Académique Documents
Professionnel Documents
Culture Documents
Welding
Consumables
Welding
Consumables
Index
Welding Consumables
Carbon Steel Electrodes
ESAB Ferrospeed
ESAB Ferroarc
ESAB Ferrospeed plus
ESAB Vortic
ESAB 28
ESAB Vordian
ESAB 46
ESAB Vortex - 1
ESAB Ferroweld 1
ESAB 56
ESAB Ferroweld 2
ESAB 36 H
OK 48.20
ESAB 36 H (Spl)
OK 48.20 (Spl)
ESAB 36 H Spl (M)
Gas Welding Fluxes
Gas Welding Fluxes
Pipe Welding Electrodes
Pipeweld 6010 R
Pipeweld 6010 Plus
OK 22.46 P
OK 22.47 P
OK 28.47 P
Pipeweld 6011
Low Alloy Electrodes
OK 48.08
Ok 73.08
OK 74.46
ESAB 8018 B2
OK 76.18 M
OK 76.18 G
OK 76.28
OK 76.28 M
ESAB KV 4
ESAB KV 7
ESAB KV 7M
OK 73.68
OK 73.68 M
ESAB 8016 C2
OK 74.78
OK 74.86
ESAB 8018 - D3
ESAB 98
ESAB 98 G
ESAB 118
ESAB 120
ESAB 130
ESAB Ferroweld W
ESAB Ferroweld W2
Stainless Steel Electrodes
OK 61.50
OK 61.30
ESAB 304 B
ESAB 304 B (N)
OK 61.80
ESAB RSSC (M)
ESAB 308 H
OK 63.50
OK 63.30
OK 63.35
ESAB 316 KCR
OK 63.80
ESAB 317 LN
OK 67.67
ESAB 309
OK 67.60
ESAB 309 LC
OK 67.70
ESAB 309 Mo
ESAB 309 LMO
OK 67.68
ESAB 309 Cb
OK 67.13
Ok 67.45
ESAB RSW
OK 67.50
OK 68.55
OK 68.10
OK 68.00
ESAB RSQ
ESAB 430
ESAB Armoid 1
ESAB Chromweld G
ESAB Chromweld G (Spl)
GTAW Consumables
OK Tigrod SG
OK Tigrod S2
OK Tigrod S2 (Spl)
OK Tigrod 12.64
OK Tigrod 13.09
OK Tigrod 13.16
OK Tigrod 13.17
OK Tigrod 13.23
OK Tigrod 13.28
OK Tigrod 13.32
OK Tigrod 13.37
OK Tigrod 13.38
OK Tigrod 16.10
OK Tigrod 16.30
OK Tigrod 16.35
OK Tigrod 16.53
OK Tigrod 16.54
OK Tigrod 16.13
OK Tigrod 16.95
OK Tigrod 1070
OK Tigrod 1100
OK Tigrod 1450
OK Tigrod 4043
OK Tigrod 4047
OK Tigrod 5087
OK Tigrod 5183
OK Tigrod 5356
OK Tigrod 5554
OK Tigrod 5556
OK Tigrod 5754
GMAW Consumables
ESAB MW1
OK AristoRod 12.50
Ok Autrod 13.14
OK AristoRod 13.09
OK AristoRod 13.26
OK Autrod 13.16
OK Autrod 13.17
OK Autrod 13.28
OK AristoRod 13.29
OK AristoRod 13.13
OK AristoRod 13.31
OK Autrod 16.10
OK Autrod 16.11
OK Autrod 16.30
OK Autrod 16.53
OK Autrod 16.75
OK Autrod 16.13
OK Autrod 16.33
OK Autrod 16.43
OK Autrod 16.95
OK Autrod 18.01
OK Autrod 1100
OK Autrod 4043
OK Autrod 5356
OK Autrod 5183
OK Autrod 5556
OK Autrod 19.12
OK Autrod 19.30
OK Autrod 19.40
FCAW Consumables
Dual Shield 7100 LH
OK Tubrod 15.00 A
OK Tubrod 15.14A
Dual Shield 7100 Ultra
Dual Shield 8100 W
Dual Shield 7000 A1
Dual Shield 8000 B2
OK Tubrod 15.22
Dual Shield 9000 B3
Dual Shield II 81 K2
Dual Shield T 115
Dual Shield T 110
Dual Shield II 70 Ultra
Dual Shield II 101 TC
Dual Shield B9
Dual Shield T 5
OK Tubrod 15.24
OK Tubrod 15.27
OK Tubrod 14.30 A
Shield-Bright 308 L
Shield-Bright 316 L
Shield-Bright 317 L
Shield-Bright 309 L
Shield-Bright 309 LMo
Shield-Bright 347
Shield-Bright 308 H
Shield-Bright 410
Shield-Bright 2209
Shield-Bright 312
Shield-Bright 410 Ni Mo
Shield-Bright 308 L Xtra
Shield-Bright 309 L Xtra
Shield-Bright 309 LMo Xtra
Shield-Bright 316 L Xtra
Shield-Bright 347 Xta
Coreshield II
Coreshield 8 Ni 1
Coreweld 70
Coreweld Ultra
Coreweld III Ultra
Arcaloy T - 409 Ti
SAW Wires
OK Autrod 12.08 L
OK Autrod 12.22 L
OK Autrod 12.40 L
OK Autrod 12.24 L
OK Autrod 12.33 L
OK Autrod 12.34 L
OK Autrod 13.09 L
OK Autrod 13.12 L
OK Autrod 13.22 L
OK Autrod 13.43
OK Autrod 16.10
OK Autrod 16.30
OK Autrod 16.53
OK Autrod 16.11
OK Autrod 16.13
ESAB A 1O K
ESAB SA1 3 K
SAW Wires
OK Flux 10.61 L
OK Flux 10.62
OK Flux 10.62 L
OK Flux 10.71
OK Flux 10.71 L
OK Flux 10.81 L
OK Flux 10.81 LM
OK Flux 10.81 LS
OK Flux 10.81 LS (FG)
OK Flux 10.92L
Strip Cladding Consumables
OK Band / Flux for Stainless Steel
Hard Surfacing Consumables
Wire & Flux Combinations
Consumables for 9% Ni Steels
LNG Tank Fabrication
General Information
Calculation of Electrode
Consumption
Storage & Handling
Data Sheets Pipewelding
Data Sheets GTAW/GMAW
Data Sheet FCAW
Flux Cored
Arc Welding
Data Sheet SAW
Quick Guide & General Information
Quick Guide & General Information
Consumables Guide for ASTM Steels
Consumables Guide for ASTM Steels
Welding Consumables
Welding
Consumables
ESAB FERROSPEED
A rutile coated general-purpose electrode for
MMAW
Classification
DESCRIPTION
ESAB FERROSPEED is one of the most popular and
wellknown welding electrodes in India for decades. ESAB
FERROSPEED is a rutile-coated electrode for welding
general-purpose structures that are not subjected to
heavy dynamic loading, and is specially designed for
higher tolerance to less cleaned plates and poor joint
fit-ups. Unique balance of arc force and slag fluidity
makes the electrode easily manoeuvrable in all positions
and because of its versatility and economy, has found
wide acceptance for welding mild steel. The weld
provides good penetration and an easily detachable
slag. The electrode has high current carrying capacity
and produces relatively high strength weld metal.
TYPICAL APPLICATIONS
Chimney, machine building, repair-jobs, shaft reclamation,
ship building, steel furniture and frameworks, storage
tanks, bus and truck bodies, cement mills, rolling mills,
barge - building etc.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Si
P
Mn
S
0.085
0.20
0.02
0.40
0.02
Mechanical Properties
YS
UTS
EL
Impact (CVN) at + 27oC
420 N/mm2
490 N/mm2
23%
70J
APPROVALS
BIS, BV, CIB, LRS. Gr.1, MMD, ABS, IRS, DNV
WELDING CURRENT : DC+, AC 70V
ESAB FERROARC
A rutile coated general-purpose electrode for
MMAW
Classification
DESCRIPTION
ESAB FERROARC is a medium coated general-purpose mild steel electrode, which operates on low OCV
(50 V) AC in all positions. ESAB FERROARC delivers
smooth and stable welding arc with low spatter and
smoke, excellent slag detachability and smooth weld
bead appearance. The weld deposit is of radiographic
quality.
APPROVALS
ABS Gr.2, BIS BV Gr.2, DNV Gr.2, IRS Gr.2, LRS Gr.2,
MMD, MN Dastur, RDSO E1, CIB, TEIL
WELDING CURRENT: DC+, AC 50V
TYPICAL APPLICATIONS
Ideally suited for structural welding, welding of pipe
sockets, general welding fabrication, etc.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Si
P
Mn
S
0.08
0.25
0.02
0.40
0.02
Mechanical Properties
YS
UTS
EL
Impact (CVN) at + 0oC
410 N/mm2
490 N/mm2
26%
70J
450
125-175
60
360
5.00
450
165-260
40
240
Classification
DESCRIPTION
ESAB FERROSPEED PLUS is a medium-heavy coated mild steel welding electrode for all positions, having good mechanical properties and arc characteristics.
ESAB FERROSPEED PLUS operates on low open circuit voltage and its good running characteristics result in
excellent weld finish of radiographic quality. ESAB FERROSPEED PLUS is also known for its superior V-down
welding capabilities.
APPROVALS
ABS Gr.2, BIS, BV Gr.2, CIB, DNV Gr.2, IRS Gr.2, LRS
Gr.2, MMD,PDIL, BHEL, TElL
WELDING CURRENT: DC+, AC 50V
TYPICAL APPLICATIONS
0.08
0.23
0.02
0.45
0.02
Mechanical Properties
YS
UTS
EL
Impact (CVN) at + 0oC
Welding
Consumables
440 N/mm2
500 N/mm2
26%
70J
450
85-120
140
560
4.00
350
120-175
85
340
4.00
450
120-160
85
340
5.00
450
160-240
55
220
Classification
ESAB VORTIC
DESCRIPTION
ESAB VORTIC is a medium coated general-purpose
mild steel electrode, especially designed for use in
vertical and over head positions. This is a rutile coated,
fast freezing slag type electrode with excellent slag
detachability even in deep grooves. ESAB VORTIC is
characterised by superior running characteristic and
exceptionally low spatter and finely rippled weld bead
deposit.
APPROVALS
ABS Gr.2, BV Gr.2, BIS, CIB, DNV Gr.2, IRS Gr.2, LRS
Gr.2, MMD, RDSO A1.
WELDING CURRENT: DC+, AC 5OV
TYPICAL APPLICATIONS
ESAB VORTIC is recommended for applications such as
bogies and under frames of railway carriages and wag-
Chemical
Composition (%)
C
Si
P
Mn
S
0.07
0.2
0.02
0.4
0.02
Mechanical Properties
YS
UTS
EL
Impact (CVN) at + 0oC
430 N/mm2
490 N/mm2
26%
65J
450
135-175
90
360
5.00
450
150-260
60
240
6.30
450
195-360
35
140
Welding
Consumables
ESAB 28
Classification
DESCRIPTION
ESAB 28 is a medium heavy rutile coated mild steel
electrode designed for welding of unalloyed structural
steels in all positions. The electrode gives smooth radiographic quality weld with low spatter and smoke. Bead
shape is uniform and finely rippled and slag is self removal type.
APPROVALS
C
Si
P
Mn
S
0.08
0.24
0.02
0.45
0.02
Mechanical Properties
YS
UTS
EL
Impact (CVN) at 0oC
430 N/mm2
500 N/mm2
26%
90J
ABS Gr.2, BIS, BV Gr.2, CIB, DNV Gr.2, TElL, IRS Gr.2,
LRS Gr.2, MMD, NPC, PDIL.
3.15
450
85-120
120
480
4.00
350
120-175
75
300
4.00
450
120-160
75
300
5.00
450
160-240
50
200
TYPICAL APPLICATIONS
It is recommended for welding structures of varying
thickness of MS plates in different type of joints and
welding ordinary grade ship steel as well as structural
steel of similar strength and composition. Suitable for
Classification
ESAB VORDIAN
DESCRIPTION
ESAB VORDIAN is an all position medium heavy rutile
coated mild steel welding electrode of outstanding quality permitting use of low open circuit voltages. Since it
can be touch welded, very little skill is required in obtaining quality welds. ESAB VORDIAN is extremely suitable for flat and horizontal-vertical position as well as for
vertical and overhead welding. Excellent welding performance and mechanical properties with radiographic
soundness is easily achievable. ESAB VORDIAN is also
suitable for pipe welding jobs.
Chemical
Composition (%)
C
Si
P
Mn
S
0.07
0.22
0.02
0.42
0.02
Mechanical Properties
YS
UTS
EL
Impact (CVN) at 0oC
410 N/mm2
490 N/mm2
26%
90J
APPROVALS
3.15
450
85-130
110
440
4.00
450
130-180
75
300
5.00
450
160-240
50
200
Chemical
Composition (%)
ESAB 46
Classification
DESCRIPTION
ESAB 46 is a heavy rutile coated electrode of excellent
performance characteristics for welding of mild steel,
structural steel, pressure vessels and of quality ship
plates. It has very good slag detachability and shiny
bead appearance. Provides welds of high radiographic
soundness.
APPROVALS
ABS Gr.2, BV Gr.2, CIB, DNV Gr.2, MMD, LRS Gr.2,
IRS Gr.2.
Chemical
Composition (%)
C
Si
P
Mn
S
0.07
0.22
0.02
0.5
0.02
Mechanical Properties
YS
UTS
EL
Impact (CVN) at + 0oC
440 N/mm2
520 N/mm2
26%
70J
Welding
Consumables
450
140-190
75
280
5.00
450
160-250
40
160
ESAB C23S
A rutile coated general-purpose electrode for MMAW
(High Recovery)
Classification
TYPICAL APPLICATIONS
Welding of thick plate in shipbuilding, penstock fabrication, air-receivers, compressors, boilers, structural
works, heavy beams and girders etc. This electriode is
ideal where superior final bead finish coupled with good
radiographic and mechanical properties are required.
TYPICAL ALL WELDMETAL PROPERTIES
DESCRIPTION
ESAB C 23 S is a heavy coated rutile-iron powder
electrode having a deposition efficiency of 130-140% and
is specially designed for very fast welding of unalloyed
steels in downhand position and for standing fillets by
contact welding. It is also widely used in filling of butt
welds. ESAB C 23 S is less sensitive to plate surface
impurity and has excellent weld appearance with a selflifting slag at all speeds. Above all weld deposit is of
radiographic quality.
APPROVALS
BVGr.2, IRSGr2, MMD
WELDING CURRENT: DC+, AC 50V
Chemical
Composition (%)
C
Si
P
Mn
S
0.09
0.6
0.025
0.8
0.02
Mechanical Properties
YS
UTS
EL
Impact (CVN) at 0oC
480 N/mm2
550 N/mm2
23%
65J
450
260-340
30
120
Welding
Consumables
ESAB FERROWELD 1
A basic coated low-hydrogen electrode for
MMAW
Classification
Chemical
Composition (%)
C
Si
P
Mn
S
0.07
0.55
0.02
1.3
0.02
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -29oC
440 N/mm2
540 N/mm2
30%
80J
450
120-210
65
260
5.00
450
200-280
45
180
ESAB 56
A basic coated electrode for MMAW
AWS A5.1 : E 7016
IS 814 : EB 5424H2X
DESCRIPTION
ESAB 56 is a basic coated, hydrogen controlled allpurpose electrode that can be operated using both DC
and AC power sources in all positions. The fairly thin
coating provides good accessibility to the joint. ESAB
56 has very smooth running performance with low spatter, requiring minimum post weld cleaning on account of
its excellent de-slogging properties.
APPROVALS
DNV GR 3YH15, MMD, CIB
WELDING CURRENT: DC +, AC 70V
TYPICAL APPLICATIONS
For welding heavy section of mild and medium tensile
steels that are subjected to dynamic loading. It is intended for welding carbon and C-Mn steels. It is also
suitable for depositing non-machinable weld on Cast
Iron, buffer layer for hard facing, etc.
10
DESCRIPTION
Classification
TYPICAL APPLICATIONS
Chemical
Composition (%)
C
Si
P
Mn
S
0.06
0.45
0.025
1.2
0.02
Mechanical Properties
YS
UTS
EL
Impact (CVN) at 0oC
450 N/mm2
550 N/mm2
29%
110J
450
100-170
60
240
5.00
450
180-250
40
160
ESAB FERROWELD 2
Classification
DESCRIPTION
ESAB FERROWElD 2 is a basic coated, hydrogen
controlled iron powder (high metal recovery of minimum
110%) electrode for welding mild, medium carbon, low
alloy, medium tensile steels, free cutting and difficult to
weld steels, grey cast iron (non-machinable deposits)
in all positions using AC or DC power sources. The
addition of iron powder permits higher currents to be
used and results in improved arc characteristics. ESAB
FERROWElD 2 allow touch welding and deposit weld
metal of highest radiographic soundness free from
under-bead cracking and high notch ductility at sub zero
temperatures.
Chemical
Composition (%)
C
Si
P
Mn
S
0.07
0.55
0.02
1.3
0.02
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -30oC
470 N/mm2
570 N/mm2
26%
75J
APPROVALS
4.00
450
140-185
60
240
5.00
450
160-275
40
160
ESAB 36 H
A basic coated electrode for MMAW
Classification
DESCRIPTION
ESAB 36H is a heavy basic coated hydrogen controlled
iron powder electrode designed for welding in all
positions. It gives tough, crack resistant weld on mild
and low alloy steels. ESAB 36H deposits good X-ray
quality welds and is ideal for welding rigidly resistant
structures where stress cannot be avoided. ESAB 36H
is designed to provides high recovery (>115%) with a
thin easily detachable slag of excellent bead profile.
Further has an extremely smooth and stable arc with
good arc striking and re-striking characteristics even at
acv down to 60V.
TYPICAL APPLICATIONS
ESAB 36H is ideally suited for welding boiler quality and
pressure vessel steels and heavy structures as well as
pipes, tankages, etc.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Si
P
Mn
S
0.08
0.45
0.022
1.20
0.022
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -30oC
470 N/mm2
540 N/mm2
28%
100J
450
120-150
90
360
APPROVALS
4.00
450
150-190
60
240
5.00
450
180-260
40
160
Welding
Consumables
TYPICAL APPLICATIONS
11
Welding
Consumables
OK 48.20
A basic coated low-hydrogen electrode for MMAW
Classification
DESCRIPTION
OK 48.20 is a heavy basic coated, hydrogen controlled
iron powder (high metal recovery of approximately
117%) electrode with excellent running performance
and bead finish in flat and positional welding. It deposits
a tough and crack-resistant weld of high radiographic
quality.
APPROVALS
MMD
WELDING CURRENT: DC+, AC 70V
TYPICAL APPLICATIONS
Boiler and pressure vessels, penstock, structure
and other components under restrained conditions
and dynamic loading, ship building, steel of doubtful
composition, grey cast iron, buffer layer prior to hard
facing etc.
ESAB 36 H (SPL)
A basic coated electrode for MMAW
Classification
DESCRIPTION
ESAB 36H (SPL) is a basic coated low hydrogen iron
powder electrode for low temperature applications. It is
an all position electrode for welding medium tensile and
fine grained carbon steels. ESAB 36H (SPL) deposits
weld metal of very low hydrogen content at a deposition
efficiency of 115%. The weld metal is of high radiographic
soundness, providing good mechanical properties and
excellent impact strength at -50C.
APPROVALS
MMD, NPC, DDIL, CIB, ABSGr, TEIL
WELDING CURRENT: DC+, AC 70V
TYPICAL APPLICATIONS
ESAB 36H (SPL) is ideal for welding of fine grained
carbon manganese steels and medium tensile steels
having UTS of 50-58 Kgf/mm2 and is recommended for
welding of pressure vessels, boilers, hortonspheres,
12
Chemical
Composition (%)
C
Si
P
Mn
S
0.06
0.50
0.018
1.15
0.018
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -30oC
490 N/mm2
560 N/mm2
30%
100J
450
130-190
65
260
5.00
450
180-260
40
160
0.08
0.42
0.02
1.40
0.02
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -50oC
450 N/mm2
570 N/mm2
28%
75J
450
150-190
60
240
5.00
450
180-260
40
160
OK 48.20 (SPL)
Classification
DESCRIPTION
OK 48.20 (SPL) is a heavy basic coated, hydrogen all
position electrode for welding medium tensile & fine
grained carbon steels. The electrode gives an extremely
smooth arc, least spatter with good slag detachability.
The weldmetal is of highest radiographic soundness
with good mechanical properties and excellent impact
strength. The electrode gives deposition efficiency of
approx. 115%.
TYPICAL APPLICATIONS
OK 48.20 (Spl) is especially designed for welding of
C-Mn steels such as ASTM A 106 Gr B, pipelines, etc.
used for sour gas service.
WELDING CURRENT: DC+, AC 70V
Chemical
Composition (%)
C
Si
P
Mn
S
0.06
0.50
0.010
1.15
0.018
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -30oC
510 N/mm2
590 N/mm2
26%
120J
Welding
Consumables
450
140-200
60
240
5.00
450
190-270
40
160
ESAB 36 H (SPL) M
A basic coated moisture resistant electrode for
MMAW
Classification
DESCRIPTION
ESAB 36H (SPL) M is a heavy basic coated extra low
hydrogen, iron power, moisture resistant electrode
designed for welding in all positions. It gives tough,
crack resistant weld on mild and low steels. ESAB 36 H
(Spl) M deposits good X-ray quality welds and is ideal for
welding rigidly restrained structures where stress cannot
be avoided. ESAB 36H (Spl) M is designed to provide
high recovery (>115%) with a thin easily detachable slag
of excellent bead profile. Further, it has an extremely
smooth and stable arc with good arc striking and restriking characteristics even at OCV down to 70V.
TYPICAL APPLICATIONS
ESAB 36H (Spl) M is designed for welding C-Mn steels
used in boilers, pressure vessels, spheres, storage
tanks and piping used for sour gas service.
0.06
0.30
0.008
1.2
0.01
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -46oC
440 N/mm2
540 N/mm2
34%
150J
450
150-190
60
240
5.00
450
180-260
40
160
13
Welding
Consumables
ESAB VORTEX -1
Heavy Coated Rutile Type
Classification
DESCRIPTION
ESAB Vortex-1 is a heavy coated rutile type electrode
with excellent slag detachability even in deep grooves.
Has superior bead finish and low spatter. Suitable for
low alloy and medium tensile steels, high radiographic
quality.
APPROVALS : BIS, ABS, MMD Gr3
TYPICAL APPLICATIONS
Boilers and pressure vessels, shipbuilding and heavy
structurals.
WELDING CURRENT: DC+
14
0.05
0.50
0.23
0.4
0.020
0.020
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -20oC
400 N/mm2
510 N/mm2
26%
65J
Length
No. of Electrodes in a
Cardboard
PCS
box
600
1
400
1
(mm)
(mm)
2.50
3.15
350
450
4.00
450
240
5.00
450
140
Cast Iron
Welding Cast Irons by fusion welding
technique.
ESAB Alotectic
Welding
alloys
and
Application
Alumium
Welding
Consumables
DESCRIPTION
Aluminium
containing 2% Magnesium
15
PIPEWELD 6010R
Cellulose coated electrode for Pipe Welding
Classification
DESCRIPTION
PIPEWElD 6010R is high cellulose coated electrode
for welding of pipes. The electrode is designed to
provide deep and complete penetration and the weld
bead obtained is smooth with a thin, fast freezing easily
removable slag, giving x-ray quality weld metal.
APPROVALS: PDll, TElL, NPC.
WELDING CURRENT: DC +
TYPICAL APPLICATIONS
0.10
0.50
0.02
0.25
0.02
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -29oC
420 N/mm2
500 N/mm2
27%
50J
350
110-160
80
320
0.09
0.2
0.35
0.02
0.02
Mechanical Properties
YS
UTS
EL (L=5d)
Impact (CVN) at -29oC
410 N/mm2
495 N/mm2
26%
40J
CURRENT RANGE
Size
(mm)
Length
(mm)
Current Range
(Amps)
2.50
3.15
350
350
50-70
65-120
4.00
350
90-180
5.00
350
150-240
16
OK 22.46 P
DESCRIPTION
Cellulosic - coated electrode designed for sitewelding of
pipe and pipelines API 5L X52 and X56 in all positions
using conventional stovepipe techniques, DC only.
APPROVALS: BV Gr 3, 3Y; LR Gr 3, 3Y.
WELDING CURRENT: DC +
Chemical
Composition (%)
C
Si
Mn
P
S
Ni
Mo
0.105
0.14
0.45
0.03
0.03
0.425
0.30
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -20oC
476 N/mm2
544 N/mm2
24%
60J
Welding
Consumables
CURRENT RANGE
Size
(mm)
Length
(mm)
Current Range
(Amps)
3.20
350
65-120
4.00
350
90-180
5.00
350
150-240
OK 22.47 P
Classification Electrode AWS A5.5 : E8010-G
DESCRIPTION
Cellulosic-coated electrode designed for sitewelding of
pipe and pipelines API 5L X60 and X70 in all positions
using conventioneal stovepipe techniques, DC only.
APPROVALS: LR Gr 3, 3Y.
WELDING CURRENT: DC +
0.085
0.175
0.055
0.03
0.03
0.05
0.75
0.375
0.05
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -30oC
513 N/mm2
600 N/mm2
24%
70J
CURRENT RANGE
Size
(mm)
Length
(mm)
Current Range
(Amps)
3.20
350
65-120
4.00
350
90-180
5.00
350
150-240
17
CURRENT RANGE
Welding
Consumables
OK 22.48 P
Classification Electrode AWS A5.5 : E9010-G
DESCRIPTION
Cellulosic-coated electrode designed for sitewelding of
pipe and pipelines.
Size
(mm)
Length
(mm)
Current Range
(Amps)
3.20
350
65-120
4.00
350
90-180
5.00
350
150-240
WELDING CURRENT: DC +
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu
0.11
0.175
0.95
0.03
0.03
0.05
0.795
0.45
0.05
0.05
0.3
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -20oC
560 N/mm2
700 N/mm2
22%
60J
PIPEWELD 6011
Cellulose coated electrode for Pipe Welding
Classification
DESCRIPTION
PIPEWELD 6011 is a high cellulose coated, potassium
base electrode for pipe welding in DC (+) as well as
AC operation. The electrode gives complete penetration
and weld bead is smooth. Weld joint is of x-ray quality.
The immense welder appeal stems from the fact that
weld puddle is easily controllable, with a slag system
that is fast freezing, thin and easily removable resulting
in excellent bead profiles and ease of operation.
WELDING CURRENT: DC +, AC
TYPICAL APPLICATIONS
PIPEWELD 6011 is designed for site welding of pipes
and pipelines in all positions using Stove Pipe and conventional techniques particularly for root bead. It can
be used where stringent NDT requirement and testing
codes are involved.
18
0.10
0.55
0.25
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -29oC
400 N/mm2
480 N/mm2
27%
50J
350
110-160
70
280
5.00
350
130-180
50
200
OK 48.08
Classification
DESCRIPTION
OK 48.08 is a basic coated Ni alloyed low hydrogen electrode for low temperature applications down to - 51C. It
is an all position electrode for welding medium tensile &
fine grained carbon steels with AC and DC power supply. The electrode gives an extremely smooth arc, least
spatter with good slag detachability. Weld metal is of
highest radiographic soundness with good mechanical
properties and excellent impact strength. The electrode
gives deposition efficiency of approx. 115%.
WELDING CURRENT: DC +, AC 70V
TYPICAL APPLICATIONS
OK 48.08 is especially designed for the welding of low
alloy steels such as steels containing up to 1% Nickel
and also for structures to withstand low temperatures.
C
Mn
S
Si
Ni
P
Cr
0.06
1.25
0.015
0.2
1.00
0.02
0.03
Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 51oC
430 N/mm2
520 N/mm2
28%
125J
450
140-200
60
240
5.00
450
190-270
40
160
OK 73.08
A low alloy, low hydrogen electrode for MMAW
Classification
Chemical
Composition (%)
Welding
Consumables
DESCRIPTION
OK 73.08 is a Ni-Cu co alloyed low hydrogen basic
coated electrode which deposits a weld metal with good
corrosion resistance to sea water and flue gases, for
the welding of weather proof steel and for ships hull
structural steel. The weld metal has excellent mechanical
properties and good low temperature toughness.
Approval:- DNA(IN), RDSO E2
WELDING CURRENT: DC +, AC 70V
TYPICAL APPLICATIONS
Designed for welding of weather proof steel, ships hull,
ice - breaker and similar applications.
