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1,
Shell Data:
Shell Design Pressure
Shell Operating Pressure
Shell Thickness
Shell Corrosion Allowance
Inside Diameter of Shell
Shell Circumferential Joint Efficiency
Shell Temperature for Internal Pressure
Shell Material
Ps
Psox
ts
cas
Ds
Esw
Ts
3.00
1.00
10.0000
1.6000
304.000
0.700
100.00
SA-516 70
kgf/cm^2
kgf/cm^2
mm.
mm.
mm.
C
Ss
K02700
1406.14
1406.14
Pt
Ptox
tc
cac
Dc
TEMPC
Cylinder
1.00
0.50
10.0000
1.6000
304.000
50.00
SA-516 70
kgf/cm^2
kgf/cm^2
kgf/cm^2
kgf/cm^2
mm.
mm.
mm.
C
Sc
K02700
1406.14
1406.14
Tube Data:
Number of Tube Holes
Nt
15
Tube Wall Thickness
et
1.4500
Tube Outside Diameter
D
30.0000
Total Straight Tube Length
Lt
3006.00
Straight Tube Length (bet. inner tubsht faces) L
2936.00
Design Temperature of the Tubes
100.00
Tube Material
SA-249 TP304
Tube Material UNS Number
S30400
Is this a Welded Tube
Yes
Tube Material Specification used
Wld. tube
kgf/cm^2
kgf/cm^2
mm.
mm.
mm.
mm.
C
Note: Welded Tube Material Spec. already includes a Joint Eff. of 0.85. Since
UHX checks Long. Tube stress, Jt. Eff. of long. seam is not applicable.
Increasing the Tube allowables by dividing by 0.85 for ASME UHX check.
Tube
Tube
Tube
Tube
Tube
Tube
Tube
af
ag
1187.64
1195.22
1187.64
1397.22
1734.09
52.0000
Triangular
kgf/cm^2
kgf/cm^2
kgf/cm^2
kgf/cm^2
kgf/cm^2
mm.
2.0000 mm.
2.0000 mm.
Full Strength
UW-20
c
ro
Ul
ltx
hg
119.000
0.0000
0.0000
0.0000
100.00
SA-266 2
mm.
mm.
mm.
mm.
Tubesheet Data:
Tubesheet TYPE: Fixed Tubesheet Exchanger, Conf B
Tubesheet Design Metal Temperature
Tubesheet Material
K03506
1406.14
1406.14
35.0000
1.6000
1.6000
483.000
S
Tt
h
Cats
Catc
A
kgf/cm^2
kgf/cm^2
mm.
mm.
mm.
mm.
NO
AL
0.0
1460.000
0.80
100.00
120.00
50.00
N
YES
3.0000
1.0550
cm^2
mm.
C
C
C
kgf/cm^2
kgf/cm^2
Channel
A
483.000
B
304.000
Fod
380.000
Fid
325.000
Go
379.000
Gi
329.000
m
2.00
y
112.49
Code Sketch 1b
Code Column II
tg
3.0000
Program Selects
mm.
mm.
mm.
mm.
mm.
mm.
kgf/cm^2
mm.
C
431.800 mm.
dB
24.0000 mm.
TEMA Metric Thread
n
12
SA-193 B7
G41400
Sb
1757.68 kgf/cm^2
Sa
1757.68 kgf/cm^2
0.0000 mm.
Tf
Shell
Yes
27.0000
Yes
mm.
NO
HA-1
at
100.00
1913483.62
C
kgf/cm^2
0.4273
119.42
4.00
49.04
4.06
0.4273
mm.
kgf/cm^2
kgf/cm^2
kgf/cm^2
kgf/cm^2
mm.
N
b0
b
G
=
=
=
=
(Goc-Gic) / 2
N / 2.0
SQRT(b0) * 2.5
Go-2.0*b
25.000
12.500
8.906
361.188
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 24.000 + 6 * 27.000 /(2.00 + 0.5)
= 112.800 mm.
mm.
mm.
mm.
mm.
