4.1 Alfa Laval PDF

4.
Component Documentation
4.1 Alfa Laval
Copyright Alfa Laval
4.1.1
Butterfly valve - LKB
4.1.2
Non-return valve - LKC-2
4.1.3
Regulating valve - CPMI-2
4.1.4
Sample valve - SPC-2
4.1.5
Seat valve - Unique
4.1.6
Sight glass - SMS in line
4.1.7
Positioner - Thinktop
CB0317 - BREW 501H
4. Component documentation
4.1 Alfa Laval
4.1.1
Butterfly valve - LKB

- Technical Information
- Instruction Manual
- Spare Parts
CB0317 - BREW 501H
ky Manual or Automatic - its your Choice

LKB Automatic or Manual Butterfly Valve
Concept
LKB is a sanitary automatically or manually operated butterfly valve for
use in stainless steel pipe systems.
Working principle
LKB is either remote-controlled by means of an actuator or manually
operated by means of a handle.
The actuator is made in three standard versions, normally closed (NC),
normally open (NO) and air/air activated (A/A).
The actuator is designed so that an axial movement of a piston is
transformed into a 90 rotation of a shaft. The torque of the actuator is
increased when the valve disc contacts the seal ring of the butterfly
valve.
The handle for manual operation mechanically locks the valve in its
open or closed position. The handles for the valve sizes DN125 and
DN150, which are designed for locking in two intermediate positions,
enable adjusting of the valve, so that the flow rate can be regulated.
.TECHNICAL DATA
PHYSICAL DATA
Valve
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar)
Min. product pressure: . . . . . . . . . . Full vacuum
Temperature range: . . . . . . . . . . . . . 10C to +95C
max. temperature if valve
operates
Valve bodies
Product wetted steel parts:
Disc: . . . . . . . . . . . . . .
Other steel parts: . . . . . .
Rubber grades: . . . . . . .
Bushes for valve disc: . . .
Finish: . . . . . . . . . . . . .
Actuator
Max. air pressure: . . . . . . . . . . . . .
Min. air pressure, NC and NO: . . . .
Temperature range: . . . . . . . . . . . .
Air consumption (litres free air) - 85
mm: . . . . . . . . . . . . . . . . . . . . .
Air consumption (litres free air) - 133
mm: . . . . . . . . . . . . . . . . . . . . .
Weight: . . . . . . . . . . . . . . . . . . .
. 700 kPa (7 bar)

. 400 kPa (4 bar)
. -25C to +90C
.
.
.
.
.
.
.
.
.
.
.
.
. 1.4307 (304L) or 1.4404 (316L)

. 1.4301 (304) or 1.4404 (316L)
. 1.4301 (304)
. Q, EPDM, FPM, HNBR or PFA
. PVDF
. Semi-bright
Actuator
Actuator body: . . . . . . . . . . . 1.4307 (304L).
Piston: . . . . . . . . . . . . . . . . Light alloy (for 85 mm:
Bronze) Air/air version
Seals: . . . . . . . . . . . . . . . . . NBR
. 0.24 x p (bar)
. 0.95 x p (bar)
. - 85 mm: 3 kg.
- 133 mm: 12 kg.
O C T O B E R 2008
1)
Standard design
LKB is available in three versions, LKB for ISO tubes, LKB-2 for DIN
tubes and LKB-F for flange connection.
The valve consists of two valve body halves, valve disc, bushes for the
disc stem and seal ring. LKB-F also consists of two flanges and two
flange seal rings. The valve is assembled by means of screws and nuts.
The actuator is fitted onto the valve by means of a bracket and screws.
(The actuator can also be fitted onto ball valves by means of special
brackets).
The handle for manual operation is fitted onto the valve by means of a
cap/block system and a screw.
TD 403-246
Fig. 1. Lockable Multiposition Handle with padlock.

1. Padlock
1)
A
C
B
Two actuator sizes, 85 mm and 133 mm, cover all valve sizes. The
actuator is available in two versions, LKLA and LKLA-T.
The valve has welding ends as standard, but LKB and LKB-2 can also
be supplied with fittings.
2)
TD 403-200
15
TD 403-199
Fig. 2. Dimensions - padlock.
Fig. 3. Positioning cap.
A. Min. 20 mm
1. On/Off
B. Min. 35 mm
2. Multi positioning
C. 6 mm
Capacity/Pressure drop diagrams
TD 403-188/1
Options
A. Male parts or clamp liners in accordance with required standard.
B. ThinkTop for control and indication.*
C. Indication unit with micro switches.*
D. Indication unit with inductive proximity switches.*
E. Indication unit with Hall proximity switches.*
F. Explosion proof indication unit with inductive proximity switches.*
G. Bracket for actuator. (Also for ball valves).
H. Handle with two or four positions (standard on DN125 and DN150).
I. Handle for electrical position indication.
J. Handle with infinite intermediate positions (not for DN125 and
DN150).
K. Multipositioning handle**.
L. Lockable Multiposition Handle. Padlock can be mounted as shown
in fig. 3.
Note! Padlock is not delivered.
M. Special cap for 90 turned handle position.
N. Service tool for actuator.
O. Service tool for fitting 25-38 mm (DN25 - DN40) valve discs.
For further information see Product Catalogue chapter "Control
& Indication".
** A padlock can be mounted on the Lockable Multiposition
Handle as shown in the opposite figure.
Note! Padlock is not delivered.
LKB and LKB-F fully open
TD 403-187/1
Note!
For further details, see also IM 70730.
LKB-2 and LKB-F fully open

NOTE!
For the diagrams the following applies:
Medium: Water (20C).
Measurement: In accordance with VDI 2173.
Torque diagrams - Actuator

LKLA 85 mm:
LKLA 133 mm:

NC
2100-0001
2100-0004
NC
A
B
B
C
C
2100-0005
NO
2100-0002
NO
A
B
B
C
C
2100-0006
A/A
2100-0003
A/A
D
G
E
A = 6 bar air pressure
D = 6 bar air pressure connection on top
Angular motion of actuator:
B = 5 bar air pressure
E = 6 bar air pressure connection on bottom
C = Closing/opening with spring
F = 5 bar air pressure connection on top
1.
2.
3.
4.
5.
6.
G = 5 bar air pressure connection on bottom
Torque values (for rotating the valve disc in a dry seal ring)
Size
Max. Nm
25mm/DN25
15
DN32
15
38mm/DN40
15
51mm/DN50
20
63.5mm/DN65
25
76mm/DN80
30
101.6mm/DN100
35
DN125
50
DN150
120
Closing - Spring activated

Opening - Air activated
Closing - Air activated
Opening - Spring activated
Closing
Opening
Valve Dimensions (mm)

Fig. 1. Dimensions - valve.
Fig. 2. Dimensions - actuator

H2
P
G
2100-0008
TD 432-014
H1
A3 (LKLA-T)
A4 (LKLA-T)
A6 (LKLA)
a. LKB-F.
A5 (LKLA)
TD 432-013
A1 (LKLA-T)
A2 (LKLA-T)
2100-0000
OD
ID
E
C
d
D
TD 403-141
TD 403-086
b. LKB with welding ends.

Note! LKB sizes DN 125 and
a. Without coupling.
b. With coupling.
a1 = d
b1 = S
c. LKB with male part/nut and liner.
150 are with six screws.

Dimensions (mm) - Valve
LKB, LKB-2, LKB-F:
Size
25
38
51
63.5
76.1
101.6
DN
DN
DN
DN
DN
DN
DN
DN
DN
mm
mm
mm
mm
mm
mm
25
32
40
50
65
80
100
125
150
42.0
42.0
61.0
61.0
79.5
106.0
42.0
42.0
42.0
61.0
61.0
79.0
106.0
106.0
98.0
15.5
16.7
16.6
17.5
16.6
16.0
14.7
15.9
16.7
16.6
17.5
16.0
16.0
18.0
18.0
49.0
49.0
58.5
69.5
73.5
93.0
48.0
49.0
54.0
63.0
75.0
79.0
93.0
115.0
122.0
OD
25.6
38.6
51.6
64.1
76.6
102.2
30.0
36.0
42.0
54.0
70.0
85.0
104.0
129.0
154.0
ID
22.5
35.5
48.5
60.5
72.0
97.6
26.0
32.0
38.0
50.0
66.0
81.0
100.0
125.0
150.0
1.55
1.55
1.55
1.8
2.3
2.3
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
32.5
32.5
42.0
52.0
57.0
77.0
33.3
33.3
37.7
46.6
57.3
63.0
77.0
96.7
104.0
78.0
78.0
99.0
117.0
132.0
169.0
79.0
79.0
86.5
105.7
125.0
143.0
169.0
199.0
216.0
8.0
8.0
8.0
8.0
10.0
12.0
8.0
8.0
8.0
8.0
10.0
10.0
12.0
14.0
15.0
H1
47.0
47.0
52.0
54.0
62.0
80.0
47.0
47.0
47.0
52.0
62.0
64.0
80.0
110.0
80.0
H2
83.0
83.0
92.0
92.0
114.0
132.0
83.0
83.0
83.0
92.0
114.0
116.0
132.0
136.0
152.0
82.0
82.0
92.0
102.0
107.0
127.0
74.0
74.0
78.0
88.0
98.0
104.0
118.0
150.0
161.0
120.0
120.0
120.0
120.0
162.0
162.0
120.0
120.0
120.0
120.0
162.0
162.0
162.0
223.0
338.0
L IDF/ISO
45.0
45.0
47.5
48.5
52.5
61.5
M IDF/ISO
55.5
55.5
58.0
59.0
63.0
81.5
L DS
42.0
43.5
46.0
51.0
55.0
64.0
M DS
54.5
54.5
57.0
59.0
63.0
72.0
L SMS
38.5
43.5
46.0
51.0
55.0
75.0
M SMS
51.0
52.5
55.0
56.0
61.0
72.0
L BS
45.7
45.7
48.2
49.2
53.2
67.0
M BS
50.5
50.5
53.0
54.0
58.0
71.8
L DIN
45.5
45.5
48.0
52.0
61.0
70.0
40.0
40.0
37.0
37.0
43.0
48.0
51.0
55.0
115.0
77.0
M DIN
61.5
61.5
66.0
67.0
71.0
83.0
45.5
48.5
49.5
54.0
63.0
69.0
84.0
89.0
L Clamp
45.0
45.0
47.5
48.5
52.5
61.5
26.5
26.5
30.5
40.5
43.5
53.0
27.3
27.3
31.7
35.1
45.8
49.5
53.0
72.7
85.0
42.0
42.0
46.0
46.0
58.0
58.0
42.0
42.0
42.0
46.0
58.0
58.0
58.0
62.0
78.0
Weight LKB-F (kg)
1.6
1.3
2.1
2.9
5.0
7.9
1.6
1.6
1.7
2.6
4.7
5.8
7.9
11.7
12.3
1.2
1.0
1.5
2.1
3.0
4.7
1.2
1.1
1.3
1.8
3.0
3.5
5.1
7.5
9.0
Weight LKB/
LKB-2 (kg)
NOTE! Weights are for valves with welding ends and handles.
Dimensions (mm) - Actuator
LKLA and LKLA-T:
Valve
25-63.5
76.1
101.6
101.6
DN25-50
DN65-80
DN100
DN100
DN125
DN125
DN150
DN150
A1
244
242
242
A2
193
191
191
363
246
363
246
363
316
195
316
195
A3
244
244
316
244
337
244
337
244
A4
173
337
173
173
290
173
290
173
290
85
85
85
133
85
133
85
133
17
17
17
30
20
30
20
30
16.5
16.5
16.5
34
16.5
34
16.5
34
size
S
Function
10
12
12
14
14
15
15
NC,NO,A/A
NC,NO,A/A
NC,NO,A/A
NC,NO,A/A
A/A
NC,NO,A/A
A/A
NC,NO,A/A
Connections
Compressed air
R1/8" (BSP), internal thread.
Alfa Laval reserves the right to change specifications without prior

notification. ALFA LAVAL is a trademark registered and owned by Alfa Laval
ESE00285EN 1308
How to contact Alfa Laval

Contact details for all countries
are continually updated on our website.
Please visit www.alfalaval.com to
access the information direct.
Corporate AB.
Alfa Laval
Instruction Manual
LKB Automatic or Manual Butterfly Valve and LKB-LP Low Pressure Butterfly Valve
TD 403-262
TD 403-284
ESE02446-EN7
Original manual
2013-04
TD 403-263
TD 458-002
Table of contents
The information herein is correct at the time of issue but may be subject to change without prior notice
1. EC Declaration of Conformity .......................................................................
2. Safety ....................................................................................................
2.1. Important information .............................................................................
2.2. Warning signs .....................................................................................
2.3. Safety precautions ................................................................................
7
7
7
8
3. Installation ..............................................................................................
3.1. Unpacking/Delivery ...............................................................................
3.2. General installation ................................................................................
3.3. Welding ............................................................................................
3.4. Fitting actuator/bracket/handle on the valve (optional extras) ................................
3.5. Recycling information .............................................................................
9
9
10
12
13
15
4. Operation ...............................................................................................
4.1. Operation ..........................................................................................
4.2. Troubleshooting ...................................................................................
4.3. Recommended cleaning .........................................................................
16
16
18
19
5. Maintenance ...........................................................................................
5.1. General maintenance .............................................................................
5.2. Dismantling of valve - LKB/LKB-2/LKB-LP ....................................................
5.3. Assembly of valve - LKB/LKB-2/LKB-LP .......................................................
5.4. Dismantling of valve - LKB-F ....................................................................
5.5. Assembly of valve - LKB-F .......................................................................
5.6. Dismantling of actuator ...........................................................................
5.7. Assembly of actuator .............................................................................
20
20
22
23
25
26
27
28
6. Technical data .........................................................................................

6.1. Technical data .....................................................................................
29
29
7. Parts list / Service kits ................................................................................

7.1. LKB, LKB-2, LKB-F Butterfly valves, drawings ................................................
7.2. LKB-LP Butterfly valve, drawing .................................................................
7.3. LKLA and LKLA-T Actuators 85 mm, drawings .............................................
7.4. LKLA and LKLA-T Actuators 133 mm, drawings ............................................
7.5. LKB Butterfly valve, ISO ..........................................................................
7.6. LKB-F Butterfly valves, ISO ......................................................................
7.7. LKB-F Butterfly valves, DIN ......................................................................
7.8. LKB-2 Butterfly valves ............................................................................
7.9. LKB-LP Butterfly valve ...........................................................................
7.10. LKLA 85 mm (NO/NC) ..........................................................................
7.11. LKLA 85 mm (A/A) ..............................................................................
7.12. LKLA DN 125-150 85 mm (A/A) ...............................................................
7.13. LKLA 133 mm (NO/NC) ........................................................................
7.14. LKLA 133 mm (A/A) .............................................................................
7.15. LKLA-T 85 mm (NO/NC) .......................................................................
7.16. LKLA-T 85 mm (A/A) ............................................................................
7.17. LKLA-T DN 125-150 85 mm (A/A) ............................................................
7.18. LKLA-T 133 mm (NO/NC) ......................................................................
7.19. LKLA-T 133 mm (A/A) ..........................................................................
30
30
31
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
Table of contents
7.20. LKB Lockable Multiposition Handle for valve ..................................................

7.21. LKB Handle 1.1 for butterfly valve ..............................................................
7.22. Handle 1.1 for indication unit ....................................................................
66
68
70
1 EC Declaration of Conformity
The designating company

Alfa Laval
Company Name
Albuen 31, DK-6000 Kolding, Denmark

Address
+45 79 32 22 00
Phone No.
hereby declares that

LKB
Automatic or Manual Butterfly Valve
29.12.2009
Denomination
Type
Year
is in conformity with the following directives:

- Machinery Directive 2006/42/EC
DN125-DN150: The valves are in compliance with the Pressure Equipment Directive 97/23/EC and were subjected to the
following assessment procedure, Module A, Category I, Fluids group 2.
Manager, Product Centre, Fluid Handling
Bjarne Sndergaard
Title
Name
Alfa Laval Kolding

Company
Signature
Designation

Alfa Laval
Company Name

Address
+45 79 32 22 00
Phone No.
hereby declares that

LKB - LP
Low Pressure Butterfly Valve
29.12.2009
Denomination
Type
Year

DN125-DN150: The valves are in compliance with the Pressure Equipment Directive 97/23/EC and were subjected to the
following assessment procedure, Module A, Category I, Fluids group 2.
Designation
Manager, Product Centre, Fluid Handling
Bjarne Sndergaard
Title
Name
Alfa Laval Kolding

Company
Signature
2 Safety
Unsafe practices and other important information are highlighted in this manual.
Warnings are emphasized by means of special signs.
2.1
Important information
Always read the manual before using the valve!

WARNING
Indicates that special procedures must be followed to avoid serious personal injury.
CAUTION
Indicates that special procedures must be followed to avoid damage to the valve.
NOTE
Indicates important information to simplify or clarify procedures.
2.2
Warning signs
General warning:
Caustic agents:
2 Safety
All warnings in the manual are summarised on this page.
Mushrooms = Fastening connections on the end cap.
Pay special attention to the instructions below so that severe personal injury and/or damage to the valve are avoided.
2.3
Safety precautions
Installation
Always read the technical data thoroughly (See chapter 6 Technical data).
Always release compressed air after use.
Never touch the coupling between the valve body and the actuator if compressed air is supplied to the actuator.
Operation
Always read the technical data thoroughly (See chapter 6 Technical data).
Never touch the valve or the pipelines when processing hot liquids or when sterilising.
Always handle lye and acid with great care.
Maintenance
Always observe the technical data thoroughly (See chapter 6 Technical data)
Never service the valve when it is hot.
The valve/actuator and the pipelines must never be pressurised when servicing the valve/actuator.
Never stick your fingers through the valve ports if the actuator is supplied with compressed air.
The actuator springs are not caged (85 mm, NC/NO).
Never use compressed air for removing the end caps of the actuator.
Always fit the end cap with the mushrooms turned outwards and position it correctly before supplying compressed
air to the actuator.
Transportation
Always ensure that compressed air is released.
Always ensure that all connections are disconnected before attempting to remove the valve from the installation.
Always drain liquid out of valves before transportation.
Always used predesigned lifting points if defined.
Always secure sufficient fixing of the valve during transportation - if specially designed packaging material is available, it
must be used.
3 Installation
The
The
The
The
3.1
instruction manual is part of the delivery. Read the instructions carefully.

items refer to parts list and service kits sections.
valve is supplied as separate parts as standard (for welding)
valve is assembled before delivery, if it is supplied with fittings (LKB/LKB-2)
Unpacking/Delivery
Step 1
CAUTION
Alfa Laval cannot be held responsible for incorrect unpacking.
Check the delivery:
1. Complete valve (see Step 2).
2. Complete actuator, if supplied (see Step 3).
3. Bracket for actuator, if supplied (see Step 3).
4. Complete handle, if supplied.
5. Delivery note.
6. Instruction manual.
Step 2
Standard delivery of valve parts:
1. Two valve body halves (1).
2. Valve disc (2) fitted in seal ring (5).
3. Two bushes (3, 4) fitted on the disc stem.
4. A set of screws and nuts (6).
5. Two flanges (7) and two flange seal rings (8), (LKB-F).
Separate parts for welding

1
TD 403-102
TD 403-285
LKB/LKB-2
Step 3
Delivery of actuator and bracket:
LKLA
85mm
LKB-F (only for welding)
Bracket
with screws
LKLA
133mm
1. Complete actuator with coupling and activating ring (85 mm)

or indication pin (133 mm).
2. Bracket with screws for the actuator.
TD403-103
Coupling
Step 4
Handle
Valve
Actuator
1. Clean the valve/valve parts for possible packing materials.

2. Clean the handle or the actuator, if supplied.
TD 403-090
Remove packing materials!

Step 5
Inspection!
Handle
Valve
Actuator
1. Inspect the valve/valve parts for visible transport damage.

2. Inspect the handle or the actuator, if supplied.
Caution!
Avoid damaging the valve/valve parts.
Avoid damaging the handle or the actuator, if supplied.
TD 403-090
3 Installation
Read the instructions carefully. The valve has welding ends as standard but can also be supplied with fittings (not LKB-F).
NC = Normally closed.
NO = Normally open.
A/A = Air/air activated.
3.2
General installation
Step 1
Always read the technical data thoroughly.
See chapter 6 Technical data

CAUTION
Alfa Laval cannot be held responsible for incorrect installation.
Step 2
Avoid stressing the valve.
Pay special attention to:
- Vibrations
- Thermal expansion of the tubes
- Excessive welding
- Overloading of the pipelines
Risk of damage!
TD 403-091
Step 3
Fittings:
Ensure that the connections are tight.
Remember seal rings!
TD 403-092
Step 4
Position of actuator:
Position the water rejector on the actuator correctly. (The actuator
can be installed in any position).
Turn the ventilation opening downwards!
10
3 Installation
Read the instructions carefully. The valve has welding ends as standard but can also be supplied with fittings (not LKB-F).
NO = Normally open.
Air connection of actuator:

Connect compressed air correctly.
Pay special attention to the warnings!
Air
Air
Air
NC
NO
A/A
R (BSP)
TD 403-107
Pre-use check:
Open and close the valve several times to ensure that the valve disc
moves smoothly against the seal ring.
11
3 Installation
Read the instructions carefully. The valve is supplied as separate parts to facilitate welding.
LKB: for ISO tubes.
LKB-2: for DIN tubes.
LKB-F: with flange connection.
3.3
Welding
Step 1
LKB/LKB-2
1. Weld the valve body halves into the pipelines.
2. Maintain the minimum clearance (A) so that the actuator can be removed.
3. If welding both valve body halves, ensure that they can be moved axially B1 mm, so that the valve parts can be removed.
4. After welding, assemble the valve according to steps 1-5, chapter 5.3 Assembly of valve - LKB/LKB-2/LKB-LP
LKB-F
1. Weld the flanges into the pipelines.
2. Maintain the minimum clearances (A and B2) so that the actuator and the valve parts can be removed.
3. After welding, assemble the valve according to steps 1-5, chapter 5.3 Assembly of valve - LKB/LKB-2/LKB-LP
Pre-use check - LKB/LKB-2/LKB-F
Open and close the valve several times to ensure that the valve disc moves smoothly against the seal ring.
B2
A
B1
TD 403-088
B1
Caution!
A
(mm)
Size
1
1
2
2
3
4
DN25
DN32
DN40
DN50
DN65
DN80
DN100
DN125
DN250
12
85
LKLA
245
245
255
265
265
290
245
245
250
260
270
275
290
315
325
LKLA-T
LKLA
133
LKLA-T
420
+ 172
(incl. top unit)
+ 172
(incl. top unit)
420
440
445
B1 (mm)
B2 (mm)
20
20
20
24
24
37
20
20
20
20
24
23
37
40
41
43
43
47
46
59
59
43
43
43
47
59
59
59
63
79
3 Installation
Read the instructions carefully and pay special attention to the warnings!
NO = Normally open.
3.4
Fitting actuator/bracket/handle on the valve (optional extras)
Step 1
Bracket/indication:
1. Fit the bracket as shown.
2. Fit and tighten the screws.
3. Fit the activating ring/indication pin as shown.
Screw for bracket

Bracket
TD 403-121
Drain hole
Direction
of rotation
Activating ring/
indication pin
Step 2
Actuator/bracket - NC:
1. Ensure that the valve is closed by checking the position of the
groove of the disc stem top.
2. Fit the actuator/bracket in accordance with chapter 5.3
Assembly of valve - LKB/LKB-2/LKB-LP, Step 4.
No pressure!
NC actuator
Closed
TD 403-122
Step 3
Actuator/bracket - NO:
1. Ensure that the valve is open by checking the position of the
No pressure!
NC actuator
Open
TD 403-123
Step 4
Actuator/bracket - A/A:
1. Ensure that the valve is open by checking the position of the
2. Supply compressed air to the actuator.
A/A actuator
Air pressure!
Open
TD 403-124
13
3 Installation
NO = Normally open.
Step 5
Handle/indication:
1. Fit the standard handle on the valve so that the screw can enter
the hole in the disc connection.
2. Fit the handle with position indication as shown and
in accordance with chapter 5.3 Assembly of valve LKB/LKB-2/LKB-LP, Step 3 + Step 4.
Pre-use check:
Open and close the valve several times to ensure that it operates smoothly.
14
Standard handle
Handle with position

indication
3 Installation
3.5
Recycling information
Unpacking
-
Packing material consists of wood, plastics, cardboard boxes and in some cases metal straps
Wood and cardboard boxes can be reused, recycled or used for energy recovery
Plastics should be recycled or burnt at a licensed waste incineration plant
Metal straps should be sent for material recycling
Maintenance
-
During maintenance, oil and wear parts in the machine are replaced
All metal parts should be sent for material recycling
Worn out or defective electronic parts should be sent to a licensed handler for material recycling
Oil and all non-metal wear parts must be disposed of in accordance with local regulations
Scrapping
-
At end of use, the equipment must be recycled according to the relevant local regulations. Beside the equipment itself, any
hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or in the
absence of local regulations, please contact your local Alfa Laval sales company
15
4 Operation
The valve is automatically or manually operated by means of an actuator or a handle.
4.1
Operation
Step 1
See chapter 6 Technical data
CAUTION
Alfa Laval cannot be held responsible for incorrect operation.
Step 2
Never touch the valve or the pipelines when processing hot liquids
or when sterilising.
Danger of burns!
TD 403-110
Step 3
Air
Never touch the coupling between the valve body and the actuator
if compressed air is supplied to the actuator.
Rotating parts
TD 403-111
Step 4
Operation by means of actuator:
Automatic on/off operation by means of compressed air.
Air
Rotating parts
TD 403-111
Step 5
Operation by means of standard handle:
1. Manual on/off operation.
2. Pull the handle outwards while rotating it.
NOTE!
This also applies for the Lockable Multiposition Handle.
Closed valve
Open valve
Open valve
TD 403-114
Closed valve
16
4 Operation
The valve is automatically or manually operated by means of an actuator or a handle.
Step 6
Operation by means of regulating handle:
1. Manual flow regulation because of infinite locking positions.
2. Loosen the handle, rotate it and tighten again.
Closed valve
Open valve
Open valve
Closed valve
17
4 Operation
Pay attention to possible breakdown.
Read the instructions carefully.
LKB-F: With flange connection.
NC = Normally closed. NO = Normally open. A/A = Air/air activated.
4.2
Troubleshooting
Step 1
NOTE!
Read the maintenance instructions carefully before replacing worn
parts. - See chapter 5.1 General maintenance
Problem
Cause/result
Repair
External leakage
Internal leakage by closed valve
(normal wear)
Worn seal ring

Worn flange seal ring (LKB-F)
Replace the seal ring and the bushes
External leakage
Internal leakage by closed valve (too
early)
High pressure
High temperature
Aggressive liquids
Many activations
Difficult to open/close
Damage to disc connection (high
torque)
Incorrect seal ring (swelling)
Replace by a seal ring of a different rubber

grade
Difficult to open/close
18
90 displacement of the actuator

Incorrect actuator function (NC,NO)
Worn actuator bearings
Dirt penetration into the actuator
Change rubber grade

Change the operating conditions
Fit correctly (see chapter 3.4 Fitting

actuator/bracket/handle on the valve
(optional extras))
Change from NC to NO or vice versa
Replace the bearings
Service the actuator
4 Operation
The valve is designed for Cleaning In Place (= CIP).
NaOH = Caustic Soda.
HNO3 = Nitric acid.
4.3
Recommended cleaning
Step 1
Caustic danger!
Always use
rubber gloves!
Always use
protective goggles!
Step 2
Never touch the valve or the pipelines when sterilising.
Danger of burns!
TD 403-110
Step 3
Examples of cleaning agents:
Use clean water, free from chlorides.
1. 1% by weight NaOH at 70o C (158o F)
1 kg (2.2 lbs)
NaOH
100 l (26.4 gal)

water
Cleaning agent.
2.2 l (0.6 gal)

33% NaOH
100 l (26.4 gal)

water
Cleaning agent.
Cleaning agent.
2. 0.5% by weight HNO3 at 70o C (158o F)

0.7 l (0.2 gal)
53% HNO3
100 l (26.4 gal)

water
Step 4
1. Avoid excessive concentration of the cleaning agent.
Dose gradually
2. Adjust the cleaning flow to the process.
Sterilisation of milk/viscous liquids
Increase the cleaning flow
3. Always rinse well with clean water after the cleaning.
Always rinse!
Clean water Cleaning agents
Step 5
NOTE
The cleaning agents must be stored/disposed of in accordance
with current regulations/directives.
19
5 Maintenance
Maintain the valve and the regulator carefully.
Always keep spare seal rings, rubber seals, bushes and actuator bearings in stock.
Mushrooms = fastening connections on the end cap.
5.1
General maintenance
Step 1
See section 6 Technical data

NOTE
All scrap must be stored/disposed of in accordance with current regulations/directives.
Step 2
Atmospheric
pressure
required!
Never service the valve with valve and pipelines under pressure.
Danger of burns!
TD 403-139
Step 3
Air
Never stick your fingers through the valve ports if the actuator is
supplied with compressed air.
Cutting danger!
TD 403-112
Step 4
Air
Never touch the coupling between the valve body and the actuator
if compressed air is supplied to the actuator.
Rotating parts
TD 403-112
Step 5
Actuator size 85 mm (NC/NO):

The actuator springs are not caged.
Springs
Caution!
TD 403-118
20
5 Maintenance
Maintain the valve and the regulator carefully.
Always keep spare seal rings, rubber seals, bushes and actuator bearings in stock.
Mushrooms = fastening connections on the end cap.
Step 6
Caution!
End cap
Mushrooms
End cap of actuator:

- Never remove the end cap by using compressed air.
- Always fit the end cap with the mushrooms turned outwards
and position it correctly before supplying compressed air to
the actuator.
TD 403-113
Recommended spare parts: Service kits (see chapter 7 Parts list / Service kits).
Order service kits from the service kits list (see chapter 7 Parts list / Service kits)
Ordering spare parts
Contact the Sales Department.
Valve seal rings
Preventive maintenance Replace after 12
months
Valve bushes
Actuator rubber seals
Replace when replacing Replace after 24

the valve seal rings
months
Maintenance after
leakage (leakage
normally starts slowly)
Replace by the end of Replace when replacing Replace when possible

the day
Planned maintenance
Replace when replacing Regular inspection

for leakage and
smooth operation
Keep a record of the
valve
Use the statistics for
inspection planning
Replace after leakage
Lubrication
Before fitting
(use USDA-H1
approved)
- Unisilcon L641(*)
- Paraliq(*) GTE 703
- Molycote 111(D)
Actuator bearings
Replace when they

Regular inspection
for leakage and
become worn
smooth operation
Keep a record of the
actuator
Use the statistics
for planning of
inspections
Replace after air

leakage
None
Before fitting
- Molycote Long term 2
Plus ()
- Molycote 1132() (for
aggressive environment)
When replacing
actuator rubber seals
- Molycote Long term
2 Plus ()
- Molycote 1132
() (for aggressive
environment)
21
5 Maintenance
Read the instructions carefully. The items refer to the parts list and service kits section.
Handle scrap correctly.
LKB: for ISO tubes.
LKB-2: for DIN tubes.
5.2
Dismantling of valve - LKB/LKB-2/LKB-LP
Step 1
Valve with actuator:
1. Remove screws and nuts (6).
2. Remove the bracket with the actuator.
TD 403-093
Step 2
Valve with handle:
1. Remove the complete handle.
2. Remove screws and nuts (6).
TD 403-094
Step 3
Remove seal ring (5) together with valve disc (2).
TD 403-096
Step 4
Remove bushes (3, 4) from the disc stems.
TD 403-096
Step 5
Remove valve disc (2) from seal ring (5).
NOTE!
For valve sizes 25-38 mm and DN25-40, it is recommended to
remove the valve disc by using a special service tool.
TD 403-097
22
5 Maintenance
LKB: for ISO tubes. LKB-2: for DIN tubes.
Lubricate the seal ring before fitting it.
Lubricate the disc stem before fitting the bushes.
5.3
Assembly of valve - LKB/LKB-2/LKB-LP
Step 1
1. Lubricate the pin holes in seal ring (5), (important for Silicone
and Viton).
2. Fit valve disc (2) in the seal ring (5).
NOTE!
For the valve sizes 25-38 mm and DN25-40, it is recommended to
fit the valve disc by using a special service tool.
TD 403-265
Step 2
1. Fit bushes (3,4) on the disc stem.
2. Fit seal ring (5) together with valve disc (2) between the two
valve body halves (1).
CAUTION!
Rotate the valve disc so that the valve is open before tightening
screws and nuts (6).
TD 403-266
Step 3
Valve with handle:
1. Fit screws and nuts (6) and torque tighten in accordance with
the requirements (see Step 5).
2. Fit the complete handle on the disc connection and tighten
the screw on the handle.
NOTE!
This also applies for the Lockable Multiposition Handle.
TD 403-267
Step 4
Valve with actuator:
1. Fit the actuator with the bracket so that the disc
connection enters the coupling (see Chapter 3.4 Fitting
actuator/bracket/handle on the valve (optional extras)).
2. Fit screws and nuts (6) and torque tighten in accordance with
the requirements so that the bracket is fixed to the valve (see
Step 5).
Fit correctly!
See chapter 3.4 Fitting
actuator/bracket/handle on
the valve (optional extras)
TD 403-268
23
5 Maintenance
LKB: for ISO tubes. LKB-2: for DIN tubes.
Lubricate the seal ring before fitting it.
Step 5
Pre-use check:
Check that the valve disc moves smoothly against the seal ring.
Tools/torque values for assembly of the valve body halves:
25 mm
DN 25
DN32
38 mm
DN40
51 mm
DN50
63.5 mm
DN65
76 mm
DN80
101.6 mm
DN100
DN 125
DN150
Allen Key
5 mm
(0.2)
5 mm
(0.2)
5 mm
(0.2)
6 mm
(0.24)
6 mm
(0.24)
6 mm
(0.24)
8 mm
(0.3)
8 mm
(0.3)
8 mm
(0.3)
Recomm.
Torque
18 Nm
(13 lbf-ft)
18 Nm
(13 lbf-ft)
18 Nm
(13 lbf-ft)
20 Nm
(15 lbf-ft)
20 Nm
(15 lbf-ft)
20 Nm
(15 lbf-ft)
38 Nm
(28 lbf-ft)
38 Nm
(28 lbf-ft)
38 Nm
(28 lbf-ft)
Valve size
24
5 Maintenance
The items refer to the parts list and service kits section.
LKB-F: with flange connection.
5.4
Dismantling of valve - LKB-F
Step 1
1. Loosen the two upper screws and nuts (6).
2. Loosen and remove the two lower screws and nuts (6).
3. Remove the valve unit from flanges (7).
Step 2
1. Remove the two upper screws and nuts (6), (4 nuts).
2. If supplied, remove the actuator from the valve body unit.
3. If supplied, loosen the screw and remove the handle from the
valve body unit.
Step 3
1. Loosen and remove the two centre screws and nuts (6).
2. Remove seal ring (5) together with valve disc (2).
3. Remove flange seal rings (8).
Step 4
Remove bushes (3,4) from the disc stems.
TD 403-096
Step 5
Remove valve disc (2) from seal ring (5).
NOTE!
For valve sizes 25-38 mm and DN25-40, it is recommended to
remove the valve disc by using a special service tool.
TD 403-097
25
5 Maintenance
LKB-F: With flange connection.
Lubricate the seal rings before fitting them.
5.5
Assembly of valve - LKB-F
Step 1
1. Lubricate the pin holes in seal ring (5), (important for Silicone
and Viton).
2. Fit valve disc (2) on seal ring (5).
3. Fit bushes (3,4) in the disc stem.
NOTE!
For valve size 25-38 mm and DN25-40, it is recommended to fit
the valve disc by using a special service tool.
TD 403-265
Step 2
1. Lubricate flange seal rings (8) with water and fit them.
2. Fit seal ring (5) together with valve disc (2) between the valve
body halves (1).
3. Fit and tighten the two centre screws and nuts (6).
CAUTION!
Rotate the valve disc so that the valve is open before tightening
screws and nuts (6).
Step 3
1. If supplied, fit the handle and tighten the screw.
2. If supplied, fit the actuator.
3. Fit the two upper screws and nuts (6), (4 nuts).
Step 4
1. Fit the valve unit between flanges (7).
2. Fit and tighten the two lower screws and nuts (6).
3. Tighten the two upper screws and nuts (6).
Step 5
Pre-use check:
Check that the valve disc moves smoothly against the seal ring.
Tools/torque values for assembly of the valve body halves:
Valve size
25 mm
DN 25
DN32
38 mm
DN40
51 mm
DN50
63.5 mm
DN65
76 mm
DN80
101.6 mm
DN100
DN 125
DN150
Spanner
flats
10 mm
(0.4)
10 mm
(0.4)
10 mm
(0.4)
13 mm
(0.5)
13 mm
(0.5)
13 mm
(0.5)
17 mm
(0.67)
17 mm
(0.67)
17 mm
(0.67)
Recomm.
Torque
18 Nm
(13 lbf-ft)
18 Nm
(13 lbf-ft)
18 Nm
(13 lbf-ft)
20 Nm
(15 lbf-ft)
20 Nm
(15 lbf-ft)
20 Nm
(15 lbf-ft)
38 Nm
(28 lbf-ft)
38 Nm
(28 lbf-ft)
38 Nm
(28 lbf-ft)
26
5 Maintenance
5.6
Dismantling of actuator
Step 1
1. Press end cap (5) into air cylinder (1).
2. Remove retaining ring (6).
Use a press!
TD 403-099
TD 403-100
Step 2
NC/NO actuator:
Release the pressure on end cap (5) carefully and remove the end
cap.
Pay special attention to the warning!
Step 3
A/A actuator:
Remove end cap (5) by hand.
TD 403-101
Step 4
Remove piston (3) and the springs.
NOTE!
- The actuator size 133 mm has a caged spring assembly.
- The air/air actuator has no springs.
TD 403-271
Step 5
Remove connex pin (16) and coupling (17) from rotating cylinder
stem (2).
TD 403-119
Step 6
Remove rotating cylinder (2) and the remaining internal parts from
air cylinder (1).
TD 403-120
27
5 Maintenance
Lubricate the rubber seals before fitting them. Lubricate the bearings.
Clean the piston before assembly.
5.7
Assembly of actuator
Step 1
Fit rotating cylinder (2) in air cylinder (1).
TD 403-269
Step 2
Fit coupling (17) on rotating cylinder stem (2) and fit connex pin
(16).
Fit the connex pin

correctly!
TD 403-270
Step 3
Fit the springs in rotating cylinder (2) and fit piston (3) carefully.
CAUTION!
Fit the piston correctly in relation to the bearings.
NOTE!
The air/air actuator has no springs.
Fit correctly!
TD 403-274
Step 4
A/A actuator:
1. Fit end cap (5) sufficiently into air cylinder (1) so that retaining
ring (6) can be fitted in the air cylinder.
2. Position the end cap correctly by hand.
Step 5
1. Fit end cap (5) in air cylinder (1) and press down sufficiently so
that retaining ring (6) can be fitted in the air cylinder.
2. Release the pressure on the end cap.
TD 403-272
Use a press!
NC/NO actuator
TD 403-273
Step 6
Pre-use check:
2. Activate the actuator several times to ensure that it operates
smoothly.
28
6 Technical data
It is important to observe the technical data during installation, operation and maintenance.
Inform personnel about the technical data.
6.1
Technical data
Valve - data
Max. product pressure
1000 kPa (10 bar) (145 psi)
Min. product pressure
Full vacuum
Temperature range
-10 C to +95 C* (14F to 203F )
Product acc. to PED 97/23/EC
Fluids group 2
Valve - materials
Product wetted steel parts
AISI 304 or AISI 316L
Other steel parts
AISI 304
Rubber grades
EPDM, Silicone (Q), Viton (FPM), HNBR, PFA
Bushes for valve disc
PVDF
Finish
Semi bright, RA 3.2 m
Actuator - data
Max. air pressure
700 kPa (7 bar) (101.5 psi)
Min. air pressure, NC or NO
400 kPa (4 bar) (58 psi)
Temperature range
-25 C to +90 C (-13F to + 94F )
Air consumption (litres free air)
- 85 mm
0.24 x p (bar)
- 133 mm
0.95 x p (bar)
Actuator - materials
Actuator body
AISI 304
Piston
Light alloy, bronze for 85 mm A/A
Seals
Nitrile (NBR)
Housing for switches
Noryl (PPO)
Finish
Semi bright
Noise
One metre away from - and 1.6 metre above the exhaust, the noise level of a valve actuator will be approximately 77dB(A)
without noise damper and approximately 72 dB(A) with noise damper - Measured at 7 bars air pressure.
29
7 Parts list / Service kits