Chemical
Composition (%)
C
Mn
S
Si
Ni
P
Cu
0.06
1.05
0.02
0.35
0.5
0.02
0.45
Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 50oC
490 N/mm2
580 N/mm2
28%
50J
450
105-150
90
360
4.00
450
140-200
60
240
5.00
450
190-270
40
160
19
Welding
Consumables
OK 74.46
A low alloy, low hydrogen electrode for MMAW
Classification
DESCRIPTION
OK 74.46 is a low alloy, low hydrogen electrode depositing a ductile and creep-resistant 0.5% Mo steel deposit
for welding of Carbon-Molybdenum creep resistant pressure vessel steel. The specially designed slag system
allows excellent running in all positions with minimum
amount of spatter. OK 74.46 deposits a weld metal with
good crack and creep resistance to temperature upto
525C. The weld deposit is of radiographic quality.
APPROVALS: PDlL, IBR, NPC, TEIL.
WELDING CURRENT: DC +, AC 70V
TYPICAL APPLICATIONS
OK 74.46 is especially designed for the welding of 0.5%
Mo and similar creep resistant steels. It is extensively
used in high temperature pipelines, boiler tubes and
plates where high creep resistance is a pre-requisite.
0.06
0.75
0.45
0.55
0.018
0.020
Hot Tensile
Properties
YS 460 N/mm2
UTS 550 N/mm2
EL
28%
450
140-200
60
240
5.00
450
190-270
35
140
0.07
0.60
0.5
0.020
0.55
1.3
0.018
Mechanical
Properties
YS
UTS
EL
Hot Tensile
Properties
3.15
450
90-150
95
380
3.15
4.00
350
450
80 - 130
130-190
95
60
380
240
TYPICAL APPLICATIONS
4.00
350
110-170
60
240
5.00
450
150-260
35
140
20
C
Mn
Si
Mo
S
P
Mechanical
Properties
OK 76.18
Classification
Chemical
Composition(%)
Classification
DESCRIPTION
OK 76.18 M is a basic coated, low carbon, hydrogen
controlled iron powder type electrode used for welding
creep resistant steels of 1.25% Chromium, 0.5%
Molybdenum type. The slag system design is such that
the electrode welds with a quite, stable arc and gives
a minimum amount of spatter and a weld bead that is
smooth and even. OK 76.18 M welds without shortcircuiting and deposits a weld metal resistant to both
cracking and porosity. Root runs can be made easily
with the electrode. The weldmetal is resistant to scaling
upto 575C and of radiographic quality.
WELDING CURRENT: DC (+), AC 50V
APPLICATION
Chemical
Composition (%)
C
Mn
Si
Mo
Cr
S
P
0.03
0.60
0.4
0.55
1.25
0.02
0.02
Mechanical Properties
YS
UTS
EL
450 N/mm2
540 N/mm2
24%
450
130-190
60
240
5.00
450
150-260
35
140
ESAB 8018 - B2
Classification
3.15
450
90-150
4.00
450
5.00
450
DESCRIPTION
ESAB 8018 - B2 electrode is a basic low hydrogen
electrode for welding creep resisting steels of the 1.25
Cr - 0.5 Mo types, such as SA 387 Grade 11/A 335
P11. The weld metal has extra low impurity level, and
is designed for low temperature impact toughness down
to - 18OC.
Welding
Consumables
OK 76.18 M
95
380
130-190
60
240
150-260
35
140
0.052
0.49
0.141
0.009
0.018
1.17
0.55
Mechanical Properties
UTS
643 N/mm2
UTS
574 N/mm2
EL
22%
CVN Impact Toughness at - 18OC, 100J
Hardness : Vickers H30:280
Diffusible Hydrogen : 4.5 ml/100g
21
Welding
Consumables
OK 76.18G
A Rutile AC/DC low alloy electrode For MMAW
Classification
DESCRIPTION
OK 76.18G is a rutile-coated electrode depositing a 1.0
Cr/0.45 Mo/0.25 V type low alloy deposit for high temperature service up to 550C. OK 76.18G is specially
designed for joining plant piping and are of radiographic
quality.
WELDING CURRENT: DC +, AC 70 V
TYPICAL APPLICATION
OK 76.18G are suitable for low alloy steel boiler and
piping applications that are operated at elevated temperatures of up to 550OC. OK 76.18G it can also used
for fabrication of boiler heads and spares of similar composition that find usage at petro-chemicals, refineries,
thermal power plants etc.
Chemical
Composition (%)
C
Mn
Si
Cr
Mo
S
P
V
0.07
0.5
0.25
1.05
0.50
0.02
0.02
0.30
Mechanical Properties
YS
UTS
EL
500 N/mm2
580 N/mm2
22%
450
105-150
90
360
4.00
450
5.00
450
140-200
60
240
190-270
40
160
OK 76.28
Classification
Chemical
Composition (%)
C
Mn
Si
P
S
Cr
Mo
0.07
0.80
0.45
0.018
0.018
2.30
1.00
Mechanical
Properties
Hot Tensile
Properties*
YS
600 N/mm2
UTS 700 N/mm2
EL
22%
400oC
500oC
550oC
600oC
500oC
480 N/mm2
445 N/mm2
415 N/mm2
360 N/mm2
360 N/mm2
350
80-130
95
380
4.00
450
130-190
60
240
4.00
350
110-170
60
240
5.00
450
150-260
35
140
OK 76.28 M
Classification
DESCRIPTION
OK 76.28 M is a basic, medium-heavy coated,
hydrogen controlled low carbon, iron powder type,
all position electrode depositing a weldmetal of the
type 2.25% Cr, 1% Mo steels suitable for welding of
similar Cr-Mo steels. The slag system design allows
excellent stable arc characteristics in all positions with
minimum spatter providing smooth and even bead. The
weldmetal provides scaling resistance upto 600OC and
is radiographically sound.
WELDING CURRENT: DC +, AC 65V
TYPICAL APPLICATIONS
OK 76.28 M finds extensive use in fabrication of low
alloy steel boilers and piping operating at temperature
upto 600C in oil refineries, thermal and chemical plants,
preheater, super heaters, steam boilers and especially
for hydro-crackers used for welding creep resistant
steels of 2.25 Cr-1 Mo type similar to ASTM A 335 Gr
P22 or equivalent.
ESAB KV4
A basic coated low hydrogen electrode for welding
5 Cr-O.5 Mo steels
Classification
DESCRIPTION
ESAB KV4 is a basic coated all positional electrode
used for welding of creep resistant, Cr-Mo bearing
steel. Deposited metal is highly resistant to heat and
corrosion. The design of the slag system and the good
arc characteristics allow maximum welder appeal with
the arc stable in all positions, spatter to a minimum and
a weld bead that is smooth and even. Weld deposit is of
radiographic quality.
WELDING CURRENT: DC+
TYPICAL APPLICATIONS
ESAB KV4 is designed for welding 5 Cr /0.5 Mo or
equivalent steels used for elevated temperature service.
It finds extensive use in the chemical and petrochemical
industries, oil industries where it has to resist corrosion
and hydrogen attack at high temperatures. It is also
used for welding parts of aircraft made out of SAE 4130
steels, heat treatable steels etc.
Chemical
Composition (%)
C
Mn
Si
P
S
Cr
Mo
0.03
0.8
0.45
0.018
0.018
2.25
1.00
Mechanical Properties
YS
UTS
EL
600 N/mm2
490 N/mm2
23%
Welding
Consumables
450
130-190
60
240
5.00
450
150-260
35
140
0.06
0.80
0.30
5.60
0.60
0.018
0.018
Mechanical Properties
YS
UTS
EL
490 N/mm2
575 N/mm2
25%
350
115-165
60
240
5.00
450
180-240
45
180
23
Welding
Consumables
ESAB KV7
A basic coated low hydrogen electrode for welding
9 Cr-1 Mo steels
Classification
DESCRIPTION
ESAB KV7 is basic coated all position electrode for
welding of creep - resistant steels alloyed with 9Cr-1
Mo. The weld metal obtained is ductile and resistant to
impact. The weldmetal is highly resistant to corrosion
and hydrogen attack at high temperatures. The arc and
current carrying characteristics, minimum spatter and
smoke level and stable arc in all positions appeal to the
welder. The weldmetal is of radiographic quality and appearance is smooth and even.
WELDING CURRENT: DC+, AC (70V)
APPLICATIONS
ESAB KV7 is intended for welding of steels with similar composition. These steels are otten found in oil refineries, chemical and petrochemical industries, power
plants where it has to resist corrosion and hydrogen attack at high temperatures.
ESAB KV 7 M
A basic coated low hydrogen electrode for welding
modified 9Cr-1 Mo steels
Classification
DESCRIPTION
ESAB KV7 M is a low hydrogen electrode for welding of
modified 9 Cr-1 Mo steels like P91/T91. The electrode
is suitable for all positional welding of plates and tubes
used in oil refineries, power plants, chemical and
petrochemical industries where the steels have to resist
corrosion and hydrogen attack at high temperatures.
The electrode deposits x-ray quality weldment and have
a diffusible hydrogen content of less than 5 ml/100g.
WELDING CURRENT: DC+
REDRYING
250OC/2 hrs before use. Refer our standard
recommendation for coated electrode storage, redry
and usage for further information.
0.06
0.30
9.1
0.018
1.00
0.70
0.20
0.018
Mechanical Properties
YS
UTS
EL
490 N/mm2
600 N/mm2
22%
350
110-165
60
240
5.00
450
175-240
45
180
0.10
0.85
0.25
0.01
0.01
9.0
1.00
0.10
0.24
0.04
0.10
0.02
0.04
Mechanical Properties
(PWH7 760OC / 2 hrs)
YS
730 N/mm2
UTS
820 N/mm2
EL
20%
Preheat / Interpass 250OC
350
110-165
60
240
5.00
450
175-240
35
140
A basic coated 2.5% Ni alloyed electrode for welding low alloy steels
Classification
DESCRIPTION
OK 73.68 is a medium coated, hydrogen controlled, Ni
based electrode specially designed for welding Ni alloy
steels used for high ductility, toughness and resistance
to the embrittlement effects of sub-zero temperatures.
The weld deposit contains 2.5% Ni which imparts good
resistance to brittle fracture down to -60C. The weldmetal is so designed to give good low temperature properties even when welded vertically up. OK 73.68 posseses excellent operating characteristics for its class and
can be operated in both AC and DC.
WELDING CURRENT: DC+, AC 70V(min)
TYPICAL APPLICATIONS
OK 73.68 is widely used for welding structures in low
alloy steels, which must have good resistance to brittle
fracture at temperatures down to - 60C. This particular
OK 73.68M
A basic coated 2.5% Ni alloyed electrode for HSLA
steels
Classification
DESCRIPTION
OK 73.68M is a medium coated, hydrogen controlled,
Ni based electrode yielding 2.5% Ni in the weld deposit,
ideally suiting welding of fine grain steels and Ni steels
especially for service temperature down to -60C. The
weld provides excellent strength combined with notch
toughness at sub zero temperatures. OK 73.68M is
superior in its class and can be operated on both AC
and DC with excellent results.
WELDING CURRENT: DC+, AC 70V(min)
TYPICAL APPLICATIONS
OK 73.68M is primarily designed for welding structures
of low alloy steel applications including storage tanks,
pressure vessels, containers and piping of liquified gases
like propane, butane and ammonia. This particular alloy
type is also noted for its good corrosion resistance to
seawater and sulphuric acid fumes.
Chemical
Composition (%)
C
Mn
Si
Ni
S
P
0.08
1.0
0.45
2.7
0.02
0.019
Mechanical Properties
YS
UTS
EL (L=5d)
Impact (CVN) at - 60oC
490 N/mm2
610 N/mm2
22%
40J
Welding
Consumables
OK 73.68
450
130-170
60
220
5.00
450
180-250
35
140
0.08
1.0
0.02
0.02
2.7
0.45
0.02
Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 60oC
490 N/mm2
610 N/mm2
22%
40J
450
130-170
60
220
5.00
450
180-250
35
140
25
Welding
Consumables
ESAB 8016 C2
A basic coated 3.5% Ni alloyed electrode for HSLA
steels
Classification
DESCRIPTION
ESAB 8016 - C2 is a medium coated, hydrogen controlled all position electrode specially designed for welding nickel alloy steels. The electrode deposits a 3.5% Ni
weld deposit which has a high tensile strength, ductility
and resistance to low temperature embrittlement down
to 101OC. The weldmetal is of radiographic quality.
WELDING CURRENT: DC+, AC 70V(min)
TYPICAL APPLICATIONS
For welding 3 - 3.75% Ni steels like LPG / Ethane tankage, chemical tanks, etc. Also used for fabrication of
components used in low temperature service, refinery,
pressure vessels, valves, etc.
Chemical
Composition (%)
C
Mn
Si
S
P
Ni
0.06
1.10
0.25
0.02
0.018
3.35
Mechanical Properties
YS
UTS
EL
Impact 9CVN) at - 80oC
- 101oC
510 N/mm2
600 N/mm2
26%
60J
50J
450
130-190
60
240
5.00
450
150-260
35
140
OK 74.78
Classification
DESCRIPTION
OK 74.78 is a basic coated low hydrogen electrode for
welding high tensile steel with good notch toughness
down to -50C. OK 74.78 is therefore suitable for welding mild and low alloy steels for structures working at
low temperatures, OK 74.78 is suitable for HSLA steels
when preheating cannot be applied due to its very low
hydrogen content. The risk of grain boundary cracking
is very low when welding with OK 74.78.
APPROVAL: RDSO C2
WELDING CURRENT: DC+, AC 70V(min)
TYPICAL APPLICATIONS
The good notch toughness makes OK 74.78 suitable
for enclosed joint welding of rail and for cladding on rail
especially when a hardness of about 250 HV is desired.
OK 74.78 are therefore highly suitable for welding
of CONCOR wagon type applications of the Indian
Railways. OK 74.78 are also suitable for following high
tensile steels: DOMEX 400 TE, 450 & 480, FAMA 35,
26
Chemical
Composition (%)
C
S
Si
Mn
P
Mo
0.08
0.20
0.6
1.5
0.02
0.35
Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 50oC
530 N/mm2
640 N/mm2
22%
40J
450
120-180
60
240
5.00
450
160-240
40
160
OK 74.86
Length
(mm)
Current Range
(Amps)
Classification
EN 757 E 62 4 Z B T 32 H5
2.50
3.20
350
450
75-100
110-140
4.00
450
150-190
5.00
450
190-260
DESCRIPTION
A basic coated electrode for steels and castings demanding 690 N/mm2. Excellent weldability and radiography quality welding.
WELDING CURRENT: DC+, AC
Welding
Consumables
Size
(mm)
0.075
0.525
1.825
0.025
0.020
0.10
0.225
0.35
0.05
0.10
Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 51oC
610 N/mm2
690 N/mm2
16%
30J
ESAB 8018 - D3
A low hydrogen basic coated electrode for Mn-Mo
Steel
Classification
DESCRIPTION
An electrode for welding Mn-Mo steels of similar composition. The electrode is designed for all position welding and has excellent radiographic properties.
WELDING CURRENT: DC+, AC 70V
450
130-190
60
240
5.00
450
150-260
35
140
0.09
1.4
0.65
0.018
0.018
0.55
0.01
Mechanical Properties
UTS
YS
EL
Impact (CVN) at - 51oC
610 N/mm2
500 N/mm2
26%
40J
27
Welding
Consumables
ESAB 98
A low alloy electrode for welding high tensile low
alloy steels
Classification
DESCRIPTION
ESAB 98 is a heavy coated, hydrogen controlled, iron
powder type electrode for welding high tensile, low alloy steels depositing x-ray quality, crack resistant welds.
The addition of iron powder permits higher currents
to be used and results in improved arc characteristics
coupled with higher metal recovery. The current characteristics are smooth with excellent operability in all positions and excellent slag removal.
WELDING CURRENT: DC+, AC 70V(min)
APPLICATIONS
C
Mn
Si
Ni
Mo
S
P
Cr
V
0.05
1.00
0.4
1.5
0.30
0.02
0.02
0.1
0.01
Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 51oC
580 N/mm2
690 N/mm2
26%
47J
450
120-180
60
240
5.00
450
160-240
40
160
ESAB 98 G
DESCRIPTION
ESAB 98 G is a heavy coated, hydrogen controlled, iron
powder type electrode for welding high tensile, low alloy steels depositing x-ray quality, crack resistant welds.
The addition of iron powder permits higher current to be
used and result in improved arc characteristics coupled
with higher metal recovery. The current characteristics
are smooth with excellent operability in all position and
excellent slag removal.
WELDING CURRENT: DC +, AC 70V
APPLICATIONS
ESAB 98 G finds extensive use in pressure vessels and
pressure part welding, chemical plants where low alloy
Ni, Cr, Mo steels is used. Other applications are piping,
penstock, automobile parts, earth moving equipment
etc.
28
Chemical
Composition (%)
Chemical
Composition (%)
C
Mn
Si
Cr
Ni
Mo
P
S
0.05
1.15
0.4
0.15
1.60
0.25
0.02
0.015
Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 51oC
590 N/mm2
650 N/mm2
26%
50J
450
120-180
60
240
5.00
450
160-240
40
160
ESAB 118
Classification
DESCRIPTION
ESAB 118 is an extra low-hydrogen controlled, low-alloy high tensile steel electrode suitable for welding fully
killed fine grained steel giving a tough weldmetal without
the risk of temper brittleness. The all position electrode
has excellent arc and current carrying characteristics,
with an easily removable slag and excellent bead finish
contributing to its immense welder appeal.
WELDING CURRENT: DC, AC 70V
APPLICATIONS
ESAB 118 is widely used for welding of low alloy high
strength structural steels including quenched and
tempered steels such as USS T1 , heat treated fine
grained steels like N-A-XTRA 70, HY80 and ASTM
A517 grade F generally used for penstock, earth moving
equipment and other heavy steel fabrications.
ESAB 120
A low hydrogen, low alloy electrode for welding low
alloy, high strength structural steels
Classification
DESCRIPTION
ESAB 120 is all positional low hydrogen electrode designed to give a tough weld metal avoiding risk of temper brittleness. The excellent operation in all positions
with smooth arc, very little spatter, easily detachable
slag, a final weld appearance that is smooth and fine
rippled makes ESAB 120 highly popular among welders
among these class of electrodes. The final weldmetal
possess very low level of hydrogen (less than 3ml/100g
of weldmetal) and is radiographically sound.
WELDING CURRENT: DC, AC 70V
TYPICAL APPLICATION
Used for steels with a yield point of upto 740 N/mm2. The
electrode is intended for welding low alloy high strength
structural steel including quenched and tempered steels
such as HY 80, N-A-XTRA70, USS T1 grades etc. Used
for components of penstock, earth moving equipment
and other steel fabrications made of high tensile steels.
Chemical
Composition (%)
C
Mn
Si
Ni
Mo
Cr
S
P
V
0.05
1.60
0.35
2.00
0.40
0.1
0.018
0.018
0.015
Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 51oC
750 N/mm2
810 N/mm2
22%
65J
Welding
Consumables
450
120-180
60
240
5.00
450
160-240
40
160
0.06
2.00
0.50
0.25
0.018
3.1
1.00
0.02
0.018
Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 51oC
790 N/mm2
860 N/mm2
22%
60J
APPLICATIONS
ESAB 120 is meant for the welding of very high tensiles.
CURRENT RANGE & PACKING DATA
Size Length Current Range No. of Electrodes in a
(mm) (mm)
(Amps)
Carton Cardboard box
3.15
450
90-125
90
360
4.00
450
120-180
60
240
5.00
450
160-240
40
160
29
Welding
Consumables
ESAB 130
A low hydrogen, low alloy electrode for welding low
alloy, high strength structural steels
Classification
DESCRIPTION
ESAB 130 is an all position low hydrogen electrode designed to deposit high strength as well as highly ductile and tough weld metal for welding of fully killed high
strength steels. The electrode deposits finely rippled
weldbead which is of radiographically quality. The weldmetal is also low in diffusible hydrogen.
TYPICAL APPLICATIONS
Recommended for welding very high strength steels like
XABO-90, penstocks, earthmoving equipment, casting
repair, etc.
0.08
1.70
0.45
0.50
0.025
2.80
0.90
0.05
0.025
Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 27oC
0oC
880 N/mm2
970 N/mm2
18%
90J
60J
450
120-180
60
240
5.00
450
160-240
40
160
FERROWELD W
A basic low alloy electrode for weathering steels
Classification
DESCRIPTION
ESAB Ferroweld W is medium coated hydrogen controlled basic type all positional electrode with excellent
striking and re-striking properties, easily detachable
slag. The electrode deposits and smooth flat bead of
fine ripples.
WELDING CURRENT: DC+, AC 90V
TYPICAL APPLICATIONS:
ESAB Ferroweld W is designed for the welding of high
tensile steels, Steels of Similar composition having
greater resistance to atmospheric corrosion as compared to normal steels. ESAB Ferroweld W is specially
recommended for weathering steels like CORTEN A &
B and their equivalents.
30
0.10
0.50
0.45
0.20
0.3
0.02
0.02
0.40
0.04
Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 20oC
460 N/mm2
550 N/mm2
28%
45J
450
90-150
90
360
4.00
450
130-190
60
240
5.00
450
150-260
40
160
ESAB FERROWELD W2
Classification
DESCRIPTION
ESAB Ferroweld W2 is medium coated hydrogen controlled basic type all positional electrode with excellent
striking and re-striking properties, easily detachable
slag. The electrode deposits a smooth flat bead of fine
ripples.
WELDING CURRENT: DC+, AC 90V
TYPICAL APPLICATIONS:
ESAB Ferroweld W2 is designed for the welding of
high tensile steels, Steels of Similar composition
having greater resistance to atmospheric corrosion
as compared to normal steels. ESAB Ferroweld W2
is specially recommended for weathering steels like
CORTEN A & B and their equivalents.
Chemical
Composition (%)
C
Mn
Si
Cr
Ni
S
P
Cu
0.10
0.9
0.45
0.55
0.6
0.02
0.02
0.50
Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 20oC
500 N/mm2
610 N/mm2
28%
45J
Welding
Consumables
450
90-150
90
360
4.00
450
130-190
60
240
5.00
450
150-260
40
160
31
Classification
Welding
Consumables
OK 61.50
AWS A5.4: E 308-16
IS5206: E 19.9 R26
DESCRIPTION
OK 61.50 is an AC/DC rutile coated stainless steel electrode with unique low moisture absorption coating which
deposits low carbon 19Cr, 10Ni type metal. The unique
flux coating allows easy striking and restriking and is
completely free from short-circuiting during welding.
The arc is stable, very smooth, negligible spatter, and
gives welds with a self-releasing slag cover that is finely
rippled and shiny.
C
Mn
Cr
Ni
Si
S
P
0.06
0.90
19.00
10.00
0.70
0.015
0.020
Mechanical Properties
YS
UTS
EL
Ferrite Content
Size
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
440 N/mm2
600 N/mm2
40%
FN 4-10
TYPICAL APPLICATIONS
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
Classification
OK 61.30
DESCRIPTION
OK 61.30 is a rutile based extra low carbon 19Cr/10Ni
type stainless steel electrode with a controlled ferrite of
3-8 FN that provides excellent resistance to corrosion,
cracking and high temperature scaling resistance upto
800C. The enormous welder appeal that OK 61.30 enjoys is due to excellent weldability in all positions, easy
striking and restriking, stable and quite are, a slag cover
that is selfpeeling and a final bead appearance that is
finely rippled and shiny. In most cases OK 61.30 gives
acceptable results on niobium or titanium stabilised
austenitic stainless steels with the carbon content low
enough to eliminates the possibility of inter-granular
cracking
APPROVAL: PDIL, NPCIL, TEIL
WELDING CURRENT: DC+, AC 65 V
TYPICAL APPLICATIONS
OK 61.30 is especially designed for welding austenitic
stainless steels corresponding to AISI 304L, 304, 308L,
32
Chemical
Composition (%)
Chemical
Composition (%)
C
Mn
Cr
P
Ni
Si
S
0.025
0.90
19.50
0.020
10.00
0.70
0.015
Mechanical Properties
YS
UTS
EL
Ferrite Content
570 N/mm2
450 N/mm2
42%
FN 3-8
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
Classification
DESCRIPTION
ESAB 304B is an extra low carbon, basic coated stainless
steel electrode with outstanding welding properties in
the vertical and overhead position. The weldmetal is
highly resistant to cracking and porosity and has good
impact toughness at very low temperatures. The low
carbon content prevents intergranular corrosion in the
temperature range 425C and 823C. The slag system
allows excellent welding characteristics in all positions,
slag cover that is easily detachable, and a weldbead that
is shiny and finely rippled. The weldmetal has excellent
creep strength and is of radiographic quality.
Chemical
Composition (%)
C
Cr
Si
Ni
Mn
S
P
Mo
<0.03
19.0
0.40
10.50
1.6
0.015
0.018
0.05
Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 196oC
Lateral Expansion
Size
(mm)
(mm)
2.50
350
60-90
TYPICAL APPLICATIONS
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
DESCRIPTION
ESAB 304B (N) is an extra low carbon, basic coated
stainless steel electrode with outstanding welding
properties in the vertical and overhead position.
The weldmetal is highly resistant to cracking and
porosity and has good impact toughness at very low
temperatures. The slag system allows excellent welding
characteristics in all positions, slag cover that is easily
detachable, and a weldbead that is shiny and finely
rippled. The weldmetal has excellent creep strength and
is of radiographic quality.
WELDING CURRENT: DC +
TYPICAL APPLICATIONS
ESAB 304B (N) is mainly used for welding stainless
steels having a corresponding chemistry with high
ductility and high impact values at low temperature
cryogenic applications (-196C working temperatures).
Stainless steel conforming to grades AISI 301, 302, 304,
304L, 304 having very low carbon contents, BS: EN 58,
58A, 58E etc. are some of the steels which are widely
420 N/mm2
570 N/mm2
45%
40J
0.42 mm
WELDING CURRENT: DC +
Welding
Consumables
ESAB 304B
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
0.035
20.0
0.65
10.00
1.75
0.02
0.025
0.5
Mechanical Properties
YS
UTS
EL
Impact (CVN) at - 196oC
345 N/mm2
595 N/mm2
30%
40J
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
Welding
Consumables
OK 61.80
A niobium stabilised stainless steel electrode of the
19/10 type
Classification
DESCRIPTION
OK 61.80 is a rutile type low carbon 19Cr/10Ni stabilised
stainless steel electrode. This electrode provides
excellent resistance to scaling, corrosion and cracking at
temperatures of upto 800C. Niobium prevents harmful
carbide precipitation to avoid intergranular cracking in
the temperature range 425C to 850C. The weldability
of OK 61.80 is outstanding with very easy striking and
restriking properties. The slag system is designed to
provide self-lifting slag, and a bead that is smoothly
rippled and shiny. Weldmetal is of radiographic quality.
APPROVALS: NPCIL, TEIL
WELDING CURRENT: DC+, AC 65V
TYPICAL APPLICATIONS
OK 61.80 finds extensive application for welding of
stabilised version of 19Cr/10Ni type steels corresponding
to AISI 321 & 347, Werkstoff Nr: 1.4541,1.4543,1.4550,
1.4552. These steels are used widely in the food and
beverage industries, chemical industries, petrochemical
industries, power plants, aircraft industries, etc.
DESCRIPTION
ESAB RSSC (M) is used for providing maximum
resistance to cracking, corrosion at high temperature
upto 800C. Niobium provides resistance to intergranular
cracking in the temperature range 425C to 843C by
preventing harmful Chromium carbide precipitation.
The weldmetal has excellent creep resistance and is of
radiographic quality. The basic type slag reduces the risk
of hydrogen induced cracking. The arc characteristics
are smooth with the slag system designed to provide
easy control and high welder efficiency.
WELDING CURRENT: DC +
APPLICATIONS
ESAB RSSC (M) is used for welding of AISI 321 and
347 type steels. It is especially designed for the welding
of 18Cr/8Ni steels stabilised with Ti or Nb. Used extensively in food, chemical and aircraft industries. It is also
suitable for welding of turbine blades.
34
Chemical
Composition (%)
C
Mn
Cr
S
Ni
Si
Nb
P
0.03
0.75
19.50
0.015
10.00
0.8
0.60
0.02
Mechanical Properties
YS
UTS
EL
Ferrite Content
600 N/mm2
400 N/mm2
35%
FN 5-9
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
0.06
0.95
0.35
20.00
10.00
0.80
0.018
0.018
Mechanical Properties
YS
UTS
EL
Ferrite Content
610 N/mm2
410 N/mm2
37%
FN 4-8
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
ESAB 308H
Classification
DESCRIPTION
ESAB 308H is specially designed for welding of stainless steels with carbon content corresponding to AISI
308H type. ESAB 308H possess excellent arc and current carrying characteristics and provides a smooth and
stable arc in all welding positions. The slag system is so
designed to allow for a controllable fluid slag cover that
provides for excellent wetting and an easily removable
slag cover. The weldbead is smooth, even and shiny.
