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Sheet 1 of 16
SECTION-D
G-SCHEDULE
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
(Rs)
Qty Amount (Rs.)
1
No
3220
40
128800
No
1610
124
199640
Replacement of all cage bars /screen plates (front , back & bottom) of
crusher including dismantling & refitting.
No
3220
14
45080
No
1610
12880
No
805
32
25760
No
161
20
3220
No
161
16
2576
No
81
32
2592
No
322
18
5796
10
No
161
40
6440
11
No
322
48
15456
12
No
805
10
8050
13
No
1610
12
19320
14
No
322
24
7728
15
Fabrication of liner i.e. upper breaker plate, hopper liner, top cover
liner, end liner, frame liner LH/ RH, frame fill piece liner (LH/RH)
bottom frame liner front/ rear etc. excluding drilling of 6 SK holes.
No
805
3220
16
Changing of liner i.e. upper breaker plate hopper liner, top cover liner
end liner, frame liner upper (LH/ RH) frame fill piece liner LH/ RH
bottom frame liner front/ rear etc.
No
805
20
16100
17
No
6440
16
103040
18
No
4025
16
64400
19
No
3220
20
64400
20
No
2415
16
38640
21
No
805
80
64400
22
No
1288
16
20608
23
No
1288
16
20608
Sheet 2 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
24
No
805
88
70840
25
No
805
48
38640
26
Lifting of rotor shaft & tightening of nut of bearing of rotor shaft for
required clearance & refitting, leveling & aligning of rotor shaft with
drive pulley.
No
3220
20
64400
27
No
322
20
6440
28
No
242
50
12100
29
No
3220
32
103040
30
No
3220
25760
31
No
322
20
6440
32
No
483
20
9660
33
No
322
20
6440
34
Repairing of flap gate shaft grove cutting, welding & fixing of half
segment gear.
No
161
12
1932
35
No
16100
32200
36
Assembly of rotor shaft with its access such as suspension discs and
discs, ring spacer & plumber blocks.
No
8050
16100
37
No
16100
32200
38
No
22540
45080
39
No
25760
51520
40
No
39
10
390
41
No
97
200
19400
42
No
32
12
384
43
No
16
20
320
Sheet 3 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
44
No
161
644
45
No
161
644
46
No
161
900
144900
47
No
161
24
3864
48
No
161
20
3220
49
No
81
26
2106
50
No
1610
88
141680
51
No
1932
24
46368
52
No
3220
12
38640
53
No
1610
60
96600
54
No
805
40
32200
55
No
805
24
19320
56
No
805
12
9660
57
No
1288
36
46368
58
No
805
36
28980
59
No
483
40
19320
60
No
161
1000
161000
61
No
1932
20
38640
62
No
3220
20
64400
63
No
322
30
9660
64
No
805
50
40250
65
No
1288
100
128800
66
No
6440
10
64400
Sheet 4 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
67 Dismantling & Refitting of Gearbox
No
805
2
1610
68
No
1610
3220
69
No
322
20
6440
70
No
161
10
1610
71
No
56
111
6216
72
No
81
20
1620
73
No
805
20
16100
74
No
250
16
4000
75
No
258
2064
76
No
89
40
3560
77
No
121
40
4840
78
No
330
20
6600
79
No
161
20
3220
80
No
1079
12
12948
81
Opening & re-fixing of top cover of crusher with the help of hydraulic
system.
No
258
20
5160
82
No
4162
8324
83
No
10859
21718
84
No.
6118
12236
85
No.
443
1000
443000
86
3220
48
154560
87
53
960
50880
88
3220
48
154560
3488190
Sheet 5 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
Annexure C-2
1
No
161
80
12880
No
161
120
19320
No
322
52
16744
No
322
76
24472
No
805
20
16100
No
32
24
768
No
1610
12880
Replacement of Chain
No
161
966
No
322
40
12880
10
No
805
36
28980
11
No
966
40
38640
12
No
81
800
64800
13
No
322
46
14812
14
No
3220
20
64400
15
No
161
340
54740
16
No
644
5152
17
No
966
1932
18
No
2415
90
217350
19
No
322
1288
20
Checking & tightening of bolts of drive unit / support roller & guide
roller assemblies.
No
242
40
9680
21
No
644
24
15456
22
No
805
3220
23
Overhauling of gearbox.
No
1610
6440
24
No
805
12
9660
25
No
805
24
19320
26
No
3518
21108
Sheet 6 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
Filling of oil up to level (top up) in Fluid Coupling / Gear Box of
27
No
32
60
1920
Rotary Breaker
28
No
161
24
3864
29
No
4637
24
111288
30
Replacement of HSFG bolt with nut, Taper washer, Locking Nut and
2 Nos Plain Washers including cutting and welding and tightening up
to required/ specified torque with Torque Wrench.
No
121
4000
484000
31
No
8050
36
289800
32
No
82809
165618
33
No
55497
110994
Sheet 7 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
1861472
CONVEYOR SYSTEMS
a.
No
10
200
2000
b.
No
19
60
1140
c.
Roller Frame.
No
40
20
800
No
56
30
1680
b.
No
113
40
4520
c.
Troughing idler.
No
16
232
3712
d.
Impact idler.
No
24
100
2400
e.
Return roller.
No
40
72
2880
No
100
800
b.
Return Roller
No
16
60
960
Checking & tightening of all the bolts of roller frame of Boom Conv./
Intermediate conv. & feed Table both side.
No
322
50
16100
No
16
60
960
No
32
50
1600
Self aligning roller frame jam removing & checking for proper action.
No
40
40
1600
Toughing Idler/Impact.
No
40
30
1200
b.
Return Roller.
No
56
10
560
No
100
800
10
No
805
12
9660
11
No
467
36
16812
12
Replacement of jack and screw arrangement required for retensioning of boom / intermediate conveyor.