W :
Wm1:
38666.46
1428.83
kgf
kgf
UHX-13.5.2 Step 2:
Determine the Axial Shell Stiffness [Ks]:
= pi * ts( Ds + ts )Es/L
= 3.1416 * 10.0000 ( 304.0000 + 10.0000 )2020629 /2936.000
= 6789066.0000 kgf/c * mm.
Determine the Axial Tube Stiffness [Kt]:
= pi * tt( Dt - tt )Et/L
= 3.1416 * 1.4500 ( 30.0000 - 1.4500 )1929230 /2936.000
= 85457.8516 kgf/c * mm.
Compute the Stiffness Factor [Kst]:
= Ks / ( Nt * Kt ) = 6789066 / ( 15 * 85457.852 ) = 5.29623
Compute Factor [J]:
= 1 / ( 1 + Ks/Kj )
= 1/(1 + 6789066 /0.000 ) = 1.0000000 (= 1 if No Exp. Jt.)
Compute Shell Coefficient [betas]:
= (( 12 * (1-nus^2))^(0.25) )/((Ds + ts) * ts )^(0.5)
= (( 12 * (1 - 0.30^2) )^(0.25) ) / (( 304.0000 + 10.0000 ) * 10.0000 )^(0.5)
= 0.0324 1/mm.
Determine Shell Coefficient [ks]:
= betas * Es * ts^3/ ( 6 * (1 - nus^2) )
= 0.032 * 2020629 * 10.000^(3) / ( 6 * (1 - 0.300^2) )
= 12005623.0000 kgf/cm^2*mm.^2
Determine Shell Coefficient [Lambdas]:
= (6*Ds*ks)/(h^3) * (1 + h*betas + 0.5*(h*betas)^2)
= 6*304.000 *12005623 /(35.000^3) * ( 1 + 35.000 *0.032 + 0.645 )
= 1419886.6250 kgf/cm^2
Determine Shell Coefficient [deltaS]:
= Ds^(2)/(4 * Es * Ts) * ( 1 - nus/2 )
= 304.000^(2)/( 4 * 2020629 * 10.000 ) * ( 1 - 0.3 /2 )
= 0.0009718954 mm./kgf/cm^2
Intermediate parameters for Tubesheet Gasketed on the Channel Side:
betac, kc, deltaC, Lambdac = 0
UHX-13.5.3 Step 3:
E*/E and nu* for Triangular pattern from Fig. UHX-11.3.
h/p =
0.673077 ; mu* =
0.423077
E*/E =
0.498500 ; nu* =
0.260352 ; E* = 1007284. kgf/cm^2
Compute the Tube Bundle Stiffness Factor [Xa]:
= ((24 *(1 - nu*^(2))*Nt * Et* tt* (dt - tt)* ao^2) /
( E* * L * H^(3) ) )^(0.25)
= ((24 *(1 - 0.260^(2))*15 *1929230 *1.4500 *
(30.0000 - 1.4500 )*134.0000^(2))/( 1007283 *
2936.00 * 35.000^(3) ))^(0.25)
= 1.3958
Values from Table UHX-13.1
Zd =
0.584360 ;
Za =
0.462357E+00 ;
Zv =
Zw =
0.190545 ;
0.190545
Zm =
UHX-13.5.4 Step 4:
Compute the Diameter Ratio [K]:
= A / Do = 483.0000 / 268.0000 = 1.8022
Compute Coefficient [F]:
= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.26 ) / (1007283 ) * ( 1419886 + 0.00 +
2020629 * ln(1.80 ) )
= 1.9166
Compute Parameter [Phi]:
= (1 + nu*) * F = (1 + 0.2604 ) * 1.9166 = 2.4156
Compute Parameter [Q1]:
= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
= (1.1343 - 1 - 2.4156 *0.1905 )/(1 + 2.4156 *0.7697 )
0.769660
= -0.114001095
Compute Parameter [Qz1]:
= (Zd + Q1*Zw)/2 *Xa^(4)
= (0.58436 + -0.11400 *0.19055 )/2 *1.39579^(4) = 1.0678
Compute Parameter [Qz2]:
= (Zv + Q1*Zm)/2 *Xa^(4)
= (0.19055 + -0.11400 *0.76966 )/2 *1.39579^(4) = 0.1951
Compute Parameter [U]:
= (Zw + (Rhos - 1)*Zm)*Xa^(4) / (1 + Phi*Zm)
= (0.1905 + (1.1343 - 1)*0.7697 )*1.39579^(4)/ (1 + 2.4156 *0.7697 )
