spaces of up


to 60 microns between fibers, allowing dust to
become deeply imbedded.

Donaldson Filter Cartridges


2
2

Filter Options

Base media

Ultra-Web

Fibra-Web

Ultra-Web
CE

Torit-Tex

Cellulose

Synthetic

Cellulose

Calendered,
Spunbond polyester

Superior particle release

Nanofiber1

Nanofiber

Nanofiber

Tetratex PTFE
Membrane2

BIA Classification
Operating efficiency
Washable
Maximum operating temperature
Abrasion resistance
Chemical tolerance
Optional flame retardant media (FR)
Special characteristics

99.999%

99.999%

99.999%

99.999%

on 0.5 micron

on 0.5 micron

on 0.5 micron

on 0.5 micron

1 time

Up to 3 times

1 time

Several times

150F / 65C

150F / 65C

150F / 65C

200F / 93C

Good

Excellent

Good

Excellent

Fair

Good

Fair

Excellent

Yes

Yes

Yes

No

Highest efficiency

Wide pleat spacing

Enhanced performance

Wide pleat spacing and

similar to membrane

provides thorough pulse

due to improved efficiency

smooth, hydrophobic,

products at a much

cleaning of fibrous and

and dust cake release

state-of-the-art PTFE

lower price.

agglomerative particles.

during pulse cleaning.

membrane provides
excellent particle
release.

Markets

Metalizing,

Composite grinding, Food

Retrofit, superior to

Chemical processing,

Pharmaceutical,

processing, Grain

cellulex and cellulex/

Food processing,

Thermal Spray, Welding

handling, Metal buffing,

synthetic blend

General industrial

Pharmaceutical, Textiles,

filter media.

Woodworking

Applications

Premium performance on

Excellent performance

Competitive Brand

Highly recommended for

ambient, extremely fine

on combination fibrous

Products

chemical, food, and

and non-fibrous dust and

and non-fibrous

industrial processing

some abrasive dust.

dust, and/or

when product

High filtration efficiency

agglomerative dust.

contamination must be

on very fine particulate

minimized. Excellent

of <1 micron.

performance on moist,
hygroscopic, or
agglomerative dust.

Dust types

Fumed silica, Metallic

Ceramics, Cotton,

fume, Metallurgical

Fiberglass, Tobacco

powders, Oily weld fume

Color Chart

Nanofiber
Filters

Specialty
Filters

Standard
Filters

Various

Dextrose, Flour, Starch,


Sugar, Whey

Donaldson Filter Cartridges


3
Filter Options

Torit-Tex
HCD

Kevlar*/
Nomex*

Thermo-Tek

Dryflo

Vibra Shake

Cellulex

Carbon impregnated,

Synthetic

Synthetic

Synthetic

Cellulose

Cellulose

99.999%

99.99%

99.99%

98%

99.99%

99.99%

on 0.5 micron

on 1-10 micron

on 1 micron

on 1.8 micron

on 0.5 micron

on 0.5 micron

Several times

None

Up to 3 times

None

None

None

275F / 135C

350F / 177C

275F / 135C

150F / 65C

150F / 65C

150F / 65C

Excellent

Excellent

Excellent

N/A

Good

Good

Excellent

Good

Excellent

Fair

Fair

Fair

No

No

No

No

No

Yes

Anti-static media

Special gaskets and

Excellent chemical

Prefilter coalesces

Prefilter sieves

Enhanced performance

with certified resistivity

adhesives assure

tolerancestainless

smaller droplets into

larger particulate.

due to a unique

level of 104 OHM.

structural integrity and

steel option only.

larger droplets.

Calendered, Spunbond
polyester
Tetratex PTFE
Membrane2

combination of fiber

airtight sealing

sizes and a more uniform

characteristics.

fiber distribution.

Chemical processing,

Chemical processing,

Cement processing,

General industrial,

General industrial

Chemical processing,

Pharmaceutical,

Metallurgical,

Pulp and paper

Pharmaceutical

Metalworking

Grinding and polishing,

Retrofit, superior to felts,

Bag dumping

fabrics, cotton cloths,


and similar media

Applications where

Metallurgical,

Metallurgical, Chemical,

Higher efficiency and

Applications with dry,

electrostatic charges

Chemical, and Industrial

and Industrial

easier maintenance for

coarse particulate.

can be dangerous and

processes. Higher

applications. Higher

applications where

Economical choice for

with higher temperatures

temperature applications

temperature

envelop filters are

operations with forced

up to 275F / 135C.

up to 350F / 177C.

applications.

typically used.

or cyclical filter

Intermittent duty

replacement

applications and

(independent of

machining.

pressure drop).

Various

Wet machining

Coal, Plastics, Powdered

Cement, Coal/Coke, Ink,

Carbon, Cement, Foundry

Water soluble straight

Metal grinding,

materials, Prepared food

Paint pigment

shakeout, Metal powders,

oils, Semi-synthetic and

Carbon dust,

Shot blast, Silica gel

synthetic coolants

Graphite dust.

drying, Thermal spray

Note: Optional stainless steel construction available on all cartridges.