The drawings include all parts of the valves.
For the parts list, please see chapters 7.5 LKB Butterfly valve, ISO, 7.6 LKB-F Butterfly valves, ISO, 7.7 LKB-F Butterfly
valves, DIN, 7.8 LKB-2 Butterfly valves
7.1
LKB, LKB-2, LKB-F Butterfly valves, drawings
LKB/LKB-2
LKB-F
30

The drawings include all parts of the actuators.
For the parts list, please see chapter 7.9 LKB-LP Butterfly valve
7.2
LKB-LP Butterfly valve, drawing
31

For the parts list, please see chapters 7.10 LKLA 85 mm (NO/NC) - 7.19 LKLA-T 133 mm (A/A).
7.3
LKLA and LKLA-T Actuators 85 mm, drawings
LKLA-T (NC-NO)
LKLA-T (A/A)
21
20
TD 403-132
TD 403-137
LKLA (NC-NO)
LKLA (A/A)
23
5
6
22
4
1
11
10
12
19
14
23
15
16
14
18
TD 403-136
17
TD 403-133
32

DN 125-150 (A/A)
403-138
33

7.4
LKLA and LKLA-T Actuators 133 mm, drawings
LKLA-T (NC-NO)
LKLA-T (A/A)
21
20
24
25
TD 403-134
TD 403-135
LKLA (NC-NO)
6
LKLA (A/A)
23
7
22
5
4
1
3
10
11
8
2
12
14
14
19
15
18
16
17
TD 403-083
13
18
TD 403-082
34
35

The drawing and parts list include all items of the valve.
7.5
LKB Butterfly valve, ISO
_1
36

Parts list
Pos.
1
2
3
4
5
6
Qty
Denomination
2
1
1
1
1
1
Valve body half

Disc
Bush
Bush
Seal ring
Set of screws
Service kits
25 mm
DN25
Disc 8
Denomination
38 mm
DN40
Disc 8
51 mm
DN50
Disc 8
63.5 mm
DN65
Disc 8
Service Kits for product wetted parts
Service kit EPDM
Service kit Q
Service kit FPM
Service kit HNBR
Service kit PFA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3028 9611-92-3029 9611-92-3030 9611-92-3031
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3034 9611-92-3035 9611-92-3036 9611-92-3037

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3040 9611-92-3041 9611-92-3042 9611-92-3043
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3160 9611-92-3161 9611-92-3162 9611-92-3163
9611-92-3183 9611-92-3184 9611-92-3185
Service kits
76mm
DN80
Disc 10
Denomination
DN80
Disc 10
101.6mm
DN100
Disc 10
101.6mm
DN100
Disc 12
DN150
Disc 15
Service kit EPDM
Service kit Q
Service kit FPM
Service kit HNBR
............................
.................................
9611-92-3032 9611-92-3051 9611-92-3033 9611-92-3033 9611-92-3046

9611-92-3038
9611-92-3039 9611-92-3039 9611-92-3047
..............................
9611-92-3044
9611-92-3045 9611-92-3045 9611-92-3048
............................
9611-92-3164
9611-92-3165 9611-92-3165 9611-92-3197
Service kit PFA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3186
9611-92-3187 9611-92-3187
NB: * Disc connection 10 for 101.6 mm and DN100 is no longer available. Please rebuild the air-actuator or/and handle to: disc connection 12
ring is delivered assembled with disc.
1)Seal
Reg. 2.14.1 9805 / Intro. 8001

Parts marked with
are included in the service kits. Recommended spare parts: Service kits.
900069/3
37

7.6
38
LKB-F Butterfly valves, ISO

Parts list
Pos.
1
2
3
4
5
6
7
8
Qty
2
1
1
1
1
1
2
2
Denomination
Valve body half
Disc
Bush
Bush
Seal ring (EPDM)
Set of screws and nuts
Flange (AISI 316L)
Seal ring (EPDM)
Service kits
25 mm
Disc 8
Denomination
38 mm
Disc 8
51 mm
Disc 8
63.5 mm
Disc 8
76 mm
Disc 10
101.6 mm
Disc 12
Service kit, EPDM . . . . . . . . . .
9611-92-3058 9611-92-3059 9611-92-3060 9611-92-3061 9611-92-3062 9611-92-3063
Service kit, Silicone (Q)
....
9611-92-3064 9611-92-3065 9611-92-3066 9611-92-3067 9611-92-3068 9611-92-3069
Service kit, FPM . . . . . . . . . . . .
9611-92-3070 9611-92-3071 9611-92-3072 9611-92-3073 9611-92-3074 9611-92-3099
Service kit, HNBR . . . . . . . . . .
9611-92-3310 9611-92-3311 9611-92-3312 9611-92-3313 9611-92-3314 9611-92-3315
NB:
* Disc connection 10 for 101.6 mm and DN 100 is no longer available. Please rebuild the air-actuator or/and handle to: disc connection 12
1) Seal ring is delivered assembled with disc.
Parts marked with
are included in the service kits.
Recommended spare parts: Service kits.

900529/2
39

The drawing and parts list include all items.
7.7
40
LKB-F Butterfly valves, DIN

Parts list
Pos.
1
2
3
4
5
6
7
8
Qty
2
1
1
1
1
1
2
2
Denomination
Valve body half
Disc
Bush
Bush
Seal ring
Set of screws and nuts
Flange
Seal ring
Service kits
DN 25
Disc 8
Denomination
DN 32
Disc 8
DN 40
Disc 8
DN 50
Disc 8
Service kit, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3100 9611-92-3101 9611-92-3102 9611-92-3103
Service kit, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3118 9611-92-3119 9611-92-3120 9611-92-3121
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3109 9611-92-3110 9611-92-3111 9611-92-3112
Service kits
DN 65
Disc 10
Denomination
DN 80
Disc 10
DN 100
Disc 12
DN 125
Disc 14
DN 150
Disc 15
Service kit, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3104 9611-92-3105 9611-92-3106 9611-92-3107 9611-92-3108
......................
9611-92-3113 9611-92-3114 9611-92-3115 9611-92-3116 9611-92-3117
Service kit, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3122 9611-92-3123 9611-92-3124 9611-92-3125 9611-92-3126
1)
Seal ring is delivered assembled with disc.
Parts marked with

900529/1
41

7.8
LKB-2 Butterfly valves
TD 403-231_2
42

Parts list
Pos.
1a
1
2
3
4
5
6
Qty
Denomination
2
2
1
1
1
1
1
Valve body half

Valve body half
Disc
Bush
Bush
Seal ring
Set screw
Service kits
DN25
Disc 8
Denomination
DN32
Disc 8
DN40
Disc 8
DN50
Disc 8
Service kit, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3075 9611-92-3076 9611-92-3077 9611-92-3078
Service kit, Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3083 9611-92-3084 9611-92-3085 9611-92-3086
Service kit, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3091 9611-92-3092 9611-92-3093 9611-92-3094
Service kit, HNBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3210 9611-92-3211 9611-92-3212 9611-92-3213
Service kit, PFA
................................................
9611-92-3191 9611-92-3192
Service kits
DN65
Disc 10
Denomination
DN80
Disc 10
DN100
Disc 12
DN125
Disc 14
Service kit, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3079 9611-92-3080 9611-92-3081 9611-92-3082
Service kit, Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3087 9611-92-3088 9611-92-3089 9611-92-3090
Service kit, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3095 9611-92-3096 9611-92-3097 9611-92-3098
Service kit, HNBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3214 9611-92-3215 9611-92-3216 9611-92-3217
Service kit, PFA
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3193 9611-92-3194 9611-92-3195
NB:
1)Seal ring is delivered assembled with disc.
Parts marked with

900245/3
43

7.9
LKB-LP Butterfly valve
TD 458-001_1
44

Parts list
Pos.
1
2
3
4
5
6
7
7a
Qty
2
1
1
1
1
1
1
1
Denomination
Valve body half
Disc
Bush
Bush
Seal ring
Set screw
Handle
Lockable multiposition handle
(only ISO)
Service kits
Denomination
25 mm
38 mm
51 mm
63.5 mm
76.1 mm
101.6 mm
Service Kits for product wetted parts, ISO
Service kit EPDM
..........
9611-92-3028 9611-92-3204 9611-92-3205 9611-92-3031 9611-92-3032 9611-92-3033
Service kits
Denomination
DN25
DN40
DN50
DN65
DN80
DN100
Service Kits for product wetted parts, DIN
Service kit EPDM
Parts marked with
..........
9611-92-3206 9611-92-3207 9611-92-3208 9611-92-3079 9611-92-3209 9611-92-3218

TD 900-204/4
45

The drawing and the parts list include all items.
NO = Normally open.
7.10
46
LKLA 85 mm (NO/NC)

NO = Normally open.
Parts list
Pos.
Service kits
Qty
Denomination
Service Kit for actuator
1
2
3
4
5a
5b
6
7
8
9
10
11
12
14
15
16
17
18
19
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
Air cylinder
Rotating cylinder
Piston
O-ring
End cap
End cap, Mark lll
Retaining ring
O-ring
Inner spring
Outer spring
Needle bearing
Needle bearing
Thrust bearing
Thrust plate
O-ring
Connex pin
Coupling
Activating ring, Noryl with screw
Water rejector (period 8310-)
Service kits, Air/Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3010
Note:
Butterfly valve 101.6 mm / DN100 sold before 8906 = 10 mm
Butterfly valve DN 65 (ISO) sold before 8910 = 8 mm
Please check the square size of the disc when ordering spares.
Parts marked with
are included in the service kit.
Recommended spare parts: Service kit.

900128/2
47

7.11
48
LKLA 85 mm (A/A)

Parts list
Pos.
Service kits
Qty
1
2
3
4
5a
5b
6
7
10
11
12
14
15
16
17
18
22***
23
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
Denomination
Service kits, Air/Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-3011
Air cylinder
Rotating cylinder
Piston
O-ring
End cap
End cap, Mark lll
Retaining ring
O-ring
Needle bearing
Needle bearing
Thrust bearing
Thrust plate
O-ring
Connex pin
Coupling
Activating ring with screw
Retaining plate
Threaded plug
Note:
Parts marked with

900129/1
49

The drawing and the parts list include all items
7.12
LKLA DN 125-150 85 mm (A/A)
TD 407-023_1
50

The drawing and the parts list include all items
Parts list
Pos.
Service kits
Qty
Denomination
Service Kits for Actuator
1
2
3
4
5a
5b
6
7
10
11
12
13
14
15
16
17
18
22***
23
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
Parts marked with
Air cylinder
Rotating cylinder
Piston
O-ring
End cap
End cap, Mark lll
Retaining ring
O-ring
Needle bearing
Needle bearing
Thrust bearing
Connex pin
Thrust plate
O-ring
Connex pin
Coupling
Retaining plate
Threaded plug

900130/1
51

NO = Normally open.
7.13
LKLA 133 mm (NO/NC)
TD 407-022_1
52

NO = Normally open.
Parts list
Pos.
Service kits
Qty
Denomination
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
Parts marked with
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
Air cylinder
Rotating cylinder
Piston
O-ring
End cap
Retaining ring
O-ring
Spring assembly
Needle bearing
Needle bearing
Thrust bearing
Connex pin
Thrust plate
O-ring
Connex pin
Coupling
Indication pin
Water rejector

900131
53

7.14
LKLA 133 mm (A/A)
23
TD 407-021_1
54

Parts list
Pos.
1
2
3
4
5
6
7
10
11
12
13
14
15
16
17
18
22
23
Service kits
Qty
Parts marked with
1
1
1
1
1
1
1
2
2
1
2
1
1
2
1
1
1
1
Denomination
Air Cylinder
Rotating cylinder
Piston
O-ring
End cap
Retaining ring
O-ring
Needle bearing
Needle bearing
Thrust bearing
Connex pin
Thrust plate
O-ring
Connex pin
Coupling
Indication pin
Retaining plate
Threaded plug
Denomination

900132/1
55

NO = Normally open.
7.15
LKLA-T 85 mm (NO/NC)
19
TD 407-020_2
56

NO = Normally open.
Parts list
Pos.
Service kits
Qty
Denomination
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
Parts marked with
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
Air cylinder
Rotating cylinder
Piston
O-ring
End cap
Retaining ring
O-ring
Inner spring
Outer spring
Needle bearing
Needle bearing
Thrust bearing
Thrust plate
O-ring
Connex pin
Coupling
Water rejector (period 8310- )
O-ring
Air fitting

900133/1
57

7.16
58
LKLA-T 85 mm (A/A)

Parts list
Pos.
Service kits
Qty
Denomination
1
2
3
4
5
6
7
10
11
12
14
15
16
17
18
20
21
23
Parts marked with
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
Air cylinder
Rotating cylinder
Piston
O-ring
End cap
Retaining ring
O-ring
Needle bearing
Needle bearing
Thrust bearing
Thrust plate
O-ring
Connex pin
Coupling
O-ring
Air fitting
Threaded plug

900134/1
59

7.17
60
LKLA-T DN 125-150 85 mm (A/A)

Parts list
Pos.
1
2
3
4
5
6
7
10
11
12
13
14
15
16
17
18
20
21
23
Service kits
Qty
Parts marked with
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
Denomination
Air cylinder
Rotating cylinder
Piston
O-ring
End cap
Retaining ring
O-ring
Needle bearing
Needle bearing
Thrust bearing
Connex pin
Thrust plate
O-ring
Connex pin
Coupling
O-ring
Air fitting
Threaded plug

900135/1
61

NO = Normally open.
7.18
LKLA-T 133 mm (NO/NC)
TD 407-017_2
62

NO = Normally open.
Parts list
Pos.
Service kits
Qty
Denomination
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
24
25
Parts marked with
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
Air cylinder
Rotating cylinder
Piston
O-ring
End cap
Retaining ring
O-ring
Spring assembly
Needle bearing
Needle bearing
Thrust bearing
Connex pin
Thrust plate
O-ring
Connex pin
Coupling
Indication pin
Water rejector (period 8310- )
O-ring
Air fitting
Guiding ring
Spring

900136
63

7.19
LKLA-T 133 mm (A/A)
23
TD 407-016_2
64

Parts list
Pos.
1
2
3
4
5
6
7
10
11
12
13
14
15
16
17
18
20
21
23
24
25
Service kits
Qty
Parts marked with
1
1
1
1
1
1
1
2
2
1
2
1
1
2
1
1
1
1
1
1
1
Denomination
Air cylinder
Rotating cylinder
Piston
O-ring
End cap
Retaining ring
O-ring
Needle bearing
Needle bearing
Thrust bearing
Connex pin
Thrust plate
O-ring
Connex pin
Coupling
Indication pin
O-ring
Air fitting
Threaded plug
Guiding band
Spring
Denomination

190137/1
65

7.20
66
LKB Lockable Multiposition Handle for valve

Parts list
Pos.
1
2
3
Qty
1
1
1
Denomination
Insert
Positioning cap
Screw
67

7.21
LKB Handle 1.1 for butterfly valve
Handle 1.1 for LKB butterfly valve

6
2
5
3
1a
1b
TD 403-227_1
Handle 1.1 with infinite positions for LKB Butterfly valve

7
3
2
4
TD 403-228_1
68

Parts list
Pos.
2
3
4
5
6
Qty
Denomination
1
1
1
1
1
Transfer block
Handle
Screw with pin
Spring
Ball
69

7.22
Handle 1.1 for indication unit
TD 403-226_1
70

Parts list
Pos.
1
2
3
4
5
6
8
9
10
11
Qty
1
1
1
1
1
1
1
2
1
1
Denomination
Location cap with 2 pos.
Transfer block
Handle
Screw with pin
Spring
Ball
Bracket
Screw
Coupling
71

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continually updated on our website.
Please visit www.alfalaval.com to access the information directly.
Alfa Laval Corporate AB

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Spare Parts
LKB Automatic and Manual Butterfly Valve
TD 403-262_1
ESE00779-EN5
Original manual
2013-01
TD 403-263
Table of contents
1. LKB Butterfly Valve, ISO
.............................................................................
2. LKB-2 Butterfly Valve, DIN ...........................................................................
3. LKB-F Butterfly Valve, ISO ...........................................................................
4. LKB-F Butterfly Valve, DIN ...........................................................................
10
5. LKB Lockable Multiposition Handle for Valve ....................................................
12
6. LKB Handle 1.1 for Butterfly Valve
.................................................................
14
7. Handle 1.1 for Indication Unit .......................................................................
16
8. LKLA Actuator Air/Spring (NC-NO) 85
...........................................................
18
...........................................................................
20
9. LKLA Actuator Air/Air 85
10. LKLA Actuator Air/Air DN125-150 85
............................................................
22
11. LKLA Actuator Air/Spring (NC-NO) 133 ..........................................................
24
12. LKLA Actuator Air/Air 133 ..........................................................................
26
13. LKLA-T Actuator Air/Spring (NC-NO) 85 .........................................................
28
14. LKLA-T Actuator Air/Air 85 .........................................................................
30
15. LKLA-T Actuator Air/Air DN125-150 85 ..........................................................
32
16. LKLA-T Actuator Air/Spring (NC-NO) 133
.......................................................
34
.......................................................................
36
17. LKLA-T Actuator Air/Air 133
LKB Butterfly Valve, ISO
_1
Intro 1980-01
LKB Butterfly Valve, ISO
Pos
Qty Denomination
1
2
3
4
5
Pos
Valve body half, (AISI 304L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve body half, (AISI 316L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc, (AISI 304) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc, (AISI 316L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc, 12 (AISI 304) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc, 12 (AISI 316L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (EPDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (Silicone Q) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (Viton FPM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (HNBR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (PFA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set of screws, M6 + Nut M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Qty Denomination
1
2
3
4
5
2l
2l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
2l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
Valve body half, (AISI 304L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve body half, (AISI 316L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc, (AISI 304) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc, (AISI 316L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc, 12 (AISI 304) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc, 12 (AISI 316L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc, 10 (AISI 316) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (EPDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (Viton FPM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (HNBR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (PFA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set of screws, M10 + Nut M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 mm
Disc 8
38 mm
Disc 8
51 mm
Disc 8
9611-44-365-0
9611-44-365-1
9611-41-368-0
9611-41-368-1
9611-44-322-0
9611-44-322-1
9611-41-169-0
9611-41-169-1
9611-44-323-0
9611-44-323-1
9611-41-177-0
9611-41-177-1
9611-41-181-0
9611-41-376-0
9611-41-413-0
9611-41-372-0
9611-41-413-3
9611-41-413-4
9611-41-173-0
9611-41-173-0
9611-41-409-0
9611-41-174-0
9611-41-409-3
9611-41-409-4
9611-92-32021)
9611-41-734-0 9611-41-734-0
9611-41-181-0
9611-41-181-0
9611-41-410-0
9611-41-182-0
9611-41-410-3
9611-41-410-4
9612-9006-01
9611-41-735-0
63.5 mm
Disc 8
76 mm
Disc 10
101.6 mm
Disc 10
9611-44-324-0
9611-44-324-1
9611-41-185-0
9611-41-185-1
9611-44-307-0 9611-41-325-0 9611-41-325-0

9611-44-307-1 9611-41-325-1 9611-41-325-1
9611-41-193-0
9611-41-193-1
9612-0463-01
9612-0463-02
9611-41-189-0
9611-41-189-0
9611-41-411-0
9611-41-190-0
9611-41-411-3
9611-41-411-4
9612-9007-01
9611-41-735-0
9611-41-197-0
9611-41-197-0
9611-41-406-0
9611-41-198-0
9611-41-406-3
9611-41-406-4
9612-9008-01
9611-41-736-0
9611-41-206-0
9611-41-205-0
9611-41-412-0
9611-41-207-0
9611-41-412-3
9611-41-412-4
9612-9009-01
101.6 mm
Disc 12
9611-41-206-0
9611-41-205-0
9611-41-412-0
9611-41-207-0
9611-41-412-3
9611-41-412-4
9612-9009-01
9611-41-737-0 9611-41-737-0
25 mm
DN25
Disc 8
38 mm
DN40
Disc 8
51 mm
DN50
Disc 8
63.5 mm
DN65
Disc 8
Service Kits for Product wetted parts

a
Service kit EPDM.
..............................................
9611-92-3028 9611-92-3029 9611-92-3030 9611-92-3031
Service kit Q. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3034 9611-92-3035 9611-92-3036 9611-92-3037
Service kit FPM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3040 9611-92-3041 9611-92-3042 9611-92-3043
Service kit HNBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3160 9611-92-3161 9611-92-3162 9611-92-3163
Service kit PFA
.................................................
76mm
DN80
Disc 10
9611-92-3183 9611-92-3184 9611-92-3185
DN80
Disc 10
101.6mm
DN100
Disc 10
101.6mm
DN100
Disc 12
DN150
Disc 15

a
Service kit EPDM.
Service kit Q. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3038
9611-92-3039 9611-92-3039 9611-92-3047
Service kit FPM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3044
9611-92-3045 9611-92-3045 9611-92-3048
Service kit HNBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3164
9611-92-3165 9611-92-3165 9611-92-3197
Service kit PFA
9611-92-3186
9611-92-3187 9611-92-3187
..............................
.................................
9611-92-3032 9611-92-3051 9611-92-3033 9611-92-3033 9611-92-3046
NB: * Disc connection 10 for 101.6 mm and DN100 is not available anymore, please rebuild the air-actuator or/and handle to: disc
connection 12
1)Seal-ring is delivered assembled with disc.
Reg. 2.14.1 9805 / Intro. 8001
Parts marked with
are included in the service kits. Recommended spare parts: Service kits.
900069/3
LKB-2 Butterfly Valve, DIN
TD 403-231_2
Intro 1989-01
LKB-2 Butterfly Valve, DIN
For valves with bushes (Period 9301-)
Pos
Qty Denomination
2l
2l
2l
2l
1l
1l
1l
1l
1l
1l
1l
1l
l
1l
1l
1a
2
3
4
5
Valve body half, welding (AISI 304L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve body half, welding (AISI 316 L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body half, male part (AISI 304L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body half, male part (AISI 316 L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc , (AISI 304) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc , (AISI 316L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (EPDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (FPM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (HNBR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (PFA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set screw, M6 + Nut M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set screw, M8 + Nut M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pos
Qty Denomination
2l
2l
2l
2l
1l
1l
1l
1l
1l
1l
1l
1l
0l
1l
1l
1l
1a
2
3
4
5
Valve body half, welding (AISI 304L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve body half , male part (AISI 304L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body half, male part (AISI 316 L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc , (AISI 304) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc , (AISI 316L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (EPDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (FPM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (HNBR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (PFA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set screw, M8 + Nut M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set screw, M10 + Nut M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set screw, M10 + Nut M10 (6pcs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DN 25
Disc 8
DN 32
Disc 8
9612-3236-01
9612-3236-02
9612-3243-01
9612-3243-02
9612-0736-05
9612-0736-04
9611-41-181-0
9611-41-181-0
9612-0700-01
9612-0709-01
9612-0718-01
9612-0700-02
9612-3237-01
9612-3237-02
9612-3244-01
9612-3244-02
9612-0737-05
9612-0737-04
9611-41-181-0
9611-41-181-0
9612-0701-01
9612-0710-01
9612-0719-01
9612-0701-02
DN 40
Disc 8
9612-3238-01
9612-3238-02
9612-3245-01
9612-3245-02
9612-0738-05
9612-0738-04
9611-41-181-0
9611-41-181-0
9612-0702-01
9612-0711-01
9612-0720-01
9612-0702-02
9611-92-32031)
9611-41-734-0 9611-41-734-0 9611-41-734-0
DN 50
Disc 8
9612-3239-01
9612-3239-02
9612-3246-01
9612-3246-02
9612-0739-05
9612-0739-04
9611-41-189-0
9611-41-189-0
9612-0703-01
9612-0712-01
9612-0721-01
9612-0703-02
9612-9011-01
9611-41-735-0
DN 65
Disc 10
DN 80
Disc 10
DN 100
Disc 12
DN 125
Disc 14
9612-3240-01
9612-3240-02
9612-3247-01
9612-3247-02
9612-0740-05
9612-0740-04
9611-41-189-0
9611-41-189-0
9612-0704-01
9612-0713-01
9612-0722-01
9612-0704-02
9612-9012-01
9611-41-736-0
9612-3241-01
9612-3241-02
9612-3248-01
9612-3248-02
9612-0741-05
9612-0741-04
9611-41-189-0
9611-41-189-0
9612-0705-01
9612-0714-01
9612-0723-01
9612-0705-02
9612-9013-01
9611-41-736-0
9612-3242-01
9612-3242-02
9612-3249-01
9612-3249-02
9612-0742-05
9612-0742-04
9611-41-197-0
9611-41-197-0
9612-0706-01
9612-0715-01
9612-0724-01
9612-0706-02
9612-9014-01
9612-0774-01
9612-0774-02
9612-0772-01
9612-0772-02
9612-0769-05
9612-0769-04
9612-0785-01
9612-0785-01
9612-0771-01
9612-0783-01
9612-0784-01
9612-0771-02
9611-41-737-0
9611-41-777-0
DN25
Disc 8
DN32
Disc 8
DN40
Disc 8
DN50
Disc 8

a
Service kit, EPDM.
.............................................
9611-92-3075 9611-92-3076 9611-92-3077 9611-92-3078
Service kit, Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3083 9611-92-3084 9611-92-3085 9611-92-3086
Service kit, FPM.
...............................................
9611-92-3091 9611-92-3092 9611-92-3093 9611-92-3094
Service kit, HNBR
..............................................
9611-92-3210 9611-92-3211 9611-92-3212 9611-92-3213
Service kit, PFA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3191 9611-92-3192
DN65
Disc 10
DN80
Disc 10
DN100
Disc 12
DN125
Disc 14

a
Service kit, EPDM
..............................................
9611-92-3079 9611-92-3080 9611-92-3081 9611-92-3082
Service kit, Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3087 9611-92-3088 9611-92-3089 9611-92-3090
Service kit, FPM.
...............................................
9611-92-3095 9611-92-3096 9611-92-3097 9611-92-3098
Service kit, HNBR
..............................................
9611-92-3214 9611-92-3215 9611-92-3216 9611-92-3217
Service kit, PFA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3193 9611-92-3194 9611-92-3195
NB:
1)Seal-ring
is delivered assembled with disc.
Parts marked with

900245/3
LKB-F Butterfly Valve, ISO
Intro 1994-08
LKB-F Butterfly Valve, ISO
LKB-F ISO
Pos
Qty Denomination
2l
2l
2
3
4
5
7
8
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
2l
2l
2l
2l
2l
Valve body half, welding, (AISI 316

L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body half, welding, (AISI
304) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc, (AISI 304) . . . . . . . . . . . . . . . . . . .
Disc , (AISI 316L) . . . . . . . . . . . . . . . . .
Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring (EPDM) . . . . . . . . . . . . . . . . .
Seal ring (Silicone Q) . . . . . . . . . . . . .
Seal ring (FPM) . . . . . . . . . . . . . . . . . . .
Seal ring (HNBR) . . . . . . . . . . . . . . . . .
Seal ring (PFA on EPDM) . . . . . . . . .
Set of screws and nuts . . . . . . . . . .
Flange (AISI 316L) . . . . . . . . . . . . . . . .
Flange (AISI 304) . . . . . . . . . . . . . . . . .
Seal ring (EPDM) . . . . . . . . . . . . . . . . .
Seal ring (Silicone Q) . . . . . . . . . . . . .
Seal ring (FPM) . . . . . . . . . . . . . . . . . . .
Seal ring (HNBR) . . . . . . . . . . . . . . . . .
25 mm
Disc 8
38 mm
Disc 8
51 mm
Disc 8
63.5 mm
Disc 8
76 mm
Disc 10
101.6 mm
Disc 12
9612-4024-10
9612-4024-11
9612-4024-12
9612-4024-13
9612-4024-14
9612-4024-15
9612-4024-10
9611-41-368-0
9611-41-368-1
9611-41-181-0
9611-41-376-0
9611-41-413-0
9611-41-372-0
9611-41-413-3
9611-41-413-4
9612-4024-11 9612-4024-12
9611-41-169-0 9611-41-177-0
9611-41-169-1 9611-41-177-1
9611-41-173-0 9611-41-181-0
9611-41-173-0 9611-41-181-0
9611-41-409-0 9611-41-410-0
9611-41-174-0 9611-41-182-0
9611-41-409-3 9611-41-410-3
9611-41-409-4 9611-41-410-4
9611-92-32021) 9612-9006-01
9612-4001-01
9612-4001-02
9612-4024-13
9611-41-185-0
9611-41-185-1
9611-41-189-0
9611-41-189-0
9611-41-411-0
9611-41-190-0
9611-41-411-3
9611-41-411-4
9612-9007-01
9612-4024-14
9611-41-193-0
9611-41-193-1
9611-41-197-0
9611-41-197-0
9611-41-406-0
9611-41-198-0
9611-41-406-3
9611-41-406-4
9612-9008-01
9612-4024-15
9612-0463-01
9612-0463-02
9611-41-206-0
9611-41-205-0
9611-41-412-0
9611-41-207-0
9611-41-412-3
9611-41-412-4
9612-9009-01
9612-4001-01
9612-4001-02
9612-4001-03
9612-4025-10
9612-4025-10
9612-4026-31
9612-4026-41
9612-4026-51
9612-4026-61
9612-4025-11
9612-4025-11
9612-4026-32
9612-4026-42
9612-4026-52
9612-4026-62
9612-4025-12
9612-4025-12
9612-4026-33
9612-4026-43
9612-4026-53
9612-4026-63
9612-4025-13
9612-4025-13
9612-4026-34
9612-4026-44
9612-4026-54
9612-4026-64
9612-4025-14
9612-4025-14
9612-4026-35
9612-4026-45
9612-4026-55
9612-4026-65
9612-4001-04
9612-4025-15
9612-4025-15
9612-4026-36
9612-4026-46
9612-4026-56
9612-4026-66
25 mm
Disc 8
38 mm
Disc 8
51 mm
Disc 8
63.5 mm
Disc 8
76 mm
Disc 10
101.6 mm
Disc 12

a
Service kit, EPDM
Service kit, Silicone (Q) . . . . . . . . . 9611-92-3064 9611-92-3065 9611-92-3066 9611-92-3067 9611-92-3068 9611-92-3069
Service kit, FPM . . . . . . . . . . . . . . . . 9611-92-3070 9611-92-3071 9611-92-3072 9611-92-3073 9611-92-3074 9611-92-3099
Service kit, HNBR
. . . . . . . . . . . . . . 9611-92-3058 9611-92-3059 9611-92-3060 9611-92-3061 9611-92-3062 9611-92-3063
. . . . . . . . . . . . . . 9611-92-3310 9611-92-3311 9611-92-3312 9611-92-3313 9611-92-3314 9611-92-3315
NB:
* Disc connection 10 for 101.6 mm and DN 100 is not available anymore, please rebuild the air-actuator or/and handle to: disc connection 12
1) Seal-ring is delivered assembled with disc.
Parts marked with

900529/2
LKB-F Butterfly Valve, DIN
10
Intro 1994-08
LKB-F Butterfly Valve, DIN
LKB-F DIN
Pos
1
2
3
4
5
6
7
Pos
2l
2l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
2l
2l
2l
2l
DN 32
Disc 8
DN 40
Disc 8
9612-4024-01
9612-4024-01
9612-0736-04
9611-41-181-0
9611-41-181-0
9612-0700-01
9612-0709-01
9612-0718-01
9612-0700-02
9612-4024-02
9612-4024-02
9612-0737-04
9611-41-181-0
9611-41-181-0
9612-0701-01
9612-0710-01
9612-0719-01
9612-0701-02
9612-4001-01
9612-4001-01
9612-4025-01
9612-4025-01
9612-4026-01
9612-4026-11
9612-4026-21
9612-4025-02
9612-4025-02
9612-4026-02
9612-4026-12
9612-4026-22
9612-4024-03 9612-4024-04
9612-4024-03 9612-4024-04
9612-0738-04 9612-0739-04
9611-41-181-0 9611-41-189-0
9611-41-181-0 9611-41-189-0
9612-0702-01 9612-0703-01
9612-0711-01 9612-0712-01
9612-0720-01 9612-0721-01
9612-0702-02 9612-0703-02
9612-92-32031) 9612-9011-01
9612-4001-01
9612-4001-02
9612-4025-03 9612-4025-04
9612-4025-03 9612-4025-04
9612-4026-03 9612-4026-04
9612-4026-13 9612-4026-14
9612-4026-23 9612-4026-24
DN 65
Disc 10
DN 80
Disc 10
DN 100
Disc 12
DN 125
Disc 14
DN150
Disc 15
9612-4024-05
9612-4024-05
9612-0740-04
9611-41-189-0
9611-41-189-0
9612-0704-01
9612-0713-01
9612-0722-01
9612-0704-02
9612-9012-01
9612-4001-03
9612-4024-06
9612-4024-06
9612-0741-04
9611-41-189-0
9611-41-189-0
9612-0705-01
9612-0714-01
9612-0723-01
9612-0705-02
9612-9013-01
9612-4001-03
9612-4024-07
9612-4024-07
9612-0742-04
9611-41-197-0
9611-41-197-0
9612-0706-01
9612-0715-01
9612-0724-01
9612-0706-02
9612-9014-01
9612-4024-08
9612-4024-08
9612-0769-04
9612-0785-01
9612-0785-01
9612-0771-01
9612-0783-01
9612-0784-01
9612-0771-02
9612-4024-09
9612-4024-09
9611-41-370-1
9611-41-379-0
9611-41-379-0
9611-41-415-0
9611-41-374-0
9611-41-415-3
9611-41-415-4

Valve body half, welding (AISI 304) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc, (AISI 316L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (EPDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (FPM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (HNBR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (PFA on EPDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set of screws and nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set of screws and nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flange, (AISI 316L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flange, (AISI 304) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (EPDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (Silicone, Q) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (FPM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Qty Denomination
1
2
3
4
5
DN 25
Disc 8
Qty Denomination
2l
2l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
2l
2l
2l
2l
Valve body half, welding (AISI 316 L) . . . . . . . . . . . . .

Valve body half, welding (AISI 304) . . . . . . . . . . . . . . . .
Disc, (AISI 316L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (EPDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (Silicone Q) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring (FPM), . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (HNBR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (PFA on EPDM) . . . . . . . . . . . . . . . . . . . . . . . . .
Set of screws and nuts . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flange, (AISI 316L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flange, (AISI 304) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (EPDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (Silicone, Q) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, (FPM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DN 50
Disc 8
9612-4001-04
9612-4001-05
9612-4025-05
9612-4025-05
9612-4026-05
9612-4026-15
9612-4026-25
9612-4025-06
9612-4025-06
9612-4026-06
9612-4026-16
9612-4026-26
9612-4025-07
9612-4025-07
9612-4026-07
9612-4026-17
9612-4026-27
9612-4025-08
9612-4025-08
9612-4026-08
9612-4026-18
9612-4026-28
9612-4001-06
9612-4025-09
9612-4025-09
9612-4026-09
9612-4026-19
9612-4026-29
DN 25
Disc 8
DN 32
Disc 8
DN 40
Disc 8
DN 50
Disc 8

a
Service kit, EPDM
..............................................
9611-92-3100 9611-92-3101 9611-92-3102 9611-92-3103
Service kit, Silicone (Q) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3109 9611-92-3110 9611-92-3111 9611-92-3112
Service kit, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3118 9611-92-3119 9611-92-3120 9611-92-3121
DN 65
Disc 10
DN 80
Disc 10
DN 100
Disc 12
DN 125
Disc 14
DN 150
Disc 15
Service kit, EPDM
..............................
9611-92-3104 9611-92-3105 9611-92-3106 9611-92-3107 9611-92-3108
Service kit, Silicone (Q) . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3113 9611-92-3114 9611-92-3115 9611-92-3116 9611-92-3117
Service kit, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3122 9611-92-3123 9611-92-3124 9611-92-3125 9611-92-3126
1)
Seal-ring is delivered assembled with disc.
Parts marked with

900529/1
11
LKB Lockable Multiposition Handle for Valve
12
Intro 1999-06
LKB Lockable Multiposition Handle for Valve
Pos
1
2
3
Qty Denomination
1l
1l
l
1l
Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Positioning cap, (76-101.6 mm/DN65-100) . . . . . . . . . . . . . . . . . . . . . . .
Positioning cap, (25-63.5 mm/DN25-50) . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc 8
Disc 10
Disc 12
9612-0453-02
9612-0453-01
9612-0453-01
900530
13
LKB Handle 1.1 for Butterfly Valve
Handle 1.1 for Butterfly valve LKB

6
2
5
3
1a
1b
TD 403-227_1
Handle 1.1 with infinite positions for Butterfly valve LKB

7
3
2
4
TD 403-228_1
14
Intro 1988-02
LKB Handle 1.1 for Butterfly Valve
Handle 1.1 for Butterfly valve LKB (standard)
Pos
1a
1b
2
3
4
5
6
Qty Denomination
1l
1l
1l
1l
1l
1l
1l
Location cap , with 2 pos. . . . . . . . . . . . . . . . . . . . . . . . .

