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Verification Manual for Workbench

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Table of Contents
Introduction ............................................................................................................................................... 1
I. DesignModeler Descriptions ................................................................................................................... 3
WBVMDM001 ......................................................................................................................................... 5
WBVMDM002 ......................................................................................................................................... 7
WBVMDM003 ......................................................................................................................................... 9
II. Mechanical Application Descriptions ................................................................................................... 11
WBVMMECH001 ................................................................................................................................... 13
WBVMMECH002 ................................................................................................................................... 15
WBVMMECH003 ................................................................................................................................... 17
WBVMMECH004 ................................................................................................................................... 19
WBVMMECH005 ................................................................................................................................... 21
WBVMMECH006 ................................................................................................................................... 23
WBVMMECH007 ................................................................................................................................... 25
WBVMMECH008 ................................................................................................................................... 27
WBVMMECH009 ................................................................................................................................... 29
WBVMMECH010 ................................................................................................................................... 31
WBVMMECH011 ................................................................................................................................... 33
WBVMMECH012 ................................................................................................................................... 35
WBVMMECH013 ................................................................................................................................... 37
WBVMMECH014 ................................................................................................................................... 39
WBVMMECH015 ................................................................................................................................... 41
WBVMMECH016 ................................................................................................................................... 43
WBVMMECH017 ................................................................................................................................... 45
WBVMMECH018 ................................................................................................................................... 47
WBVMMECH019 ................................................................................................................................... 49
WBVMMECH020 ................................................................................................................................... 51
WBVMMECH021 ................................................................................................................................... 53
WBVMMECH022 ................................................................................................................................... 55
WBVMMECH023 ................................................................................................................................... 57
WBVMMECH024 ................................................................................................................................... 59
WBVMMECH025 ................................................................................................................................... 61
WBVMMECH026 ................................................................................................................................... 63
WBVMMECH027 ................................................................................................................................... 65
WBVMMECH028 ................................................................................................................................... 67
WBVMMECH029 ................................................................................................................................... 69
WBVMMECH030 ................................................................................................................................... 71
WBVMMECH031 ................................................................................................................................... 73
WBVMMECH032 ................................................................................................................................... 75
WBVMMECH033 ................................................................................................................................... 77
WBVMMECH034 ................................................................................................................................... 81
WBVMMECH035 ................................................................................................................................... 83
WBVMMECH036 ................................................................................................................................... 85
WBVMMECH037 ................................................................................................................................... 87
WBVMMECH038 ................................................................................................................................... 89
WBVMMECH039 ................................................................................................................................... 91
WBVMMECH040 ................................................................................................................................... 93
WBVMMECH041 ................................................................................................................................... 95
WBVMMECH042 ................................................................................................................................... 99
WBVMMECH043 ................................................................................................................................. 101
WBVMMECH044 ................................................................................................................................. 103
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iii

Verification Manual for Workbench


WBVMMECH045 .................................................................................................................................
WBVMMECH046 .................................................................................................................................
WBVMMECH047 .................................................................................................................................
WBVMMECH048 .................................................................................................................................
WBVMMECH049 .................................................................................................................................
WBVMMECH050 .................................................................................................................................
WBVMMECH051 .................................................................................................................................
WBVMMECH052 .................................................................................................................................
WBVMMECH053 .................................................................................................................................
WBVMMECH054 .................................................................................................................................
WBVMMECH055 .................................................................................................................................
WBVMMECH056 .................................................................................................................................
WBVMMECH057 .................................................................................................................................
WBVMMECH058 .................................................................................................................................
WBVMMECH059 .................................................................................................................................
WBVMMECH060 .................................................................................................................................
WBVMMECH061 .................................................................................................................................
WBVMMECH062 .................................................................................................................................
WBVMMECH063 .................................................................................................................................
WBVMMECH064 .................................................................................................................................
WBVMMECH065 .................................................................................................................................
WBVMMECH066 .................................................................................................................................
WBVMMECH067 .................................................................................................................................
WBVMMECH068 .................................................................................................................................
WBVMMECH069 .................................................................................................................................
WBVMMECH070 .................................................................................................................................
WBVMMECH071 .................................................................................................................................
WBVMMECH072 .................................................................................................................................
III. Design Exploration Descriptions .......................................................................................................
WBVMDX001 ......................................................................................................................................
WBVMDX002 ......................................................................................................................................
WBVMDX003 ......................................................................................................................................
WBVMDX004 ......................................................................................................................................
WBVMDX005 ......................................................................................................................................
Index ........................................................................................................................................................

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Introduction
This manual presents a collection of test cases that demonstrate a number of the capabilities of the Workbench
analysis environment. The available tests are engineering problems that provide independent verification,
usually a closed form equation. Many of them are classical engineering problems.
The solutions for the test cases have been verified, however, certain differences may exist with regard to
the references. These differences have been examined and are considered acceptable. The workbench analyses
employ a balance between accuracy and solution time. Improved results can be obtained in some cases by
employing a more refined finite element mesh but requires longer solution times. For the tests, an error
rate of 3% or less has been the goal.
These tests were run on an Intel Xeon processor using Microsoft Windows XP Professional. These results are
reported in the test documentation. Slightly different results may be obtained when different processor
types or operating systems are used.
The tests contained in this manual are a partial subset of the full set of tests that are run by ANSYS developers
to ensure a high degree of quality for the Workbench product. The verification of the Workbench product
is conducted in accordance with the written procedures that form a part of an overall Quality Assurance
program at ANSYS, Inc.
You are encouraged to use these tests as starting points when exploring new Workbench features. Geometries,
material properties, loads, and output results can easily be changed and the solution repeated. As a result,
the tests offer a quick introduction to new features with which you may be unfamiliar.
Some test cases will require different licenses, such as DesignModeler, Emag, or Design Exploration. If you
do not have the available licenses, you may not be able to reproduce the results. The Educational version
of Workbench should be able to solve most of these tests. License limitations are not applicable to Workbench
Education version but problem size may restrict the solution of some of the tests.
The working directories for each of the Verification Manual tests are available at the Customer Portal.
Download the ANSYS Workbench Verification Manual Database Files. These databases provide all of the
necessary elements for running a test, including geometry parts, material files and workbench databases.
To open a test case in workbench, locate the working directory and double-click the Workbench database
(.wbdb).
You can use these tests to verify that your hardware is executing the ANSYS Workbench tests correctly. The
results in the databases can be cleared and the tests solved multiple times. The test results should be checked
against the verified results in the documentation for each test.
ANSYS Inc. offers the Workbench Verification and Validation package for users that must perform system
validation.
This package automates the process of test execution and report generation. If you are interested in contracting for such services contact the ANSYS, Inc. Quality Assurance Group.

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Part I, DesignModeler Descriptions

WBVMDM001: Extrude, Chamfer, and Blend Features

Overview
Feature:

Extrude, Chamfer, and Blend

Drawing Units:

Millimeter

Test Case
Create a Model using Extrude, Chamfer, and Blend features.
A polygonal area is extruded 60 mm. A rectangular area of 30 mm x 40 mm [having a circular area of radius
6 mm subtracted] is extruded to 20 mm. Both resultant solids form one solid geometry. A rectangular area
(24 mm x 5 mm) is subtracted from the solid. Two rectangular areas (40 mm x 10 mm) are extruded 10 mm
and subtracted from solid. Two rectangular areas (25 mm x 40 mm) are extruded 40 mm and subtracted
from solid. A Chamfer (10 mm x 10 mm) is given to 4 edges on the resultant solid. Four Oval areas are extruded
and subtracted from Solid. Fillet (Radius 5 mm) is given to 4 edges using Blend Feature.
Verify Volume of the resultant geometry.

Figure: Final Model after creating Extrude, Chamfer, and Blend

Calculations
1.

Volume of Solid after extruding Polygonal Area: v1 = 264000 mm3.

2.

Volume of rectangular area having circular hole: v2 = 21738.05 mm3.


Net Volume = V = v1 + v2 = 285738.05 mm3.

3.

Volume of rectangular (24mm x 5mm) solid extruded 30mm using Cut Material = 3600 565.5 = 3034.5
mm3.
Net volume V = 285738.05 3034.5 = 282703.5 mm3.

4.

Volume of two rectangular areas each 40mm x 10mm extruded 10mm = 8000 mm3.
Net volume V = 282703.5 8000 = 274703.5 mm3.

5.

Volume of two rectangular areas 25mm x 40mm extruded 40mm = 80000 mm3.

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WBVMDM001
Net volume V = 274703.5 80000 = 194703.5 mm3.
6.

Volume of four solids added due to Chamfer = 4 x 500 = 2000 mm3


Net volume V = 194703.5 + 2000 = 196703.5 mm3.

7.

Volume of four oval areas extruded 10 mm = 7141.6 mm3.


Net volume V = 196703.5 - 7141.6 = 189561.9 mm3.

8.

Volume of 4 solids subtracted due to Blend of radius 5 mm = 429.2 mm3.


Hence Net volume of final Solid body = V = 189561.9 429.2 = 189132.7 mm3.

Results Comparison
Results

Target

DesignModeler

Error (%)

189132.7

189132.7

44261.29

44261.6

0.001

Number of Faces

52

52

Number of Bodies

Volume (mm3)
2

Surface Area (mm )

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WBVMDM002: Cylinder using Revolve, Sweep, Extrude, and Skin-Loft

Overview
Feature:

Revolve, Sweep, Extrude, and Skin-Loft

Drawing Units:

Millimeter

Test Case
Create a Model using Revolve, Sweep, Extrude, and Skin-Loft features.
A Rectangular area (100 mm x 30 mm) is revolved about Z-Axis in 3600 to form a Cylinder. A circular area
of radius 30 mm is swept 100 mm using Sweep feature. A circular area of radius 30 mm is extruded 100
mm. A solid cylinder is created using Skin-Loft feature between two coaxial circular areas each of radius 30
mm and 100 mm apart.
Verify Volume of the resultant geometry.

Figure: Final Model after creating Revolve, Sweep, Extrude, and Skin-Loft

Calculations
1.

Volume of Cylinder created after Revolving Rectangular area (100 mm x 30 mm) = v1 = 282743.3 mm3.

2.

Volume of Cylinder created when a circular area (Radius 30mm) is swept 100 mm = v2 = 282743.3
mm3.
Net Volume = V = v1 + v2 = 282743.3 + 282743.3 = 565486.6 mm3.

3.

Volume of Cylinder after extruding a circular area (Radius 30 mm) 100 mm = 282743.3 mm3.
Net Volume = V = 565486.6 + 282743.3 = 848229.9 mm3.

4.

Volume of Cylinder created after using Skin-Loft feature between two circular areas of Radius 30 mm
and 100 mm apart. = 282743.3 mm3.
Net Volume of the final Cylinder = 848229.9 + 282743.3 = 1130973.2 mm3.

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WBVMDM002

Results Comparison
Results

Target

DesignModeler

Error (%)

1130973.3

1130973.3

81053.1

81053.1

Number of Faces

Number of Bodies

Volume (mm3)
2

Surface Area (mm )

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WBVMDM003: Extrude, Revolve, Skin-Loft, and Sweep

Overview
Feature:

Extrude, Revolve, Skin-Loft, and Sweep

Drawing Units:

Millimeter

Test Case
Create a Model using Extrude, Revolve, Skin-Loft, and Sweep.
A rectangular area (103 mm x 88 mm) is extruded 100 mm to form a solid box. A circular area of radius 25
mm is revolved 900 using Revolve feature and keeping Thin/Surface option to Yes and 3 mm Inward and
Outward Thickness. A solid is subtracted using Skin-Loft feature between two square areas (each of side 25
mm) and 100 mm apart. The two solid bodies are frozen using Freeze feature. A circular area of radius 25
mm is swept using Sweep feature and keeping Thin/Surface option to Yes and 3 mm Inward and Outward
Thickness. Thus a total of 4 geometries are created.
Verify the volume of the resulting geometry.

Figure: Final Model after creating Extrude, Revolve, Skin-Loft and Sweep

Calculations
1.

Volume of rectangular (103 mm x 88 mm) solid extruded 100mm = 906400 mm3.

2.

Volume of solid after revolving circular area of Radius 25 mm through 900 = 29639.6 mm3.
Net Volume of solid box, Va = 906400 - 29639.6 = 876760.3 mm3.

3.

Volume of additional body created due to Revolve feature = Vb= 11134.15 mm3.

4.

Volume of the rectangular box cut after Skin-Loft between two square areas each of side 25 mm =
62500 mm3.
Net Volume of solid box becomes Va = 876760.3 62500 = 814260.3 mm3.

5.

Volume of additional two bodies created due to Sweep feature:

Vc = 47123.9 mm3 and Vd = 28352.8 mm3.

And total volume that gets subtracted from box due to Sweep Feature = 75476.7 mm3.

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WBVMDM003

Hence Net volume of box, Va = 814260.3 - 75476.7 = 738783.6 mm3.

Sum of volumes of all four bodies = Va+Vb+Vc+Vd = 738783.6 + 11134.15 + 47123.9 +28352.8 =
825394.4 mm3.

Results Comparison
Results

Target

DesignModeler

Error (%)

825394.4

825394.5

101719.47

101719.95

Number of Faces

22

22

Number of Bodies

Volume (mm3)
2

Surface Area (mm )

10

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Part II, Mechanical Application Descriptions

WBVMMECH001: Statically Indeterminate Reaction Force Analysis

Overview
Reference:

S.Timoshenko, Strength of Materials, Part 1, Elementary Theory


and Problems, 3rd Edition, CBS Publishers and Distributors, pg.
22 and 26

Analysis
Type(s):

Linear Static Structural Analysis

Element
Type(s):

Solid

Test Case
An assembly of three prismatic bars is supported at both end faces and is axially loaded with forces F1 and
F2. Force F1 is applied on the face between Parts 2 and 3 and F2 is applied on the face between Parts 1 and
2. Apply advanced mesh control with element size of 0.5.
Find reaction forces in the Y direction at the fixed supports.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2.9008e7 psi
= 0.3
= 0.28383 lbm/in3

Cross section of all parts


= 1 x 1
Length of Part 1 = 4"
Length of Part 2 = 3"
Length of Part 3 = 3

Force F1 = -1000 (Y direction)


Force F2 = -500 (Y direction)

Results Comparison
Results

Target

Mechanical

Error (%)

Y Reaction Force at Top Fixed


Support (lbf )

900

901.14

0.127

Y Reaction Force at Bottom


Fixed Support (lbf )

600

598.86

-0.190

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WBVMMECH002: Rectangular Plate with Circular Hole Subjected to Tensile Loading

Overview
Reference:

J. E. Shigley, Mechanical Engineering Design, McGraw-Hill, 1st Edition, 1986, Table A-23, Figure A-23-1, pg. 673

Analysis
Type(s):

Linear Static Structural Analysis

Element
Type(s):

Solid

Test Case
A rectangular plate with a circular hole is fixed along one of the end faces and a tensile pressure load is
applied on the opposite face. A convergence with an allowable change of 10% is applied to account for the
stress concentration near the hole. The Maximum Refinement Loops is set to 2 and the Refinement mesh
control is added on the cylindrical surfaces of the hole with Refinement = 1.
Find the Maximum Normal Stress in the x direction on the cylindrical surfaces of the hole.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 1000 Pa
=0

Length = 15 m
Width = 5 m
Thickness = 1 m
Hole radius = 0.5 m

Pressure = -100 Pa

Results Comparison
Results
Maximum Normal X Stress
(Pa)

Target

Mechanical

Error (%)

312.5

314.75

0.720

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WBVMMECH003: Modal Analysis of Annular Plate

Overview
Reference:

R. J. Blevins, Formula for Natural Frequency and Mode Shape, Van


Nostrand Reinhold Company Inc., 1979, Table 11-2, Case 4, pg.
247

Analysis
Type(s):

Free Vibration Analysis

Element
Type(s):

Solid

Test Case
An assembly of three annular plates has cylindrical support (fixed in the radial, tangential, and axial directions)
applied on the cylindrical surface of the hole. Sizing control with element size of 0.5 is applied to the cylindrical surface of the hole.
Find the first six modes of natural frequencies.