Chemical
Composition (%)
C
Mn
Cr
Ni
Si
Mo
S
P
0.06
0.80
19.00
10.00
0.70
0.50
0.018
0.018
Mechanical Properties
YS
UTS
EL
Ferrite Content
440 N/mm2
600 N/mm2
42%
FN 3-10
(mm)
(mm)
2.50
350
60-90
WELDING CURRENT: DC +, AC 65 V
3.15
350
80-120
TYPICAL APPLICATIONS
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
Classification
OK 63.50
AWS A5.4: E 316-16
IS 5206: E 19.12.2 R 26
DESCRIPTION
OK 63.50 is a low carbon, rutile electrode with a unique
low moisture absorption coating depositing a weldmetal
of the type 18% Cr, 13% Ni, 2.8% Mo. The weldability of
OK 63.50 is outstanding like any ESAB stainless steel
electrodes with excellent striking and restriking properties, a self peeling slag and a weld that is extremely
smooth and shiny. Its extreme ease of operation in all
positions with exceedingly low spatter and stable arc
makes it a favourite of welders.
Chemical
Composition (%)
C
Mn
Cr
S
Mo
Ni
Si
P
0.06
0.60
19.5
0.015
2.5
12.5
0.6
0.020
Mechanical Properties
UTS
YS
EL
Ferrite Content
Size
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
580 N/mm2
420 N/mm2
38%
FN 5-10
TYPICAL APPLICATIONS
Welding
Consumables
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
35
Welding
Consumables
OK 63.30
A rutile based extra low carbon 19/12/2 stainless
steel electrode
Classification
DESCRIPTION
OK 63.30 is an extra low carbon, rutile electrode with
a unique low moisture absorption coating depositing a
weldmetal of the type 18% Cr, 13% Ni, 2.8% Mo. The
weldability of OK 63.30 is outstanding in all positions
with both AC and DC current. It is completely free from
short-circuiting during welding coupled with excellent
striking and restriking properties, a self-lifting slag and
a final weld appearance that is extremely smooth and
shiny.
APPROVALS : PDIL, NPCIL, TEIL
WELDING CURRENT: DC+, AC 50 V
TYPICAL APPLICATIONS
OK 63.30 is especially designed for the welding of
18Cr/13Ni/Mo type steels corresponding to AISI 316
and 316L, 317 type stainless steels. Commonly used
in chemical tanks paper mill equipment, bleaching
equipment, chemicals plants, textile plants, whose vessel
surfaces are exposed to severe corrosion by sulphuric,
sulphurous, hydrochloric, acetic, phosphoric, citric,
tartaric acids etc. and also for components exposed to
high temperatures for e.g. heat resistant castings. It is
DESCRIPTION
OK 63.35 is a low carbon basic covered stainless steel
electrode of the 19% Cr, 12% Ni, 2.8% Mo type. It is
highly resistant to cracking and porosity, and has excellent welding properties in the vertical and overhead
positions.
WELDING CURRENT: DC +
APPLICATIONS
OK 63.35 is mainly used for welding stainless steels
having a corresponding analysis, but can also be used
for welding certain air hardening steels, e.g. armour
plate, and for butt welding stainless steel to unalloyed
or low alloyed carbon steels. Its welding properties are
particularly marked during vertical welding. OK 63.35
is intended for welding acid resisting austenitic steels
corresponding to AISI 316 and similar steels.
36
0.025
0.90
19.0
0.015
2.4
12.5
0.70
0.020
Mechanical Properties
UTS
YS
EL
Ferrite Content
580 N/mm2
400 N/mm2
40%
FN 5-10
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
OK 63.35
Classification
Chemical
Composition (%)
C
Mn
Si
S
Ni
Cr
Mo
P
0.025
1.5
0.5
0.018
12.0
18.5
2.8
0.020
Mechanical Properties
UTS
YS
EL
Ferrite Content
590 N/mm2
400 N/mm2
40%
5-10 FN
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
Classification
DESCRIPTION
ESAB 316KCR is a specially designed extra low carbon
stainless steel electrode to deposit a ferrite free, fully
austenitic weld metal with better corrosion resistance to
hydrochloric, nitric and sulphuric acids. The deposited
weldmetal meets the corrosion test requirements of
ASTM A262 Practice B, C and E. The arc and current
carrying characteristics are excellent with a smooth and
stable arc with very little spatter. The slag cover easily
detaches and the final weldbead is smooth, shiny and
finely rippled.
APPROVALS: SNAMPROGETTI (CR.UR.510 rev 03),
PDlL, TIEIL
WELDING CURRENT: DC +
TYPICAL APPLICATIONS
Chemical
Composition (%)
C
Mn
Cr
Ni
Mo
Si
S
P
0.025
1.30
18.00
15.00
0.025
0.35
0.015
0.018
Mechanical Properties
UTS
YS
EL
Ferrite Content
520 N/mm2
390 N/mm2
40%
NIL
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
OK 63.80
Classification
DESCRIPTION
OK 63.80 is a rutile based, low carbon 19Cr/12Ni/3Mo
type stainless steel electrode, stabilised with Niobium to
resist intergranular corrosion between 425C and 845C.
The electrode deposits a weldmetal that has a controlled
ferrite content of 5-9 FN for maximum resistance to
cracking, corrosion and scaling. The weldmetal has
good creep strength and is of radiographic quality. OK
63.80 electrodes possess outstanding arc and current
carrying characteristics in all positions with a slag that is
self peeling and a bead that is finely rippled and shiny.
Welding
Consumables
ESAB 316KCR
Chemical
Composition (%)
C
Mn
Cr
Nb
Mo
Ni
Si
P
S
0.05
0.90
19.0
0.70
2.3
11.5
0.7
0.020
0.015
Mechanical Properties
UTS
YS
EL
Ferrite Content
580 N/mm2
430 N/mm2
30%
FN 5-9
(mm)
(mm)
2.50
350
60-90
TYPICAL APPLICATIONS
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
Welding
Consumables
OK 64.30
An extra low carbon AC/DC stainless electrode of
the 19/12/3 type
Classification
DESCRIPTION
OK 64.30 is an extra low carbon AC/DC stainless steel
electrode of the type 19Cr, 13Ni, 3.5 Mo with controlled
ferrite content of 5 to 10 for maximum resistance to
intercrystalline corrosion, stress corrosion cracking,
hot cracking and chemical corrosion. The weldmetal
display excellent resistance to creep and the higher
molybdenum reduces the susceptibility to pitting. OK
64.30 has excellent weldability in all positions, a slag
cover that is self peeling and a weld bead appearance
which is smooth and shiny. The welds are of radiographic
quality.
WELDING CURRENT: DC +, AC
TYPICAL APPLICATIONS
OK 64.30 is designed for welding stainless steel
corresponding to AIS1317, 317L, DIN W Nr: 1.4438,
British Standard: 317 S 12, Swedish Standard: SS-steel
2367. These find extensive use where severe corrosion
ESAB 317 LN
An extra low carbon AC/DC stainless electrode of
the 19/12/3 type
Classification
DESCRIPTION
ESAB 317 LN is an extra low carbon AC/DC stainless
steel electrode of the type 19Cr, 13Ni, 3.5 Mo with
controlled ferrite content of 5 to 10 for maximum
resistance to intercrystalline corrosion, stress corrosion
cracking, hot cracking and chemical corrosion. The
weldmetal display excellent resistance to creep and
the higher molybdenum reduces the susceptibility to
pitting. ESAB 317 LN has excellent weldability in all
positions, a slag cover that is self peeling and a weld
bead appearance which is smooth and shiny. The welds
are of radiographic quality.
WELDING CURRENT: DC +, AC
38
0.028
3.7
0.7
12.5
0.8
19.0
0.015
0.020
Mechanical Properties
YS
UTS
EL
Impact (CVN) at +20oC
Ferrite Content
450 N/mm2
600 N/mm2
35%
55J
FN 5-10
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
0.003
4.5
0.9
14.0
1.5
19.5
0.02
0.025
Mechanical Properties
UTS
EL
Impact (CVN) at - 4OC
520 N/mm2
30%
27J
(mm)
(mm)
2.50
350
60-90
Packing
(Amps)
3.15
350
80-120
TYPICAL APPLICATIONS
4.00
350
120-170
5.00
350
150-240
OK 67.67
IS 5206: E 23.12 R 26
DESCRIPTION
OK 67.67 is a rutile based, medium coated, all position
electrode depositing an alloy of 23 Cr, 12 Ni type which
has excellent resistance to corrosion and oxidation at
very high temperatures, up to 1100C. OK 67.67 has an
extremely stable and smooth arc with very easy striking
and re-striking properties and a final slag that is selfpeeling to reveal a very finely rippled, smooth and shiny
bead. Welds are radiographically sound.
APPROVALS: PDIL, RDSO, NPCIL, TEIL
WELDING CURRENT: DC +, AC 50V
TYPICAL APPLICATIONS
OK 67.67 is designed for applications requiring high
strength and corrosion resistance at high temperatures
upto 1100C; for e.g. welding of heat resistant chrome
steels and Cr-Ni steels of the 309 type in low sulphurous
atmospheres. It is also widely used for joining of dissimilar steels like joining of mild steel to stainless steel,
low alloy steels to stainless steels for welding root runs
ESAB 309
A basic 23/12-type stainless steel electrode
Classification
DESCRIPTION
ESAB 309 is a basic, all position electrode depositing a
23Cr/12Ni type weld metal which is extremely resistant
to corrosion and oxidation at elevated temperatures
of upto 1100C. ESAB 309 welds with a very smooth
and quite arc in all positions with a very low spatter.
The slag is easily detachable and the final weld bead is
smooth, finely rippled and shiny. Welds are of
radiographic quality.
WELDING CURRENT: DC +
TYPICAL APPLICATIONS
ESAB 309 is specially designed for the welding of AISI
309 type steels, straight chrome steels dissimilar steels
for e.g. welding of mild steels to stainless steels, low
alloy steel to stainless steels etc. It is also used for
surfacing and building up of components to improves its
wear resistance.
0.06
0.8
24.0
12.5
0.70
0.015
0.020
0.02
Mechanical Properties
YS
UTS
EL
Ferrite Content
470 N/mm2
600 N/mm2
40%
FN 12-24
Welding
Consumables
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
0.05
0.9
24.00
0.015
12.5
0.7
0.020
0.05
Mechanical Properties
UTS
YS
EL
Ferrite Content
610 N/mm2
480 N/mm2
37%
FN 12-24
Size
(mm)
(mm)
2.50
350
40-60
3.15
350
60-90
4.00
350
85-130
5.00
350
140-180
(Amps)
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
39
Welding
Consumables
OK 67.60
An extra low carbon, 23% Cr, 12% Ni type stainless
steel electrode
Classification AWS A 5.4: E 309L-16
IS 5206: E 23.12LR 26
DESCRIPTION
OK 67.60 is a rutile based, extra low carbon, all position
electrode of 23Cr/12Ni type for joining of stainless steel
to mild steel and for surfacing of mild steel. The extra
low carbon content prevents carbide precipitation and
hence avoids intergranular cracking. The weld deposit
has excellent corrosion and oxidation resistance in
continuous service upto 1000C. OK 67.60 welds with
a very smooth and stable are, with virtually no spatter
and a slag cover that is self-releasing. The final weld
bead is very finely rippled and shiny. The weld metal is
of radiographic quality.
APPROVALS : NPCIL, TEIL, PDIL
WELDING CURRENT: DC +, AC 50V
TYPICAL APPLICATIONS
OK 67.60 is essentially used for welding heat resistant
straight Chrome steels and Cr-Ni alloyed steels for
e.g. AISI 309 type steels, for working temperatures
upto 1100OC if sulphurous attack does not occur. It
is especially useful for joining stainless to mild steel;
stainless steels to low alloy steels and for welding root
Chemical
Composition (%)
C
Cr
Ni
P
Mn
Si
S
Mo
0.03
24.0
12.5
0.020
0.9
0.75
0.015
0.05
Mechanical Properties
YS
UTS
EL
Ferrite Content
470 N/mm2
600 N/mm2
40%
FN 12-22
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
ESAB 309LC
Classification
DESCRIPTION
ESAB 309LC is an extra low carbon all positional basic
coated electrode giving austenitic weld deposit of
23Cr - 13Ni type suitable for welding heat resistant
Cr-Ni alloyed steels for working temperatures upto
1000C, If sulphurous attack does not occur. ESAB
309LC possess excellent weldability in all positions with
a fine, stable, smooth arc with a slag system that allows
good wetting and an easily removable slag. The final
weldbead is shiny, finely rippled and smooth. Welds are
of radiographic quality.
WELDING CURRENT: DC +
TYPICAL APPLICATIONS
It is recommended for applications requiring superior
corrosion resistance, high strength and oxidation
resistance upto 1000C where the sulphurous attack
does not occur. It is also eminently suitable for welding
stainless steel to unalloyed steel and also for welding of
40
Chemical
Composition (%)
C
Mn
Cr
P
Ni
Si
S
Mo
0.03
0.9
23.5
0.020
12.5
0.7
0.015
0.05
Mechanical Properties
YS
UTS
EL
Ferrite Content
580 N/mm2
470 N/mm2
40%
FN 12-22
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
OK67.70
ESAB 309Mo
A basic stainless steel electrode depositing a 23 Cr,
12 Ni, 2 Mo type weld metal
Classification AWS A 5.4: E 309Mo-15
IS 5206: E 23.12 2 B 20
DESCRIPTION
ESAB 309Mo is a basic coated all position stainless
steel electrodes giving an austenitic weld deposit of
23 Cr, 13 Ni, 2.5 Mo type. The addition of Mo to the
normal AISI 309-type steel improves its tensile strength
and corrosion resistance. The weldmetal has excellent
resistance to corrosion and oxidation at elevated
temperature upto 1100C in continuous service. ESAB
309Mo welds with a quiet, smooth and stable arc in all
positions with minimum spatter. The slag cover is easily
detachable and the weldbead is shiny and smooth. The
weldmet is of radiographic quality.
WELDING CURRENT: DC +
TYPICAL APPLICATIONS
ESAB 309Mo is especially suitable for welding of
stainless steels where better toughness is required
compared to the rutile based electrodes of the same
class. ESAB 309Mo is used for the welding of 316
type clad steels as well as a buffer layer in welding of
dissimilar metals e.g. mild steel to stainless steel, low
alloy steel to stainless steel. Also suitable for surfacing
and building up for wear resistance. Recommended for
Chemical
Composition (%)
C
Mn
Cr
Ni
Mo
Si
S
P
0.05
0.80
24.5
12.5
2.5
0.70
0.015
0.020
Mechanical Properties
UTS
YS
EL
Ferrite Content
650 N/mm2
560 N/mm2
35%
FN 12-24
Welding
Consumables
ing austenitic stainless steels to carbon steel, for welding of 309 Mo types steels, and also for surfacing and
building up on carbon steels.
TYPICAL ALL WELDMETAL PROPERTIES
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
0.06
0.7
23.50
0.015
12.5
0.7
2.5
0.018
Mechanical Properties
UTS
YS
EL
Ferrite Content
640 N/mm2
460 N/mm2
35%
FN 12-22
Size
(mm)
(mm)
2.50
350
40-60
3.15
350
60-90
4.00
350
85-130
5.00
350
140-180
(Amps)
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
41
Welding
Consumables
ESAB 309LMo
An extra low carbon, basic stainless steel electrode
depositing a 23 Cr, 13 Ni, 2.5 Mo type weld metal
Classification
DESCRIPTION
ESAB 309LMo is an extra low carbon, basic coated all
position stainless steel electrode giving an austenitic
weld deposit of 23 Cr, 13 Ni, 2.5 Mo type. The weldmetal
has excellent resistance to corrosion and oxidation at
elevated temperatures of upto 1100C in continuous
service, coupled with good strength. ESAB 309LMo
welds with a quiet, smooth and stable arc in all positions
with a minimum spatter. The slag cover is easily
detachable and the weld bead is shiny and smooth. The
weldmetal is of radiographic quality.
0.03
0.8
23.5
0.018
13.0
0.7
2.50
0.018
Mechanical Properties
UTS
YS
EL
Ferrite Content
(mm)
(mm)
2.50
350
40-70
TYPICAL APPLICATIONS
3.15
350
60-100
4.00
350
100-140
5.00
350
140-180
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
OK 67.68
A rutilebased electrode giving 23 Cr/12 Ni / Nb
stabilised deposit
Classification
620 N/mm2
440 N/mm2
35%
FN 12-22
WELDING CURRENT: DC +
DESCRIPTION
OK 67.68 is a rutile based electrode for depositing weld
metal that can withstand upto 1100C in continuous service. The Nb stabilised 23Cr/12Ni weldmetal provides
resistance to intergranular corrosion and also provides
higher strength for elevated temperature service. OK
67.68 provide excellent resistance to chemical corrosion and heat. The excellent arc and slag characteristics
ensure smooth welding performance with an excellent
finish coupled with high deposition efficiency.
WELDING CURRENT: DC +, AC 65V
TYPICAL APPLICATIONS
OK 67.68 is used for the welding of AISI 309 Nb type,
straight chrome steels, joining stainless steels to low
alloy steels and carbon steels. Also for building up on
mild steel to improve wear resistance and for building
up worn parts of wear resisting steels.
42
Chemical
Composition (%)
C
Mn
Cr
S
Ni
Si
Nb
P
0.07
0.80
24.0
0.015
12.5
0.60
0.80
0.020
Mechanical Properties
UTS
YS
EL
Ferrite Content
590 N/mm2
430 N/mm2
35%
FN 12-25
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
Classification
DESCRIPTION
ESAB 309Cb is a basic coated stainless steel electrode
giving austenitic weld deposit of 23 Cr/12 Ni type
containing columbium for immunity against weld
decay. The C-Nb ratio is carefully controlled to provide
stabilisation against intergranular corrosion and higher
strength at elevated temperature service of upto 1100OC
in continuous service. ESAB 309Cb welds with a very
smooth, quite and stable arc in all positions with very
little spatter. The slag system design allows for a fluid but
controlled slag and a slag cover that is easily detachable
to reveal a shiny, smooth and even weld bead.
Chemical
Composition (%)
C
Mn
Cr
S
Ni
Nb
Si
P
0.06
0.90
23.0
0.015
13.00
0.85
0.70
0.020
Mechanical Properties
UTS
YS
EL
Ferrite Content
620 N/mm2
420 N/mm2
35%
FN 12-24
(mm)
(mm)
2.50
350
3.15
350
80-100
WELDING CURRENT: DC +
4.00
350
100-150
TYPICAL APPLICATIONS
5.00
350
140-180
Packing
(Amps)
40-70
OK 67.13
Welding
Consumables
ESAB 309Cb
Chemical
Composition (%)
C
Cr
Ni
Mn
Si
S
P
Mo
0.10
26.0
21.0
1.70
0.60
0.015
0.020
0.04
Mechanical Properties
UTS
YS
EL
Ferrite Content
580 N/mm2
430 N/mm2
35%
FN 0
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
Welding
Consumables
OK 67.45
A basic coated stainless steel electrode of the 18
Cr-8 Ni-6 Mn type
Classification
DESCRIPTION
OK 67.45 is a basic coated austenitic stainless steel
electrode giving a weldmetal of the 18 Cr-8 Ni-6 Mn type.
The tough weldmetal imparts excellent crack resistance,
when welding steels of even poor weldability. OK 67.45
has excellent arc and current carrying characteristics
in all positions giving a very smooth, quite, stable arc
and very little spatter. The slag system is fluid but
controllable, giving a slag cover that is self-peeling and
a weldbead that is smooth, even and shiny. The weld is
of radiographic quality.
C
Mn
Cr
S
Ni
Si
P
Mo
0.05
6.00
19.0
0.015
9.5
0.5
0.020
0.45
Mechanical Properties
YS
UTS
EL
Impact (CVN) at +20OC
Ferrite Content
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
120-170
5.00
350
150-240
ESAB RSW
A high alloy Universal electrode for joining steels
of unknown composition
Classification AWS A 5.4: E 312-16
IS 5206: E 29.9 R 26
DESCRIPTION
ESAB RSW is a rutile coated all position electrodes for
welding of complex dissimilar alloys and high strength
steels with low heat input, giving sound joints free from
any cracks and fissures. It is a specially designed high
alloy electrode for joining steels of unknown composition. The weldmetal has high strength combined with
excellent resistance against impact, heat (excellent
scaling resistance upto 1150C) and corrosion. The
ferriticaustenitic duplex structure weldmetal is highly
tolerant to dilution and stress corrosion. Also suitable
for depositing buffer layers prior to surfacing on high
strength and high alloy steels. ESAB RSW has excellent weldability characteristics in all positions giving a
slag that is easily detachable and a final weldbead that
is finely rippled, smooth and shiny.
APPROVALS: CQA (Met), Ichapore, DGQA
WELDING CURRENT: DC +
TYPICAL APPLICATIONS
ESAB RSW is especially designed for welding of high
strength alloy steels and dissimilar joints especially
where one or both the components are high in nickel.
Also suitable for building up or cushioning prior to hard
facing on very high strength and high hardness deposit
450 N/mm2
650 N/mm2
40%
90J
FN<5
TYPICAL APPLICATIONS
44
Chemical
Composition (%)
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
and hot working tools, dies for plastics etc. Other applications include rebuilding chemical agitator blades,
shafts, rolling mill spindles, bucket lips, highly hardenable armour steels and for furnace parts etc.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical
Composition (%)
C
Cr
Ni
S
Mn
Si
P
Mo
0.10
30
10.0
0.015
2.20
0.40
0.020
0.15
Mechanical Properties
UTS
YS
EL
Impact (CVN) at +20oC
Ferrite Content
800 N/mm2
700 N/mm2
28%
40J
FN 50-75
(mm)
(mm)
2.50
350
50-80
3.15
350
70-110
4.00
350
100-140
5.00
350
140-180
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
OK 67.50
C
Si
Mn
P
S
Cr
Ni
Mo
Cu
N
0.03
0.75
0.85
0.025
0.02
22.5
19.00
3.00
0.3
0.16
Mechanical Properties
YS
UTS
EL
Ferrite Content
450 N/mm2
690 N/mm2
20%
FN 25 - 40
Size
(mm)
(mm)
2.50
350
60-90
3.15
350
80-120
4.00
350
90-160
5.00
350
150-220
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
(Amps)
Weight Per Box : 10 Kgs
OK 68.55
A basic coated stainless steel electrode for welding
Super Duplex Stainless Steels
Classification
Chemical
Composition (%)
Welding
Consumables
DESCRIPTION
OK 68.55 is a basic coated electrode for welding
austeniticferritic steels of the so-called Super Duplex
Steels type. OK 68.55 deposits a weldmetal with high
ductility that has very high resistance to pitting, crevice
and stress corrosion cracking. OK 68.55 possess excellent welding characteristics in all positions providing
a smooth and stable arc in all positions with very little
spatter. The slag is self-peeling and the final weldbead
is smooth, finely rippled and shiny.
WELDING CURRENT: DC +
TYPICAL APPLICATIONS
OK 68.55 is especially designed for welding of the new
range of super duplex stainless steels, such as SAF
2507, Zeron 100, Ferralium 255 UR 47 N, DP3 and similar steels which find increasing use for good corrosion
resistance and high structural strength that are required
compared to conventional stainless steel grades.
Chemical
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
Cu
N
0.04
0.45
0.8
0.025
0.015
25.25
9.75
4.0
0.75
0.27
Mechanical Properties
YS
UTS
EL
Ferrite Content
700 N/mm2
900 N/mm2
28%
FN 35-50
(mm)
(mm)
2.50
350
50-80
3.15
350
60-100
4.00
350
100-140
5.00
350
150-240
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
45
Welding
Consumables
OK 68.10
A basic coated stainless steel electrode for
depositing a ferritic weldmetal
Classification
DESCRIPTION
OK 68.1 0 is a basic coated stainless steel electrode
giving ferritic weld metal of 13% Cr type for welding of
ferriticmartensitic chrome steels. OK 68.10 has excellent
welding characteristics in all positions as it welds with
a smooth and stable arc and the slag system design
allows good wetting and washing to obtain a very finely
rippled bead and a slag that is very easily detachable.
WELDING CURRENT: DC +
APPLICATIONS
C
Si
Cr
S
Mn
Ni
Mo
P
0.07
0.5
13.5
0.017
0.7
0.5
0.3
0.019
Mechanical Properties
YS
UTS
EL
410 N/mm2
540 N/mm2
26%
Size
(mm)
(mm)
2.50
350
70-100
3.15
350
90-130
4.00
350
120-170
5.00
350
150-220
(Amps)
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
OK 68.00
46
Chemical
Composition (%)
Chemical
Composition (%)
C
Mn
Si
Ni
Cr
Mo
S
P
0.03
0.8
0.4
4.5
12.5
0.5
0.015
0.020
Mechanical Properties
YS
UTS
EL
680 N/mm2
800 N/mm2
17%
Size
(mm)
(mm)
2.50
350
70-100
3.15
350
90-130
4.00
350
120-170
5.00
350
150-220
(Amps)
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
ESAB RSQ
DESCRIPTION
ESAB RSQ is a specially designed basic coated
stainless electrode for welding dissimilar and difficult
to weld steels. The weld deposit work hardens and
provides good impact resistance and has excellent
thermal shock resistance. ESAB RSQ welds with a
smooth arc with very little spatter and has a slag system
that provides good wetting with a slag cover that is
easily detachable depositing a weldbead that is smooth,
shiny and uniform.
APPROVAL: CQA(Met), Ichapore, DGQA
WELDING CURRENT: DC +
APPLICATIONS
ESAB RSQ deposits a weld metal which is highly
resistant to cracking and as well has good thermal
shock resistance. The weld metal will polish in service
to provide excellent metal to metal wear resistance.
Extremely suitable as a tough underlay for more brittle
alloys in medium to high temperature applications.
Recommended to use as a buffer layer for reconditioning
of medium manganese steel rail crossing. Other typical
applications; to weld difficult to weld steels, armour
steels, carbon steels to stainless steels, as a buffer
ESAB 430
A basic coated stainless steel electrode for
depositing a 17 Cr Weldmetal
Classification
DESCRIPTION
ESAB 430 is a basic coated stainless steel electrode
giving ferritic weld of 17% Cr type for welding of ferriticmartensitic chrome steels. Welding with ESAB 430
electrode requires suitable post and preheats teatment
for obtaining optimum weldmetal properties. The welds
arc of radiographic quality.
WELDING CURRENT: DC +
0.03
3.30
22.00
0.017
11.5
0.6
1.2
0.018
Mechanical Properties
UTS
EL
Hardness
As welded
Work-hardened
Welding
Consumables
640 N/mm2
36%
150-200VHN
400-430VHN
Size
(mm)
(mm)
2.50
350
50-80
3.15
350
60-100
4.00
350
90-145
5.00
350
130-180
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
(Amps)
Weight Per Box : 10 Kgs
0.08
0.9
0.5
0.4
17.0
0.4
Mechanical Properties
YS
UTS
EL
430 N/mm2
520 N/mm2
20%
(mm)
(mm)
2.50
350
60-90
Packing
(Amps)
3.15
350
80-120
TYPICAL APPLICATIONS
4.00
350
120-170
5.00
350
150-240
47
Welding
Consumables
ESAB ARMOlD 1
A specially designed stainless steel electrode for
joining of armour plates and other crack sensitive
steels
DESCRIPTION
ESAB ARMOlD 1 is a stainless steel electrode designed
for joining of high strength and dissimilar alloys, armour
plates and other crack sensitive steels. ESAB ARMOlD
1 is also suitable as a cushioning alloy under hard
deposits and for repairing of carbon steel, alloy steel
and stainless steel components. It deposits an austenitic
weldmetal with sufficient residual ferrite to impart
extreme crack resistivity. The electrode has excellent
operating characteristics with superior arc stability at
low current levels. The weldmetal has excellent work
hardening rate without deformation. The slag cover is
easily detachable and the weld bead is shiny smooth
and finely rippled.
Chemical
Composition (%)
C
Cr
Ni
Mn
Mo
Si
S
P
0.08
20.30
8.50
1.8
2.60
0.50
0.015
0.020
Mechanical Properties
UTS
735 N/mm2
EL
35%
Hardness
(As Welded Condition)
280VHN
Hardness
(Work Hardend Condition) 400VHN
(mm)
(mm)
2.50
350
55-75
3.15
350
90-110
APPLICATIONS
4.00
350
120-160
5.00
350
140-205
ESAB CHROMWELD G
A rutile coated 19/8/5 type electrode for joining dissimilar steels
Classification
IS 5206: E 18.8 Mn R 24
DESCRIPTION
ESAB Chromweld G is a rutile coated stainless steel
electrode depositing 19 Cr-8, Ni-5 Mn work hardening
type weld metal. The electrode is specially designed for
applications involving good work hardening properties
and joining of high tensile steels. It has smooth and stable characteristics with good bead appearances.
