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Sheet 1 of 16

SECTION-D
G-SCHEDULE
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
(Rs)
Qty Amount (Rs.)
1

Replacement of complete hammer set after balancing of each row


including transportation of hammers from CHP. Store/ O&M store to
site.

No

3220

40

128800

Dismantling & refitting of complete hammer set after balancing of


each row by replacing of worn-out hammers.

No

1610

124

199640

Replacement of all cage bars /screen plates (front , back & bottom) of
crusher including dismantling & refitting.

No

3220

14

45080

Replacement of half segment of cage bars (Including Front, Back &


bottom) of either drive end side or non end drive side.

No

1610

12880

Replacement of flat belt of crusher including providing proper tension


in the belt.

No

805

32

25760

Retensioning of flat belt of crusher up to required level.

No

161

20

3220

Replacement of oil in Fluid coupling.

No

161

16

2576

Filling of oil to makeup to required level.

No

81

32

2592

Replacement of oil in grizzly feeder drive unit.

No

322

18

5796

10

Filling of oil in drive unit of grizzly feeder to makeup to required


level.

No

161

40

6440

11

Replacement of V- Belts (One set) of grizzly feeder including


providing proper tension.

No

322

48

15456

12

Replacement of oil seal of input shaft of grizzly feeder drive unit.

No

805

10

8050

13

Overhauling of gear box of grizzly feeder drive unit.

No

1610

12

19320

14

Replacement of scraper at grizzly feeder discharge chute.

No

322

24

7728

15

Fabrication of liner i.e. upper breaker plate, hopper liner, top cover
liner, end liner, frame liner LH/ RH, frame fill piece liner (LH/RH)
bottom frame liner front/ rear etc. excluding drilling of 6 SK holes.

No

805

3220

16

Changing of liner i.e. upper breaker plate hopper liner, top cover liner
end liner, frame liner upper (LH/ RH) frame fill piece liner LH/ RH
bottom frame liner front/ rear etc.

No

805

20

16100

17

Changing of bearing on drive end.

No

6440

16

103040

18

Changing of bearing on non drive end.

No

4025

16

64400

19

Changing of plumber block on drive end/ non-drive end.

No

3220

20

64400

20

Changing of bearing of fluid coupling

No

2415

16

38640

21

Dismantling & refitting of fluid coupling.

No

805

80

64400

22

Changing of tramp iron deflector plate.

No

1288

16

20608

23

Changing of tramp iron pocket plate.

No

1288

16

20608

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Sheet 2 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
24

Alignment of motor with fluid coupling of crusher / motor with


gearbox / gearbox with rotor shaft.

No

805

88

70840

25

Dismantling & assembling of top cover of crusher.

No

805

48

38640

26

Lifting of rotor shaft & tightening of nut of bearing of rotor shaft for
required clearance & refitting, leveling & aligning of rotor shaft with
drive pulley.

No

3220

20

64400

27

Repairing of Crusher cage by providing stiffeners & welding.

No

322

20

6440

28

Repairing of breaker plate.

No

242

50

12100

29

Replacement of breaker plate.

No

3220

32

103040

30

Replacement of kick off plate.

No

3220

25760

31

Repair of suspension discs of rotor shaft of crusher by suitable


welding electrodes.

No

322

20

6440

32

Repairing of jack of Crusher for smooth operation to move cage frame


towards/ away from hammers.

No

483

20

9660

33

Repairing of Rack & pinion gate of crusher for smooth operation of


gate.

No

322

20

6440

34

Repairing of flap gate shaft grove cutting, welding & fixing of half
segment gear.

No

161

12

1932

35

Dismantling of rotor shaft assembly main of crusher & dismantling of


its access. Such as hammer set, suspension discs & discs plumber
block and dismantling of cage frame if required.

No

16100

32200

36

Assembly of rotor shaft with its access such as suspension discs and
discs, ring spacer & plumber blocks.

No

8050

16100

37

Fitting of rotor shaft assembly in body of crusher fitting of cage frame


if dismantled tightening of foundation blots & nuts after leveling and
alignment with existing equipment i. e. gear box /motor.

No

16100

32200

38

Dismantling of rotor shaft assembly cage assembly and main body of


crusher foundation of crusher.

No

22540

45080

39

Assembling of rotor shaft assembly cage assembly & main body of


crusher at foundation of crusher .Tightening of foundation nuts &
bolts after leveling & alignment of main crusher with the existing
equipment i.e. Gear Box/ Motor

No

25760

51520

40

Painting of 2 Nos. coat of enamel paint on chutes of crusher.