Location cap , with 4 pos. . . . . . . . . . . . . . . . . . . . . . . . .
Transfer block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw with pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 - 63.5 mm
DN 25 - 50
Disc 8
76 mm
DN 65 - 80
Disc 10
101.6 mm
DN 100
Disc 12
DN 125
Disc 14
DN 150
Disc 15
9612-0452-01
9611-99-1998
9611-99-1970
9612-0453-01
9611-99-1998
9611-99-1970
9612-0453-01
9611-99-1982
9611-99-1981
9612-0453-01
9612-0781-01
9611-99-2512
9612-0453-01
9612-3651-01
9611-99-2713
25 - 63.5 mm
DN 25 - 50
Disc 8
76 mm
DN 65 - 80
Disc 10
101.6 mm
DN 100
Disc 12
9612-0452-01
9611-99-1998
9611-99-1970
9612-0453-01
9611-99-1998
9611-99-1970
9612-0453-01
9611-99-1982
9611-99-1981
25 - 63.5 mm
DN 25 - 50
Disc 8
76 mm
DN 65 - 80
Disc 10
101.6 mm
DN 100
Disc 12
9612-0452-01
9612-0453-01
9612-0453-01
Handle 1.1 for Butterfly valve LKB (cap turned 90 o)
Pos
1a
1b
2
3
4
5
6
Qty Denomination
1l
1l
1l
1l
1l
1l
1l
Location cap turned 900 2 pos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Location cap turned 900 4 pos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw with pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handle 1.1 with infinite positions for Butterfly valve LKB
Pos
1
2
3
4
7
Qty Denomination
1l
1l
1l
1l
1l
Location cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw with pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crosshead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NB:
1) Handle 1.1 with 10 connection can also be used for old version 101.6 mm DN 100 LKB valve.
1) Handle 1.1 with 8 connection can also be used for old version DN 65 LKB valve.
900265
15
Handle 1.1 for Indication Unit
TD 403-226_1
16
Intro 1990-06
Handle 1.1 for Indication Unit
Pos
1
2
3
4
5
6
8
9
10
11
Qty Denomination
1l
1l
1l
1l
1l
1l
1l
2l
1l
1l
Location cap with 2 pos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transfer block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw with pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Activating ring with screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 - 63.5 mm
DN 25-50
Disc 8
76 mm
DN 80
Disc 10
101.6 mm
DN 100
Disc 12
DN 65
(LKB-DIN)
Disc 10
9612-0452-01
9611-99-1998
9611-99-1970
9611-41-647-0
9611-99-1686
9612-0453-01
9611-99-1998
9611-99-1970
9611-41-648-0
9611-99-1686
9612-0453-01
9611-99-1982
9611-99-1981
9611-41-648-0
9611-99-1686
9612-0453-01
9611-99-1998
9611-99-1970
9612-0815-02
9611-99-1686
9611-41-669-0 9611-41-669-0 9611-41-669-0 9611-41-669-0
900167/1
17
LKLA Actuator Air/Spring (NC-NO) 85
18
Intro 1981-01
NC
76 mm
DN 65-80
Disc 10
NC
101.6 mm
DN 100
Disc 12
NO
25-63.5 mm
DN 25-50
Disc 8
NO
76 mm
DN 65-80
Disc 10
NO
101.6 mm
DN 100
Disc 12
Pos
Qty Denomination
NC
25-63.5 mm
DN 25-50
Disc 8
1
2
3
4
5a
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
2l
2l
1l
1l
1l
1l
1l
1l
9611-41-758-0
9611-41-638-0
9612-1944-01
9611-99-0052
9611-41-633-0
31357-0740-1
9611-40-2021
9611-99-0396
9611-99-1629
9611-99-1631
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-646-0
9611-99-1233
9611-99-1235
9611-41-644-0
9611-41-669-0
9611-41-775-0
9611-41-758-0
9611-41-638-0
9612-1944-01
9611-99-0052
9611-41-633-0
31357-0740-1
9611-40-2021
9611-99-0396
9611-99-1629
9611-99-1631
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-646-0
9611-99-1233
9611-99-1235
9611-41-645-0
9611-41-669-0
9611-41-775-0
9611-41-758-0
9611-41-638-0
9612-1944-01
9611-99-0052
9611-41-633-0
31357-0740-1
9611-40-2021
9611-99-0396
9611-99-1629
9611-99-1631
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-646-0
9611-99-1233
9611-99-1235
9612-0447-03
9611-41-669-0
9611-41-775-0
9611-41-758-0
9611-41-638-0
9612-1943-01
9611-99-0052
9611-41-633-0
31357-0740-1
9611-40-2021
9611-99-0396
9611-99-1629
9611-99-1631
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-646-0
9611-99-1233
9611-99-1235
9611-41-644-0
9611-41-669-0
9611-41-775-0
9611-41-758-0
9611-41-638-0
9612-1943-01
9611-99-0052
9611-41-633-0
31357-0740-1
9611-40-2021
9611-99-0396
9611-99-1629
9611-99-1631
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-646-0
9611-99-1233
9611-99-1235
9611-41-645-0
9611-41-669-0
9611-41-775-0
9611-41-758-0
9611-41-638-0
9612-1943-01
9611-99-0052
9611-41-633-0
31357-0740-1
9611-40-2021
9611-99-0396
9611-99-1629
9611-99-1631
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-646-0
9611-99-1233
9611-99-1235
9612-0447-03
9611-41-669-0
9611-41-775-0
NC
25-63.5 mm
DN 25-50
Disc 8
NC
76 mm
DN 65-80
Disc 10
NC
101.6 mm
DN 100
Disc 12
NO
25-63.5 mm
DN 25-50
Disc 8
NO
76 mm
DN 65-80
Disc 10
NO
101.6 mm
DN 100
Disc 12
6
7
8
9
10
11
12
14
15
16
17
18
19
Air cylinder . . . . . . . . . . . . . . . . . . . . . . .
Rotating cylinder . . . . . . . . . . . . . . . . .
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . .
End cap, (Period 0011-) . . . . . . . . . .
End cap, (Period 8301-0011) . . . .
Retaining ring . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . .
Inner spring . . . . . . . . . . . . . . . . . . . . . .
Outer spring . . . . . . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . .
Thrust bearing . . . . . . . . . . . . . . . . . . . .
Thrust plate . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . .
Connex pin . . . . . . . . . . . . . . . . . . . . . . .
Coupling . . . . . . . . . . . . . . . . . . . . . . . . . .
Activating ring, Noryl with screw .
Water rejector (Period 8310-) . . . .
NC/NO for Altop
Pos
Qty Denomination
5b
1l
End cap, Mark lll
. . . . . . . . . . . . . . . . . 9611-41-674-0 9611-41-674-0 9611-41-674-0 9611-41-674-0 9611-41-674-0 9611-41-674-0
All other parts as above.
Service Kit for Actuator

Service kits, Air/Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3010
Note:
Parts marked with

900128/2
19
LKLA Actuator Air/Air 85
20
Intro 1981-01
Pos
Qty Denomination
1
2
3
4
5a
1l Air Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1l Rotating cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1l Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1l O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1l End cap, (Period 0011-) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1l End cap, (Period 8301-0011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
1l Retaining ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
1l O-ring , NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2l Needle bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
2l Needle bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
1l Thrust bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
14
1l Thrust plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1l O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
16
1l Connex pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
1l Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
1l Activating ring with screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22***
1l Retaining plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
2l Threaded plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
*** Up to 8910 supplied without holes, not available anymore
25-63.5 mm
DN 25-50
Disc 8
76 mm
DN 65-80
Disc 10
101.6 mm
DN 100
Disc 12
9611-41-758-0
9611-41-744-1
9611-41-752-0
9611-99-0052
9611-41-633-0
31357-0740-1
9611-40-2021
9611-99-0396
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-757-0
9611-99-1233
9611-99-1235
9611-41-755-1
9611-41-669-0
9611-41-437-0
9611-99-1221
9611-41-758-0
9611-41-744-1
9611-41-752-0
9611-99-0052
9611-41-633-0
31357-0740-1
9611-40-2021
9611-99-0396
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-757-0
9611-99-1233
9611-99-1235
9611-41-756-1
9611-41-669-0
9611-41-437-0
9611-99-1221
9611-41-758-0
9611-41-744-1
9611-41-752-0
9611-99-0052
9611-41-633-0
31357-0740-1
9611-40-2021
9611-99-0396
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-757-0
9611-99-1233
9611-99-1235
9612-0448-02
9611-41-669-0
9611-41-437-0
9611-99-1221
25-63.5 mm
DN 25-50
Disc 8
76 mm
DN 65-80
Disc 10
101.6 mm
DN 100
Disc 12
Air/Air for Altop
Pos
5b
Qty Denomination
1l
End cap, Mark lll
...................................................
9611-41-674-0 9611-41-674-0 9611-41-674-0

Service kits, Air/Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-3011
Note:
Parts marked with

900129/1
21
LKLA Actuator Air/Air DN125-150 85
TD 407-023_1
22
Intro 1985-01
LKLA Actuator Air/Air DN125-150 85
Pos
Qty Denomination
1
2
3
4
5a
1l Air Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1l Rotating cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1l Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1l O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1l End cap, (Period 0011-) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1l End cap, (Period 8301-0011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
1l Retaining ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
1l O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2l Needle bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
11
2l Needle bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1l Thrust bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
13
1l Connex pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
1l Thrust plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
1l O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
1l Connex pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
1l Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
1l Activating ring with screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22***
1l Retaining plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
2l Threaded plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
*** Up to 8910 supplied without holes, not available anymore
DN 125
Disc 14
DN 150
Disc 15
9611-41-742-0
9611-41-744-0
9611-41-752-0
9611-99-0052
9611-41-633-0
31357-0740-1
9611-40-202-1
9611-99-0396
9611-99-1230
9611-99-1231
9611-99-1236
9611-99-1314
9611-41-754-0
9611-99-0030
9611-99-1313
9612-2856-02
9611-41-665-0
9611-41-437-0
9611-99-1221
9611-41-742-0
9611-41-744-0
9611-41-752-0
9611-99-0052
9611-41-633-0
31357-0740-1
9611-40-202-1
9611-99-0396
9611-99-1230
9611-99-1231
9611-99-1236
9611-99-1314
9611-41-754-0
9611-99-0030
9611-99-1313
9611-41-747-1
9611-41-665-0
9611-41-437-0
9611-99-1221
Disc 14
Disc 15
Air/Air for Altop

Pos
5b
Qty Denomination
1l
End cap, Mark lll
...................................................
9611-41-674-0 9611-41-674-0

Parts marked with
9611-92-3012

900130/1
23
TD 407-022_1
24
Intro 1991-09
Pos
Qty Denomination
NC
101.6 mm
DN 100
Disc 12
1
2
3
4
5
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
2l
2l
1l
1l
1l
1l
1l
1l
1l
9612-2685-01
9612-2678-01
9612-2700-01
9611-99-2367
9612-2675-01
9612-2714-01
9612-2682-01
9611-99-0035
9612-2701-01
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2357
9612-2671-01
9611-99-0079
9611-99-2358
9612-2715-01
9612-2719-01
9611-41-775-0
6
7
8
10
11
12
13
14
15
16
17
18
19
Air cylinder . . . . . . . . . . . . . . . . . . . . . . .
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring , NBR . . . . . . . . . . . . . . . . . . . . .
End cap, (Period: 0011- ) . . . . . . . .
End cap, (Period:9001 - 0011) . . .
Retaining ring . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . .
Spring assembly . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . .
Thrust bearing . . . . . . . . . . . . . . . . . . . .
Connex pin . . . . . . . . . . . . . . . . . . . . . . .
Thrust plate . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . .
Connex pin . . . . . . . . . . . . . . . . . . . . . . .
Coupling . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin . . . . . . . . . . . . . . . . . . . . .
Water rejector . . . . . . . . . . . . . . . . . . . .
NO
101.6 mm
DN 100
Disc 12
NC
DN 125
Disc 14
NO
DN 125
Disc 14
NC
DN 150
Disc 15
NO
DN 150
Disc 15
9612-2685-01
9612-2678-01
9612-2680-01
9611-99-2367
9612-2675-01
9612-2714-01
9612-2682-01
9611-99-0035
9612-2701-01
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2357
9612-2671-01
9611-99-0079
9611-99-2358
9612-2715-01
9612-2719-01
9611-41-775-0
9612-2685-01
9612-2678-01
9612-2700-01
9611-99-2367
9612-2675-01
9612-2714-01
9612-2682-01
9611-99-0035
9612-2701-01
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2357
9612-2671-01
9611-99-0079
9611-99-2358
9612-2715-02
9612-2719-01
9611-41-775-0
9612-2685-01
9612-2678-01
9612-2680-01
9611-99-2367
9612-2675-01
9612-2714-01
9612-2682-01
9611-99-0035
9612-2701-01
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2357
9612-2671-01
9611-99-0079
9611-99-2358
9612-2715-02
9612-2719-01
9611-41-775-0
9612-2685-01
9612-2678-01
9612-2700-01
9611-99-2367
9612-2675-01
9612-2714-01
9612-2682-01
9611-99-0035
9612-2701-01
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2357
9612-2671-01
9611-99-0079
9611-99-2358
9612-2715-03
9612-2719-01
9611-41-775-0
9612-2685-01
9612-2678-01
9612-2680-01
9611-99-2367
9612-2675-01
9612-2714-01
9612-2682-01
9611-99-0035
9612-2701-01
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2357
9612-2671-01
9611-99-0079
9611-99-2358
9612-2715-03
9612-2719-01
9611-41-775-0

Parts marked with
9611-92-3020

900131
25
23
TD 407-021_1
26
Intro 1991-09
Pos
1
2
3
4
5
6
7
10
11
12
13
14
15
16
17
18
22
23
Qty Denomination
1l
1l
1l
1l
1l
1l
1l
1l
2l
2l
1l
2l
1l
1l
2l
1l
1l
1l
1l
Air Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End cap, (Period: 0011- ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End cap, (Period:9001 - 0011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retaining ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring , NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thrust bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connex pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thrust plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connex pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retaining plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Threaded plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
101.6 mm
DN 100
Disc 12
DN 125
Disc 14
DN 150
Disc 15
9612-2685-01
9612-2678-01
9612-2680-01
9611-99-2367
9612-2675-01
9612-2714-01
9612-2682-01
9611-99-0035
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2358
9612-2804-01
9611-99-0079
9611-99-2357
9612-2827-01
9612-2719-01
9612-3486-01
9611-99-1221
9612-2685-01
9612-2678-01
9612-2680-01
9611-99-2367
9612-2675-01
9612-2714-01
9612-2682-01
9611-99-0035
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2358
9612-2804-01
9611-99-0079
9611-99-2357
9612-2827-02
9612-2719-01
9612-3486-01
9611-99-1221
9612-2685-01
9612-2678-01
9612-2680-01
9611-99-2367
9612-2675-01
9612-2714-01
9612-2682-01
9611-99-0035
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2358
9612-2804-01
9611-99-0079
9611-99-2357
9612-2827-03
9612-2719-01
9612-3486-01
9611-99-1221

Parts marked with
9611-92-3022

900132/1
27
LKLA-T Actuator Air/Spring (NC-NO) 85
19
TD 407-020_2
28
Intro 1990-09
Pos
Qty Denomination
NC
25-63.5 mm
DN 25-50
Disc 8
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
2l
2l
1l
1l
1l
1l
1l
1l
1l
1l
9611-41-758-0
9611-41-638-0
9612-1939-02
9611-99-0052
9612-1936-01
9611-40-202-1
9611-99-0396
9611-99-1629
9611-99-1631
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-646-0
9611-99-1233
9611-99-1235
9611-41-644-0
9611-41-669-0
9611-41-775-0
223404-21
9611-99-1988
Air cylinder . . . . . . . . . . . . . . . . . . . . . . .
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . .
End cap . . . . . . . . . . . . . . . . . . . . . . . . . .
Retaining ring . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . .
Inner spring . . . . . . . . . . . . . . . . . . . . . .
Outer spring . . . . . . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . .
Thrust bearing . . . . . . . . . . . . . . . . . . . .
Thrust plate . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . .
Connex pin . . . . . . . . . . . . . . . . . . . . . . .
Coupling . . . . . . . . . . . . . . . . . . . . . . . . . .
Activating ring with screw . . . . . . . .
Water rejector (period 8310- ) . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . .
Air fitting . . . . . . . . . . . . . . . . . . . . . . . . . .
NC
76 mm
DN 65-80
Disc 10
NC
101.6 mm
DN 100
Disc 12
NO
25-63.5 mm
DN 25-50
Disc 8
NO
76 mm
DN 65-80
Disc 10
NO
101.6 mm
DN 100
Disc 12
9611-41-758-0
9611-41-638-0
9612-1939-02
9611-99-0052
9612-1936-01
9611-40-202-1
9611-99-0396
9611-99-1629
9611-99-1631
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-646-0
9611-99-1233
9611-99-1235
9611-41-645-0
9611-41-669-0
9611-41-775-0
223404-21
9611-99-1988
9611-41-758-0
9611-41-638-0
9612-1939-02
9611-99-0052
9612-1936-01
9611-40-202-1
9611-99-0396
9611-99-1629
9611-99-1631
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-646-0
9611-99-1233
9611-99-1235
9612-0447-03
9611-41-669-0
9611-41-775-0
223404-21
9611-99-1988
9611-41-758-0
9611-41-638-0
9612-1939-01
9611-99-0052
9612-1936-01
9611-40-202-1
9611-99-0396
9611-99-1629
9611-99-1631
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-646-0
9611-99-1233
9611-99-1235
9611-41-644-0
9611-41-669-0
9611-41-775-0
223404-21
9611-99-1988
9611-41-758-0
9611-41-638-0
9612-1939-01
9611-99-0052
9612-1936-01
9611-40-202-1
9611-99-0396
9611-99-1629
9611-99-1631
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-646-0
9611-99-1233
9611-99-1235
9611-41-645-0
9611-41-669-0
9611-41-775-0
223404-21
9611-99-1988
9611-41-758-0
9611-41-638-0
9612-1939-01
9611-99-0052
9612-1936-01
9611-40-202-1
9611-99-0396
9611-99-1629
9611-99-1631
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-646-0
9611-99-1233
9611-99-1235
9612-0447-03
9611-41-669-0
9611-41-775-0
223404-21
9611-99-1988

Parts marked with
9611-92-3021

900133/1
29
LKLA-T Actuator Air/Air 85
30
Intro 1990-09
Pos
1
2
3
4
5
6
7
10
11
12
14
15
16
17
18
20
21
23
Qty Denomination
1l
1l
1l
1l
1l
1l
1l
2l
2l
1l
1l
1l
1l
1l
1l
1l
1l
1l
Air cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retaining ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thrust bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thrust plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connex pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Threaded plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25-63.5 mm
DN 25-50
Disc 8
76 mm
DN 65-80
Disc 10
101.6 mm
DN 100
Disc 12
9611-41-758-0
9611-41-744-1
9612-1939-03
9611-99-0052
9612-1936-01
9611-40-202-1
9611-99-0396
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-757-0
9611-99-1233
9611-99-1235
9611-41-755-1
9611-41-669-0
223404-21
9611-99-1988
9611-99-1221
9611-41-758-0
9611-41-744-1
9612-1939-03
9611-99-0052
9612-1936-01
9611-40-202-1
9611-99-0396
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-757-0
9611-99-1233
9611-99-1235
9611-41-756-1
9611-41-669-0
223404-21
9611-99-1988
9611-99-1221
9611-41-758-0
9611-41-744-1
9612-1939-03
9611-99-0052
9612-1936-01
9611-40-202-1
9611-99-0396
9611-99-1230
9611-99-1231
9611-99-1236
9611-41-757-0
9611-99-1233
9611-99-1235
9612-0448-02
9611-41-669-0
223404-21
9611-99-1988
9611-99-1221

Parts marked with
9611-92-3023

900134/1
31
LKLA-T Actuator Air/Air DN125-150 85
32
Intro 1990-09
LKLA-T Actuator Air/Air DN125-150 85
Pos
1
2
3
4
5
6
7
10
11
12
13
14
15
16
17
18
20
21
23
Qty Denomination
1l
1l
1l
1l
1l
1l
1l
2l
2l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
Air cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retaining ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thrust bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connex pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thrust plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connex pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring , NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Threaded plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DN 125
Disc 14
DN 150
Disc 15
9611-41-742-0
9611-41-744-0
9612-1939-03
9611-99-0052
9612-1936-01
9611-40-202-1
9611-99-0396
9611-99-1230
9611-99-1231
9611-99-1236
9611-99-1314
9611-41-754-0
9611-99-0030
9611-99-1313
9612-2856-02
9611-41-665-0
223404-21
9611-99-1988
9611-99-1221
9611-41-742-0
9611-41-744-0
9612-1939-03
9611-99-0052
9612-1936-01
9611-40-202-1
9611-99-0396
9611-99-1230
9611-99-1231
9611-99-1236
9611-99-1314
9611-41-754-0
9611-99-0030
9611-99-1313
9611-41-747-1
9611-41-665-0
223404-21
9611-99-1988
9611-99-1221

Parts marked with
9611-92-3024

900135/1
33
TD 407-017_2
34
Intro 1990-09
Pos
Qty Denomination
NC
101.6 mm
DN 100
Disc 12
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
24
25
1l
1l
1l
1l
1l
1l
1l
1l
2l
2l
2l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
9612-2685-01
9612-2678-01
9612-3699-01
9611-99-2367
9612-2714-02
9612-2682-01
9611-99-0035
9612-2701-01
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2357
9612-2671-01
9611-99-0079
9611-99-2358
9612-2715-01
9612-2719-01
9611-41-775-0
223404-21
9611-99-1988
9612-3698-01
9612-3700-01
Air cylinder . . . . . . . . . . . . . . . . . . . . . . .
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . .
End cap . . . . . . . . . . . . . . . . . . . . . . . . . .
Retaining ring . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . .
Spring assembly . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . .
Thrust bearing . . . . . . . . . . . . . . . . . . . .
Connex pin . . . . . . . . . . . . . . . . . . . . . . .
Thrust plate . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . .
Connex pin . . . . . . . . . . . . . . . . . . . . . . .
Coupling . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin . . . . . . . . . . . . . . . . . . . . .
Water rejector (period 8310- ) . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air fitting . . . . . . . . . . . . . . . . . . . . . . . . . .
Guiding ring . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NO
101.6 mm
DN 100
Disc 12
NC
DN 125
Disc 14
NO
DN 125
Disc 14
NC
DN 150
Disc 15
NO
DN 150
Disc 15
9612-2685-01
9612-2678-01
9612-3699-02
9611-99-2367
9612-2714-02
9612-2682-01
9611-99-0035
9612-2701-01
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2357
9612-2671-01
9611-99-0079
9611-99-2358
9612-2715-01
9612-2719-01
9611-41-775-0
223404-21
9611-99-1988
9612-3698-01
9612-3700-01
9612-2685-01
9612-2678-01
9612-3699-01
9611-99-2367
9612-2714-02
9612-2682-01
9611-99-0035
9612-2701-01
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2357
9612-2671-01
9611-99-0079
9611-99-2358
9612-2715-02
9612-2719-01
9611-41-775-0
223404-21
9611-99-1988
9612-3698-01
9612-3700-01
9612-2685-01
9612-2678-01
9612-3699-02
9611-99-2367
9612-2714-02
9612-2682-01
9611-99-0035
9612-2701-01
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2357
9612-2671-01
9611-99-0079
9611-99-2358
9612-2715-02
9612-2719-01
9611-41-775-0
223404-21
9611-99-1988
9612-3698-01
9612-3700-01
9612-2685-01
9612-2678-01
9612-3699-01
9611-99-2367
9612-2714-02
9612-2682-01
9611-99-0035
9612-2701-01
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2357
9612-2671-01
9611-99-0079
9611-99-2358
9612-2715-03
9612-2719-01
9611-41-775-0
223404-21
9611-99-1988
9612-3698-01
9612-3700-01
9612-2685-01
9612-2678-01
9612-3699-02
9611-99-2367
9612-2714-02
9612-2682-01
9611-99-0035
9612-2701-01
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2357
9612-2671-01
9611-99-0079
9611-99-2358
9612-2715-03
9612-2719-01
9611-41-775-0
223404-21
9611-99-1988
9612-3698-01
9612-3700-01

Parts marked with
9611-92-3056

900136
35
23
TD 407-016_2
36
Intro 1990-09
Pos
1
2
3
4
5
6
7
10
11
12
13
14
15
16
17
18
20
21
23
24
25
Qty Denomination
1l
1l
1l
1l
1l
1l
1l
2l
2l
1l
2l
1l
1l
2l
1l
1l
1l
1l
1l
1l
1l
Air cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retaining ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Needle bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thrust bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connex pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thrust plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connex pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Threaded plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guiding band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9612-3749-08
101.6 mm
9612-3749-13 9612-3749-18
DN 100
DN 125
DN 150
Disc 12
Disc 14
Disc 15
9612-2685-01
9612-2678-01
9612-3699-02
9611-99-2367
9612-2714-02
9612-2682-01
9611-99-0035
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2358
9612-2804-01
9611-99-0079
9611-99-2357
9612-2827-01
9612-2719-01
223404-21
9611-99-1988
9611-99-1221
9612-3698-01
9612-3700-01
9612-2685-01
9612-2678-01
9612-3699-02
9611-99-2367
9612-2714-02
9612-2682-01
9611-99-0035
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2358
9612-2804-01
9611-99-0079
9611-99-2357
9612-2827-02
9612-2719-01
223404-21
9611-99-1988
9611-99-1221
9612-3698-01
9612-3700-01
9612-2685-01
9612-2678-01
9612-3699-02
9611-99-2367
9612-2714-02
9612-2682-01
9611-99-0035
9611-99-1231
9611-99-2355
9611-99-2347
9611-99-2358
9612-2804-01
9611-99-0079
9611-99-2357
9612-2827-03
9612-2719-01
223404-21
9611-99-1988
9611-99-1221
9612-3698-01
9612-3700-01

Parts marked with
9611-92-3057

190137/1
37


4.1 Alfa Laval
4.1.2
Non-return valve - LKC-2

- Spare Parts
CB0317 - BREW 501H
ky The Safe Choice

LKC-2 Non-return Valve
Concept
Non-return valve LKC-2 is designed for use in stainless steel pipe
installations to prevent reverse flow.
Working principle
LKC-2 opens when the pressure below the valve plug exceeds the
pressure above the plug and the spring force.
The valve closes when pressure equalization has been achieved. A
higher counter pressure will press the valve plug against the seat.
Standard Design
The valve body is in two parts, assembled by means of a clamp ring
and hygienically sealed with a special seal ring. A guide disc and four
legs guide the spring loaded valve plug with an O-ring seal.
The valve is available with welding ends for tubes according to ISO
and DIN 11850.
.TECHNICAL DATA
PHYSICAL DATA
Temperature
Max. temperature: . . . . . . . . . . . . . 140C (EPDM)
Min. temperature: . . . . . . . . . . . . . . 10C
Materials
External surface finish . . .
Internal surface finish . . . .
Product wetted seals: . . .
Pressure
Max. product pressure:
. . . . . . . . . . 1000 kPa (10 bar)
Mechanical
Required differential pressure for opening the valve when fitted in a
vertical pipe, as shown in fig. 3, is approx. 6 kPa (0.06 bar)
Options
Product wetted seal rings of Nitrile (NBR) or Fluorinated rubber (FPM).
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
1.4301 (304) / 1.4404 (316L)

Semi-bright (blasted)
Bright (polished), Ra < 0.8 m
EPDM rubber
Pressure drop/capacity diagram

DN 25
ISO 25
P (kPa)
32/40
38
50
51
65
63.5
80 100
76.1 101.6
TD 406-013
300
200
100
90
80
70
60
50
40
30
TD 406-012
20
1)
10
4 5 6 7 8 910
30 40 50 60 80 100
20
200 300
Q (m/h)
Fig. 1. Note!
For the diagram the following applies:
Fig. 2 = Flow direction.

Shows the optimal built-in situation. Other positions
possible are e.g. horizontal. The four guide legs of
the valve cone ensure good alignment.
90 rotation.
Dimensions (mm)
ID
OD
2600-0000
Table 1. Dimensions.
ISO
Size
A
OD
ID
t
H
Weight (kg)
25
62.5
25.4
22.5
1.45
72.0
0.5
38
75.0
38.4
35.5
1.45
85.5
0.7
51
87.5
51.4
48.5
1.45
99
1.0
63.5
95.0
63.9
60.5
1.7
127
1.7
76.1
115
76.4
72.0
2.2
138
2.4
101.6
155
102
97.6
2.2
164
4.3
25
62.5
30.0
26.0
2
72.0
0.5
32
75.0
36.0
32.0
2
85.5
0.7
40
75.0
42.0
38.0
2
85.5
0.7
DIN
50
87.5
54.0
50.0
2
99
1.0
65
95.0
70.0
66.0
2
127
1.7
80
115
85.0
81.0
2
138
2.4

ESE00294EN 1201

Corporate AB.
Alfa Laval
100
155
104
100
2
164
4.3
Spare Parts
LKC-2 Non-Return Valve
TD 406-022
ESE00729-EN2
Original manual
2011-02
Table of contents
1. LKC-2 Non-Return Valve - ISO ......................................................................
2. LKC-2 Non-Return Valve - DIN ......................................................................
LKC-2 Non-Return Valve - ISO
Intro 1989-01
LKC-2 Non-Return Valve - ISO
ISO for welding - AISI 316L

Pos
Qty Denomination
DN/OD 25
DN/OD 38
DN/OD 51
DN/OD 63.5
DN/OD 76.1
DN/OD 101.6
1
2
3
4
5
6
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
9612-2202-07
9612-2201-07
9612-2207-01
9612-2208-01
9611-31-105-2
9611-25-315-0
9611-25-381-0
9611-25-382-0
9611-99-0063
9611-99-1410
9611-99-1417
9611-99-1677
9612-2202-08
9612-2201-08
9612-2207-02
9612-2208-02
9611-31-105-3
9611-25-315-1
9611-25-381-1
9611-25-382-1
9611-99-0015
9611-99-1411
9611-99-1418
9611-99-1678
9612-2202-09
9612-2201-09
9612-2207-03
9612-2208-03
9611-31-105-4
9611-25-315-2
9611-25-381-2
9611-25-382-2
9611-99-0064
9611-99-1412
9611-99-1419
9611-99-1679
9612-2202-10
9612-2201-10
9612-2207-04
9612-2208-04
9611-31-105-5
9611-25-315-3
9611-25-381-3
9611-25-382-3
9611-99-0065
9611-99-1413
9611-99-1420
9611-99-1680
9612-2202-11
9612-2201-11
9612-2207-05
9612-2208-05
9611-31-105-6
9611-25-315-4
9611-25-381-4
9611-25-382-4
9611-99-0066
9611-99-1414
9611-99-1421
9611-99-1681
9612-2202-12
9612-2201-12
9612-2207-06
9612-2208-06
9611-31-105-7
9611-25-315-6
9611-25-381-6
9611-25-382-6
9611-99-0067
9611-99-1415
9611-99-1422
9611-99-2031
Valve body . . . . . . . . . . . . . . . . . . . . . . .
Welding liner . . . . . . . . . . . . . . . . . . . . .
Valve cone . . . . . . . . . . . . . . . . . . . . . . . .
Guide plate . . . . . . . . . . . . . . . . . . . . . . .
Clamp ring . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, EPDM . . . . . . . . . . . . . . . . . .
Seal ring, NBR . . . . . . . . . . . . . . . . . . .
Seal ring, FPM . . . . . . . . . . . . . . . . . . .
O-ring, EPDM . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . .
O-ring, FPM . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ISO for welding - AISI 304

Pos
Qty Denomination
DN/OD 25
DN/OD 38
DN/OD 51
DN/OD 63.5
DN/OD 76.1
DN/OD 101.6
1
2
3
4
5
6
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
9612-2202-01
9612-2201-01
9612-2207-01
9612-2208-01
9611-31-105-2
9611-25-315-0
9611-25-381-0
9611-25-382-0
9611-99-0063
9611-99-1410
9611-99-1417
9611-99-1677
9612-2202-02
9612-2201-02
9612-2207-02
9612-2208-02
9611-31-105-3
9611-25-315-1
9611-25-381-1
9611-25-382-1
9611-99-0015
9611-99-1411
9611-99-1418
9611-99-1678
9612-2202-03
9612-2201-03
9612-2207-03
9612-2208-03
9611-31-105-4
9611-25-315-2
9611-25-381-2
9611-25-382-2
9611-99-0064
9611-99-1412
9611-99-1419
9611-99-1679
9612-2202-04
9612-2201-04
9612-2207-04
9612-2208-04
9611-31-105-5
9611-25-315-3
9611-25-381-3
9611-25-382-3
9611-99-0065
9611-99-1413
9611-99-1420
9611-99-1680
9612-2202-05
9612-2201-05
9612-2207-05
9612-2208-05
9611-31-105-6
9611-25-315-4
9611-25-381-4
9611-25-382-4
9611-99-0066
9611-99-1414
9611-99-1421
9611-99-1681
9612-2202-06
9612-2201-06
9612-2207-06
9612-2208-06
9611-31-105-7
9611-25-315-6
9611-25-381-6
9611-25-382-6
9611-99-0067
9611-99-1415
9611-99-1422
9611-99-2031
DN/OD 25
DN25
DN/OD 38
DN40
DN/OD 51
DN50
DN/OD 63.5
DN65
DN/OD 76.1
DN80
DN/OD 101.6
DN100
Valve body . . . . . . . . . . . . . . . . . . . . . . .
Welding liner . . . . . . . . . . . . . . . . . . . . .
Valve cone . . . . . . . . . . . . . . . . . . . . . . . .
Guide plate . . . . . . . . . . . . . . . . . . . . . . .
Clamp ring . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, EPDM . . . . . . . . . . . . . . . . . .
Seal ring, NBR . . . . . . . . . . . . . . . . . . .
Seal ring, FPM . . . . . . . . . . . . . . . . . . .
O-ring, EPDM . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . .
O-ring, FPM . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service kit for Product wetted parts

a
Service kit EPDM . . . . . . . . . . . . . . . 9611-92-4005 9611-92-4006 9611-92-4007 9611-92-4008 9611-92-4009 9611-92-4010
Service kit NBR . . . . . . . . . . . . . . . . . 9611-92-4011 9611-92-4012 9611-92-4013 9611-92-4014 9611-92-4015 9611-92-4016
Service kit FPM . . . . . . . . . . . . . . . . . 9611-92-4017 9611-92-4018 9611-92-4019 9611-92-4020 9611-92-4021 9611-92-4022
Parts marked with
are included in the Service kit.
NB: Following parts from LKC-2 are interchangeable with LKC-1 for size 25 mm to 76 mm.
Pos. 3 Valve cone
Pos. 4 Guide plate
TD 900-203/1
LKC-2 Non-Return Valve - DIN
Intro 1990-01
DIN for welding - AISI 316L

Pos
Qty Denomination
1
2
3
4
5
6
9
Pos
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
Valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Welding liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Qty Denomination
1
2
3
4
5
6
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
Valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Welding liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DN 25
DN 32
DN 40
DN 50
DN 65
9612-2214-08
9612-2215-08
9612-2207-01
9612-2208-01
9611-31-105-2
9611-25-315-0
9611-25-381-0
9611-25-382-0
9611-99-0063
9611-99-1410
9611-99-1417
9611-99-1677
9612-2214-09
9612-2215-09
9612-2207-02
9612-2208-02
9611-31-105-3
9611-25-315-1
9611-25-381-1
9611-25-382-1
9611-99-0015
9611-99-1411
9611-99-1418
9611-99-1678
9612-2214-10
9612-2215-10
9612-2207-02
9612-2208-02
9611-31-105-3
9611-25-315-1
9611-25-381-1
9611-25-382-1
9611-99-0015
9611-99-1411
9611-99-1418
9611-99-1678
9612-2214-11
9612-2215-11
9612-2207-03
9612-2208-03
9611-31-105-4
9611-25-315-2
9611-25-381-2
9611-25-382-2
9611-99-0064
9611-99-1412
9611-99-1419
9611-99-1679
9612-2214-12
9612-2215-12
9612-2207-04
9612-2208-04
9611-31-105-5
9611-25-315-3
9611-25-381-3
9611-25-382-3
9611-99-0065
9611-99-1413
9611-99-1420
9611-99-1680
DN 80
DN 100
9612-2214-13
9612-2215-13
9612-2207-05
9612-2208-05
9611-31-105-6
9611-25-315-4
9611-25-381-4
9611-25-382-4
9611-99-0066
9611-99-1414
9611-99-1421
9611-99-1681
9612-2214-14
9612-2215-14
9612-2207-06
9612-2208-06
9611-31-105-7
9611-25-315-6
9611-25-381-6
9611-25-382-6
9611-99-0067
9611-99-1415
9611-99-1422
9611-99-2031
DN 25
DN 32
DN 40
DN 50
DN 65
9612-2214-01
9612-2215-01
9612-2207-01
9612-2208-01
9611-31-105-2
9611-25-315-0
9611-25-381-0
9611-25-382-0
9611-99-0063
9611-99-1410
9611-99-1417
9611-99-1677
9612-2214-02
9612-2215-02
9612-2207-02
9612-2208-02
9611-31-105-3
9611-25-315-1
9611-25-381-1
9611-25-382-1
9611-99-0015
9611-99-1411
9611-99-1418
9611-99-1678
9612-2214-03
9612-2215-03
9612-2207-02
9612-2208-02
9611-31-105-3
9611-25-315-1
9611-25-381-1
9611-25-382-1
9611-99-0015
9611-99-1411
9611-99-1418
9611-99-1678
9612-2214-04
9612-2215-04
9612-2207-03
9612-2208-03
9611-31-105-4
9611-25-315-2
9611-25-381-2
9611-25-382-2
9611-99-0064
9611-99-1412
9611-99-1419
9611-99-1679
9612-2214-05
9612-2215-05
9612-2207-04
9612-2208-04
9611-31-105-5
9611-25-315-3
9611-25-381-3
9611-25-382-3
9611-99-0065
9611-99-1413
9611-99-1420
9611-99-1680
DN 80
DN 100
9612-2214-06
9612-2215-06
9612-2207-05
9612-2208-05
9611-31-105-6
9611-25-315-4
9611-25-381-4
9611-25-382-4
9611-99-0066
9611-99-1414
9611-99-1421
9611-99-1681
9612-2214-07
9612-2215-07
9612-2207-06
9612-2208-06
9611-31-105-7
9611-25-315-6
9611-25-381-6
9611-25-382-6
9611-99-0067
9611-99-1415
9611-99-1422
9611-99-2031
DIN for welding - AISI 304

Pos
Qty Denomination
1
2
3
4
5
6
9
Pos
Valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Welding liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Qty Denomination
1
2
3
4
5
6
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
Valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Welding liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intro 1990-01
DN 25
DN 32
DN 40
DN 50
DN 65
DN 80
DN 100

a
Service kit EPDM . . . . . . . 9611-92-4005 9611-92-4006 9611-92-4006 9611-92-4007 9611-92-4008 9611-92-4009 9611-92-4010
Service kit NBR . . . . . . . . . 9611-92-4011 9611-92-4012 9611-92-4012 9611-92-4013 9611-92-4014 9611-92-4015 9611-92-4016
Service kit FPM . . . . . . . . . 9611-92-4017 9611-92-4018 9611-92-4018 9611-92-4019 9611-92-4020 9611-92-4021 9611-92-4022
Parts marked with
are included in the Service kit.
NB: Following parts from LKC-2 are interchangeable with LKC-1 for size DN 25 to DN 80.
Pos. 3 Valve cone
Pos. 4 Guide plate
TD 900-203/1


4.1 Alfa Laval
4.1.3
Regulating valve - CPMI-2

- Spare Parts
CB0317 - BREW 501H
ky Control the Pressure of your System

CPM Constant-Pressure Modulating Valve
Concept
CPMI-2, CPMI-D60 and CPMO-2 are sanitary constant-pressure
valves. CPMI-2 and CPMI-D60 (Constant-Pressure Modulating Inlet)
maintain a constant pressure in the process line at the inlet side of
the valve. Typical applications are after separators, heat exchangers
or overflow valves. CPMO-2 (Constant-Pressure Modulating Outlet)
maintains a constant pressure in the process line at the outlet side of
the valve. Typical applications are before filling/bottling machines etc.
Working principle
The valves are remote-controlled by means of compressed air. A
diaphragm/valve plug system reacts immediately to any alteration of
the product pressure and changes position so that the preset pressure
is maintained.
Standard design
The CPMI-2 and CPMO-2 consist of a valve body with valve seat,
cover, a valve plug with a diaphragm unit and a clamp. The cover and
the valve body are clamped together. The valve body and the seat are
welded together. The CPM-I-D60 consists of upper and lower valve
bodies, an inlet tube, a cover, a valve plug with diaphragm unit and
clamps. The cover and the valve bodies are clamped together.
.TECHNICAL DATA
PHYSICAL DATA
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar).