48
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
0.10
6.20
0.75
0.015
8.0
18.00
0.020
0.2
Mechanical Properties
UTS
YS
EL
650 N/mm2
500 N/mm2
35%
(mm)
(mm)
2.50
350
55-75
APPLICATIONS
3.15
350
90-110
4.00
350
120-160
5.00
350
140-205
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
DESCRIPTION
ESAB Chromweld G Special is a lime rutile coated stainless steel electrode depositing high strength 20 Cr 8.5
Ni - 6 Mn - 0.6 Mo type work hardening austenitic weld
deposit. The Electrode is especially suitable for high impact and corrosion resistance combined with moderate
abrasion at elevated temperature. The design ensures
excellent running performance with smooth stable arc
with good wetting action and minimum spatter level. The
weld metal is designed to have optimum ferrite content
to prevent hot cracking and suitable for welding of dissimilar steels and high tensile steels.
WELDING CURRENT: DC +, AC 70V
TYPICAL APPLICATIONS
ESAB Chromweld G Special is designed for welding
of high strength alloy steel and dissimilar joints. The
unique composition enables this electrode to be most
suitable for welding of Gun Carriage base plates, High
Tensile Armour Plates, joining of austenitic manganese
steel components, etc.
Chemical
Composition (%)
C
Mn
Si
Ni
Cr
Mo
P
S
0.06
6.00
0.6
10.5
20.0
0.6
0.02
0.02
Mechanical Properties
UTS
EL
640 N/mm2
40%
Welding
Consumables
(mm)
(mm)
2.50
350
55-75
3.15
350
90-110
4.00
350
120-160
5.00
350
140-205
Packing
(Amps)
Weight Per Box : 10 Kgs
Weight Per carton
(Packet) : 2 Kgs
No of Packets (Cartons)
in a box : 5
49
GTAW Consumables
Welding
Consumables
OK TIGROD SG
Classification : AWS A5.18: ER 70S-G
DESCRIPTION & APPLICATION
General purpose TIG Welding Wire suitable for C/C-Mn
steel pipes, tubes, plates etc.
WELDING CURRENT: DC
SHIELDING GAS: Argon
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
P
S
0.08 1.3 0.60 0.014 0.024
OK TIGROD S2
A Copper coated rod for TIG welding
Classification AW5 A5.18: ER 70S-2
DESCRIPTION & APPLICATION
OK Tigrod S2 are copper coated rod for TIG welding
process using Argon and is specially suitable for welding
of light gauge mild steel in all position and for a variety
of applications, including root run for pipes & tubes etc.
APPROVALS : PDIL, NPC
WELDING CURRENT: DC
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
P
S
Ti
Zr
Al
0.06 1.15 0.6 0.015 0.015 0.08 0.07 0.08
OK TIGROD S2 (Spl)
A Copper coated rod for TIG welding meeting impact strength at -51C
Classification AW5 A5.18: ER 70S-2
DESCRIPTION & APPLICATION
OK TIGROD S2 (Spl) are copper coated rod for TIG
welding containing medium manganese and silicon to
optimise strength and impact toughness at sub-zero
temperatures of -51 ac. OK TIGROD 52 (5pl) is designed
for the welding structural steels, pressure vessels and
boilers involving unalloyed and micro alloyed structural
steels. Also recommended for rootruns of pipes & tubes
of A5TM A 1 066-B steel used for offshore application.
Passes corrosion test as per NACETM-O2-84 & HIC test
as per NACE-TM-01-77 specification.
WELDING CURRENT: DC
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
P
S
Ti
Zr
Al
0.05 1.20 0.55 0.015 0.015 0.08 0.07 0.08
50
425 MPa
515 MPa
26%
PACKING DATA
Size
Length
Packing
(mm)
(mm)
(5 Kg.)
1.2
1000
1.6
1000
2.0
1000
2.4
1000
PACKING: The rods are packed in 5.5 kg cartons and
four of them in a Cardboard box.
TYPICAL ALL WELDMETAL PROPERTIES
Weldmetal
Composition (%)
C
Mn
Si
Al
S
P
Ti
Zr
0.06
1.00
0.6
0.08
0.015
0.015
0.07
0.07
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -29oC
420 N/mm2
515 N/mm2
26%
50J
PACKING DATA
Size
Length
Packing
(mm)
(mm)
(5 Kg.)
1.6
1000
2.0
1000
2.5
1000
PACKING: The rods are packed in 5.5 kg cartons and
four of them in a Cardboard box.
TYPICAL ALL WELDMETAL PROPERTIES
Weldmetal
Composition (%)
C
Mn
Si
Al
S
P
Zr
Ti
0.05
1.20
0.55
0.08
0.015
0.015
0.07
0.08
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -51oC
415 N/mm2
510 N/mm2
27%
28J
PACKING DATA
Size
Length
Packing
(mm)
(mm)
(5 Kg.)
1.6
1000
2.0
1000
2.5
1000
PACKING: The rods are packed in 5-kg cartons and
four of them in a Cardboard box.
OK TIGROD 12.64
Classification
DESCRIPTION
OK TIGROD 12.64 is a copper-coated rod for GTAW
of mild steels and carbon steels. A slightly higher silicon and manganese increases better yield and tensile
strength of the weld metal that is smooth and sound.
C
Mn
Si
S
P
0.10
1.70
1.00
0.020
0.023
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -29oC
470 N/mm2
590 N/mm2
25%
80J
Welding
Consumables
Weldmetal
Composition (%)
PACKING DATA
Size
(mm)
Length
(mm)
1.6
2.0
2.5
1000
1000
1000
Packing
(5 Kg.)
Mn
0.10
1.70
Si
OK TIGROD 13.09
A Copper coated rod for TIG welding of C-O.5 Mo
Steel pipes/tubes
Classification
DESCRIPTION
OK TIGROD 13.09 is copper coated rod for TIG welding C-0.5 Mo steel pipes and tubes used in boilers and
pressure vessels with a temperature up to 500C. Also
used for high strength low alloy steel.
Weldmetal
Composition (%)
C
Mn
Si
S
P
Mo
Mn
Si
0.08
1.95
0.5
Mo
YS
UTS
EL (L=4d)
Impact (CVN) at 0oC
410 N/mm2
580 N/mm2
26%
40J
PACKING DATA
0.07
0.9
0.55
0.01
0.08
0.50
Mechanical Properties
Cu
0.15
Size
(mm)
Length
(mm)
1.6
2.0
2.5
1000
1000
1000
Packing
(5 Kg.)
OK TIGROD 13.16
Copper coated 1.25 Cr-O.5 Mo Tig Rod
Classification
DESCRIPTION
OK TIGROD 13.16 is a tig filler rod suitable for welding
pipes and tubes of 1.25 Cr-0.5 Mo Steels. It deposits
notch free welds with excellent mechanical properties
as well as high creep rei stance and toughness.The
weld deposit is of radiographic quality. Each wire is embossed with AWS/ SFA code for easy identification.
APPLICATIONS
Recommended for welding of pipes and tubes of matching composition in Power Plants, Refineries, Fertilizer
Plants, Chemical and Petrolium Plants. Suitable for
ASTM A 335 Gr. P11, AStM A 387 Gr. S, DIN 15 Cr M03,
ASTM A 199-76, ASTM A 200-75, ASTM A 213-760 and
similar steels.
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
Cr
Mo
0.08
0.60
0.50
1.30
0.60
Cu
(Contd...)
51
Welding
Consumables
0.07
0.55
0.45
0.012
1.25
0.20
0.014
0.55
PACKING DATA
Size
(mm)
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -18oC
510 N/mm2
620 N/mm2
26%
120J
Packing
(5 Kg.)
1000
1000
1000
1000
OK TIGROD 13.17
Mn
Si
Cr
Mo
0.08
0.60
0.50
2.5
1.05
Cu
OK TIGROD 13.23
Classification
DESCRIPTION
A copper coated, Ni-alloyed (0.9% Ni), rod for GTAW of
low - temperature fine-grained steels. The wire provides
good impact toughness down to -50OC and is especially
suitable for use in the offshore industry.
SHIELDING GAS : l1 (EN 439)
APPROVALS : DNV IVY40M
ALLOY TYPE : Low alloyed steel (1% Ni)
52
1.2
1.6
2.0
2.4
Length
(mm)
Weldmetal
Composition (%)
C
Mn
Si
S
Cr
Cu
P
Mo
0.07
0.55
0.45
0.012
2.5
0.20
0.014
1.02
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -18oC
600 N/mm2
710 N/mm2
24%
120J
PACKING DATA
Size
(mm)
Length
(mm)
1.2
1.6
2.0
2.4
1000
1000
1000
1000
Packing
(5 Kg.)
0.085
0.60
1.00
0.025
0.025
0.15
0.9
0.275
0.05
0.35
0.50
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at 0oC
-20oC
-46oC
-60oC
500 N/mm2
600 N/mm2
25%
230J
200J
140J
90J
PACKING DATA
Size
Length
Packing
(mm)
(mm)
(5 Kg.)
1.6
1000
2.0
1000
2.5
1000
3.2
1000
PACKING: The rods are packed in 5-kg cartons and
four of them in a Cardboard box.
OK TIGROD 13.28
SFA/AWS A5.28: ER80S-Ni2
EN 1668 : W2Ni2
DESCRIPTION
OK Tigrod 13.28 is 2.4 Ni-alloyed (ER80S-Ni2), copper-coated rod for the GTAW of low-temperature, finegrained steels in applications such as pressure vessels,
pipes and the offshore industry, with a minimum yield
strength of up to 470 MPa. The wire provides good impact toughness down to 60OC.
Weldmetal
Composition (%)
C
Mn
Si
Ni
0.10
1.1
0.6
2.4
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at +20oC
-40oC
-60oC
540 N/mm2
630 N/mm2
30%
200J
180J
150J
Welding
Consumables
Classification
PACKING DATA
Size
(mm)
Length
(mm)
1.0
1.6
2.0
2.4
3.2
4.0
1000
1000
1000
1000
1000
1000
Packing
(5 Kg.)
OK TIGROD 13.32
A Copper coated 5 Cr, 0.5 Mo rod for TIG welding
Classification
DESCRIPTION
OK TIGROD 13.32 is low alloyed 5 Cr, 0.5 Mo filler rod
for GTAW of creep resistant steels. OK TIGROD 13.32
weld deposit has excellent mechanical properties with
good Xray quality. The filler rod is developed for welding
of pipes and tubes of similar composition, in refineries,
petrochemicals, and fertiliser plants. OK TIGROD 13.32
is suitable for ASTM grades 199-76, 335-76, 369-76,
and 387-76. The arc and current carrying characteristics are excellent and provides a high degree of welder
appeal. The final weld bead is smooth, shiny and even.
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
Cr
Mo
0.07
0.50
0.40
5.70
0.60
0.10
0.60
0.50
5.50
0.50
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at +20oC
510 N/mm2
620 N/mm2
25%
45J
PACKING DATA
Size
(mm)
Length
(mm)
1.6
2.0
2.5
1000
1000
1000
Packing
(5 Kg.)
53
Welding
Consumables
OK TIGROD 13.37
GTAW ER80S-B8
Classification
DESCRIPTION
OK Tigrod 13.37 is a 9Cr-1 Mo-alloyed, copper-coated
rod for the GTAW of high temperature steels and steels
for hot hydrogen service, especially in oil refineries. The
electrode is a plan ER505 type.
0.08
0.60
0.40
9.00
1.00
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -20oC
-40oC
-60oC
540 N/mm2
660 N/mm2
26%
140J
120J
90J
PACKING DATA
Size
(mm)
Length
(mm)
Packing
(5 Kg.)
1.6
1000
2.0
1000
2.4
1000
3.2
1000
PACKING: The rods are packed in 5 kg cartons and
four of them in a Cardboard box.
OK TIGROD 13.38
GTAW ER90S-B9
Classification
DESCRIPTION
OK TIGROD 13.38 is a 9CrMo VN-alloyed rod for the
GTAW of high-temperature steels and steels for hot
hydrogen service, especially in oil refineries. It should
preferably be used for 9% Cr steels, such as p91/T91
steels.
The alloy is modified in terms of the limits for impurity
elements and is extremely clean. This produces improved strength levels both at room temperature and at
higher temperatures.
AWS has changed the classification for this product.
The previous classification was A5.9 Er505.
APPROVALS: UDT, DIN 8575, VdTV, 07686
WELDING CURRENT : DC-
54
0.10
0.50
0.26
8.90
0.70
1.00
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at 0oC
-20oC
-40oC
690 N/mm2
785 N/mm2
20%
180J
150J
90J
PACKING DATA
Size
(mm)
Length
(mm)
1.0
1.6
2.0
2.4
3.2
4.0
1000
1000
1000
1000
1000
1000
Packing
(5 Kg.)
OK TIGROD 16.10
Classification
DESCRIPTION
OK TIGROD 16.10 is 18 Cr - 8 Ni type rod for GTAW of
austenitic corrosion resisting steels. OK TIG ROD 16.10
is suitable for welding of AISI 301, 304, 304L and equivalent grade. Also provides acceptable results on most
niobium and titanium stabilised steels.
Weldmetal
Composition (%)
C
Mn
Si
S
Cr
Ni
P
Si
Cr
Ni
0.025
1.6
0.4
20
10
0.018 0.018
DESCRIPTION
OK TIGROD 16.11 are Niobium stabilised stainless
steel rods of 18Cr-8Ni type for GTAW, providing excellent weld appeal. OK TIGROD 16.11 is suitable for AISI
321, 347 & 348 type grades that are commonly used
in refinery, chemical and petrochemical industries, food
and beverage industries etc.
TYPICAL WIRE COMPOSITION (%)
Mn
Si
Cr
Ni
0.03
1.5
0.6
19.5
9.5
Size
(mm)
Length
(mm)
1.6
2.0
2.5
1000
1000
1000
Packing
(5 Kg.)
461 N/mm2
632 N/mm2
36%
84J
OK TIGROD 16.11
Classification
YS
UTS
EL (L=4d)
Impact (CVN) at -196oC
PACKING DATA
0.025
1.75
0.4
0.018
20.0
10.0
0.008
Mechanical Properties
Welding
Consumables
Nb
Weldmetal
Composition (%)
C
Mn
Si
Nb
Cr
Ni
S
P
0.03
1.50
0.60
0.55
5.5
2.5
0.018
0.018
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at +20oC
430 N/mm2
640 N/mm2
35%
100J
PACKING DATA
Size
(mm)
Length
(mm)
1.6
2.0
2.5
1000
1000
1000
Packing
(5 Kg.)
55
Welding
Consumables
OK TIGROD 16.30
An extra low carbon stainless steel rod of the 18 Cr,
12 Ni, 3 Mo type for TIG welding
Classification
Weldmetal
Composition (%)
C
Mn
Si
Nb
Cr
Ni
S
P
Mn
Si
Cr
Ni
Mo
0.025
1.8
0.40
18.5
12.0
2.7
YS
UTS
EL (L=4d)
Impact (CVN) at -196oC
470 N/mm2
650 N/mm2
35%
50J
PACKING DATA
0.020
1.8
0.4
18.5
12
2.7
0.018
0.018
Mechanical Properties
0.018 0.018
Size
(mm)
Length
(mm)
1.6
2.0
2.5
1000
1000
1000
Packing
(5 Kg.)
OK TIGROD 16.35
An extra low carbon stainless steel rod of the 20 Cr,
14 Ni, 3.5 Mo type forTIG welding
Classification
DESCRIPTION
OK TIGROD 16.35 are extra low carbon stainless rods
of 20% Cr, 14% Ni, 3.5% Mo type for GTAW of AISI317
and 317L or somewhat lower alloyed types normally
employed for welding of corrosion esistant austenitic
type and acid resistant steels. The wires are designed
for providing excellent results with Argon as shielding
gas.
TYPICAL WIRE COMPOSITION (%)
56
Mn
Si
Cr
Ni
Mo
0.03
1.8
0.4
20
14
3.5
0.018 0.018
Weldmetal
Composition (%)
C
Mn
Si
Cr
Ni
Mo
S
P
0.03
1.80
0.40
20.0
14.0
3.5
0.018
0.018
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at +20oC
450 N/mm2
600 N/mm2
32%
55J
PACKING DATA
Size
(mm)
Length
(mm)
1.6
2.0
2.5
1000
1000
1000
Packing
(5 Kg.)
OK TIGROD 16.53
Classification
DESCRIPTION
OK TIGROD 16.53 are extra low carbon rods of 24% Cr,
13% Ni stainless steel for GTAW of similar composition
and also dissimilar welding of 18/8 steels to Mild steels
or for surfacing of steels for corrosion resistance. The
weld bead is smooth, shiny and also of radiographic
quality.
APPROVALS: PDIL, NPC
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
Cr
Ni
0.02
1.8
0.4
24
13
C
Mn
Si
Cr
Ni
S
P
0.02
1.8
0.4
24.0
13.0
0.018
0.018
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -60oC
440 N/mm2
630 N/mm2
35%
130J
PACKING DATA
Size
(mm)
Length
(mm)
1.6
2.0
2.5
1000
1000
1000
Packing
(5 Kg.)
0.018 0.018
OK TIGROD 16.54
Classification
Weldmetal
Composition (%)
Welding
Consumables
Mechanical Properties
DESCRIPTION
An over-alloyed, stainless, CrNiMo (ER309MoL type)
electrode for the GTAW of stainless steels of the same
type and for joining stainless to mild or low alloyed
steels. OK Tigrod 16:54 is usually welded with Ar as the
shielding gas.
WELDING CURRENT: DC+
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
Cr
Ni
Mo
<0.02
1.5
0.5
24
14
2.6
0.015 0.015
YS
UTS
EL
Impact (CVN) at 20OC
400 MPa
600 MPa
34%
110J
PACKING DATA
Size
(mm)
Length
(mm)
1.2
1.6
2.0
2.4
1000
1000
1000
1000
Packing
(5 Kg.)
57
Welding
Consumables
OK TIGROD 16.13
An austenitic stainless steel rod of 25 Cr, 20 Ni type
for TIG welding
Classification AWS A5.9: ER 310
DESCRIPTION
OK Tigrod 16.13 is fully austenitic rod of heat resisting
25 Cr-20 Ni type for GTAW providing scaling resistance
at temperatures upto 11 00C-1150C. OK AUTROD
16.13 is suitable for AISI 310& DIN werkst Nr 1.4828,
1.4841 & 1.4845 type steels and deliver excellent weld
performance.
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
Cr
Ni
S
P
0.10 1.8 0.40 26.0 21.0 0.018 0.018
OK TIGROD 16.95
Classification EN ISO 14343
DESCRIPTION
Bare corrosion resisting chromium-nickel-manganese
welding rods for welding of austenitic stainless alloys of
18% Cr, 8% Ni, 7% Mn types.
Ok Tigrod 16.95 has a general corrosion resistance similar to that of the corresponding parent metal. The higher
silicon content improves the welding properties, such as
wetting. When used for joining dissimilar materials the
corrosion resistance is of secondary importance. The
alloy is used in a wide range of applications across the
industry such as joining of austenitic, manganese, work
hardenable steels as well as armourplate and heat resistant steels.
SHIELDING GAS : l1 (EN 439)
APPROVALS : DB 43.039.12 VdTV 05421
ALLOY TYPE : Austenitic 918% Cr - 8% Ni - 7% Mn)
OK TIGROD 1070
Classification
DESCRIPTION
OK Tigrod 1070 is highly resistant to chemical attack
and weathering. It is a relatively soft alloy that is very
formable and it is used extensively in thin - gauge and
foil products. It has good welding characteristics. One
characteristic feature of the alloy is the bright finish obtained by anodising. Non - heat treatable.
WELDING CURRENT: AC
58
0.10
1.80
0.40
0.018
26.0
21
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at +20oC
310 N/mm2
520 N/mm2
32%
120J
PACKING DATA
Size
Length
Packing
(mm)
(mm)
(5 Kg.)
1.6
1000
2.0
1000
2.5
1000
PACKING: The rods are packed in 5 kg cartons and
four of them in a Cardboard box.
TYPICAL ALL WELDMETAL PROPERTIES
Weldmetal
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
Cu
N
others tot
0.20
1.2
6.5
0.030
0.020
18.5
8.5
0.3
0.3
0.08
0.50
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at 20oC
450 N/mm2
640 N/mm2
41%
130J
PACKING DATA
Size
Length
Packing
(mm)
(mm)
(5 Kg.)
1.6
1000
2.0
1000
2.5
1000
PACKING: The rods are packed in 5 kg cartons and
four of them in a Cardboard box.
TYPICAL ALL WELDMETAL PROPERTIES
Weldmetal
Mechanical Properties
Composition (%)
Si
<0.20
YS
35 N/mm2
Mn
<0.03
UTS
75 N/mm2
V
<0.05
EL (L=4d)
33%
Cu
<0.04
AI >99.7
Ti
<0.03
Zn
<0.04
Fe
<0.25
PACKING DATA
Size
Length
Packing
(mm)
(mm)
(5 Kg.)
1.6
1000
2.0
1000
2.5
1000
3.2
1000
PACKING: The rods are packed in 2.5 kg cartons and
four of them in a Cardboard box.
OK TIGROD 1100
SFA/AWS A5.10: R1100
DESCRIPTION
OK Tigrod 1100 is highly resistant to chemical attack
and weathering. It is a relatively soft alloy that is very
formable and it is used extensively in thin - gauge and
foil products. It has good welding characteristics. One
desirable characteristic of the alloy is the bright finish
obtained by anodising. Non-heat treatable.
Weldmetal
Composition (%)
Mn
V
Cu
AI
Ti
Zn
<0.05
<0.05
0.13
>99.0
<0.03
<0.10
Mechanical Properties
YS
UTS
EL (L=4d)
30 N/mm2
75 N/mm2
35%
Welding
Consumables
Classification
PACKING DATA
Size
(mm)
Length
(mm)
1.6
2.4
3.2
1000
1000
1000
Packing
(5 Kg.)
OK TIGROD 1450
Classification
DESCRIPTION
OK Tigrod 1450 is highly resistant to chemical attack
and weathering. The alloy has a small addition of titanium, which has a grain-refining effect, which reduces
cracking susceptibility. It has good welding characteristics. One characteristic feature of the alloy is the bright
finishes obtained by anodising. Non-heat treatable.
APPROVALS : VdTV
WELDING CURRENT: AC
<0.25
<0.05
<0.05
>99.5
<0.15
<0.07
<0.40
Mechanical Properties
YS
UTS
EL (L=4d)
40 N/mm2
90 N/mm2
35%
PACKING DATA
Size
(mm)
Length
(mm)
1.6
2.0
2.4
3.2
1000
1000
1000
1000
Packing
(5 Kg.)
59
Welding
Consumables
OK TIGROD 4043
Classification
DESCRIPTION
OK Tigrod 4043 is one of the most widely used welding
alloys. It is used for welding AIMgSi types and AISi alloys with up to 7% silicon. Not recommended for anodising. Non-heat treatable.
5.00
<0.05
0.05
<0.05
<0.15
<0.10
<0.60
Mechanical Properties
YS
UTS
EL (L=4d)
55 N/mm2
165 N/mm2
18%
PACKING DATA
Size
(mm)
Length
(mm)
Packing
(Kg.)
1.6
2.0
2.4
3.2
4.0
1000
1000
1000
1000
1000
2.5/5
2.5
2.5/5
2.5/5
2.5/5
OK TIGROD 4047
Classification
DESCRIPTION
OK Tigrod 4047 was originally developed as a brazing
alloy to take advantage of its low melting point and narrow freezing range. In addition, it has a higher silicon
content than OK Tigrod 4043, which provides increased
fluidity and reduced shrinkage. Hot cracking is significantly reduced when using OK Autrod 4047 as a filler
alloy. The alloy may be used in applications at sustained
elevated temperatures. Non - heat treatable.
APPROVALS : CWB, AWS A5.10 (Item no ending of
A)
WELDING CURRENT: AC
60
12.0
<0.15
<0.05
<0.15
<0.20
<0.60
Mechanical Properties
YS
UTS
EL (L=4d)
38 N/mm2
170 N/mm2
12%
PACKING DATA
Size
(mm)
Length
(mm)
Packing
(Kg.)
1.6
2.0
2.4
3.2
1000
1000
1000
1000
2.5/5
2.5
2.5/5
2.5/5
OK TIGROD 5087
EN ISO 18273 : S AI 5087 (AIMg4,
DESCRIPTION
Bare welding rod suitable for welding aluminium alloys
with up to 5% Mg and alloys where a higher tensile
strength is required. The alloying element Zr produces
improved resistance to hot cracking during solidification.
APPROVALS : DB 61.039.08, 61.039, VdTV
WELDING CURRENT: AC
Weldmetal
Composition (%)
Si
Mn
Cr
Cu
Ti
Zr
Zn
Fe
Mg
<0.25
0.9
0.15
<0.05
<0.15
0.15
<0.25
<0.40
4.9
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at +20OC
130 N/mm2
280 N/mm2
30%
35J
Welding
Consumables
Classification
5MnZr)
PACKING DATA
Size
(mm)
Length
(mm)
2.0
2.4
3.2
1000
1000
1000
Packing
(5 Kg.)
OK TIGROD 5183
Classification
DESCRIPTION
OK Tigrod 5183 was developed to provide the highest possible strength in tthe asweled condition of alloy
AA 5083 and similar high magnesium alloys. The more
common OK Tigrod 5356 will typically fail to meet the
as-welded tensile requirements of AA 5083. The alloy
is typically utilised in marine and structural applications
where high strength, high impact fracture toughness
and exposure to corrosive elements are important. The
alloy is not recommended for elevated temperature applications due to its susceptibility to stress corrosion
cracking. The alloy is non - heat treatable.
APPROVALS : CWB, AWS A5.10 (item no ending of A
only), DB 61.039.04, VdTV 61.039
WELDING CURRENT: AC
<0.25
0.08
0.15
0.10
<0.15
<0.25
<0.40
4.8
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at + 20OC
140 N/mm2
290 N/mm2
25%
30J
PACKING DATA
Size
(mm)
Length
(mm)
Packing
(Kg.)
1.6
2.0
2.4
3.2
4.0
1000
1000
1000
1000
1000
2.5/5
2.5
2.5/5
2.5/5
2.5/5
61
Welding
Consumables
OK TIGROD 5356
Classification
DESCRIPTION
OK Tigrod 5356 is the most widely used welding alloy
and can be classified as a general-purpose type filler
alloy. OK Tigrod 5356 is typically chosen because of
its relatively high shear strength. The 5XXX alloy base
material, welded with OK Tigrod 5356, with a weld pool
chemistry greater than 3% Mg and service temperatures in excess of 65OC, is susceptible to stress corrosion cracking. The alloy is non - heat treatable.
<0.25
0.15
0.13
<0.05
<0.11
<0.10
<0.40
5.0
Mechanical Properties
YS
UTS
EL (L=4d)
120 N/mm2
265 N/mm2
26%
PACKING DATA
Size
(mm)
Length
(mm)
Packing
(Kg.)
1.6
2.0
2.4
3.2
4.0
5.0
1000
1000
1000
1000
1000
1000
2.5/5
2.5/5
2.5/5
2.5/5
2.5/5
2.5/5
OK TIGROD 5554
Classification
DESCRIPTION
OK Tigrod 5554 is a solid aluminium rod with a content
of 2.7% Mg. It is recommended for the welding of AlMg
alloys like 5454. Typical applications include chemical
storage tanks, automotive components like wheels and
frame sections. The weld metal is not sensitive to stress
corrosion cracking at elevated temperatures.
APPROVALS : CWB, AWS A5.10 (Item no ending of
A)
WELDING CURRENT: AC
<0.25
0.75
0.13
<0.10
<0.13
<0.25
<0.40
2.7
Mechanical Properties
YS
UTS
EL (L=4d)
110 N/mm2
230 N/mm2
17%
PACKING DATA
Size
(mm)
Length
(mm)
1.6
2.4
3.2
1000
1000
1000
Packing
(5 Kg.)
62
OK TIGROD 5556
SFA/AWS A5.10 : R556
EN ISO 18273: S AI 5556A (AIMg5Mn)
DESCRIPTION
Bare welding rod suitable for welding aluminium alloys
with up to 5% Mg that are not age hardenable and alloys
where a higher tensile strength is required. The corrosion resistance in a marine atmosphere is very good.
APPROVALS : CWB, AWS A5.10 (Item no ending of A
only), VdTV
Weldmetal
Composition (%)
Si
Mn
Cr
Cu
Ti
Zn
Fe
Mg
<0.25
0.8
0.13
<0.10
0.13
<0.20
<0.40
5.3
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at +20OC
145 N/mm2
295 N/mm2
25%
35J
Welding
Consumables
Classification
PACKING DATA
WELDING CURRENT: AC
Size
(mm)
Length
(mm)
1.6
2.4
3.2
4.0
1000
1000
1000
1000
Packing
(5 Kg.)
