SCOPE OF WORK FOR PH-1 RECLAIMER MAIN TRAVEL

DIGITAL DC DRIVE
1.0 Introduction to system
Two (02) numbers 8kW rating DC motor is used for main travel of
reclaimer. Both motors accurate speed control is required for efficient
operation of reclaimer.
Motor Name plate details DC SHUNT MOTOR, KW-8 , ARMATURE
VOLTAGE- 440V DC, ARMATURE CURRENT-22AMP. BASE SPEED1500RPM,
SPEED
VARIATION-150/1500/1500,
EXCITATIONSEPARETELY SHUNT WOUND, EXCITATION VOLTAGE- 220V DC,
INSULATION CL-F, PERMISSIBLE OVER SPEED 1800RPM, IP55,
RATING-CMR,
2.0 Scope of work
Supply of required hardware (DC drive Panel) & software, Installation,
testing & commissioning of complete system, the drive panel should
houses all the required accessories & ready to terminate DC motor power
cable, aux relays, power contactor, digital display panel for current
voltage etc, bottom entry gland plate with suitable openings, On site
training for operation of above system to PURCHASER staff. Vendor
should get the drawing approval for proposed drive and power
distribution SLD for panel before supplying the material.
3.0 Commissioning --Vendor shall be handed over the existing DC motor control panel in
working condition. Vendor shall replace the new DIGITAL DC DRIVE
PANEL in place of existing DC control panel. After replacing new DC drive
panel vendor shall show the normal operation, control etc. of the
reclaimer main travel.
Any other item required for making the system work except those covered
in the order shall be the responsibility of the vendor unless until it is
specifically informed at the time of submission of the bid.
4.0 Job Completion Time
Four (07) days from handing over of the site. Exact date shall be
communicated later on.

5.0 Documentation
Six (06) hard copies of technical manual of DIGITAL DC DRIVE to be
submitted .
6.0 Warrantee 12 months from the date of commissioning.
7.0 Exclusions
The following items are excluded from scope of vendor
1.
Power cable for incoming supply
2.
Digging & reinforcement of cable trenches.
3.
Laying of control cables, terminations etc.

TECHNICAL SPECIFICATION OF DIGITAL DC DRIVE

(RATING OF DC MOTOR 8KW-02NOS)

Following technical description shall be furnished by the tenders:-

S.
Description
NO

PURCHASER Requirement

Offered
B
y
T
e
n
d
e
r
e
r

1.

2.

NAME
OF
EQUIPMENT

THE Variable Speed Digital DC

Drive panel complete for
Reclaimer
main
travel
Motor
of
rating
8kW
(02nos)
INPUT VOLTAGE- AC
415 +/- 10 % Volts
3phase
230+/-10% volts 1phase

3.
4.

INPUT FREQUENCY

OUT
PUT
VOLTAGE
-ARMATURE
5.
OUT
PUT
VOLTAGE
-FIELD
6.
RATING
OF
DRIVEsuitable for 2x8kW DC
motor
7.
Model
no.
&
type
Offered
8.
OUTPUT
CURRENT
RANGE 0 to 100%
continuous,
-150%
overload for 25sec.
9.
CONTROL
CIRCUITSFully
isolated
from
power circuit
10. CONTROL
ACTIONFully digital, Advanced
PI with fully adaptive
current
loops
for
optimum
dynamic
performance.
Self
tuning
current loop
utilizing
Autotune
algorithm.
11. SPEED CONTROL- By
armature
voltage
/
Tacho / encoder or a
combination of encoder
feedback and analogue
tachogenerator.
Speed
range 100:1 typical with
tachogenerator
feedback.

50 +/- 5 % Hz
440VDC
220VDC
To be specified by the party

To be specified by the party

To be confirmed by the
party

To be confirmed by the
party
To be confirmed by the
party

To be confirmed by the
party

12. STEADY
STATE
ACCURACY
1. with analog tacho To be specified by the party
feed back.

13.

14.

15.

16.
17.

18.

19.

20.

21.

22.