No

39

10

390

41

Replacement of Crusher Hammer.

No

97

200

19400

42

Filling of oil upto level(top up) in fluid coupling.

No

32

12

384

43

Filling of oil upto dia stick (top up) in Gear Box.

No

16

20

320

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Sheet 3 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
44

Changing of fresh oil in fluid coupling.

No

161

644

45

Changing of fresh oil in Gear Box.

No

161

644

46

Greasing of plumber block of rotor shaft after removing of complete


old grease.

No

161

900

144900

47

Checking & tightening of bolts of breaker plate/ crusher cages/ liners


and body of crusher.

No

161

24

3864

48

Checking & tightening of bolts of foundation of motor / gearbox /


plumber blocks and body of crusher / bearing housing and cardon
shaft of grizzly feeder.

No

161

20

3220

49

Checking & tightening of bolts of fluid coupling / flexible coupling /


gear box.

No

81

26

2106

50

Checking & Tightening of all types of nuts & bolts of crusher


including foundation bolts of drive side, non drive side and rotor shaft
plumber blocks, jack shaft plumber blocks and all nut bolts of
discharge chute from grizzly feeder to crusher.

No

1610

88

141680

51

Replacement of Jack Shaft Pulley

No

1932

24

46368

52

Replacement of driven pulley of crusher

No

3220

12

38640

53

Replacement of bearing of jack shaft pulley

No

1610

60

96600

54

Dismantling & fixing of plumber block of jack shaft pulley

No

805

40

32200

55

Replacement of foundation bolts of drive side/ non drive side


including lifting of motor & jack shaft pulley assembly of crusher

No

805

24

19320

56

Replacement of jack & screw arrangement required for tensioning of


flat belt

No

805

12

9660

57

Dismantling of Hub (FXO/FXI) of fluid coupling of Crusher (Non


Drive Side/ Jack Pulley Side)with the help of Jack & puller.

No

1288

36

46368

58

Refixing of Hubs (FXO/FXI) of fluid coupling of Crusher.

No

805

36

28980

59

Training of Flat Belt of Crusher including providing proper tension.

No

483

40

19320

60

Greasing of Jack Shaft Pulley Bearing

No

161

1000

161000

61

Replacement of bearing of Grizzly Feeder

No

1932

20

38640

62

Replacement of drive assembly including dismantling & fixing of


other parts required for above works

No

3220

20

64400

63

Replacement of vibrating spring of Grizzly Feeder including lifting of


grizzly feeder if required.

No

322

30

9660

64

Dismantling & fixing of each grizzly deck / screen plate.

No

805

50

40250

65

Tightening & checking of all nuts bolts of each grizzly feeder.

No

1288

100

128800

66

Replacement of vibrator tube including dismantling & fixing of both


sides bearing houses, sleeve pulley.

No

6440

10

64400

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Sheet 4 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
67 Dismantling & Refitting of Gearbox
No
805
2
1610
68

Over hauling of Gearbox

No

1610

3220

69

Replacement of flexible element / pin bush of flexible coupling


(PC/FCF)

No

322

20

6440

70

Dismantling & refitting of hub of cardon shaft.

No

161

10

1610

71

Greasing of grizzly feeder bearing housing / cardon shaft

No

56

111

6216

72

Preparation & Replacement of rubber of grizzly feeder

No

81

20

1620

73

Dismantling & Refitting of one half of coupling (FC/FCF)

No

805

20

16100

74

Dismantling & Refitting of hydraulic cylinder of crusher

No

250

16

4000

75

Replacement of hydraulic cylinder seals & repair if required.

No

258

2064

76

Dismantling & Refitting of hydraulic valves / gear pump/filter /


flexible element of hydraulic power pack

No

89

40

3560

77

Repair of inspection door of crusher including fixing of locking


wedge & chain.

No

121

40

4840

78

Dismantling & Refitting of cardon shaft of grizzly feeder.

No

330

20

6600

79

Dismantling & Refitting of unbalance weight.

No

161

20

3220

80

Dismantling & Refitting of screen plate of crusher.

No

1079

12

12948

81

Opening & re-fixing of top cover of crusher with the help of hydraulic
system.

No

258

20

5160

82

Dismantling & refitting of Grizzly feeder side deck wall including


cutting & welding except bearing housing and associated parts.