= 0.3902
UHX-13.5.5 Step 5:
Determine factor [gamab]:
= ( Gc - C ) / Do (config b)
= (361.1880 - 431.8000 ) / 268.0000 = -0.26348
Compute Parameter [gamma]:
= 0.000 mm. (For Pressure only cases)
Calculate Parameter [OmegaS]:
= rhos * ks * Betas * deltaS( 1 + h * Betas )
= 1.1343 * 12005623 * 0.0324 * 0.000972 ( 1 + 35.0000 * 0.0324 )
= 916.8924 mm.^2
Calculate Parameter [Omega*S]:
= Ao^2* ( Rhos^2- 1 ) * ( Rhos - 1 ) / 4 - OmegaS
= 134.000^2* ( 1.134^2- 1 ) * ( 1.134 - 1 ) / 4 - 916.892
= -744.0120 mm.^2
Calculate Parameter [OmegaC]:
= rhoc * kc * Betac * deltaC( 1 + h * Betac )
= 1.3477 * 0.00 * 0.0000 * 0.000000 ( 1 + 35.0000 * 0.0000 )
= 0.0000 mm.^2
Calculate Parameter [Omega*C]:
= ao^2[( Rhoc^2+1 )*( Rhoc-1 )/4 -(Rhos-1)/2]- OmegaC
= 134.00000^2[( 1.34772^2+1 )*( 1.34772 -1 )/4 -(1.13433 -1)/2]- 0.00000
= 3190.0193 mm.^2
Compute the Pressure [P*S]:
= 0 For Pressure only cases or Configurations d,e,f,A,B,C,D
Compute the Pressure [P*C]:
= 0 For Pressure only cases or Configurations b,c,d,B,C,D
UHX-13.5.6 Step 6:
Compute the Pressure [P's]:
= Ps * {xs + 2( 1 - xs )nut + [2/Kst(Ds/Do)^2]nus [(rhos^2-1)/(J*Kst)]-[(1-J)/(2J*Kst)][(Dj^2-(Ds)^2)/Do^2]}
= 3.000 * {0.812 + 2( 1 - 0.812 ) 0.300 +
[2/5.296 (304.000 /268.000 )^2]0.300 [(1.134^2-1)/( 1.000 * 5.296 )] [(1 - 1.000 )/(2 * 1.000 * 5.296 )][(0.000^2-(304.000 )^2)/268.000^2]}
= 3.0494 kgf/cm^2
Compute the Pressure [P't]:
= [ xt + 2(1 - xt)nut + 1/(J * Kst) ]*Pt
= [ 0.847 + 2(1 - 0.847 )0.300 +
1/(1.00000 * 5.296 ) ]* 1.000
= 1.1275 kgf/cm^2
Compute the Pressure [Pgama]:
= Nt * Kt * gama / ( pi * ao^2)
= 15 * 85457.852 * 0.000 / (3.142 * 134.000^2) = 0.000 kgf/cm^2
Compute the Pressure [Pw]:
= -gamab * U * W* / (2 * pi * ao^2)
= --0.263 * 0.390 * 1428.83 / (2 * 3.142 * 134.000^2)
= 0.1302 kgf/cm^2
Calculate the Pressure [Prim]:
= -( U/ao^2)(Omega*S * Ps - Omega*C * Pt )
Second Extreme value of Tube Axial Stress from among all the tubes [Sigmat2]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmax ) / ( Xt - Xs )
= ( (3.00 * 0.8120 - 1.00 * 0.8466 ) - (1.692 ) * 1.010 ) /
(0.8466 - 0.8120 ) )
= -3.4406 kgf/cm^2
Maximum Tube Axial Stress [Sigmat,max]:
= MAX( |Sigmat1|, |Sigmat2| ) = 3.441 kgf/cm2
The Allowable Tube Stress, [SigmatA]
= Sot = 1397.2194 kgf/cm^2
Check for Buckling as some of the Tubes are in Compression
Determine the Factor of Safety [Fs]:
= Max( (3.25 - 0.25*(Zd + Q3*Zw)*Xa^4 ), 1.25 )
= Max((3.25 - 0.25*(0.584 + -0.377 *0.191 )*1.396^4), 1.25 )
= 2.0000 (Should be <= 2 )
Determine the Factor [rt]:
= ( ( dt^(2) + (dt - 2*tt)^(2) )^(.5) )/4
= ( (30.0000^(2) + (30.0000 - 2*1.4500 )^(2) )^(.5) )/4 = 10.1070 mm.