Min. product pressure: . . . . . . . . . . 0 kPa (0 bar).
Temperature range: . . . . . . . . . . . . . 10C to 95C (EPDM).
Temperature range with upper diaphragm
in PTFE/EPDM: . . . . . . . . . . . . . . . 10 C to +140 C.
(Higher on request).
Air pressure (CPMI-2/CPMO-2): . . . . . 0 to 800 kPa (0 to 8 bar).
Air pressure (CPM-I-D60): . . . . . . . . 0 to 600 kPa (0 to 6 bar).
Flow Kv 23, fully open (Dp = 1 bar): . . Approx 23 m3/h.
Flow Kv 7 (p = 1 bar): . . . . . . . . . . Approx 7 m3/h.
Flow Kv 9 (p = 1 bar): . . . . . . . . . . Approx 9 m3/h.
Flow Kv2/15, low capacity (p = 1 bar): Approx 2 m3/h.
(Alternative size) . . . . . . . . . . . . . . . (regulating area). Approx. 15
m3/h. (CIP area).
Flow range Kv60, fully open (p = 1 bar)
(CPM-I-D60) . . . . . . . . . . . . . . . . . Approx 60 m3/h.
Materials
Other steel parts: . . . . . .
Lower diaphragm: . . . . . .
Upper diaphragm . . . . . .
.
.
.
.
Air Connections
R 1/4" (BSP), internal thread.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
1.4404 (316L).
1.4301(304).
PTFE covered EPDM rubber
NBR
Options
B. Air pressure regulating valve kit, 0-8 bar.
C. Air throttling valve for adjustment of regulating speed for the CPM-2
valve.
D. Booster for product pressure exceeding the available air pressure.
(Product pressure = 1.8 x air pressure).
E. US 3A version available on request for CPM-2 valves only
Diaphragm Unit
CPMI-2 and CPMO-2: The diaphragm unit consists of a stainless steel
disc which is divided into sectors and of flexible diaphragms which
are placed on each side of the sectors. CPM-I-D60: The diaphragm
unit consists of two flexible diaphragms supported by 12 stainless
steel sectors in between them.
Material grades CPM-2
F. Upper diaphragm of PTFE covered EPDM and O-ring of FPM

covered EPDM, (for temperature 95-140C).
G. Both diaphragms of solid PTFE and O-ring of FPM (for temperatures
above 140C).
...
Fig. 2. CPMI-2 with pressure regulating valve and pressure gauge.
Note!
For further details, see also instructions ESE01825 and ESE01834
B
Material grades CPM-I-D60
H. Upper diaphragm of PTFE covered EPDM.
I. Valve body seal rings of NBR or FPM.
J. Guide O-ring of FPM (for temperatures above 95C).
.
Fig. 1. Principle
TD 417-039
TD 417-040
The valves operate without a transmitter in the product line and require
only a pressure regulating valve for the compressed air and a pressure
gauge in the product line.
CPMI-2
a. Reduced product pressure.
TD 417-038
CPMI-2
b. Increased product pressure.
CPMO-2
TD 417-041
CPMO-2
CPMI-2 and CPM-I-D60 opens at increasing product pressure and

vice versa.
CPMO-2 closes at increasing product pressure and vice versa.
Pressure drop/capacity diagrams

CPM-2, Kv 23
Note!
For all diagrams the following applies:
CPMI-2, Kv 7
CPMO-2, Kv 9
CPM-2, Kv 2/15
CPM-I-D, Kv 60
15%
30%
50%
65%
85%
100%
TD 433-027
TD 417-062
Q (m 3/h)
Example 1:
Pressure drop p = 200 kPa.
Flow Q = 8 m3/h.
Select: CPM-2, Kv 23 which at working point will be 48% open.
Example of using the diagram:

1. Pressure drop p = 300 kPa.
2. Flow = 50m 3/h.
The intersection is on the 50% curve.
Example 2:
Note!
CPMI-2:
Always try to get as close as possible to the 50% open curve. If the
Pressure drop p = 300 kPa.
CPM-I-D60 is too big select from the CPMI-2 curves.
Flow Q = 1 m3/h.
Select: CPMI-2, Kv 2/15 which at working point will be approx. 35% open
equal to about 50% of the regulating area.
TD 417-069
TD 417-043
TD 433-026
a. CPMI-2.
b. CPMO-2
c. CPM-I-D60.
Dimensions (mm)
Size
CPMI-2
Kv 7
175.1
193.4
Kv 23
211
229.3
Kv 2/15
175.1
193.4
CPM-I-D60
76 mm
413.2
430
A1
A2
C
155
53/50.8
50/47.6
1.6/1.5
50/49.2
18.3
110
203
21
21
22
20
22
42
5.5
53/50.8
50/47.6
1.6/1.5
50/49.2
18.3
110
203
21
21
22
20
22
31
5.5
53/50.8
50/47.6
1.6/1.5
50/49.2
18.3
110
203
21
21
22
20
22
31
5.5
53/50.8
50/47.6
1.6/1.5
50/49.2
18.3
110
203
21
21
22
20
22
42
5.5
53/50.8
50/47.6
1.6/1.5
50/49.2
18.3
110
203
21
21
22
20
22
31
5.5
53/50.8
50/47.6
1.6/1.5
50/49.2
18.3
110
203
21
21
22
20
22
31
5.5
76
72
2
OD (Inch/DN)
ID (Inch/DN)
t (Inch/DN)
E (Inch/DN)
F
G
G1
G2
H
M/ISO clamp
M/ISO male
M/DIN male
M/SMS male
M/BS male
Seat diameter
Weight (kg)
Kv 2/15
175.1
193.4
CPMO-2
Kv 9
175.1
229.3
Kv 23
175.1
193.4

ESE00284EN 1304

Corporate AB.
Alfa Laval
16.8
53
240
200
21
21
30
24
22
10
Instruction Manual
CPM-2 Constant-Pressure Modulating Valve
IM70775-EN4
200-
/ RIGINAL)NSTRUCTIONS
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Declaration of Conformity
Alfa Laval
Company Name
6000 Kolding
Address
+45 79 32 22 00
Phone No.
hereby declare that
Constant-Pressure Modulating Valve

Denomination
CPM-2
Type
Year

Bjarne Sndergaard
Name
Manager, Product Centres,

Compact Heat Exchangers & Fluid Handling
Title
Alfa Laval
Company
Designation
Signature
Table of contents
The information contained herein is correct at the time of issue but may be subject to change without prior notice.
1. Safety .................................................................................................... 6
1.1 Important information ....................................................................... 6
1.2 Warning signs .................................................................................. 6
1.3 Safety precautions ........................................................................... 6
2. Installation ............................................................................................ 7
2.1 Unpacking/Delivery .......................................................................... 7
2.2 General installation ........................................................................... 8
2.3 Welding ............................................................................................ 9
2.4 Fitting of Booster (optional extra) ................................................... 10
3. Operation............................................................................................. 12
3.1 Operation ....................................................................................... 12
3.2 Fault finding ................................................................................... 13
3.3 Recommended cleaning ................................................................ 14
4. Maintenance ....................................................................................... 15
4.1 General maintenance ..................................................................... 15
4.2 Dismantling .................................................................................... 16
4.3 Assembly ....................................................................................... 18
5. Technical Data .................................................................................... 20
5.1 Technical Data................................................................................ 20
5.2 Selection / Pressure drop - capacity diagram ............................... 21
6. Parts lists and service kits ................................................................. 22
6.1 CPM-2 ........................................................................................... 22
6.2 Booster .......................................................................................... 24
1.1 Important information

1.2 Warning signs
1.3 Safety precautions
1. Safety
Unsafe practices and other important information are emphasized in this manual.
All warnings in the manual are summarized on this page.
Pay special attention to the instructions below so that severe personal injury or damage to the valve are avoided.
WARNING!
Indicates that special procedures must be followed to avoid severe personal injury.
CAUTION!
NOTE!
Indicates important information to simplify or clarify practices.
Warning signs
General warning:
Caustic agents:
Installation:
Always
Safety precautions
Always
Never
Never
Never
Installation:
Never
- Always observe the technical data (see chapter 5).
- Always release compressed air after use.
- Never touch the valve top if compressed air is supplied to the valve.
- The valve and the pipelines must never be pressurised when dismantling the valve.
Operation:
Never
Never
Always
Always
Operation:
Never
Always observe the technical data (see chapter 5).
Never
Always
- Never touch the valve or the pipelines when processing hot liquids or when sterilizing.
Always
- Never touch the valve top if compressed air is supplied to the valve.

Maintenance:
Always
Always
Maintenance:
Never
- Always observe the technical data (see chapter 5).
Never
- Always disconnect compressed air before service.
Never
- The valve must never be hot when servicing it.
Never
- The valve and the pipelines must never be pressurised when servicing the valve.
Transportation:
Always secure that compressed air is released
Always secure that all connections is disconnected before attemt to remove the valve from the installation
Always drain liquid out of valves before transportation
Always used predesigned lifting points if defined
Always secure sufficient fixing of the valve during transportation - if special designed packaging material is available it
must be used
2. Installation
2.1 Unpacking/Delivery
The instruction manual is part of the delivery.

Study the instructions carefully.
CPMI-2: Constant-Pressure Modulating Inlet.
CPMO-2: Constant-Pressure Modulating Outlet.
Step 1
NOTE!
Step 2
Check the delivery:
1. Complete valve, CPMI-2 or CPMO-2.
2. Delivery note.
Always read the manual before using the pump!
Step 3
Clean the valve ports for possible packing materials.
Avoid damaging the air connection and the valve ports.
WARNING
Remove packing materials!
CAUTION
NOTE
Step 4
Inspect the valve for visible transport damages.
Recycling information.
Unpacking
-
Packing material consists of wood, plastics, cardboard boxes and in some cases metal straps.
Wood and cardboard boxes can be reused, recycled or used for energy recovery.
Plastics should be recycled or burnt at a licensed waste incineration plant.
Metal straps should be sent for material recycling.
Maintenance
-
During maintenance oil and wear parts in the machine are replaced.
All metal parts should be sent for material recycling.
Worn out or defective electronic parts should be sent to a licensed handler for material recycling.
Oil and all non metal wear parts must be taken care of in agreement with local regulations.
Scrapping
-
At end of use, the equipment shall be recycled according to relevant, local regulations. Beside the equipment itself, any
absence of local regulations, please contact the local Alfa Laval sales company.
2.2 General installation
2. Installation
Study the instructions carefully and pay special attention to the warnings!
The valve has welding ends as standard but can also be supplied with fittings.
CPMI-2: Constant-Pressure Modulating Inlet.CPMO-2: Constant-Pressure Modulating Outlet.
The required product pressure is preset by means of an air pressure regulating valve (optional extra).
Step 1
-
Always observe the technical data (see chapter 5)

Never touch the valve top if compressed air is supplied to the valve.
NOTE!
Step 2
Ensure that the flow direction is correct.
CPMO-2
CPMI-2
Outlet
Inlet
Correct!
Outlet
Step 3
- Vibrations.
- Thermal expansion of the tubes.
- Excessive welding.
- Overloading of the pipelines.
Risk of damage!
Step 4
Fittings:
Step 5
Air connection:
Inlet
R1/4 " (BSP)
Air
Step 6
Air pressure regulating valve: (optional extra)
An air pressure regulating valve must be used and should be
installed with min. clearance to the Booster/CPM-2 valve.
Pressure regulating valve

As close as possible!
Air
2. Installation
2.3 Welding

The valve has welding ends as standard. Weld carefully.
200mm
Step 2
CPMI-2:
1. Weld the valve body into the pipelines.
2. Maintain the minimum clearance so that the internal valve
parts can be removed.
250mm
(Booster)
Step 1
Dismantle the valve in accordance with steps 1-4 in section 4.2.
200mm
(Booster)
Caution!
250mm
Step 3
CPMO-2:
1. Weld the valve body into the pipelines (see also step 4).
2. Maintain the minimum clearance so that the valve plug can
be removed.
150mm
Caution!
Step 4
CPMO-2:
Never weld the bottom connection as this will make it
impossible to dismantle the valve.
Only fittings!
Step 5
Assemble the valve in accordance with the steps 6-10 in
section 4.3.
Tighten clamp 10-15 Nm (7.5-11 lbf-ft)
Step 6
Pre-use check:
Lift and lower the valve top several times to ensure that the
valve operates smoothly.
Lift and lower by hand!
2.4 Fitting of Booster (optional extra)
2. Installation
The valve can be fitted with a Booster to allow for a product pressure higher than available air pressure.
Step 1
Never touch the valve or the pipelines when processing

hot liquids or when sterilizing.
The valve and the pipelines must never be pressurised
when dismantling the valve.
Step 2
1. Remove the valve top in accordance with step 3 in section
4.2
2. Fit Booster housing (1) on the cover.
3. Fit and tighten lock nut (2).
Step 3
1. Fit washer (3).
2. Refit the washer and the top nut on the valve plug.
Step 4
1. Turn diaphragm (7) inside out.
2. Place piston (6) in the diaphragm so that the hole is visible.
Step 5
1. Roll diaphragm (7) down half its lenght.
2. Fit the diaphragm with piston (6) in Booster housing (1).
Step 6
1. Fit cover (8) on Booster housing (1).
2. Fit and tighten clamp (9).
3. The valve and the Booster are now ready for operation.
10
Atmospheric
pressure
required!
Burning danger!
2. Installation
2.4 Fitting of Booster (optional extra)
Step 7
Compressed air:
An air pressure compensating regulating valve must be used
and should be installed with min. clearance to the Booster/
CPM-2 valve.
The pressure regulating valve (PR) and the pressure gauge
(PG) are optional extras.
Alfa Laval recommends using the air pressure regulating valve
from Alfa Laval.
164
CPMI-2: 232.4
CPMO-2: 272.3
Dimensions:
11
3.1 Operation
3. Operation
The valve is lubricated, adjusted and tested before delivery.

Step 1
-
Always observe the technical data (see chapter 5)

NOTE!
Step 2
Burning danger!
Never touch the valve or the pipelines when processing hot

liquids or when sterilizing.
Step 3
Cutting danger!
Never touch the valve top if compressed air is supplied to the

valve.
Step 4
CAUTION!
There must not be vacuum in the valve as air can be drawn into
the product and diaphragms (14) can then be pulled out from
support sectors (12).
Step 5
Lubrication:
1. Ensure smooth movement between diaphragms (10,14)
and support sectors (12).
2. Ensure smooth movement of guide (9).
12
No vacuum!
Lubricate if necessary!
(See page 11).
3. Operation
3.2 Fault finding
Pay attention to possible break-down.

NOTE!
Study the maintenance instructions carefully before replacing worn parts - see section 4.1
Problem
Cause/result
Repair
The valve does not maintain

the preset pressure
- Faulty diaphragm
- Guide (9) seizes
- Incorrect operating range
- Replace the diaphragm

- Lubricate the guide (see section 3.1)
- Check the pressure drop over the
valve and check the flow rate (see
section 5.2)
- Increase the air pressure eg. by using
a Booster (see section 2.4).
- Readjust the air pressure
- The available air pressure is

lower than the product pressure
- The air pressure is not correctly
adjusted
- Faulty air pressure regulating
valve or incorrect type
- Repair the valve or check that it is

pressure compensating
Product leakage
- Worn diaphragm
- Product affected diaphragm
Replace the diaphragm
Air leakage
- Worn O-ring
- Worn diaphragm (10)
- Worn and hard diaphragm (10)
- Replace the O-ring

- Replace the diaphragm
- Replace by a diaphragm of a different
grade for higher temperature (see
section 5.1)
Valve plug moving too fast

up and down (unstable)
Pressure pulsations because of

fast changes in process conditions
Use an air throttling valve (optional extra

between the air pressure regulating
valve and the CPM-2 valve.
13
3.3 Recommended cleaning
3. Operation
The valve is designed for cleaning in place (CIP).

CIP = Cleaning In Place.
NaOH = Caustic Soda. HNO3 = Nitric acid.
Step 1
Caustic danger!
Always use
rubber gloves!
Always use
protective goggles!
Burning danger!
Step 2
Never touch the valve or the pipelines when sterilizing.
Step 3
Ensure that the valve is fully open to allow for maximum CIP
flow.
CPMI-2
Fully open!
No air pressure!
CIP in
CIPout
Step 4
CPMO-2
Sufficient air
pressure!
Fully open!
CIPout
CIP in
Step 5
Use clean water, free from clorides.
1. 1% by weight NaOH at 700C (158F).
1 kg (2.2 lb) + 100 l (26.4 gl) = Cleaning agent.
NaOH
water
2. 0.5% by weight HNO3 at 700C(158F).

0.7 l (0.2 gl) + 100 l (26.4 gl)
53% HNO3
water
2.2 l (0.6 gl) + 100 l (26.4 gl)

= Cleaning agent.
33%NaOH
water
Step 6
1. Avoid excessive concentration of the cleaning agent
Dose gradually!
2. Adjust the cleaning flow to the process
Milk sterilization/viscous liquids
Increase the cleaning flow!
NOTE!
The cleaning agents must be stored/discharged in accordance with current rules/directives.
14
= Cleaning agent.
4. Maintenance
4.1 General maintenance
Maintain the valve carefully.

Always keep spare diaphrams and o-rings in stock.
Step 1
Always observe the technical data (see chapter 5).

Always disconnect the compressed air before service.
NOTE!
All scrap must be stored/discharged in accordance with current rules/directives.
Step 2
Atmospheric
pressure
required!
Burning danger!
The valve must never be hot when servicing it.

The valve and the pipelines must never be pressurised
when servicing the valve.
Recommended spare parts: Service kits (see chapter 6)

Order service kits from the service kits list (see chapter 6)
Ordering spare parts: contact the Sales Department
Diaphragms
O-ring
Preventive maintenance
Replace after 12 months
Replace when replacing the

diaphragms
Maintenance after leakage

(leakage normally starts slowly)
Replace by the end of the day

diaphragms
Planned maintenance
- Regular inspection for leakage

and smooth operation

diaphragms
- Keep a record of the valve

- Use the statistics for planning
of inspections
Lubrication :
- Guide:
- Sectors:
- Threads:
(Before assembly)
Molycote longtherm 2 Plus.
Molycote 111.
Molycote TP42.
15
4.2 Dismantling

CPMI-2: Constant-Pressure Modulating Inlet. CPMO-2: Constant-Pressure Modulating Outlet.
Step 1
Loosen and remove clamp (6).
Step 2
CPMI-2:
Remove cover (7) together with the internal parts of the valve
from valve body (16).
Step 3
CPMI-2 and CPMO-2 valves:
Remove top nut (1), washer (2) and top (3) from plug 15a or
15b).
Step 4
Remove plug (15a) from the diaphragm unit and guide (9), or
for CPMO-2 remove plug (15b) from valve body (16) and
remove cover (7) and the internal parts of the valve.
CAUTION!
Ensure that cover (7) is turned downwards and plug (15a) is
pulled upwards so that sectors (12) are not separated from
diaphragms (10, 14).
Step 5
Remove lower inner ring (11) and lower diaphragm (14).
Step 6
Remove sectors (12).
16
4. Maintenance
4. Maintenance
4.2 Dismantling
Step 7
Remove outer ring (13), upper inner ring (11) and upper
diaphragm (10).
Step 8
Remove guide (9) from cover (7).
Step 9
Remove O-ring (8) from guide (9).
Step 10
Replace the O-ring and the diaphragms.
17
4.3 Assembly
4. Maintenance

Lubricate the guide, the sectors and the threads before assembly.
Step 1
Fit O-ring (8)
Step 2
Lubricate guide (9) and fit it into cover (7).
NOTE!
Turn cover (7) downwards before continuing.
Step 3
Fit upper diaphragm (10), upper inner ring (11) and outer ring
(13) on guide (9) and cover (7).
NOTE!
The upper diaphragm has a small recess.The outer ring must
be fitted with the recess turned uppermost so that the
indication hole is fixed opposite the indication hole in the cover.
Fit the correct diaphragm!

(Air side)
Step 4
Fit sectors (12) between upper inner ring (11) and outer ring
(13).
Step 5
Fit lower inner ring (11) and lower diaphragm (14).
Concentric grooves should point towards the steel segments.
Step 6
CPMI-2:
Fit plug (15a) in the diaphragm unit and guide (9) until the flange
of the plug contacts lower diaphragm (14).
18
Fit the correct diaphragm!
4. Maintenance
4.3 Assembly
Step 7
Fit valve body (16) in cover (7).
Step 8
CPMO-2:
Fit plug (15b) through valve body (16) and in the diaphragm
unit and guide (9) until the flange of the plug contacts lower
diaphragm (14).
Step 9
Fit top (3), washer (2) and top nut (1) on plug (15a or 15b).
Step 10
Fit and torque tighten clamp (6) to 10-15Nm (7.5-11 lbf-ft).
10-15Nm (7.5-11 lbf-ft)
Step 11
Pre-use check:
Lift and lower the valve top several times to ensure that the
valve operates smoothly.
19
5.1 Technical Data
5. Technical Data
Inform the personnel about the technical data.
Data
Min.
product pressure
Data
- valve/actuator
Temperature range
Temperature range (with upper diaphragm inPTFE/EPDM)
Air pressure
Flow range Kv (Lv), fully open ( p = 1bar) (14.5 psi)
Flow range Kv (Lv), low capacity ( p = 1bar)(14.5 psi)
(Alternative size)
1000 kPa (10 bar) (145 psi)

No vacuum
-100C to +950C (14F to 203F)
-100C to +1400C (14F to 284F) (higher on request)
0 to 600 kPa (0 to 6 bar) (0 to 87 psi)
Approx. 23m3/h (101 gal/m)
Approx. 2m3/h (8.8 gal/m)
(regulating area)
Approx. 15m3/h (66 gal/m)
(CIP area)
Materials
- valve/actuator
Materials

Other steel parts
Upper diaphragm
Lower diaphragm
Alternative upper diaphragm
Alternative upper diaphragm
Alternative lower diaphragm
Alternative O-ring
Finish
AISI 316 L
AISI 304
Nitrile (NBR), (standard)
PTFE covered EPDM rubber, (standard)
EPDM/PTFE, (for temperatures 95-140o C)(203F to 284F)
Solid Teflon (PTFE), (for temperatures above 140o C) (284F)
Solid Teflon (PTFE), (for temperatures above 140o C) (284F)
O-ring Nitrile (NBR), (standard)
Viton (FPM), (for temperatures above 95oC) (203F)
Semi bright
Noise
One meter away from - and 1.6 meter above the exhaust the noise level of a valve actuator will be approximately 77db(A)
without noise damper and approximately 72 db(A) with damper - Measured at 7 bars air-pressure.
20
5. Technical Data
5.2 Selection / Pressure drop - capacity diagram
Q [m3/h]
P 500 [kPa]
P 400 [kPa]
P 300 [kPa]
P 200 [kPa]
P 100 [kPa]
P 50 [kPa]
P [kPa]
Q [m3/h]
P 500 [kPa]
P 400 [kPa]
P 300 [kPa]
P 200 [kPa]
P 100 [kPa]
P 50 [kPa]
P [kPa]
NOTE! For the diagrams the following applies:

Medium: Water (200C) (68F).
Example 1:
CPMI-2:
Pressure drop p = 200 kPa. (29 psi)
Flow Q = 8 m3/h. (35 gal/min)
Select: CPMI-2, Kv 23 which at working point will be 48%
open.
Example 2:
CPMI-2:
Pressure drop p = 300 kPa.(43.5 psi)
Flow Q = 1 m3/h. (4.4 gal/m)
Select: CPMI-2, Kv 2/15 which at working point will be approx.
35% open equal to about 50% of the regulating area.
21
6.1 CPM-2
6. Parts lists and service kits
Parts list
Item
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
1
1
2
2
2
1
1
1
1
2
12
1
1
1
1
Service Kits
Denomination
Denomination
Nut
Washer
Top
Washer
Screw
Clamp
Cover
O-ring
Guide
Upper diaphragm
Inner ring
Support sector
Outer ring
Lower diaphragm
Valve plug
Valve body
Product wetted parts

NBR/EPDM-PTFE ....................................... 9611-92-0218
FPM/ PTFE ................................................. 9611-92-0515
FPM/EPDM-PTFE ....................................... 9611-92-0516
FPM/PTFE/EPDM-PTFE ............................. 9611-92-0517
: Service kits - product wetted parts
22
Item number
6.1 CPM-2
The drawing below shows CPM-2.

The drawing includes all items of the valve. The items refer to the parts list on the opposite part of the page.
23
6.2 Booster
The drawings and the parts list include all items.
Parts list
Pos.
Qty.
1
2
3
4
5
6
7
8
9
1
1
1
1
1
1
1
1
1
24
Service Kits
Denomination
Denomination
Booster housing
Lock nut
Washer
Spring washer
Nut
Booster piston
Diaphragm
Booster cover
Clamps and screws
Diaphragm .................................................. 31356-0094-1
Service kit
Item number
6.2 Booster
The drawing below shows the Booster.

The items refer to the parts list on the opposite part of the page.
The drawing includes all items of the valve.
25

Spare Parts
CPM-2 Constant-Pressure Modulating Valve
DW 417-000
ESE00740-EN1
2009-01
Table of contents
1. CPMI-2 & CPMO-2 Constant-Pressure Modulating Valve
.....................................
2. CPM-Booster 3 for Cover with Thread 31356-0067-1/2 ........................................
CPMI-2 & CPMO-2 Constant-Pressure Modulating Valve
(CPM-O)
(CPM-I)
Intro 1993-11
CPMI-2 & CPMO-2 Constant-Pressure Modulating Valve
Pos
Qty Denomination
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1l
1l
1l
2l
2l
2l
1l
1l
1l
1l
1l
1l
1l
2l
12l
1l
1l
1l
1l
1l
1l
1l
1l
1l
15
16
CPMI-2Kv23
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, NBR (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upper diaphragm, NBR (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upper diaphragm, EPDM/PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upper diaphragm, PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inner ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Support sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outer ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lower diaphragm, EPDM/PTFE (Standard) . . . . . . . . . . . . . . . . . . . . . . . .
Lower diaphragm, PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve plug Kv23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve plug Kv2/15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve plug Kv7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve plug Kv9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPMO-2Kv23
221891-15
221891-15
9611-99-2559 9611-99-2559
31356-0003-4 31356-0003-4
9611-99-0786 9611-99-0786
9611-99-1222 9611-99-1222
9612-3352-01 9612-3352-01
31356-0067-1 31356-0067-1
223406-49
223406-49
9611-99-2253 9611-99-2253
31356-0072-2 31356-0072-2
31356-0014-2 31356-0014-2
31356-0014-4 31356-0014-4
9612-3057-02 9612-3057-02
31356-0063-1 31356-0063-1
31356-0062-1 31356-0062-1
9612-3058-01 9612-3058-01
9612-3066-01 9612-3066-01
9612-3057-01 9612-3057-01
9612-3059-01 9612-3060-01
CPMI-2Kv2/15 Kv7
CPMO-2Kv2/15 Kv9
221891-15
9611-99-2559
31356-0003-4
9611-99-0786
9611-99-1222
9612-3352-01
31356-0067-1
223406-49
9611-99-2253
31356-0072-2
31356-0014-2
31356-0014-4
9612-3057-02
31356-0063-1
31356-0062-1
9612-3058-01
9612-3066-01
9612-3057-01
221891-15
9611-99-2559
31356-0003-4
9611-99-0786
9611-99-1222
9612-3352-01
31356-0067-1
223406-49
9611-99-2253
31356-0072-2
31356-0014-2
31356-0014-4
9612-3057-02
31356-0063-1
31356-0062-1
9612-3058-01
9612-3066-01
9612-3057-01
9612-3061-01
9612-4687-01
9612-3062-01
9612-3340-01
9612-3343-01
9612-3341-01
9612-3344-01
9612-3342-01
9612-3345-01
9612-4625-01
9612-3342-01
9612-3345-01
CPMI-2Kv23
CPMO-2Kv23
CPMI-2Kv2/15 Kv7
CPMO-2Kv2/15 Kv9
Service kit.
a
Upper NBR and lower EPDM/PTFE, NBR O-ring
Upper and lower PTFE, FPM O-ring
Upper and lower EPDM/PTFE, FPM O-ring . . . . . . . . . . . . . . . . . . 9611-92-0516 9611-92-0516 9611-92-0516 9611-92-0516
Upper PTFE and lower EPDM/PTFE, NBR O-ring
Parts marked with
. . . . . . . . . . . . 9611-92-0218 9611-92-0218 9611-92-0218 9611-92-0218
. . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-0515 9611-92-0515 9611-92-0515 9611-92-0515

. . . . . . . . . . . 9611-92-0517 9611-92-0517 9611-92-0517 9611-92-0517
are included in Service kit.

900-125/0
CPM-Booster 3 for Cover with Thread 31356-0067-1/2
Intro 1984-08
CPM-Booster 3 for Cover with Thread 31356-0067-1/2
Pos
1
2
3
4
5
6
7
8
9
Qty Denomination
1l
1l
1l
1l
1l
1l
1l
1l
1l
Booster housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Booster piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Booster cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamps and screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31356-0090-1
31356-0089-1
31356-0095-1
31356-0084-1
9611-99-1887
221803-29
31356-0085-1
31356-0094-1
31356-0086-1
9611-31-105-7
Recommended spare parts: Pos. 7

900-127/0

Please visit www.alfalaval.com to access the information direct.
4.1 Alfa Laval
4.1.4
Regulating valve - SPC-2

- Spare Parts
CB0317 - BREW 501H
ky Accurate Regulation of your Flow

SPC-2 Regulating Valve
Concept
SPC-2 is a sanitary electro-pneumatic regulating valve for use
in applications which require precision control of pressure, flow,
temperature, level in tanks etc.
Working principle
It is remote-controlled by an electrical signal and compressed air. The
IP-converter, which is an integrated part of the actuator, converts
the electrical signal to a pneumatic signal. This signal conversion
is extremely insensitive to pressure shocks. The pneumatic signal is
transmitted to the integrated positioner which operates by means of
the force-balance principle, ensuring that the position of the actuator
piston is directly proportional to the input signal. Signal range and
zero point can be adjusted individually. The actuator can be used for
split-range operation by using a different measuring spring.
Standard design
The valve consists of valve body, valve plug, lip seal, bonnet and an
external actuator. The actuator with the bonnet is fitted to the valve
body by means of a clamp. All the moving parts are enclosed in the
actuator and therefore well protected against damage and dirt. The
actuator has few moving parts, and two main actuator sizes cover
all valve sizes.
.TECHNICAL DATA
PHYSICAL DATA
Valves
Max. product pressure: . .
Min. product pressure: . .
Temperature range: . . . . .
Flow range Kv ( P = 1bar):
Max. pressure drop: . . . .
Actuator
Air quality
Air connection: . . . .
Max. pressure: . . . .
Working pressure: .
Max. size of particles:
Max. oil content: . .
Dew point: . . . . . .
Max. water content:
....
....
....
...
....
....
....
Materials
. . . 1000 kPa (10 bar).
. . . Full vacuum.
. . . 10C to 140C (EPDM).
. . 0.5 to 110 m3/h.
. . . 500 kPa (5 bar).
.
.
.
.
.
.
.
.
.
.
.
.
.
.
. 6/4 air tube with air fitting R1/8" (BSP)

. 600 kPa (6 bar).
. 400 kPa (4 bar).
. 0.01 mm.
. 0.08 ppm.
. 10C below ambient temp. or lower.
. 7.5 g/kg.
I/P converter
Signal range: . . . . . . . . . . . . 4 - 20 mA (standard).
Input resistance: . . . . . . . . . . 200
Inductivity/capacitance: . . . . . Negligible.
Valves
Product wetted steel parts: . . . 1.4404 (316L).
Other steel parts: . . . . . . . . . 1.4301(304).
Product wetted seals: . . . . . . EPDM.
Actuator
Actuator cases: . . . . . . . . . . Aluminium with plastic coating.
Diaphragms: . . . . . . . . . . . . NBR with reinforced fabric insert.
Springs: . . . . . . . . . . . . . . . Stainless steel uncovered/spring steel
epoxy resin coated.
Actuator stem: . . . . . . . . . . . Polyamide.
Screws, nuts: . . . . . . . . . . . . Stainless steel, polyamide.
Other parts: . . . . . . . . . . . . . Stainless steel.
....
Accuracy
Deviation: . . . . . . . . . . . . .
Hysteresis: . . . . . . . . . . . .
Sensitivity: . . . . . . . . . . . . .
Influence of air supply pressure:
. 1.5%
. 0.5%.
. <0.1%.
0.1% between 1.4 and 6 bar.
Air consumption at steady state

condition: . . . . . . . . . . . . . . With 0.6 bar signal pressure and
supply pressures up to 6 bar 100
In/h.
Ambient temperature: . . . . . . -25C to +70C.
Protection class: . . . . . . . . . . IP 54.
Options
B. Aseptic version based on ARC Aseptic diaphragm system.
C. 3A approved version (polished).
D. 3A (Sanitary Standard) labelling on request.
E. Lip seal of Nitrile (NBR) or Fluorinated rubber (FPM).
Capacity diagram
For P= 100 kPa (1bar).
Kvq (m/h)
10%
95%
Note!
For further details, see also PD 65036 and instruction IM 70736.
Flow sizes/tube connections
0,5 E
1,0 E
2 E
4 E
8 E
16 E
32 E
64 L
75 L
110 L
Tube connections (mm)
Actuator (type no.)
(mm)
ISO
DIN/DN
NO
NC
6
10
12
14
23
29
48.5
51
51
72
38
38
38
38
38
38
51
63.5
76.1
101.6
40
40
40
40
40
40
50
65
80
100
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277
TD 424-008
Seat diam.
Kv
Stroke (mm)
** Recommended working area

Note!
For the diagram the following applies:

Pressure drop calculation

The Kv designation is the flow rate in m3/h at a pressure drop of 1 bar
when the valve is fully open (water at 20C or similar liquids).
To select the Kv value it is necessary to calculate the Kvq value using
the following formula:
Where:
Kvq
= Kv value at specific flow and specific pressure
Q
P
drop.
= Flow rate (m3/h).
= Pressure drop over valve (bar).
ID
OD
t
ID
OD
TD 424-076
ID
OD
TD 424-061
ID
OD
a. SPC-2, normally open (NO)
b. SPC-2, normally closed (NC).
Dimensions (mm)
Size
A
E
G
H
OD
ID
t
M/ISO clamp
M/ISO male
M/DIN male
M/SMS male
M/BS male
Weight (kg)
38
mm
414
55
49.5
168
37.9
34.9
1.5
21
21
51
mm
419
62
62
168
50.8
47.6
1.6
21
21
63.5
mm
444
67
82
168
63.5
60.3
1.6
21
21
76.1
mm
455
84
87
168
76.1
72.1
2.0
21
21
101.6 mm
NO
NC
491
509
96
96
134
134
168
280
101.6
101.6
97.6
97.6
2.0
2.0
21
21
21
21
20
22
7.5
20
22
8.2
24
22
14.0
24
22
15.0
35
27
18.3
35
27
27.3
40
DN
414
55
49.5
168
41
38
1.5
50
DN
419
62
62
168
53
50
1.5
65
DN
444
67
82
168
70
66
2.0
80
DN
455
84
87
168
85
81
2.0
NO
491
96
134
168
104
100
2.0
100 DN
NC
509
96
134
280
104
100
2.0
22
23
25
25
30
30
7.5
8.2
14.0
15.0
18.3
27.3

ESE00283EN 1209

Corporate AB.
Alfa Laval
Instruction Manual
SPC-2 Sanitary Electro-Pneumatic Modulating Valve
Source:
Translation of the original instructions
IM70736-EN4
2010-04
Original Instructions
DA:
Oversttelse af originale instruktioner
IT:
Traduzione delle istruzioni originali
FI:
Alkuperisten kyttohjeiden knns
ES:
Traduccin de las instrucciones originales
Declaration of Conformity
Alfa Laval
Company Name
6000 Kolding
Address
+45 79 32 22 00
Phone No.
hereby declare that
SANITARY ELECTRO-PNEUMATIC
MODULATING VALVE
Denomination
SPC-2
Type
Year
ISINCONFORMITYWITHTHEFOLLOWINGDIRECTIVES

-ACHINERY$IRECTIVE%#
Bjarne Sndergaard
Name
-ANAGER0RODUCT#ENTRES
#OMPACT(EAT%XCHANGERS&LUID(ANDLING
Title
Alfa Laval
Company
Designation
Signature
Table of contents
This manual is divided up into main sections. - See
below.
Safety
1.
2.
3.
Important information ................................. 2

Warning signs ........................................... 2
Safety precautions .................................... 3
Installation
1.
2.
Unpacking/Delivery .................................... 4
Installation ................................................ 5
Operation
1.
2.
3.
4.
5.
6.
General operation ...................................... 6

Fault finding .............................................. 6
Adjustment of the valve ............................. 7
Adjustment in case of 20 mm stroke
deviation .................................................... 8
Changing of the actuator function .............. 9
Recommended cleaning .......................... 10
Maintenance
1.
2.
3.
General maintenance .............................. 11

Dismantling ............................................. 12
Reassembly ............................................ 13
Technical data
1.
2.
Technical data ......................................... 14

Selection/Pressure drop - capacity
diagram ................................................... 15
Drawings/Parts list
1.
2.
3.
Parts list ........................................... 16+18

Exploded drawing .................................... 17
Drawings ................................................. 19
Safety
Unsafe practices and other important information are
emphasized in this manual.
1. Important information
2 Safety
WARNING!
: Indicates that special procedures must be folAll warnings in the manual are summarized on this page.
lowed
to avoid
personal
Pay special attention to the instructions below so that severe
personal
injury severe
and/or damage
to injury.
the valve are avoided.
CAUTION!
2.3
Indicates important informations to simplify

practices or to make them clearer.
Safety precautions
NOTE!
Installation:
Always read the technical data thoroughly (See chapter 6 Technical data)
Always release compressed air after use
Never touch the moving parts if the actuator is supplied with compressed air
Never touch the valve or the pipelines when processing hot liquids or when sterilizing
Never dismantle the valve with valve and pipelines under pressure
Never dismantle the valve when it is hot
Operation:
Never touch the valve or the pipelines when processing hot liquids or when sterilizing
2.
Warning
signs
Always
rinse well with
clean water after the cleaning
Always handle lye and acid with great care
General warning.
Maintenance:
: Caustic agents.
Never service the valve when it is hot
Never service the valve with valve and pipelines under pressure
Never stick your fingers through the valve ports if the actuator is supplied with compressed air
Transportation:
Always secure that compressed air is released
Always secure that all connections is disconnected before attemt to remove the valve from the installation
Always used predesigned lifting points if defined
Always secure sufficient fixing of the valve during transportation - if special designed packaging material is available it
must be used
Safety
All warnings in the manual are summarized on this
page.
Pay special attention to the instructions below so that

severe personal injury and/or damage to the valve
are avoided.
3. Safety precautions
Installation:
:
- Always read the technical data thoroughly

(See page 14).
Operation:
:

(See page 14).
2 Safety
- Always disconnect the electrical connection
Unsafe practices and other important information are emphasized
in this
manual.
before
dismantling.
Always read the manual before using the pump!
2.1
- Never touch the valve or the pipelines when

processing hot liquids or when sterilizing.
- Never dismantle the valve with valve and
pipelines under pressure.
WARNING
: Always handle lye and acid with great care.
Indicates that special procedures must be followed to avoid severe personal injury.
CAUTION
Indicates that special procedures must be followed to avoid damage to the pump.
Maintenance:
NOTE
2.2

(See page 14).
- Always disconnect the electrical connection
before service.
- Never service the valve when it is hot.