No

4162

8324

83

Dismantling & refitting of solid deck plate of grizzly feeder including


cutting, welding and tightening of all nuts & bolts.

No

10859

21718

84

Blue matching of HT Motor of Crusher with Motor Base Frame.

No.

6118

12236

85

Repair of chutes of Crusher/RB/VGF including cutting welding up to


400X400 mm

No.

443

1000

443000

86

Dismantling of old & defective Grizzly Feeder weight of 12 MT


approximate. After dismantling of old & defective Grizzly Feeder
Per MT
transport the same to CHP site store or other designated place at STPS
as decided by engineer in-charge.

3220

48

154560

87

Transportation of new 8 x 20 Trufflo Grizzly Feeder from CHP site


to Crusher House ground floor & lifting the same up to required level
per MT /per RM
of 20 meter approx. Weight of new 8 x 20 Trufflo Grizzly Feeder is
12 MT approximate.

53

960

50880

88

Erection of new 8 x 20 Trufflo Grizzly Feeder with accessories at


Per MT
20 meter height from ground level

3220

48

154560

Total of Annexure: C-1

3488190

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Sheet 5 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
Annexure C-2
1

Tightening of nuts & Bolts of special Beams / Screen plates /


Adjustable lifting shelves / deflectors & refuse plough.

No

161

80

12880

Replacement of Screen Plates

No

161

120

19320

Replacement of Deflector plates

No

322

52

16744

Replacement of Adjustable Lifting Shell

No

322

76

24472

Replacement of Fluid Coupling

No

805

20

16100

Replacement of refuse plough of fluid coupling

No

32

24

768

Opening & Refixing of Casing

No

1610

12880

Replacement of Chain

No

161

966

Replacement of chain link of one length up to 0.5 M / tensioning of


chain for correct tension & proper alignment of drive driven sprocket.

No

322

40

12880

10

Alignment of drive of Crusher i.e. Motor & Gear.

No

805

36

28980

11

Changing of Bearing/ Plumber Block of Support wheel & Guide


Roller Assembly

No

966

40

38640

12

Greasing of Plumber Block of Guide Roller/Support Wheel

No

81

800

64800

13

Dismantling/ Refitting of discharge Chute hood reject required for


replacement of guide roller or any other work

No

322

46

14812

14

Alignment of Rotary Breaker including shifting/ lifting and leveling


of shell (Casing) with the help of 100 Ton Hydraulic Jack

No

3220

20

64400

15

Greasing / Lubrication of Chain/ Sprocket

No

161

340

54740

16

Dismantling & Refitting of Drive Sprocket

No

644

5152

17

Dismantling & Refitting of Driven Sprocket

No

966

1932

18

Tightening of all Nuts & Bolts of Rotary Breaker including screen


plates, foundation bolts of motors & Gear Box, Fluid Coupling,
Plumber Blocks & Guide Roller etc.

No

2415

90

217350

19

Dismantling/ Refitting of Cover plate of chain of Rotary Breaker

No

322

1288

20

Checking & tightening of bolts of drive unit / support roller & guide
roller assemblies.

No

242

40

9680

21

Changing of dust seal of each end of Rotary breaker / Changing of


dust seal of chain casing.

No

644

24

15456

22

Dismantling & Refitting of gearbox.

No

805

3220

23

Overhauling of gearbox.

No

1610

6440

24

Overhauling of fluid coupling

No

805

12

9660

25

Dismantling & refitting of one half of coupling (FC/FCF)/ gear


coupling.

No

805

24

19320

26

Dismantling & refitting of refuse plough of Rotary Breaker including


cutting & welding works

No

3518

21108

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Sheet 6 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
Filling of oil up to level (top up) in Fluid Coupling / Gear Box of
27
No
32
60
1920
Rotary Breaker
28

Changing of fresh oil in fluid coupling / gear box

No

161

24

3864

29

Dismantling and refitting of Support Roller / Guide Roller Assy


including lifting of shell assy, holding of shell assy and proper
matching of surfaces of Support Roller / Guide Roller with Tyre Ring
and proper centering of Assy with respect to centre line of shell assy
of Rotary Breaker

No

4637

24

111288

30

Replacement of HSFG bolt with nut, Taper washer, Locking Nut and
2 Nos Plain Washers including cutting and welding and tightening up
to required/ specified torque with Torque Wrench.