No
805
12
9660
Sheet 8 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
1
a.
No
805
4830
No
483
2898
Greasing of pulleys :
a.
No
121
80
9680
b.
Take up pulley.
No
161
60
9660
c.
No
81
50
4050
No
403
20
8060
No
9660
38640
a.
No
805
4830
b.
Take up pulley.
No
966
5796
No
805
6440
No
161
10
1610
No
40
100
4000
No
241
10
2410
b.
No
805
12
9660
No
1932
11592
c.
Dismantling of old skirt plate & fitting new or modified skirt
plate with fabrication.
Sheet 9 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
d.
Replacement work of flap gate shaft with cutting welding or
welding broken shaft.
No
322
2576
e.
Preparation & fixing of deflector plate of Intermediates conv. or
tripper incl. dismentling welding of S.S Uining with associated work.
No
4830
10
48300
No
483
12
5796
g.
MT
1690
0.2
338
h.
MT
3381
3381
i.
RM
40
80
j.
RM
40
80
k.
S.S. cutting.
RM
97
194
RM
129
258
No
322
10
3220
l.
S.S. welding.
No
161
644
II. Fabrication of New rail stopper incl. rubber pad fitting & welding
of the rail stoper at proper location.
No
322
1932
o.
No
81
10
810
Training of Belt/centring.
No
81
324
No
81
324
No
121
90
10890
No
161
10
1610
No
48
400
19200
No
322
48
15456
No
81
48
3888
Sheet 10 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
4
Sheet 11 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
a: P.C.R.D.
No
81
60
4860
b: C.C.R.D. ( )
No
48
60
2880
No
16
60
960
No
161
60
9660
No
81
10
810
No
403
1612
DF 11 or DF 21
No
56
20
1120
B.
DF 31 or DF 41
No
81
10
810
No
161
644
10
No
48
10
480
b.
No
81
10
810
c.
No
40
10
400
11
No
403
44
17732
12
No
8283
16566
13
No
346
48
16608
No
161
322
Setting of cable guiding trolley for twist free rewinding C.C or P.C
No
81
12
972
Break setting & removing cable pay-out defect for power cable or
control cable.
No
161
966
No
403
12
4836
Sheet 12 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
F
Work includes checking & topping up oil, replace-ment of oil, isolation &
overhauling work of gear box & tightening of shrink discs bolts.
Checking & topping up oil of all gear boxes including the cleaning
the outer surface.
a.
No
161
72
11592
b.
No
161
72
11592
c.
No
121
50
6050
a.
Bucket wheel gear box or Boom conv. gear box or intermediate
conv. gear box.
No
161
10
1610
b.
No
322
10
3220
c.
No
81
24
1944
d.
No
40
60
2400
Replacement of oil
No
322
24
7728
b.
No
483
12
5796
No
805
18
14490
c.
Bucket wheel Gear Box or Boom conv. or int. Conv. Gear box.
Dismounting & fitting of new gear box/ gear box after repairing in
position.
No
805
3220
No
805
3220
No
81
36
2916
No
644
10
6440
No
403
24
9672
No
403
24
9672
Sheet 13 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
10
No
403
806
No
8050
32200
12
Replacement of output oil seal (shrink disk side) or input side oil seal.
No
322
1932
No
40
20
800
No
81
20
1620
No
403
1612
No
40
320
No
81
10
810
No
40
320
No
805
16
12880
No
81
120
9720
No
121
30
3630
No
81
20
1620
A.
B.
C.
No
483
1932
No
403
12
4836
No
161
16
2576
Overhauling of axial piston pump (Boom luffing) & testing for its
proper operation after completion of over hauling.
No
3220
25760
Sheet 14 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
8
No
4830
19320
No
1610
6440
No
403
18
7254
No
403
10
4030
No
161
10
1610
Removing old damaged teeth & fitting new/ repair teeth including
welding of bolt.
No
81
46
3726
No
322
24
7728
No
21308
42616
No
2528
10112
No
7792
15584
No
330
1320
No
56
24
1344
No
161
1288
No
161
1288
No
322
2576
Tightening and checking of all nuts & bolts of vibrator feeder unit
No
1288
12
15456
No
805
1610
No
805
3220
10
No
161
644
Sheet 15 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
11
No
1779
7116
12
No
1167
4668
13
Brake adjustment as required for travel gear box / slewing gear box /
bucket wheel / intermediate conveyor
No
121
60
7260
14
Dismantling & refitting of one half of coupling / gear coupling (BZ300) of various gear boxes.
No
805
20
16100
15
No
805
12
9660
803255
Annexure C-4
1
3mm to 6 mm
RM
81
100
8100
RM
113
100
11300
RM
322
50
16100
RM
81
200
16200
RM
129
200
25800
RM
362
100
36200
MT
25760
20
515200
RM
242
400
96800
RM
564
120
67680
8mm to 12 mm
20mm to 25 mm
2
Sheet 16 of 16
Annexure C :-Schedule of Rates & Estimate of work for Routine/ Breakdown Maintenance of crushers and grizzly
feeder.
Proposed , Qty. &
BSR RATE
Amount
S. No.
Job Particulars
Unit
6 Dismantling of technological structure at any elevation incl.chutes
conveyors, Structures, hoods of head pulleys, stranger channel
hopper, cage other MS structures work incl. Transportation of the
MT
2415
10
24150
dismentling material to CHP stores or the place specified for dumping
of scrap in CHP area.
7
MT
3220
10
32200
MT
2415
10
24150
RM
282
40
11280
10
MT
161
40
6440
SE(CHP)
891600
3488190
1861472
803255
891600
G.TOTAL
7044517
XEN(CHP-MM-II)
AEN(CHP-MM-IV)