Académique Documents
Professionnel Documents
Culture Documents
Installation and
maintenance instruction
Coupling type
Coupling no.
Drawing no.
Voith ref. no.
: ST-B 90
: 11519778 - 11519784
: 8967
: 101361
CONTENTS
Important information
Page 2
Safety regulations
Page 3
Assembly instruction
Page 4
Lubricating instruction
Page 5
Page 6
Page 7
Maintenance
Page 8
Warranty
Page 8
Calibration diagram
Page 9
Assembly drawing
Page 10
inhlle1.doc
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Framtagen av: RE
Faststllt av: PWP
Datum: 981012
Datum: 981012
Page 2
IMPORTANT INFORMATION
The Safeset torque-limiting coupling has a hydraulic torque setting
system. By adjusting the hydraulic pressure the release torque can be
set to the required level.
When the pre-set torque is exceeded, the Safeset coupling slips and the
top of the shear tube is sheared off by the shear ring, releasing the oil
pressure in the coupling. This happens within a few milliseconds. After
release the coupling will run freely on the shaft.
How to handle the coupling after release is described in the following
pages.
allmne.doc
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Datum: 981012
Datum: 981012
Page 3
SAFETY REGULATIONS
skere.doc
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Datum: 981012
Datum: 981012
Page 4
NOTE!
If the SAFESET is mounted together with a grease filled coupling (e.g. gearcoupling),
a separate cover that will prevent the grease from penetrating into the SAFESET
must be installed. (See example in Safeset catalouge, page 9, picture 1.)
stbeng.doc
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Datum: 981012
Datum: 981012
Page 5
smrje.doc
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Datum: 981012
Datum: 981012
Page 6
A calibration diagram is enclosed every coupling. The coupling has a number stamped
next to the filling connection, which corresponds to the calibration diagram. In this diagram
the necessary pressure for required torque limit could be read.
Remove the damaged shear tubes
Important! Make sure that the bottom of the sheartube hole (sealing surface) is
absolutely free from dirt before inserting the sheartubes.
Insert the new sheartube until it reaches the bottom. The tip of the sheartube is then
formed to fit the valve seat at the bottom of the hole. Tighten the sheartube carefully
(tightening torque 30-35 Nm). Unscrew the sheartube turn.
Pull out the protection plug from the filling connection on the SAFESET coupling using
M8 screw. Press the injection fitting on the pump into the filling connection on the
SAFESET coupling.
Pump oil into the coupling until the pressure gauge shows the correct pressure.
Tighten the sheartube carefully (30-35 Nm). This makes the coupling absolutely leak
proof.
Lower the pressure by opening the unloading valve on the pump, then remove the
injection fitting from the Safeset.
trycke.doc
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Datum: 981012
Datum: 981012
Page 7
viktige.doc
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Datum: 981012
Datum: 981012
Page 8
MAINTENANCE
After every 15:th release or once a year, new oil for the slide bearing
shall be refilled through the oil port on the SAFESET coupling.
WARRANTY
Warranty conditions are according to the conditions of sale valid for this
order.
underhe.doc
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Datum: 981012
Datum: 981012
SAFESET
Calibration diagram / Kalibreringsdiagram
Coupling No / Kopplingsnr.
ST-B 90
TPC02677
11519778 - 11519784
Date, Sign
8967
101361
2007-03-30 RE
Setting / Instllning
T=
kNm
P=
MPa
Torque (x10 lb-in)
0
20
40
60
80
100
100
14
90
12
80
10
60
8
50
70
40
30
4
20
2
10
0
0
10
11519778-11519784.doc
Utgva: B
Framtagen av:HW
Faststllt av: SW
Datum: 2004-08-18
Datum: 2004-08-18