No

121

4000

484000

31

Dismantling and Refixing of special Rail Beam and associated parts


such as Screen plates, deflectors, Lifting Shelves etc of Rotary
Breaker including replacement of Bolts and nuts & tightening at
specified torque

No

8050

36

289800

32

Dismantling of damaged Feed End Spider fitted with driven Sprocket


from the existing incoming chute and refitting of new Feed End
Spider fitted with driven Sprocket including removing & refitting of
incoming chute if required, alignment / centering with the Supporting
wheels, transportation of material from CHP Store / O&M Store to the
place of work, removing of dismantled material from the place of
work and depositing to the CHP Site Store / O&M Store.

No

82809

165618

33

Dismantling of damaged Discharge End Spider from the position and


refitting of new Discharge End Spider including removing & refitting
of discharge chute if required, alignment / centering with the
Supporting wheels, transportation of material from CHP Store / O&M
Store to the place of work, removing of dismantled material from the
place of work and depositing to the CHP Site Store / O&M Store.

No

55497

110994

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Sheet 7 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
1861472

Total of Annexure: C-2


Annexure C-3
A

CONVEYOR SYSTEMS

Transportation of Rollers from track/coal stock yard of stacker


reclaimer to the conveyor for fitment of O&M store to Stacker-M
store.

a.

Troughing idler/ Impact idler.

No

10

200

2000

b.

Return Roller/ Return Trainer.

No

19

60

1140

c.

Roller Frame.

No

40

20

800

Replacement of damaged/ Jammed rollers from conveyor (Incl.


dismantling of old roller & fitting now roller etc.)
a.

Complete frame with 3 idler rollers.

No

56

30

1680

b.

Complete frame with 3 impact rollers.

No

113

40

4520

c.

Troughing idler.

No

16

232

3712

d.

Impact idler.

No

24

100

2400

e.

Return roller.

No

40

72

2880

Fitting of roller in Roller frame


a.

Troughing/ Impact Idler

No

100

800

b.

Return Roller

No

16

60

960

Checking & tightening of all the bolts of roller frame of Boom Conv./
Intermediate conv. & feed Table both side.

No

322

50

16100

Replacement of Roller cleats.

No

16

60

960

Replacement of all rubber rings of Impact roller.

No

32

50

1600

Self aligning roller frame jam removing & checking for proper action.

No

40

40

1600

Overhauling & replacement of seal kit.


a.

Toughing Idler/Impact.

No

40

30

1200

b.

Return Roller.

No

56

10

560

Welding of ends of Roller

No

100

800

10

Releasing and re-tensioning of boom / intermediate conveyor required


for any work

No

805

12

9660

11

Tightening of boom / intermediate conveyor up to required level with


the help of jack and screw arrangement

No

467

36

16812

12

Replacement of jack and screw arrangement required for retensioning of boom / intermediate conveyor.

No

805

12

9660

Pulleys : This includes all types of pulleys

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Sheet 8 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
1

Transportation of pulley XEN (O&M-Stores) to stacker-M store or


from stacker-M site to stacker Reclaimer machine or vice versa.

a.

Head Pulley or Hold down pulley of M/c.

b. All other pulleys.


2

No

805

4830

No

483

2898

Greasing of pulleys :

a.

Head pulley or Hold down pulley or discharge pulley.

No

121

80

9680

b.

Take up pulley.

No

161

60

9660

c.

Band pulley of snub pulley or leveling pulley.

No

81

50

4050

Replacement of plumber block old after overhauling/ new including


greasing for any pulley.

No

403

20

8060

Replacement of Drive pulley of Boom conveyor or intermediates


conv. each incl. lowering of old dismentalled pulley & lifting new
pulley & fitment thereafter along-with associated work e.g.
dismounting & refitting of chute etc.

No

9660

38640

Replacement of any one pulley incl. greasing.

a.

Snub Pulley or leveling pulley.

No

805

4830

b.

Take up pulley.

No

966

5796

Withdrawal & fitment of bearing frame dismantled pulley (take up


pulley) checking thereafter with greasing work.

No

805

6440

Unfolding the folded conv. with associated work.

No

161

10

1610

Transportation of oil/ grease drum from (O&M-Store) to stacker-M


store or from stacker store to stacker or vice versa. 10 nos.

No

40

100

4000

SKIRT RUBBER, SCRAPERS, TAKE-UP SCREW, BAFFLE


PLATE/DEFLECTOR PLATE SETTING, SEALING STRIPS, UNDER
ACTUATOR ETC.