Figure: Schematic

Material Properties

Geometric Properties

E = 2.9008e7 psi
= 0.3
= 0.28383 lbm/in3

Inner diameter of inner


plate = 20"
Inner diameter of
middle plate = 28"
Inner diameter of outer
plate = 34"
Outer diameter of outer
plate = 40"
Thickness of all plates =
1"

Loading

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WBVMMECH003

Results Comparison
Results

Target

Mechanical

Error (%)

1st Frequency Mode (Hz)

310.911

315.15

1.363

2nd Frequency Mode (Hz)

318.086

320.56

0.778

3rd Frequency Mode (Hz)

318.086

320.86

0.872

4th Frequency Mode (Hz)

351.569

351.95

0.108

5th Frequency Mode (Hz)

351.569

352.32

0.214

6th Frequency Mode (Hz)

442.451

441.48

-0.219

18

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WBVMMECH004: Shape Optimization of a Quarter of a Plate With Hole

Overview
Reference:

Mlejnek and Schirrmacher, Comp. Meth. Appl. Mech Engg.,Vol. 106,


1993

Analysis
Type(s):

Shape Optimization

Element
Type(s):

Solid

Test Case
A rectangular plate (1300 x 1300 mm) with a hole is modeled with one-quarter symmetry. It has frictionless
support applied on the two flat faces along the thickness near the hole. Pressure loads are applied on the
remaining two flat faces along the thickness as shown below. Apply advanced mesh control with element
size of 29 mm to get accurate results.
Find the Optimized Mass for target reduction of 20%.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2.1e5 MPa
= 0.3
= 8e-6 kg/mm3

Quadrant Length = 650


mm
Quadrant Width = 650
mm
Thickness = 10 mm
Radius = 250 mm

Pressure = -0.15385 MPa


Pressure 2 = -0.076925
MPa

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WBVMMECH004

Results Comparison
Results
Optimized Mass (kg)

20

Target

Mechanical

Error (%)

23.8984

24.3

1.680

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WBVMMECH005: Heat Transfer in a Composite Wall

Overview
Reference:

F. Kreith, Principles of Heat Transfer, Harper and Row Publisher, 3rd


Edition, 1976, Example 2-5, pg. 39

Analysis
Type(s):

Linear Static Thermal Analysis

Element
Type(s):

Solid

Test Case
A furnace wall consists of two layers: fire brick and insulating brick. The temperature inside the furnace is
3000F (Tf) and the inner surface convection coefficient is 3.333e-3 BTU/s ft2F (hf). The ambient temperature
is 80F (Ta) and the outer surface convection coefficient is 5.556e-4 BTU/s ft2F (ha).
Find the Temperature Distribution.

Figure: Schematic

Material Properties

Geometric Properties

Fire brick wall: k = 2.222e-4


BTU/s ft F
Insulating wall: k = 2.778e-5
BTU/s ft F

Cross-section = 1" x 1"


Fire brick wall thickness
= 9"
Insulating wall thickness
= 5"

Loading

Results Comparison
Results

Target

Mechanical

Error (%)

Minimum Temperature (F)

336

336.69

0.205

Maximum Temperature (F)

2957

2957.2

0.007

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WBVMMECH006: Heater with Nonlinear Conductivity

Overview
Reference:

Vedat S. Arpaci, Conduction Heat Transfer, Addison-Wesley Book


Series, 1966, pg. 130

Analysis Type(s):

Nonlinear Static Thermal Analysis

Element Type(s):

Solid

Test Case
A liquid is boiled using the front face of a flat electric heater plate. The boiling temperature of the liquid is
212F. The rear face of the heater is insulated. The internal energy generated electrically may be assumed
to be uniform and is applied as internal heat generation.
Find the maximum temperature and maximum total heat flux.

Figure: Schematic

Material Properties

Geometric Properties

Loading

k = [0.01375 * (1 + 0.001 T)]


BTU/s inF

Radius = 3.937
Thickness = 1

Front face temperature


= 212F

Temperature (F)

Conductivity (BTU/s
inF)

32

1.419e-002

1000

2.75e-002

Internal heat generation


= 10 BTU/s in3

Results Comparison
Results

Target

Mechanical

Error (%)

Maximum Temperature (F)

476

480.57

0.960

Maximum Total Heat Flux


(BTU/s in2)

10

9.9997

-0.003

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WBVMMECH007: Thermal Stress in a Bar with Temperature Dependent


Conductivity

Overview
Reference:

Any basic Heat Transfer book

Analysis
Type(s):

Nonlinear Thermal Stress Analysis

Element
Type(s):

Solid

Test Case
A long bar has thermal conductivity that varies with temperature. The bar is constrained at both ends by
frictionless surfaces. A temperature of TC is applied at one end of the bar (End A). The reference temperature
is 5C. At the other end, a constant convection of h W/m2C is applied. The ambient temperature is 5C.
Advanced mesh control with element size of 2 m is applied.
Find the following:

Minimum temperature

Maximum thermal strain in z direction (on the two end faces)

Maximum deformation in z direction

Maximum heat flux in z direction at z = 20 m

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
=0
= 1.5e-05 / C
k = 0.038*(1 + 0.00582*T)
W/m C

Length = 20 m
Width = 2 m
Breadth = 2 m

Rear face temperature T


= 100C
Film Coefficient h =
0.005 W/m2C
Ambient temperature =
5C
Reference temperature
= 5C

Temperature (C)

Conductivity (W/m C)

3.91e-002

800

0.215

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WBVMMECH007

Analysis
Temperature at a distance "z" from rear face is given by:
Tz = 171.82 + 73886.82 1492.13 x( z )
Thermal strain in the z direction in the bar is given by:
zT = 1.5 105 ( Tz 5)
Deformation in the z direction is given by:
z

uz = (1.425 105 ( Tz 5)) dz


0

Heat flux in the z direction is given by:


q = 0.005 ( Tz 5)

Results Comparison
Results

Target

Mechanical

Error (%)

Minimum Temperature (C)

38.02

38.014

-0.016

Maximum Thermal strain (z


= 20) (m/m)

0.000495

0.00049521

0.042

Maximum Thermal strain (z


= 0) (m/m)

0.001425

0.001425

0.000

Maximum Z Deformation (m)

0.00232

0.002341

0.905

Maximum Z Heat Flux (z = 20)


(W/m2)

0.165

0.16507

0.042

26

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WBVMMECH008: Heat Transfer from a Cooling Spine

Overview
Reference:

Kreith, F., Principles of Heat Transfer, Harper and Row, 3rd Edition,
1976, Equation 2-44a, pg. 59, Equation 245, pg. 60

Analysis
Type(s):

Linear Static Thermal Analysis

Element
Type(s):

Solid

Test Case
A steel cooling spine of cross-sectional area A and length L extend from a wall that is maintained at temperature Tw. The surface convection coefficient between the spine and the surrounding air is h, the air temper
is Ta, and the tip of the spine is insulated. Apply advanced mesh control with element size of 0.025'.
Find the heat conducted by the spine and the temperature of the tip.

Figure: Schematic

Material Properties

Geometric Properties

Loading

Material Properties
E = 4.177e9 psf
= 0.3
Thermal conductivity k =
9.71e-3 BTU/s ft F

Geometric Properties
Cross section = 1.2 x
1.2
L = 8

Loading
Tw = 100F
Ta = 0F
h = 2.778e-4 BTU/s ft2 F

Results Comparison
Results

Target

Mechanical

Error (%)

Temperature of the Tip (F)

79.0344

79.078

0.055

Heat Conducted by the Spine


(Heat Reaction) (BTU/s)

6.364e-3

6.3614e-3

-0.041

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WBVMMECH009: Stress Tool for Long Bar with Compressive Load

Overview
Reference:

Any basic Strength of Materials book

Analysis
Type(s):

Linear Static Structural Analysis

Element
Type(s):

Solid

Test Case
A multibody of four bars connected end to end has one of the end faces fixed and a pressure is applied to
the opposite face as given below. The multibody is used to nullify the numerical noise near the contact regions.
Find the maximum equivalent stress for the whole multibody and the safety factor for each part using the
maximum equivalent stress theory with tensile yield limit.

Figure: Schematic

Material Properties
Material

E (Pa)

Tensile Yield (Pa)

Part 1

1.93e11

2.07e8

Part 2

7.1e10

2.8e8

Part 3

2e11

2.5e8

Part 4

1.1e11

2.8e8

Geometric Properties

Loading

Part
Part
m
Part
Part

Pressure = 2.5e8 Pa

1: 2 m x 2 m x 3 m
2: 2 m x 2 m x 10
3: 2 m x 2 m x 5 m
4: 2 m x 2 m x 2 m

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29

WBVMMECH009

Results Comparison
Results

Target

Mechanical

Error (%)

Maximum Equivalent Stress


(Pa)

2.5e8

2.5e8

0.000

Safety Factor for Part 1

0.828

0.828

0.000

Safety Factor for Part 2

1.12

1.12

0.000

Safety Factor for Part 3

0.000

Safety Factor for Part 4

1.12

1.12

0.000

30

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WBVMMECH010: Modal Analysis of a Rectangular Plate

Overview
Reference:

Blevins, Formula for Natural Frequency and Mode Shape, Van Nostrand Reinhold Company Inc., 1979, Table 11-4, Case 11, pg. 256

Analysis
Type(s):

Free Vibration Analysis

Element
Type(s):

Shell

Test Case
A rectangular plate is simply supported on both the smaller edges and fixed on one of the longer edges as
shown below. Sizing mesh control with element size of 6.5 mm is applied on all the edges to get accurate
results.
Find the first five modes of natural frequency.

Figure: Schematic

Material Properties

Geometric Properties

E = 2e11 Pa
= 0.3
= 7850 kg/m3

Length = 0.25 m
Width = 0.1 m
Thickness = 0.005 m

Loading

Results Comparison
Results

Target

Mechanical

Error (%)

1st Frequency Mode (Hz)

595.7

590.03

-0.952

2nd Frequency Mode (Hz)

1129.55

1118.4

-0.987

3rd Frequency Mode (Hz)

2051.79

2038.1

-0.667

4th Frequency Mode (Hz)

2906.73

2879.3

-0.994

5th Frequency Mode (Hz)

3366.48

3350

-0.489

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WBVMMECH011: Large Deflection of a Circular Plate with Uniform Pressure

Overview
Reference:

Timoshenko S.P.,Woinowsky-Krieger S.,Theory of Plates and Shells,


McGraw-Hill, 2nd Edition, Article 97, equation 232, pg. 401

Analysis
Type(s):

Nonlinear Structural Analysis (Large Deformation On)

Element
Type(s):

Shell

Test Case
A circular plate is subjected to a uniform pressure on its flat surface. The circular edge of the plate is fixed.
To get accurate results, apply sizing control with element size of 5 mm on the circular edge.
Find the total deformation at the center of the plate.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
= 0.3

Radius = 0.25 m
Thickness = 0.0025 m

Pressure = 6585.18 Pa

Results Comparison
Results
Total deformation (m)

Target

Mechanical

Error (%)

0.00125

0.001238

-0.96

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WBVMMECH012: Buckling of a Stepped Rod

Overview
Reference:

Warren C.Young, Roark's Formulas for Stress & Strains, McGraw


Hill, 6th Edition, Table 34, Case 2a, pg. 672

Analysis
Type(s):

Buckling Analysis

Element
Type(s):

Solid

Test Case
A stepped rod is fixed at one end face. It is axially loaded by two forces: a tensile load at the free end and
a compressive load on the flat step face at the junction of the two cross sections. To get accurate results,
apply sizing control with element size of 6.5 mm.
Find the Load Multiplier for the First Buckling Mode.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
= 0.3

Larger diameter =
0.011982 m
Smaller diameter =
0.010 m
Length of larger diameter = 0.2 m
Length of smaller diameter = 0.1 m

Force at free end = 1000


N
Force at the flat step
face = -2000 N
Both forces are in the z
direction

Results Comparison
Results
Load Multiplier

Target

Mechanical

Error (%)

22.5

22.871

1.649

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WBVMMECH013: Buckling of a Circular Arch

Overview
Reference:

Warren C.Young, Roark's Formulas for Stress Strains, McGraw Hill,


6th Edition, Table 34, Case 10, pg. 679

Analysis
Type(s):

Buckling Analysis

Element
Type(s):

Shell

Test Case
A circular arch of a rectangular cross section (details given below) is subjected to a pressure load as shown
below. Both the straight edges of the arch are fixed.
Find the Load Multiplier for the first buckling mode.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e5 MPa
=0

Arch cross-section = 5
mm x 50 mm
Mean radius of arch =
50 mm
Included angle = 90

Pressure = 1 MPa

Results Comparison
Results
Load Multiplier

Target

Mechanical

Error (%)

544

545.94

0.357

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WBVMMECH014: Harmonic Response of a Single Degree of Freedom System

Overview
Reference:

Any basic Vibration Analysis book

Analysis
Type(s):

Harmonic Analysis

Element
Type(s):

Solid

Test Case
An assembly where four cylinders represent massless springs in series and a point mass simulates a spring
mass system. The flat end face of the cylinder (Shaft 1) is fixed. Harmonic force is applied on the end face
of another cylinder (Shaft 4) as shown below.
Find the z directional Deformation Frequency Response of the system on the face to which force is applied
for the frequency range of 0 to 500 Hz for the following scenarios using Mode Superposition. Solution intervals
= 20.

Scenario 1: Damping ratio = 0

Scenario 2: Damping ratio = 0.05

Figure: Schematic

Material Properties
Material

E (Pa)

(kg/m3)

Shaft 1

1.1e11

0.34

1e-8

Shaft 2

1.1e11

0.34

1e-8

Shaft 3

4.5e10

0.35

1e-8

Shaft 4

4.5e10

0.35

1e-8

Geometric Properties

Loading

Each cylinder:
Diameter = 20 mm
Length = 50 mm

Force = 1e7 N (Z-direction)


Point Mass = 3.1044 Kg

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39

WBVMMECH014

Results Comparison
Results

Target

Mechanical

Error (%)

Maximum Amplitude without


damping (m)

0.1404

0.14123

0.591

Phase angle without damping (degrees)

180

180

0.000

Maximum Amplitude with


damping (m)

0.14

0.1408

0.577

Phase angle with damping


(degrees)

175.6

175.58

0.000

40

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WBVMMECH015: Harmonic Response of Two Storied Building under Transverse


Loading

Overview
Reference:

W.T.Thomson, Theory of Vibration with Applications, 3rd Edition,


1999, Example 6.4-1, pg. 166

Analysis
Type(s):

Harmonic Analysis

Element
Type(s):

Solid

Test Case
A two-story building has two columns (2K and K) constituting stiffness elements and two slabs (2M and M)
constituting mass elements. The material of the columns is assigned negligible density so as to make them
as massless springs. The slabs are allowed to move only in the y direction by applying frictionless supports
on all the faces of the slabs in the y direction. The end face of the column (2K) is fixed and a harmonic force
is applied on the face of the slab (M) as shown in the figure below.
Find the y directional Deformation Frequency Response of the system at 70 Hz on each of the vertices as
shown below for the frequency range of 0 to 500 Hz using Mode Superposition. Use Solution intervals = 50.