1. Nanofiber technology provides an initial filtration efficiency of up to 10 times greater than conventional media by utilizing
a unique layer of submicron fibers on the medias surface.
2. Tetratex PTFE membrane is comprised of millions of small, randomly connected fibers that create extremely small pore
sizes to repel water while allowing air and moisture vapor to pass.
3. BIA C has an efficiency of 99.9% on .2 to 2 micron particles. BIA G has an efficiency of 99.5% on .2 to 2 micron particles.
Certificates available upon request.

*Kevlar/Nomex are registered trademarks of E.I. Dupont de Nemours & Co., Inc.

Donaldson Filter Cartridges


4
Operating Advantages
Donaldson Filters Perform The world of air filtration revolves around Donaldson.
We are the world leader in filtration solution science and technology. We cover a wide range of
industrial air filtration applications with a variety of filter cartridge models that provide the highest
levels of performance on all types of dust, fume and mist.
Particle Size Range of Common Contaminants
Micron Scale

0.1

1.0

CAN BE SEEN BY: SCANNING ELECTRON


MICROSCOPE
Typical Particles

Carbon Black

& Gas Dispersoids

Cement Dust

10.0

OPTICAL
MICROSCOPE

100

1000

VISIBLE TO THE
NAKED EYE

Clay
Fertilizer, Lime Stone
Flour
Fly Ash
Insecticide Dust
Lung Damaging Dust
Oil Smoke
Oily Weld Fume
Paint Pigments
Pulverized Coal
Zinc Oxide Fume

Filter Cartridge Performance Scale


Micron Scale

0.1

CAN BE SEEN BY: SCANNING ELECTRON


MICROSCOPE
Torit-Built

Ultra-Web1

Filter Efficiency

Fibra-Web1

1.0

10.0

OPTICAL
MICROSCOPE

100

1000

VISIBLE TO THE
NAKED EYE

Torit-Tex2
Kevlar/Nomex
Thermo-Tek
Dryflo
Cellulex

1. Ultra-Web and Fibra-Web filter cartridges use nanofiber technology to provide an initial filtration efficiency of up to 10 times
greater than conventional media.
2. Torit-Tex filter cartridges use Tetratex PTFE membrane, which repels water while allowing air and moisture vapor to pass
through the membranes extremely small pores.

Donaldson Filter Cartridges


5
Spare Parts and Service
Here To Serve You Providing technically advanced filters with the longest
filtration life is just one of Donaldsons distinctions. When it comes to customer support,
no other filter manufacturer can match Donaldsons technical expertise and commitment.
Rely on Donaldson to help you choose the best filters for your applications.
Filter Selection With hundreds of varieties to choose from, Donaldson
offers the broadest selection of filters, each designed for specific applications.
Knowledgeable Support Donaldson aftermarket sales representatives
and parts specialists help customers select the best filters for their application needs.
Quick Delivery All in-stock Donaldson filters are shipped within 48 hours
of order placement.
Product Support Donaldson filters are stocked and distributed quickly
through two strategically located Product Distribution Centers. Our distribution
centers ensure that our filters arrive promptly at their destinations.
Easy Access Call Donaldson customer service for assistance or visit us at
www.donaldson.com.

Donaldson Look to Donaldson for all of


your air filtration needs. Although you may not
always see our products, you can breathe easier
knowing were there.
Customer Support For nearly 90 years,
Donaldson has been the leading innovator of air filtration
solutions that improve the manufacturing environment for
employees the world over. Driven by an unwavering
commitment to customer support, Donaldson is the name more
manufacturers around the globe trust to deliver the most efficient
and productive dust, mist and fume collectors and filter media.
Unparalleled Innovation Whether our customers need
a single collector or a multi-faceted collection system, Donaldson has
the solution. The breadth of Donaldsons innovative product line sold
under the Torit and DCE brands is unmatched, offering unparalleled
filtration systems, ancillary parts and replacement filters. From central,
source and ambient systems to baghouse, envelope and cartridge
technologies, Donaldson has the expertise to provide filtration
solutions for virtually any application.
Global Reach Donaldson manufactures and markets its
filtration products throughout the world. As more manufacturers
continue to expand and grow their operations globally, Donaldson will
be there to serve and support our customers needs.
Rely on the Industry Leader When it comes to air
filtration, you need a partner you can trust. Rely on the world leader
in air filtrationDonaldson.

Donaldson Europe
Industrial Air Filtration
Interleuvenlaan, 1
B3001 Leuven
Belgium
Tel +32 16 38 39 70
Fax +32 16 38 39 38
toritdce-europe@mail.donaldson.com
www.donaldson.com

Donaldson Europe, 2003

Filter Cartridges 2003

Vous aimerez peut-être aussi