Cutting and welding work:


a.

Preparation & fixing single plate scrapper.

No

241

10

2410

b.

Preparation & fixing V-scraper.

No

805

12

9660

No

1932

11592

c.
Dismantling of old skirt plate & fitting new or modified skirt
plate with fabrication.

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Sheet 9 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
d.
Replacement work of flap gate shaft with cutting welding or
welding broken shaft.

No

322

2576

e.
Preparation & fixing of deflector plate of Intermediates conv. or
tripper incl. dismentling welding of S.S Uining with associated work.

No

4830

10

48300

f. Preparation & fixing of deflector plate back side in the boom


conv. discharge chutc.

No

483

12

5796

g.

Dismentalling of Tech. Structure

MT

1690

0.2

338

h.

Fabrication & erection & modified chutes.

MT

3381

3381

i.

Welding work including rod upto 20mm.

RM

40

80

j.

Cutting work upto 20mm.

RM

40

80

k.

S.S. cutting.

RM

97

194

RM

129

258

No

322

10

3220

l.

S.S. welding.

m. Plate opening (400X400mm) to 600X600mm) & fixing of cover


plate with bolt incl. plate cutting.
n.

Fabrication & welding of Rail stopper.

I. Dismantling of old stopper if required.

No

161

644

II. Fabrication of New rail stopper incl. rubber pad fitting & welding
of the rail stoper at proper location.

No

322

1932

o.

No

81

10

810

Replacement/ Refitting of Rubber of Scraper.

Training of Belt/centring.

No

81

324

Chaning the deflector plate to baffle plate position.

No

81

324

Inspection & rectification of all the 3/2 sides of rubber incl.


preparation & fixing of skirt rubber.

No

121

90

10890

Mechanical isolation of liner actuator or flap gate.

No

161

10

1610

GREASING / LUBRICATION WORK AT VARIOUS POINTS IN STACKER RECLAIMER


0
0

Greasing of travel mech. Wheels in which manual greasing req. with


the help of grease gub by opening bearing over both side.

No

48

400

19200

Greasing of slewing shaft bearing (both side)

No

322

48

15456

Greasing of Bucket wheels bearing both side.

No

81

48

3888

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Sheet 10 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
4

Greasing of plumber block of

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Sheet 11 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
a: P.C.R.D.
No
81
60
4860
b: C.C.R.D. ( )

No

48

60

2880

c: All small size P. Blocks as provided in Rail Travel Thruster etc.

No

16

60

960

Complete greasing of chain & sprocket of (a) P.C.R.D (b) C.C.R.D.


monthly incl. opening of cover, clearing of old grease & fitment of
cover.

No

161

60

9660

Chaning/ topping up to give incl. cleaning of grease bucket travel or


slew mech.

No

81

10

810

Complete overhauling & resetting of the pressure of lab. Oil pump


and testing thereafter for its proper operation.

No

403

1612

Overhauling & setting of grease feeder.


A.

DF 11 or DF 21

No

56

20

1120

B.

DF 31 or DF 41

No

81

10

810

No

161

644

Overhauling & refitting of grease distributor valve & testing


thereafter for its proper operations.

10

Preparation & fitting of 10/12 mm piping.


a.

Grease feeding pipe line.

No

48

10

480

b.

Brazing of flared armored fitting (both ends)

No

81

10

810

c.

Replacement/ fitting of pr. gauge.

No

40

10

400

11

Greasing/applying cardium compound on all teeths of slew gear &


pinion after opening covers & refitting of all covers in positions with
associated work.

No

403

44

17732

12

Replacement of slewing shaft including bearing housing, bearing and


pinion gear and checking proper matching of pinion gear with toothed
rim.

No

8283

16566

13

Greasing all 32 points of toothed rim bearing inside feed table.

No

346

48

16608

ROUTINE/ BREAKDOWN MAINTENANCE OF P.C.R.D./ C.C.R.D.

Replacement of chain of P.C.R.D. Or C.C.R.D.

No

161

322

Setting of cable guiding trolley for twist free rewinding C.C or P.C

No

81

12

972

Break setting & removing cable pay-out defect for power cable or
control cable.

No

161

966

Overhauling of any one gear box of P.C.R.D. or C.C.R.D.