Figure: Schematic

Material Properties
Material

E (Pa)

(kg/m3)

Block 2

2e18

0.3

7850

Shaft 2

4.5e10

0.35

1e-8

Block 1

2e18

0.3

15700

Shaft 1

9e10

0.35

1e-8

Geometric Properties
Block 1 and 2:

Loading
Force = -1e5 N (y direction)

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41

WBVMMECH015
40 mm x 40 mm x 40 mm
Shaft 1 and 2:
20 mm x 20 mm x 200 mm

Results Comparison
Results

Target

Mechanical

Error (%)

Maximum Amplitude for vertex A (m)

0.20853

0.21033

0.863

Maximum Amplitude for vertex B (m)

0.074902

0.07547

0.761

42

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WBVMMECH016: Fatigue Tool with Non-Proportional Loading for Normal Stress

Overview
Reference:

Any basic Machine Design book

Analysis
Type(s):

Fatigue Analysis

Element
Type(s):

Solid

Test Case
A bar of rectangular cross section has the following loading scenarios.

Scenario 1: One of the end faces is fixed and a force is applied on the opposite face as shown below
in Figure : Scenario 1 (p. 43).

Scenario 2: Frictionless support is applied to all the faces of the three standard planes (faces not seen
in Figure : Scenario 2 (p. 43)) and a pressure load is applied on the opposite faces in positive y- and zdirections.

Find the life, damage, and safety factor for the normal stresses in the x, y, and z directions for non-proportional fatigue using the Soderberg theory. Use a design life of 1e6 cycles, a fatigue strength factor or 1, a
scale factor of 1, and 1 for coefficients of both the environments under Solution Combination.

Figure: Scenario 1

Figure: Scenario 2

Material Properties
E = 2e11 Pa
= 0.3

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43

WBVMMECH016
Material Properties
Ultimate Tensile Strength = 4.6e8 Pa
Yield Tensile Strength = 3.5e8 Pa
Endurance Strength = 2.2998e6 Pa
Number of Cycles

Alternating Stress (Pa)

1000

4.6e8

1e6

2.2998e6

Geometric Properties
Bar: 20 m x 1 m x 1m

Loading
Scenario 1: Force = 2e6 N
(y-direction)
Scenario 2: Pressure = -1e8
Pa

Analysis
Non-proportional fatigue uses the corresponding results from the two scenarios as the maximum and minimum stresses for fatigue calculations. The fatigue calculations use standard formulae for the Soderberg
theory.

Results Comparison
Results
Stress Component - Component X

Stress Component - Component Y

Stress Component - Component Z

44

Target

Mechanical

Error (%)

Life

3335.1049

3329.9

-0.156

Damage

299.8406

300.31

0.157

Safety Factor

0.019

0.019025

0.132

Life

14765.7874

14653

-0.764

Damage

67.724

68.247

0.772

Safety Factor

0.04569

0.045378

-0.683

Life

14765.7874

14766

0.001

Damage

67.724

67.725

0.001

Safety Factor

0.04569

0.045696

0.013

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WBVMMECH017:Thermal Stress Analysis with Remote Force and Thermal Loading

Overview
Reference:

Any basic Strength of Materials book

Analysis
Type(s):

Linear Thermal Stress Analysis

Element
Type(s):

Solid

Test Case
A cylindrical rod assembly of four cylinders connected end to end has frictionless support applied on all the
cylindrical surfaces and both the flat end faces are fixed. Other thermal and structural loads are as shown
below.
Find the Deformation in the x direction of the contact surface on which the remote force is applied. To get
accurate results apply a global element size of 1.5 m.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
=0
= 1.2e-5/C

Diameter = 2 m
Lengths of cylinders in
order from End A: 2 m,
5 m, 10 m, and 3 m.

Given temperature (End A)


= 1000C
Given temperature (End B)
= 0C
Remote force = 1e10 N applied on the contact surface
at a distance 7 m from end
A.
Location of remote force =
(7,0,0) m

Results Comparison
Results

Target

Mechanical

Error (%)

Maximum X Deformation (m)

0.101815

0.10016

-1.625

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WBVMMECH018: A Bar Subjected to Tensile Load with Inertia Relief

Overview
Reference:

Any basic Strength of Materials book

Analysis
Type(s):

Linear Static Structural Analysis (Inertia Relief On)

Element
Type(s):

Solid

Test Case
A long bar assembly is fixed at one end and subjected to a tensile force at the other end as shown below.
Turn on Inertia Relief.
Find the deformation in the z direction

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
= 0.3
= 7850 kg/m3

Cross-Section = 2 m x 2
m
Lengths of bars in order
from End A: 2 m, 5 m,
10 m, and 3 m.

Force P = 2e5 N (positive z


direction)

Analysis
z =

PL PL2

AE 2mE

where:
L = total length of bar
A = cross-section
m = mass

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47

WBVMMECH018

Results Comparison
Results

Target

Mechanical

Error (%)

Maximum Z Deformation (m)

2.5e-6

2.5038e-6

0.152

48

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WBVMMECH019: Mixed Model Subjected to Bending Loads with Solution


Combination

Overview
Reference:

Any basic Strength of Materials book

Analysis
Type(s):

Linear Static Structural Analysis

Element
Type(s):

Beam and Shell

Test Case
A mixed model (shell and beam) has one shell edge fixed as shown below. Bending loads are applied on
the free vertex of the beam as given below. Apply a global element size of 80 mm to get accurate results.

Scenario 1: Only a force load.

Scenario 2: Only a moment load.

Find the deformation in the y direction under Solution Combination with the coefficients for both the environments set to 1.

Figure: Scenario 1

Figure: Scenario 2

Material Properties

Geometric Properties

Loading

E = 2e5 Pa
=0

Shell = 160 mm x 500


mm x 10 mm

Force F = -10 N (y direction)


Moment M = -4035 Nmm
@ z-axis

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49

WBVMMECH019
Beam rectangular cross
section = 10 mm x 10
mm
Beam length = 500 mm

Analysis
y =

23 Fl 3 19 Ml 2
+
384 EI 128 EI

where:
I = total bending length of the mixed model
I = moment of inertia of the beam cross-section

Results Comparison
Results
Maximum Y-Deformation
(mm)

50

Target

Mechanical

Error (%)

-7.18742

-7.2542

0.929

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WBVMMECH020: Modal Analysis for Beams

Overview
Reference:

Any basic Vibration Analysis book

Analysis
Type(s):

Modal Analysis

Element
Type(s):

Beam

Test Case
Two collinear beams form a spring mass system. The density of the longer beam is kept very low so that it
acts as a massless spring and the smaller beam acts as a mass. The end vertex of the longer beam (acting
as a spring) is fixed. The cross section details are as shown below.
Find the natural frequency of the axial mode.

Figure: Cross Section Details for Both Beams

Figure: Schematic

Material Properties
Material

E (Pa)

(kg/m3)

Spring

1.1e11

0.34

1e-8

Mass

2e11

7.85e5

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51

WBVMMECH020
Geometric Properties

Loading

Spring beam length = 500 mm


Mass beam length = 5 mm

Results Comparison
Results
Natural Frequency of Axial
Mode (Hz)

52

Target

Mechanical

Error (%)

1188.6

1190.5

0.160

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WBVMMECH021: Buckling Analysis of Beams

Overview
Reference:

Warren C.Young, Roark's Formulas for Stress and Strains, McGraw


Hill, 6th Edition, Table 34, Case 3a, pg. 675

Analysis
Type(s):

Buckling Analysis

Element
Type(s):

Beam

Test Case
A beam fixed at one end and is subjected to two compressive forces. One of the forces is applied on a
portion of the beam of length 50 mm (L1) from the fixed end and the other is applied on the free vertex,
as shown below.
Find the load multiplier for the first buckling mode.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
= 0.3

L1 = 50 mm
Total length = 200 mm
Rectangular cross section = 10 mm x 10 mm

Force on L1 = -1000 N (x
direction)
Force on free vertex = 1000 N (x direction)

Results Comparison
Results
Load Multiplier

Target

Mechanical

Error (%)

10.2397

10.198

-0.407

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WBVMMECH022: Structural Analysis with Advanced Contact Options

Overview
Reference:

Any basic Strength of Material book

Analysis
Type(s):

Nonlinear Static Structural Analysis

Element
Type(s):

Solid

Test Case
An assembly of two parts with a gap has a Frictionless Contact defined between the two parts. The end
faces of both the parts are fixed and a given displacement is applied on the contact surface of Part 1 as
shown below.
Find the Normal stress and Directional deformation - both in the z direction for each part for the following
scenarios:

Scenario 1: Interface treatment - adjust to touch.

Scenario 2: Interface treatment - add offset. Offset = 0 m.

Scenario 3: Interface treatment - add offset. Offset = 0.001 m.

Scenario 4: Interface treatment - add offset. Offset = -0.001 m.

Validate all of the above scenarios for Augmented Lagrange and Pure Penalty formulations.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
=0

Gap = 0.0005 m
Dimensions for each
part: 0.1 m x 0.1 m x
0.5m

Given displacement = (0, 0,


0.0006) m

Results Comparison
The same results are obtained for both Augmented Lagrange and Pure Penalty formulations.

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55

WBVMMECH022
Results

Adjust To Touch

Add Offset. Offset = 0 m

Add Offset. Offset = 0.001


m

Add Offset. Offset = 0.001 m

56

Target

Mechanical

Error
(%)

Maximum directional z deformation Part 1 (m)

6e-4

6e-4

0.000

Maximum directional z deformation Part 2 (m)

6e-4

5.9786e4

-0.357

Maximum normal z stress


Part 1 (Pa)

2.4e8

2.4e8

0.000

Maximum normal z stress


Part 2 (Pa)

-2.4e8

-2.3915e8

-0.354

Maximum directional z deformation Part 1 (m)

6e-4

6e-4

0.000

Maximum directional z deformation Part 2 (m)

1e-4

0.99644e4

-0.356

Maximum normal z stress


Part 1 (Pa)

2.4e8

2.4e8

0.000

Maximum normal z stress


Part 2 (Pa)

-4e7

-3.9858e7

-0.355

Maximum directional z deformation Part 1 (m)

6e-4

6e-4

0.000

Maximum directional z deformation Part 2 (m)

1.1e3

1.0961e3

-0.355

Maximum normal z stress


Part 1 (Pa)

2.4e8

2.4e8

0.000

Maximum normal z stress


Part 2 (Pa)

-4.4e8

-4.3843e8

-0.357

Maximum directional z deformation Part 1 (m)

6e-4

6e-4

0.000

Maximum directional z deformation Part 2 (m)

0.000

Maximum normal z stress


Part 1 (Pa)

2.4e8

2.4e8

0.000

Maximum normal z stress


Part 2 (Pa)

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WBVMMECH023: Curved Beam Assembly with Multiple Loads

Overview
Reference:

Any basic Strength of Materials book

Analysis
Type(s):

Linear Static Structural Analysis

Element
Type(s):

Beam

Test Case
An assembly of two curved beams, each having an included angle of 45, has a square cross-section. It is
fixed at one end and at the free end a Force F and a Moment M are applied. Also, a UDL of "w " N / mm is
applied on both the beams. Use a global element size of 30 mm to get accurate results. See the figure below
for details.
Find the deformation of the free end in the y direction.

Figure: Schematic

Equivalent Loading:

Material Properties
Beam 1:
E1 = 1.1e5 MPa
1 = 0
1 = 8.3e-6 kg/mm3

Geometric Properties

Loading

For each beam:


Cross-section = 10 mm
x 10 mm
Radius r = 105 mm

Force F = -1000 N (y direction)


Moment M = -10000 Nmm
(about z-axis)

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57

WBVMMECH023
Material Properties
Beam 2:
E2 = 2e5 MPa
2 = 0
2 = 7.85e-6 kg/mm3

Geometric Properties
Included angle = 45

Loading
UDL w = -5 N/mm (y direction) on both beams
This UDL is applied as an
edge force on each beam
with magnitude = -5 (2 x
3.14 x 105) / 8 = -412.334
N

Analysis
The deflection in the y direction is in the direction of the applied force F and is given by:
1

3
2
4
E I [Fr (0.142699) + Mr (0.29289) + r (0.039232)]

= 1

+ 1 [Fr 3 (0.642699) + Mr 2 (0.707 + r 4 (0.293564247)]


E2I

where:
= deflection at free end in the y direction
I = moment of inertia of the cross-section of both beams

Results Comparison
Results
Minimum Y Deformation
(mm)

58

Target

Mechanical

Error (%)

-8.416664

-8.4688

0.619

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WBVMMECH024: Harmonic Response of a Single Degree of Freedom System for


Beams

Overview
Reference:

Any basic Vibration Analysis book

Analysis
Type(s):

Harmonic Analysis

Element
Type(s):

Beam

Test Case
Two collinear beams form a spring-mass system. The density of the longer beam is kept very low so that it
acts as a massless spring and the smaller beam acts as a mass. The end vertex of the longer beam (acting
as a spring) is fixed. A Harmonic force F is applied on the free vertex of the shorter beam in z direction. Both
beams have hollow circular cross-sections, as indicated below.

Scenario 1: Damping ratio = 0

Scenario 2: Damping ratio = 0.05

Find the z directional deformation of the vertex where force is applied at frequency F = 500 Hz for the above
scenarios with solution intervals = 25 and a frequency range of 0 to 2000 Hz. Use both Mode Superposition
and Full Method.

Figure: Schematic

Material Properties
Material

E (Pa)

(kg/m3)

Spring

1.1e11

0.34

1e-8

Mass

2e11

7.85e5

Geometric Properties

Loading

Cross-section of each
beam:
Outer radius = 10 mm
Inner radius = 5 mm
Length of longer beam
= 100 mm

Harmonic force F = 1 e6 N
(z-direction)

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59

WBVMMECH024
Length of shorter beam
= 5 mm

Results Comparison
Results

Mode Superposition

Full Method

60

Target

Mechanical

Error
(%)

Maximum z directional deformation without damping (m)

4.11332e3

4.078e-3

-0.859

Maximum z directional deformation with damping (m)

4.11252e3

4.0765e3

-0.876

Maximum z directional deformation without damping (m)

4.11332e3

4.1132e3

-0.003

Maximum z directional deformation with damping (m)

4.11252e3

4.0695e3

-1.046

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WBVMMECH025: Stresses Due to Shrink Fit Between Two Cylinders

Overview
Reference:

Stephen P.Timoshenko, Strength of Materials, Part 2 - Advanced


Theory and Problems, 3rd Edition, pg. 208-214

Analysis
Type(s):

Linear Static Structural Analysis

Element
Type(s):

Solid

Test Case
One hollow cylinder is shrink fitted inside another. Both cylinders have length L and both the flat faces of
each cylinder are constrained in the axial direction. They are free to move in radial and tangential directions.
An internal pressure of P is applied on the inner surface of the inner cylinder. To get accurate results, apply
a global element size of 0.8 inches.
Find the maximum tangential stresses in both cylinders.

Note
Tangential stresses can be obtained in the Mechanical application using a cylindrical coordinate
system.
To simulate interference, set Contact Type to Rough with interface treatment set to add offset
with Offset = 0.

Figure: Schematic

Material Properties

Geometric Properties

Loading

Both cylinders are made


of the same material
E = 3e7psi
=0
= 0.28383 lbm/in3

Inner Cylinder:
ri = 4
ro = 6.005
Ri = 6
Ro = 8

P = 30000 psi

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61

WBVMMECH025
Length of both cylinders
= 5

Results Comparison
Results

Target

Mechanical

Error (%)

Maximum normal y stress, inner cylinder (psi)

35396.67

35736

0.959

Maximum normal y stress, outer cylinder (psi)

42281.09

42282

0.002

Note
Here y corresponds to direction of a cylindrical coordinate system.