- Never service the valve with valve and pipelines under pressure.
Warning signs
General warning:
Dangerous electrical voltage:
Caustic agents:
Recycling information.
Unpacking
-
Packing material consists of wood, plastics, cardboard boxes and in some cases metal straps.
Wood and cardboard boxes can be reused, recycled or used for energy recovery.
Plastics should be recycled or burnt at a licensed waste incineration plant.
Metal straps should be sent for material recycling.
Maintenance
-
During maintenance oil and wear parts in the machine are replaced.
All metal parts should be sent for material recycling.
Worn out or defective electronic parts should be sent to a licensed handler for material recycling.
Oil and all non metal wear parts must be taken care of in agreement with local regulations.
Scrapping
-
At end of use, the equipment shall be recycled according to relevant, local regulations. Beside the equipment itself, any
absence of local regulations, please contact the local Alfa Laval sales company.
Installation
The instruction manual is a part of the delivery.
1. Unpacking/Delivery
1
NOTE!
We cannot be held responsible for incorrect
unpacking.
Check the delivery for:

1. Complete valve.
2. Delivery note.
Inspection!
Remove
packing
materials!
Remove possible packing materials from the
valve ports.
Air
Caution!
Avoid damaging the air connection, the electrical

connection and the valve ports.
Inspect the valve for visible transport damages.
Installation
Study the instructions carefully and pay special
attention to the warnings!
The valve has welding ends as standard but can also

be supplied with fittings.
2. Installation
1
Risk of damage!
- Always read the technical data

thoroughly (See page 14).
- Always release compressed air after
use.
CAUTION!
- Always let the valve be electrically connected
by authorized personnel.
- The I/P-converter of the actuator is adjusted
before delivery and must never be opened.
NOTE!
installation.

- Vibrations.
- Thermal expansion of the tubes.
4
Welding:
1. Remove the internal valve parts in accordance with instruction 1 on page 12.
2. Weld the valve into the pipelines.
3. Assemble the valve in accordance with instruction 5 on page 13.
Fittings:
5
Dimension
Weld carefully!
A (mm)
38mm/DN40
51mm/DN50
100
105
63.5mm/DN65
76mm/DN80
101.6mm/DN100
130
145
180
Welding into a manifold:

Maintain the minimum clearance (A) so that the
actuator can be removed.
Cover for
electrical
connection
Electrical connection:
1. Remove the black cover from the actuator.
2. Fit the cable through the cable gland and
connect it to the terminal strip. Ensure
correct polarity (11 = +,12 = -)!
3. Tighten the cable gland and refit the cover.
Operation
The valve is adjusted and tested before delivery.
The adjustment instructions on page 7-8 are only to
be used if further adjustment is required!

attention to the warnings!.
Pay attention to possible faults.
1. General operation
1
2
use.
- Always disconnect the electrical connection before dismantling.
CAUTION!
The I/P-converter of the actuator is adjusted before delivery and must never be opened.
NOTE!
installation.
Atmospheric
pressure required!
- Never touch the valve or the pipelines
when processing hot liquids or when
sterilizing.
- Never dismantle the valve with valve
and pipelines under pressure.
2. Fault finding
NOTE!
- Study the adjustment instructions carefully before adjusting the valve. - See page 7-8!
- Study the maintenance instructions carefully
before replacing worn parts. - See page 11!
Problem
Cause/result
Repair
- Leaking lip seal at the piston
- Worn lip seal
- Replace the lip seal
- Leaking seal at the valve

body
- Incorrect rubber grade
- Replace with a seal of a different rubber grade
Deviation in the flow regulation
Worn valve plug
Replace the plug and adjust

(See page 7)
Deviation in the flow regulation
Mechanical parts have come

loose (vibrations)
Tighten and adjust

(See page 7)
Actuator does not regulate
Actuator errors
Return the actuator to the supplier
Operation
The adjustment instructions on this page are only to

Calibrate with care.
3. Adjustment of the valve

1
7
Terminal box
Supply air
Terminal
blocks
1.
1.
2.
3.
4.
Loosen and remove clamp fitting (9).

Remove the cover from the terminal box.
Fit air fittings in entry 9 on the actuator.
Supply compressed air (4 bar) to the air fittings.
4
Contact
1.
2.
3.
2.
Set the highest signal (20 mA), + on terminal block 11 and - on terminal block 12.
NOTE!
For NC valve the signal must be 4 mA.
Make sure that valve plug (2) is pressed
against the valve seat.
Adjust valve plug adjuster (7) so that it

contacts the actuator piston rod. (Give 1/4
extra turn to give preforce on the plug).
Tighten lock nut (8) using a spanner.
Fit and tighten clamp fitting (9) to connect
the actuator piston rod with valve plug (2).
Move valve plug (2) up and down several times and

check that the valve plug is still in closed position.
If not, readjust.
Stroke = 20 mm1
Check the stroke by changing the signal from 20

to 4 mA (NO) (Opposite if NC).
Stroke = 20 mm + 1.
NOTE!
In case of deviation from 20 mm stroke, see
page 8.
Operation
The adjustment instructions on this page are only to

Adjust with care.
NO = Normally open.
4. Adjustment in case of 20 mm stroke deviation

1
zero-screw
1.
2.
3.
4.
5.
6.
Entry 9
Entry 36
Release compressed air.

Remove clamp fitting (9).
Remove the terminal box cover.
Supply compressed air (4 bar) to entry 9.
Set the lowest signal (4mA), + on terminal
block 11 and - on terminal block 12 (20mA
for NC valve).
Adjust with the zero-screw (clockwise) to
ensure max. open position.
20.5 mm
20 mm
NOTE!
Maximum stroke is 21 mm.
1. Place a 20 mm block between the actuator piston
rod and the valve plug (2).
2. Adjust valve plug adjuster (7) to a position with a
distance of 0.5 mm + the 20 mm block between the
actuator piston rod and the valve plug (use a gauge
blade to determine the 0.5 mm).
3. Adjust with the zero-screw (counterclockwise) until
the actuator piston rod contacts the 20 mm block
and can be moved slightly. Turn the zero-screw 1/2
round (counterclockwise) to give preforce on the
valveplug.
4
Contact
Spring lever
zero-screw
1.
CAUTION!
Do not touch the zero-screw.
1. Pull the spring lever gently down to release
the 20 mm block.
2. Remove the 20 mm block.
2.
3.
Set the highest signal (20 mA), + on the

terminal block 11 and - on the terminal block
12 (4mA for NC valve) (the actuator piston
rod contacts valve plug (2) and gives preforce).
the actuator piston rod with the valve plug.
Check that the stroke is 20 mm.
Operation
The actuator function can be changed from NO to
NC or vice versa.
NO = Normally open.
5. Changing of the actuator function

1
NOTE!
Check the actuator type before changing the actuator
function.
1.
2.
3.
4.
5.
Separate the actuator from the valve according

to instructions 1-3 on page 12.
Unscrew and remove the hexagonal nuts and
bolts. The 2 long bolts must be unscrewed and
removed last to slowly decompress the springs.
Lift off diaphragm case (a) and remove
springs (b).
Pull out actuator piston rod (c), diaphragm plate
(d), plate (e) and diaphragm (f) from yoke (g).
Unthread nut (h) while counterholding nut (i).
The nut (i) must not be removed on the actuator
piston rod. Should the nut be removed, adjust
the nut so that the dimension 187.5 mm is assured.
1.
2.
3.
4.
5.
6.
7.
Turn over diaphragm plate (d), plate (e)

and diapgragm (f) fit them on actuator
piston rod (c) and thread on nut (h) again.
Fit the actuator piston rod with diaphragm
plate, plate and diaphragm in yoke (g).
Fit springs (6) and diaphragm case (a).
Fit and tighten bolts and hexagonal nuts. Fit
and tighten the 2 long bolts first to slowly
compress the springs.
Connect the actuator piston rod with the
valve plug according to instructions 4-5 on
page 13.
Turn the switch over plate.
Adjust the valve as described on page 7.
Right: NO
187.5 mm
Left: NC
Operation
CIP = Cleaning In Place.

attention to the warnings!
HNO3 = Nitric acid.
6. Recommended cleaning
1
Caustic danger!
10
Burning
danger!
Always use
rubber gloves!
Always use
protective goggles!
Never touch the valve or the pipelines

when sterilizing.
Always handle lye and acid with great

care.

Use clean water, free from clorides.
1.
1% by weight NaOH at 700C.

1 kg
NaOH
100 l
water
= Cleaning agent.
2,2 l
+
33% NaOH
100 l
water
= Cleaning agent.
2.
1.
Avoid excessive concentration of the cleaning agent

Dose gradually!
2.
Adjust the cleaning flow to the process

Milk sterilization/viscous liquids
Increase the cleaning flow!
0.5% by weight HNO3 at 700C.
0,7 l
+
53% HNO3
100 l
water
= Cleaning agent.
Always rinse!
Clean water
Cleaning
agents
Always rinse well with clean water after the

cleaning.
NOTE!
The cleaning agents must be stored/disposed of
in accordance with current rules/directives.
Maintenance
Maintain the valve carefully.
Always keep spare lip seals and guide rings in stock.
1. General maintenance
1
2
Burning
danger!

use.
- Always disconnect the electrical connection before service.
CAUTION!
The I/P-converter of the actuator is adjusted before delivery and must never be opened.
NOTE!
All scrap must be stored/disposed of in accordance with current rules/directives.
Atmospheric
pressure required!
- Never service the valve when it is hot.
- Never service the valve with valve and
pipelines under pressure.
Ordering spare parts

- Contact the Sales Department.
- Order from the Spare Parts List.
Recommended spare parts: Service kits (see Spare Parts List).
Valve lip seal
Valve bearing
Preventive maintenance
Replace after 12 months

lip seal
Maintenance after leakage

(leakage normally starts slowly)
Replace by the end of the day

lip seal
Adjusted maintenance
- Regular inspection for leakage

and smooth operation

lip seal
- Keep a record of the valve

- Use the statistics for planning
of inspections
Lubrication
Before fitting
Silicone grease or silicone oil
None
11
Maintenance
The items refer to the drawings and the parts list on
page 16-19.

NO = Normally open.
2. Dismantling
1
12
1.
2.
3.
4.
Supply compressed air and current of

20mA to open the NC version.
Remove clamp (3).
Remove the actuator and the internal valve
parts.
Remove seal ring (4c).
1.
2.
Loosen and unscrew lock nut (8) and valve

plug adjuster (7), using a spanner.
Remove valve plug (2).
1.
2.
Loosen and remove clamp fitting (9).
Pull off lip seal (4a) and plate (4b).
Remove bearing (6).

Replace the bearing lip seal (4a) and seal
ring (4c).
1.
2.
Loosen striking nut (10) using a plastichammer.

Separate actuator (11) from bonnet (5).
Maintenance
The items refer to the drawings and the parts list on
page 16-19.
Lubricate the lip seal before fitting it.

NO = Normally open.
3. Reassembly
1
13
1.
2.
Fit bonnet (5) on actuator (11).

Tighten striking nut (10) using a plastichammer.
Fit lip seal (4a) and plate (4b) on valve plug (2).
2.
3.
4.
Screw lock nut (8) and valve plug adjuster (7) onto
valve plug (2).
1.
Fit bearing (6) in bonnet (5).
Supply compressed air and current of

20 mA to open the NC version.
Fit seal ring (4c) in valve body (1).
Fit the actuator and the internal valve parts.
Fit and tighten clamp (3).
1.
2.
3.
Adjust the valve plug adjuster so that it

contacts the actuator piston rod.
Tighten lock nut (8) using a spanner.
the actuator piston rod with valve plug (2).
Technical data
It is important to observe the technical data during
installation, operation and maintenance.
1. Technical data
Valve-data
14
Max. product pressure ............................................... 1000kPa (10bar)

Min. product pressure ................................................ Full vacuum
Temperature range ..................................................... -100C to +1400C (EPDM)
Flow range Kv ............................................................ 0.5 to 110 m 3/h/bar
Max. pressure drop .................................................... 500kPa (5bar)
Valve-materials
Product wetted steel parts ......................................... AISI 316L

Other steel parts ........................................................ AISI 304
Lip seal ...................................................................... EPDM (standard)
Finish ......................................................................... Semi bright
Actuator-air data
Air consumption at steady state condition .................. With 0.6 bar signal pressure and supply
.................................................................................. pressures up to 6 bar 100 In/h
Connection ................................................................. 6/4 mm air tube
Max. air pressure ....................................................... 600kPa (6 bar)
Working pressure ....................................................... 400kPa (4 bar)
Max. size of particles ................................................. 0.01mm
6 Technical
Max. oil content ......................................................... 0.08ppm
0
Dew point ................................................................... 10 C below ambient temp. or lower
Max.
contentabout
....................................................
7.5g/kg
Inform water
the personnel
the technical data.
data
Actuator-transducer/convector
Signal range ............................................................... 4-20mA (standard)
6.1
data
Input Technical
resistance .........................................................
200W
Inductivity/capacistance ............................................. Negligible
Data - valve/actuator
Actuator-accuracy
Max.
product
pressure
1000 kPa (10 bar).
Deviation
....................................................................
1.5%
Hysteresis .................................................................. 0.5%

Full vacuum (depending on product specifications).
Sensitivity .................................................................. < 0.1%
o C and
Temperature
-10o C
to + 1401.4
(standard
Influence ofrange
air supply ................................................. 0.1%
between
6 barEPDM seal).
Air pressure, actuator
Actuator-data
500 to 700 kPa (5 to 7 bar).
Protection class ......................................................... IP54
Materials
- valve/actuator
Ambient temperature
.................................................. -25 oC to +70oC
Actuator-materials
1.4404 (316L) (internal Ra < 0.8 m).
Other
steel
parts
1.4301 (304).
Housing
......................................................................
Aluminium
with plastic coating
Diaphragm
with/reinforced
Plug
seal .................................................................. NBR
EPDM
PTFE (TR2).fabric insert
Springs ...................................................................... Stainless steel uncovered/spring steel epoxy

EPDM
(standard).
resin
coated
Stem .......................................................................... Stainless
steel
HNBR and FPM.
Optional product wetted seals
Plastic parts ............................................................... Polycarbonate/polyamide 6.6
NBR. steel, polyamide 6.6
Other
seals
Screws,
nuts .............................................................. Stainless
Other parts ................................................................. Stainless steel and aluminium
Other product wetted seals
Noise
One meter away from - and 1.6 meter above the exhaust the noise level of a valve actuator will be approximately 77db(A)
without noise damper and approximately 72 db(A) with damper - Measured at 7 bars air-pressure.
Technical data
It is important to observe the technical data during
installation, operation and maintenance.

NO = Normally open.
2. Selection / Pressure drop - capacity diagram

NOTE!
Different springs are available for different actuator thrusts.
Always return the actuator to the supplier if changing the springs.
Kv
0,5 E
1,0 E
2E
4E
8E
16 E
32 E
64 L
75 L
110 L
Seat Seat
area diam.
(cm2) (mm)
0.3
0.8
1.1
1.5
4.2
6.6
18.5
20.5
20.5
40.7
6
10
12
14
23
29
48,5
51
51
72
Tube
connections
(mm)
ISO
DIN
38
38
38
38
38
38
51
63,5
76
101,6
40
40
40
40
40
40
50
65
80
100
Actuator
(type no.)
NO
NC
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277-5
3277*
15
NO
Piston thrust (N),
at air pressure (bar)
3.0
4.0
5.0
6.0
800
800
800
800
800
800
800
800
800
800
2 000
2 000
2 000
2 000
2 000
2 000
2 000
2 000
2 000
2 000
3 200
3 200
3 200
3 200
3 200
3 200
3 200
3 200
3 200
3 200
4 400
4 400
4 400
4 400
4 400
4 400
4 400
4 400
4 400
4 400
NC
Piston
thrust
spring (N)
1 500
1 500
1 500
1 500
1 500
1 500
1 500
1 500
1 500
2 800
*) Effective diaphragm area = 350 cm2 (all others = 120 cm2).

What product pressure below the plug will open the valve?
P =
F x 10
A
(kPa)
Example:
P
A
d
F
=
=
=
=
Product pressure (bar)

Seat area (cm)
Seat diameter (mm)
Piston thrust (N)
Kv 32E , 4 bar air pressure (NO), A = 18.5 cm, F = 2000 N

P =
2000 x 10
18.5
= 1080 kPa 10.8 bar
The valve opens at product pressure above 10 bar.
Pressure Drop Calculation

The Kv designation is the flow rate in m3/h at
a pressure drop of 1 bar when the valve is fully
open (water at 200C or similar liquids).
The Kv value at other pressure drops is
calculated according to the following formular:
Kvq =
Q
D p
Where:
Kvq = Flow coefficient (m3/h at D p = 1 bar).
Q = Flow rate (m3/h).
D p = Pressure drop over valve (bar).
Drawing/Parts list
Parts list
SPC-2
16
Item
Qty.
Denomination
1
2
3
4
4aD
4b
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Valve body
Valve plug
Clamp
Lip seal kit
Lip seal
Plate
Plate for FEP seal
Seal ring
Seal ring for FEP seal
Support ring for FEP seal
O-ring for FEP seal
Bonnet
Bearing
Valve plug adjuster
Lock nut
Clamp fitting
Striking nut
Actuator
4cD
4d
4eD
5
6D
7
8
9
10
11
D : Service kits - EPDM, NBR, FPM

(See Spare Parts List)
The items are identical with the items in the Spare

Parts List.
When ordering spare parts, please use the Spare
Parts List!
Drawing/Parts list
This page shows an exploded drawing of SPC-2.
NO = Normally open.
The drawing includes all items of the valve.

They are identical with the items in the Spare Parts
List
Exploded drawing
17
Parts for FEP seal
Drawing/Parts list
Parts list
SPC-2
18
Item
Qty.
Denomination
1
2
3
4
4aD
4b
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Valve body
Valve plug
Clamp
Lip seal kit
Lip seal
Plate
Plate for FEP seal
Seal ring
Seal ring for FEP seal
Support ring for FEP seal
O-ring for FEP seal
Bonnet
Bearing
Valve plug adjuster
Lock nut
Clamp fitting
Striking nut
Actuator
4cD
4d
4eD
5
6D
7
8
9
10
11
D : Service kits - EPDM, NBR, FPM

(See Spare Parts List)
The items are identical with the items in the Spare

Parts List.
When ordering spare parts, please use the Spare
Parts List!
Drawing/Parts list
The drawing below shows SPC-2, NO and NC
version.
NO = Normally open.
The items refer to the parts list on the opposite part

of the page.
Drawings
19

Spare Parts
SPC-2 Sanitary Electro-Pneumatic Modulating Valve
424-044
ESE00739-EN2
Original manual
2011-02
Table of contents
1. SPC-2 Sanitary Electro-Pneumatic Modulating Valve (Samson actuator, beige colour) ..
2. SPC-2 Sanitary Electro-Pneumatic Modulating Valve with ARC plug ........................
SPC-2 Sanitary Electro-Pneumatic Modulating Valve (Samson actuator, beige colour)
Parts for PTFE/FEP seal

Alternative Stem seal 2
TD 424-002_1
Intro 1997-08
Pos
Qty Denomination
3
4
4a
4b
4c
4d
4e
5
6
7
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
8
9
10
11
1l
1l
1l
1l
1l
1l
1l
1l
1l
Valve body, Kv 0.5 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve body, Kv 0.5 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 1 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 1 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 2 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 2 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 4 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 4 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 8 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 8 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 16 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 16 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 32 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 32 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 64 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 64 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 75 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 75 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 101 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 101 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 0.5 ISO/DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 1 ISO/DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 2 ISO/DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 4 ISO/DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 8 ISO/DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 16 ISO/DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 32 ISO/DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 64 ISO/DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 75 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 75 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, (Period 0610-) Kv 110 ISO/DIN . . . . . . . . . . . . .
Plug, NO (Period 9708-0610) Kv 110 ISO/DIN . . .
Plug, NC (Period 9708-0610) Kv 110 ISO/DIN . . .
Clamp complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lip seal kit, EPDM (standard) . . . . . . . . . . . . . . . . . . . . .
Lip seal kit, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lip seal kit, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lip seal kit, PTFE/FEP . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lip seal, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lip seal, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lip seal, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, for FEP seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, FEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bonnet complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve plug adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve plug adjuster, NO (Thread:M20) (Period
0610-) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve plug adjuster, NC (Thread:M20) (Period
0610-) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve plug adjuster, NO (Thread:M10) (Period
9708-0610) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve plug adjuster, NC (Thread:M10) (Period
9708-0610) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock nut, (Thread:M10) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock nut, (Thread:M20) (Period 0610-) . . . . . . . . . . .
Lock nut, (Thread:M10) (Period 9708-0610) . . . . . .
Clamp fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp fitting, NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp fitting, NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Striking nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Actuator complete, NO . . . . . . . . . . . . . . . . . . . . . . . . . . .
Actuator complete, NC . . . . . . . . . . . . . . . . . . . . . . . . . . .
38 mm
DN40
51 mm
DN50
63.5 mm
DN65
76.1 mm
DN80
101.6 mm
DN100
9612-1155-01
9612-1180-01
9612-1155-02
9612-1180-02
9612-1155-03
9612-1180-03
9612-1155-04
9612-1180-04
9612-1155-05
9612-1180-05
9612-1155-06
9612-1180-06
9612-1156-01
9612-1181-01
9612-1157-01
9612-1182-01
9612-1158-04
9612-1183-02
9612-1159-04
9612-1184-02
9612-5282-01
9612-5283-01
9612-5284-01
9612-5285-01
9612-5286-01
9612-5287-01
9612-5288-01
9612-5289-01
9612-5289-01
9612-5289-02
31320-0027-3
9611-92-0078
9611-92-0079
9611-92-0080
9611-92-0445
9612-2806-01
9612-2806-02
9612-2806-03
9612-2805-01
31353-0453-1
31353-0128-1
31353-0128-2
31353-0128-3
31353-0451-1
31353-0452-1
9611-99-2909
9612-5331-01
9612-3586-01
9612-5340-01
31320-0027-3
9611-92-0078
9611-92-0079
9611-92-0080
9611-92-0445
9612-2806-01
9612-2806-02
9612-2806-03
9612-2805-01
31353-0453-1
31353-0128-1
31353-0128-2
31353-0128-3
31353-0451-1
31353-0452-1
9611-99-2909
9612-5331-01
9612-3586-01
9612-5340-01
31320-0027-5
9611-92-0142
9611-92-0143
9611-92-0144
9611-92-0446
9612-3088-01
9612-3088-02
9612-3088-03
9612-3087-01
31353-0454-1
31353-0205-1
31353-0205-2
31353-0205-3
31353-0451-2
31353-0452-2
9611-99-2910
9612-5331-02
9612-3586-04
9612-5340-01
31320-0027-5
9611-92-0142
9611-92-0143
9611-92-0144
9611-92-0446
9612-3088-01
9612-3088-02
9612-3088-03
9612-3087-01
31353-0454-1
31353-0205-1
31353-0205-2
31353-0205-3
31353-0451-2
31353-0452-2
9611-99-2910
9612-5331-02
9612-3586-04
9612-5340-01
9613-4290-01
9613-4290-02
9613-4290-03
31320-0027-5
9611-92-0142
9611-92-0143
9611-92-0144
9611-92-0446
9612-3088-01
9612-3088-02
9612-3088-03
9612-3087-01
31353-0454-1
31353-0205-1
31353-0205-2
31353-0205-3
31353-0451-2
31353-0452-2
9611-99-2910
9612-5331-02
9612-3586-04
9613-4289-01
9613-4313-01
9612-5340-01
9612-5340-02
9612-5341-01
9612-5341-01
9612-5341-01
9612-5341-01
9611-99-4727
9612-5341-01
9612-5342-01
9612-5339-01
9612-5336-01
9612-5336-02
9612-5342-01
9612-5339-01
9612-5336-01
9612-5336-02
9612-5342-01
9612-5339-01
9612-5336-01
9612-5336-02
9612-5342-01
9612-5339-01
9612-5336-01
9612-5336-02
9612-5342-01
9612-5342-02
9612-5339-01
9612-5336-01
9612-5336-03
Parts for PTFE/FEP seal

Alternative Stem seal 2
TD 424-002_1
Intro 1997-08
38 mm
DN40
51 mm
DN50
63.5 mm
DN65
76.1 mm
DN80
101.6 mm
DN100

a
Service kit EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . .
9611-92-0419 9611-92-0419 9611-92-0423 9611-92-0423 9611-92-0423
Service kit NBR
............................
9611-92-0420 9611-92-0420 9611-92-0424 9611-92-0424 9611-92-0424
Service kit FPM
............................
9611-92-0421 9611-92-0421 9611-92-0425 9611-92-0425 9611-92-0425
Service kit PTFE/FEP . . . . . . . . . . . . . . . . . . . . . . .
9611-92-0422 9611-92-0422 9611-92-0426 9611-92-0426 9611-92-0426
Parts marked with
are included in the Service kits.
Recommended Spare Parts: Service kits.

TD 900-402/2
SPC-2 Sanitary Electro-Pneumatic Modulating Valve with ARC plug
_1
* = only for 63.5-76.1mm/DN65/80
Intro 1997-08
Pos
Qty Denomination
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
1l
3
4
4a
4b
4c
4d
5
6
7
8
9
10
11
12
13
14
15
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
Valve body, Kv 0.5 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve body, Kv 0.5 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 1 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 1 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 2 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 2 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 4 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 4 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 8 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 8 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 16 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 16 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 32 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 32 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 64 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 64 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 75 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 75 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 101 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve body, Kv 101 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 0.5 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 0.5 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 1 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 1 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 2 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 2 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 4 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 4 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 8 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 8 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 16 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 16 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 32 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 32 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 64 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 64 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 75 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 75 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 110 ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, Kv 110 DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diaphragm set, PTFE/EPDM (complete replacement
recommended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diaphragm set, PTFE/NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diaphragm set, PTFE/FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diaphragm support,EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diaphragm PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
L-seal, EPDM (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
L-seal, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
L-seal, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stem seal, EPDM (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stem seal, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stem seal, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bonnet komplete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve plug adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Striking nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Actuator komplete, NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Actuator komplete, NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stem, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intermediate piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diaphragm ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, EPDM (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal ring, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38 mm
DN40
51 mm
DN50
63.5 mm
DN65
76.1 mm
DN80
9612-1155-01
9612-1180-01
9612-1155-02
9612-1180-02
9612-1155-03
9612-1180-03
9612-1155-04
9612-1180-04
9612-1155-05
9612-1180-05
9612-1155-06
9612-1180-06
9612-1156-01
9612-1181-01
9612-1157-01
9612-1182-01
9612-1158-04
9612-1183-02
9612-1187-01
9612-1187-01
9612-1188-01
9612-1188-01
9612-1189-01
9612-1189-01
9612-1190-01
9612-1190-01
9612-1191-01
9612-1191-01
9612-1192-01
9612-1192-01
9612-1194-01
9612-1194-01
9612-1196-01
9612-1196-01
9612-1196-01
9612-1196-02
31320-0027-3
31320-0027-3
31320-0027-5
31320-0027-5
9611-92-0001
9611-92-0081
9611-92-0082
31353-0816-1
31353-0820-1
31353-0817-1
31353-0817-2
31353-0817-3
31353-0818-1
31353-0818-3
31353-0818-5
9612-5331-01
9612-3586-01
9612-5340-01
9612-5341-01
9612-5342-01
9612-5339-01
9612-5336-01
9612-5336-02
9612-5274-01
31353-0813-3
9611-92-0001
9611-92-0081
9611-92-0082
31353-0816-1
31353-0820-1
31353-0817-1
31353-0817-2
31353-0817-3
31353-0818-1
31353-0818-3
31353-0818-5
9612-5331-01
9612-3586-01
9612-5340-01
9612-5341-01
9612-5342-01
9612-5339-01
9612-5336-01
9612-5336-02
9612-5274-01
31353-0813-3
9611-92-0007
9611-92-0083
9611-92-0084
31353-0816-2
31353-0820-2
31353-0817-1
31353-0817-2
31353-0817-3
31353-0818-2
31353-0818-4
31353-0818-6
9612-5331-02
9612-3586-04
9612-5340-01
9612-5341-01
9612-5342-01
9612-5339-01
9612-5336-01
9612-5336-02
9612-5275-01
31353-0840-3
31353-0841-1
31353-0205-1
31353-0205-2
31353-0205-3
9611-92-0007
9611-92-0083
9611-92-0084
31353-0816-2
31353-0820-2
31353-0817-1
31353-0817-2
31353-0817-3
31353-0818-2
31353-0818-4
31353-0818-6
9612-5331-02
9612-3586-04
9612-5340-01
9612-5341-01
9612-5342-01
9612-5339-01
9612-5336-01
9612-5336-02
9612-5275-01
31353-0840-3
31353-0841-1
31353-0205-1
31353-0205-2
31353-0205-3
_1
* = only for 63.5-76.1mm/DN65/80
10
Intro 1997-08
38 - 51 mm
DN40 - DN50
63.5 - 76.1 mm
DN65 - DN80

a
Service kit EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-0427 9611-92-6430
Service kit NBR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-0428 9611-92-6431
Service kit FPM
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-92-0429 9611-92-6432
Parts marked with
are included in the Service kits.
Recommended Spare Parts: Service kits.

TD 900-403/2
11


4.1 Alfa Laval
4.1.5
Sample valve - Unique SSV

- Spare Parts
CB0317 - BREW 501H
ky Simply Unique Single Seat

Unique SSV Reverse Acting
Concept
The Unique Single Seat Reverse Acting valve meets the highest
demands of your process in terms of hygiene and safety. Built on
the well-proven Unique SSV platform it provides multiple solutions to
prevent pressure shocks when the pipe work does not permit closing
against product flow with standard single seat valves.
Working principle
The valve is a pneumatic seat valve in a hygienic and modular design
for a wide field of duties, e.g. as a shut-off valve with two (2) or four (4)
ports or as a change-over valve with three (3) to six (6) ports. The valve
is remote-controlled by means of compressed air.
Standard Design
The Unique SSV Reverse Acting valve comes in a two or three body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
.TECHNICAL DATA
Temperature
Temperature range, standard lip seal:
PHYSICAL DATA
. 10C to +140C (EPDM)
Pressure
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar)
Min. product pressure: . . . . . . . . . . Full vacuum
Air pressure: . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
Materials
Other steel parts . . . . . . .
External surface finish . . .
Internal surface finish . . . .
Product wetted seals: . . .
Other seal . . . . . . . . . . .
Valve Body Combinations
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
O C T O B E R 2008
.
.
.
.
.
.
.
.
.
.
.
.
. 1.4404 (316L)
. 1.4301 (304)
. Semi-bright (blasted)
. Bright (polished), Ra < 0.8 m
. EPDM
. NBR
Options
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
C. Product wetted seals in HNBR or FPM
D. Plug seals HNBR, FPM or TR2 plug (floating PTFE design)
E. High pressure actuator
F. Maintainable actuator
G. External surface finish bright
Note!
For further details, see instruction ESE00202.
Other valves in the same basic design
The Unique SSV valve range includes several purpose built valves.
Below are some of the valve models available, though please use
the Alfa Laval computer aided selection tool (CAS) for full access
to all models and options.
-
Long stroke valve.

Manually operated valve.
The actuator comes with a 5 years warranty

Dimensions (mm)
Nominal size
A1
A2
A3
A4
C
OD
ID
t
E
F1
F2
G
H
H (high pressure)
25
338
350
386
397
47.8
25
21.8
1.6
50
12
11
23.9
85
38
355
376
420
436
60.8
38
34.8
1.6
49.5
21
16
30.4
85
Inch tubes DN/OD

51
63.5
411
436
437
462
489
526
511
548
73.8
86.3
51
63.5
47.8
60.3
1.6
1.6
61
81
26
26
22
22
36.9
43.15
115
115
76.1
483
514
586
613
98.9
76.1
72.9
1.6
86
31
27
49.45
157
101.6
532
563
660
687
123.6
101.6
97.6
2
119
31
27
62
157
25
346
358
398
409
52
29
26
1.5
50
12
11
26
85
40
361
382
429
445
64
41
38
1.5
49.5
21
16
32
85
DIN tubes DN
50
65
416
448
442
474
496
544
518
566
76
92
53
70
50
66
1.5
2
62
78
26
26
22
22
38
46
115
115
80
500
531
611
638
107
85
81
2
87
31
27
53.5
157
100
538
569
668
695
126
104
100
2
120
31
27
63
157
157
85
115
157
157
157
157
85
115
157
157
157
M (ISO clamp)
21
21
21
21
21
21
M (DIN clamp)
21
21
21
28
28
28
M (DIN male)
22
22
23
25
25
30
M (SMS male)
20
20
20
24
24
35
4.3
4.4
7.3
8.9
14.4
18.3
4.4
4.6
7.3
9.2
15.3
18.2
5.2
5.4
8.7
11.0
17.1
22.6
5.4
5.7
8.7
11.4
18.5
22.5
Weight (kg)
Shut-off valve
Change-over valve
For exact high pressure actuator dimension (A and F) - please refer to information in CAS
H
Please note!
Opening/closing time will be effected by the following:
- The air supply (air pressure).
- The length and dimensions of the air hoses.
- Number of valves connected to the same air hose.
- Use of single solenoid valve for serial connected air actuator functions.
- Product pressure.
A2
A1
A4
A3
TD 462-090
TD 462-091
F1
F2
Air Connections Compressed air:
C
C
ID
OD
ID
OD
R 1/8" (BSP), internal thread.
TD 454-014
Shut-off valve
Change-over valve
PTFE plug seal (TR2)
Air consumption (litres free air) for one stroke

DN25-40
DN50-65
DN80100
NO and NC
DN/OD 25-38 mm
0.2 x air pressure [bar]
DN/OD 51-63.5 mm
DN/OD 76.1101.6 mm
A/A
Size
Note!
For the diagrams the following applies:
Medium: Water (20C)
Measurement: In accordance with VDI2173
Pressure drop can also be calculated in CAS.
Pressure drop can also be calculated with the following formula:
Q = Kv x p
Where
Q = Flow in m3/h.
Kv = m3/h at a pressure drop of 1 bar (see table above).
p = Pressure drop in bar over the valve.
How to calculate the pressure drop for an ISO 2.5" shut-off valve if
the flow is 40 m 3/h
2.5" shut-off valve, where Kv = 111 (See table above).
Q = Kv x p
40 = 111 x p
40 2
0.13 bar
111
(This is approx. the same pressure drop by reading the y-axis above)
8
12
Kv
86
76
0/
DN
8
3.5
/6
65
.1
Kv
50
Kv
DN
10
0/
10
DN
6
1.
Kv
18
TD 461-131
Kv 12
51
10
DN
DN
50/
DN25/25
DN
80
1.6
0
0/1
/38 K
v 26
10
Kv
.1
/76
9
v1
DN40
TD 461-130
2
5 K
v7
63.
DN
65/
DN25/25 Kv
11
DN40
/38 K
v 27
DN
50/
51
Kv
51
Pressure Drop/Capacity Diagrams
Pressure data for Unique Single Seat Valve Reverse Acting

A
A
A
A
A
P
P
P
P
2212-0010
2212-0013
2212-0012
2212-0016
2212-0018
2212-0019
2212-0014
2212-0015
2212-0011
1
A = Air
3
4
P= Product pressure
Table 1 - Shut-off and Change-over valves.

Actuator/valve body combination
and direction of pressure
pressure
6
6
6
DN25
DN40
DN50
and direction of pressure
DN80
DN/OD
DN/OD
DN/OD
DN/OD
DN/OD
NC
NC
NO
NO
A/A
A/A
51 mm
8.4
9.6
7.2
10.0
10.0
10.0
63.5 mm
4.5
5.6
4.2
6.1
10.0
10.0
76.1 mm
6.8
7.2
6.4
7.7
9.0
8.5
101.6 mm
4.4
4.8
4.2
5.0
5.8
5.6
Max. pressure in bar against which the valve can open

Valve size
Plug
DN25
DN40
DN50
DN65
DN80
DN100
position
DN/OD
DN/OD
DN/OD
DN/OD
DN/OD
DN/OD
NO
NC
NC
NO
25 mm
10.0
10.0
10.0
10.0
38 mm
9.7
10.0
10.0
10.0
51 mm
10.0
10.0
10.0
10.0
63.5 mm
6.8
8.3
7.4
9.0
76.1 mm
4.6
9.9
4.9
10.0
101.6 mm
3.1
6.6
3.2
6.9
(bar)
6
6

ESE00178EN 1201

DN100
38 mm
8.2
7.6
6.3
10.0
10.0
10.0
pressure
7
8
9
10
DN65
DN/OD
Air
Change-over valve
10
25 mm
10.0
10.0
10.0
10.0
10.0
10.0
Table 2 - Shut-off and Change-over valves.