OK TIGROD 5754
Classification
DESCRIPTION
OK Tigrod 5754 is a solid aluminium rod with a content of 3% Mg. It is recommended for welding
Al-Mg alloys with less than 3% magnesium. The alloy
has relatively high strength and corrosion resistance.
APPROVALS : VdTV
WELDING CURRENT: AC
<0.25
<0.50
<0.30
<0.05
<0.15
<0.20
<0.40
3.1
Mechanical Properties
YS
UTS
EL (L=4d)
110 N/mm2
230 N/mm2
23%
PACKING DATA
Size
(mm)
Length
(mm)
1.6
2.0
2.4
3.2
4.0
1000
1000
1000
1000
1000
Packing
(5 Kg.)
63
GMAW Consumables
TYPICAL ALL WELDMETAL PROPERTIES
Welding
Consumables
ESAB MW1
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -30oC
DESCRIPTION
440 N/mm2
520 N/mm2
26%
50J
Size
(mm)
Current
(Amp)
0.8
1.2
1.6
2.0
60-220
90-330
120-440
150-550
Voltage
Packing in Kg.
(V)
12.5 15.0 100 250
17-25
18-30
20-36
21-41
Mn
Si
Cu
0.07
1.45
0.80
0.02
0.02
0.2
OK ARISTOROD 12.50
Classification
DESCRIPTION
The non copper coated OK AristoRod 12.50 is a
manganese-silicon alloyed solid wire for GMAW of
unalloyed steels, such as general structural, pressure
vessel, ship building and for fine - grained carbon manganese steels for the same purpose with a minimum
yield strength of max 420 MPa. The electrode can be
welded with Ar/20CO2 or with pure CO2 as the shielding
gas. The AristoRod wires are suitable for operating at
high currents with maintained disturbance free wire
feeding giving a stable arc with a low amount of spatter.
OK AristoRod 12.50 delivered in the unique ESAB
Octagonal Marathon Pac is excellent in mechanised
welding applications.
SHIELDING GAS: CO2, 80Ar / 20 CO2
APPROVAL: ABS 3YSA; BV SA37M; DNV III YMS; LR
3S, 3YS; VDTUV 10052.
TYPICAL WIRE COMPOSITION (%)
64
Mechanical Properties
Si
Mn
0.1
0.9
1.5
Cu
Ti+Zr
0.10
As Welded (CO2)
YS
UTS
EL
Impact (CVN) at -29oC
400 N/mm2
480 N/mm2
22%
27J
Current
(Amp)
Voltage
(V)
0.8
0.9
1.0
1.14
1.2
1.32
1.4
1.6
60-200
70-250
80-300
80-300
120-380
225-480
150-420
225-550
18-24
18-26
18-32
18-32
18-35
18-32
22-36
28-38
OK AUTROD 13.14
Classification
DESCRIPTION
OK AUTROD 13.14 is a copper coated low alloy wire
for GMAW of HSLA steels, such as tractor cylinder, automobile components, wagon manufacturing, light, medium and heavy fabrication workshops involving high
strength materials. The wires are designed to produce
excellent beads of radiographic quality with CO2 or Argon mixtures in all position. One of the significant applications of OK Autrod 13.14 is of welding CONCOR
type wagons of the Indian Railways.
APPROVAL: RDSO
Mechanical Properties
YS
UTS
EL
Impact (CVN) at -30oC
Welding
Consumables
520 N/mm2
640 N/mm2
22%
30J
Current
(Amp)
1.2
1.6
80-280
120-360
Voltage
Packing in Kg.
(V)
12.5 15.0 100 200
18-28
20-34
Mn
Si
Mo
Cu
0.09
1.7
0.5
0.40
0.02
0.02
0.2
OK ARISTOROD 13.09
Classification
Mechanical Properties
EN 440 : G2Mo
EN 12070 : G MoSi
SFA/AWS A5.28 : Er80S-G
DESCRIPTION
The non copper coated OK AristoRod 13.09 is a lowalloyed, molybdenum (0.5% Mo), solid wire for GMAW
of creep resistant steels of the same type, such as
pipes in pressure vessels and boilers with a working
temperature of up to 500OC.
The AristoRod wires are suitable for operating at high
currents with maintained disturbance free wire feeding
giving a stable arc with a low amount of spatter.
OK AristoRod 13.09 delivered in the unique Esab
Octagonal Marathon Pac is excellent in mechanised
welding applications.
Shielding Gas: CO2, 80 Ar/20 CO2
TYPICAL WIRE COMPOSITION (%)
C
Si
Mn
0.1
0.5
1.1
0.02 0.02
Mo
Cu
0.5
0.15
As Welded
(80Ar/20CO2)
YS
UTS
EL
Impact (CVN) at
20OC
-20OC
-40OC
515
610
26%
117J
100J
57J
430
545
30
150J
120J
90J
Current
(Amp)
Voltage
(V)
1.8
1.0
1.2
1.6
40-170
80-280
120-350
225-480
16-22
18-28
20-33
26-38
Packing in Kg
15
65
Welding
Consumables
OK ARISTOROD 13.26
Classification
Si
Mn
Ni
Cu
DESCRIPTION
0.095 0.8
The non copper coated OK AristoRod 13.26 is a lowalloyed, nickel-copper (0,8% Ni, 0,3% Cu), solid wire
for GMAW of weathering steels, such as COR-TEN,
Patinax, Dillicor etc. The weld metal composition and
mechanical properties also make this product suitable
for welding high strength steels with a minimum yield
strength less than 470 Mpa.
Mechanical Properties
As welded (80Ar / 20 CO2)
YS
UTS
EL
Impact (CVN) at -40oC
540 N/mm2
625 N/mm2
26%
83J
Current
(Amp)
Voltage
(V)
0.8
1.0
1.2
1.4
1.6
80-280
80-280
120-350
120-350
225-480
18-28
18-28
20-33
20-33
26-38
OK AUTROD 13.16
Mechanical Properties
Si
Mn
Cr
Mo
Cu
X
15
Cr
66
Current
(Amp)
Voltage
(V)
1.8
1.0
1.2
1.6
40-170
80-280
120-350
225-480
16-22
18-28
20-33
26-38
Packing in Kg
15
Si
470 N/mm2
550 N/mm2
19%
Mechanical Properties
DESCRIPTION
YS
UTS
EL
OK AUTROD 13.17
Classification
Mo
Cu
1.05 0.35
X
15
YS
UTS
EL
Impact (CVN) at -40oC
590 N/mm2
720 N/mm2
22%
>47J
Current
(Amp)
Voltage
(V)
1.8
1.0
1.2
1.6
40-170
80-280
120-350
225-480
16-22
18-28
20-33
26-38
Packing in Kg
15
OK AUTROD 13.28
Mechanical Properties
EN 440 : G2Ni2
SFA/AWS A5.28 : ER 80S-Ni2
DESCRIPTION
A copper coated, Ni-alloyed (2.4% Ni), solid wire for
GMAW of low-alloyed and low temperature steels in applications such as vessels, pipes and in the offshore industry with a minimum yield strength less than 470 Mpa.
The wire provides a good impact thoughness down to
- 60OC.
Shielding Gas: Ar/1-5O2 (AWS), Ar/20CO2,(EN)
TYPICAL WIRE COMPOSITION (%)
C
Si
Mn
Ni
Mo
Cu
AI
2.4
Cr
130J
YS
UTS
EL
Impact (CVN) at
0OC
540
630
29%
162J
Current
(Amp)
Voltage
(V)
1.8
1.0
1.2
1.6
40-170
80-280
120-350
225-480
16-22
18-28
20-33
26-38
As Welded
(80 Ar / 20 CO2)
The non copper coated OK AristoRod 13.29 is a lowalloyed, chromium-nickel-molybdenum (0.3% Cr, 1.4%
Ni, 0.25% Mo), solid wire for GMAW of high tensile
strength steels requiring tougher weld metal for critical
applications. Also suitable when fairly high impact
strength at lower temperatures is required.
Si
540
630
28%
Packing in Kg
15
Mechanical Properties
DESCRIPTION
YS
UTS
EL
Impact (CVN) at
0OC
OK ARISTOROD 13.29
Classification
As Welded
(Ar/20CO2 - EN)
Welding
Consumables
Classification
Ni
Mo
YS
UTS
EL
Impact (CVN) at
-20OC
730
800
19%
70J
690
750
20%
60J
Current
(Amp)
Voltage
(V)
0.8
1.0
1.2
1.6
80-280
80-280
120-350
225-480
18-28
18-28
20-33
26-38
67
Welding
Consumables
OK ARISTOROD 13.13
Classification
Si
Mn
Cr
Ni
Mo
Cu
DESCRIPTION
The non copper OK AristoRod 13.13 is a low-alloyed,
chromium-nickel-molybdenum (0.5% Cr, 0.5% Ni, 0.2%
Mo), solid wire for GMAW of high strength steels. But,
also suitable when welding steels where good impact
toughness is required at lower temperatures.
The AristoRod wires are suitable for operating at high
currents with maintained disturbance free wire feeding
giving a stable arc with a low amount of spatter.
OK AristoRod 13.13 delivered in the unique Esab
Octagonal Marathon Pac is excellent in mechanised
welding applications.
690
770
20%
YS
UTS
EL
Impact (CVN) at
-20OC
75J
660
750
24%
60J
Size
(mm)
Current
(Amp)
Voltage
(V)
0.8
1.0
1.2
1.6
40-170
80-280
120-350
225-480
16-22
18-28
20-33
26-38
OK ARISTOROD 13.31
Classification
DESCRIPTION
The non copper OK AristoRod 13.31 is a low-alloyed,
chromium-nickel-molybdenum (0.3% Cr, 1.9% Ni, 0.5%
Mo), solid wire for GMAW of high strength steels, heat
treated steels and fine grained constructional steels,
such as XABO90 with a minimum yield strength less
than 850 Mpa.
The ArristoRod wires are suitable for operating at high
currents with maintained disturbance free wire feeding
giving a stable arc with a low amount of spatter.
OK AristoRod 13.31 delivered in the unique ESAB
Octagonal Marathon Pac is excellent in mechanised
welding applications.
Shielding Gas: 80Ar/20CO2
Alloy Type: 0.3% Cr, 1.9% Ni, 0.5% Mo
68
Si
Mn
Cr
Ni
Mo Cu/Ti
810 N/mm2
900 N/mm2
18%
55J
Current
(Amp)
Voltage
(V)
1.0
1.2
80-280
120-350
18-28
20-33
OK AUTROD 16.10
Classification
YS
UTS
EL
Impact (CVN) at -196oC
DESCRIPTION
OK AUTROD 16.10 are 19 Cr - 9 Ni type bare stainless
steel wires for GMAW of austenitic grades of the type
AISI 302,304, 304L and equivalent types. In most cases
OK AUTROD 16.10 gives fully acceptable results on niobium and titanium stabilised austenitic stainless steels.
The wires are designed to produce excellent weld appeal with Argon/O2 or CO2 mixtures as shielding gas.
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
Cr
Ni
0.02
1.6
0.4
20
10
450 N/mm2
645 N/mm2
36%
70J
Current
(Amp)
Voltage
(V)
0.8
1.2
1.6
50-180
80-280
100-380
16-22
19-28
19-33
Packing in Kg.
12.5
0.018 0.018
TYPICAL ALL WELDMETAL PROPERTIES
OK AUTROD 16.11
Mechanical Properties
Welding
Consumables
Mechanical Properties
YS
UTS
EL
Impact (CVN) at +20oC
DESCRIPTION
OK AUTROD 16.11 are Niobium stabilised 19 Cr-9 Ni
type wires for GMAW of welding of Niobium and Titanium stabilised stainless steel type AISI 321, 347 and
348 grades. This steel finds extensive use in refineries,
chemical and petrochemical Industries, food and beverage industries etc. The wires are designed to produce
excellent weld appeal with Argon/O2 or CO2 mixtures as
shielding gas.
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
Cr
Ni
Nb
0.07
1.5
0.6
19.8
9.8
0.6
OK AUTROD 16.30
An extra low carbon stainless steel wire of the 19 Cr,
12 Ni, 3 Mo type for MIG welding
430 N/mm2
640 N/mm2
35%
100J
Current
(Amp)
Voltage
(V)
0.8
1.2
1.6
50-180
80-280
100-380
16-22
19-28
19-33
Packing in Kg.
12.5
Mn
Si
Cr
Ni
Mo
0.02
1.8
0.4
18.5
12
2.7
0.018 0.018
(Contd...)
69
Mechanical Properties
YS
UTS
EL (L=4d)
Impact (CVN) at -196oC
470 N/mm2
650 N/mm2
35%
60J
Current
(Amp)
Voltage
(V)
0.8
1.2
1.6
50-180
80-280
100-380
16-22
19-28
19-33
Packing in Kg.
12.5
OK AUTROD 16.53
An extra low carbon 24% Cr, 13% Ni type stainless
steel wire for MIG welding
Classification
DESCRIPTION
OK AUTROD 16.53 is an extra low carbon 24% Cr, 13%
Ni wire for GMAW of similar alloys or dissimilar joining of
18/8 type to mild steel, carbon steel or low alloy steels.
The wires are designed to produce excellent weld appeal with Argon/O2 or CO2 mixtures as shielding gas.
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
Cr
Ni
0.02
1.8
0.4
24
13
0.018 0.018
DESCRIPTION
OK AUTROD 16.75 are 30% Cr, 10% Ni stainless steel
wires for GMAW of complex dissimilar alloys and high
strength steels with low heat input resulting in sound
joints free of cracks and fissures. OK AUTROD 16.75
combine high strength with excellent resistance against
impact, scaling upto 1150C and corrosion. The ferriticaustenitic duplex structure is highly tolerant to dilution
and hence can be used as buffer layers prior to surfacing on HSLA steels. OK AUTROD 16.75 provides excellent weld appeal with recommended shielding gas
mixtures of Ar with CO2 or O2
TYPICAL WIRE COMPOSITION (%)
70
Si
0.11
0.45
Mn
YS
UTS
EL
Impact (CVN) at -196oC
440 N/mm2
600 N/mm2
41%
130J
Current
(Amp)
0.8
1.2
1.6
50-180
80-280
100-380
Voltage
Packing in Kg.
(V)
12.5 15.0 100 200
16-22
19-28
19-33
OK AUTROD 16.75
Classification
Mechanical Properties
Cr
Ni
9.50
Mechanical Properties
YS
UTS
EL
Impact (CVN) at +20oC
650 N/mm2
800 N/mm2
22%
45J
Current
(Amp)
0.8
1.2
50-180
80-240
Voltage
Packing in Kg.
(V)
12.5 15.0 100 200
16-22
19-28
OK AUTROD 16.13
Classification
YS
UTS
EL
Impact (CVN) at +20oC
DESCRIPTION
OK AUTROD 16.13 is fully austenitic 25 Cr - 20 Ni type
wires for GMAW of AISI 310 and DIN werkst Nr. 1.4828,
1.4841, 1.4845 etc. the wires are designed to produce
excellent weld appeal with Argon/O2 or CO2 mixtures as
shielding gas.
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
Cr
Ni
0.09
1.80
0.4
26
21
310 N/mm2
520 N/mm2
32%
120J
Current
(Amp)
Voltage
(V)
0.8
1.2
50-180
80-280
16-22
19-28
Packing in Kg.
12.5
0.018 0.018
OK AUTROD 16.33
Mechanical Properties
Welding
Consumables
Mechanical Properties
YS
UTS
Hardness
DESCRIPTION
OK AUTROD 16.33 is a 13% Cr stainless steel wire
for GMAW of AISI 410, 410S, 420 and steels of similar compositions. Also recommended for surfacing of
machine parts, diesel motor pistons that are working in
a corrosive environment or at elevated temperatures.
The weldmetal is machinable and has good resistance
to wear in a corrosive environment. The wires are designed to produce excellent weld appeal with Argon/O2
or CO2 mixtures as shielding gas.
400 N/mm2
550 N/mm2
30-40 HRC
Current
(Amp)
Voltage
(V)
0.8
1.2
1.6
50-180
80-280
100-380
16-22
19-28
19-33
Packing in Kg.
12.5
Mn
Si
Cr
0.11
0.5
0.3
Ni
Mo
12.5 0.5
0.6
Cu
OK AUTROD 16.43
A 17% Cr stainless steel wire for MIG welding
Classification
DESCRIPTION
C
OK AUTROD 16.43 is a 17% Cr stainless steel wire for
GMAW of AISI 430 type or for surfacing machine parts
and to provide adequate corrosion resistance while re-
Mn
Si
Cr
Ni
Mo
Cu
17
0.5
0.5
Welding
Consumables
Mechanical Properties
YS
UTS
EL
Hardness
410 N/mm2
560 N/mm2
22%
30-40 HRC
Size
(mm)
Current
(Amp)
Voltage
(V)
0.8
1.2
1.6
50-180
80-280
100-380
16-22
19-28
19-33
Packing in Kg.
12.5
OK AUTROD 16.95
Classification
Mechanical Properties
EN ISO 14343 G 18 8 Mn
DESCRIPTION
A continous solid corrosion resisting chromium-nickelmanganese wire for welding of austenitic stainless alloys of 18% Cr, 8% Ni, 7% Mn types.
OK Autrod 16.95 has a general corrosion ressistance
similar to that of the corresponding parent metal. The
higher sillicon content improves the welding properties,
such as wetting. The product is a modified variant of
ER307, basically with a higher Mn content to make the
weld metal less sensitive to hot cracking. When used
for joining dissimilar materials the corrosion resistance
is of secondary importance. The alloy is used in a wide
range of applications across the industry such as joining of austenitic, manganese, work hardenable steels
as well as armourplate and heat resistant steels.
YS
UTS
EL
Impact (CVN) at +20oC
450 N/mm2
640 N/mm2
41%
130J
Current
(Amp)
Voltage
(V)
0.8
0.9
1.0
1.2
1.6
55-160
65-220
80-240
100-300
65-220
15-24
15-28
15-28
15-29
15-28
Packing in Kg.
12.5
Si
Mn
0.20
1.2
6.5
Cr
Ni
Mo
Cu
8.5
0.3
0.3
TYPICAL ALL WELDMETAL PROPERTIES
OK AUTROD 18.01
Classification
Mechanical Properties
YS
UTS
EL
35 N/mm2
75 N/mm2
33%
DESCRIPTION
OK Autrod 18.01 is highly resistant to chemical attack
and weathering. It is a relatively soft alloy that is very
formable and is used extensively in thin gauge and foil
products. It has good welding characteristics. A desirable
characteristic of the alloy is the bright finish obtained by
anodising. Non - Heat treatable.
TYPICAL WIRE COMPOSITION (%)
Si
Mn
Cu
Al
Ti
Zn
Fe
Mg Other
each
72
Current
(Amp)
60-120
90-180
120-200
150-280
250-370
Voltage
(V)
20-24
22-26
22-28
24-30
26-32
Weight of Packing
6 Kg
6 Kg
6 Kg
6 Kg
6 Kg
OK AUTROD 1100
SFA/AWS A5.10 : ER1100
EN ISO 18273 : S Al 1100 (Al99, 0Cu)
DESCRIPTION
Mechanical Properties
YS
UTS
EL
30 N/mm2
75 N/mm2
35%
Mn
V
Cu
Al
Ti
Zn
Be
Si+Fe
Others each
Others total
0.05
0.05
0.125
99.00 (Min)
0.03
0.10
0.0003
0.95
0.03
0.15
OK AUTROD 4043
Classification
Size
(mm)
1.2
1.6
Current
(Amp)
140-260
190-350
Voltage
(V)
20-29
25-30
Welding
Consumables
Classification
Weight of Packing
6 Kg
6 Kg
55 N/mm2
165 N/mm2
18%
DESCRIPTION
OK Autrod 4043 is one of the most widely used
welding and brazing alloys and can be classed as a
generl purpose filler alloy. The silicon additions result
in improved fluidity (wetting action) to make the alloy a
preferred choice by welders. The alloy is not sensitive
to weld cracking and produces bright and almost smut
free welds. Not recommended for anodizing. Non-Heat
treatable.
TYPICAL WIRE COMPOSITION (%)
Si
Mn
Cu
Ti
Zn
Fe
Be
Mg
Others each
Others tot
5.00
0.05
0.10
0.15
0.10
0.6
0.0003
0.05
0.05
0.15
Current
(Amp)
60-170
60-170
90-210
140-260
190-350
280-400
280-400
Voltage
(V)
13-24
13-24
15-26
20-29
25-30
26-31
26-31
Weight of Packing
6 Kg
6 Kg
6 Kg
6 Kg
6 Kg
6 Kg
6 Kg
73
Welding
Consumables
OK AUTROD 5183
Classification
DESCRIPTION
OK Autrod 5183 was developed to provide the highest
strengths possible in the as welded condition of alloy AA
5083 and other similar high magnesium alloys. The more
common OK Autrod 5356 will typically fail to meet the
as - welded tensile requirements of AA 5083. The alloy
is typically utilised in marine and structural applications
where high strengths, high fracture toughness for impact
resistance and exposure to corrosive elements are
important. The alloy is not recommended for elevated
temperature applications due to its susceptibility to stress
corrosion cracking. The alloy is non-heat treatable.
140 N/mm2
290 N/mm2
25%
30J
Current
(Amp)
90-210
140-260
190-350
280-400
Voltage
(V)
15-26
20-29
25-30
26-31
Weight of Packing
6 Kg
6 Kg
6 Kg
6 Kg
0.40
0.75
0.15
0.10
0.15
0.25
0.40
0.0003
4.75
0.05
0.15
OK AUTROD 5556
Classification
DESCRIPTION
Continuous solid wire suitable for welding of aluminium
alloys with up to approx. 5 % Mg that are not agehardenable and alloys where a higher tensile strength is
required. The corrosion resistance in marine atmosphere
is high.
TYPICAL WIRE COMPOSITION (%)
Si
Mn
Cr
Cu
Ti
Zn
Fe
Be
Mg
Others each
Others total
74
0.25
1.8
0.25
0.10
0.25
0.20
0.40
0.0003
5.25
0.05
0.15
145 N/mm2
295 N/mm2
25%
25J
Current
(Amp)
90-210
140-260
190-350
Voltage
(V)
15-26
20-29
25-30
Weight of Packing
6 Kg
6 Kg
6 Kg
OK AUTROD 19.12
Mechanical Properties
YS
UTS
EL
DESCRIPTION
A continuous solid copper wire for welding of oxygen free,
pure copper and low alloyed copper. OK Autrod 19.12 is
alloyed with tin, and has good flow properties. The weld
is easily workable. For welding of large work pieces and
heavy thickness preheating is recommended.
TYPICAL WIRE COMPOSITION (%)
Si
Mn
Cu
Al
Sn
Pb
As
Fe
0.3
OK AUTROD 19.30
Classification
DESCRIPTION
A continuous solid copper wire for welding of oxygen free,
pure copper and low alloyed copper. OK Autrod 19.12 is
alloyed with tin, and has good flow properties. The weld
is easily workable. For welding of large work pieces and
heavy thickness preheating is recommended.
TYPICAL WIRE COMPOSITION (%)
Si
Mn
P
Cu
Al
Sn
Pb
Zn
Fe
Ni+Co
others tot
3.4
1.125
0.020
94.0 (min)
0.01
0.2
0.020
0.2
0.3
0.10
0.4
75 N/mm2
220 N/mm2
30%
Current
(Amp)
60-120
90-180
120-200
150-280
250-370
Voltage
(V)
20-24
22-26
22-28
24-30
26-32
Welding
Consumables
Classification
Weight of Packing
6 Kg
6 Kg
6 Kg
6 Kg
6 Kg
130 N/mm2
350 N/mm2
40%
Current
(Amp)
60-165
80-210
150-320
Voltage
(V)
13-17.5
12.5-18
16-29
Weight of Packing
6 Kg
6 Kg
6 Kg
75
Welding
Consumables
OK AUTROD 19.40
Classification
DESCRIPTION
A continuous solid copper wire for welding of aluminium
bronzes of the same type and over lay welding of un
and low alloyed steels.
OK Autrod 19.40 is alloyed with aluminium and is
recognised for high strength, good wear resistance
and very good corrosion resistance against sea water.
The alloy is also commonly used in the automotive
industry for Mig brazing of galvanised steel in car body
production.
TYPICAL WIRE COMPOSITION (%)
Si
Mn
Ni
Al
Pb
Zn
Fe
Ni+Co
Others total
76
0.10
0.50
0.3
7.75
0.02
0.10
0.5
0.8
0.4
175 N/mm2
420 N/mm2
40%
Current
(Amp)
60-165
80-210
150-320
Voltage
(V)
13-17.5
12.5-18
16-29
Weight of Packing
6 Kg
6 Kg
6 Kg
FCAW Consumables
DUAL SHIELD 7100 LH
Classification
Typical Mechanical
Properties of All Weldmetal
Ar/CO2
CO2 shielding
Ar/CO2
CO2 shielding
gas
Shielding gas
gas
Shielding gas
C
0.06
0.06
YS
420
YS
460
DESCRIPTION
Si
0.45
Si
0.5
UTS
610
UTS
640
Mn
1.2
Mn
1.25
EL
22%
EL
22%
54J
Impact
54J
0.025
0.025 Impact
0.030
0.030 (CVN)
Cr
0.2
Cr
0.2
at
at
Ni
0.5
Ni
0.5
-20 C
-20OC
Mo
0.2
Mo
0.2
0.08
0.08
Nb
0.05
Nb
0.05
Cu
0.3
Cu
0.3
Welding
Consumables
(CVN)
TYPICAL APPLICATIONS
The wire is applied in all areas that involve positional
welding of structural steel such as shipbuilding, offshose,
civil construction and mobile machinery.
CURRENT RANGE & PACKING DATA
Size
(mm)
Current Range
(Amps)
Volts
(V)
1.2
1.4
1.6
150-350
150-350
150-450
23-35
22-34
22-36
OKTUBROD 15.00A
A fully basic flux cored wire
Classification AWS A5.20: E71T-5
DESCRIPTION
OK TUBROD 15.00A is a fully basic flux cored wire producing very low hydrogen quality weldmetal with high
resistance to cracking in joints under restraint. The
smooth metal transfer facilitates easy deposition even
in position welding. Fillet contour is flat, with equal leg
lengths & uniform sidewall wetting. The slag system alloys for excellent welding in all positions with virtually no
spatter. The wire and slag system design prevents any
absorption of moisture and very low levels of hydrogen
are achieved in the weldmet. Compared to the seamless
varieties, there is no inconsistency in fill-ratio and higher
deposition rates are possible. Special surface coating of
the wires ensures a long shelf life and trouble free feeding. Weldmet are radiographically sound.
WELDING CURRENT: DC+
SHIELDING GAS: CO2 or Ar + 20% CO2
APPROVALS: ABS 3SA, 3YSA; DNV IIIYMS; BV SA,
3MH, LR 3S, 3YS H15
0.06
1.20
0.60
0.015
0.015
450 N/mm2
540 N/mm2
25%
80J
TYPICAL APPLICATIONS
All general fabrication work involving the multi-pass
welding of heavy sections in tensile strength up to 530
N/mm2 e.g. in construction, bridges, pressure vessels
and offshore structures boiler quality steels like SA
51570, 285 Grade C, IS: 2002-2A and 28, IS: 2062, IS:
226 and DIN 17155 HIV, etc.
CURRENT RANGE & PACKING DATA
Size Current Range Volts Spool Weight Welding
(mm)
(Amps)
(V)
(Kg)
Position
1.2
100-250
18-26
15
F.H.V.O
1.6
140-350
20-32
15
F.H.
PACKING: Each spool is sealed in an airtight polythene
bag and packed in a corrugated box of 15Kg.
77
Welding
Consumables
OK TUBROD 15.14A
An all-positional rutile flux cored wire
Classification
DESCRIPTION
OK TUBROD 15.14A is an all-positional flux cored wire
designed for optimum performance when using 100%
CO2 gas. The smooth metal transfer facilitates easy
deposition even in positional welding. Fillet contour is
flat, with equal leg lengths & uniform sidewall wetting.
The slag coverage is complete and easy to remove.
The slag system allows excellent welding in all positions with virtually no spatter. Compared to conventional
low hydrogen electrodes, OK TUBROD 15.14A absorbs
no moisture and ensures much lower H2 levels in the
deposited weldmet. Compared to the seamless varieties available, OK TUBROD 15.14A due to its unique
method of manufacture presents no inconsistency in fillratio and also has higher deposition rates. Further the
special surface coating provided to the wires assures a
very long shelf life and easier wire feeding. Weldmet are
radiographically sound.
WELDING CURRENT: DC +
SHIELDING GAS: CO2 or Ar + 20% CO2
0.03
1.30
0.50
0.02
0.02
480 N/mm2
580 N/mm2
30%
80J
APPLICATIONS
It is designed for all position single and multi-pass
welding of mild and medium tensile carbon steels upto
510 N/mm2. For e.g. fabrication in chemical machinery
equipment, structures and steel frames in construction,
shipbuilding, automobile industry, building of heavy
infrastructure such as bridges, towers, in steel industry,
rolling stocks etc. It performs well over normal rust and
mill scale.