62

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WBVMMECH026: Fatigue Analysis of a Rectangular Plate Subjected to Edge


Moment

Overview
Reference:

Any standard Machine Design and Strength of Materials book

Analysis
Type(s):

Fatigue Analysis

Element
Type(s):

Shell

Test Case
A plate of length L, width W, and thickness T is fixed along the width on one edge and a moment M is applied
on the opposite edge about the z-axis.
Find the maximum Bending Stress (Normal X Stress) and maximum Total Deformation of the plate. Also find
the part life and the factor of safety using Goodman, Soderberg, & Gerber criteria. Use the x-stress component.
Consider load type as fully reversed and a Design Life of 1e6 cycles, Fatigue Strength factor of 1, and Scale
factor of 1.

Figure: Schematic

Material Properties
E = 2e11 Pa
= 0.0
Ultimate tensile strength = 1.29e9 Pa
Endurance strength = 1.38e8 Pa
Yield Strenth = 2.5e8 Pa
No. of Cycles

Alternating Stresses (Pa)

1000

1.08e9

1e6

1.38e8

Geometric Properties

Loading

Length L = 12e-3 m
Width W = 1e-3 m
Thickness T = 1 e-3 m

Moment M = 0.15 Nm
(counterclockwise @ z-axis)

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63

WBVMMECH026

Results Comparison
Results

Target

Mechanical

Error
(%)

9e8

9e8

0.000

Maximum total deformation (m)

6.48e-4

6.5002e4

0.311

SN-Goodman

Safety factor

0.1533

0.15333

0.020

Life

1844.3

1844.4

0.005

Safety factor

0.1533

0.15333

0.020

Life

1844.3

1844.4

0.005

Safety Factor

0.1533

0.15333

0.020

Life

1844.3

1844.4

0.005

Maximum normal x-stress (Pa)

SN-Soderberg
SN-Gerber

64

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WBVMMECH027: Thermal Analysis for Shells with Heat Flow and Given
Temperature

Overview
Reference:

Any standard Thermal Analysis book

Analysis
Type(s):

Thermal Stress Analysis

Element
Type(s):

Shell

Test Case
A plate of length (L), width (W), and thickness (T) is fixed along the width on one edge and heat flow (Q) is
applied on the same edge. The opposite edge is subjected to a temperature of 20 C. Ambient temperature
is 20 C. To get accurate results, apply a sizing control with element size = 2.5e-2 m.
Find the maximum temperature, maximum total heat flux, maximum total deformation, and heat reaction
at the given temperature.

Figure: Schematic

Material Properties
E = 2e11 Pa
= 0.0
Coefficient of thermal
expansion = 1.2e-5/C
Thermal conductivity k
= 60.5 W/mC

Geometric Properties
Length L = 0.2 m
Width W = 0.05 m
Thickness T = 0.005 m

Loading
Heat flow Q = 5 W
Given Temperature = 20C

Analysis
Heat Reaction = -(Total heat generated)
Heat flow due to conduction is given by:
Q = kA

( Th Tl )
l

where:

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65

WBVMMECH027
Th = maximum temperature
T1 = given temperature
Total heat flux is:
q=

Q
A

Temperature at a variable distance z from the fixed support is given by:


( T T1) z
Tz = Th h

Thermal deformation in the z-direction is given by:


l

z = (Tz T1) dz
0

Results Comparison
Results

Target

Mechanical

Error
(%)

86.1157

86.116

0.000

Maximum Total Heat Flux (W/m )

2e4

2e4

0.000

Maximum Total Deformation (m)

7.93386e5

7.9958e5

0.781

-5

-5

0.000

Maximum Temperature (C)


2

Heat Reaction (W)

66

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WBVMMECH028: Bolt Pretension Load Applied on a Semi-Cylindrical Face

Overview
Reference:

Any standard Strength of Materials book

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Solid

Test Case
A semi-cylinder is fixed at both the end faces. The longitudinal faces have frictionless support. A bolt pretension load is applied on the semi-cylindrical face. To get accurate results, apply sizing control with element
size of 0.01 m.
Find the Z directional deformation and the adjustment reaction due to the bolt pretension load.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
= 0.0

Length L = 1 m
Diameter D = 0.05 m

Pretension as preload =
19.635 N (equal to adjustment of 1e-7 m)

Analysis
The bolt pretension load applied as a preload is distributed equally to both halves of the bar. Therefore the
z-directional deformation due to pretension is given by:
Pretension =

Pretension Load L / 2
AE

Adjustment = Pretension 2

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67

WBVMMECH028

Results Comparison
Results

Target

Mechanical

Error
(%)

Minimum z-directional deformation


(m)

-0.5e-7

-0.50002e7

0.004

1e-7

1e-7

0.000

Adjustment Reaction (m)

68

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WBVMMECH029: Elasto-Plastic Analysis of a Rectangular Beam

Overview
Reference:

Timoshenko S., Strength of Materials, Part II, Advanced Theory and


Problems, Third Edition, Article 64, pp. 349

Analysis
Type(s):

Static Plastic Analysis

Element
Type(s):

Solid

Test Case
A rectangular beam is loaded in pure bending. For an elastic-perfectly-plastic stress-strain behavior, show
that the beam remains elastic at M = Myp = ypbh2 / 6 and becomes completely plastic at M = Mult = 1.5
Myp. To get accurate results, set the advanced mesh control element size to 0.5 inches.

Figure: Stress-Strain Curve

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 3e7 psi
= 0.0
yp = 36000 psi

Length L = 10
Width b = 1
Height h = 2

M = 1.0 Myp to 1.5 Myp


(Myp = 24000 lbf - in)

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69

WBVMMECH029

Analysis
The load is applied in three increments: M1 = 24000 lbf-in, M2 = 30000 lbf-in, and M3 = 36000 lbf-in.

Results Comparison
M/Myp

Target

Mechanical

Error
(%)

State

Equivalent Stress
(psi)

State

Equivalent Stress
(psi)

fully
elastic

36000

fully
elastic

36059

0.164

1.25

elasticplastic

36000

elasticplastic

36288

0.800

1.5

plastic

solution not converged

plastic

solution not converged

70

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WBVMMECH030: Bending of Long Plate Subjected to Moment - Plane Strain Model

Overview
Reference:

Any standard Strength of Materials book

Analysis
Type(s):

Plane Strain Analysis

Element
Type(s):

2D Structural Solid

Test Case
A long, rectangular plate is fixed along the longitudinal face and the opposite face is subjected to a moment
of 5000 lbf-in about the z-axis. To get accurate results, set the advanced mesh control element size to 0.5
inches.
Find X normal stress at a distance of 0.5 inches from the fixed support. Also find total deformation and reaction
moment.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2.9e7 psi
= 0.0

Length L = 1000
Width W = 40
Thickness T = 1

Moment M = 5000 lbf-in

Analysis
Since the loading is uniform and in one plane (the x-y plane), the above problem can be analyzed as a plane
strain problem. Therefore, the moment applied will be per unit length (5000/1000 = 5 lbf-in). Analysis takes
into account the unit length in the z-direction.

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71

WBVMMECH030

Figure: Plane Strain Model (analyzing any cross section (40 x 1) along the length)

Results Comparison
Results

Target

Mechanical

Error (%)

Maximum Normal Stress in


the X-Direction (psi)

30

30

0.000

Maximum Total Deformation


(in)

0.1655e-2

0.16553e-2

0.018

Reaction Moment (lbf-in)

-5

-5

0.000

72

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WBVMMECH031: Long Bar with Uniform Force and Stress Tool - Plane Stress Model

Overview
Reference:

Any standard Strength of Materials book

Analysis Type(s):

Plane Stress Analysis

Element Type(s):

2D Structural Solid

Test Case
A long, rectangular bar assembly is fixed at one of the faces and the opposite face is subjected to a compressive force. To get accurate results, set the advanced mesh control element size to 1 m.
Find the maximum equivalent stress for the whole assembly and safety factor, safety margin, and safety ratio
for the first and last part using the maximum equivalent stress theory with Tensile Yield Limit.

Figure: Schematic

Material Properties
Material

E (Pa)

Tensile Yield (Pa)

Part 1

1.93e11

2.07e8

Part 2

7.1e10

2.8e8

Part 3

2e11

2.5e8

Part 4

1.1e11

2.8e8

Geometric Properties
Part
Part
Part
Part

1: 2
2: 2
3: 2
4: 2

m
m
m
m

x
x
x
x

2
2
2
2

m
m
m
m

x
x
x
x

3m
10 m
5m
2m

Loading
Force = 1e9 N in the negative x-direction

Analysis
Since the loading is uniform and in one plane, the above problem can be analyzed as a plane stress problem.
Analysis is done considering thickness of 2 m along z-direction

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73

WBVMMECH031

Figure: Plane Stress Model (Analyzing any cross section along Z)

Results Comparison
Results

Target

Mechanical

Error (%)

Maximum Equivalent Stress (Pa)

2.5e8

2.5e8

0.000

Safety Factor

0.828

0.828

0.000

Safety Margin

-0.172

-0.172

0.000

Safety Ratio

1.207

1.2077

0.058

Safety Factor

1.12

1.12

0.000

Safety Margin

0.12

0.12

0.000

Safety Ratio

0.892

0.89286

0.096

Part 1

Part 4

74

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WBVMMECH032: Radial Flow due to Internal Heat Generation in a Copper Disk Axisymmetric Model

Overview
Reference:

Any basic Heat Transfer book

Analysis
Type(s):

Axisymmetric Analysis

Element
Type(s):

2D Structural Solid

Test Case
A copper disk with thickness t and radii Ri and Ro is insulated on the flat faces. It has a heat-generating
copper coaxial cable (of radius Ri) passing through its center. The cable delivers a total heat flow of Q to
the disk. The surrounding air is at a temperature of To with convective film coefficient h. To get accurate
results, set the advanced mesh control element size to 0.002 m.
Find the disk temperature and heat flux at inner and outer radii.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 1.1e11 Pa
= 0.34
Thermal conductivity k =
401.0 W/m-C

Ri = 10 mm
Ro = 60 mm
t = 8 mm

Q = 100 W (Internal Heat


Generation = 39788735.77
W/m3)
Film coefficient h = 1105
W/m2-C
Surrounding temperature To
= 0C

Analysis
Because the geometry and loading are symmetric about the y-axis, the above problem can be analyzed as
an axisymmetric problem.

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WBVMMECH032

Figure: Axisymmetric Model

Results Comparison
Results

Target

Mechanical

Error (%)

Maximum Temperature (C)

38.9

38.896

-0.010

Minimum Temperature (C)

30

30.007

0.023

1.98943e5

197840

-0.554

33157

33151

-0.018

Maximum Heat Flux (W/m )


Minimum Heat Flux (W/m )

76

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WBVMMECH033: Electromagnetic Analysis of a C-Shaped Magnet

Overview
Reference:

J. A. Edminster, Theory and Problems of Electromagnetics, Tata


McGraw Hill, 2nd Edition, Example 11.9, pg. 181

Analysis
Type(s):

Electromagnetic Analysis

Element
Type(s):

Solid

Test Case
A C-shaped magnet has a coil with 400 turns and a cross section of the core with area 4 cm2. A current of
0.1 A flows through the coil. The air gap is 0.2 cm and the coil details are given in Figure : Coil Details in
cm (p. 77). Flux parallel is applied on the nine outer faces as shown in Figure : Flux Parallel Applied on 9
Outer Faces (p. 78). To get accurate results, set the advanced mesh control element size to 0.003 m.
Find the total flux density and total field intensity.

Figure: Schematic

Figure: Coil Details in cm

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77

WBVMMECH033

Figure: Current and Voltage

Figure: Flux Parallel Applied on 9 Outer Faces

Material Properties
Young's Modulus (Pa)

Poisson's Ratio

Density
(kg/m3)

Relative Permeability

Electric Resistivity (ohmm)

Air Body

1e7

Coil

1.1e11

0.34

8300

2e-7

Core

2e11

0.3

7850

500

Geometric Properties

Loading

Given in Figure : Coil Details in


cm (p. 77)
Depth = 2cm

Voltage = 0 V
Current = 0.1 A

Analysis
Using the analogy of Ohm's law of Magnetism, we have the following equation:
Magnetic flux is: =

NI
Lc
L
+ a

c A c a A a

where:

78

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WBVMMECH033
N = number of turns
I = current
Lc = mean core length
La = air gap
Ac = cross-sectional area of core
Aa = apparent area of air gap
c = permeability of core
a = permeability of air
The air-gap average flux density is given by:
Ba =

Aa

The air-gap average filed intensity is given by:


B
Ha = a
a

Results Comparison
Results
Total Flux Density (T)
Total Field Intensity (A/m)

Target

Mechanical

Error (%)

4.061e-2

0.040726

0.286

32320.0585

32409

0.275

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79

80

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WBVMMECH034: Rubber cylinder pressed between two plates

Overview
Reference:

T.Tussman, K.J. Bathe, "A Finite Element Formulation for Nonlinear


Incompressible Elastic and Inelastic Analysis", Computers and
Structures, Vol. 26 Nos 1/2, 1987, pp. 357-409

Analysis
Type(s):

Nonlinear Static Structural Analysis (Large Deformation ON)

Element
Type(s):

Solid

Test Case
A rubber cylinder is pressed between two rigid plates using a maximum imposed displacement of max.
Determine the total deformation.

Figure: Schematic

Material Properties

Geometric Properties

Loading

Solid1:

Solid1:

Displacement in Y direction
= -0.1m

E = 2e11Pa
= 0.3
= 7850 kg/m3

0.05 m x 0.01m x 0.4 m

Solid2: Mooney-Rivlin Constants


C10 = 2.93e5 Pa
C01 = 1.77e5 Pa
Incompressibility Parameter
D1 1/Pa =0

Solid2: Quarter Circular Cylinder


Radius = 0.2 m
Length = 0.05m

Analysis
Due to geometric and loading symmetry, the analysis can be performed using one quarter of the cross
section.

Frictionless supports are applied on 3 faces (X = 0, Z = 0 and Z = 0.05 m).

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81

WBVMMECH034

Given displacement of 0.1m is applied on the top surface.

The bottom surface of Solid1 is completely fixed.

Frictionless Contact with Contact stiffness factor of 100 is used to simulate the rigid target.

Augmented Lagrange is used for Contact formulation.

Results Comparison
Results
Total Deformation (m)

82

Target

Mechanical

Error (%)

0.165285

0.16527

-0.009

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WBVMMECH035: Thermal Stress in a Bar with Radiation

Overview
Reference:

Any Basic Heat transfer and Strength of Materials book

Analysis
Type(s):

Coupled Analysis (Static Thermal and Static Stress)

Element
Type(s):

Solid

Test Case
Heat of magnitude 2500 W and Heat Flux of magnitude 625 W/m2 is flowing through a long bar (2 x 2 x 20)
m in an axial direction, and radiating out from the other face having emissivity 0.3; Ambient Temperature
is maintained at 20C. Find the following:

Temperatures on End Faces.

Thermal strain and Directional deformation and Normal Stress in Z direction if both the end faces have
frictionless supports and Reference temperature of 22C.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2.0e11 Pa
v=0
= 1.2 x 10-5 1/C
k = 60.5 W/mC

Part
Part
Part
Part

Heat Flow = 2500W on Part 4


Heat Flux = 625 W/m2 on Part 4
Radiation = 20C, 0.3

1: 2
2: 2
3: 2
4: 2

m
m
m
m

x
x
x
x

2
2
2
2

m
m
m
m

x
x
x
x

2m
5m
10 m
3m

Analysis
(Heat flowing through body) Q = (Heat Flow) + (Heat Flux * Area) = 5000 W
(Heat flowing through body) = (Heat Conducted through body) = (Heat Radiated out of the Surface) i.e. Q
= Qr =QC = 5000 W.
Heat Radiated out of the body

Qr = A ( T24 T4 ) W ;

gives T2 = 260.16C.