Actuator/valve body combination
position
(bar)
Valve size
Plug
1
2
3
4
5
6
Max. pressure in bar without leakage at the valve seat
Air
Change-over valve
2212-0017
Corporate AB.
Alfa Laval
Instruction Manual
Unique Single Seat Valve - Standard and Reverse Acting
ESE00202-EN6
Original manual
2012-06
Table of contents
1. CE Declaration of Conformity .......................................................................
2. Safety ....................................................................................................
2.2. Warning signs .....................................................................................
5
5
5
6
3. Installation ..............................................................................................
3.1. Unpacking/delivery ...............................................................................
3.2. General installation ................................................................................
3.3. Welding ............................................................................................
3.4. Recycling information .............................................................................
8
8
10
11
12
4. Operation ...............................................................................................
4.1. Operation ..........................................................................................
4.2. Troubleshooting ...................................................................................
4.3. Recommended cleaning .........................................................................
13
13
15
16
5. Maintenance ...........................................................................................
5.1. General maintenance .............................................................................
5.2. Dismantling the valve .............................................................................
5.3. Plug seal replacement ............................................................................
5.4. Assembly of valve .................................................................................
5.5. Actuator bushing replacement ..................................................................
5.6. Dismantling of optional maintainable actuator .................................................
5.7. Mounting of optional maintainable actuator ....................................................
5.8. Additional equipment .............................................................................
18
18
20
21
21
22
22
22
23
6. Technical data .........................................................................................

6.1. Technical data .....................................................................................
24
24
7. Parts list and service kits ............................................................................

7.1. Drawing ............................................................................................
7.2. Unique Single Seat Valve - Shut-off Valve ......................................................
7.3. Unique Single Seat Valve - Change-over Valve ................................................
7.4. Drawing ............................................................................................
7.5. Unique Single Seat Valve Reverse Acting - Shut-off Valve ....................................
7.6. Unique Single Seat Valve Reverse Acting - Change-over Valve ..............................
7.7. Maintainable actuator ............................................................................
25
25
26
28
31
32
34
36
1 CE Declaration of Conformity

Alfa Laval
Company Name

Address
+45 79 32 22 00
Phone No.
hereby declare that

Unique Single Seat Valve
Standard and Reverse Acting
29/12-09
Denomination
Type
Year

- Pressure Equipment Directive 97/23/EC category 1 and subjected to assessment procedure Module A.
Designation
Manager, Product Centres, Compact

Heat Exchangers & Fluid Handling
Bjarne Sndergaard
Title
Name
Alfa Laval Kolding

Company
Signature
2 Safety
Unsafe practices and other important information are emphasised in this manual.
Warnings are emphasised by means of special signs.
2.1

WARNING
CAUTION
NOTE
2.2
Warning signs
General warning:
Caustic agents:
2 Safety
All warnings in this manual are summarised on this page.
Pay special attention to this instructions below so that severe personal injury and/or damage to the valve are avoided.
2.3
Safety precautions
Actuators marked with year 2012 (new actuator

design):
5
Alfa Laval recommends not to exceed 3 bar support air

on the spring side in all the Unique SSV actuators, to
ensure 10 bar product pressure without leakage.
Plastic adapter (pos. 5) is always used on the new
design.
Alfa Laval recommends max. 3 bar
157.5 mm
TD 461-990
Actuators marked with year 2006-2011 (old actuator

design):
5
Max. 3 bar support air on spring side.

WARNING!
When using support air on spring side in all the Unique
SSV actuators, the pressure must NOT exceed 3 bar.
When using Unique SSV actuators with 156mm with
support air, always use the steel adapter (pos. 5).
Tighten the steel adapter to a torque of 30 Nm and
use Loctite 243.
156 mm
The actuator with 156mm is mainly used on valves

ISO76/DN80 ISO101/DN100. The outer actuator
diameter = 156 mm.
TD 461-990
2 Safety
All warnings in this manual are summarised on this page.
Pay special attention to this instructions below so that severe personal injury and/or damage to the valve are avoided.
Installation:
Always read the technical data thoroughly (see chapter 6 Technical data)
Never touch moving parts if the actuator is supplied with compressed air
Never touch the valve or the pipelines when processing hot liquids or when sterilising
Operation:
Never touch the valve or the pipelines when processing hot liquids or when sterilising
Always rinse well with clean water after cleaning
Always handle lye and acid with great care
Maintenance:
Never service the valve when it is hot
Never service the valve with valve and pipelines under pressure
Never stick your fingers through the valve ports if the actuator is supplied with compressed air
Transportation:
Always ensure that compressed air is released
Always ensure that all connections are disconnected before attempting to remove the valve from the installation
Always use predesigned lifting points if defined
Always ensure sufficient fixing of the valve during transportation - if specially designed packaging material is available,
it must be used
3 Installation
This instruction manual is part of the delivery. Study the instructions carefully.
The valve is supplied as separate parts as standard (for welding).
The valve is assembled before delivery, if it is supplied with fittings.
3.1
Unpacking/delivery
Step 1
CAUTION
Check the delivery for:

1. Complete valve, shut off valve (RA) or change-over
valve (RA) (see steps 2a, 2b, 2c and 2d).
2. Delivery note.
Step 2
2a
Shut-off valve:
1. Complete actuator.
2. Bonnet (20).
3. Clamp (19).
4. Valve plug (23).
5. Valve body (22).
2b
Change-over valve:
2. Bonnet (20).
3. 2 x clamps (19).
4. Valve plug (27).
5. Lower valve body (22).
6. Valve seat (28).
7. Upper valve body (26).
TD 461-020_1
UP
2c
Shut-off valve - Reverse Acting:
2. Bonnet (20).
3. 3 x clamps (19).
4. Valve plug (23).
5. 2 x upper valve bodies (26).
6. Valve seat (28).
7. Lower bonnet (33).
UP
TD 461-021_1
3 Installation
This instruction manual is part of the delivery. Study the instructions carefully.
The valve is supplied as separate parts as standard (for welding).
The valve is assembled before delivery, if it is supplied with fittings.
2d
Change-over valve - Reverse Acting:
2. Bonnet (20).
3. 4 x clamps (19).
4. Upper valve plug (34).
5. Lower valve plug (35).
6. 3 x upper valve bodies (26).
7. 2 x valve seats (28).
8. Lower bonnet (33).
UP
TD 461-022_1
Step 3
Remove possible packing materials from the valve/valve parts.
Inspect the valve/valve parts for visible transport damage.
Avoid damaging the valve/valve parts.
3 Installation
The valve has welding ends as standard but can also be supplied with fittings.
3.2
General installation
Step 1
Always read the technical data thoroughly. See chapter 6 Technical data.

CAUTION
Step 2
Air
Never touch moving parts if the actuator is supplied with
compressed air.
Moving parts!
Air
Step 3
To avoid water hammer, it is recommended to install the valve so
that the flow is against the closing direction.
Avoid water
hammering!
Shock in the actuator must never occur.
Inlet
Inlet
Step 4
- Vibrations.
- Thermal expansion of the pipelines.
10
Risk of damage!
3 Installation
The valve is supplied as separate parts to facilitate welding.
Check the valve for smooth operation after welding.
3.3
Welding
Step 1
Always install valves with more than one valve body so that the
seals between the valve bodies can be replaced. Do not weld
more than one valve body into the system.
B (incl. top unit)
Valve size
A (mm)
B (mm)
*
630
DN25/25 mm
*
700
DN40/38 mm
*
750
DN50/51 mm
*
740
DN65/63.5 mm
*
800
DN80/76 mm
*
790
DN100/101.6 mm
* Depending on body combination and piping solution.
A*
Step 2
Assemble the valve in accordance with the steps on page 21.
Step 3
Pre-use check:
2. Open and close the valve several times to ensure that it
operates smoothly.
Air
Air
Open/close!
11
3 Installation
The valve is supplied as separate parts to facilitate welding.
Check the valve for smooth operation after welding.
3.4
Recycling information
Unpacking
-
Packing material consists of wood, plastics, cardboard boxes and in some cases metal straps
Wood and cardboard boxes can be re-used, recycled or used for energy recovery
Plastics should be recycled or burnt at a licensed waste incineration plant
Metal straps should be sent for material recycling
Maintenance
-
During maintenance, oil and wearing parts in the machine are replaced
All metal parts should be sent for material recycling
Worn out or defective electronic parts should be sent to a licensed handler for material recycling
Oil and all non-metal wear parts must be disposed off in agreement with local regulations
Scrapping
-
12
At end of use, the equipment must be recycled according to the relevant, local regulations. Besides the equipment itself,
any hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or
in the absence of local regulations, please contact your local Alfa Laval sales company
4 Operation
Ensure that the valve operates smoothly.
4.1
Operation
Step 1

CAUTION
Alfa Laval cannot be held responsible for incorrect operation.
Step 2
Never touch the valve or the pipelines when processing hot

liquids or when sterilising.
Danger of burns!
Step 3
Never touch moving parts if the actuator is supplied with

compressed air.
Air
Moving parts!
Air
Step 4
Lubrication of valves:
1. Ensure smooth movement between lip seal (25) and
plug stem (23, 27).
2. Lubricate with Klber Paraliq GTE 703 if necessary
(see page 18).
Shut-off valve
Change-over valve
13
4 Operation
Ensure that the valve operates smoothly.
Step 5
Lubrication of actuator
1. Ensure smooth movement of the actuator (the actuator is
lubricated before delivery).
2. Lubricate with Molykote Longterm 2 plus if necessary.
14
4 Operation
Pay attention to possible faults. Study the instructions carefully.
4.2
Troubleshooting
NOTE!
Study the maintenance instructions carefully before replacing worn parts - see page 18!
Problem
Cause/result
Repair
External product leakage
Worn or damaged lip

seal and/or O-ring
Replace the seals

Replace with seals of a
different rubber grade
Internal product leakage
Worn or product affected

plug seal
Replace the seal

Replace with a seal of a
different rubber grade
Product deposits on
the seat and/or plug
Frequent cleaning
Product pressure exceeds

actuator specification
Replace with a high pressure actuator

Use auxiliary air on the spring side
(do not exceed 3 bar)
Reduce product pressure
Water hammer
The flow direction is the

same as the closing direction
The valve does not

open/close
Product pressure exceeds

actuator specification
The flow direction should be

against the closing direction
Throttle air release of solenoid in
top unit
Replace with a high pressure actuator

Use auxiliary air on the spring side
Reduce product pressure
15
4 Operation
HNO3 = Nitric acid.
4.3
Recommended cleaning
Step 1
Caustic danger!
Always use
rubber gloves!
Always use
protective goggles!
Step 2
Never touch the valve or the pipelines when sterilising.

Danger of burns!
Step 3
Clean the plug and the seats correctly.
Pay special attention to the warnings
Lift and lower valve plug momentarily!
Step 4
Use clean water, free from chlorides.
Shut-off valve
Change-over valve
1. 1% by weight NaOH at 70o C

1 kg NaOH + 100 l water
Cleaning agent.
+
2.2 l
33% NaOH
Cleaning agent.
100 l
water
2. 0.5% by weight HNO3 at 70o C

+
0.7 l
53% HNO3
16
100 l
water
Cleaning agent.
4 Operation
HNO3 = Nitric acid.
Step 5
1. Avoid excessive concentration of the cleaning agent.
2. Adjust the cleaning flow to the process.
Always rinse!
Clean water Cleaning agents

Step 6
NOTE
The cleaning agents must be stored/disposed of in accordance with current regulations/directives.
17
5 Maintenance
Maintain the valve regularly.
Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after service.
5.1
General maintenance
Step 1

NOTE
All scrap must be stored/discharged in accordance with current regulations/directives.
Step 2
Atmospheric
pressure
required!
Never service the valve with valve and pipelines under pressure.
Danger of burns!
Step 3
Air
Never stick your fingers through the valve ports if the actuator is
supplied with compressed air.
Danger of cuts!
Air
Step 4
Never touch the moving parts if the actuator is supplied with

compressed air.
Air
Moving parts!
Air
18
5 Maintenance
Maintain the valve regularly.
Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after service.
Below are some guidelines for maintenance and lubrication intervals. Please note that the guidelines are for normal
working conditions in one shift.
Product wetted seals
Actuator bushings complete
Preventive
maintenance
Replace after
12 months depending
on working conditions
Replace after
5 years depending
on working conditions
Maintenance after
leakage (leakage
normally starts slowly)
Replace at the
end of the day
Replace when
possible
Planned
maintenance
Lubrication
Regular inspection
for leakage and
smooth operation
Keep a record of
the valve
inspection planning
Before fitting
Klber Paraliq GTE 703
or similar USDA H1
approved oil/grease
Regular inspection
for leakage and
smooth operation
Keep a record of
the actuator
inspection planning
Before fitting
Molykote Longterm 2 plus
Pre-use check:
Air
2. Open and close the valve several times to
ensure that it operates smoothly.
Open/close!
Air
Recommended spare parts

Service kits (see page 25)
19
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section. Handle scrap correctly.
NO = Normally open.
5.2
Dismantling the valve
Step 1
1a
Shut-off valve:
1. Supply compressed air to the actuator (only NC).
2. Loosen and remove clamp.
3. Release compressed air (only NC).
4. Lift away the actuator.
5. Unscrew and remove valve plug.
6. Remove O-ring, lip seal and bushing in bonnet.
(Use bushing tool and rubber mallet).
Note! Be careful not to damage the bushing.
TD 461-959
Note!
Be careful not to damage the
bushing.
Note! For plug seal replacement see page 21.
1b
Change-over valve:
2. Loosen and remove lower clamp.
4. Lift away the actuator and upper valve body.
5. Supply compressed air to the actuator (only NO).
7. Release compressed air (only NO).
8. Remove seat and O-rings.
9. Loosen and remove upper clamp.
10. Remove upper valve body.
(Use bushing tool and rubber mallet.
See drawing, step 1a).
UP
TD 461-044_2

Note! For plug seal replacement please see page 21.
1c
Shut-off valve - Reverse Acting:
2. Remove lower bonnet and O-ring from lower body.
3. Loosen and remove middle clamp.
4. Lift away the actuator and upper valve body.
8. Remove seat and O-rings.
(Use bushing tool and rubber mallet.
See drawing, step 1a).
20
UP
UP
TD 462-004_2
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section. Handle scrap correctly.
NO = Normally open.
1d
Change-over valve - Reverse Acting:
2. Remove lower bonnet and O-ring.
3. Loosen and remove clamp between lower and middle
valve body.
4. Lift away the actuator and upper + middle valve body.
6. Unscrew and remove lower valve plug.
8. Remove lower seat and O-rings.
9. Supply compressed air to the actuator (only NO).
10. Loosen and remove clamp between middle and upper
valve body.
11. Remove middle valve body and upper seat with O-rings.
12. Release compressed air (only NO).
15. Unscrew and remove upper valve plug.
(Use bushing tool and rubber mallet. See drawing, step
1a).
UP
UP
TD 462-003_2
UP

5.3
Plug seal replacement
1. Remove old seal ring using a knife, screwdriver or similar.

Be careful not to damage metal parts.
2. Pre-mount plug seal without pressing it into the groove.
3. Squeeze plug seal into the groove using opposite pressure points.
4. Release compressed air behind plug seal.
Note! For plug seal replacement please read instruction in service kit.
5.4
Assembly of valve
Reverse order of 5.2 Dismantling the valve.

Lubricate O-ring (21) and lip seal (25) with Klber Paraliq GTE 703.
Remember to tighten spindle and plug to a torque of 30 Nm (to use two 17 mm spanners)
If there are vibrations in the pipeline, Alfa Laval recommends the using of Loctite no. 243.
21
5 Maintenance
The items refer to the parts list and service kits section. Handle scrap correctly.
Service tool: See spare parts.
5.5
Actuator bushing replacement
1. Unscrew and remove top and bottom bushings with O-rings.

2. Lubricate O-rings with Molykote Longterm 2 plus before fitting.
3. Fit bushings and O-rings. Tighten bushing to a torque of 10Nm.
Be careful not to overtighten.
5.6
1.
2.
3.
4.
5.
6.
7.
Dismantling of optional maintainable actuator
Rotate cylinder.
Remove lock wire and pull away cylinder.
Unscrew nuts and remove yoke.
Tighten nuts to a torque of 17 Nm.
Top and bottom bushings.
Remove piston with O-ring and spring assembly.
Remove O-rings and support disc.
Rotate cylinder with

service tool.
Note! The A/A actuator has no spring assembly.
TD 461-033
5.7
Mounting of optional maintainable actuator
Reverse order of 5.6 Dismantling of optional maintainable actuator.

Lubricate O-rings (3, 7, 11) with Molykote Longterm 2 plus before fitting.
22
5 Maintenance
The items refer to the parts list and service kits section. Handle scrap correctly.
Service tool: See spare parts.
5.8
1.
2.
3.
4.
5.
Additional equipment
Rotate cylinder.
Remove lock wire and pull away cylinder.
Reverse piston and spring assembly.
Reverse adapter, air fitting and plug to opposite end.
Re-assemble in reverse order (3 to 1).
Pneumatic movement
upwards
Pneumatic movement
downwards
23
6 Technical data
Inform all personnel about the technical data.
6.1
Technical data
Data - valve/actuator
1000 kPa (10 bar).
Full vacuum (depending on product specifications).
Temperature range
-10o C to + 140o C (standard EPDM seal).
Air pressure, actuator
500 to 700 kPa (5 to 7 bar).
Materials - valve/actuator
1.4404 (316L) (internal Ra < 0.8 m).
Other steel parts
1.4301 (304).
Plug seal
EPDM / PTFE (TR2).
Other product wetted seals
EPDM (standard).
Optional product wetted seals
HNBR and FPM.
Other seals
NBR.
Noise
One metre away from and 1.6 metres above the exhaust the noise level of a valve actuator will be approximately 77db (A)
without noise damper and approximately 72 db (A) with damper - measured at 7 bar air-pressure.
24
7 Parts list and service kits

The drawing shows Unique Single Seat Valve.
The items refer to the parts list in the following sections.
7.1
Drawing
Shut-off valve
Change-over valve
25

The drawing shows Unique Single Seat Valve - Shut-off.
The items refer to the parts lists in the following sections.
7.2
Unique Single Seat Valve - Shut-off Valve
TD 461-075_1
26

The drawing shows Unique Single Seat Valve - Shut-off.
Parts list
Pos.
Qty
Denomination
5
6
9
12
19
20
21
22
23
23.1
23.2
24
25
1
2
2
2
1
1(2)
1
1
1
1
1
1
1
1
1
Actuator
Adapter
Bushing
O-ring
O-ring
Plug
Air fitting
Clamp
Bonnet
O-ring
Valve body
Plug
Plug
Plug seal
Bushing
Lip seal
Service kits
Denomination
DN 25
25 mm
DN 40
38 mm
DN 50
51 mm
DN 65
63.5 mm
DN 80
76.1 mm
DN 100
101.6 mm
Service kit for actuator
Service kit, actuator . . . . . . . .
9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500
Service kit for product wetted parts, standard
Service kit, EPDM . . . . . . . . . .
9611-92-6501 9611-92-6502 9611-92-6503 9611-92-6504 9611-92-6505 9611-92-6506
Service kit, HNBR . . . . . . . . . .
9611-92-6507 9611-92-6508 9611-92-6509 9611-92-6510 9611-92-6511 9611-92-6512
Service kit, FPM . . . . . . . . . . . .

9611-92-6513 9611-92-6514 9611-92-6515 9611-92-6516 9611-92-6517 9611-92-6518
Parts marked with are included in the service kits.
TD 900-254/1
27

The drawing shows Unique Single Seat Valve - Change-over.
7.3
Unique Single Seat Valve - Change-over Valve
25 mm
/DN25
38-51 mm
/DN40-50
63.5-101.6 mm
/DN65-100
TD 461-969
28

Parts list
Pos.
Qty
Denomination
5
6
9
12
19
20
21
22
24
25
26
27
27.1
27.2
28
1
2
2
2
1
1(2)
2
1
3
1
1
1
1
1
1
2
1
Actuator
Adapter
Bushing
O-ring
O-ring
Plug
Air fitting
Clamp
Bonnet
O-ring
Valve body
Bushing
Lip seal
Valve body
Plug
Plug
Plug seal
Seat
Service kits
Service kit, actuator . . . . . . . .
9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500
Service kit, EPDM . . . . . . . . . .
9611-92-6579 9611-92-6580 9611-92-6581 9611-92-6582 9611-92-6583 9611-92-6584
Service kit, HNBR . . . . . . . . . .
9611-92-6585 9611-92-6586 9611-92-6587 9611-92-6588 9611-92-6589 9611-92-6590
Service kit, FPM . . . . . . . . . . . .

9611-92-6591 9611-92-6592 9611-92-6593 9611-92-6594 9611-92-6595 9611-92-6596
Parts marked with are included in the service kits. Recommended spare parts: Service kits. ..........................................................TD 900-254/1
29
30

7.4
Drawing
Shut-off valve - Reverse Acting
Change-over valve - Reverse Acting
31

The drawing shows Unique Single Seat Valve - Reverse Acting, Shut-off.
7.5
32
Unique Single Seat Valve Reverse Acting - Shut-off Valve

The drawing shows Unique Single Seat Valve - Reverse Acting, Shut-off.
Parts list
Pos.
Qty
Denomination
5
6
9
12
19
20
21
23
23.1
23.2
24
25
26
28
33
1
2
2
2
1
1(2)
3
1
4
1
1
1
1
1
2
1
1
Actuator
Adapter
Bushing
O-ring
O-ring
Plug
Air fitting
Clamp
Bonnet
O-ring
Plug
Plug
Plug seal
Bushing
Lip seal
Valve body
Seat
Lower bonnet
Service kits
Denomination
DN 25
25 mm
DN 40
38 mm
DN 50
51 mm
DN 65
63.5 mm
DN 80
76.1 mm
DN 100
101.6 mm
Service kit . . . . . . . . . . . . . . . . . .
9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500
Service kit, EPDM . . . . . . . . . .
9611-92-6525 9611-92-6526 9611-92-6527 9611-92-6528 9611-92-6529 9611-92-6530
Service kit, HNBR . . . . . . . . . .
9611-92-6531 9611-92-6532 9611-92-6533 9611-92-6534 9611-92-6535 9611-92-6536
Service kit, FPM . . . . . . . . . . . .

9611-92-6537 9611-92-6538 9611-92-6539 9611-92-6540 9611-92-6541 9611-92-6542
TD 900-350/1
33

The drawing shows Unique Single Seat Valve - Reverse Acting, Change-over.
7.6
Unique Single Seat Valve Reverse Acting - Change-over Valve
TD 462-054
34

Parts list
Pos.
Qty
Denomination
5
6
9
12
19
20
21
24
25
26
28
33
34
34.1
34.2
34.3
35
35.1
35.2
1
2
2
2
1
1(2)
4
1
6
1
1
3
2
1
1
1
1
1
1
1
1
Actuator
Adapter
Bushing
O-ring
O-ring
Plug
Air fitting
Clamp
Bonnet
O-ring
Bushing
Lip seal
Valve body
Seat
Lower bonnet
Plug
Plug
Plug seal
O-ring
Plug
Plug
Plug seal
Service kits
Denomination
DN 25
25 mm
DN 40
38 mm
DN 50
51 mm
DN 65
63.5 mm
DN 80
76.1 mm
DN 100
101.6 mm
Service kit . . . . . . . . . . . . . . . . . .
9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500
Service kit, EPDM . . . . . . . . . .
9611-92-6597 9611-92-6598 9611-92-6599 9611-92-6600 9611-92-6601 9611-92-6602
Service kit, HNBR . . . . . . . . . .
9611-92-6603 9611-92-6604 9611-92-6605 9611-92-6606 9611-92-6607 9611-92-6608
Service kit, FPM . . . . . . . . . . . .
9611-92-6609 9611-92-6610 9611-92-6611 9611-92-6612 9611-92-6613 9611-92-6614
Parts marked with

TD 900-350/1
35

7.7
36
Maintainable actuator

Parts list
Pos.
Qty
Denomination
1
2
3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
1
1
1
2
2
2
1
1
1
1(2)
1
1
1
1(2)
3
3
Actuator
Cylinder
Piston
O-ring
Adapter
Bushing
O-ring
O-ring
Plug
Lock wire
O-ring
Air fitting (only 2 for A/A)
Yoke
Spring assembly
Bottom
Support disc (only 2 for A/A)
Washer
Nut
Service kits
DN 25
25 mm
Denomination
DN 40
38 mm
DN 50
51 mm
DN 65
63.5 mm
DN 80
76.1 mm
DN 100
101.6 mm
Service kit, NO , NC
Service kit, A/A
Parts marked with
.......
9611-92-6497 9611-92-6497 9611-92-6498 9611-92-6498 9611-92-6499 9611-92-6499
............
9611-92-6519 9611-92-6519 9611-92-6520 9611-92-6520 9611-92-6521 9611-92-6521
are included in the service kits (actuator)

TD900-361/1
37


Spare Parts
Unique Single Seat Valve - Reverse Acting
TD 462-101_3
ESE00532-EN4
Original manual
2011-03
Table of contents
1. Unique Single Seat Valve - Reverse Acting Shut off Valve 25-101.6 mm/DN25-100
......
2. Unique Single Seat Valve - Reverse Acting Change-over Valve 25-101.6 mm/DN25-100
3. Mounting Tool - Unique Single Seat Valve - Reverse Acting
10
..................................
Unique Single Seat Valve - Reverse Acting Shut off Valve 25-101.6 mm/DN25-100
Intro 2006-09
Unique Single Seat Valve - Reverse Acting Shut off Valve 25-101.6 mm/DN25-100
DN 25
25 mm
DN 40
38 mm
DN 50
51 mm
DN 65
63.5 mm
DN 80
76.1 mm
DN 100
101.6 mm
9613-1548-06
9613-1548-01
9613-1548-11
9613-1274-01
9613-1548-06
9613-1548-01
9613-1548-11
9613-1274-01
9613-1548-07
9613-1548-02
9613-1548-12
9613-1274-01
9613-1548-08
9613-1548-03
9613-1548-13
9613-1274-01
9613-1548-09
9613-1548-04
9613-1548-14
9613-1274-01
9613-1548-10
9613-1548-05
9613-1548-15
9613-1274-01
9613-4141-01
9611-99-1988
9613-4141-01
9611-99-1988
9613-4141-01
9611-99-1988
9613-4141-01
9611-99-1988
9613-4141-01
9611-99-1988
9613-4141-01
9611-99-1988
3l
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-9393-03
9612-9393-03
9612-9393-04
9612-9393-05
9612-9393-06
9612-9393-07
Bonnet . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, EPDM (standard) . . . . . . . . .
O-ring, HNBR . . . . . . . . . . . . . . . . . . . .
O-ring, FPM . . . . . . . . . . . . . . . . . . . . . .
O-ring set (10 pcs.) EPDM . . . . . . .
O-ring set (10 pcs.) HNBR . . . . . . .
O-ring set (10 pcs.) FPM . . . . . . . . .
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . .
Lip seal, EPDM (standard) . . . . . . .
Lip seal, HNBR . . . . . . . . . . . . . . . . . . .
Lip seal, FPM . . . . . . . . . . . . . . . . . . . . .
Lip seal set (10 pcs.) EPDM . . . . .
Lip seal set (10 pcs.) HNBR . . . . .
Lip seal set (10 pcs.) FPM . . . . . . .
Lower bonnet . . . . . . . . . . . . . . . . . . . .
9613-1271-02
9613-1271-02
9613-1271-03
9613-1271-04
9613-1271-05
9613-1271-06
9614-0594-22
9614-0594-23
9614-0594-24
9613-1250-02
9614-0594-22
9614-0594-23
9614-0594-24
9613-1250-02
9614-0594-25
9614-0594-26
9614-0594-27
9613-1250-02
9614-0594-28
9614-0594-29
9614-0594-30
9613-1250-02
9614-0594-31
9614-0594-32
9614-0594-33
9613-1250-02
9614-0594-34
9614-0594-35
9614-0594-36
9613-1250-02
33
1l
4l
4l
4l
l
l
l
1l
1l
1l
1l
l
l
l
1l
9614-0594-19
9614-0594-20
9614-0594-21
9613-1301-02
9614-0594-19
9614-0594-20
9614-0594-21
9613-1301-02
9614-0594-19
9614-0594-20
9614-0594-21
9613-1301-03
9614-0594-19
9614-0594-20
9614-0594-21
9613-1301-04
9614-0594-19
9614-0594-20
9614-0594-21
9613-1301-05
9614-0594-19
9614-0594-20
9614-0594-21
9613-1301-06
Seat
28
1l
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9613-1275-01
9613-1275-02
9613-1275-03
9613-1275-04
9613-1275-05
9613-1275-06
Valve body, upper, 1 port ISO

Valve body, upper, 2 ports ISO
Valve body, upper, 1 port DIN
Valve body, upper, 2 ports DIN
9613-1393-01
9613-1393-02
9613-1394-01
9613-1394-02
9613-1393-03
9613-1393-04
9613-1394-03
9613-1394-04
9613-1393-05
9613-1393-06
9613-1394-05
9613-1394-06
9613-1393-07
9613-1393-08
9613-1394-07
9613-1394-08
9613-1393-09
9613-1393-10
9613-1394-09
9613-1394-10
9613-1393-11
9613-1393-12
9613-1394-11
9613-1394-12
9613-1276-01
9613-1276-02
9613-1276-03
9613-1276-04
9613-1276-05
9613-1276-06
9613-1276-13
9613-1276-14
9613-1276-15
9613-1276-16
9613-1276-17
9613-1276-18
9613-1276-25
9613-1276-26
9613-1276-27
9613-1276-28
9613-1276-29
9613-1276-30
9613-1276-07
9613-1276-08
9613-1276-09
9613-1276-10
9613-1276-11
9613-1276-12
9613-1276-19
9613-1276-20
9613-1276-21
9613-1276-22
9613-1276-23
9613-1276-24
9613-1276-31
9613-1498-01
9613-1498-02
9613-1276-32
9613-1399-02
9613-1399-08
9613-1276-33
9613-1399-03
9613-1399-09
9613-1276-34
9613-1399-04
9613-1399-10
9613-1276-35
9613-1399-05
9613-1399-11
9613-1276-36
9613-1399-06
9613-1399-12
9614-0594-01
9614-0594-02
9614-0594-03
9614-0594-04
9614-0594-05
9614-0594-06
9614-0594-07
9614-0594-08
9614-0594-09
9614-0594-10
9614-0594-11
9614-0594-12
9614-0594-13
9614-0594-14
9614-0594-15
9614-0594-16
9614-0594-17
9614-0594-18
DN 25
25 mm
DN 40
38 mm
DN 50
51 mm
DN 65
63.5 mm
DN 80
76.1 mm
DN 100
101.6 mm
Pos
Qty Denomination
Actuator
5
6
7
8
9
12
Clamp
19
Bonnet
20
21
24
25
l
l
l
1l
2l
2l
2l
1l
1(2)l
Valve Body
26
2l
2l
2l
2l
Valve Plug
23
1l
1l
1l
1l
1l
1l
23.1
23.2
1l
1l
1l
1l
1l
l
l
l
Actuator, complete (NO-RA) . . . . .

Actuator, complete (NC-RA) . . . . .
Actuator, complete (A/A) . . . . . . . . .
Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air fitting . . . . . . . . . . . . . . . . . . . . . . . . . .
....
...
....
...
Plug, shut off RA, ISO, complete,

EPDM (standard) . . . . . . . . . . . . . . . . .
HNBR . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, shut off RA, DIN, complete,
EPDM (standard) . . . . . . . . . . . . . . . . .
HNBR . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, shut off RA, ISO . . . . . . . . . . . .
Plug, shut off RA, DIN . . . . . . . . . . . .
Plug seal, EPDM (standard) . . . . . .
Plug seal, HNBR . . . . . . . . . . . . . . . . .
Plug seal, FPM . . . . . . . . . . . . . . . . . . .
Plug seal set (10 pcs.) EPDM . . . .
Plug seal set (10 pcs.) HNBR . . . .
Plug seal set (10 pcs.) FPM . . . . . .
Service kit for Actuator

a
Service kit
. . . . . . . . . . . . . . . . . . . . . . 9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500
Service kit for Product wetted parts, standard

a
Service kit, EPDM
. . . . . . . . . . . . . . 9611-92-6525 9611-92-6526 9611-92-6527 9611-92-6528 9611-92-6529 9611-92-6530
Service kit, HNBR
. . . . . . . . . . . . . . 9611-92-6531 9611-92-6532 9611-92-6533 9611-92-6534 9611-92-6535 9611-92-6536
Service kit, FPM . . . . . . . . . . . . . . . . 9611-92-6537 9611-92-6538 9611-92-6539 9611-92-6540 9611-92-6541 9611-92-6542

TD 900-350/1
Unique Single Seat Valve - Reverse Acting Change-over Valve 25-101.6 mm/DN25-100
Intro 2006-09
DN 25
25 mm
DN 40
38 mm
DN 50
51 mm
DN 65
63.5 mm
DN 80
76.1 mm
DN 100
101.6 mm
9613-1548-06
9613-1548-01
9613-1548-11
9613-1274-01
9613-1548-06
9613-1548-01
9613-1548-11
9613-1274-01
9613-1548-07
9613-1548-02
9613-1548-12
9613-1274-01
9613-1548-08
9613-1548-03
9613-1548-13
9613-1274-01
9613-1548-09
9613-1548-04
9613-1548-14
9613-1274-01
9613-1548-10
9613-1548-05
9613-1548-15
9613-1274-01
9613-4141-01
9611-99-1988
9613-4141-01
9611-99-1988
9613-4141-01
9611-99-1988
9613-4141-01
9611-99-1988
9613-4141-01
9611-99-1988
9613-4141-01
9611-99-1988
4l
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-9393-03
9612-9393-03
9612-9393-04
9612-9393-05
9612-9393-06
9612-9393-07
Bonnet . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring, HNBR . . . . . . . . . . . . . . . . . . . .
O-ring, FPM . . . . . . . . . . . . . . . . . . . . . .
O-ring set (10 pcs.) FPM . . . . . . . . .
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . .
Lip seal, EPDM (standard) . . . . . . .
Lip seal, HNBR . . . . . . . . . . . . . . . . . . .
Lip seal, FPM . . . . . . . . . . . . . . . . . . . . .
Lip seal set (10 pcs.) EPDM . . . . .
Lip seal set (10 pcs.) HNBR . . . . .
Lip seal set (10 pcs.) FPM . . . . . . .
Lower bonnet . . . . . . . . . . . . . . . . . . . .
9613-1271-02
9613-1271-02
9613-1271-03
9613-1271-04
9613-1271-05
9613-1271-06
9614-0594-22
9614-0594-23
9614-0594-24
9613-1250-02
9614-0594-22
9614-0594-23
9614-0594-24
9613-1250-02
9614-0594-25
9614-0594-26
9614-0594-27
9613-1250-02
9614-0594-28
9614-0594-29
9614-0594-30
9613-1250-02
9614-0594-31
9614-0594-32
9614-0594-33
9613-1250-02
9614-0594-34
9614-0594-35
9614-0594-36
9613-1250-02
33
1l
6l
6l
6l
l
l
l
1l
1l
1l
1l
l
l
l
1l
9614-0594-19
9614-0594-20
9614-0594-21
9613-1301-02
9614-0594-19
9614-0594-20
9614-0594-21
9613-1301-02
9614-0594-19
9614-0594-20
9614-0594-21
9613-1301-03
9614-0594-19
9614-0594-20
9614-0594-21
9613-1301-04
9614-0594-19
9614-0594-20
9614-0594-21
9613-1301-05
9614-0594-19
9614-0594-20
9614-0594-21
9613-1301-06
Seat
28
2l
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9613-1275-01
9613-1275-02
9613-1275-03
9613-1275-04
9613-1275-05
9613-1275-06
Valve body, upper, 1 port ISO

Valve body, upper, 2 ports ISO
Valve body, upper, 1 port DIN
Valve body, upper, 2 ports DIN
9613-1393-03
9613-1393-04
9613-1394-03
9613-1394-04
9613-1393-05
9613-1393-06
9613-1394-05
9613-1394-06
9613-1393-07
9613-1393-08
9613-1394-07
9613-1394-08
9613-1393-09
9613-1393-10
9613-1394-09
9613-1394-10
9613-1393-11
9613-1393-12
9613-1394-11
9613-1394-12
Pos
Qty Denomination
Actuator
5
6
7
8
9
12
Clamp
19
Bonnet
20
21
24
25
l
l
l
1l
2l
2l
2l
1l
1(2)l
Valve Body
26
3l
3l
3l
3l
Actuator, complete (NO-RA) . . . . .

