Operating instructions

ClassicLine module
UK

7390951/00 08/2012

AC5203 / AC5205
AC5208 / AC5211
AC5213 / AC5214
AC5215 / AC5224
AC5294

Contents
1 Preliminary note3
2 Safety instructions3
3 Functions and features3
4Installation4
5 Operating and display elements9
6Addressing9
6.1 Addressing with the AC1154 addressing unit9
7 Electrical connection14
8Operation15
9 Technical data15

1 Preliminary note
An instruction is indicated by :
Example: Mount the unit as shown.
A reaction to the action is indicated by >:
Example: > yellow LED lights.
Important note
Non-compliance can result in malfunction or interference.
Information
Supplementary note.

UK

2 Safety instructions
Please read the operating instructions prior to set-up of the device. Ensure that
the product is suitable for your application without any restrictions.
The unit conforms to the relevant regulations and EC directives.
Improper or non-intended use may lead to malfunctions of the unit or to
unwanted effects in your application.
Installation, electrical connection, set-up, operation and maintenance of the
unit must only be carried out by qualified personnel authorised by the machine
operator.

3 Functions and features

maximum number of modules per master:
-- 31 (AC5205, AC5208, AC5211, AC5213)
-- 62 (AC5203, AC5214, AC5215, AC5224, AC5294)
AS-interface version 3.0, downward compatible

4 Installation

Disconnect the system from power before installation.

Alignment of the flat cable on

delivery
Carefully place the yellow and optionally the black AS-i flat cable into the
profile slot.

Mount the upper part.

Lock the unit.

With the supplied lower part the flat

cable can be aligned in three directions.
For the requested direction place the
flat cable guide (1) accordingly.

UK

Settings at the lower part

Select the position 1, 2 or 3 depending
on the requested flat cable alignment
().
A = factory setting

Settings at the upper part

Then set the selected position at the
upper part. To do so, turn the triangle
to the corresponding number (fig. D1
and D2).

UK

D1

Use a tool, e.g. a screwdriver (figure

D1) or the yellow / black flat cable
guide (figure D2).

D2

Open the unit

Open the unit using a tool as shown
(e.g. screwdriver).

Take care in laying the AS-i flat cable,

the flat cable should be laid straight for
about 15 cm.

5 Operating and display elements

7

6
5
4

3
2
1:
2:
3:
4:
5:
6:
7:

addressing interface
LED AUX
4 M12 sockets
LED 2
LED 1
labels
LED PWR

6 Addressing
The address is set to 0 at the factory.
6.1 Addressing with the AC1154 addressing unit
When mounted and wired the module can be addressed with the addressing cable
(E70213) via the integrated addressing interface.
If a slave with the extended addressing mode (AC5203, AC5214, AC5215,
AC5224, AC5294) is used in combination with a master of the first generation
(version 2.0), the parameter P3 must be 1 and the output bit D3 must be 0*. The
output bit D3 and the parameter bit P3 must not be used.

* * default setting
If a slave with the extended addressing mode is used in combination with a master
of the first generation (version 2.0), an address between 1A and 31A must be
assigned to this slave.
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UK

AC5203
3 outputs
AS-i profile S-8.A.E / extended addressing mode: yes
Data bit
Output
Socket

D0
1
O-1/2

D1
2
O-1/2

O-2

D2
3
O-3

D3
-

D2
I3
I-3

D3
I4
I-4

Y-circuit outputs














AC5205
4 inputs
AS-i profile S-0.0.E / extended addressing mode: no
Data bit
Input
Socket

D0
I1
I-1

D1
I2
I-2

Inputs






10

AC5208
4 outputs
AS-i profile S-8.0.E / extended addressing mode: no
Data bit
Output
Socket

D0
O1
O-1/2

D1
O2
O-1/2

D2
O3
O-3/4

O-2

D3
O4
O-3/4

O-4

Y-circuit outputs






UK




















AC5211
2 inputs / 2 outputs (2 Ampre)
AS-i profile S-3.0.E / extended addressing mode: no
Data bit
Input
Socket

D0
I1
I-1

D1
I2
I-2

D2
-

D3
-

Output
Socket

O3
O-3/4

O4

Inputs

O-3/4

O-4

Y-circuit outputs


















11

AC5213
4 outputs (2 Ampre)
AS-i profile S-8.0.E / extended addressing mode: no
Data bit
Output
Socket

D0
O1
O-1/2

D1
O2
O-1/2

D2
O3
O-3/4

O-2

D3
O4
O-3/4

O-4

Y-circuit outputs

























AC5214
2 outputs / 2 inputs
AS-i profile S-B.A.E / extended addressing mode: yes
Data bit
Input
Socket

D0
-

D1
-

D2
I3
I-3/4

Output
Socket

O1
O-1/2

O2

O-1/2

Y-circuit inputs






I-4
-










12

I-3/4

Y-circuit outputs




O-2

D3
I4









AC5215
4 inputs
AS-i profile S-0.A.E / extended addressing mode: yes
Data bit
Input
Socket

D0
I1
I-1/2

Y-circuit inputs


I-2

D3
I4
I-3/4

I-4

UK












I-1/2

D2
I3
I-3/4






D1
I2











AC5224
2 outputs (outputs supplied from AS-i) / 2 inputs
AS-i profile S-B.A.E / extended addressing mode: yes
Data bit
Input
Socket

D0
-

D1
-

D2
I3
I-3/4

Output
Socket

O1
O-1/2

O2

O-1/2

Y-circuit inputs



I-3/4

I-4
-

Y-circuit outputs





O-2

D3
I4





















13

AC5294
4 inputs
AS-i profile S-0.A.E / extended addressing mode: yes
Data bit
Input
Socket

D0
I1
I-1

D1
I2
I-2

D2
I3
I-3

D3
I4
I-4

Inputs






7 Electrical connection

The unit must be connected by a qualified electrician.

The national and international regulations for the installation of electrical
equipment must be adhered to.

Disconnect power.
Connect the unit.
Connect the plugs of the sensors / actuators to the M12 sockets, tightening
torque 0.6...0.8 Nm. Cover the unused sockets with protective caps (E73004)*,
the addressing socket with the supplied protective cap. Tightening torque
0.6...0.8Nm.
To guarantee protection rating IP 67 you also have to
use the flat cable end seal (E70413)* if the module is at the end of the cable
line


* to be ordered separately

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8 Operation
Avoid build-up of dirt and dust on the upper and lower parts so that the
locking mechanism is not affected.
LED 2 yellow:
LED PWR green:
LED AUX green:
LED FAULT red lights:
LED FAULT red flashes:
LED 1 yellow:

input / output switched

AS-i voltage supply ok
AUX voltage supply ok (AC5203, AC5208,
AC5211, AC5213, AC5214)
UK
AS-i communication error, slave does not participate in the normal exchange of data, e.g.
slave address 0
peripheral fault, e.g. sensor supply / output
overloaded or shorted
logic state of the outputs

Overload and short circuit of the input supply and the outputs are signalled
as peripheral fault to the AS-i master (version 2.1 or higher).

9 Technical data
Technical data and further information at www.ifm.com.

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