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83

WBVMMECH035

Heat Conducted through the body

Qc =

K A ( T1 T2 )
b

W;

gives T1 = 673.38C.

Thermal strain is given by,


T _ max = T = 1.2 10 5 ( 673.38 22) = 7.81656 10 3 m / m
T _ min = T = 1.2 10 5 ( 260.16 22) = 2.85792 10 3 m / m
The compressive stress introduced is given by,
z = -avg_thermal_strain E = -1.067448 109 Pa
Temperature at a distance z from the face with higher temperature is given by,
673.38 260.16
z = 673.38 20.661z
20

Tz = 673.38

Only half-length is considered for calculating deformation, since deformation is symmetric


L/2

= ( thermal + structural ).dz


0

L/2
L/2
1.067448 109
= [1.2 10 5 ( 673.38 20.661z 22).] dz +
dz
2 1011

0
0

= 1.23966 10 2 m

Results Comparison
Results

Target

Mechanical

Error (%)

Temperature on Part 4(C)

673.38

673.49

0.016

Temperature on Part 1 (C)

260.16

260.15

-0.004

Maximum Thermal Strain


(m/m)

7.81656e-3

7.8179e-3

0.017

Minimum Thermal Strain


(m/m)

2.85792e-3

0.0028577

-0.008

Normal Stress in Z direction


(Pa)

-1.067448e9

-1.0183e9

4.604

Directional Deformation in Z
direction (m)

-0.0123966

-0.012572

1.415

84

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WBVMMECH036: Thermal Stress Analysis of a Rotating Bar using Temperature


Dependant Density

Overview
Reference:

Any Basic Strength of Materials book

Analysis
Type(s):

Static Stress Analysis (Sequence Loading)

Element
Type(s):

Solid

Test Case
A Bar (2 m x 2m x 20m) with one end fixed and with a rotational velocity about X axis at location (1, 1, 0)
is subjected to a Uniform Temperature (Thermal Condition Load) in three steps. For all the steps, Reference
Temperature is 0C. Frictionless Support is applied on all the longitudinal faces.

Figure: Schematic

Material Properties

Geometric
Properties

Loading

E = 1 x 106 Pa
= 1 x 10-5 1/C
=0

Part 1: 2 m x 2
m x 20 m

Rotational Velocity (rad/s) in steps:

Temperature C
50
100
150

Density kg/m3
30
60
90

1.

(1, 0, 0)

2.

(0.5, 0, 0)

3.

(0.25, 0, 0)

Thermal Condition C
1.

50C

2.

100C

3.

150C

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85

WBVMMECH036

Analysis
l

Rotational Stress = 2rdr =


0

1 22
l
2

Thermal Stress = E T
Rotational Deformation =

1 2l3
3 E

Thermal Deformation = l T
Total Equivalent Stress = total = Rotational Stress + Thermal Stress
Total Deformation = total = Rotational Deformation + Thermal Deformation

Results Comparison
Results
Equivalent Stress (Pa)

Total Deformation (m)

86

Target

Mechanical

Error (%)

Step 1

6500

6502.6

0.040

Step 2

4000

4001.3

0.032

Step 3

2625

2625.5

0.019

Step 1

0.09

0.09

Step 2

0.06

0.06

Step 3

0.045

0.045

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WBVMMECH037: Cooling of a Spherical Body

Overview
Reference:

F. Kreith, "Principles of Heat Transfer", 2nd Printing, International


Textbook Co., Scranton, PA, 1959, pg. 143, ex. 4-5.

Analysis
Type(s):

Transient Thermal Analysis

Element
Type(s):

Shell

Test Case
Determine the temperature at the center of a spherical body, initially at a temperature T0, when exposed
to an environment having a temperature Te for a period of 6 hours (21600 s). The surface convection coefficient
is h.

Initial temperature, T0 = 65 F

Surface temperature, Te = 25F

Convection coefficient h = 5.5556e-4 BTU/s-ft2-F

Time, t = 21600 seconds

Radius of the sphere ro = 2 in = 1/6 ft

Figure: Schematic

Material Properties

Geometric Properties

Loading

K = (1/3) BTU/hr-ft-F
= 62 lb/ft3
c = 1.075 Btu/lb-F

Quarter Circular lamina Radius


= 0.16667 ft

Convection applied on Edge


= 5.5556e-4 BTU/s-ft2-F
Ambient Temperature for
Convection = 25F

Analysis
Since the problem is axisymmetric, only a 2-D quarter model is used.

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87

WBVMMECH037

Results Comparison
Results

Target

Mechanical

Error (%)

Temperature at the Centre of


body after 21600s (F)

28

28.688

2.457

88

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WBVMMECH038: Crashing Blocks Simulation with Flexible Dynamics Analysis

Overview
Reference:

Any basic Kinematics book.

Analysis
Type(s):

Flexible Dynamic Analysis

Element
Type(s):

Solid

Test Case
Left Block of mass 2.355e-4 kg is given a constant initial velocity of 100 mm/sec to collide with the middle
block1of mass 1.1775e-4 kg. All three blocks are resting on Base. Frictionless supports are applied as shown
in the figure and also on the bottom faces of left and middle blocks. Right block is fixed using Fixed Support
and the base is fixed by applying Fixed Joint.
Find the velocity of both the moving blocks after impact.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e5 MPa
= 0.3
= 7.85e-6kg/mm3

Left Block = 3mm x 2mm x 5mm Left Block Initial Velocity =


Middle Block = 2.5mm x 2mm x 100 mm/s (X direction)
3mm
Right Block =3mm x 6mm x
4mm
Base = 3mm x 8.607mm x
75.15mm

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89

WBVMMECH038

Analysis
For Perfectly Elastic Collision between the blocks,
mL (Li - Lf) = mM (Mf - Mi) . . . . . . . . . . . . . . . . . . . .I
Li + Lf = Mf + Mi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . II
mL, mM = Mass of Left and Middle Block in kg
Li, Lf = Initial and Final Velocity of the Left Block in mm/sec
Mi = Initial velocity of Middle Block in mm/sec = 0 as it is at rest
Mf = Velocity of Middle Block after impact in mm/sec
Solving I and II,
Lf = 33.3 mm/sec
Mf = 133.34 mm/sec

Results Comparison
Results

Target

Mechanical

Error (%)

Velocity of Left Block after


impact (mm/sec)

33.3

33.846

1.640

Velocity of Middle Block after


impact (mm/sec)

133.4

132.31

-0.817

90

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WBVMMECH039: Transient Response of a Spring-mass System

Overview
Reference:

R. K.Vierck, Vibration Analysis, 2nd Edition, Harper & Row Publishers, New York, NY, 1979, sec. 5-8.

Analysis
Type(s):

Flexible Dynamic Analysis

Element
Type(s):

Solid and Spring

Test Case
A system containing two masses, m1 and m2, and two springs of stiffness k1 and k2 is subjected to a pulse
load F(t) on mass 1. Determine the displacement response of the system for the load history shown.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
= 0.3
= 0.25 kg/m3
k1 = 6 N/m
k2 = 16 N/m
m1 = 2 kg
m2 = 2kg

2 Blocks = 2m x 2m x 2m
Length of L1 spring = 6m
Length of L2 spring = 7m

F0 = 50 N
td = 1.8 sec

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91

WBVMMECH039

Results Comparison
Results

Target

Mechanical

Error (%)

Y1, m (@ t = 1.3s)

14.48

14.334

-1.008

Y2, m (@ t = 1.3s)

3.99

3.9143

-1.897

Y1, m (@ t = 2.4s)

18.32

18.483

0.900

Y2, m (@ t = 2.4s)

6.14

6.1892

0.801

92

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WBVMMECH040: Deflection of Beam using Symmetry and Anti-Symmetry

Overview
Reference:

Any Basic Strength of Materials Book

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Beam

Test Case
A long bar 1m X 1m X 24m with simply supported ends is subjected to lateral load of 1000 N at a distance
of 8m from one end. Find Deformation at the 8m from simply Supported end.
Scenario 1: Considering Symmetry
Scenario 2: Considering Anti-Symmetry

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
=0
= 0.001 kg/mm3

Bar = 1m x 1m x 24m

Force = -1000 N (Y-direction)


at 8m from Simply Supported end

Analysis
Scenario 1: Considering Symmetry
=

15 P L3
486 EI

Scenario 2: Considering Anti-Symmetry

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93

WBVMMECH040

4 2P L3 15 P L3

243 EI
486 EI

Results Comparison
Results

Target

Mechanical

Error (%)

Scenario 1: Directional Deformation in Y-direction (m)

-2.569e-5

-2.5695e-5

0.019

Scenario 2: Directional Deformation in Y-direction (m)

-1.70662e-6

-1.7383e-6

1.856

94

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WBVMMECH041: Brooks Coil with Winding for Periodic Symmetry

Overview
Reference:

W. Boast, Principles of Electric and Magnetic Fields, 1948 Harpers


Brothers, Page 242, Equation 12.05.

Analysis
Type(s):

Electromagnetic Analysis

Element
Type(s):

Solid

Test Case
The winding body is enclosed in an Air Body. The radius of Coil is 30 mm and cross section is 20 mm X 20
mm. The number of turns is 200 and current is 0.5 A. "Flux Parallel" is applied on all the 7 outer surfaces.
Periodic Symmetry is applied on two faces. The dimensions of the air body are such that it encloses the coil.
Find the Total Flux Density.

Figure: Dimensions of Body

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95

WBVMMECH041

Figure: Schematic Diagram

Material Properties
Young's
Modulus (Pa)

Poisson's Ratio

Density
(kg/m3)

Relative Permeability

Electric Resistivity (ohmm)

DSVM41_MAT1
(Emag Part)

1e7

DSVM41_MAT2
(Winding Body)

1.1e11

0.34

8300

2e-7

Analysis
Flux Density = BY =

mu N I
S2 + 4 R 2

where:
N = number of turns (1)
I = current per turn (100)
mu = (4 x x 10-7)
S = width of coil (20e-3m)
R = radius to midspan of coil (3*S/2)
BY =

mu N I
S2 + 4 R 2

( 4 107 ) 1 100
( 20 103 )2 + 4 (3 20 103 / 2)2

BY = 1.99 10-3 Tesla

96

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WBVMMECH041

Results Comparison
Results
Total Flux Density (T)

Target

Mechanical

Error (%)

1.99e-3

0.0019841

-0.296

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97

98

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WBVMMECH042: Hydrostatic Pressure Applied on a Square Bar with Fully, Partially


Submerged in a Fluid

Overview
Reference:

Any Basic Strength of Materials Book

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Solid

Test Case
Long bar 20m x 2m x 2m is immersed in a fluid and is fixed at one end. Fluid density is 1000 kg/m3 and
Hydrostatic acceleration is 10 m/s2 in negative Z direction. Hydrostatic pressure is applied on a longitudinal
face normal to X-axis at different locations as given in the scenarios below. Find normal stress in Z direction
of square bar.
Scenario 1: Square bar is partially immersed in the fluid up to 15 m in Z direction from the fixed support.
Scenario 2: Square bar is fully immersed in the fluid up to 25 m in Z direction from the fixed support

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
=0
= 7850 kg/m3

Long bar = 20m x 2m x 2m

Hydrostatic Pressure Acceleration = -10 m/s2 (Z


direction)
Surface Location:
Scenario 1: (2,1,5) m
Scenario 2: (2,1,-5) m

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99

WBVMMECH042

Analysis
Scenario 1: Partialy Submerged (Pressure distribution in triangular form)
Pressure distribution on square bar in triangular form, one end is maximum and other end is zero
Pressure on square bar = P = x g x h
Load per meter is w = P x L

Maximum bending moment =

M=

w (1 a)2
6

Normal stress = Bending stress = Maximum bending moment / Sectional Modulus


Scenario 2: Fully Submerged (Pressure distribution in trapezoidal form)
W1l2 W2l2
+

2
6

Maximum bending moment =


where:
W1 = Maximum Load per meter (@ 25m)
W2 = Minimum Load per meter (@ 5m)
Normal stress = Bending stress = Maximum bending moment / Sectional Modulus

Results Comparison
Results

Target

Mechanical

Error (%)

Normal Stress (Partially Submerged) (Pa)

8.4375e6

8529300

-1.088

3.50e7

3.5241e7

0.689

Normal Stress (Fully Submerged) (Pa)

100

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WBVMMECH043: Fundamental Frequency of a Simply-Supported Beam

Overview
Reference:

W.T.Thompson, Vibration Theory and Applications, 2nd Printing,


Prentice-Hall, Inc., Englewood Cliffs, NJ, 1965, pg. 18, ex. 1.5-1

Analysis
Type(s):

Modal Analysis

Element
Type(s):

Beam

Test Case
Determine the fundamental frequency f of a simply-supported beam of length = 80 in and uniform crosssection A = 4 in2 as shown below.

Figure: Schematic

Material Properties

Geometric Properties

E = 3e7 psi
=0.2836 lb/in3

= 80 in
A = 4 in2
h = 2 in
I = 1.3333 in4

Loading

Results Comparison
Results
Frequency (Hz)

Target

Mechanical

Error (%)

28.766

28.613

0.532

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101

102

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WBVMMECH044: Thermally Loaded Support Structure

Overview
Reference:

S.Timoshenko, Strength of Material, Part I, Elementary Theory and


Problems, 3rd Edition, D. Van Nostrand Co., Inc., New York, NY,
1955, pg. 30, problem 9.

Analysis
Type(s):

Linear Thermal Stress Analysis

Element
Type(s):

Beam

Test Case
An assembly of three vertical wires has a rigid horizontal beam on which a vertically downward force Q is
acting. Length of the wires is 20 in, the spacing between the wires is 10 in and the reference temperature
is 70F. The entire assembly is subjected to a temperature rise of T. Find the stresses in the copper and
steel wire of the structure shown below. The wires have a cross-sectional area of A. The rigid beam is connected to the wires by spot welds.

Figure: Schematic

Material Properties

Geometric Properties

VMSIM044_material_rigid:

A = 0.1 in

Loading
Q = 4000 lb (Y direction)
T = 10F

Er = 3e16 psi
r = 0
VMSIM044_material_copper:
Ec = 1.6e7 psi
c = 0
c = 9.2e-6 / F
VMSIM044_material_steel:

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103

WBVMMECH044
Material Properties

Geometric Properties

Loading

Es = 3e7 psi
s = 0
s = 7e-6 / F

Results Comparison
Results

Target

Mechanical

Error (%)

Stress in steel (psi)

19695

19639

-0.284

Stress in copper (psi)

10152

10178

0.256

104

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WBVMMECH045: Laterally Loaded Tapered Support Structure

Overview
Reference:

S. H. Crandall, N. C. Dahl, An Introduction to the Mechanics of Solids,


McGraw-Hill Book Co., Inc., New York, NY, 1959, pg. 342, problem
7.18.

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Shell

Test Case
A cantilever beam of thickness t and length has a depth which tapers uniformly from d at the tip to 3d
at the wall. It is loaded by a force F at the tip, as shown. Find the maximum bending stress at the mid-length
(X = ).

Figure: Schematic

Material Properties

Geometric Properties

Loading

Es = 3e7 psi
s = 0

= 50 in
d = 3 in
t = 2 in

F = 4000 lb (Y direction)

Results Comparison
Results
Bending stress at mid length (psi)

Target

Mechanical

Error (%)

8333

8364

-0.372

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105

106

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WBVMMECH046: Pinched Cylinder

Overview
Reference:

R. D. Cook, Concepts and Applications of Finite Element Analysis,


2nd Edition, John Wiley and Sons, Inc., New York, NY, 1981, pp.
284-287
H. Takemoto, R. D. Cook, "Some Modifications of an Isoparametric Shell Element", International Journal for Numerical Methods
in Engineering, Vol. 7 No. 3, 1973.