Determine the Factor [Ct]:
= ( 2 * PI^(2) * Et/Syt )^(0.5)
= ( 2 * 3.14^(2) * 1929230 /1734 )^(0.5) = 148.1909
Determine the Factor [Ft]:
= k * L/r = 0.8 * 1460.00 /10.107 = 115.5639
The Buckling Allowable Stress [Stb]:
= Sy,t/Fs*( 1 - Ft/(2*Ct) )
= 1734 /2.00 *( 1 - 115.564 /(2*148.191 ) )
= 528.969 kgf/cm^2
(Never greater than Sot)
Note: The Axial Compressive stress in Tubes is within limits.
The Largest tube-to-tubesheet Joint Load [Wt]:
= Sigmat,max * Tube Area = 3.44 * 1.3005 = 4.47 kgf
Tube Weld Size Results per UW-20:
Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 1.450 * ( 30.000 - 1.450 ) * 1397.22 = 1817.139 kgf
Fillet Weld Strength [Ff]:
= .55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
= .55 * 3.1415 * 2.000 * (30.000 + 0.67*2.000 ) * 1397.22
= 1513.2323 kgf
Groove Weld Strength [Fg]:
= .85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= .85 * 3.1415 * 2.000 * (30.000 + 0.67*2.000 ) * 1397.22
= 1817.1385 kgf
Max. Allow. Tube-Tubesheet Joint load, Lmax
= Ft = 1817.1385 kgf
Design Strength Ratio [fd]:
= 1.0000
Weld Strength Factor [fw]:
= Sot / ( Min(Sot, S) ) = 1.0000
Min Weld Length [ar]:
= 2 *( ( (0.75 * do)^2+ 1.07*t*(do - t)* fw * fd ) )^1/2 - .75 * do)
= 1.9274 mm.
Minimum Required Fillet Weld Leg
Minimum Required Groove Weld Leg
afr
agr
0.9637
0.9637
mm.
mm.
N
b0
b
G
=
=
=
=
(Goc-Gic) / 2
N / 2.0
SQRT(b0) * 2.5
Go-2.0*b
25.000
12.500
8.906
361.188
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
mm.
mm.
mm.
mm.
W :
Wm1:
38666.46
1428.83
kgf
kgf
Zv =
Zw =
0.188847 ;
0.188847
Zm =
UHX-13.5.4 Step 4:
Compute the Diameter Ratio [K]:
= A / Do = 483.0000 / 268.0000 = 1.8022
Compute Coefficient [F]:
= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.26 ) / (1012411 ) * ( 1222009 + 0.00 +
2020629 * ln(1.80 ) )
= 1.7742
Compute Parameter [Phi]:
= (1 + nu*) * F = (1 + 0.2554 ) * 1.7742 = 2.2273
Compute Parameter [Q1]:
= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
0.765214
afr
agr
0.9637
0.9637
mm.
mm.
Max RATIO
0.041
0.165
0.041
0.422
...