2. with armature voltage

feedback
3.
with
encoder
feedback & digital ref
FIELD
OUTPUT
MODESConstant
current,
Constant
voltage,
Automatic
weakening,
Delayed
Quenching after stop
command
to
allow
dynamic
braking,
economy
mode
to
prevent heating.
Protection Features For
Over current 150% for
25sec.
Protection Features For

Over
current
Instantaneous
Protection Features For
Field Failure
Protection Features For

Motor
Over
Temperature
Protection Features For
Thyristor
Trigger
Failure
Protection
against
stalling
during
the
normal running of the
equipment.
Protection
against
stalling
during
the
starting
of
the
equipment.
Protection Features For
tacho
failure
(AVF
backup)
Protection Features For

To be confirmed by the
party

To be specified by the party

To be specified by the party

To be specified by the party

To be specified by the party

To be specified by the party

To be specified by the party

To be specified by the party

To be specified by the party

To be specified by the party

stack over temperature

23. Protection Features For
zero speed detection
24. Protection of the drive
against Earth fault at
out put / load end
25. Amp. Rating of Diode /
Thyristor
26. PIV Rating of Diode
shall be more than 1500
Volts.
27. Provision of Alarm for
the overheating of the
power devices & failure
of cards.
28. Provision for Drive trip
on overheating of the
power devices & failure
of cards.
29. Percentage
overload
permitted
(a)
For
continuous
operation.
(b)
For
one
hour
operation
(c) For one minute
operation

To be specified by the party

To be specified by the party

To be specified by the party

To be specified by the party

To be confirmed by the
party

To be confirmed by the
party

To be specified by the party

30. Specify
protection To be specified by the party
features provided for
Over load protection of
Motor
31. The following features To be specified by the party
are required1.field
weakening
sensing
2.Motorised
Pot
simulator
3.Connection
conflict
checker

4.Dual motor swap

5.Spindle orientation
6.PC
window
based
graphical configuration
and monitoring tool
32. Control Terminals
1. Universal
Input To be confirmed by the
(analog & digital)
party
2. Analog output
3. Digital Inputs
4. Digital Outputs
5. Digital In/Outputs
33. Feature
of
speed
reversal
34. Input
harmonics
current contents shall
be
limited
as
per
relevant standard.
35. Overall efficiency.

To be specified by the party

36. Ambient
Temperature
for drive panel.
37. Safe
continuos
operating temperature of
the drive at full load.
38. Does the facility for the
remote operation exists
39. Kind of fault diagnostic
methods being offered.
40. Provision
for
drive
ON/OFF
from remote
control room
41. Provision
for
drive
ON/OFF/
REACCELERATION
from PLC
42. Panel
shall
have
independent alarm /
fault annunciation on
LCD Display window at

50

To be confirmed by the
party

To be specified by the party

0

To be specified by the party

Required
To be specified by the party
To be confirmed by the
party
To be confirmed by the
party

To be confirmed by the
party

Local & Remote LCP.

43. Compatibility of drive To be confirmed by the
with PC
party
44. Class of protection
IP41 or better
45. The panel shall be free
floor
mounting dust
and
vermin
proof
suitable for 50 deg
ambient with IP41 or
better protection, with
front access. preferred
size of cubicle shall be
650x650x1550mm. The
doors & side covers are
made of sheet steel of
1.6mm thick and all
load bearing member
are 2mm thick.
The panel door shall be
hinged, lockable type
Complete Panel shall be
mounted on a suitable
steel channel frame.
46. The panel shall be
painted
by
following
standard seven tank
process,
with
epoxy
based primer & final
paint in light gray color
both in two coats.
47. Panel
shall
have
specified make items:
Contactor:
L&T/
Siemens
Fuses: L&T/ Siemens/
Alstom
Rotary
Switches:
L&T/Siemens/ Kaycee
LED
type
Indication

To be confirmed by the
party

To be confirmed by the
party

To be confirmed by the
party

lamps: Binay/ Nova

48. Control circuit wiring
The control wiring is of
PVC
insulated(660/1100VAC)
stranded
copper
conductor, equivalent to
0.75sq.mm or higher in
cross
section.
Each
control wire shall be
identified at both ends
with ferrule number as
per the drawing.
49. Electronic
Signal
Connection-Use flat cables
-Use
wire
wrap
connection using PVC
insulated 0.4mm dia
copper wire.
-Use of twisted wire of
PVC insulated stranded
0.2mm
copper
conductor.
50. Grounding & EarthingSuitable provision of
earthing
shall
be
provided on panel. A
ground
bus
of
Aluminium
size
5mmx50mm
is
run
along the entire width of
the panel for a multi
panel line up.
51. TESTING
&
COMMISSIONING
AT
SITE The drive shall be
commissioned at site by
the vendor & provide
onsite training to the

To be confirmed by the
party

To be confirmed by the
party

To be confirmed by the
party

PURCHASER staff
programming
Operation.

for
&

52. Testing procedure & the Details to be given by the

list of tests carried out party
before dispatch.
53. Commissioning time .
To be specified by the party
54. SPARES
Vendor
to To be specified by the party
recommend & quote for
two
years
operation
spares for above drives.