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Shell

Test Case
A thin-walled cylinder is pinched by a force F at the middle of the cylinder length. Determine the radial
displacement at the point where F is applied. The ends of the cylinder are free edges. A one-eighth symmetry
model is used. One-fourth of the load is applied due to symmetry.

Figure: Schematic

Material Properties

Geometric Properties

Loading

Es = 10.5e6 psi
s = 0.3125

= 10.35 in
r = 4.953 in
t = 0.094 in

F = 100 lbf (Y direction)

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107

WBVMMECH046

Analysis
Due to symmetrical boundary and loading conditions, one-eighth model is used and one-fourth of the load
is applied.

Results Comparison
Results
Deflection (in)

108

Target

Mechanical

Error (%)

-0.1139

0.11379

-0.096

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WBVMMECH047: Plastic Compression of a Pipe Assembly

Overview
Reference:

S. H. Crandall, N. C. Dahl, An Introduction to the Mechanics of


Solids, McGraw-Hill Book Co., Inc., New York, NY, 1959, pg. 180,
ex. 5.1.

Analysis
Type(s):

Plastic Structural Analysis

Element
Type(s):

Axisymmetric

Test Case
Two coaxial tubes, the inner one of 1020 CR steel and cross-sectional area As, and the outer one of 2024-T4
aluminum alloy and of area Aa, are compressed between heavy, flat end plates, as shown below. Determine
the load-deflection curve of the assembly as it is compressed into the plastic region by an axial displacement.
Assume that the end plates are so stiff that both tubes are shortened by exactly the same amount.

Figure: Schematic

Material Properties

Geometric Properties

Loading

VMSIM047_CR_steel:

= 10 in
Steel:

1st Load step: = -0.032 in


2nd Load step: = -0.05 in
3rd Load step: = -0.10 in

Es = 26,875,000 psi
(yp)s = 86,000 psi
VMSIM047_T4_aluminum alloy:
Ea = 11,000,000 psi

Inside radius = 1.9781692


in
Wall thickness = 0.5 in
Aluminum:

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109

WBVMMECH047
Material Properties

Geometric Properties

(yp)a = 55,000 psi


= 0.3

Loading

Inside radius = 3.5697185


in
Wall thickness = 0.5 in

Analysis
Because the geometry and loading are symmetric about the y-axis, the above problem can be analyzed as
an axisymmetric problem.

Results Comparison
Results

Target

Mechanical

Error (%)

Load, lb for Deflection @ 0.032 in

1.0244e6

1034500

0.986

Load, lb for Deflection @ 0.05 in

1.262e6

1262900

0.071

Load, lb for Deflection @ 0.1 in

1.262e6

1267200

0.412

110

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WBVMMECH048: Bending of a Tee-Shaped Beam

Overview
Reference:

S. H. Crandall, N. C. Dahl, An Introduction to the Mechanics of Solids,


McGraw-Hill Book Co., Inc., New York, NY, 1959, pg. 294, ex. 7.2.

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Beam

Test Case
Find the maximum tensile and compressive bending stresses in an unsymmetrical T beam subjected to
uniform bending Mz, with dimensions and geometric properties as shown below.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 3e7 psi

b = 1.5 in
h = 8 in
y = 6 in
Area = 60 in2
Iz = 2000 in4

Mz = 100,000 lbf-in (Z direction)

Results Comparison
Results

Target

Mechanical

Error (%)

StressBEND, Bottom (psi)

300

300

StressBEND, Top (psi)

-700

-700

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111

112

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WBVMMECH049: Combined Bending and Torsion of Beam

Overview
Reference:

S.Timoshenko, Strength of Material, Part I, Elementary Theory and


Problems, 3rd Edition, D. Van Nostrand Co., Inc., New York, NY,
1955, pg. 299, problem 2.

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Beam

Test Case
A vertical bar of length and radius r is subjected to the action of a horizontal force F acting at a distance
d from the axis of the bar. Determine the maximum principal stress max.

Figure: Problem Sketch

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 3e7 psi
= 0.3

= 25 ft
r = 2.33508 in
d = 3 ft

F = 250 lb (Y direction)
M = 9000 lbf-in (Z direction)

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113

WBVMMECH049

Results Comparison
Results
Principal stressmax (psi)

114

Target

Mechanical

Error (%)

7527

7515.5

-0.153

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WBVMMECH050: Cylindrical Shell under Pressure

Overview
Reference:

S. Timoshenko, Strength of Material, Part I, Elementary Theory


and Problems, 3rd Edition, D. Van Nostrand Co., Inc., New York,
NY, 1955, pg. 45, article 11.
A. C. Ugural, S. K. Fenster, Advanced Strength and Applied
Elasticity, Elsevier, 1981.

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Axisymmetric Shell element

Test Case
A long cylindrical pressure vessel of mean diameter d and wall thickness t has closed ends and is subjected
to an internal pressure P. Determine the axial stress y and the hoop stress z in the vessel at the midthickness of the wall.

Figure: Schematic

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115

WBVMMECH050

Material Properties

Geometric Properties

Loading

E = 3e7 psi
= 0.3

t = 1 in
d = 120 in

P = 500 psi (radial direction)

Analysis
An axial force of 5654866.8 lb ((Pd2)/4) is applied to simulate the closed-end effect.

Results Comparison
Results

Target

Mechanical

Error (%)

Stressy (psi)

15000

15000

Stressz (psi)

30000

30002

0.007

116

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WBVMMECH051: Bending of a Circular Plate Using Axisymmetric Elements

Overview
Reference:

S.Timoshenko, Strength of Material, Part II, Elementary Theory and


Problems, 3rd Edition, D. Van Nostrand Co., Inc., New York, NY,
1956, pp. 96, 97, and 103.

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Axisymmetric Shell element

Test Case
A flat circular plate of radius r and thickness t is subject to various edge constraints and surface loadings.
Determine the deflection at the middle and the maximum stress max for each case.
Case 1: Uniform loading P, clamped edge
Case 2: Concentrated center loading F, clamped edge

Figure: Schematic

Case 1:

Case 2:

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117

WBVMMECH051

Material Properties

Geometric Properties

Loading

E = 3e7 psi
= 0.3

r = 40 in
t = 1 in

Case 1:
P = 6 psi
Case 2:
F = -7539.82 lb (y direction)

Analysis
Because the geometry and loading are symmetric about the y-axis, the above problem can be analyzed as
an axisymmetric problem.

Results Comparison
Results

Target

Mechanical

Error (%)

Case 1:

Deflection (in)
Stressmax (psi)

-0.08736
7200

-0.087114
7212.8

-0.282
0.178

Case 2:

Deflection (in)
Stressmax (psi)

-0.08736
3600

-0.088025
3607.9

0.761
0.219

118

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WBVMMECH052: Velocity of Pistons for Trunnion Mechanism

Overview
Reference:

Any Basic Kinematics book

Analysis
Type(s):

Rigid Dynamic Analysis

Element
Type(s):

Multipoint Constraint Element

Test Case
The Trunnion mechanism has the following data (all distances are center-to-center distances):

Crank radius OA = 100 mm and is oriented at 30 deg to Global Y Axis

AB = 400 mm

AC = 150 mm

CE = 350 mm

EF = 300 mm

Constant Angular Velocity at Crank = 12.57 rad/s

Center of Trunnion is at distance of 200 mm from line of stroke of Piston B horizontally and 300 mm
vertical from Center of Crank

Find the Velocity of Piston (F) at the 180 deg from Initial Position

Find the Velocity of Piston (B) at the 180 deg from Initial Position

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
= 0.3

AB = 400 mm
AC = 150 mm
CE = 350 mm

Constant angular velocity at


crank = 12.57 rad/s

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119

WBVMMECH052
Material Properties

Geometric Properties

Loading

EF = 300 mm

Analysis
Analysis done using graphical solution.
Consider the Space Diagram, Velocity Diagram at the 180 from Initial Position.

Figure: Schematic

Results Comparison
Results

Target

Mechanical

Error (%)

Velocity of Piston (F) m/s

0.5018

0.49705

-0.947

Velocity of Piston (B) m/s

0.955

0.95972

0.494

120

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WBVMMECH053: Simple Pendulum with SHM motion

Overview
Reference:

Any Basic Kinematics book

Analysis
Type(s):

Rigid Dynamic Analysis

Element
Type(s):

Multipoint Constraint Element

Test Case
A simple pendulum as shown in Figure : Schematic (p. 121) has a SHM motion about its hinged point given
by the following equation:
= 1.571*sin (0.5235*t) rad
The hinge point coordinates are:
1.

Hinge point = (0, 0, -35.56) mm

Find the relative angular acceleration of pendulum after t = 3s.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2000000 MPa
= 0.3

Hinge point = (0, 0, -35.56) mm

Rotation = 1.571*sin
(0.5235*t) rad

Analysis
The pendulum is having SHM motion in X-Z plane about the hinge.
Angular acceleration of pendulum:

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121

WBVMMECH053
=

d
dt

= 0.429 * sin(0.523 * t )rad / s2

Results Comparison
Results

Target

Mechanical

Error (%)

Relative angular acceleration


of pendulum after t = 3s
(rad/s2)

-0.433

-0.43054

-0.568

122

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WBVMMECH054: Spinning Double Pendulum

Overview
Reference:

Any Basic Kinematics book

Analysis
Type(s):

Rigid Dynamic Analysis

Element
Type(s):

Multipoint Constraint Element

Test Case
Two uniform bars, A and B each of mass m and length L, are connected by a pin, and A is pinned to a vertical shaft that is made to rotate with constant angular velocity as indicated in the figure below.
Verify that system can move in such a way that q1 and q2 remain constant.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
= 0.3

Length L = 100 mm

Constant angular velocity at


Shaft = 17.1522 rad/s

Analysis
1.

q1 and q2 are determined by:


(L * 2 )
cos q1(8 * sin q1 + 3 * sin q2 ) 9 * sin q1 = 0
g
(L * 2 )
cos q2 (3 * sin q1 + 2 * sin q2 ) 3 * sin q1 = 0
g

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123

WBVMMECH054
2.

(L * 2 )
=3
g
q1 = 74.25 and q2 = 78.34, when

Results Comparison
Results
Angle q1 (radian)

124

Target

Mechanical

Error (%)

1.4055

1.409

0.249

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WBVMMECH055: Projector mechanism- finding the acceleration of a point

Overview
Reference:

Any Basic Kinematics book

Analysis
Type(s):

Rigid Dynamic Analysis

Element
Type(s):

Multipoint Constraint Element

Test Case
The mechanism shown in figure is used to pull a movie through a projector. The mechanism is driven by
the drive wheel rotating at a constant -58.643 rad/s. The link lengths of all the links are constant as given
below.

Link AB length r1 = 18mm

Link BC length r2 = 48mm

Length BX = x = 45 mm and CX = y = 28 mm

The horizontal distance between A and C is length=34 mm. Determine the acceleration of point C with a
change of angle of link AB (1) from 0 to 60 in counter clockwise direction.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
= 0.3

r1 = 18 mm
r2 = 48 mm

Constant rotational velocity


= -58.643 rad/s

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125

WBVMMECH055
Material Properties

Geometric Properties

Loading

x = 45 mm
y = 28 mm

Analysis

Linear acceleration of point C is given by


x sin( 1 2 )
c = 2
sin(90 + 2 )

Results Comparison
Results

Target

Mechanical

Error (%)

Relative acceleration (1 = 10)


mm/s2

-12060

-12043

-0.141

Relative acceleration (1 = 30)


mm/s2

1317

1316.8

-0.015

Relative acceleration (1 = 60)


mm/s2

6739

6738.6

-0.006

126

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WBVMMECH056: Coriolis component of acceleration-Rotary engine problem

Overview
Reference:

Any Basic Kinematics book

Analysis
Type(s):

Rigid Dynamic Analysis

Element
Type(s):

Multipoint Constraint Element

Test Case
Kinematics diagram of one of the cylinders of a rotary engine is shown below. OA is 50mm long and fixed
at point o. The length of the connecting rod AB is 125mm. The line of stroke OB is inclined at 50 to the
vertical. The cylinders are rotating at a uniform speed of 300 rpm in a clockwise direction, about the fixed
center O.
Find Angular acceleration of the connecting rod.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e11 Pa
= 0.3

Connecting rod AB is 125mm


Crank OA is 50mm long
OB is inclined at 50 to the vertical.

Constant rotational velocity


= 300 rpm

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127

WBVMMECH056

Analysis

Angular acceleration of the connecting rod is given by:


AB =

tBA
r3

Results Comparison
Results
Angular acceleration (radian/s2)

128

Target

Mechanical

Error (%)

294.5259

294.53

0.003

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WBVMMECH057: Calculation of velocity of slider and force by collar

Overview
Reference:

Beer-Johnston Vector Mechanics for Engineers Statics & Dynamics


(In SI Units), 7th Edition,TATA McGRAW HILL Edition 2004, Problem
13.73, Page No: 793

Analysis
Type(s):

Rigid Dynamic Analysis

Element
Type(s):

Multipoint Constraint Element

Test Case
A 1.2 Kg collar is attached to a spring and slides without friction along a circular rod in a vertical plane. The
spring has an undeformed length of 105 mm and a constant K = 300 N/m. Knowing that the collar is at rest
at "C" and is given a slight push to get it moving.
Length OP = 75 mm.
Length OB = 180 mm.
Determine the force exerted by the rod on the collar as it passes through point "A" and "B".

Figure: Schematic

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129

WBVMMECH057
Material Properties

Geometric Properties

Loading

E = 2e11 Pa
= 0.3

Spring:

Gravitational acceleration =
-9.8066 m/s2 (Y Direction)

Undeformed length = 105 mm


Stiffness K = 300 N/m

Results Comparison
Results

Target

Mechanical

Error (%)

At point A (N)

14.88

14.992

0.753

At point B (N)

23.6

23.667

0.284

130

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WBVMMECH058: Reverse four bar linkage mechanism

Overview
Reference:

Results are simulated using MATLAB

Analysis
Type(s):

Rigid Dynamic Analysis

Element
Type(s):

Multipoint Constraint Element

Test Case
The figure (below) shows a reverse four bar linkage consisting of uniform rigid links PQ, QR, and RS and
ground PS.
Link PQ is connected with revolute joints to links QR and PS at points Q and P, respectively. Link RS is connected with revolute joints to links QR and PS at points R and S, respectively.
The link lengths of all the links are constant as given below.

Fixed Link PS length r1 = 0.5m

Crank Link PQ length r2 = 0.15m

Link QR length r3 = 0.4m

Link RS length r4 = 0.45m

Gravity g = 9.81m/sec2

Determine the angular accelerations, angular velocity and rotation of link RS at joint R.

Figure: Schematic

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131

WBVMMECH058
Material Properties

Geometric Properties

Loading

E = 2e11 Pa
= 0.3

Link
Link
Link
Link

Gravitational acceleration =
-9.8066 m/s2 (Y Direction)

PS length r1 = 0.5m
PQ length r2 = 0.15m
QR length r3 = 0.4m
RS length r4 = 0.45m

Analysis
Results are obtained using MATLAB.

Results Comparison
Results

Target

Mechanical

Error (%)

Angular Acceleration (rad/s )

39.6

39.336

-0.671

Angular Velocity (rad/sec)

-5.16

-5.1214

-0.748

Rotation (rad)

-0.36

-0.36306

0.85

132

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WBVMMECH059: Bending of a solid beam (Plane elements)

Overview
Reference:

R. J. Roark, Formulas for Stress and Strain, 4th Edition, McGraw-Hill


Book Co., Inc., New York, NY, 1965, pp. 104, 106.