Actuator, complete (NC-RA) . . . . .
Actuator, complete (A/A) . . . . . . . . .
Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air fitting . . . . . . . . . . . . . . . . . . . . . . . . . .
....
...
....
...
9613-1393-01
9613-1393-02
9613-1394-01
9613-1394-02
Intro 2006-09
Pos
Qty Denomination
Valve Plug
34
1l
1l
1l
1l
1l
1l
34.1
34.2
34.3
35
1l
1l
1l
1l
1l
l
l
l
1l
1l
1l
l
l
l
1l
1l
1l
1l
1l
1l
35.1
35.2
1l
1l
1l
1l
1l
l
l
l
Plug, change over upper RA, ISO,

complete, EPDM (standard) . . . . . .
complete, HNBR . . . . . . . . . . . . . . . . .
complete, FPM . . . . . . . . . . . . . . . . . . .
Plug, change over upper RA, DIN,
complete, HNBR . . . . . . . . . . . . . . . . .
complete, FPM . . . . . . . . . . . . . . . . . . .
Plug, change over upper RA, ISO
Plug, change over upper RA, DIN
Plug seal, HNBR . . . . . . . . . . . . . . . . .
Plug seal, FPM . . . . . . . . . . . . . . . . . . .
O-ring, HNBR . . . . . . . . . . . . . . . . . . . .
O-ring, FPM . . . . . . . . . . . . . . . . . . . . . .
O-ring set (10 pcs.) FPM . . . . . . . . .
Plug, change over lower RA, ISO,
complete, HNBR . . . . . . . . . . . . . . . . .
complete, FPM . . . . . . . . . . . . . . . . . . .
Plug, change over lower RA, DIN,
complete, HNBR . . . . . . . . . . . . . . . . .
complete, FPM . . . . . . . . . . . . . . . . . . .
Plug, change over lower RA, ISO
Plug, change over lower RA, DIN
Plug seal, HNBR . . . . . . . . . . . . . . . . .
Plug seal, FPM . . . . . . . . . . . . . . . . . . .
DN 25
25 mm
DN 40
38 mm
DN 50
51 mm
DN 65
63.5 mm
DN 80
76.1 mm
DN 100
101.6 mm
9613-1621-01
9613-1621-02
9613-1621-03
9613-1621-04
9613-1621-05
9613-1621-06
9613-1621-13
9613-1621-14
9613-1621-15
9613-1621-16
9613-1621-17
9613-1621-18
9613-1621-25
9613-1621-26
9613-1621-27
9613-1621-28
9613-1621-29
9613-1621-30
9613-1621-07
9613-1621-08
9613-1621-09
9613-1621-10
9613-1621-11
9613-1621-12
9613-1621-19
9613-1621-20
9613-1621-21
9613-1621-22
9613-1621-23
9613-1621-24
9613-1621-31
9613-1502-01
9613-1502-02
9613-1621-32
9613-1401-02
9613-1401-08
9613-1621-33
9613-1401-03
9613-1401-09
9613-1621-34
9613-1401-04
9613-1401-10
9613-1621-35
9613-1401-05
9613-1401-11
9613-1621-36
9613-1401-06
9613-1401-12
9614-0594-01
9614-0594-02
9614-0594-03
9614-0594-04
9614-0594-05
9614-0594-06
9614-0594-07
9614-0594-08
9614-0594-09
9614-0594-10
9614-0594-11
9614-0594-12
9614-0594-13
9614-0594-14
9614-0594-15
9614-0594-16
9614-0594-17
9614-0594-18
9614-0594-42
9614-0594-44
9614-0594-46
9614-0594-43
9614-0594-45
9614-0594-47
9614-0594-43
9614-0594-45
9614-0594-47
9614-0594-43
9614-0594-45
9614-0594-47
9614-0594-43
9614-0594-45
9614-0594-47
9614-0594-43
9614-0594-45
9614-0594-47
9613-1622-01
9613-1622-02
9613-1622-03
9613-1622-04
9613-1622-05
9613-1622-06
9613-1622-13
9613-1622-14
9613-1622-15
9613-1622-16
9613-1622-17
9613-1622-18
9613-1622-25
9613-1622-26
9613-1622-27
9613-1622-28
9613-1622-29
9613-1622-30
9613-1622-07
9613-1622-08
9613-1622-09
9613-1622-10
9613-1622-11
9613-1622-12
9613-1622-19
9613-1622-20
9613-1622-21
9613-1622-22
9613-1622-23
9613-1622-24
9613-1622-31
9613-1505-01
9613-1505-02
9613-1622-32
9613-1646-01
9613-1646-02
9613-1622-33
9613-1647-01
9613-1647-05
9613-1622-34
9613-1647-02
9613-1647-06
9613-1622-35
9613-1647-03
9613-1647-07
9613-1622-36
9613-1647-04
9613-1647-08
9614-0594-01
9614-0594-02
9614-0594-03
9614-0594-04
9614-0594-05
9614-0594-06
9614-0594-07
9614-0594-08
9614-0594-09
9614-0594-10
9614-0594-11
9614-0594-12
9614-0594-13
9614-0594-14
9614-0594-15
9614-0594-16
9614-0594-17
9614-0594-18
DN 25
25 mm
DN 40
38 mm
DN 50
51 mm
DN 65
63.5 mm
DN 80
76.1 mm
DN 100
101.6 mm
Service kit for Actuator

a
Service kit
. . . . . . . . . . . . . . . . . . . . . . 9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500 9611-92-6500
Service kit for Product wetted parts, standard

a
Service kit, EPDM
. . . . . . . . . . . . . . 9611-92-6597 9611-92-6598 9611-92-6599 9611-92-6600 9611-92-6601 9611-92-6602
Service kit, HNBR
. . . . . . . . . . . . . . 9611-92-6603 9611-92-6604 9611-92-6605 9611-92-6606 9611-92-6607 9611-92-6608
Service kit, FPM . . . . . . . . . . . . . . . . 9611-92-6609 9611-92-6610 9611-92-6611 9611-92-6612 9611-92-6613 9611-92-6614
Parts marked with

TD 900-350/1
Mounting Tool - Unique Single Seat Valve - Reverse Acting
2
TD 461-916
1
TD 461-962_1
TD 461-917_1
10
Intro 2009-01
Mounting Tool - Unique Single Seat Valve - Reverse Acting
Pos
Qty Denomination
1l
DN 25-65
25-63.5 mm
Service tool only for Maintainable

actuator . . . . . . . . . . . . . . . . . . . . . . . . . . 31353-0219-1
DN 80-150
76.1-101.6 mm
9612-4540-01
TD 900-512
Pos
Qty Denomination
1l
DN 25-100
25-101.6 mm
Tool for bushing (pos. 24) . . . . . . . . 9613-1609-01
TD 900-518
Pos
Qty Denomination
1l
DN 25
25 mm
Mounting tool for elastomer plug

seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not available
DN 40
38 mm
DN 50
51 mm
DN 65
63.5 mm
DN 80
76.1 mm
DN 100
101.6 mm
9613-1729-01
9613-1729-02
9613-1729-02
9613-1729-03
9613-1729-03
TD 900-520
11


4.1 Alfa Laval
4.1.6
Sight glass - SMS in-line

CB0317 - BREW 501H
4.1 Alfa Laval
4.1.7
Positioner - Thinktop
- Spare Parts
CB0317 - BREW 501H
ky Leave Surveillance to the Top

ThinkTop Digital 8-30 VDC PNP/NPN
Concept
The ThinkTop is designed to ensure optimum valve control in
conjunction with Alfa Laval sanitary butterfly, single-seat and Mixproof
valves and it is compatible with all major PLC systems (Programmable
Logic Controller with PNP/NPN interface). It is for use in food, dairy
and brewery installations and in biopharmaceutical applications.
Working principle
The ThinkTop is a control head including indication units and solenoid
valves to control all kinds of processing valves. It is used to control
and supervise pneumatic valves and it is mounted on the top of the
valve. It receives signals from a PLC to control the valve and it sends
feedback signals to the PLC to indicate when the valve is in a certain
position. To adapt the sensor board to the specific valve and to the
application, the user sets up the ThinkTop either by the local keys or
by using the key pad (which is ordered separately). When using the
key pad it is not necessary to dismantle the top unit.
TECHNICAL DATA
.
Communication
Interface . . . . . . . . . . . . . . . . . . . . Digital
Supply voltage . . . . . . . . . . . . . . . . 8-30 VDC
Sensor board
Power supply . . . . .
Feedback signal #1 . .
Valve tolerance band .
Default tolerance band
Sensor accuracy . . .
Stroke length . . . . . .
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24 VDC, 1 W
Closed valve
Open valve
Seat-lift 1 or 1 Ext. signal
Seat-lift 2 or 1 Ext. signal
Status
1 -5
5 mm
0.1 mm
0.1 - 80 mm
Solenoid valve
Supply voltage . . . . . . . . . .
Air supply . . . . . . . . . . . . .
Type of solenoids . . . . . . . .
Numbers of solenoids . . . . .
Manual hold override . . . . . .
Throttle function air inlet/outlet
Push-in fittings . . . . . . . . . .
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24 VDC 10%, 1 W
300-900 kPa (3-9 bar)
3/2-ways or 5/2-ways
0 -3
Yes
0-100 %
6 mm
PHYSICAL DATA
Materials
Plastic parts . . . . . . . . . . . . Blue Nylon PA 12 Reinforced
Steel parts . . . . . . . . . . . . . . Stainless steel 304 and 316
Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Environment
Working temperature . . . . . . . -20 C to +85 C
Protection class . . . . . . . . . . IP66 and IP67
Cable connection
Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Cable gland for external sensor PG7 (3 - 6.5 mm)
Max wire diameter . . . . . . . . 0.75 mm2 (AWG 20)
Typical Power Consumption ThinkTop

Test conditions = One ThinkTop connected with 1 feedback active (on) and
Supply voltage 24 VDC
No solenoid valve on
1 solenoid valve active
2 solenoid valves active
3 solenoid valves active
30 mA
75 mA
120 mA
165 mA
Electrical connection
Digital Interface
Sensor board
PLC output signals
Power supply
Internal connections
Solenoid 1
Solenoid 2
Solenoid 3
Supply +
Supply Solenoid com
Terminal strip
P2
P1
1
6
2
7
3
8
4
9
5
10
12
11
13
Close valve
Open valve
Seat-lift 1
Seat-lift 2
Status
NPN/PNP Jumper
NPN/PNP Jumper
Earth
Solenoid com.blue
Earth
20
24
25
Seat-lift 1 "upper"
Seat-lift 2 "lower"
Solenoid 1, brown
Solenoid 2, brown
21
22
26
27
Supply +
Supply-
Solenoid 3, brown
23
PLC inpt signals
Jumper connection
Signals from external
sensors
Power supply to external
sensors
Example of connecting power supplies

When using one power supply for sensor system and solenoid valves:
+
-
24 VDC
20500002
9
10 A
11
24 VDC
+
-
20500003
A. Jumper if positive activation of solenoids
9
10 B
11
B. Jumper if negative activation of solenoids
Dimensions
Note! This is the basic design.
Recommended clearance around the ThinkTop
Valve Type
W
H
A
Unique SSV NC
225
250
171.6
SMP-SC/-BC/-TO
225
250
171.6
Unique Mixproof
225
250
171.6
MH
225
250
171.6
SBV
225
250
171.6
Unique SSV NO
225
320
171.6
LKLA-T
225
300
171.6
TD 800-205
B
137
137
137
137
137
137
137
Basic design
1
10
11
3
7
6b
20
14
9
13
2
12
6a
8
16
17
15
20500004
20500005
19
18
1. Shell
2. N/A
3. Screw
4. Washer
5. Sensor board
6. Solenoid valve*
7. PT screw
8. Base
9. Special X-ring, grey
10. Air fittings
11. Blow-off valve
12. Thread plug, PG7
13. Cable gland, PG11
14. Gore Vent. membrane
15. Adapter
16. Special X-ring, black
17. O-ring
18. Allen screw
19. Special X-ring
20. Indication pin
* 6a: Solenoid valve (3/2)
* 6b: Solenoid valve (3/2 or 5/2).
Options
- 5 m PVC control cable 12 x 0.5 mm2, (AWG 20); 9611-99-3627
- Gore Vent. w/adapter (Fig. 1 Basic Design pos. 14) for ThinkTop
before November 2006; 9613-4315-01
Accessories
- IR keypad
- External PNP sensors
- Main Cland PG11
- Cable gland PG7 for external sensor
- External sensor bracket for Unique Mixproof
Ordering
When ordering please purchase the following:
-
Digital 8-30 VDC PNP/NPN.
Number of solenoid valves (0-3).

Type of solenoid valves (3/2 or 5/2).
Push-in fittings 6 mm or 1/4"
Please state if for series 700 valves.
Special indication pin; 9613-1581-01 For Unique SSV-LS valves
Special indication pin; 9612-6370-01 For SRC-LS Stop valve size
63.5-101.6 mm/DN 65 - 100
Special indication pin; 9613-1581-01 For Unique SSV High
Pressure valve size 76.1-101.6 mm/DN 80-100
Note!
For further information: See also ESE000353
The ThinkTop has Patented Sensor System, Registered Design and
Registered Trademark owned by Alfa Laval

ESE00297EN 1206

Corporate AB.
Alfa Laval
Instruction Manual
ThinkTop Digital 8 - 30 VDC PNP/NPN
TD 800-242_1
Patented Sensor System

Registered Design
Registered Trademark
ESE00353-EN13
Original manual
2013-07
Table of contents
1. EC Declaration of Conformity .......................................................................
2. Safety ....................................................................................................
2.2. Warning signs .....................................................................................
5
5
5
6
3. General information ...................................................................................

3.1. Digital in general ..................................................................................
7
7
4. Technical specifications ..............................................................................

4.1. ThinkTop, PLC 8-30 VDC interface .............................................................
8
8
5. Installation ..............................................................................................
5.1. Installation on air actuators ......................................................................
5.2. Installation on Series 700 valves ................................................................
5.3. Air connections ...................................................................................
5.4. Electrical connection, internal ...................................................................
5.5. Example of connecting power supplies ........................................................
12
12
15
16
17
18
6. Setup diagram .........................................................................................

6.1. ThinkTop setup utilising IR keypad ..............................................................
6.2. ThinkTop setup utilising local I and II keys ...................................................
6.3. ThinkTop quick setup guide .....................................................................
19
19
21
23
7. Fault finding ............................................................................................

7.1. Fault finding and LEDs ...........................................................................
25
25
8. Maintenance ...........................................................................................
8.1. Dismantling of ThinkTop ..........................................................................
8.2. Assembly of ThinkTop ............................................................................
8.3. Dismantling and assembly of Series 700 valves ...............................................
27
27
29
31
9. Parts list and Service Kits ...........................................................................

9.1. Drawings for ThinkTop Digital VDC ..............................................................
9.2. ThinkTop Digital VDC .............................................................................
9.3. Drawings for ThinkTop VDC for Series 700 ....................................................
9.4. ThinkTop VDC for Series 700 ....................................................................
33
33
34
37
38

Alfa Laval
Company Name

Address
+45 79 32 22 00
Phone No.
hereby declare that

Top Unit for Valve Control & Indication
ThinkTop Digital VDC
29/12-09
Denomination
Type
Year
is in conformity with the following directives with amendments:

- Low Voltage Directive (LVD) 2006/95/EF
- EMC Directive 2004/108/EF
- ROHS Directive 2002/95/EC
Designation
Manager, Product Centres, Compact

Heat Exchangers & Fluid Handling
Bjarne Sndergaard
Title
Name
Alfa Laval Kolding

Company
Signature
2 Safety
Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page.
Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided.
2.1
Always read the manual before using the top unit!

WARNING
CAUTION
Indicates that special procedures must be followed to avoid damage to the ThinkTop.
NOTE
2.2
Warning signs
General warning:
Dangerous electrical voltage:
Caustic agents:
2 Safety
Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page.
Pay special attention to the instructions below so that severe personal injury or damage to the top unit are avoided.
2.3
Safety precautions
Installation
Never install the ThinkTop before valve or relay is in a safe position.
If welding close to the ThinkTop: A lways earth close to the welding area.
Disconnect the ThinkTop.
Always have the ThinkTop electrically connected by authorized personnel.
Maintenance
Always fit the seals between valve and ThinkTop correctly.
Never service the ThinkTop before valve or relay is in a safe position.
Never service the ThinkTop with valve/actuator under pressure.
Never clean the ThinkTop with high pressure cleaning equipment.
Never use cleaning agents when cleaning the ThinkTop. Check with cleaning agent supplier.
3 General information
3.1
Digital in general
The ThinkTop is designed to ensure optimum valve control in conjunction with Alfa Laval valves and it is compatible with most
PLC systems (Programmable Logic Controllers maker with PNP/NPN interface).
The ThinkTop can be equipped with 0-3 solenoid valves. The solenoids are electrically controlled by the Digital PLC and
when activated the compressed air is activating the air actuator. All solenoids have built-in throttle function on both air inlet
and outlet which means that it is possible to control the opening and closing time of the air actuator. The solenoids are also
equipped with a manual hold override.
Visual LED lights are constantly indicating the status of the unit: Valve positions, solenoid energized, setup and local fault
indication etc.
The ThinkTop is characterized by a simple and modular design. It is exchangeable and is prepared for upgrading.
4 Technical specifications
4.1
ThinkTop, PLC 8-30 VDC interface
No Touch sensor system

1
2
4
6
7
9
11
17
18
19
12
13
14
15
10
20
21
16
1. Sensor unit
2. PLC, feedback
3. Sensor board
4. PLC interface board
5. IR Remote control
6. IR Rx
7. Serial link
8. LEDs
9. +5 V
10. Terminals
11. Terminals
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
Feedback signals
Solenoid signals
Supply voltage
Solenoid common
PLC Cable
Solenoid signals
Solenoid common
External seat-lift (PNP)
Supply sensors
External connections
22
Type: Alfa Laval No Touch System. For wire connections: See 5.4 Electrical connection, internal.
Features
- Tolerance programmes.
- Self adjustment programme (SRC/ARC valves only).
- Built-in maintenance monitor.
- Setup by internal push buttons or remote control (IR Keypad).
- Setup and local fault supervision.
- Setup saved at power shutdown.
- Visual LED Indicator lights.
Sensor System
Unique No Touch sensor system without any mechanical sensor adjustments. A magnet (indication pin) is mounted on the
valve stem and the magnetic field (axial) is detected by sensor chips inside the sensor board. The measuring angle from each
chip is used to locate the current position of the valve stem with an accuracy of 0.1mm. Note that the distance to the
indication pin can be 5 mm 3 mm.
Feedback signals
The sensor system can be used for 4 feedback signals + 1 status signal = 5 digital PNP/NPN feedback signals. Selection of PNP
or NPN is done by a jumper. Two of the feedback signals can be external sensors if necessary.
The status signal is used for detection of the following conditions:
-
A set-up is in progress.
Internal error.
Maintenance is required (based on time and/or the self adjustment programme).
Tolerance programme
Individual programme according to valve types.
Type 0:
Type 1:
Type 2:
Type 3:
Type 4:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bypass valve type / keep present valve type.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SRC/ARC and Series 700 valves, only when self adjustment is enabled - Not recommended.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LKB (LKLA-T).
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unique Mixproof, SMP-SC Spillage-Free, and SRC-PV.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SMP-SC, SMP-TO, SMP-BC, SMP-BCA, SBV, SRC, ARC, Unique SSV,
Unique SSV Aseptic, Unique-TO and Series 700 valves.
Type 5: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All Parameters Set To Default (also valid for MH valve and SMP-EC
(seat-lift indication not possible for SMP-EC)).
Preset and reset values: Tolerance programme No./Type 5 ( 5mm) and all functions are disabled.
Note! Important to select the right tolerance programme in order to ensure optimum controlled closeness of valves.
Self Adjustment (SRC/ARC valves only)

The self adjustment feature is an exceptional aspect of the ThinkTop design. A programme can be activated to allow an
adjustment of the tolerance band if the seals in the valve are being compressed or are worn. When the tolerance band of the
unit has been adjusted 0.3 mm, an alert warning will appear in the form of a status signal and a flashing maintenance LED.
After 0.5 mm adjustment an alarm warning appears: Loss of feedback signal, status signal and steady maintenance light
indicating a replacement of the seal.
Built-in Maintenance Monitor

The unit can be preset to indicate when the time for maintenance of the valve has been reached. A status signal and flashing
maintenance LED can be programmed to return after 3, 6, 9 or 12 months or more.
Technical specifications
Sensor system
Sensor accuracy: . . . . . . . . . . . . . . . . . . . . 0.1 mm.
Distance to indication pin: . . . . . . . . . . 5 3 mm.
Stroke length: . . . . . . . . . . . . . . . . . . . . . . . 0.1 - 80 mm.
Electrical connection:
Direct main cable gland entry (hard wired) PG11 (4 - 10 mm).
Direct external/sensor cable gland entry PG7 (3 - 6.5 mm) option, external sensor.
Terminals
The terminal row of the sensor unit is equipped with screw terminals for both internal as well as external cables and wires. The
terminals are suitable for wires up to 0.75 mm2 (AWG 19).
Power Supply, must meet the requirements of EN 61131-2

The ThinkTop is designed to be a part of the PLCs Input/Output (I/O) system. It should be supplied from the same protected
power supply as the other I/O devices. The I/O power supply should not be used for other kinds of loads.
The unit is reverse polarity and short circuit protected.
Supply voltage: . . . . . . . . . . . . . . . . . . . . . . 8 - 30 VDC.
Supply voltage nominal: . . . . . . . . . . . . . 24 VDC (+20%, -15%) - pr. EN 61131-2.
Max ripple: . . . . . . . . . . . . . . . . . . . . . . . . . . . 5% of nominal supply voltage.
Supply voltage absolute max.: . . . . . . 30 VDC.
Supply voltage absolute min.: . . . . . . 8 VDC.
Supply current*): . . . . . . . . . . . . . . . . . . . . Max. 45 mA (for sensor unit alone)
(excluding current to the solenoids, external sensor and the PLC input current).
*) The initial current during power-on is higher. The actual shape of the current pulse depends on the power supply used. Typical
values are 150 mA RMS during 13 ms (regulated PS) to 360 mA RMS during 8 ms (unregulated PS).
The fulfilling of the UL requirements in UL508 requires that the unit is supplied by an isolating source complying with the
requirements for class 2 power units (UL1310) or class 2 and 3 transformers (UL1585).
Feedback signals
Output signals from the sensor unit to the connected PLC.
Nominal voltage: . . . . . . . . . . . . . . . . . . . . Must match the selected type of ThinkTop.
Load current: . . . . . . . . . . . . . . . . . . . . . . . . Typically 50 mA, max. 100 mA .
Voltage drop: . . . . . . . . . . . . . . . . . . . . . . . . Typically 3 V at 50 mA.
External sensors
The external sensors are used for seat-lift supervision when seat-lift can not be internally detected. The sensors get their supply
voltage from the terminal row. The output signals from the sensors are connected to two inputs on the terminal row on the
internal sensor unit. If the actual setup is set for internal seat-lift, the corresponding external signal is not used, otherwise the
external signal logically controls the corresponding feedback to the PLC (Programmable Logic Controller).
Note! If using external sensor, the sensor must be active/activated when performing a setup routine of the control head.
Supply voltage. . . . . . . . . . . . . . . . . . . . . . . Must match the selected type of ThinkTop.
Supply current: . . . . . . . . . . . . . . . . . . . . . . Max. 15 mA per sensor.
Type of sensor: . . . . . . . . . . . . . . . . . . . . . . DC, Only 3-wire sensor PNP.
Sensor cable length: . . . . . . . . . . . . . . . . Max. 3 m.
Polarity
PNP (sourcing) or NPN (sinking) function is selected with a jumper in term. 12 and 13. Jumper present = PNP. If changing to
NPN remove the jumper and make a power recycle. A power recycle is always required when changing this function.
ThinkTop Visual Indications
LED Indications
LED D
LED D
Open valve (Yellow)

IR-Receiver
Setup/Internal fault (Red)
LED C
LED C
Seat-lift 1/2 (Yellow)
LED E
LED E
Solenoid valves (Green)
LED F
LED F
Maintenance (Orange)
LED A
LED A
Closed valve (Yellow)
LED B
O
LED B
Feedback signals
Signal:
Signal:
Signal:
Signal:
Signal:
Closed Valve
Open Valve
Seat-lift 1
Seat-lift 2
Status
Terminal
Terminal
Terminal
Terminal
Terminal
1
2
3
4
5
(Feedback
(Feedback
(Feedback
(Feedback
(Feedback
#1)
#2)
#3)
#4)
#5)
For wire connections: See 5.4 Electrical connection, internal

Note: If the programmer wishes to detect a physical closed valve position in an Open Valve sensor position, then there is no
longer any consistence between the sensor valve detection position and the visual indications of the ThinkTop.
Status signal (Feedback # 5)

The status signal is used for four purposes:
-
To indicate that setup is in progress + (LED D).

To indicate an error condition + (LED D). (Flashing LED = software error), (steady LED = hardware error).
To indicate maintenance due to the self adjustment programme + (LED F).
To indicate that the time for maintenance has been reached + (LED F).
Technical specifications solenoid valves

Solenoid valve signals
Three output signals (with one common, terminal 11) from the terminal row are used for activation of the solenoids. Depending
on the PLC used, the common could be either positive (connected with terminal 9) or negative for DC voltage. The signals are
galvanically isolated from the sensor circuits.
Terminals for wire connection of the solenoids mounted internally in the control head. The number of solenoids actually mounted
in the control head could be 0 - 3. The signals are taken directly from the terminal row.
10
Technical specifications
Up to 3 solenoid valves in each unit.
Type
Air supply
Filtered air, max. particles or dirt
Max. flow
Max. oil content
Max. water content
Throughput
Air restriction (throttle function) air inlet/outlet.
Manual hold override.
External air tube connection
Silencer/filter
Nominal voltage
Nominal power
3/2 or 5/2 valve (only possible with one 5/2 valve).

300-900 kPa (3-9 bar).
5 5-5 mg/m3.
180 l/min.
1 mg/m3.
0.88 g/m3 -20 oC compressed air.
2.5 mm.
Yes.
Yes.
6 mm or 1/4 (specify when ordering).
Connection possible via 6 mm or 1/4".
(Filter recommended in tropical regions).
24 VDC.
1.0 W.
Materials
Plastic parts
Steel parts
Seals
Gore vent. membrane
Nylon PA12.
Stainless steel AISI 304 and 316.
Nitrile (NBR), EPDM rubber for SMP-EC activator stem.
PBT plastic.
Micro environment demand specifications

Temperature
Working:
Storage:
Temperature change:
Vibration
Drop test
Humidity
Constant humidity:
Cyclic humidity:
(working)
Protection class
Input treshold
Voltage/current:
Solenoid signals
Isolation voltage
EMC Directive
UL Approval
-20C to +85C
-40C to +85C
-25C to +70C
10-55 Hz, 0.7 mm
55-500 Hz, 10g
3 x 30 min, 1 octave/min
IEC
IEC
IEC
IEC
68-2-1/2
68-2-1/2
68-2-14
68-2-6
IEC 68-2-32
+40C, 21 days, 93% R.H.
+25C/+55C
12 cycles
93% R.H.
IP66 and IP67
IEC 68-2-30
Type 1 input requirements
EN 61131-2
(1000 + 2 x 117) VAC rms/1 min

2004/108/EF
8-30 VAC/VDC, Class 2 input,
45 mA max. output
EN 61131-2
EN 61000-6-3, EN 61000-6-2
IEC 68-2-3
IEC 529
UL 508-E203255
11
5 Installation
5.1
Installation on air actuators
Step 1
Always have the ThinkTop electrically connected by authorized

personnel.
Step 2
1. Fit the air fittings on actuator if not mounted.
2. Fit the activator stem (magnet) and tighten carefully
with a spanner.
SRC/ARC only
Step 3
1. Place the ThinkTop on top of the actuator.
2. Make sure X-ring is mounted.
85
Step 4
1. Ensure that the unit is correctly mounted by pressing down
on top of the ThinkTop.
2. Tighten the two Allen screws carefully (1.50 Nm).
3. Turn the actuator to have LEDs in a front view.
12
5 Installation
Step 5
Fit the 6 mm (1/4) air tubes to ThinkTop
(see drawing Air connections page 16).
Step 6
Fit the air tubes to the actuator
(see drawing Air connections page 16).
TD 800-131
Step 7
Untighten the four screws and pull off cover of ThinkTop.
TD 800-247
Step 8
1. Install cable (if not present) through the cable gland.
2. Connect the ThinkTop electrically
(see page17 Electrical connection, internal).
TD 800-248
13
5 Installation
Step 9
Make sure the cable gland is completely tightened.
TD 800-249
Step 10
Set up the ThinkTop (see chapter 6 Setup diagram).
NOTE!
The unit can be set up with the cover installed by using the IR
keypad. To energize the valve, use a separate air tube or be in
radio contact with the control room.
14
5 Installation
5.2
Installation on Series 700 valves
Step 1
1. Remove the cover by loosening the four cover screws.
2. Separate the adapter from the base by loosening the three
recess screws on top of the base.
Installation on air actuators:
TD 800-250
Step 2
1. Fit air fittings on actuator.
2. Position packing retainer in recess on actuator top.
3. Fit counter nut and indication pin (magnet) on actuator rod.
Engage approx. thread. Tighten counter nut and indicator
with two wrenches.
Step 3
1. Place the two O-rings in the grooves in the bottom of the
adapter. Then place the adapter on the actuator top. The small
O-ring must be positioned over the air hole on the actuator.
2. Fasten the adapter with the four 5/16 Allen screws.
Step 4
Mount the base on the adapter in the position needed (can be
rotated 120 in both directions). Note that one of the screw towers
on the adapter has a guide recess (see * on drawing).
TD 800-251
15
5 Installation
5.3
Air connections
A
B
C
K
D
1
E
3
I
G
TD 800-252
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
16
Air restriction (throttle function) air inlet/outlet

Air out 1A
Air exhaust
Air out 1B (5/2 port solenoid valve only)
Solenoid 3/2 or 5/2
3/2 Solenoid valves only
Air restriction (throttle function) air inlet/outlet
Air in
Air out 3
Air out 2
Manual hold override
5 Installation
5.4
Electrical connection, internal

A
B
C
6
7
8
9
10
11
20
21
22
23
Digital interface command signals

D Jumper connections **)
Internal connections to
E Incoming signals from external
solenoid 1-3 * **)
sensors * ***)
Feedback signals to digital interface F Supply to external sensors *)
Solenoid 1
Solenoid 2
Solenoid 3
Supply +
Supply Solenoid com
Earth
Solenoid common blue
Solenoid 1, brown
Solenoid 2, brown
Solenoid 3, brown
1
2
3
4
5
12
13
24
25
26
27
Closed valve
Open valve
Seat-lift 1
Seat-lift 2
Status
NPN/PNP Jumper **)
NPN/PNP Jumper **)
Seat-lift 1 upper *)
Seat-lift 2 lower * )
Supply + * )
Supply - * )
Table 1. Note!
*)
Terminals 24, 25, 26 and 27 can be used for external seat lift sensors as well as for any digital input. Always use an external
PNP sensor. Two external signals can be connected, they are associated with feedback signal 3 (seat-lift 1) and 4 (seat-lift
2). External sensor must always be a 8-30 VDC PNP 3 wire sensor. Connect (-) common on terminal 27, and (+) common
on terminal 26. The signals from the external sensors are associated as follows: sensor signal on terminal 24 (seat-lift 1)
associated with feedback 3 (seat-lift 1), and sensor signal on terminal 25 (seat-lift 2) associated with feedback 4 (seat-lift 2).
**)
Jumper present = PNP. If changing the function a power recycle is necessary. The selection NPN/PNP is done by
the jumper.
***) Internal connections: Terminals for connection for the solenoids mounted internally in the control head. The number of
solenoids actually mounted in the control head could be 0 - 3. The signals are taken directly from the terminal row.
****) If using external sensor, the sensor must be active/activated when performing a set-up routine of the control head.
Note! Remember to isolate wires that are not in use.
17
5 Installation
5.5
When using one power supply for sensor system and solenoid valves:
B
TD 800-207
TD 800-206
A. Jumper if positive activation of solenoids

B. Jumper if negative activation of solenoids
When using two power supplies, one for sensor board and one for the solenoid valves:
Sensor System:
If positive activation of solenoids
Solenoid Valves:
If negative activation of solenoids

TD 800-070_1
18
6 Setup diagram
6.1
ThinkTop setup utilising IR keypad
General
Flashing LED means no value set. Steady LED means value set as shown.
Default:
Step 2, factory-set tolerance band +/- 5 mm

Step 3-8, disabled
D LED:
Active during set-up:
Flashing in step 1
Steady in all other steps
Or during operations, error condition:
Steady showing hardware fault, indication pin out of range

Flashing showing software fault
Timeout:
A 60 sec. timeout is started as soon as any button(s) are released

On timeout the setup is exited with no changes saved
IR Keypad:
Remote distance 0-300 mm to ThinkTop
Symbols
X
Push key on IR keypad with the same number

Simple representation of LED indication:
Yellow
IR-Reciver
Red
Yellow
Green
Orange
Yellow
B
D
C
E
F
A
Steady LED
Flashing LED
G eneral commands in each step (except step 1):

0
Next step / skip step
(In step 3-6 the program automatically moves to the next step
when a position is stored)
Clear / disable step
(In step 2 this resets the unit and sets the step 2-8 to default)
(The command is accepted when all unit LEDs flash briefly)
It is recommended to reset the unit before
performing a setup.
Always check for correct signals after the setup.
19
6 Setup diagram
Step 1
B
E nter Setup
1 Save and Exit
D
Next C
step E
F
A
2 Exit no change accepted
S tep 2 Setup valve type

B
Default
+/- 5mm
D
Next C
step E
1
F
A
SRC/ARC
Series 700
(O
Only used
when self
adjustment
feature is
required)
Unique Mixproof
SMP-SC SF
SRC-PV
AMP
LKB
(LKLA-T)
S tep 3 Set closed position

B
Default
D
Next C
step E
F
A
(De-energized)
20
auto
Position stored
Next D
step C
E
F
Next D
step C
E
F
A
Reset unit
Cleat
position
Activate the valve to the close position
Clear
position
Activate the valve to the open position
(Energized)
S tep 5 Set upper seat lift.

B
Default
Unique 7000
Unique Mixproof PMO/Curd
Unique Mixproof CP3/LP
Unique Mixproof HT/VT
Unique Mixproof 3A
Position stored.
S tep 4 Set open position

B
Default
SMP-SC
SMP-BC
SMP-TO
SMP-BCA
SBV
Unique SSV
SRC/ARC
Series 700
auto
Position stored
Activate the valve to upper seat lift. When
Clear
position
using an external sensor the sensor must
be active when 1 is pushed
S tep 6 Set lower seat lift.

B
Default
Next
Activate the valve to lower seat lift. When
step D
C
E
F
be active when 1 is pushed
A
S tep 7 Set self adjust (Recommended: Disabled)

B
Default
Associated
Next
Disabled
with
step D
closed/
open
C
position
E
1
2
F
A
S tep 8 Setup maintenance
B
Default
Disabled
Next D
step C
E
1
F
A
90 days
auto
Position stored.
Clear
position
5
auto
Associated
with
closed
position
Associated
with
open
position
Disable
function
180 days
270 days
360 days
Disable
function
6 Setup diagram
6.2
ThinkTop setup utilising local I and II keys
General
Default is:
Step 2, tolerance is +/- 5 mm

Step 3-8, disabled
Timeout:
A 60 sec. timeout is started as soon as any button(s) is released.