No

403

12

4836

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Sheet 12 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
F

GEAR BOXES & SHRINK DISKS

Work includes checking & topping up oil, replace-ment of oil, isolation &
overhauling work of gear box & tightening of shrink discs bolts.

Checking & topping up oil of all gear boxes including the cleaning
the outer surface.

a.

Gear Boxes of travel mech.

No

161

72

11592

b.

Bucket wheel G.B. Boom conv., int. conv. Gear Box.

No

161

72

11592

c.

Hydraulic oil tank & slew gear boxes.

No

121

50

6050

a.
Bucket wheel gear box or Boom conv. gear box or intermediate
conv. gear box.

No

161

10

1610

b.

Slew gear box or Hydraulic unit.

No

322

10

3220

c.

Rail travel spur Gear box.

No

81

24

1944

d.

Travel Gear Box or Fluid coupling or Thrustor.

No

40

60

2400

Replacement of oil

Mechanical isolation from the coupling & refitting after completion of


work and alignment work.
a.

Rail travel gear box.

No

322

24

7728

b.

Slew Gear Box.

No

483

12

5796

No

805

18

14490

c.

Bucket wheel Gear Box or Boom conv. or int. Conv. Gear box.

TRAVEL GEAR BOX COMMON IN M/C


4

Dismounting & fitting of new gear box/ gear box after repairing in
position.

No

805

3220

Overhauling of gear box, fitting of oil sea/ Bearing, if required &


testing thereafter including fitting of input side oil seal or fitting of
output side oil seal.

No

805

3220

Inspection & testing of all the bolts of shrink disk

No

81

36

2916

Complete overhauling of spur gear box.

No

644

10

6440

BUCKET WHEEL GEAR BOX


8

Inspection & tightening of all the allen holts fitted on Dobikon


locking only

No

403

24

9672

Inspection & tightening of all the Bolts of Shrink disk.

No

403

24

9672

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Sheet 13 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
10

Overhauling of lub pump.

No

403

806

BOOM CONV. GEAR BOX


11

Isolation of the intermediate conv. drive pulley or Boom Conv. drive


pulley from gear box & refitting in positions. Alignment work with
associated work like chute dismantling & refitting etc.

No

8050

32200

12

Replacement of output oil seal (shrink disk side) or input side oil seal.

No

322

1932

MAINT. OF ELECTRO-HYDRAULICALLY OPERATED RAIL CLAIMP

a. Mechanical isolation of Rail claimp.

No

40

20

800

b. Refitting after overhauling & transportation.

No

81

20

1620

c. Overhauling of Thruster pump unit.

No

403

1612

Fitting of Guide Plate a set of plate of rail clamp thruster.

No

40

320

Dismantling & oiling of oil hinged points.

No

81

10

810

Cleaning & oiling of oil hinged points.

No

40

320

Tightening & checking of all the bolts of rail track.

No

805

16

12880

MAINT. OF HYDRAULIC SYSTEM LUFFING & OPERATOR CABIN

Cleaning of filter breather element or return oil filter element with


suitable cleaner & refitting or replacement work.

No

81

120

9720

Cleaning & refitting of pressure relief valves spool or direction


control valve spool with suitable cleaning & checking thereafter for
proper operation or replacement work.

No

121

30

3630

Fitting/ Changing of any one item:

No

81

20

1620

A.

Pressure hose or pressure pipe.

B.

Hyd. pump of operator cabin.

C.

Pressure of temp. gauge.

Dismounting & refitting of the axial piston pump (Boom luffing) or


variable displacement pump with associated work.

No

483

1932

Dismantling cover from all sides & refitting in position.

No

403

12

4836

Complete cleaning of oil tank (Boom luffing) from inside.

No

161

16

2576

Overhauling of axial piston pump (Boom luffing) & testing for its
proper operation after completion of over hauling.

No

3220

25760

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Sheet 14 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
8

Maintain Hydraulic Cylinder : Dismounting, Transportation up-to


repairing shed to & fro, overhauling & refitting in position & testing
thereafter for proper operation.

No

4830

19320

Operators Cabin Hydraulic cylinder dismounting, over hauling &


refitting & testing thereafter for proper operation.

No

1610

6440

Maintenance Work of Bucket

Replacement of Bucket including transportation

No

403

18

7254

Remitting of Bucket wheel teeth including hard facing of tips with


welding rod.

No

403

10

4030

Hard facing of bucket wheel teeth with welding rod

No

161

10

1610

Removing old damaged teeth & fitting new/ repair teeth including
welding of bolt.