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

2-D Plane Stress Shell element

Test Case
A beam of length and height h is built-in at one end and loaded at the free end with:

a moment M

a shear force F

For each case, determine the deflection at the free end and the bending stress Bend at a distance d from
the wall at the outside fiber.

Figure: Schematic

Case 1:

Case 2:

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133

WBVMMECH059

Material Properties
6

E = 30 x 10 psi
= 0.3

Geometric Properties

Loading

= 10 in
h = 2 in
d = 1 in

Case 1:
M = 2000 ibf-in (Z direction)
Case 2:
F = 300 lb (Y direction)

Analysis
Since the loading is uniform and in one plane, the above problem can be analyzed as a plane stress problem.

Results Comparison
Results

Target

Mechanical

Error (%)

Case 1:

Deflection (in)
StressBend (psi)

0.00500
-3000

-0.00500
-3000

0
0

Case 2:

Deflection (in)
StressBend (psi)

0.00500
-4050

0.00510
-4050

2
0

134

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WBVMMECH060: Crank Slot joint simulation with flexible dynamic analysis

Overview
Reference:

Mechanical APDL Multibody Analysis

Analysis
Type(s):

Flexible Dynamic Analysis

Element
Type(s):

Solid and Multipoint Constraint Element

Test Case
The figure shows crank slot model consists of a base and two rods. The two rods are attached to each other
and the base with three bolts. The base of the model is fixed to the ground via a fixed joint and Bolt3 connected with slot joint to base. Define Rod1 and Rod2 as a flexible body and run the crank slot analysis using
a Flexible Dynamic Analysis.
Determine the Equivalent (von Mises) Stress for both flexible rods.

Figure: Schematic

Material Properties

Geometric Properties

Loading

E = 2e5 MPa
= 0.3

Rod1 length = 75mm


Rod2 length = 115mm

Constant angular acceleration at base to Bolt1 = 25


rad/s2

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135

WBVMMECH060

Analysis
Figure: Contour Plot

Figure: Equivalent (von Mises) Stress

Figure: Total Force at Base to Bolt1

136

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WBVMMECH060

Results Comparison
Results

Target

Mechanical

Error (%)

Equivalent (von Mises) Stress


(MPa)

0.398

0.40403

1.515

Angular Velocity (rad/sec)

7.67

7.6808

0.141

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137

138

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WBVMMECH061: Out-of-plane bending of a curved bar

Overview
Reference:

S.Timoshenko, Strength of Material, Part I, Elementary Theory and


Problems, 3rd Edition, D. Van Nostrand Co., Inc., New York, NY,
1955, pg. 412, eq. 241.

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Beam

Test Case
A portion of a horizontal circular ring, built-in at A, is loaded by a vertical (Z) load F applied at the end B.
The ring has a solid circular cross-section of diameter d. Determine the deflection at end B and the maximum
bending stress Bend.

Figure: Schematic

Material Properties
6

E = 30 x 10 psi
= 0.3

Geometric Properties

Loading

r = 100 in
d = 2 in
= 90

F = -50 lb (Z direction)

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139

WBVMMECH061

Results Comparison
Results

Target

Mechanical

Error (%)

Deflection (in)

-2.648

-2.655

0.264

StressBend (psi)

6366.0

6399.2

0.522

140

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WBVMMECH062: Stresses in a long cylinder

Overview
Reference:

S.Timoshenko, Strength of Material, Part II, Elementary Theory and


Problems, 3rd Edition, D. Van Nostrand Co., Inc., New York, NY,
1956, pg. 213, problem 1 and pg. 213, article 42.

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Axisymmetric Shell

Test Case
A long thick-walled cylinder is initially subjected to an internal pressure p. Determine the radial displacement
r at the inner surface, the radial stress r, and tangential stress t, at the inner and outer surfaces and at
the middle wall thickness. Internal pressure is then removed and the cylinder is subjected to a rotation
about its center line. Determine the radial r and tangential t stresses at the inner wall and at an interior
point located at r = Xi.

Figure: Schematic

Case 1:

Case 2:

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141

WBVMMECH062

Material Properties
6

E = 30 x 10 psi
= 0.3
= 0.281826 lbm/in3

Geometric Properties

Loading

a = 4 in
b = 8 in
Xi = 5.43 in

Case 1:
Pressure = 3000 psi (radial direction)
Case 2:
Rotational velocity =
1000 rad/s (Y direction)

Analysis
Because the geometry and loading are symmetric about the y-axis, the above problem can be analyzed as
an axisymmetric problem.

Results Comparison
Results
Case 1:

Displacementr, in (r = 4 in)
Stressr, psi (r = 4 in)
Stressr, psi (r = 6 in)
Stresst, psi (r = 4 in)
Stresst, psi (r = 6 in)
Stresst, psi (r = 8 in)
Stresst, psi (r = 4 in)

Case 2:

Stressr, psi (r = 5.43 in)


Stresst, psi (r = 5.43 in)

142

Target

Mechanical

Error (%)

0.0078666
-30000.
-7778.
50000.
27778.
20000.
40588.

0.0076267
-29988
-7775.3
49988
27775
19999
41672

-3.05
-0.04
-0.035
-0.024
-0.011
-0.005
2.671

4753.
29436.

4933.7
29719

3.802
0.961

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WBVMMECH063: Large deflection of a cantilever

Overview
Reference:

K. J. Bathe, E. N. Dvorkin, "A Formulation of General Shell Elements


- The Use of Mixed Interpolation of Tensorial Components, International Journal for Numerical Methods in Engineering, Vol. 22 No.
3, 1986, pg. 720.

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Shell

Test Case
A cantilever plate of length , width b and thickness t is fixed at one end and subjected to a pure bending
moment M at the free end. Determine the true (large deflection) free-end displacements and the top surface
stress at the fixed end using shell elements.

Figure: Schematic

Material Properties
E = 1800 N/mm
= 0.0

Geometric Properties

Loading

= 12 mm
b = 1 mm
t = 1 mm

M = 15.708 N-mm (Y direction)

Analysis
Large deformation is used to simulate the problem.

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143

WBVMMECH063

Results Comparison
Results

Target

Mechanical

Error (%)

Directional Deformation Xdirection (mm)

-2.9

-2.9319

1.100

Directional Deformation Zdirection (mm)

-6.5

-6.6048

1.612

Normal Stress X-direction


(N/mm2)

94.25

94.204

-0.049

144

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WBVMMECH064: Small deflection of a Belleville Spring

Overview
Reference:

S.Timoshenko, Strength of Material, Part II, Elementary Theory


and Problems, 3rd Edition, D. Van Nostrand Co., Inc., New York,
NY, 1956, pg. 143, problem 2.

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Shell

Test Case
The conical ring shown below represents an element of a Belleville spring. Determine the deflection y produced by a load F per unit length on the inner edge of the ring.

Figure: Schematic

Material Properties
6

E = 30 x 10 psi
= 0.0

Geometric Properties

Loading

a = 1 in
b = 1.5 in
t = 0.1 in
= 7 = 0.12217 rad

Line pressure = -100 lb/in (Y


direction)

Results Comparison
Results
Directional Deformation Ydirection (in)

Target

Mechanical

Error (%)

-0.0028205

-0.0029267

3.765

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145

146

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WBVMMECH065: Thermal Expansion to Close a Gap at a Rigid Surface

Overview
Reference:

C. O. Harris, Introduction to Stress Analysis,The Macmillan Co., New


York, NY, 1959, pg. 58, problem 8.

Analysis
Type(s):

Static Thermal Stress Analysis

Element
Type(s):

Solid and Shell

Test Case
An aluminum-alloy bar is initially at a temperature of 70F. Calculate the stresses and the thermal strain in
the bar after it has been heated to 170F. The supports are assumed to be rigid. Use a global mesh size of
0.25 in.

Figure: Schematic

Material Properties
6

E = 10.5 x 10 psi
= 1.25 x 10-5/F

Geometric Properties

Loading

= 3 in.

t = 170F - 70F

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147

WBVMMECH065
Material Properties

Geometric Properties

= 0.0

= 0.002 in.

Loading

Results Comparison
Results
Normal Stress Y (psi)
Thermal Strain Y (in/in)

148

Target

Mechanical

Error (%)

-6125

-6124.7

-0.005

1.25e-003

1.25e-003

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WBVMMECH066: Bending of a Tapered Plate

Overview
Reference:

C. O. Harris, Introduction to Stress Analysis,The Macmillan Co., New


York, NY, 1959, pg. 114, problem 61.

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Shell

Test Case
A tapered cantilever plate of rectangular cross-section is subjected to a load F at its tip. Find the maximum
deflection and the maximum principal stress 1 in the plate. Use a global mesh size of 0.75 in.

Figure: Schematic

Material Properties
6

E = 30 x 10 psi
= 0.0

Geometric Properties

Loading

L = 20 in
d = 3 in
t = 0.5 in

F = 10 lbf

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149

WBVMMECH066

Results Comparison
Results

Target

Mechanical

Error (%)

Maximum Principal Stress


(psi)

1600

1618.3

-1.144

Directional Deformation Z
(in)

-0.042667

-0.042752

-0.199

150

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WBVMMECH067: Elongation of a Solid Tapered Bar

Overview
Reference:

C. O. Harris, Introduction to Stress Analysis,The Macmillan Co., New


York, NY, 1959, pg. 237, problem 4.

Analysis
Type(s):

Static Structural Analysis

Element
Type(s):

Solid

Test Case
A tapered aluminum alloy bar of square cross-section and length L is suspended from a ceiling. An axial
load F is applied to the free end of the bar. Determine the maximum axial deflection in the bar and the
axial stress y at mid-length (Y = L/2). Use a global mesh size of 0.5 in.

Figure: Schematic

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151

WBVMMECH067

Material Properties
6

E = 10.4 x 10 psi
= 0.3

Geometric Properties

Loading

L = 10 in
d = 2 in

F = 10000 lbf

Results Comparison
Results

Target

Mechanical

Error (%)

Directional Deformation Y
(in)

0.0048077

0.0048215

- 0.287

Normal Stress Y at L/2 (psi)

4444

4463

- 0.428

152

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WBVMMECH068: Plastic Loading of a Thick Walled Cylinder

Overview
Reference:

S.Timoshenko,Strength of Material, Part II, Elementary Theory and


Problems, 3rd Edition, D. Van Nostrand Co., Inc., New York, NY,
1956, pg. 388, article 70.

Analysis
Type(s):

Static, Plastic Analysis (Plane Strain)

Element
Type(s):

2-D Structural Solid

Test Case
A long thick-walled cylinder is subjected to an internal pressure p (with no end cap load). Determine the
radial stress, r, and the tangential (hoop) stress, t, at locations near the inner and outer surfaces of the
cylinder for a pressure, pel, just below the yield strength of the material, a fully elastic material condition.
Determine the effective (von Mises) stress, eff, at the same locations for a pressure, pult, which brings the
entire cylinder wall into a state of plastic flow. Use a global mesh size of 0.4 in along with a Mapped Face
Meshing.

Figure: Schematic

Material Properties
6

E = 30 x 10 psi

Geometric Properties

Loading

a = 4 in

pel = 12,990 psi

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153

WBVMMECH068
Material Properties

Geometric Properties

Loading

yp = 30,000 psi
= 0.3

b = 8 in

pult = 24,011 psi

Analysis
This problem is modeled as a plane strain problem with only a quarter of the cross-section as shown in the
above figures. Symmetry conditions are used on the edges perpendicular to X and Y axes. Load is applied
in two steps as shown in the above table. The stresses are calculated at a distance of r = 4.4 in and 7.6 in,
w.r.t a cylindrical coordinate system whose origin is same as that of the global coordinate system.

Results Comparison
Results
Fully Elastic

Fully Plastic

154

Target

Mechanical

Error
(%)

Stressr, psi (X = 4.4 in)

-9,984

-9948.2

-0.359

Stresst, psi (X = 4.4 in)

18,645

18608

-0.198

Stressr, psi (X = 7.6 in)

-468

-469.23

0.263

Stresst, psi (X = 7.6 in)

9,128

9129.2

0.013

Stresseff, psi (X = 4.4 in)

30,000

30,000

0.00

Stresseff, psi (X = 7.6 in)

30,000

30,000

0.00

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WBVMMECH069: Barrel Vault Roof Under Self Weight

Overview
Reference:

R. D. Cook, Concepts and Applications of Finite Element Analysis,


2nd Edition, John Wiley and Sons, Inc., New York, NY, 1981, pp.
284-287.

Analysis
Type(s):

Static Analysis

Element
Type(s):

Shell

Test Case
A cylindrical shell roof of density is subjected to a loading of its own weight. The roof is supported by
walls at each end and is free along the sides. Find the x and y displacements at point A and the top and
bottom stresses at points A and B. Express stresses in the cylindrical coordinate system. Use a global mesh
size of 4 m.

Figure: Schematic

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155

WBVMMECH069

Material Properties
8

E = 4.32 x 10 N/m
= 0.3
= 36.7347 kg/m3

Geometric Properties

Loading

t = 0.25 m
r = 25 m
= 50 m
= 40

g = 9.8 m/s2

Analysis
A one-fourth symmetry model is used. Displacements, UX and UY, and the longitudinal rotation, ROTZ, are
constrained at the roof end to model the support wall.

Results Comparison
Results

Target

Mechanical

Error (%)

Directional Deformation Y @
A, m

-0.3019

-0.31161

3.216

Directional Deformation X @
A, m

-0.1593

-0.16387

2.869

Stressz, Top @ A, Pa

215570

217160

0.737

Stressz, Bottom @ A, Pa

340700

344800

1.203

Stressangle, Top @ B, Pa

191230

184220

-3.666

Stressangle, Bottom @ B, Pa

-218740

-210770

-3.643

156

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WBVMMECH070: Hyperelastic Thick Cylinder Under Internal Pressure

Overview
Reference:

J.T. Oden,Finite Elements of Nonlinear Continua, McGraw-Hill Book


Co., Inc., New York, NY, 1972, pp. 325-331.

Analysis
Type(s):

Static, Large Deflection Analysis

Element
Type(s):

2-D Structural Solid Elements

Test Case
An infinitely long cylinder is made of Mooney-Rivlin type material. An internal pressure of Pi is applied. Find
the radial displacement at the inner radius and the radial stress at radius R = 8.16 in. Use a global mesh size
of 1 in along with a Mapped Face Meshing.

Figure: Schematic

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157

WBVMMECH070

Material Properties

Geometric Properties

Loading

Mooney-Rivlin material coefficients:

ri = 7.0 in
ro = 18.625 in

Pi = 150 psi

C10 = 80 psi
C01 = 20 psi
D1 = 0 /psi

Analysis
Because of the loading conditions and the infinite length, this problem is solved as a plane strain problem.
A one-fourth symmetry model is used. The total pressure is applied in two load increments 90 and 150 psi.
Stress and Deformation are expressed in cylindrical coordinate system.

Results Comparison
Results

Target

Mechanical

Error (%)

Deformation at inner radius


in radial direction, in

7.18

7.1819

0.026

Radial Stress at r = 8.16 in, psi

-122

-120.58

1.164

158

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WBVMMECH071: Centerline Temperature of a Heat Generating Wire

Overview
Reference:

W. M. Rohsenow, H.Y. Choi, Heat, Mass and Momentum Transfer,


2nd Printing, Prentice-Hall, Inc., Englewood Cliffs, NJ, 1963, pg.
106, ex. 6.5.

Analysis
Type(s):

Thermal Analysis

Element
Type(s):

2-D Thermal Solid Elements

Test Case
Determine the centerline temperature TcL and the surface temperature Ts of a bare steel wire generating
heat at the rate Q. The surface convection coefficient between the wire and the air (at temperature Ta) is h.
Also, determine the heat dissipation rate q. Use a global mesh size of 0.02 ft along with a Mapped Face
Meshing.