CURRENT RANGE & PACKING DATA
Size Current
(mm) (Amp)
1.2
100-230
1.6
150-350
Voltage
(V)
18-26
20-32
Weight of Packing
15 Kg
15 Kg
0.040
0.572
1.270
0.013
0.008
0.028
0.017
0.005
0.019
0.012
0.017
Volts
(V)
22-34
22-28
23-35
22-28
24-36
23-28
101J
58J
Weight of Packing
Spool (Kg)
Pail (Kg)
5, 12.5, 15
100, 200
12.5, 15
100, 200
12.5, 15
300
PACKING: Each spool is sealed in an airtight polythene bag and packed in a corrugated box.
78
491 N/mm2
563 N/mm2
30%
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu
Volts
(V)
21-30
21-25
22-32
21-26
23-34
22-27
0.038
0.546
1.305
0.013
0.007
0.029
0.022
0.003
0.019
0.013
0.016
YS
UTS
EL (L=4d)
Impact (CVN) at
-18oC
-29oC
Welding
Consumables
495 N/mm2
561 N/mm2
31%
84J
55J
Weight of Packing
Spool (Kg)
Pail (Kg)
5, 12.5, 15
100, 200
12.5, 15
100, 200
12.5, 15
300
PACKING: The wires are packed is polythene bags and then packed in corrugated cardboard boxes of 15Kg/12.5Kg
each.
NK KSW52G H10 (C1)
CCS 2S 2YS H10 (C1)
FCAW wire for mild steel and 490N/mm2 class high
TYPICAL ALL WELDMETAL PROPERTIES
tensile steel
Classification ASME SFA/AWS A5.20 E71T-1
Wire
Typical Mechanical properties
Composition (%)
of all Weldmetal
DESCRIPTION
Dual Shield 7100 S is a multi purpose un-baked type all
C
0.035
YS
490 N/mm2
position flux cored wire for use with CO2 gas.
Si
0.565
UTS
558 N/mm2
Mn 1.382
EL (L=4d)
31%
WELDING CURRENT: DC RP
P
0.011
Impact (CVN) at
SHIELDING GAS: CO2
S
0.009
-0oC
112J
APPROVALS: ABS 2SA 2YSA H10 (C1)
Cr 0.026
-18oC
73J
BV SA2YM HH (C1)
Ni
0.015
DNV II YMS H10 (C1)
Mo 0.005
GL 2YH10S (C1)
V
0.019
KR RSW 51G(52G) HH (C1)
Nb 0.015
LR 2S 2YS H15 (C1)
Cu 0.016
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
Volts
Weight of Packing
(mm)
(Amps)
(V)
Spool (Kg)
Pail (Kg)
1.2
Flat
140-300
21-30
Vertical - up
140-240
21-25
5, 12.5, 15
100, 200
1.4
Flat
160-370
22-32
Vertical - up
150-260
21-26
12.5, 15
100, 200
1.6
Flat
170-430
23-34
Vertical - up
160-270
22-27
12.5, 15
PACKING: The wires are packed is polythene bags and then packed in corrugated cardboard boxes of 15Kg/12.5Kg
each.
79
Welding
Consumables
0.038
0.528
1.289
0.014
0.005
0.022
0.370
0.002
0.017
0.014
0.019
Mechanical Properties
As Welded
PWHT - Stress Relieved
(CO2)
621OC 8 hrs
YS
UTS
EL
Impact
(CVN) at
-18oC
-29oC
Volts
(V)
22-34
22-28
23-34
22-28
24-36
24-28
518 N/mm2 YS
587 N/mm2 UTS
31%
EL
Impact
(CVN at
95J
-18oC
59J
-29oC
470 N/mm2
550 N/mm2
32%
76J
47J
Weight of Packing
Spool (Kg)
Pail (Kg)
5, 12.5, 15
100, 200
12.5, 15
100, 200
12.5, 15
PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box.
Volts
(V)
21-30
21-25
22-32
21-26
23-34
22-27
0.035
0.492
0.925
0.013
0.007
0.539
0.605
0.004
0.016
0.010
0.490
515 N/mm2
593 N/mm2
30%
98J
35J
Weight of Packing
Spool (Kg)
Pail (Kg)
12.5, 15
100, 200
12.5, 15
100, 200
12.5, 15
PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
15Kg/12.5Kg each.
80
Wire
Mechanical Properties
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu
0.048
0.475
0.789
0.016
0.007
0.028
0.019
0.480
0.016
0.009
0.022
PWHT - 620OC 1 hr
(CO2)
As Welded
(CO2)
Composition
(%)
YS
UTS
EL
Impact
(CVN) at
10oC
-18oC
Volts
(V)
22-34
22-28
23-34
22-28
24-36
24-28
503 N/mm2 YS
684 N/mm2 UTS
28%
EL
Impact
(CVN at
43J
10oC
27J
-18oC
470 N/mm2
550 N/mm2
32%
Welding
Consumables
31J
20J
Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15
PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.
0.054 YS
0.512 UTS
0.589 EL
0.015
0.007
1.323
0.017
0.543
0.017
0.010
0.021
Volts
(V)
22-34
22-28
23-34
22-28
24-36
24-28
Mechanical Properties
PWHT - 690OC 1 hr
(CO2)
As Welded
(CO2)
565 N/mm2 YS
660 N/mm2 UTS
23%
EL
520 N/mm2
610 N/mm2
24%
Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15
PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.
81
Welding
Consumables
Mechanical Properties
As Welded
(CO2)
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu
0.053 YS
0.517 UTS
0.538 EL
0.015
0.006
0.268
0.019
1.066
0.015
0.011
0.024
Volts
(V)
22-34
22-28
23-34
22-28
24-36
24-28
PWHT
690OC 1 hr
717 N/mm2 YS
822 N/mm2 UTS
20%
EL
606 N/mm2
692 N/mm2
22%
Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15
PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.
LR 5Y40S H10 (C1)
NK KSWL3G H10 (C1)
RINA 5YS H10 (C1)
DUAL SHIELD II 81 - K2
FCAW wire for mild steel, 490N/mm2 class high tensile steel and 550N/mm2 class high tensile steel for
low temperature service.
Classification ASME SFA/AWS A5.29 E81T1-K2
DESCRIPTION
Dual Shield II 81 - K2 is a high strength all position fluse
cored electrode designed to provide excellent low temperature impact toughness.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2
APPROVALS: ABS 4Y400SA H5 (C1)
BV SA5Y40M HHH (C1)
DNV IVY40MS H5 (C1)
GL 6Y40H5S (C1)
KR RSWL 3G HHH (C1)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
140-320
Vertical - up
140-270
1.4
Flat
160-330
Vertical - up
150-280
1.6
Flat
170-350
Vertical - up
160-280
0.038
0.413
1.141
0.012
0.008
0.026
1.553
0.002
0.017
0.012
0.015
Volts
(V)
22-32
22-28
23-34
22-28
24-36
24-29
517 N/mm2
581 N/mm2
30%
136J
121J
81J
Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15
PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.
82
Wire
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu
0.069
0.592
1.375
0.014
0.009
0.234
2.185
0.455
0.003
0.004
0.021
Mechanical Properties
As Welded
(75% Ar / 25% CO2)
YS
UTS
EL
Impact
(CVN) at
-29OC
-51OC
Volts
(V)
22-34
22-28
23-34
22-28
24-36
24-28
PWHT - 566OC 1 hr
(75% Ar / 25% CO2)
702 N/mm2 YS
813 N/mm2 UTS
21%
EL
Impact
(CVN) at
59J
-29OC
38J
-51OC
662 N/mm2
752 N/mm2
23%
Welding
Consumables
Basic slag type FCAW wire for mild steel and 760N/
mm2 class high tensile strength steel
Classification ASME SFA/AWS A5.29 E110T5-K4
DESCRIPTION
Dual Shield T - 115 is a basic slag flux cored wire designed for applications requiring a high strength weld
deposit. This wire produces weld deposits which are
resistant to cracking in heavy sections or under high restraint. The metal analysis is similar to an E11018-M low
hydrogen electrode.
WELDING CURRENT: DC RP
SHIELDING GAS: Ar / CO2
APPROVALS: ABS E110T5 - K4 (M21)
55J
34J
Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15
PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.
0.053
0.298
1.600
0.014
0.007
0.027
1.813
0.375
0.018
0.013
0.016
Volts
(V)
22-34
22-28
23-34
22-28
24-36
24-28
705 N/mm2
830 N/mm2
19%
45J
38J
Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15
PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.
83
GL 3YH10S (M21)
LR 3YS H10 (m21)
TUV T46 3 P M1 H10
Welding
Consumables
0.042
0.418
1.079
0.013
0.007
0.027
0.016
0.004
0.021
0.014
0.015
Volts
(V)
22-30
22-26
23-32
22-27
24-33
24-28
486 N/mm2
545 N/mm2
33%
112J
88J
Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15
PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.
0.058
0.637
1.368
0.013
0.008
0.027
0.016
0.004
0.002
0.003
0.018
Volts
(V)
22-32
22-27
23-32
22-28
24-34
24-28
565 N/mm2
649 N/mm2
28%
112J
94J
65J
Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15
PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.
84
DUAL SHIELD B9
ASME SFA/AWS A5.29 Class E91T1 B9M - H8
DESCRIPTION
Dual Shield B9 is an all - positional flux - cored electrode
designed for the welding of modified 9% chromium
creep resisting steels, such as ASTM A335 Grade P91
or ASTM A213 T91. This product is specially formulated
with a combined Mn-Ni < 1.20% to meet a variety of
customers specification.
SHIELDING GAS: 75% Argon / 25% CO2
APPLICATION: Dual Shield B9 has been formulatied
for use with 75% Argon / 25% CO2 shielding gas. This
product operates well out - of - position, especially in
the 6 Oclock position on pipe producing a flat to slightly
convex weld bead.
All product is available in both 0.045 in. (1.2mm) and
CURRENT RANGE & PACKING DATA
Size
Position
(mm)
1.2
Flat
Vertical
Overhead
1.6
Flat
C
Mn
Si
P
S
Cr
Ni
Mo
V
Nb
N
Al
Cu
0.1
0.9
0.2
0.010
0.008
9.0
0.2
1.0
0.22
0.035
0.034
0.002
0.02
YS
UTS
EL (L=4d)
Impact (CVN) at
22oC
Current Range
(Amps)
170-290
170-200
180-230
200-365
758 N/mm2
620 N/mm2
20%
Welding
Consumables
Classification
34J
Volts
(V)
26-32
24-26
25-27
26-33
PACKING: All Dual Shield B9 product is layer level wound and packaged on wire spool basket to allow for the product to be placed in an heated storage oven. In addition, the wire is packaged in a vacuum sealed foil bag to prevent
moisture pick up until such time the sealed bag has been opened.
0.058
0.637
1.368
0.013
0.008
0.027
0.016
0.004
0.002
0.003
0.018
Mechanical Properties
As Welded
(75% Ar / 25% CO2)
YS
UTS
EL
Impact
(CVN) at
-18OC
-29OC
-40OC
-51OC
PWHT
(75% Ar / 25% CO2)
440 N/mm2 YS
547 N/mm2 UTS
32%
EL
Impact
(CVN) at
130J
-18OC
110J
-29OC
95J
-40OC
80J
-51OC
375 N/mm2
505 N/mm2
34%
235J
178J
140J
125J
85
Welding
Consumables
Volts
(V)
22-31
22-26
23-33
22-27
24-35
-
Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15
PACKING: Each spool is sealed in an airtight polythene bag and then packed in a corrugated cardboard box of
5Kg/15Kg/12.5Kg each.
OK TUBROD 15.22
A 2.25 Cr, 1 Mo alloyed basic flux cored wire
Classification
DESCRIPTION
OK TUBROD 15.22 is a basic low hydrogen flux cored
wire depositing a 2.25 Cr, 1 Mo alloy designed for creep
resistant steels of similar composition and intended for
service at around 600C. Typical applications include
fabrication and repair in the power generation field.
Stress relief to be carried out at 690C. The flux-cored
wire welds with a very smooth and stable arc and deposits a very thin slag that is easily removable. The
weldbead is smooth and shiny with a flat bead profile.
SHIELDING GAS: CO2 or 80% Argon with 20% CO2 or
45% CO2 + 2.3% O2
APPLICATIONS
OK TUBROD 15.22 is designed for single and multipass welding in the flat and for horizontal fillets of 2.25
Cr-1 Mo steels, which are used principally in power piping and boiler work for the fabrication of plates, pipes,
tubes, castings and forging conforming to ASTM specifications.
TYPICAL WELDMETAL PROPERTIES
Wire
Mechanical Properties
As Welded
PWHT - Stress Relieved
Composition
(%)
at 690OC / 1 hr
C
0.06 YS
630 N/mm2 YS
550 N/mm2
Mn
0.637 UTS
730 N/mm2 UTS
650 N/mm2
Si
1.368 EL
20%
EL
22%
Mo
0.013
Cr
0.008
S
0.027
P
0.016
CURRENT RANGE & PACKING DATA
Size
(mm)
1.2
1.6
Current
(Amp)
120-250
130-350
Voltage
(V)
18-26
20-32
Weight of Packing
16 Kg
16 Kg
OK TUBROD 15.24
A 1 Ni alloyed basic flux cored wire
Classification AWS A 5.29: E80T5-Ni1
DESCRIPTION
OK TUBROD 15.24 is a fully basic low hydrogen flux
cored wire depositing a 1 Ni alloy designed for high
strength combined with low temperature toughness
for service down to -50C and has good CTOD-performance. This applies to both the as welded and stress
relieved condition. Shielding gas could be CO2 or Ar mixtures. Typical applications include fabrication and repair
in the power industry. The flux-cored wire welds with a
very smooth and stable arc and deposits a very thin slag
that is easily removable. The weld bead is smooth and
shiny with a flat bead profile.
SHIELDING GAS: CO2 or Argon with 20% CO2
APPLICATIONS
OK TUBROD 15.24 is designed for good low temperature
impact properties and to help resist weld cracking. It can
86
0.06
1.5
0.5
0.8
0.02
0.01
540 N/mm2
600 N/mm2
28%
100J
Current
(Amp)
100-250
140-350
Voltage
(V)
18-26
20-32
Weight of Packing
16 Kg
16 Kg
OKTUBROD 15.27
Classification
DESCRIPTION
OK TUBROD 15.27 is a fully basic low hydrogen flux
cored wire depositing a 2.5 Ni alloy designed for welding of high tensile strength steels such as HY 100. It is
also suitable for welding high tensile steels with a low
temperature toughness requirement down to -60C. The
wire is capable of welding in all positions and uses the
dip transfer mode for the vertical-up technique, which
can be further enhanced by the synergic pulsed process. The flux-cored wire welds with a very smooth and
stable arc and deposits a very thin slag that is easily
removable. The weldbead is smooth and shiny with a
flat bead profile.
SHIELDING GAS: CO2 or Argon with 20% CO2
0.06
1.6
0.5
2.5
Welding
Consumables
APPLICATIONS
750 N/mm2
800 N/mm2
21%
30J
Current
(Amp)
100-250
140-350
Voltage
(V)
18-26
20-32
Weight of Packing
16 Kg
16 Kg
OK TUBROD 14.30A
Classification
DESCRIPTION
OK TUBROD 14.30A is a flux cored tubular wire designed for the welding of stainless steels containing
18-20% Cr and 8-12% Ni in all positions. It can also
be used for welding the stabilised grades 321 and 347
types in most cases, except when the environmental
corrosive conditions are very severe. The slag volume is
thin and its removal effortless with a final weldbead that
is smooth, shiny and with an exceptional finely rippled
appearance. Due to the extremely stable DC+ arc, spatter levels are virtually nonexistent.
SHIELDING GAS: Ar/CO2, CO2
APPROVALS: TUV, LR, DB
Wire
Composition (%)
C( Ar/CO2) 0.03
C (CO2)
0.04
Mn
1.6
Cr
19.0
Si
0.4
Ni
10.0
410 N/mm2
535 N/mm2
40%
30J
Current
(Amp)
150-250
200-350
Voltage
(V)
25-32
26-34
Weight of Packing
15 Kg
15 Kg
TYPICAL APPLICATIONS
OK TUBROD 14.30A is intended for welding austenitic
stainless steels corresponding to AISI 304L, 304, 308L,
308 etc. In most cases its also suitable for welding the
87
LR 304L (C1)
NK KS308LG (C1)
Welding
Consumables
0.024
0.752
1.118
0.020
0.005
19.21
10.00
0.101
0.052
0.022
0.140
Mechanical Properties
As Welded
(CO2)
YS
UTS
EL
Impact
(CVN) at
-0OC
As Welded
(Ar / CO2)
400 N/mm2 YS
570 N/mm2 UTS
50%
EL
403 N/mm2
593 N/mm2
50%
49J
Ferrite No FN 3-9
Volts
(V)
23-27
21-25
25-31
23-28
25-33
24-30
Weight of Packing
Spool (Kg)
12.5
12.5
12.5
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg each.
LR SS / CMn (C1)
NK KW309LG (C1)
0.029
0.805
1.093
0.022
0.007
22.70
12.66
0.080
0.067
0.022
0.145
Mechanical Properties
As Welded
(CO2)
YS
UTS
EL
Impact
(CVN) at
-0OC
As Welded
(Ar / CO2)
450 N/mm2 YS
580 N/mm2 UTS
40%
EL
459 N/mm2
589 N/mm2
40%
38J
Ferrite No FN 9-20
Volts
(V)
23-27
21-25
25-31
23-28
25-33
24-30
Weight of Packing
Spool (Kg)
12.5
12.5
12.5
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg each.
88
Wire
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu
0.029 YS
0.632 UTS
0.967 EL
0.019
0.009
23.02
13.01
2.622
0.072
0.018
0.152
Mechanical Properties
As Welded
(CO2)
As Welded
(75% Ar / 25% CO2)
517 N/mm2 YS
645 N/mm2 UTS
33%
EL
550 N/mm2
700 N/mm2
33%
Welding
Consumables
Ferrite No FN 17-23
Volts
(V)
24-30
21-25
25-31
23-28
25-33
24-30
Weight of Packing
Spool (Kg)
12.5
12.5
12.5
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg each.
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu
Volts
(V)
23-27
21-25
25-31
23-28
25-33
24-30
0.024
0.750
1.062
0.022
0.007
24.20
12.84
0.080
0.067
0.778
0.145
YS
UTS
EL (L=4d)
Impact (CVN) at
0o C
Ferrite No
501 N/mm2
653 N/mm2
34%
52J
FN19-25
Weight of Packing
Spool (Kg)
12.5
12.5
12.5
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg each.
89
LR 316L (C1)
NK KW316LG(C1)
Welding
Consumables
Mechanical Properties
As Welded
As Welded
(CO2)
(75% Ar / 25% CO2)
YS
430 N/mm2 YS
456 N/mm2
UTS
570 N/mm2 UTS
595 N/mm2
EL
42%
EL
42%
Impact
(CVN) at
-0OC
39J
Ferrite No FN 5-15
Volts
(V)
23-27
21-25
25-31
23-28
25-33
24-30
Weight of Packing
Spool (Kg)
12.5
12.5
12.5
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg each.
Volts
(V)
24-30
25-31
25-33
-
0.03
0.75
1.05
0.02
0.01
19.5
12.9
3.5
0.15
421 N/mm2
560 N/mm2
43%
FN10-20
Weight of Packing
Spool (Kg)
12.5 / 15
12.5 / 15
12.5 / 15
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg each.
90
Wire
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Cb
Cu
0.02
0.8
1.1
0.02
0.01
19.3
10.0
0.4
0.15
Volts
(V)
24-30
25-31
25-33
-
YS
UTS
EL (L=4d)
Ferrite No
431 N/mm2
598 N/mm2
55%
FN 8-12
Welding
Consumables
Weight of Packing
Spool (Kg)
12.5 / 15
12.5 / 15
12.5 / 15
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 15Kg/12.5Kg
each.
Volts
(V)
29
0.054
1.072
0.768
0.007
0.026
19.01
9.85
0.08
0.12
372 N/mm2
585 N/mm2
38%
FN 7-10
Weight of Packing
Spool (Kg)
12.5 / 15
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 15Kg/12.5Kg
each.
91
Welding
Consumables
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2
TYPICAL ALL WELDMETAL PROPERTIES
Wire
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu
0.055
0.484
0.597
0.021
0.008
12.701
0.219
0.010
0.071
0.013
0.036
Volts
(V)
23-27
21-25
25-31
23-28
25-33
24-30
YS
UTS
EL (L=4d)
480 N/mm2
570 N/mm2
25%
Weight of Packing
Spool (Kg)
12.5
12.5
12.5
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg
each.
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu
Volts
(V)
25-30
25-28
25-31
25-28
25-32
22-28
0.035
0.493
0.856
0.023
0.008
22.76
8.922
3.407
0.053
0.023
0.156
YS
UTS
EL (L=4d)
Impact (CVN) at -46.5OC
650 N/mm2
825 N/mm2
26%
49J
Weight of Packing
Spool (Kg)
5, 12.5, 15
12.5, 15
12.5, 15
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 5Kg/15Kg/12.5Kg
each.
92
Wire
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu
0.075 YS
0.752 UTS
1.102 EL
0.023
0.003
28.50
9.65
0.097
0.088
0.026
0.156
Mechanical Properties
As Welded
(CO2)
As Welded
(75% Ar / 25% CO2)
620 N/mm2 YS
810 N/mm2 UTS
24%
EL
625 N/mm2
813 N/mm2
28%
Welding
Consumables
Ferrite No FN 50-60
Volts
(V)
23-27
21-25
25-31
23-28
25-33
24-30
Weight of Packing
Spool (Kg)
12.5
12.5
12.5
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg
each.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2
FCAW wire for 13%Cr - 5%Ni-0.5%Mo stainless steel
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu
Volts
(V)
23-27
21-25
25-31
23-28
25-33
24-30
0.055
0.484
0.597
0.021
0.008
12.701
0.219
0.010
0.071
0.013
0.036
YS
UTS
EL (L=4d)
720 N/mm2
840 N/mm2
20%
Weight of Packing
Spool (Kg)
12.5
12.5
12.5
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg
each.
93
Welding
Consumables
0.029
0.512
1.390
0.021
0.005
19.45
9.90
0.082
0.054
0.011
0.154
Mechanical Properties
As Welded
(CO2)
YS
UTS
EL
Impact
(CVN) at
-100OC
As Welded
(75% Ar / 25% CO2)
427 N/mm2 YS
575 N/mm2 UTS
42%
EL
432 N/mm2
585 N/mm2
41%
30J
Ferrite No FN 5-15
Volts
(V)
24-30
25-31
25-33
-
Weight of Packing
Spool (Kg)
12.5
12.5
12.5
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg
each.
0.029
0.632
1.548
0.019
0.004
24.44
12.70
0.085
0.052
0.013
0.143
Mechanical Properties
As Welded
As Welded
(CO2)
(75% Ar / 25% CO2)
YS
UTS
EL
Impact
(CVN) at
-100OC
453 N/mm2 YS
579 N/mm2 UTS
38%
EL
473 N/mm2
592 N/mm2
38%
24J
Ferrite No FN 17-29
Volts
(V)
24-30
25-31
25-33
-
Weight of Packing
Spool (Kg)
12.5
12.5
12.5
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg
each.
94
Wire
Composition (%)
C
Si
Mn
P
S
Cr
Ni
Mo
Cu
0.03
0.55
1.4
0.02
0.01
23.3
13.6
2.6
0.15
YS
UTS
EL (L=4d)
Ferrite No
Volts
(V)
24-30
25-31
25-33
-
559 N/mm2
725 N/mm2
39%
18-26
Welding
Consumables
Weight of Packing
Spool (Kg)
12.5 / 15
12.5 / 15
12.5 / 15
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 15Kg/12.5Kg
each.
0.032
0.521
1.400
0.021
0.007
18.44
12.20
2.494
0.050
0.015
0.158
Mechanical Properties
As Welded
(CO2)
YS
UTS
EL
Impact
(CVN) at
-100OC
As Welded
(75% Ar / 25% CO2)
411 N/mm2 YS
565 N/mm2 UTS
42%
EL
415 N/mm2
571 N/mm2
42%
47J
Ferrite No FN 4-15
Volts
(V)
24-30
25-31
25-33
-
Weight of Packing
Spool (Kg)
12.5
12.5
12.5
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg
each.
95
Welding
Consumables
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu
0.029
0.512
1.390
0.021
0.005
19.45
9.90
0.082
0.054
0.47
0.154
Volts
(V)
24-30
25-31
25-33
-
YS
UTS
EL (L=4d)
Impact (CVN) at -100OC
Ferrite No
427 N/mm2
575 N/mm2
42%
30J
3-10
Weight of Packing
Spool (Kg)
12.5
12.5
12.5
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 12.5Kg
each.
CORESHIELD 11
Self - Shielded FCAW wire for mild steel and 490N/
mm2 class high tensile strength steel
Classification : ASME SFA/AWS A5.20 E71T-11
DESCRIPTION
Coreshield 11 is excellent for use on single or multiple
pass, lap, fillet and butt welds on mile steels in all welding position. It meets the requirements for classification
E71T-11 in AWS specifiction A5.20, and offers smooth
arc action, full slag coverage, easy slag removal, and
low spatter. Bead appearance and weld edges are
smooth and no shielding gas is required.
WELDING CURRENT: DC (-)
SHIELDING GAS: None (Self - shielding)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.0
Flat
170-240
Vertical - up
170-240
1.2
Flat
180-270
Vertical - up
180-270
1.6
Flat
200-300
Vertical - up
200-300
0.210
0.370
0.610
0.013
0.003
0.040
0.020
0.010
0.009
1.600
0.013
Volts
(V)
17-23
17-23
19-25
19-25
22-28
22-28
440 N/mm2
600 N/mm2
25%
Weight of Packing
Spool (Kg)
12.5 / 15
12.5 / 15
12.5 / 15
PACKING: The wires are packed in polythene bags and then packed in corrugated cardboard boxes of 15Kg/12.5Kg
each.
96
CORESHIELD 8 Ni 1
GL 3YH10S (M21)
LR 3S 3YS H10 (M21)
COREWELD 70
Metal type FCAW wire for mild steel and 490N/mm2
class high tensile strength steel
Classification : ASME SFA/AWS A5.18 E70C-6M
DESCRIPTION
Coreweld 70 is a metal cored wire that combines the
high deposition rates of a rutile slag flux - cored electrode with the high efficiencies of solid wire.
WELDING CURRENT: DC RP
SHIELDING GAS: Ar / CO2
APPROVALS: ABS E70C - 6M 9M21)
BV SA3YM HH (M21)
DNV III YMS H10 (M21)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
180-350
Vertical - up
140-220
1.4
Flat
200-430
Vertical - up
150-240
1.6
Flat
300-500
Vertical - up
2.0
Flat
350-550
Vertical - up
2.4
Flat
400-600
Vertical - up
-
Welding
Consumables
0.048
0.582
1.375
0.014
0.012
0.023
0.014
0.001
0.004
0.002
0.015
Volts
(V)
24-33
20-24
26-34
21-25
27-35
28-36
29-37
-
448 N/mm2
549 N/mm2
31%
62J
48J
Weight of Packing
Spool (Kg)
Pail (Kg)
12.5 / 15
100 / 200
12.5 / 15
100 / 200
12.5 / 15
300
25
25
PACKING: Each spool is sealed in an airtight polythene bags and then packed in a corrugated cardboard box of
15Kg/12.5Kg/25Kg each.
97
GL 3YH10S (C1)
LR 3S 3YS H10 (C1) / 3 YS H15 (M21)
NK KSW53G H10 (C1)
Welding
Consumables
COREWELD ULTRA
metal type FCAW wire for mild steel and 490N/mm2
class high tensile strength steel
Classification: ASME SFA/AWS A5.18 E70C-6M/
E70C-6C
DESCRIPTION
Coreweld Ultra is a low fume metal - cored wire. The
use of higher argon shielding gas further reduces fume,
spatter and slag islands. The higher deposition efficiency and improved welder appeal minimizes post weld
clean up.