No

81

46

3726

Checking & tightening of all bolts of all buckets

No

322

24

7728

Replacement of bucket wheel of stacker re-claimer including bearing,


plumber block and other parts required for completion of above work.

No

21308

42616

Dismantling / refitting of plumber block of bucket wheel including


alignment work.

No

2528

10112

Maint. Of Vibrator Feeder & other Misc. works

Replacement of vibrator tray of stacker re-claimer including


transportation of vibrator tray and other associated dismantling / refixing of other structural part / hopper etc required to complete the
above work

No

7792

15584

Dismantling and refitting of cardon shaft of vibrator tray

No

330

1320

Greasing of cardon shaft

No

56

24

1344

Dismantling and refitting of unbalance wt of vibrator feeder.

No

161

1288

Dismantling and refitting of hub of cardon shaft

No

161

1288

Replacement of vibrating spring of V.F. including lifting of vibrator


tray if required

No

322

2576

Tightening and checking of all nuts & bolts of vibrator feeder unit

No

1288

12

15456

Dismantling and refitting of gear box (JU-400) of vibrator feeder

No

805

1610

Overhauling of gear box / fitting of oil seal / bearing of gear box of


vibrator feeder

No

805

3220

10

Changing of fresh oil in gear box of V.F.

No

161

644

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Sheet 15 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
11

Replacement of pinion gear of slewing shaft including other


associated work if required

No

1779

7116

12

Replacement of bearings, bearing housing of slewing shaft.

No

1167

4668

13

Brake adjustment as required for travel gear box / slewing gear box /
bucket wheel / intermediate conveyor

No

121

60

7260

14

Dismantling & refitting of one half of coupling / gear coupling (BZ300) of various gear boxes.

No

805

20

16100

15

Over hauling of fluid coupling of Boom / intermediate conveyor /


bucket wheel of stacker re-claimer.

No

805

12

9660

Total of Annexure: C-3

803255

Annexure C-4
1

Cutting & removing of various steel Members such as M. S. Plates,


M.S.round M.S. Channels,M.S.Pipe,GI Pipe,I-Section Etc.at various
Elevations of Coal Handling Plant,Mild steel member thickness:-

3mm to 6 mm

RM

81

100

8100

RM

113

100

11300

RM

322

50

16100

RM

81

200

16200

RM

129

200

25800

RM

362

100

36200

MT

25760

20

515200

Cutting of damaged SS Plate 3/5mm thick at various chutes/surge


hoppers in CHP sys.

RM

242

400

96800

Welding of SS plates with MS Plates of chute with a special SS


electrodes.

RM

564

120

67680

8mm to 12 mm
20mm to 25 mm
2

Welding & fixing of various steel members at various Elevations of


C.H.P :3mm to 6 mm
8mm to 12 mm
20mm to 25 mm

Fixing of stainless steel plates of 3/5/10 mm Thickness to various


chutes/surge hopper in the CHP area including the transportation of
SS Plate from O&M stores/ CHP Stores to actual site of work cutting
welding the SS chutes surge hoppers as per approved scheme,
collecting the old SS Plates at site and transporting the same in CHP
Stores.

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Sheet 16 of 16

Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
6 Dismantling of technological structure at any elevation incl.chutes
conveyors, Structures, hoods of head pulleys, stranger channel
hopper, cage other MS structures work incl. Transportation of the
MT
2415
10
24150
dismentling material to CHP stores or the place specified for dumping
of scrap in CHP area.
7

Fabrication of steel structures, such as temp. shed, store, racks,


hopper, cage partition, conveyor structures, strangers chutes, hoppers.

MT

3220

10

32200

Erection of chutes, hoods, hoppers, temp. shed, hopper cage and


other Fabricated steelwork.

MT

2415

10

24150

Fabrication & erection of hand rails (complete fabricated railing).

RM

282

40

11280

10

Transportation of Steel/ material/ scrap from O&M/ Const.stores/


CHP /O&M Stores Conveyor system & vice-versa upto Ground level.

MT

161

40

6440

Total Annexure: C-4

SE(CHP)

891600

Total Annexure: C-1

3488190

Total Annexure: C-2

1861472

Total Annexure: C-3

803255

Total Annexure: C-4

891600

G.TOTAL

7044517

XEN(CHP-MM-II)

AEN(CHP-MM-IV)