Figure: Schematic

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159

WBVMMECH071

Material Properties
-3

k = 3.6111 x 10 Btu/s-ft-F

Geometric Properties

Loading

ro = 0.03125 ft

h = 1.3889 x 10-3 Btu/s-ft2-F


Ta = 70F
Q = 30.92 Btu/s-ft3

Analysis
Because of the symmetry in loading conditions and in the geometry, this problem is solved as an axisymmetric
problem. The solution is based on a wire 1 foot long.

Results Comparison
Results

Target

Mechanical

Error (%)

Centerline Temperature, F

419.9

419.94

0.01

Surface Temperature, F

417.9

417.85

0.012

-0.094861

-0.094861

0.00

Heat dissipation rate, BTU/s

160

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WBVMMECH072: Thermal Stresses in a Long Cylinder

Overview
Reference:

S.Timoshenko, Strength of Material, Part II, Elementary Theory and


Problems, 3rd Edition, D.Van Nostrand Co, Inc., New York, NY, 1956,
pg. 234, problem 1.

Analysis
Type(s):

Thermal Stress Analysis

Element
Type(s):

2-D Thermal Solid Elements

Test Case
A long thick-walled cylinder is maintained at a temperature Ti on the inner surface and To on the outer
surface. Determine the temperature distribution through the wall thickness. Also determine the axial stress
a and the tangential (hoop) stress t at the inner and outer surfaces Edge sizing is used for all edges and
edge behavior is defined as hard.

Figure: Schematic

Material Properties
6

E = 30 x 10 psi

Geometric Properties

Loading

a = 0.1875 in

Ti = -1F

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161

WBVMMECH072
Material Properties
-5

= 1.435 x 10 /F
= 0.3
k = 8.333e-4 Btu/s-in-F

Geometric Properties

Loading

b = 0.625 in

To = 0F

Analysis
Because of the symmetry in loading conditions and in the geometry, this problem is solved as an axisymmetric
problem. The axial length is arbitrary and it is taken has 0.1 in. Nodal coupling is used in the static stress
analysis. Model is used for the thermal and stress solutions.

Results Comparison
Thermal Analysis

Target

Mechanical

Error (%)

T,F (at X = 0.1875 in)

-1.0000

-1.0000

T,F (at X = 0.2788 in)

-0.67037

-0.67054

0.025

T,F (at X = 0.625 in)

Static Analysis

Target

Mechanical

Error (%)

Stressa, psi (at X = 0.1875 in)

420.42

416.89

-0.840

Stresst, psi (at X = 0.1875 in)

420.42

406.82

-3.235

Stressa, psi (at X = 0.625 in)

-194.58

-195.06

0.247

Stresst, psi (at X = 0.625 in)

-194.58

-195.02

0.226

162

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Part III, Design Exploration Descriptions

WBVMDX001: Optimization of L-shaped cantilever beam for deflection, volume,


and stress under axial load

Overview
Reference:

From the Basic Principle

Analysis
Type(s):

Goal Driven Optimization

Element
Type(s):

3-D Solid

Test Case
An L-shaped beam with dimensions 30 x 25 mm with 4 mm as the rib thickness and 300 mm in length has
the surface fixed at one end. A force of 10,000 N is then applied to the opposite end of the beam.
Input Parameters:

Width, Height, and Length (CAD Geometry)

Response Parameters:

Volume, Stress, and Deflection

Figure: Schematic

Material Properties
E = 2e11 Pa
=0
= 7850 kg/m3

Geometric Properties
Width = 25 mm
Height = 30 mm
Rib Thickness = 4 mm
Length = 300 mm

Loading
Fixed Support
Force F = 10000 N (Z
direction)

Parameter

Type

Limits

Desired Value

Importance

Width

Input

20 mm W 30
mm

No Preference

High

Height

Input

25 mm H 35
mm

No Preference

High

Length

Input

250 mm L 350
mm

No Preference

High

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165

WBVMDX001
Parameter

Type

Limits

Desired Value

Importance

Volume

Output

n/a

Minimum Possible

Low

Stress

Output

n/a

Minimum Possible

High

Deflection

Output

n/a

Minimum Possible

High

Analysis
Beam volume:
V = L( 4 W + 4H + 16)
Maximum axial deformation under load F:
D=

FL
5.0 102 L
=
AE ( 4 W + 4H + 16)

Normal stress along Z-direction:


=

F
10, 000
=
A ( 4 W + 4H + 16)

Combined objective function becomes:


= 2.8008 10 5 L( W + H + 4) +

0.2842L
169.0503
+
3.8227
( W + H + 4) ( W + H + 4)

Minimizing we get dimensions as:


L = Length = 0.250 m
W = Width = 0.030 m
H = Height = 0.035 m

Results Comparison
Results
Volume (V)
Deformation (D)
Stress ()

166

Target

DesignXplorer

Error (%)

6.9e-5 m

6.9643e-5
m3

0.932

4.5290e-5 m

4.6028e-5 m

1.629

3.62319e7
Pa

3.6341e7 Pa

0.301

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WBVMDX002: Optimization of bar with temperature-dependent conductivity for


temperature and thermal strain

Overview
Reference:

From the Basic Principle

Analysis
Type(s):

Goal Driven Optimization

Element
Type(s):

3-D Solid

Test Case
A long bar 2 X 2 X 20 m is made up of material having thermal conductivity linearly varying with the temperature K = k0*(1 + a*T) W/m-C, k0 = 0.038, a = 0.00582. The bar is constrained on all faces by frictionless
support. A temperature of 100C is applied at one end of the bar. The reference temperature is 5C. At the
other end, a constant convection coefficient of 0.005 W/m2C is applied. The ambient temperature is 5C.
Input Parameters:

Convection coefficient, coefficient of thermal expansion and length

Response Parameters:

Temperature (scoped on end face), thermal strain

Figure: Schematic

Material Properties
E = 2e11 Pa
=0
= 1.5E-05/C
K = k0*(1 + a*T) W/m-C
k0 = 0.038
a = 0.00582

Geometric Properties
Breadth B = 2 m
Width W = 2 m
Length L = 20 m

Loading
Frictionless Support (on all
faces)
Reference temperature = 5C
Temperature on end face T =
100C
Convection on other end face
Convection coefficient h = 5e-3
W/m2C
Ambient temperature Ta = 5C

Parameter

Type

Limits

Desired Value

Importance

Length (l)

Input

15 m l 25 m

No Preference

Low

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167

WBVMDX002
Parameter

Type

Limits

Desired Value

Importance

Convection
coefficient
(h)

Input

0.004 W/m2C h
0.006 W/m2C

No Preference

Low

Coefficient
of temperature expansion ()

Input

1.4e-5/C
1.6e-5/C

No Preference

Low

Temperature
(T)

Output

n/a

Minimum Possible

High

Thermal
strain ()

Output

n/a

Minimum Possible

High

Analysis
Temperature:
Ts = 4521.613 hal 171.8213 + 2.0445 107 ha2l2 + 1.6 106 hal + 73887.8
8
Thermal strain:
= ( Ts Ta ) = (Ts 5)
Combined objective function becomes,
4521.613hal 171.8213 +

13153.74 2.34215
= (0.048365 + 2630.75 )
7 22
6

2
.
0445

10
h
l
+
1
.
6

10
h
l
+
73887
.
8
a
a

Minimizing we get input parameters as:


l = beam length = 25 m
h = convection coefficient = 0.006 W/m2C
= coefficient of thermal expansion = 1.4e-5/C

Results Comparison
Results

Target

DesignXplorer

Error (%)

25 m

24.795 m

-0.818

Convection coefficient (h)

0.006
W/m2C

0.0059598
W/m2C

-0.669

Coefficient of thermal expansion ()

1.4e-5/C

1.4173e-5/C

1.233

Temperature (T)

29.6528C

29.841C

0.645

Thermal strain ()

3.4514e-4
m/m

3.5206e-4
m/m

2.006

Length (l)

168

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WBVMDX003: Optimization of water tank column for mass and natural frequency
when subjected to direct compressive and buckling stress

Overview
Reference:

S. S. Rao, Optimization Theory and Application Second edition, example 1.10, page 28-30

Analysis
Type(s):

Goal Driven Optimization with APDL

Element
Type(s):

3-D Solid

Test Case
A uniform column of rectangular cross section b and d m is to be constructed for supporting a water tank
of mass M. It is required to:
1.

minimize the mass of the column for economy

2.

maximize the natural frequency of transverse vibration of the system for avoiding possible resonance
due to wind.

Design the column to avoid failure due to direct compression (should be less than maximum permissible
compressive stress) and buckling (should be greater than direct compressive stress). Assume the maximum
permissible compressive stress as max. The design vector is defined as:
{ X} = { X1, X2}T = [b, d}T
where:
b = width of cross-section of column
d = depth of cross-section of column
Input Parameters:

Width and Height

Response Parameters:

Mass, Natural Frequency, Direct Stress, Buckling Stress

Material Properties

Geometric Perperties

Loading

E = 3e10 Pa

Width, b = 0.4 m

Mass of water tank M = 1000000 Kg

= 2300 Kg/m3

Depth, d =1.2 m

Acceleration due to gravity = 9.81 m/s2

= 4.1e7 Pa

Length, I = 20 m

max

Sample Size:

10000

Parameter

Type

Limits

Desired Value

Importance

Tradeoff

Target

Width b

Input

0.36m b 0.44m

No preference

Default

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169

WBVMDX003
Parameter

Type

Limits

Desired Value

Importance

Tradeoff

Target

Depth d

Input

1.08m d 1.32m

No preference

Default

Mass of
column M

Output

N/a

Maximum possible

High

On

Natural frequency w

Output

N/a

Maximum possible

High

On

Direct stress

Output

N/a

Greater than
target

High

Off

Buckling
stress

Output

N/a

Greater than
target

High

Off

Analysis
Minimize:
Mass of the column = M = b d l

Maximize:
1/ 2

Ebd

nk w =
Natural frequency of transverse vibrations of the water tan
33

3
4 l M + 140 l b d

Subject to constraints:
M g
0
bd

Direct_Stress = max

2 E d2 M g
0

48 l2 b d

and Buckling_Stress =

Required objective is obtained by having:


b = 0.36102 m
d = 1.3181 m
M = (minimum) = 21890 kg
W = (maximum) = 0.87834 rad/sec
Direct stress = 2.0386e7 Pa
Buckling stress = 6.1526e6 Pa

Results Comparison
Results
Width b

170

Target

DesignXplorer

Error (%)

0.36102 m

0.36102 m

0.000

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WBVMDX003
Results

Target

DesignXplorer

Error (%)

Depth d

1.3181 m

1.3181 m

0.000

Mass of column M

21890 kg

21890 kg

0.000

Natural frequency w

0.87834
rad/sec

0.87816
rad/sec

-0.020

Direct stress

2.0386e7 Pa

2.0383e7 Pa

-0.015

Buckling stress

6.1526e6 Pa

6.15170e6
Pa

-0.015

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171

172

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WBVMDX004: Optimize frequency of plate with simply supported at all it's vertices

Overview
Reference:

Blevins, Formula for Natural Frequency and Mode Shape, Van Nostrand Reinhold Company Inc., 1979, pg. 269-271

Analysis
Type(s):

Goal Driven Optimization

Element
Type(s):

3-D Shell

Test Case
A square plate of side 250 mm and thickness 5 mm is simply supported on all its vertices.
Input Parameters:

Young's modulus, Poisson's ratio and density

Response Parameters:

First natural frequency

Figure: Schematic

Material Properties
E = 2e5 MPa
= 0.3
= 7.850 e-6 kg/mm3

Geometric Properties
Length a = 250 mm
Width b = 250 mm
Thickness h = 5 mm

Loading
All vertices are simply
supported

Parameter

Type

Constraints

Desired Value

Importance

Young's Modulus E

Input

1.8e11 Pa E
2.2e11Pa

No Preference

Low

Poisson's Ratio

Input

0.27 0.30

No Preference

Low

Density

Input

7065 kg/m3
8635 kg/m3

No Preference

Low

First Natural Frequency w

Output

N/a

Minimum Possible

High

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173

WBVMDX004

Analysis
First Natural Frequency:
1/ 2

7.122
Eh3
w=

2a2 12h(1 2 )

Objective function becomes:


1/ 2

2.083 xE
= (1.29e 4) *

(1 2 )

Minimizing we get dimensions as:


Young's Modulus E = 1.8e11 Pa
Poisson's Ratio = 0.27
Density = 8635 kg/m3
First Natural Frequency w = 124.0913 rad/s

Results Comparison
Results
Young's Modulus E
Poisson's Ratio

DesignXplorer

Error (%)

1.8e11 Pa

1.8032e11
Pa

0.179

0.27235

0.869

8615.7
kg/m3

-0.223

123.69 rad/s

-0.321

0.27

Density

8635 kg/m

First Natural Frequency w

174

Target

124.0913
rad/s

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WBVMDX005: Optimization of buckling load multiplier with CAD parameters and


Young's modulus

Overview
Reference:

Timoshenko, Strength of Materials, Part 2 (Advanced theory and


problems), pg. 167168

Analysis
Type(s):

Goal Driven Optimization

Element
Type(s):

3-D Solid

Test Case
The cantilever bar of length 25 feet is loaded by uniformly distributed axial force p = 11 lbf on one of the
vertical face of the bar in negative Z-direction. The bar has a cross-sectional area A is 0.0625 ft2.
Input Parameters:

Side of Square C/S , Length of Cantilever Bar and Young's Modulus

Response Parameters:

Load Multiplier of the First Buckling Mode

Optimization Method:

Genetic Algroithm

Sample Size:

200

Figure: Schematic

Material Properties
E = 4.1771e 9 psf
= 0.3
= 490.45 lbm/ft3

Geometric Properties
Cross-section of square
= 0.25 ft. x 0.25 ft.
Length of bar = 25 ft.

Loading
Fixed support on one
face, Force = 11 lbf
(Negative Z-direction)
on top face

Parameter

Type

Constraints

Desired Value

Importance

Cross-section side

Input

0.225 ft. a 0.275


ft.

No Preference

N/A

Length

Input

22.5 ft. l 27.5 ft.

No Preference

N/A

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175

WBVMDX005
Parameter

Type

Constraints

Desired Value

Importance

Young's Modulus

Input

3.7594e9 psf E
4.5948e9 psf

No Preference

N/A

First buckling mode


load multiplier

Output

N/A

Maximum Possible

N/A

Analysis
Assuming that under the action of uniform axial load a slight lateral bucking occurs.
The expression for deflection is:
y = (1 cos

x
)
2.l

The critical load is given by,


Pcr = (ql)cr =

7.89(EI)
l2

2 .E.I
(1.122l)2

where:
q = force per unit length
The first critical buckling load is:
(a)4
2 .E.

12
4
2 .E.I

= 0.6533 E.a
Pcr =
=
(1.122l)2 (1.122)2 .(l)2
l2
Pcr
The load multiplier is given by the ratio of critical load to applied load p .
The first buckling multiplier is:
0.6533

E.a4
l2

1
E.a4
= 0.0594
11
l2

Combined objective function becomes:


= 1.3253 2.5531 105

E.a4
l2

Minimizing we get dimensions as:


Cross-section side a = 0.275 ft.

176

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WBVMDX005
Length l = 22.5 ft.
Young's Modulus E = 4.5948e9 psf
Buckling load multiplier = 3083.32

Results Comparison
Results
First buckling mode load
multiplier

Target

DesignXplorer

Error (%)

3083.32

3062.1

-0.688

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177

178

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Index

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179

180

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