WELDING CURRENT: DC RP
SHIELDING GAS: CO2 or Ar / CO2
APPROVALS: ABS 3SA 3YSA H10 9C1) / H15 (M21)
BV SA3YM HHH 9C1)
DNV III YMS H10 9C1/M21)
CURRENT RANGE & PACKING DATA
Size
Position
Current Range
(mm)
(Amps)
1.2
Flat
180-350
Vertical - up
1.4
Flat
200-430
Vertical - up
1.6
Flat
300-500
Vertical - up
-
Mechanical Properties
As Welded
(CO2)
Composition
(%)
C
Si
Mn
P
S
Cr
Ni
Mo
V
Nb
Cu
0.038
0.592
1.432
0.013
0.010
0.023
0.015
0.001
0.009
0.003
0.013
YS
UTS
EL
Impact
(CVN) at
-18OC
-29OC
Volts
(V)
24-33
26-34
27-35
-
As Welded
(Ar / CO2)
440 N/mm2 YS
530 N/mm2 UTS
31%
EL
449 N/mm2
545 N/mm2
30%
75J
48J
82J
52J
-18OC
-29OC
Weight of Packing
Spool (Kg)
Pail (Kg)
12.5 / 15
100 / 200
12.5 / 15
100 / 200
12.5 / 15
300
PACKING: Each spool is seald in an airtight polythene bag and then packed in a corrugated cardboard box of
15Kg/12.5Kg each.
98
LR
NK
RINA
CCS
3YS (C1)
3M 3YM (C1) - Tandem
KSW53MG (C1) - Tandem
3YS H 10 (C1)
3S 3YS H10 (C1) /
3M 3YM - Tandem
0.057
0.652
1.375
0.013
0.009
0.023
0.348
0.002
0.012
0.008
0.014
500 N/mm2
580 N/mm2
30%
67J
43J
Volts
(V)
22-34
23-38
24-42
-
Weight of Packing
Spool (Kg)
Pail (Kg)
12.5 / 15
100 / 200
12.5 / 15
100 / 200
12.5 / 15
300
Welding
Consumables
PACKING: Each spool is seald in an airtight polythene bag and then packed in a corrugated cardboard box of
15Kg/12.5Kg each.
ARCALOY T - 409 Ti
Metal type FCAW wire for 12%Cr stainless steel
Classification : SFA/AWS A5.22 E409T0-G
DESCRIPTION
Arcaloy T-409Ti is a metal cored wire designed to match
the corrosion resistance and mechanical properties of
type 409Ti stainless steel. This material is widely used
in automotive exhaust systems.
WELDING CURRENT: DC RP
SHIELDING GAS: Ar or 98 Ar / 2% O2
0.034
0.479
0.456
0.011
0.013
11.78
0.016
0.009
0.030
0.006
0.820
Volts
(V)
19-24
500 N/mm2
20%
Weight of Packing
Spool (Kg)
Pail (Kg)
12.5 / 15
100 / 200
PACKING: Each spool is seald in an airtight polythene bag and then packed in a corrugated cardboard box of
15Kg/12.5Kg each.
99
SAW Wires
Welding
Consumables
OK AUTROD 12.08L
A copper coated mild steel wire for SAW
Classification AWS A5.17: EL-8
DESCRIPTION
OK AUTROD 12.08L is a copper-coated mild steel electrode for Submerged Arc Welding (SAW) of mild and
medium carbon structural steels.
APPROVALS:
With OK FLUX 10.71L
: ABS, IRS
OK FLUX 10.81L
: ABS, IRS, DNV, MND
OK FLUX 10.81LM : IRS
OK FLUX 10.71
: DNV, ABS, LR, IRS, BV
Packing
700 Kg
OK AUTROD 12.22L
A copper-coated semi killed wire for SAW
Classification AWS A5.17: EM-12K
DESCRIPTION
OK AUTROD 12.22L is a medium manganese alloyed
copper coated steel wire for submerged arc welding and
electroslag welding of medium and high tensile steels.
Provides exceptional high impact values of submerged
arc welds, when combined with fluxes like OK Flux
10.62L.
APPROVALS:
With OK FLUX 10.71
: LRS, DNV, ABS, IRS, BV
OK FLUX 10.81 LS : IBR
Packing
700 Kg
100
OK AUTROD 12.40L
Welding
Consumables
C
0.07
0.08
0.7
0.07
Mn
Si
Yield Stress
N/mm2
2.0
1.7
1.4
2.0
0.45
0.45
0.4
0.45
460
460
488
460
Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
J
Temp (OC)
540
28
40
-40
540
25
30
-62
548
28
60
-40
540
28
40
-40
PACKING: The wires are packed in corrugated cardboard boxes in case of 25 kg. packs. Also available in 400/700kgs
steel or fibre drums or 100/200 kgs steel bobbins.
OK AUTROD 12.24L
AWS A5.23: EA 2
Mn
Si
Mo
0.10
1.2
0.10
0.50
PACKING DATA
DESCRIPTION
Size
(mm)
OK AUTROD 12.24L is used for submerged arc welding and electroslag welding of unalloyed and low alloy
steels with impact requirements higher than those obtainable with mild steel filler wires. Especially suitable
for the two run technique.
Packing
25Kg
Packing
700 Kg
2.00
2.50
3.15
4.00
5.00
APPROVALS :
With OK FLUX 10.71
Cu
Mo
Mn
Si
Yield Stress
N/mm2
0.07
0.08
0.07
0.07
0.5
0.5
0.5
1.4
1.2
1.0
1.4
0.45
0.45
0.22
0.45
530
510
500
530
Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
J
Temp (OC)
590
38
30
-40
600
28
50
-29
580
25
60
-40
590
38
30
-40
Welding
Consumables
OK AUTROD 12.33L
AWS A5.23: EA 3 K
Mn
0.10
1.80
Si
Mo
Cu
0.5
0.25
PACKING DATA
DESCRIPTION
Size
(mm)
OK AUTROD 12.33L is used for submerged arc welding and electroslag welding of unalloyed and low alloy
steels with impact requirements higher than those obtainable with mild steel filler wires. Especially suitable
for the two run technique.
Packing
25Kg
2.00
2.50
3.15
4.00
5.00
Mo
Mn
Si
Yield Stress
N/mm2
0.10
0.09
0.5
0.5
1.7
1.85
0.4
0.2
530
600
Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
J
Temp (OC)
630
26
40
-40
750
25
45
-46
OK AUTROD 12.34L
AWS A5.23: EA 4
Mn
Si
Mo
0.12
1.5
0.15
0.50
Cu
PACKING DATA
DESCRIPTION
Size
(mm)
OK AUTROD 12.34L is manganese - molybdenum alloyed copper-coated electrode for submerged arc welding and electroslag welding of high tensile steels and
steels for low temperature application.
Packing
25Kg
2.00
2.50
3.15
4.00
5.00
Mo
Mn
Si
Yield Stress
N/mm2
0.09
0.10
0.45
0.40
1.5
1.4
0.4
0.2
550
580
102
Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
J
Temp (OC)
640
25
50
-40
660
24
60
-40
OK AUTROD 13.09L
Si
Cr
Ni
Mo
Cu
DESCRIPTION
OK AUTROD 13.09L is a copper coated, low-alloyed
0.5% Mo Wire for SAW of low-alloy and creep resistant
steels used for pipes in pressure vessels and boilers
with a working temperature of about 500C. It can also
be used for other high strength low-alloy steels.
PACKING DATA
Size
(mm)
Packing
25Kg
Welding
Consumables
2.50
3.15
APPLICATIONS
Mo
Mn
Si
Yield Stress
N/mm2
0.075
0.45
1.0
0.45
500
Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
J
Temp (OC)
600
24
75
RT
OK AUTROD 13.12L
Mn
Si
Cr
Mo
0.09
1.98
0.65
1.15
0.49
Cu
PACKING DATA
Size
(mm)
Packing
25Kg
2.50
3.15
Cr
Mo
0.08
1.05
0.45
Mn
0.75
Si
0.20
Yield Stress
N/mm2
520
Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
J
Temp (OC)
650
22
65
RT
103
Welding
Consumables
OK AUTROD 13.22L
Mn
Si
Cr
Mo
Cu
0.06
1.10
0.60
2.45
1.05
PACKING DATA
Size
(mm)
APPLICATIONS
Packing
25Kg
2.50
3.15
Cr
Mo
Mn
Si
Yield Stress
N/mm2
0.06
2.30
0.95
0.75
0.25
550
Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
J
Temp (OC)
690
22
60
RT
OK AUTROD 13.43
A Cr, Ni, Mo-alloyed copper coated wire for submerged arc welding of high tensile steels
DESCRIPTION
Mn
Si
Mo
Cr
Ni
Cu
0.11
1.4
0.2
0.5
0.7
PACKING DATA
OK AUTROD 13.43 is used for the submerged arc welding of high tensile steels. The wire is a copper-coated
Cr, Ni, Mo wire and the arc and current carrying characteristics in combination with OK FLUX 10.71 L or OK
FLUX 10.62 are excellent.
Size
(mm)
Packing
25Kg
2.50
3.15
C
0.08
0.07
Ni
2.3
2.2
Mn
1.35
1.70
Mo
Si
Mechanical Properties
Cr
Yield Stress
N/mm2
700
690
104
Tensile
N/mm2
800
785
EI.
(%)
23
23
Impacts values
J
55
35
Temp (OC)
-40
-40
OK AUTROD 16.10
Classification
DESCRIPTION
OK AUTROD 16.10 are 18 Cr-8 Ni type bare stainless
steel wires for submerged arc welding of austenitic corrosion resisting steels. The arc and current carrying
characteristics assure excellent welder performance
of outstanding bead and surface finish. OK AUTROD
16.10 is intended for welding of austenitic corrosion resisting steels such as AISI, 301,304, 302L and equivalent types.
Mn
Si
Cr
Ni
0.025
1.8
0.4
20
10
0.025
20.00
1.8
10.00
0.60
0.015
0.017
YS
UTS
EL (L=4d)
Impact (CVN) at - 196oC
365 N/mm2
580 N/mm2
35%
40J
PACKING DATA
Size
(mm)
Packing
25Kg
0.015 0.015
OKAUTROD 16.30
C
Cr
Mn
Ni
Si
S
P
Mechanical properties
2.50
3.15
Weldmetal
Composition (%)
Welding
Consumables
DESCRIPTION
OK AUTROD 16.30 are extra low carbon stainless bare
rods for SAW of corrosion resisting steels having composition corresponding to 18% Cr, 12% Ni and 3% Mo
type. The arc and welding characteristics of OK AUTROD 16.30 are excellent and possess a high degree
of welder appeal. Used for AISI 316, 316L and equivalent steels.
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
Cr
Ni
Mo
0.025
1.8
0.4
19
12
2.7
0.015 0.015
Weldmetal
Composition (%)
C
Cr
Mn
Ni
Si
Mo
S
P
0.025
19.00
1.8
12.00
0.60
2.7
0.015
0.017
Mechanical properties
YS
UTS
EL (L=4d)
Impact (CVN) at - 60oC
365 N/mm2
580 N/mm2
32%
55J
PACKING DATA
Size
(mm)
Packing
25Kg
2.50
3.15
PACKING: The wires are packed in corrugated cardboard boxes.
105
Welding
Consumables
OK AUTROD 16.53
DESCRIPTION
OK AUTROD 16.53 are 24% Cr, 13% Ni type bare stainless steel wires with extra low carbon for submerged arc
welding and cladding of austenitic corrosion resisting
steel. The arc and current carrying characteristics assure excellent weld appeal. OK AUTROD 16.53 is suitable for similar alloys in wrought or cast form and also
for joining dissimilar steels such as 18 - 8 to mild steel
or carbon steel or low alloy steel.
Mn
Si
Cr
Ni
0.02
1.6
0.4
24
13
0.025
24.00
1.8
13.00
0.40
0.015
0.017
YS
UTS
EL (L=4d)
Impact (CVN) at - 60oC
440 N/mm2
600 N/mm2
35%
110J
PACKING DATA
Size
(mm)
Packing
25Kg
0.015 0.015
OK AUTROD 16.11
C
Cr
Mn
Ni
Si
S
P
Mechanical properties
2.50
3.15
Weldmetal
Composition (%)
DESCRIPTION
OK AUTROD 16.11 is intended for SAW of Stainless
Steel corresponding to AISI 347 and AISI 321 with OK
10.92 Flux.
TYPICAL WIRE COMPOSITION (%)
C
Mn
Si
Cr
Ni
Nb
0.05
1.5
0.75
20
10
0.8
0.015 0.015
Weldmetal
Composition (%)
C
Cr
Mn
Ni
Si
Nb
S
P
0.07
19.00
1.75
9.8
0.70
0.70
0.015
0.017
Mechanical properties
YS
UTS
EL (L=4d)
Impact (CVN) at - 60oC
440 N/mm2
650 N/mm2
32%
70J
PACKING DATA
Size
(mm)
Packing
25Kg
2.50
3.15
PACKING: The wires are packed in corrugated cardboard boxes.
106
OK AUTROD 16.13
Classification
DESCRIPTION
OK AUTROD 16.13 are fully austenitic welding wires for
submerged arc welding of heat resistant steels of the 25
Cr-20 Ni type needing to withstand scaling at temperatures of upto 1100C-1150C. The arc and current characteristics of the wire help a smooth weld performance
giving outstanding bead finish.
Weldmetal
Composition (%)
C
Cr
Mn
Ni
Si
S
P
Mn
Si
0.11
1.90
0.45
Cr
Ni
0.10
26
1.7
21
0.40
0.015
0.017
Size
(mm)
S
YS
UTS
EL (L=4d)
Impact (CVN) at - 196oC
310 N/mm2
540 N/mm2
36%
60J
PACKING DATA
Mechanical properties
Welding
Consumables
Packing
25Kg
2.50
3.15
ESAB SA10K
Mn
Si
Cu
0.08
1.45
0.15
0.02
0.02
0.2
PACKING DATA
DESCRIPTION
ESAB SA 10K is a copper coated manganese alloyed
wire for submerged are welding (SAW) of medium and
high tensile steels. To be used with OK Flux 10.61L /
10.62L / 10.71L depending on application and mechanical property requirement.
Size
(mm)
Packing
25Kg
Packing
400/700 Kg
2.00
2.50
3.15
4.00
5.00
1.71
1.35
1.25
0.56
0.4
0.3
478
465
412
Tensile
N/mm2
557
555
550
Mechanical Properties
EI.
Impacts values
(%)
J
Temp (OC)
30
50
-51
29
35
-40
34
35
-51
PACKING: The wires are supplied in rims packed in a cardboard box (25Kg) or steel drums of 400/700Kgs.
107
Welding
Consumables
ESAB SA13K
A copper-coated Mn alloyed wire for SAW
Classification
DESCRIPTION
ESAB SA 13K is a copper coated manganese alloyed
wire for submerged are welding (SAW) of medium and
high tensile steels. To be used with OK Flux 10.81LS /
10.71L / 10.62L depending on application and mechanical property requirement.
Mn
Si
Cu
0.08
1.25
0.4
0.02
0.02
0.2
PACKING DATA
Size
(mm)
Packing
25Kg
Packing
400/700 Kg
2.00
2.50
3.15
4.00
5.00
PACKING: The wires are supplied in rims packed in a
cardboard box (25Kg) or steel drums of 400/700Kgs.
108
SAW FLUXES
with impact strength requirements down to -51OC.
OK FLUX 10.61L
Classification
AWS A5.17:
AWS A5.23:
F7A4-F6P4-EM12K
F7A6-F7P6-EH14
F8A2-F8P4-EA2-A2
DESCRIPTION
OK FLUX 10.61 L is an agglomerated high basic non alloying flux for SAW and is designed for single wire multi
run butt welding of mild, medium and high tensile steels
TYPICAL WELDMETAL PROPERTIES
C
0.07
0.08
0.08
12.24 L
12.40 L
Mn
1.25
1.2
1.7
Si
Welding
Consumables
Yield Stress
N/mm2
0.3
0.45
0.45
410
510
460
Mechanical Properties
Impacts Values
Tensile
EI.
Charpy V Notch
N/mm2
(%)
500
600
540
26
28
25
J
30
Temp (OC)
-51
50
-29
30
-62
Passes HIC Test as per NACE standard TM-02-84 and SSCC Test as per NACE Standard TM-01-77.
PACKING: OK FLUX 10.61L are packed in plastic lined paper bags containing 25 kg.
OK FLUX 10.62
An agglomerated high basic Non-alloying flux for
SAW
Classification AWS A5.17:
AWS A5.23:
Flux Classification
F7 A8/F6P8-EM12K
F7A8/F7P8-EH12K
F7A6/F7P6-EH14
F8A6/F7P6-EA2-A2
F8A6/F8P6-EA4-A4
F9A8/F9P8-EA3-A3
F8P2-EB2R-B2
F8P2-EB3R-B3
F7A6/F7P8-ENil-Nil
F8A10/F8P8-EG-G
F8A10/F8P10-EnI2-Ni2
F10A8/F9P6-EG-F3
F11A8/F10P8-EG-G
EN760 SA FB 1 55
AC H5
DESCRIPTION
Agglomerated fluoride basic flux for Submerged Arc
Welding, primarily for multi run welding. For highest
demands on impact properties, low temperature toughness, strength and CTOD values. Especially suitable for
narrow gap welding due to good slag detachability and
smooth side wall blending. Produces low oxygen weldmetal (approx 300 ppm) with hydrogen contents lower
than 5ml/100g. Operates optimally at the lower end of
the voltage range. This flux has a high current carrying capacity on both AC and DC. Especially suitable for
narrow gap welding due to good slag detachability and
smooth side wall blending.
BASICITY INDEX: 3.2
HYDROGEN: 5ml/100g max, weld metal (redried flux)
GRAIN SIZE: 0.2-1.6 mm (10 x 65 mesh)
REDRYING: 300+/- 25OC/2-4 hrs
APPLICATIONS
For offshore constructions, pressure vessels including those for nuclear industries requiring good CTOD
values, power generation, shipbuilding, piep mills, civil
constructions, transport industries, etc, OK Flux 10.62 is
designed for single and multiwire procedures for butt fillet welds of mild, medium and high tensile steels as well
as low alloyed steels. Works equally well on DC and AC
current. Single layer and multilayer welding of unlimited
plate thickness, with impact strength down to -40/60OC,
when used with an appropriate alloyed wire by SAW.
The weld metal can be suitably controlled.
109
Welding
Consumables
Cr
Mo
0.5
0.5
0.5
1.1 0.5
2.0 0.85
0.2
0.5
0.5
0.6 0.5
Yield Stress
N/mm2
410
500
530
475
540
600
500
525
470
530
490
650
700
Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
Charpy V Notch
500
580
620
570
620
700
610
620
560
620
570
730
795
33
25
26
28
24
27
26
25
28
25
27
23
21
Temp (OC)
90
60
50
110
60
65
80
80
70
70
80
60
65
-40
-40
-40
-40
-40
-50
-29
-29
-40
-60
-60
-50
-50
PACKING: OK FLUX 10.62 is packed in plastic lined paper bags containing 25 kg.
OK FLUX 10.62 L
An agglomerated high basic Non-alloying flux for
SAW
Classification AWS A5.A:17: F7 A8/F6P8-EM12K
F7A8/F7P8-EH12K
F7A6/F7P6-EH14
AWS A5.23:
F8A6/F7P6-EA2-A2
F8A6/F8P6-EA4-A4
F9A8/F9P8-EA3-A3
F8P2-EB2R-B2
F8P2-EB3R-B3
F7A6/F7P8-ENil-Nil
F8A10/F8P8-EG-G
F8A10/F8P10-EnI2-Ni2
F10A8/F9P6-EG-F3
F11A8/F10P8-EG-G
Flux Classification
EN760 SA FB 1 55
AC H5
DESCRIPTION
Agglomerated fluoride basic flux for Submerged Arc
welding, primarily for multi run welding. For highest
demands on impact properties, low temperature toughness, strength and CTOD values. Especially suitable for
narrow gap welding due to good slag detachability and
110
smooth side wall blending. Produces low oxygen weldmetal (approx 300 ppm) with hydrogen contents lower
than 5ml/100g. Operates optimally at the lower end of
the voltage range. This flux has a high current carrying capacity on both AC and DC. Especially suitable for
narrow gap welding due to good slag detachability and
smooth side wall blending.
BASICITY INDEX: 3.2
HYDROGEN: 5ml/100g max, weld metal (redried flux)
GRAIN SIZE: 0.2-1.6 mm (10 x 65 mesh)
REDRYING: 300+/- 25OC/2-4 hrs
APPROVALS: IBR
APPLICATIONS
For offshore constructions, pressure vessels including those for nuclear industries requiring good CTOD
values, power generation, shipbuilding, piep mills, civil
constructions, transport industries, etc, OK Flux 10.62L
is designed for single and multiwire procedures for butt
fillet welds of mild, medium and high tensile steels as
well as low alloyed steels. Works equally well on DC
and AC current. Single layer and multilayer welding of
unlimited plate thickness, with impact strength down to
40/60OC, when used with an appropriate alloyed wire by
SAW. The weld metal can be suitably controlled.
Cr
Mo
0.5
0.5
0.5
1.1 0.5
2.0 0.85
0.2
0.5
0.5
0.6 0.5
Yield Stress
N/mm2
410
500
488
475
540
600
500
525
470
530
490
650
700
Mechanical Properties
Tensile
EI.
Impacts values
N/mm2
(%)
Charpy V Notch
500
580
548
570
620
700
610
620
560
620
570
730
795
33
25
28
28
24
27
26
25
28
25
27
23
21
Temp (OC)
90
60
60
110
60
65
80
80
70
70
80
60
65
-40
-40
-60
-40
-40
-50
-29
-29
-40
-60
-60
-50
-50
Welding
Consumables
PACKING: OK FLUX 10.62 L is packed in plastic lined paper bags containing 25 kg.
OK FLUX 10.71
An agglomerated high basic non-alloying flux for
SAW
Classification
DESCRIPTION
0.08
0.08
0.09
1.05
1.5
2
1.4
0.5
0.5
0.45
0.45
0.5
400
440
460
530
Mechanical Properties
Impacts Values
Tensile
EI.
2
Charpy
V Notch
N/mm
(%)
500
530
540
590
32
30
28
38
J
80
Temp (OC)
-29
50
-40
40
30
-40
-40
PACKING: OK FLUX 10.71L are packed in plastic lined paper bags containing 25 kg.
111
Welding
Consumables
OK FLUX 10.71L
An agglomerated basic slightly Si and moderately
Mn alloying flux for SAW
Classification
Fluck Classification
EN 760 SA AB 67 AC H5
APPLICATIONS
DESCRIPTION
Agglomerated aluminate - basic flux for Submerged Are
Welding. General purpose flux with excellent welding
performance suitable for all kinds of steels. High impact
toughness values. Fits to a large range of SAW Wires.
For general constructions, pressure vessels, ship building, pipe mills, wind tower production, transport industries, etc. Designed for sigle and multi wire procedures
for butt and fillet welds. Suitable for DC and AC welding.
S;ingle layer and multilayer welding of unlimited plate
thickness.
OK FLUX 10.81L
An agglomerated Si and Mn alloying flux for SAW
Classification
AWSA5.17:
F7AZ-F7PZ-EL8
F7AZ-F7PZ-EM12K
DESCRIPTION
TYPICAL APPLICATIONS
OK Flux 10.81 L is excellent for all types of general applications in low and medium tensile steels, in combination with a mild steel electrode of type OK Autrod 12.08L
or OK Autrod 12.22L (for impact requirements down to
OC). It is especially suited for applications where the
dilution of the base metal is high e.g. in fillet welding and
butt welding of thin and medium thick plates with a small
number of passes.
Mn
Si
Yield Stress
N/mm2
Mechanical Properties
Impacts values
Tensile
EI.
Charpy V Notch
N/mm2
(%)
J
0.07
0.07
1.4
1.7
0.7
0.7
440
500
550
580
25
24
PACKING: OK FLUX 10.81 L are packed in plastic lined paper bags containing 25 kg.
112
NA
30
Temp (OC)
NA
0
OK FLUX 10.81LM
Classification
AWSA5.17:
Welding
Consumables
F7AZ-F7PZ-EL8
DESCRIPTION
APPROVALS: IRS
TYPICAL APPLICATIONS
The excellent welding properties associated with the
acid slag system of OK Fux 10.81 LM allow higher travel speeds required for manufacturing of LPG cylinders.
Also used for joining carbon steels for structural use.
Mn
Si
0.07
1.4
0.7
Mechanical Properties
Yield Stress
Tensile
EI.
N/mm2
N/mm2
(%)
430
520
25
PACKING: OK FLUX 10.81 L is packed in plastic lined paper bags containing 25 kg.
OK FLUX 10.81LS
An agglomerated Si and Mn alloying flux for SAW
Classification
AWSA5.17:
F7AZ-F7PZ-EL8
F7A0-F7P0-EM12K
DESCRIPTION
OK FLUX 10.81 LS is an agglomerated acid, Si and
Mn alloying flux of the aluminate rutile type. It has very
good operative properties and is specially designed for
butt and fillet welding at high speed. OK FLUX 10.81
LS is excellent for all types of general applications in
low and medium tensile steels and for welding of pipes.
Being an alloying flux with significant Si and Mn pickup, it is most suitable for applications where dilution of
base metal is high, e.g. in fillet welding and butt welding of thin and medium thick plate with a small number
of passes. The wide popularity of OK FLUX 10.81 LS
Mn
Si
Yield Stress
N/mm2
Mechanical Properties
Impacts values
Tensile
EI.
Charpy V Notch
N/mm2
(%)
J
0.07
0.08
1.4
1.5
0.7
0.8
440
450
520
540
28
26
40
30
Temp (OC)
-18
-29
PACKING: OK FLUX 10.81 LS is packed in plastic lined paper bags containing 25 kg.
113
Welding
Consumables
AWSA5.17:
F7A2-F7P2-EM12K
DESCRIPTION
(FG Batch) /
OK Autrod
Mn
Si
N/mm2
N/mm2
(%)
Charpy V Notch
Temp (OC)
-29
0.08
12.22 L
1.7
0.7
500
580
26
35
PACKING: OK FLUX 10.81 LS (FG Batch) is packed in plastic lined paper bags containing 25 kg.
OK FLUX 10.92L
Classification
EN 760 SACS2Cr DC
DESCRIPTION
OK FLUX 10.92L is a chromium alloying agglomerated flux specially designed for butt welding of stainless
steels. The chromium alloying effect from OK FLUX
10.92L compensates for the chromium losses in the
arc during welding. It is also excellent for strip cladding
with stainless steel strips. The strip cladding process is
stable over a wide range of currents and speeds. Very
smooth overlapping between adjacent beads giving an
outstanding aesthetic as well as mechanical finish. Direct current and positive polarity give maximum flexibilTYPICAL WELDMETAL PROPERTIES
Chemical Composition (%)
OK Flux
10.92/
OK Autrod
16.10
16.30
16.53
16.11
16.13
APPROVAL: NPC
TYPICAL APPLICATIONS
OK FLUX 10.92L is especially suitable for butt welding
of stainless steels and for strip cladding with stainless
steel strips. Strip cladding can be carried out with strips
of up to 100 mm in width. Due to the Chromium compensating effect of the flux, the typical weldmetal composition is close to the chemical composition of the wire
used.
Mn
Si
Cr
Ni
Mo
Yield Stress
N/mm2
0.025 1.8
0.025 1.8
0.025 1.8
0.025 1.75
0.1
1.7
0.6
0.6
0.4
0.7
0.4
20
19
24
19
26
10
12
2.7
Nb=0.7
-
365
385
440
440
310
Mechanical Properties
Impacts values
Tensile
EI.
Charpy V Notch
N/mm2
(%)
J
13
9.8
21
580
580
600
650
540
PACKING: OK flux 10.92L is packed in plastic lined paper bags containing 25 kg.
114
35
32
35
32
35
40
55
110
70
60
Temp rC)
-196
-60
-60
-60
-196
DESCRIPTION
Nowadays, the two most productive systems for surfacing large components that are subject to corrosion or
wear are submerged arc and electroslag cladding, using a strip electrode. Both processes are characterised
by a high deposition rate and low dilution.
Process
Product
Basicity
Index
Density
Kg/dm3
SAW
ESW
OK Flux 10.05
OK Flux 10.10
1.1
4.0
0.7
1.0
Welding
Consumables
OK BAND/FLUX FOR
STAINLESS STEEL
TYPICAL APPLICATIONS
Product
Type
Strips OK Band
Fluxes OK Flux
Size
Weight
60 x 0.5 mm 25 or 50 Kg coils
25 Kg bags
AWS A:5.9
EQ308L
EQ347
EQ316L
EQ309L
%C
<0.03
<0.03
<0.03
<0.03
%Si
0.5
0.5
0.5
0.5
%Mo
<0.03
<0.03
2.8
<0.03
Other
Nb<1.0
-
AWS A:5.9
EQ309L
EQ309LNb
EQ309LMo
%C
<0.03
<0.02
<0.02
%Si
0.3
0.3
0.3
%Mo
<0.5
<0.5
3.1
Other
Nb<1.0
-
%C
0.03
0.05
<0.01
%Si
0.2
0.2
0.6
%Mo
9.0
1.8
16.0
Other
Fe<2.0
Fe<3.0
Fe<1.5
Notes:
1) Other types of strips also available on demand.