On timeout the setup is exited with no changes saved.
Flashing LED means no value set. Steady LED means value set as shown
Active during set-up:
Flashing in step 1
[D] LED:
Steady in all other steps
Or during operations, error condition: Steady showing hardware fault, indication pin out of range
Flashing showing software fault
General commands in each step (except step 1):
5s
Next step / skip step
(In step 3-6 the program automatically moves to the next step
when a position is stored)
5s
Clear / disable step
(In step 2 this resets the unit to default)

(The command is accepted when all unlit LEDs flash briefly)
It is recommended to reset the unit before performing a setup.
Symbols
5s
Push local key I
5s
Push local key II

Hold key II for 5 sec
5s
Simple representation of LED indication:

Yellow
IR-Reciver
Red
Yellow
Green
Orange
Yellow
B
D
C
E
F
A
Steady LED
Flashing LED
21
6 Setup diagram
Step 1
B
Enter Setup
5s
Save and Exit
5s
Exit no change accepted
D
NextC
step E
F
A
S tep 2 Setup valve type
B
Default
+/- 5mm
D
NextC
step E
F
A
Next
step
SRC/ARC
Series 700
(O
Only used
when self
adjustment
feature is
required)
LKB
(LKLA-T)
Unique Mixproof
SMP-SC
SRC-PV
AMP
S tep 3 Set closed position

B
Default
D
NextC
step E
F
A
(De-energized)
auto
Position stored
Activate the valve to the open position
auto
(Energized)
S tep 5 Set upper seat lift

B
Default
Position stored
Activate the valve to upper seat lift. When

be active when II is pushed
auto
S tep 6 Set lower seat lift

B
Default
Position stored
Activate the valve to lower seat lift. When

be active when II is pushed
S tep 7 Set self adjust (Recommended: Disabled)

B
Default
Associated
Disabled
with
NextD
closed/
step C
open
position
E
F
A
Next
step
S tep 8 Setup maintenance
B
Default
Disabled
NextD
step C
E
F
A
Next
step
22
7000
Mixproof PMO/Curd
Mixproof CP3/LP
Mixproof HT/VT
Mixproof 3A
Activate the valve to the closed position
NextD
step C
E
F
D
NextC
step E
F
A
Unique
Unique
Unique
Unique
Unique
Position stored
S tep 4 Set open position

B
Default
NextD
step C
E
F
A
SMP-SC
SMP-BC
SMP-TO
SMP-BCA
SBV
Unique SSV
SRC/ARC
Series 700
90 days
auto
Associated
with
closed
position
Associated
with
open
position
180 days
270 days
360 days
+90 days
(Up to
max.
18 years)
6 Setup diagram
6.3
ThinkTop quick setup guide
Valve: Unique SSV, SRC/ARC type NC (selfadjustment disabled)

- and wait until red LED flashes
Push:
I
Push:
I
- hold for 5 sec (clear all stored parameters)
Push:
II
Push:
II
(red + yellow LED)
Push:
II
(red + yellow + green LED)
Push:
II
(red + yellow + green + orange LED)
Push:
II
(red + yellow + green + orange + yellow LED)
Push:
I
- to approve valve down (closed)
Push:
II
Activate
Valve opens
- to approve (open)
Push:
II
Push:
I
(no upper seat-lift)
Push:
I
(no lower seat-lift)
Push:
I
(no self adjustment)
Push:
I
(no maintenance)
Push:
Red LED flashes (save & exit by push)
II
Setup done
Valve: SRC/ARC type NO (selfadjustment enabled)
Push:
I
Push:
I
Push:
II
Push:
II
(red + yellow LED)
Push:
I
Activate
Valve closes
- to approve valve closed
Push:
II
Push:
Deactivate
Valve opens
- to approve valve is open
Push:
II
Push:
I
Push:
I
= self adjustment
Push:
II
Push:
I
Push:
I
(no maintenance)
Push:
II
Setup done
Valve: LKB Valve (Butterfly) NC
Push:
I
Push:
I
- hold for 5 sec
Push:
II
Push:
II
(red + yellow LED)
Push:
II
I
- to approve valve closed (indication stem up)
Push:
II
Push:
Activate
LKB valve- open position (indication-stem down)
Push:
II
Push:
I
Push:
I
Push:
I
Push:
I
(no maintenance)
Push:
II
Setup done
23
6 Setup diagram
Valve: LKB Valve (Butterfly) NO

Push:
I
Push:
I
Push:
II
Push:
(red + yellow LED)
II
Push:
II
Push:
I
- to approve valve closed (indication stem up)
Activate
Push:
- to approve valve closed
II
Push:
LKB valve-open position (indication-stem up)
Deactivate
Push:
II
Push:
I
Push:
I
Push:
I
Push:
(no maintenance)
I
Push:
II
Setup done
Valve: Unique mixproof
Push:
I
Push:
I
Push:
II
Push:
II
Push:
II
Push:
II
I
Push:
II
Activate
Push:
II
Push:
I
Push:
Activate
Push:
II
Push:
I
Push:
I
Push:
II
Setup done
24
Valve (with lower seat-lift)

and wait until red LED flashes
hold for 5 sec (clear all stored parameters)
(red + yellow LED)
(red + yellow + green + orange LED)
to approve valve closed
Valve opens
to approve valve is open
Lower seat-lift active
to approve
(no maintenance)
7 Fault finding
7.1
Fault finding and LEDs
Below is stated the meaning of the LEDs indications for fault finding in connection with the operation of the ThinkTop.
Red
Yellow B
Red flashing:
Unit in set-up mode or internal software fault. If internal software fault, re-programme unit.
Red steady:
Unit in set-up mode or internal hardware fault. If internal hardware fault, check if magnet is
in range and check correct wiring.
1. Orange flashing: Time for maintenance has run out. The unit has been self-adjusted into a maintenance
alert condition. Valve maintenance is strongly recommended. After maintenance: Disabling
of maintenance/self-adjustment function is required before setting new position, however,
it is strongly recommended to make a complete new set-up after valve maintenance.
2. Orange steady,
yellow flashing
(A and/or B):
Orange
NOTE!
The maintenance indicator lighting up, and an open or closed light flashing..... =
Note the following:
- Self-adjustment programme is only valid for SRC/ARC valves, do not use the
programme for other valve types.
- Use tolerance/valve type 1.
- In conjunction with valve type change-over; 21, 22, 31 and 32, the open position
must be defined as the upper sensor position (when the indication pin is in the highest
position).
- A loose top, indication pin or sensor system can also generate the alert/alarm condition.
- Removing a ThinkTop with self-adjust activated, will immediately generate an alarm
condition! If the ThinkTop has to be removed, not because of a valve maintenance
issue, but for some other reasons, and you want to store the already adjusted data
- disable the self-adjust function before removing the ThinkTop and enable it again
once the ThinkTop is back on the actuator.
- After valve maintenance a disabling of the self-adjustment function is required before
setting a new position, however, it is strongly recommended to make a complete new
set-up (disable all functions in step 2 valve type - and make a complete new set-up).
Yellow steady:
Position A (closed valve).
Yellow A
Yellow A
The unit has been self-adjusted into a maintenance alarm condition and the feedback is
lost (a minimum of seal left). Valve maintenance is required. After maintenance: Disabling
of the self-adjustment function is required before setting new position, however, it is
strongly recommended to make a complete new set-up after valve maintenance.
25
7 Fault finding
Yellow B
Yellow steady:
Position B (open valve).
Yellow steady:
Position C (Seat lift 1-2 or external sensors).
Green steady:
Solenoid valves energized.
Yellow C
Green
Note! During set-up LED lights have different functions.
26
8 Maintenance
Always keep spare X-rings in stock.
8.1
Dismantling of ThinkTop
Step 1
1. Untighten the two Allen screws and remove the ThinkTop from
the actuator.
2. Pull out X-ring (19) and replace it.
85
Step 2
1. Untighten the four screws.
2. Pull off cover of ThinkTop.
3. Remove X-ring (9) (grey).
TD 800-253
Step 3
1. Untighten screws.
2. Remove solenoid valves (up to three) and replace them with
new ones.
TD 800-254
27
8 Maintenance
Step 4
1. To dismantle the adapter (the lower part of the ThinkTop) from
base (the middle part), unscrew the three screws.
2. Turn the lower part a little clockwise and pull.
3. Replace adapter if necessary.
4. Remove the black X-ring.
Note:
Turn banjo connection!
TD 800-255
Step 5
To remove the sensor unit untighten screw and pull out
the sensor unit.
TD 800-256
28
8 Maintenance
8.2
Assembly of ThinkTop
Step 1
Place sensor unit in base and tighten screw (torque: 1 Nm).
TD 800-257
Step 2
1. Replace the black X-ring.
2. Assemble base with adapter by turning adapter slightly
anticlockwise and tighten the four screws (1.9 Nm).
CAUTION!
Do NOT twist the X-ring in the groove!
The X-ring is not square. The highest (h) part
must be placed as fig.
Note: Turn banjo

connection!
TD 800-258
Step 3
1. Replace solenoid valves (up to three) with new ones.
2. Tighten screws (0.2 Nm).
TD 800-259
Step 4
1. Replace the grey X-ring.
2. Replace cover of ThinkTop and tighten
the four screws (0.6 Nm).
TD 800-260
29
8 Maintenance
Step 5
1. Replace the black X-ring.
2. Mount ThinkTop on actuator.
85
30
8 Maintenance
8.3
Dismantling and assembly of Series 700 valves
Step 1
1. Remove the cover by loosening the four cover screws.
2. Separate the adapter from the base by loosening the three
recess screws on top of the base.
Installation on air actuators:

W
6.75
B
C
D
TD 800-250
5.39
Step 2
1. Fit air fittings on actuator.
2. Position packing retainer in recess on actuator top.
3. Fit counter nut and indicator (magnet) on actuator rod. Engage
approx. thread. Tighten counter nut and indicator with two
wrenches.
Step 3
1. Place the two O-rings in the grooves in the bottom of the
adapter. Then place the adapter on the actuator top. The small
O-ring must be positioned over the air hole on the actuator.
2. Fasten the adapter with the four 5/16 Allen screws.
31
8 Maintenance
Step 4
1. Mount the base on the adapter in the position needed (can be
rotated 120 in both directions). Note that one of the screw
towers on the adapter has a guide recess (see * on drawing).
2. Remove x-rings (9) (grey) and (16) (black).
3. Replace with new ones.
CAUTION! Do NOT twist the X-ring in the groove! The X-ring is
not square; The highest (h) part must be placed as fig.
TD 800-251
32
9 Parts list and Service Kits

The drawings show ThinkTop Digital 8-30 VDC PNP/NPN.
The items refer to the parts lists in the following sections
9.1
Drawings for ThinkTop Digital VDC
171.6 mm
TD 800-263
18
TD 800-205
137 mm

Valve Type
H
Unique SSV NC
SMP-SC/-BC/-TO
Unique Mixproof
MH
SBV
Unique SSV NO
LKLA-T
225
225
225
225
225
225
225
W
250
250
250
250
250
320
300
6b
6a
TD 800-262
33

9.2
ThinkTop Digital VDC
6b
6a
TD 800-265
34

Parts list
Pos.
Qty
Denomination
1
3
4
5
6a
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
1
1
1
1
1-3
3
1
1
1
1
1
1
1
1
1
1
2
1
1
1
(Pos.9,12,13,14 included)
Shell complete
Screw
Washer
Sensor board
Solenoid valve
PT screw
Base
Special X-ring, grey
Air fitting
Blow-off valve
Thread plug, PG7 3-6.5 mm
Cable gland, PG11 4-10 mm
Gore vent High airflow
Adapter complete
Special X-ring, black
O-ring
Allen screw
Special X-ring
Indication pin
5 m flying PVC cable (12 x 0.5
mm2) Digital
Service kits
a
Solenoid valve 3/2, 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-3324
Solenoid valve 3/2, 24 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-3325
Solenoid valve 3/2, 110 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-3326
Indication pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-5623-01
Special indication pin, SRC-LS
Special indication pin, Unique SSV-LS
Special indication pin, Unique SSV High Pressure . . . . . . . . . . . . . 9613-1581-01
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-6370-01
. . . . . . . . . . . . . . . . . . . . . . . . 9613-1581-01
Air fitting, 6 mm
Air fitting, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-3433
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-3405
Gore vent
X-ring, pos. 9
X-ring, pos. 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-9994-01
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-4722
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9613-4564-01
X-ring, pos. 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-5696-01
Sensor board Digital 8-30 VDC PNP/NPN (Period -0902 . . . . . . 9612-5627-01
Sensor board Digital 8-30 VDC PNP/NPN (Period 0902- )
. . . . 9613-4434-01
TD 900-386/3
35
36

The drawings show ThinkTop Digital 8-30 VDC PNP/NPN Series 700 valves.
9.3
Drawings for ThinkTop VDC for Series 700
171.6 mm
TD 800-269
TD 800-205
137 mm

Valve Type
H
Unique SSV NC
SMP-SC/-BC/-TO
Unique Mixproof
MH
SBV
Unique SSV NO
LKLA-T
225
225
225
225
225
225
225
6b
W
250
250
250
250
250
320
300
6a
TD 800-262
37

9.4
ThinkTop VDC for Series 700
6b
6a
TD 800-268
38

Parts list
Pos.
Qty
1
3
4
5
6a
7
8
9
10
1
1
1
1
1-3
3
1
1
1
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
1
1
1
1
1
1
4
1
1
1
1
1
1
Denomination
(Pos.9,12,13,14 included)
Shell complete
Screw
Washer
Sensor board
Solenoid valve
PT screw
Base
Special X-ring, grey
Air fitting - non changeable fittings
(Period 1201 - )
Air fittings (Period - 1201)
Blow-off valve
Thread plug, PG7 3-6.5 mm
Cable gland, PG11 4-10 mm
Gore vent High airflow
Adapter complete
Special X-ring, black
O-ring
Screw
Retainer
O-ring
O-ring
Indicator pin
Nut
5 m flying PVC cable (12 x 0.5
mm2) Digital
Service kits
a
Solenoid valve 3/2, 110VAC
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-3326
Indication pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-6357-02
Air fitting, 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-3433
Gore vent
X-ring, pos. 9
X-ring, pos. 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-9994-01
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-4722
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9613-4564-01
Sensor board Digital 8-30 VDC PNP/NPN (Period -0902 . . . . . . 9612-5627-01
Sensor board Digital 8-30 VDC PNP/NPN (Period 0902- )
. . . . 9613-4434-01
TD 900-390/4
39


Spare Parts
ThinkTop
TD 800-242
The Top is identified by 4 fastening screws.

This sparepart covers the instruction manuals ESE00353, ESE00354, ESE00355, ESE00356 and the
installation instructions IM70830, IM70836, IM70839, IM70854, IM70851, IM70855, IM70852 and IM70853.
ESE00889-EN15
Original manual
2012-07
Table of contents
1. Digital 8-30 VDC PNP/NPN ..........................................................................
2. Digital 8-30 VDC for Series 700 .....................................................................
3. Digital 8-30 VDC for Unique PMO Mixproof valves
.............................................
4. Digital 8-30 VAC NO/NC ..............................................................................
10
5. Digital 8-30 VAC for Series 700
.....................................................................
12
6. Digital 8-30 VAC for Unique PMO Mixproof valves ..............................................
14
7. Digital 110 VAC NO/NC ...............................................................................
16
8. Digital 110 VAC for Series 700
......................................................................
18
9. Digital 110 VAC for Unique PMO Mixproof valves ...............................................
20
10. DeviceNet 11-25 VDC
22
................................................................................
11. DeviceNet 11-25 VDC for Series 700
..............................................................
24
12. DeviceNet 11-25 VDC for Unique PMO Mixproof valves .......................................
26
13. AS-Interface 29.5-31.6 VDC
28
.........................................................................
14. AS-Interface 29.5-31.6 VDC for Series 700
.......................................................
15. AS-Interface 29.5 - 31.6 VDC for Unique PMO Mixproof valves
..............................
30
32
Digital 8-30 VDC PNP/NPN
6b
6a
TD 800-265
Intro 1999-06
Digital 8-30 VDC PNP/NPN
Pos
Qty Denomination
1
3
4
5
1l
1l
1l
1l
1l
1-3l
1-3l
1-3l
1l
1l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
1l
1l
1l
1l
6a
6b
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1l
22
1l
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board, Digital 8-30 VDC PNP/NPN (Period 0902- ) . . . . . . .
Sensor board, Digital 8-30 VDC PNP/NPN (Period -0902) . . . . . . . .
Solenoid valve, 3/2, 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid valve, 3/2, 24 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid valve, 3/2, 110 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, no solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 24 VDC, one solenoid . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 24 VDC, two solenoids . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 24 VDC, three solenoids . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 24 VAC, one solenoid . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 24 VAC, two solenoids . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 24 VAC, three solenoids . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 110 VAC, one solenoid . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 110 VAC, two solenoids . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 110 VAC, three solenoids . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special X-ring, grey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air fitting - non changeable fittings (Period 1201 - ) . . . . . . . . . . . . . . .
Air fitting (Period - 1201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gore vent High airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special X-ring, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Allen screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special X-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete for Unique SSV LS and High Pressure . . .
Indication pin, complete incl. steel adapter for Unique SSV LS
and High Pressure valve size 76.1-101.6mm/DN80-100 (Period
2009-2011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete for SRC-LS: Only stop valves size
63.5-101.6mm/DN65-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 m flying PVC cable (12 x 0.5 mm2) Digital . . . . . . . . . . . . . . . . . . . . . . .
SRC, ARC,
SMP-BC,
SMP-SC SF,
Unique
Mixproof,
Unique-TO,
Unique SSV,
Unique SSV
Aseptic
SMP-TO, LKB
(LKLA-T),
Koltek MH,
6 mm Air
AMP, SBV
connection
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9613-4434-01
9612-5627-01
9611-99-3324
9611-99-3325
9611-99-3326
9611-99-3327
9611-99-3328
9611-99-3329
9611-99-3457
9613-4284-01
9613-4282-01
9613-4284-02
9613-4282-02
9613-4284-08
9613-4282-08
9613-4284-11
9613-4282-11
9613-4284-03
9613-4282-03
9613-4284-04
9613-4282-04
9613-4284-09
9613-4282-09
9613-4284-12
9613-4282-12
9613-4284-05
9613-4282-05
9613-4284-06
9613-4282-06
9613-4284-10
9613-4282-10
9613-4284-13
9613-4282-13
9613-4284-07
9613-4282-07
9611-99-3405
9611-99-3433
9613-4564-01
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-5621-01
9612-9994-01
9611-99-3350
9611-99-3409
9612-5696-01
9612-5623-01
9613-1581-01
9614-0671-01
9612-6370-01
9611-99-3627
TD 900-386/6
Digital 8-30 VDC for Series 700
6b
6a
TD 800-268
Intro 1999-06
Digital 8-30 VDC for Series 700
Pos
Qty Denomination
1
3
4
5
1l
1l
1l
1l
1l
1-3l
1-3l
1-3l
1l
1l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
2l
1l
1l
1l
1l
1l
1l
4l
1l
1l
1l
1l
1l
1l
6a
6b
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board, Digital 8-30 VDC PNP/NPN (Period 0902- ) . . . . . . .
Sensor board, Digital 8-30 VDC PNP/NPN (Period -0902) . . . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicator pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 m flying PVC cable (12 x 0.5 mm2) Digital . . . . . . . . . . . . . . . . . . . . . .
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9613-4434-01
9612-5627-01
9611-99-3324
9611-99-3325
9611-99-3326
9611-99-3327
9611-99-3328
9611-99-3329
9611-99-3457
9613-4282-01
9613-4282-02
9613-4282-08
9613-4282-11
9613-4282-03
9613-4282-04
9613-4282-09
9613-4282-12
9613-4282-05
9613-4282-06
9613-4282-10
9613-4282-13
9613-4282-07
9613-4564-01
9611-99-3433
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-6358-02
9612-9994-01
9611-99-3350
9611-99-3763
9611-99-4203
9611-99-3689
9611-99-3690
9612-6357-02
9611-99-3764
9611-99-3627
TD 900-390/4
Digital 8-30 VDC for Unique PMO Mixproof valves
3
4
16
5
17
18
15
6b
19
6a
20
7
9
10
11
14
8
22
12
13
2050-0009
Intro 1999-06
Digital 8-30 VDC for Unique PMO Mixproof valves
Pos
Qty Denomination
1
3
4
5
1l
1l
1l
1l
1l
1-3l
1-3l
1l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board Digital 8-30 VDC PNP/NPN, (Period 0902- ) . . . . . . .
Sensor board Digital 8-30 VDC PNP/NPN, (Period -0902) . . . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, no solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 24 VDC, one solenoid . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 24 VDC, two solenoids . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 24 VDC, three solenoids . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 110 VAC, one solenoid . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 110 VAC, two solenoids . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 110 VAC, three solenoids . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 5/2 110 VAC, one solenoid . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter complete (Pos. 17,18,19 included) . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Allen screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special X-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO 1"-4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO 6" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO CURD 4"+6" . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO CURD CP 4"+6" . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO LP 4"+6" . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO LP-F 4"+6" . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO Plus CP HT . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO Plus CP VT . . . . . . . . . . . . . . . . . . . . . . . . .
5m. flying PVC cable (12x0.5 mm2)Digital . . . . . . . . . . . . . . . . . . . . . . . . .
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9613-4435-01
9613-4001-01
9611-99-3324
9611-99-3326
9611-99-3327
9611-99-3329
9611-99-3457
9613-4282-23
9613-4282-28
9613-4282-32
9613-4282-34
9613-4282-29
9613-4282-30
9613-4282-33
9613-4282-35
9613-4282-31
9613-4564-01
9611-99-3433
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-5621-01
9612-9994-01
9611-99-3350
9611-99-3409
9612-5696-01
9612-5623-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0794-01
9614-0794-01
9611-99-3627
TD 900-603/2
Digital 8-30 VAC NO/NC
6b
6a
TD 800-226
10
Intro 2001
Digital 8-30 VAC NO/NC
Pos
Qty Denomination
1
3
4
5
6a
1l
1l
1l
1l
1-3l
1-3l
1-3l
1l
1l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
1l
1l
1l
1l
6b
7
8
8
8
8
8
8
8
8
8
8
8
8
8
9
10
11
12
13
14
15
16
17
18
19
20
1l
22
1l
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board Digital 8-30 VAC NO/NC . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 24 VDC, one solenoids . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 24 VAC, one solenoids . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Allen screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special X-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
and High Pressure valve size 76,1-101,6mm/DN80-100 (Period
2009-2011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete for SRC-LS: Only stop valves size
63.5-101.6mm/DN65-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5m. flying PVC cable (12x0.5 mm2) Digital . . . . . . . . . . . . . . . . . . . . . . . .
SRC, ARC,
SMP-BC,
SMP-SC SF,
Unique
Mixproof,
Unique-TO,
Unique SSV,
Unique SSV
Aseptic,
SMP-TO, LKB
(LKLA-T),
Koltek MH,
6 mm Air
AMP, SBV
connection
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9612-5627-02
9611-99-3324
9611-99-3325
9611-99-3326
9611-99-3327
9611-99-3328
9611-99-3329
9611-99-3457
9613-4284-01
9613-4282-01
9613-4284-02
9613-4282-02
9613-4284-08
9613-4282-08
9613-4284-11
9613-4282-11
9613-4284-03
9613-4282-03
9613-4284-04
9613-4282-04
9613-4284-09
9613-4282-09
9613-4284-12
9613-4282-12
9613-4284-05
9613-4282-05
9613-4284-06
9613-4282-06
9613-4284-10
9613-4282-10
9613-4284-13
9613-4282-13
9613-4284-07
9613-4282-07
9611-99-3405
9611-99-3433
9613-4564-01
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-5621-01
9612-9994-01
9611-99-3350
9611-99-3409
9612-5696-01
9612-5623-01
9613-1581-01
9614-0671-01
9612-6370-01
9611-99-3627
TD 900-387/5
11
Digital 8-30 VAC for Series 700
6b
6a
TD 800-203
12
Intro 2001
Digital 8-30 VAC for Series 700
Pos
Qty Denomination
1
3
4
5
6a
1l
1l
1l
1l
1-3l
1-3l
1-3l
1l
1l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
2l
1l
1l
1l
1l
1l
1l
4l
1l
1l
1l
1l
1l
1l
6b
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board Digital 8-30 VAC NO/NC . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter complete (pos. 11, 16, 17 included) . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicator pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5m flying PVC cable (12x0.5 mm2) Digital . . . . . . . . . . . . . . . . . . . . . . . . .
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9612-5627-02
9611-99-3324
9611-99-3325
9611-99-3326
9611-99-3327
9611-99-3328
9611-99-3329
9611-99-3457
9613-4282-01
9613-4282-02
9613-4282-08
9613-4282-11
9613-4282-03
9613-4282-04
9613-4282-09
9613-4282-12
9613-4282-05
9613-4282-06
9613-4282-10
9613-4282-13
9613-4282-07
9613-4564-01
9611-99-3433
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-6358-02
9612-9994-01
9611-99-3350
9611-99-3763
9611-99-4203
9611-99-3689
9611-99-3690
9612-6357-02
9611-99-3764
9611-99-3627
TD 900-391/3
13
Digital 8-30 VAC for Unique PMO Mixproof valves
3
4
16
5
17
18
15
6b
19
6a
20
7
9
10
11
14
8
22
12
13
2050-0010
14
Intro 1999-06
Digital 8-30 VAC for Unique PMO Mixproof valves
Pos
Qty Denomination
1
3
4
5
6
1l
1l
1l
1l
1-3l
1-3l
1l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board Digital 8-30 VAC NO/NC . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid valve, 3/2, 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid valve, 3/2, 110 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, no solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 24 VDC, one solenoids . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 24 VDC, two solenoids . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 24 VDC, three solenoids . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 5/2 24 VDC, one solenoid . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 110 VAC, one solenoid . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 110 VAC, two solenoids . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 110 VAC, three solenoids . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special X-ring, grey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air fitting - non changeable fittings (Period 1201 - ) . . . . . . . . . . . . . .
Air fitting (Period - 1201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gore vent High airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter complete (Pos. 17,18,19 included) . . . . . . . . . . . . . . . . . . . . . .
Special X-ring, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Allen screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special X-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO 1"-4" . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO 6" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO CURD 4"+6" . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO CURD CP 4"+6" . . . . . . . . . . . . . . . . .
Indication pin, complete PMO LP 4"+6" . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO LP-F 4"+6" . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO Plus CP HT . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO Plus CP VT . . . . . . . . . . . . . . . . . . . . . . .
5m. flying PVC cable (12x0.5 mm2)Digital . . . . . . . . . . . . . . . . . . . . . . .
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9613-4001-02
9611-99-3324
9611-99-3326
9611-99-3327
9611-99-3329
9611-99-3457
9613-4282-23
9613-4282-28
9613-4282-32
9613-4282-34
9613-4282-29
9613-4282-30
9613-4282-33
9613-4282-35
9613-4282-31
9613-4564-01
9611-99-3433
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-5621-01
9612-9994-01
9611-99-3350
9611-99-3409
9612-5696-01
9612-5623-01
9612-5623-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0794-01
9614-0794-01
9611-99-3627
TD 900-604/2
15
Digital 110 VAC NO/NC
6b
6a
TD 800-226
16
Intro 2001
Digital 110 VAC NO/NC
Pos
Qty Denomination
1
3
4
5
6a
1l
1l
1l
1l
1-3l
1-3l
1-3l
1l
1l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
1l
1l
1l
1l
6b
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1l
22
1l
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board Digital 110 VAC NO/NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 24 VDC, one solenoids . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 24 VAC, one solenoids . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Allen screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special X-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete for nique SSV LS and High Pressure . . . .
2009-2011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete for SRC-LS: only stop valves size
63.5-101.6mm/DN65-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5m. flying PVC cable (12x0.5 mm2) Digital . . . . . . . . . . . . . . . . . . . . . . . .
SRC, ARC,
SMP-BC,
SMP-SC SF,
Unique
Mixproof,
Unique-TO,
Unique SSV,
Unique SSV
Aseptic,
SMP-TO, LKB
(LKLA-T),
Koltek MH,
6 mm Air
AMP, SBV
connection
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9612-5627-05
9611-99-3324
9611-99-3325
9611-99-3326
9611-99-3327
9611-99-3328
9611-99-3329
9611-99-3457
9613-4284-01
9613-4282-01
9613-4284-02
9613-4282-02
9613-4284-08
9613-4282-08
9613-4284-11
9613-4282-11
9613-4284-03
9613-4282-03
9613-4284-04
9613-4282-04
9613-4284-09
9613-4282-09
9613-4284-12
9613-4282-12
9613-4284-05
9613-4282-05
9613-4284-06
9613-4282-06
9613-4284-10
9613-4282-10
9613-4284-13
9613-4282-13
9613-4284-07
9613-4282-07
9611-99-3405
9611-99-3433
9613-4564-01
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-5621-01
9612-9994-01
9611-99-3350
9611-99-3409
9612-5696-01
9612-5623-01
9613-1581-01
9614-0671-01
9612-6370-01
9611-99-3627
TD 900-394/5
17
Digital 110 VAC for Series 700
6b
6a
TD 800-203
18
Intro 2001
Digital 110 VAC for Series 700
Pos
Qty Denomination
1
3
4
5
6a
1l
1l
1l
1l
1-3l
1-3l
1-3l
1l
1l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
2l
1l
1l
1l
1l
1l
1l
4l
1l
1l
1l
1l
1l
1l
6b
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board Digital 110 VAC NO/NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicator pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5m flying PVC cable (12x0.5 mm2) Digital . . . . . . . . . . . . . . . . . . . . . . . . .
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9612-5627-05
9611-99-3324
9611-99-3325
9611-99-3326
9611-99-3327
9611-99-3328
9611-99-3329
9611-99-3457
9613-4282-01
9613-4282-02
9613-4282-08
9613-4282-11
9613-4282-03
9613-4282-04
9613-4282-09
9613-4282-12
9613-4282-05
9613-4282-06
9613-4282-10
9613-4282-13
9613-4282-07
9613-4564-01
9611-99-3433
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-6358-02
9612-9994-01
9611-99-3350
9611-99-3763
9611-99-4203
9611-99-3689
9611-99-3690
9612-6357-02
9611-99-3764
9611-99-3627
TD 900-395/3
19
Digital 110 VAC for Unique PMO Mixproof valves
3
4
16
5
17
18
15
6b
19
6a
20
7
9
10
11
14
8
22
12
13
2050-0010
20
Intro 1999-06
Digital 110 VAC for Unique PMO Mixproof valves
Pos
Qty Denomination
1
3
4
5
6
1l
1l
1l
1l
1-3l
1-3l
1l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board Digital 110 VAC NO/NC . . . . . . . . . . . . . . . . . . . . . . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, no solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 24 VDC, one solenoids . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 110 VAC, two solenoids . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 110 VAC, three solenoids . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Allen screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special X-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO 6" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO CURD 4"+6" . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO CURD CP 4"+6" . . . . . . . . . . . . . . . . .
Indication pin, complete PMO LP 4"+6" . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO LP-F 4"+6" . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO Plus CP HT . . . . . . . . . . . . . . . . . . . . . . .
Indication pin, complete PMO Plus CP VT . . . . . . . . . . . . . . . . . . . . . . .
5m. flying PVC cable (12x0.5 mm2)Digital . . . . . . . . . . . . . . . . . . . . . . .
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9613-4001-05
9611-99-3324
9611-99-3326
9611-99-3327
9611-99-3329
9611-99-3457
9613-4282-23
9613-4282-28
9613-4282-32
9613-4282-34
9613-4282-29
9613-4282-30
9613-4282-33
9613-4282-35
9613-4282-31
9613-4564-01
9611-99-3433
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-5621-01
9612-9994-01
9611-99-3350
9611-99-3409
9612-5696-01
9612-5623-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0794-01
9614-0794-01
9611-99-3627
TD 900-607/2
21
DeviceNet 11-25 VDC
3
4
16
5
17
18
15
6b
19
6a
20
9
2052-0000
10
11
14
8
12
22
13
Intro 2001
DeviceNet 11-25 VDC
Pos
Qty Denomination
1
3
4
5
1l
1l
1l
1l
1l
1-3l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
1l
1l
1l
1l
6a
6b
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1l
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board DeviceNet 11-25 VDC, (Period 1206- ) . . . . . . . . . . . . .
Sensor board DeviceNet 11-25 VDC, (Period -1206) . . . . . . . . . . . . . .
Solenoid valve, 3/2, 8 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 8 VDC, one solenoid . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos. 9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 8 VDC, two solenoids . . . . . . . . . . . . . . . . . . . . . . . .
(Pos. 9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2, 8 VDC, three solenoids . . . . . . . . . . . . . . . . . . . . .
(Pos. 9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos. 9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Allen screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special X-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2009-2011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63.5-101.6mm/DN65-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRC, ARC,
SMP-BC,
SMP-SC SF,
Unique
Mixproof,
Unique-TO,
Unique SSV,
Unique SSV
Aseptic,
SMP-TO, LKB
(LKLA-T),
Koltek MH,
6 mm Air
AMP, SBV
connection
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9613-4434-04
9612-5627-04
9611-99-3748
9611-99-3749
9611-99-3457
9613-4284-01
9613-4282-01
9613-4284-16
9613-4282-16
9613-4284-17
9613-4282-17
9613-4284-18
9613-4282-18
9613-4284-19
9613-4282-19
9611-99-3405
9611-99-3433
9613-4564-01
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-5621-01
9612-9994-01
9611-99-3350
9611-99-3409
9612-5696-01
9612-5623-01
9613-1581-01
9614-0671-01
9612-6370-01
TD 900-388/5
23
DeviceNet 11-25 VDC for Series 700
16
3
17
4
18
5
15
11
6b
19
6a
21
20
7
22
9
10
23
11
2052-0001
14
8
12
24
13
Intro 2001
DeviceNet 11-25 VDC for Series 700
Pos
Qty Denomination
1
3
4
5
1l
1l
1l
1l
1l
1-3l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
2l
1l
1l
1l
1l
1l
1l
4l
1l
1l
1l
1l
1l
6a
6b
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board DeviceNet 11-25 VDC, (Period 1206- ) . . . . . . . . . . . . .
Sensor board DeviceNet 11-25 VDC, (Period -1206) . . . . . . . . . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos. 9, 10, 11, 12, 13, 14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2 8 VDC, two solenoids . . . . . . . . . . . . . . . . . . . . . . . .
(Pos. 9, 10, 11, 12, 13, 14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, complete, 3/2, 8 VDC, three solenoids . . . . . . . . . . . . . . . . . . . . .
(Pos. 9, 10, 11, 12, 13, 14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos. 9, 10, 11, 12, 13, 14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicator pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9613-4434-04
9612-5627-04
9611-99-3748
9611-99-3749
9611-99-3457
9613-4282-01
9613-4282-16
9613-4282-17
9613-4282-18
9613-4282-19
9613-4564-01
9611-99-3433
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-6358-02
9612-9994-01
9611-99-3350
9611-99-3763
9611-99-4203
9611-99-3689
9611-99-3690
9612-6357-02
9611-99-3764
TD 900-392/4
25
DeviceNet 11-25 VDC for Unique PMO Mixproof valves
3
4
16
5
17
18
15
6b
19
6a
20
7
9
10
11
14
8
22
12
13
2052-0002
26
Intro 1999-06
DeviceNet 11-25 VDC for Unique PMO Mixproof valves
Pos
Qty Denomination
1
3
4
5
1l
1l
1l
1l
1l
1-3l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
1l
1l
1l
1l
1l
1l
1l
1l
1l
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board DeviceNet 11-25 VDC, (Period 1206- ) . . . . . . . . . . .
Sensor board DeviceNet 11-25 VDC, (Period -1206) . . . . . . . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete,, no solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos. 9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2 8 VDC, two solenoids . . . . . . . . . . . . . . . . . . . . . . .
(Pos. 9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, 3/2, 8 VDC, three solenoids . . . . . . . . . . . . . . . . . . . . .
(Pos. 9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos. 9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Allen screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special X-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete PMO, 1"-4" . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete PMO 6" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete PMO CURD 4"+6" . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete PMO CURD CP 4"+6" . . . . . . . . . . . . . . . . . .
Indication pin complete PMO LP 4"+6" . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete PMO LP-F 4"+6" . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete PMO Plus CP HT . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete PMO Plus CP VT . . . . . . . . . . . . . . . . . . . . . . . .
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9613-4435-04
9613-4001-04
9611-99-3748
9611-99-3749
9611-99-3457
9613-4282-23
9613-4282-24
9613-4282-25
9613-4282-26
9613-4282-27
9613-4564-01
9611-99-3433
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-5621-01
9612-9994-01
9611-99-3350
9611-99-3409
9612-5696-01
9612-5623-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0794-01
9614-0794-01
TD 900-605/2
27
AS-Interface 29.5-31.6 VDC
6b
6a
TD 800-270
28
Intro 2000
AS-Interface 29.5-31.6 VDC
Pos
Qty Denomination
1
3
4
5
1l
1l
1l
1l
1l
1l
1-2l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
1l
1l
1l
1l
6a
6b
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1l
23
1l
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board, AS-Interface v.2.11 (31 node) (Period 0902- ) . . . . .
Sensor board, AS-Interface v. 3.0 (62 node) (Period 0902- ) . . . . . .
Sensor board, AS-Interface 29.5-31.6 VDC (Period -0902) . . . . . . .
Solenoid valve 3/2, , 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid valve 3/2 or 5/2, , 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Allen screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special X-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2009-2011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63.5-101.6mm/DN65-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 m ASI drop cable (2 x 0.5 mm2) with flat cable connector . . . . . .
SRC, ARC,
SMP-BC,
SMP-SC SF,
Unique
Mixproof,
Unique-TO,
Unique SSV,
Unique SSV
Aseptic,
SMP-TO, LKB
(LKLA-T),
Koltek MH,
6 mm Air
AMP, SBV
connection
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9613-4434-02
9613-4434-03
9612-5627-03
9611-99-3324
9611-99-3327
9611-99-3457
9613-4284-01
9613-4282-01
9613-4284-02
9613-4282-02
9613-4284-08
9613-4282-08
9613-4284-11
9613-4282-11
9613-4284-03
9613-4282-03
9611-99-3405
9611-99-3433
9613-4564-01
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-5621-01
9612-9994-01
9611-99-3350
9611-99-3409
9612-5696-01
9612-5623-01
9613-1581-01
9614-0671-01
9612-6370-01
9611-99-3518
TD 900-389/6
29
AS-Interface 29.5-31.6 VDC for Series 700
6b
6a
266
30
Intro 2000
AS-Interface 29.5-31.6 VDC for Series 700
Pos
Qty Denomination
1
3
4
5
1l
1l
1l
1l
1l
1l
1-2l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
2l
1l
1l
1l
1l
1l
1l
4l
1l
1l
1l
1l
1l
1l
6a
6b
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board, AS-Interface v.2.11 (31 node) (Period 0902- ) . . . . .
Sensor board, AS-Interface v. 3.0 (62 node) (Period 0902- ) . . . . . .
Sensor board, AS-Interface 29.5-31.6 VDC (Period -0902) . . . . . . .
Solenoid valve 3/2, , 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid valve 3/2 or 5/2, , 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicator pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 m ASI drop cable (2 x 0.5 mm2) with flat cable connector . . . . . .
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9613-4434-02
9613-4434-03
9612-5627-03
9611-99-3324
9611-99-3327
9611-99-3457
9613-4282-01
9613-4282-02
9613-4282-08
9613-4282-11
9613-4282-03
9613-4564-01
9611-99-3433
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-6358-02
9612-9994-01
9611-99-3350
9611-99-3763
9611-99-4203
9611-99-3689
9611-99-3690
9612-6357-02
9611-99-3764
9611-99-3518
TD 900-393/4
31
AS-Interface 29.5 - 31.6 VDC for Unique PMO Mixproof valves
16
4
17
18
15
6b
19
6a
20
7
9
10
11
14
8
12
13
23
2051-0000
32
Intro 1999-06
AS-Interface 29.5 - 31.6 VDC for Unique PMO Mixproof valves
Pos
Qty Denomination
1
3
4
5
1l
1l
1l
1l
1l
1l
1-3l
1l
3l
1l
l
1l
l
1l
l
1l
l
1l
l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
2l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
1l
6
7
8
9
10
11
12
13
14
15
16
17
18
19
23
20
23
Shell complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor board, AS-Interface v.2.11 (31 node) (Period 0902- ) . . . .
Sensor board, AS-Interface v. 3.0 (62 node) (Period 0902- ) . . . .
Sensor board, AS-Interface 29.5-31.6 VDC (Period -0902) . . . . . .
PT screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base complete, no solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Pos.9,10,11,12,13,14 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blow-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thread plug, PG7 3-6.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable gland, PG11 4-10 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Allen screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special X-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 m ASI Drop Cable (2x0.5mm2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete, PMO 1"-4" . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete PMO 6" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete PMO CURD 4"+6" . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete PMO CURD CP 4"+6" . . . . . . . . . . . . . . . . . .
Indication pin complete PMO LP 4"+6" . . . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete PMO LP-F 4"+6" . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete PMO Plus CP HT . . . . . . . . . . . . . . . . . . . . . . . .
Indication pin complete PMO Plus CP VT . . . . . . . . . . . . . . . . . . . . . . . .
with flat cable connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 m ASI drop cable (2x0.5 mm2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1/4" Air
connection
9613-4279-01
9611-99-3458
9611-99-3459
9613-4435-02
9613-4435-03
9613-4001-03
9611-99-3324
9611-99-3327
9611-99-3457
9613-4282-23
9613-4282-28
9613-4282-32
9613-4282-34
9613-4282-29
9613-4564-01
9611-99-3433
9612-5636-01
9611-99-3407
9611-99-3517
9611-99-4722
9612-5621-01
9612-9994-01
9611-99-3350
9611-99-3409
9612-5696-01
9611-99-3518
9612-5623-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0621-01
9614-0794-01
9614-0794-01
9611-99-3510
TD 900-606/2
33



4.1 Alfa Laval PDF

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Informations du document

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4.1 Alfa Laval PDF

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4.

Copyright Alfa Laval

Butterfly valve - LKB

Non-return valve - LKC-2

Regulating valve - CPMI-2

Sample valve - SPC-2

Seat valve - Unique

Sight glass - SMS in line

CB0317 - BREW 501H

Butterfly valve - LKB

Copyright Alfa Laval

CB0317 - BREW 501H

ky Manual or Automatic - its your Choice

. 700 kPa (7 bar)

. 1.4307 (304L) or 1.4404 (316L)

Fig. 1. Lockable Multiposition Handle with padlock.

Fig. 2. Dimensions - padlock.

Fig. 3. Positioning cap.

LKB-2 and LKB-F fully open

Torque diagrams - Actuator

LKLA 133 mm:

A = 6 bar air pressure

D = 6 bar air pressure connection on top

Angular motion of actuator:

B = 5 bar air pressure

E = 6 bar air pressure connection on bottom

C = Closing/opening with spring

F = 5 bar air pressure connection on top

G = 5 bar air pressure connection on bottom

Closing - Spring activated

Valve Dimensions (mm)

Fig. 2. Dimensions - actuator

b. LKB with welding ends.

c. LKB with male part/nut and liner.

150 are with six screws.

Weight LKB-F (kg)

Alfa Laval reserves the right to change specifications without prior

How to contact Alfa Laval

1. EC Declaration of Conformity .......................................................................

6. Technical data .........................................................................................

7. Parts list / Service kits ................................................................................

7.20. LKB Lockable Multiposition Handle for valve ..................................................

The designating company

Albuen 31, DK-6000 Kolding, Denmark

hereby declares that

Automatic or Manual Butterfly Valve

is in conformity with the following directives:

Manager, Product Centre, Fluid Handling

Alfa Laval Kolding

The designating company

Albuen 31, DK-6000 Kolding, Denmark

hereby declares that

Low Pressure Butterfly Valve

is in conformity with the following directives:

Manager, Product Centre, Fluid Handling

Alfa Laval Kolding

Always read the manual before using the valve!

instruction manual is part of the delivery. Read the instructions carefully.

Separate parts for welding

LKB-F (only for welding)

1. Complete actuator with coupling and activating ring (85 mm)

1. Clean the valve/valve parts for possible packing materials.