2) OK 10.05,10.10 Flux is to be redried at 300-305C for 2 hrs. before use.
3) Typical weld metal composition is available on demand.
4) OK Band 309L ESW together with OK 10.10 produces 308L type weld deposit (single layer).
5) OK Band 309L Nb ESW together with OK 10.10 produces 347 type weld deposit (single layer).
6) OK Band 309L Mo ESW together with OK 10.10 produces 316l type weld deposit (single layer).
115
116
ESSAB WRAS
VHN
RC
VHN
RC
VHN
RC
400-440
38-42
320-370
31-35
260-300
24-28
480-550
46-56
400-450
48-43
OK FLUX 10.71L
220-250
21-26
Welding
Consumables
DESCRIPTION
Si
Mn
Cr
Ni
Mo
Nb
S&P
Fe
9% Ni Steels
0.13
Max
0.150.40
0.90
Max
8.5
9.5
0.005
Max
Sal
OK 92.45
0.03
0.4
0.4
22
64
9.5
3.3
OK 92.55
0.08
0.07
3.0
13
70
6.5
1.3
1.5
OK AUTROD 19.82
OK FLUX 10.16
0.03
0.3
0.25
22
Sal
9.0
3.5*
1.5
*Including Tantalum
Material
Classification
Mechanical Properties
YS
UTS
EI (%)
(N/mm )
(N/mm )
(1=5d)
9% Ni Steels
A553-82
585
690-825
20
27
OK 92.45
NiCrMo3
480
800
40
50
OK 92.55
NiCrMo6
450
710
40
85
OK AUTROD 19.82
+ OK FLUX 10.16
NiCrMo3
425
700
41
80
117
General Information
Welding
Consumables
Position
Flat
Flat
Horizontal-Vertical
Horizontal-Vertical
Overhead
118
Plate thickness
mm
Gap mm
Volume/length
cc/cm2
Weight/length
weld metal kg/m
0.02
1.5
0.5
0.02
0.03
1.5
0.05
17
0.13
21
016
2.5
27
0.21
36
0.28
2.5
0.02
1.5
0.5
0.03
0.04
1.5
9.5
0.07
22
0.17
2.5
25
0.20
32
0.25
42
0.33
0.07
10.5
0.08
2.5
13
0.10
16
0.13
10.5
0.08
16
0.13
2.5
18
0.14
21
0.16
Plate
thickness
Gap
mm
mm
60
70
60
80
Flat
Flat
1
13
Vertical
3
15
16.5
0.13 17.5
18
0.14
24.5
0.16
26
28
0.22 19.5
31
37
0.29
36
0.30
45
49
0.38 51.5
56
46.5 0.37
57
59.5
0.47 65.5
70
11.5
11
0.09
16.5
16
0.13 19.5
23
1.5
1.5
42
40
.31
1.5
51
48
0.38 60.5
56
0.44
70
75.5
10
66.5
62
0.49 77.5
72
0.57
90
11
12
91
83
0.65
14
120
15
16
13
14.5 0.11
0.16
27
30
0.24
0.44
39
42
0.33
0.55
49
56
0.44
65
0.51
96.5
0.76 104
109
0.86 77.5
81
0.64
113
0.89 124
130
1.02
107
134
1.05 145
157
1.23 107
113
0.89
110 0.86
141
130
1.02 165
171
1.34 193
204
1.60 141
159
1.17
135
123 0.97
160
146
1.15 188
197
1.55 219
231
1.81 160
171
1.34
151
132 1.04
18
157
1.23 211
223
1.75 247
257
2.02
10
186
1.46
18
189
17
1.33
223
204
1.6
263
276
2.17 308
320
2.51 223
233
1.83
20
227
208 1.63
271
24
1.94 320
334
2.62 376
396
3.11 271
281
2.21
25
341
313 2.46
411
375
2.94 488
510
4.00 577
606
4.76 411
425
3.34
27
39
49
0.15 22.5
21
21.5 0.17
19
HorizontalVertical
1
2
3
12.5 0.10
Overhead
25.5 0.20
38
38.5 0.30
92
Welding
Consumables
50
96.5 0.76
Plate thickness mm
Weight/Length kg/m
Electrode dia. mm
Flat
6- 12
0.10
3.25
Flat
> 12
0.15
Vertical
>8
0.15
3.25
Horizontal-vertical
>8
0.15
3.25
Overhead
>8
0.15
3.25
119
Welding
Consumables
Plate
Section
thickness
size
mm
mm2
cm3/m
kg/m
cm3/m
kg/m
cm3/m
kg/m
cm3/m
kg/m
2
3
4
5
6
7
8
9
10
11
12
5
18
20
22
25
2
4.5
8
12.5
18
24.5
32
405
50
60.5
72
113
162
200
242
323
3.5
7
9
13
18.5
25.5
33
41.5
51.5
63
74.5
116
167
206
248
329
003
0.05
0.07
.01
0.15
0.20
0.26
0.33
0.40
0.49
0.58
0.91
0.31
1.62
1.95
2.58
3
7
9
13.5
19.5
26.5
34.5
43
53.5
67
79
123
174
206
255
331
0.02
0.05
0.07
0.11
0.15
0.21
0.27
0.34
0.42
0.53
0.62
0.97
1.37
1.62
2.00
2.60
305
7
905
14.5
21
27.5
36
45.5
56
72
84.5
132
190
227
275
370
0.03
0.05
0.07
0.11
0.16
0.22
0.28
0.36
0.44
0.57
0.66
1.04
1.49
1.78
2.16
2.90
3.5
7.5
10.5
16
22
31.5
40.5
51
64
78.5
93
141
20.4
252
204
405
0.03
0.06
0.08
0.13
0.17
025
0.32
0.40
0.50
0.62
0.73
1.11
1.60
1.98
2.39
3.18
120
Plate
Section
thickness
size
mm
mm2
cm3/m
kg/m
cm3/m
kg/m
cm3/m
kg/m
cm3/m
kg/m
2
2.5
3
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
9
10
11
12
13
14
15
4
6.5
9
12.5
16
20.5
25
30.5
36
42.5
49
56.4
64
81
10
121
144
169
196
225
5
7.5
10.5
14
18
22.5
27.5
33.5
40
46.5
54.5
60.5
70
88
108
131
155
179
207
237
0.04
0.06
0.08
.011
.014
0.18
0.22
0.26
0.31
0.37
0.43
0.47
0.55
0.69
0.85
1.03
1.22
1.41
1.62
1.86
6
8.5
12.5
16
21
26
31.5
37
42
49.5
57
65
73.5
94
114
. 138
162
190
224
248
0.05
0.07
0.10
0.13
0.16
0.20
0.25
0.29
0.33
0.39
0.45
0.51
0.58
0.74
0.89
1.08
1.27
1.49
1.76
1.95
5.5
8
11
15
19.5
24.5
30.5
36
43
51
56
64
76.5
95
116
143
169
195
227
264
0.0
0.06
0.09
0.12
0.15
019
0.24
0.28
0.34
0.0
0.44
0.50
0.60
0.75
0.91
1.12
1.33
1.53
1.78
2.07
5.5
8.5
12
16.5
22
26.5
33
40.5
47.5
56
65
73.5
82.5
109
130
157
188
220
257
294
0.04
0.07
0.09
0.13
0.17
0.21
0.26
0.32
0.37
0.44
0.51
0.58
0.65
0.86
1.02
1.23
1.48
1.73
2.02
2.31
RECOMMENDATIONS
FOR
THE
STORAGE,
REDRYING AND HANDLING OF ESAB COVERED
ELECTRODES.
Holding Oven
General Information
All covered electrodes are sensitive to moisture reabsorption to a greater or lesser degree. Care must be
taken during storage and handling to prevent moisture
being re-absorbed.
Storage
Covered electrodes of any type will pick up moisture
only very slowly if they are stored under the following
climatic conditions:
Welding
Consumables
At Temperatures
During winter, it is possible to have low relative humidity
by keeping the temperature in the storeroom at least
10OC above the outdoor temperature. During certain
periods in the summer and in a tropical climate,
sufficiently low relative humidity can be maintained by
air dehumidification.
Redrying
Low-hydrogen basic electrodes should be redried before
use whenever there are application requirements relating
to weldmetal hydrogen content and / or radiographic
soundness (not needed for VacPac).
Acid rutile stainless electrodes and all types of basic
electrodes may produce pores in the weld if they have
not been stored in sufficiently dry conditions. Redrying
the electrode will restore their usability.
Mild steel rutile and acid electrodes normally need no
redrying.
Cellulose electrodes must not be redried.
Electrodes which are seriously damaged by moisture
can normally not be redried. These electrodes should
be scrapped.
Precautions on Site
Keep the electrodes in electrically - heated quivers at
a minimum temperature of 70OC. After work return the
remaining electrodes to the holding oven.
Damaged Coating
Mechanically damaged electrodes on which parts of
the coating are missing will not perform correctly and
should be scrapped.
VacPac
Electrodes in VacPac will not pick up any moisture
during storage. They require no redrying before use,
provided the package is undamaged. This is indicated
by a vacuum in the package.
Handling VacPac Electrodes
Protect VacPac from damage at all times.
The outer board packaging offers extra protection from
mechanical damage to the metal foil. Handle the single
inner, metal foil, VacPac with special care.
Do not use a knife or any other sharp object to open the
outer board packaging.
Redrying Conditions
Welding
Consumables
E 6010
X42,X46
Citoflex-55
E 7010
X46,X52,X56
Citoflex-65
E 8010-G
X60,X65
Pipeweld 6011
E 6011
X42,X46
Pipeweld 601 OR
AWS
For line pipe steels
classification
API 5 LX
Citoflex
Citoflex is ideally suited for root bead welding. The welding technique, Le. the use of Citoflex for the root bead
and also in some cases for the hot pass, together with
a high strength electrode for the other passes, gives
maximum resistance to cracking.
The practical technique is described in detail in the following pages.
Filler passes
Citoflex
Citoflex-55
Citoflex-65
4 or 5 mm dia.
Joint Preparation
Careful joint preparation, as shown in fig.1, is of utmost
importance to achieve a perfect weld. With flame-cut
edges the required tolerance are in general not obtained, so it has become common practice to machine
the pipe ends. To avoid porosity and lack of fusion the
weld faces must be free from foreign matter, such as oil,
grease, mill scale, dirt and other destructive material.
Capping pass
Citoflex
Citoflex-55
Citoflex-65
4 or 5 mm dia.
ESAB Pipe Welding Electrodes
Welding the hot pass
Fig. 1 Recommended joint preparation for pipe diameters up To 300 mm. Citoflex, 3.20 mm dia. for root
bead.
Welding the root bead, filler And capping passes
For pipe diameters larger than 300 mm. Electrode Citoflex, 3.20 or 4 mm dia. for root beads.
Welding Procedure and Technique
The following schedule shows the range of application
for all the electrode grades indicated. Selection of these
electrodes depends on the line pipe steel grade used.
Line Pipe Steel Grades
The most common steels used for oil and gas crosscountry pipelines conforming to API 5 L, 5 LS, and 5
LX.
122
API 5 LX
Grade
Cmax.
Si
Mn
X42
0.28
<1.25
X46
0.28
<1.25
X52
0.28
<1.25
X56
0.26
<1.35
0.005
0.02
0.03
X60
0.26
<1.350
.005
0.02
0.03
line electrodes
X65
0.26
<1.35
0.005
0.02
X70
0.23
<1.60
even
Nbmin.
Vmin. Ti
- -
Elongation
min.%
X42
290 (42.000)
410 (60.000)
25
X46
315 (63.000)
430 (63.000)
23
X52
360 (66.000)
450 (66.000)
22
X56
385 (56.000)
490 (71.000)
22
API 5 LX
Grade
ESAB
AWS
X60
415 (60.000)
520 (74.000)
22
Designation
Classification
X65
450 (65.000)
550 (77.000)
20
X70
485 (70.000)
580 (85.000)
20
3.25
4.0
5.0
Pipeweld 6010R
A5.1:E 6010
S0-150
120-200
160-250
Citoflex
A5.1:E 6010
A5.1:E 7010A1
50-SO
90-130
110-160
S0-150
120-200
160-250
Coflex-55
Coflex -65
SO-150
120-200
160-250
Pipeweld 6011
A5.1:E 6011
S0-150
120-200
160-250
Welding
Consumables
Citoflex-55
Citoflex-65
X42
X46
X52
X56
X60
X65
X70
123
Welding
Consumables
ER 70 S - X
E indicates a filler
wire/rod
Mn
Si
Ti
Zr
AI
0.07
0.90
0.40
0.035
0.025
0.05
0.02
0.05
/1 .40
/0.70
/0.15
/0.12
/0.15
0.06
0.90
0.45
0.035
0.025
/0.15
/1.40
/0.75
0.07
1.00
0.65
0.035
0.025
/0.15
/1.50
/0.85
0.07
1.00
0.65
0.35
0.025
0.50
/0.15
/1.50
/0.85
/0.90
0.06
1.40
0.80
0.35
0.25
/0.15
/1.85
/1.15
0.07
1.50
0.50
0.35
0.25
/0.15
/2.00
/0.80
124
Not Specified
Designates an electrode
4.
E X X T X - X
Designed the condition of
heat treatment in which tests
were conducted.
A as welded
P Post weld heat treated
5.
8.
Welding
Consumables
EXXTX - B classification is for new multi pass electrode that are not
covered under any of the presently defined specification.
Mn
Ni
Carbon
Mo
0.12
81
82L
82
82H
83L
83
83H
0.12
0.05
0.12
0.10/0.15
0.05
0.12
0.10/0.15
Ni1
Ni2
Ni3
0.12
01
02
03
0.12
0.15
0.12
K1
K2
K3
K4
K5
K6
0.15
0.15
0.15
0.15
0.10/1.25
0.15
0.80/1.40
0.50/1.75
0.75/2.25
1.20/2.25
0.60/1.60
0.50/1.50
K7
0.15
1.00/1.75
2.00/2.75
0.40/0.65
1.50
AI
A1
0.12
0.12
1.25
Cr
0.80/1.10
0.15
0.35
1.50
1.75/2.75
1.50
2.75/3.75
Manganese - Molybdenum steel electrodes
1.25/2.00
0.25/0.55
1.65/2.25
0.25/0.55
1.00/1.75
0.40/0.65
-
0.05
1.80
1.80
-
0.05
0.05
0.05
0.05
0.05
0.05
1.80
1.80
125
Welding
Consumables
Introduction
In recent years, pressure to increase productivity and
reduce costs has been the main diving force behind the
adoption of flux cored wires by fabricators. Productivity, ease of use and quality are the three main virtues
on which the increasing popularity of Flux cored wires
rest.
The welding processes with which flux cored wire must
mainly compete are MMAW and semi automatic welding with solid wire (MIG/MAG). The superior productivity and the accompanying improved economics of flux
cored wire welding over MMAW are very apparent in the
sample case considered in Example. Even at the same
duty cycle as MMAW cored wire process can give much
higher productivity because it can operate at much higher current densities.
The deposition data may be less convincing in case
of flux-cored wire welding in comparison to MIG/MAG
welding. The ease of use of flux cored wires in out of
position welding coupled with its greater process tolerance and comfort is an important aspect. The amount
of time and money spent on reworking defects are less
in flux cored welding in comparison to MIG welding and
it becomes a very viable alternative to MIG/MAG welding. Possible elimination of quality problems like lack of
fusion, cold laps, danger of hydrogen embrittlement etc.
through the use of flux-cored wires has been a very important criterion for its selection all around the world for
critical fabrication.
THE CORED WIRE PROCESS
Main Features
Fundamentally the process of MIG/MAG welding and
utilises the same equipment as that for solid wire albeit of larger capacity in some cases. The important
difference between MIG/MAG welding with solid wire
and cored wire is performance, productivity, welding
characteristics and weld metal integrity. Variations to
suit a particular application or physical requirement are
more easily achieved than with solid wire. This involves
changes in the filling formulation and percentage in a
similar way to that of manual arc electrodes. The coating formulation and thickness can have a significant effect, whereas little can be done with the electrode core
wire alone to improve aspects of performance.
involve the purchase of new equipment but the undisputed increase in productivity will usually guarantee a
return on capital invested in less than one year.
Deposition
The higher deposition rate from cored wires relies upon
the 12R heating effect that is greater than with solid
wires, for a given current.
With the solid wire the total cross section carries all of
the current but with metal cored wires a partial amount
is carried by the core and in the case of flux cored wire
all of the current is conducted by the tube. Thereby the
current density and heating effect ensures a higher
burn-off rate from cored wires.
SOLID
METAL CORED
FLUX CORED
Cored Wire Cross-section
Closed Butt - This type predominate the Tubrod range
lending itself to a wide variety of sizes and fill percentages between 18-33% depending on size required.
Overlap frequently the need arises to fill with the normal
slag former and a high percentage of additional alloying
elements. Stainless steel and hardsurfacing types are
typical example where this section is employed with fill
percentages between 30-50%. The thinner wall section
has the advantage of even higher current density and
hence deposition rates.
Economics
Whilst there are higher productivity processes available, such as submerged arc and robotics, cored wire
semiautomatic MIG offers the fabricator a more flexible
process with genuine increases in productivity for the
least capital expenditure. Where solid wire is already in
use this may only involve a change of accessories such
as feed rolls and torch consumables. A move to cored
wire MIG/MAG from the use of manual arc will obviously
126
PRODUCT CHARACTERISTICS
Rutile: The rutile (E70T-1) cored wires are OK Tubrod 15.12 and 15.16 for use with CO2 or CO2 shielding gases. They are designed for heavy deposition
in the flat/HV positions.
Exceptionally smooth high operating current characteristics, giving low spatter and regular weld appearance.
Very high deposition rates. Slag removal is effortless
and self-releasing on HV fillets.
Ideally suited to the main production of heavy equipment in a wide variety of mild & medium tensile
steels
DC electrode positive.
Welding
Consumables
Downhand Rutile Flux Cored Wires are easy to usewith a smooth arc action giving excellent weld appearance with easy slag detachment.
Positional Rutile Flux Cored Wires when used with
Argon rich gas offer spray transfer welding with a
high level of operator appeal.
Basic Flux Cored Wires produce a higher and more
consistent level of mechanical properties. They
also produce radiographic standard deposits with
ease when compared to both rutile and metal cored
wires.
Metal Cored Wires when used on good quality clean
plate will produce very little slag-similar to that of
solid wires.
Self-Shielded Wires produce their own gas shield
via decomposition in the arc of various elements
within the core.
Outstanding deposit efficiency up to 90% at optimum currents, giving higher deposition rates than
other flux cored wires.
Thin slag cover which is very easily removed hence
reducing the incidence of slag traps Operate with
DC electrode negative The 1.2-mm sizes are excellent for all positional welding using dip transfer.
May be used with either CO2 or Argon rich shielding
gases
Hydrogen levels are lower than 5 mls/1 00 gms of
weld metal- generally less than 3mls/100gms.
The C-Mn 15.00 wire is capable of as welded charpy
V notch toughness down to 30C and good CTOD
properties.
Recommended for multi-pass welding of heavy sections under conditions of restraint.
Self Shielded
Designed for on-site operation OK Tubrod 14.17 (E71
T-7) is for welding mild steel in all positions and OK Tubrod 14.18 (E70T-4) for heavy deposition and/or high
travel speeds in the flat and HV positions where impact
properties are not required.
Higher deposition than manual metallic arc
electrodes No requirements for special purpose
welding equipment.
Good clean weld appearance and easy slag
removal
May be used with either flat or dropping characteristics
power sources.
For use with most structural steels with a nominaltensile strength of 51 ON/mm2
Metal Cored
A wide range of OK Tubrod metal cored wires is available to suit a variety of applications from high-speed
general purpose welding to low temperature and high
strength requirements
The metal core produces an exceptionally high recovery, enabling approximately 95% of the wire
weight to be deposited as weld metal
Used in conjunction with argon rich gases containing 15/25% CO2 weld deposits of smooth consistent
finish with minimal spatter and slag are easily produced
Fume levels are significantly lower than those of
conventional flux cores wires and approximately
50% less than high recovery iron powder manual arc
electrodes
Weld metal savings of up to 30% can be achieved
on single pass fillets through deep penetration which
increases the effective throat thickness with a corresponding reduction in leg length of up to 20%
127
Welding
Consumables
100% A
Arr
Advantage:
Inexpensive
Low heat radiation
Superior depth to width ratio
Lower hydrogen in weld metal
The majority of the Tubrod flux cored wires may be used
with CO2 only and produces good results. The fully basic wires such as Tubrod 15.00 and 15.25 will in fact
produce superior physical characteristics when used
with CO2
Argon/CO2 Mixtures
The most popular gas mixture both for C/Mn solid wire
and cored wire is that of Argon+ 15-20% CO2 and although it is more expensive, generally by a factor of
three, the advantages certainly justify its use
Reduced spatter through smoother arc action
Lower fume generation
Superior weld finish and profile
Ability to support a wide voltage range - machine
setting less critical
Consistent and more favourable penetration, especially with cored wires
Faster welding speeds
Disadvantages:
Greater radiated heat
128
100% C
CO
O2
Flow Rate
It is important that flow rate at the torch is maintained
within 15-20 litres per minute for flux cored wires and
18-20 litres per minute for metal cored wires.
OPERATING CONDITIONS
Polarity
DC electrode positive is recommended for the cored Tubrod wires since the use of the negative pole produces
inferior running characteristics and can occasionally
produce porosity.
Some Tubrod wires however, are designed to operate
on both DC positive & negative polarity.
Voltage
Arc voltage has a direct influence on the arc length that
controls the weld shape depth of penetration and spatter
level. As the arc voltage is reduced the penetration increases and this is particularly important in V butt joints.
An increase in voltage will result in a long arc length and
increase the risk of porosity and undercut.
When operating on dip transfer for positional welding
at comparatively low currents the arc voltage should be
kept at the highest practicable level to ensure adequate
sidewall fusion.
Amperage
Welding
Consumables
The often-greater depth of fusion can increase the effective throat thickness and consequently allow a reduction
in leg length by up to 20%. The savings in weld metal
are considerable as can be seen from FIG.6 and some
certification authorities will permit a reduction of 50% in
weld dimensions for single pass fillets when produced
fully automatically.
WELDING TECHNIQUES
Torch angles
Flux cored wires
With OK Tubrod flux cored wires the torch angle has a
significant effect on slag control and weld deposit profile. For both fillet and butt joints the recommended angle between the wire axis and the line of joint is between
60 - 70 and using a backhand technique i.e. pulling,
with the wire pointing toward the completed weld. In this
way the arc force prevents the slag from running in front
of the line of the weld pool and reduces the risk of slag
traps. For HV fillets the wire tip should be directed toward the bottom plate at approximately 3-mm from the
line of the joint with a torch angle of 45 from the vertical
plate.
In certain circumstances the forehand technique i.e.
pushing can be used to advantage. On small fillet welds
where penetration is not of paramount importance the
higher welding speeds required are such that the molten slag is prevented from running ahead of the weld
pool. This also has the advantage of producing a mitre
fillet where as the backhand method tends to produce a
more convex profile.
Metal cored wires
The higher levels of de-oxidation and higher current density available with cored wires allows them to be used
where mill scale and primer have to be tolerated. This
is particularly so with the metal and basic cored wires,
since the rutile types are the least tolerant. However, in
case of primer the degree of success will depend on the
type and thickness, but generally Tubrod basic wires will
achieve porosity free welds at speeds 45% faster than
solid wires and the Tubrod metal cored wires are approximately 35% faster
129
Welding
Consumables
Single Pass
130
Travel Speed
Welding
Consumables
The required techniques for vertical up welding is almost identical to those employed by manual metal arc
for both fillet and butt joints. However, root panes in
open butt welds where a uniform bead of penetration
required, when welded from one side are not recommended. This is due to the high arc energy and fluidity
of the weld pool as well as the need to maintain highly
accurate joint preparation that is considered not practical. In such circumstances the use of non-fusible back-
131
Welding
Consumables
132
Electrode extension
This term describe the distance between the contact tip
of the torch and the work piece, some times described
as electrode stickout. The current conditions should be
set for the job in hand but during welding it may be nec-
MMAAWS
Nearest AWS
Specification
E6012
E6013
E71T-1
E7018
E71T-1
E7028
OK Tubrod 14.05
E71TG-Ni1
OK Tubrod 14.02
E81TG-A1
E8016.C1
OK Tubrod 14.05
E71TG-Ni1
E8018.C1
OK Tubrod 14.04
E71 TG-Ni2
E9018
OK Tubrod 14.02
E81TG-A1
E11018
OK Tubrod 14.03
E111TG-K3
E7024
Welding
Consumables
E7016
E7016.A 1
E7018.A1
E8016.G
Nearest AWS
Specification
EXTENSION MM
12
18
25
25
5.8
5.8
5.8
8.4
CURRENT AMPS
350
320
280
350
4.7
4.7
4.7
6.5
E6012
OK Tubrod 15.10
OK Tubrod 15.14A
E70T-1
E6013
OK Tubrod 15.14A
E71T-1
E7024
OK Tubrod 15.00A
OK Tubrod 15.18
E70T-1
E7016
OK Tubrod 15.70A
E81T1 Ni1
E7018
E71T-1
E8016.C1
OK Tubrod 15.11
E81T1-Ni2
E8018.C1
OK Tubrod 15.11
E81T1-Ni2
E9018
OK Tubrod 15.19
E81 T1-Ni1
E9018
OK Tubrod 15.26
E91 T5-K2
E11018
OK Tubrod 15.27
E110T5-G
E8018 82
OK Tubrod 15.20
E81T5-B2
E901883
OK Tubrod 15.22
E91 T5-B3
E308L
OK Tubrod 14.30A
E308LTO-1
E316L
OK Tubrod 14.31 A
E316LTO-1
E309L
OK Tubrod 14.32A
E309LTO-1
E347
OK Tubrod 14.34A
E347TO-1
133
LACK OF FUSION
REMEDY
POSSIBLE CAUSE
REMEDY
POSSIBLE CAUSE
POROSITY
Insufficient shielding gas
Replace
degree of penetration
Modify preparation
Modify preparation
Refer to noteslillustration
Replace
Refer to noteslillustration
feed rolls
manipulation
Blocked liner
EXCESSIVE SPATTER
SLAG INCLUSIONS
Dirty plate
Refer to notes
Direction of travel
UNDERCUT
used
Shielding gas pressure too high
Reduce voltage
FILLET WELD
PLATE
134
WEIGHT
WELD
METAUm
kg/m
THK
Mm
GAP
mm
VOLUME
mm
cm3/m
13
12.5
0.1
19.5
19
0.15
27
25.5
0.2
1.5
39
38
0.3
1.5
49
46.5
0.37
1.5
60.5
56
0.44
10
77.5
72
0.57
11
92
83.5
0.66
12
107
97.5
0.77
14
141
130
1.02
15
160
146
1.15
16
180
157
1.23
18
223
204
1.6
20
271
247
1.94
25
411
375
2.94
4.5
8.0
18.0
32.0
50.0
72.0
112.0
162.0
200.0
312.5
T
6.0
12.5
21.0
42.0
73.0
114.0
162.0
248.0
WEIGHT WELD
METAUm kg/m
L
0.036
0.064
0.142
0.252
0.394
0.567
0.887
1.277
1.576
2463
T
0.05
0.10
0.16
0.33
0.58
0.89
1.27
1.85
F X X X
Welding
Consumables
Indicates a solid
electrode
E X X X
Indicates Flux
Designed the condition of
heat treatment in which tests
were conducted.
A as welded
P Post weld heat treated
Digit
Test Temperature
F
Z
0
2
4
5
6
8
10
15
Average
Energy Level
(min)
No impact rquirements
0
-20
-40
-50
-60
-80
-100
-150
-18
-29
-40
-46
-51
-62
-73
-101
27J
xxx
Mn
Si
0.10
0.25/0.60
0.07
EL8K
0.10
0.25/0.60
0.10/0.25
EL12
0.04/0.12
0.25/0.60
0.10
0.06/0.15
0.80/1 .25
0.10
EM12K
0.05/0.15
0.80/1.25
0.10/0.35
EM13K
0.06/0.16
0.90/1.40
0.35/0.75
EM14K
0.06/0.19
0.90/1.40
0.35/0.75
EM15K
0.10/0.20
0.80/1.25
0.10/0.35
0.07/0.15
1.40/1.85
0.80/1.15
EH12K
0.06/0.15
1.50/2.00
0.25/0.65
EH14
0.10/0.20
1.70/2.20
0.10
135
Welding
Consumables
Plate
Wire
Run
Arc Voltage
Welding
Welding
Thickness
mm
mm
No.
Current
A
Speed
m/h
35
300
50
35
350
35
450
35
500
35
500
35
550
35
600
35
700
35
650
35
750
35
700
36
800
36
850
38
850
36
925
38
850
36
700
36
850
36
800
36
850
36
850
36
950
36
900
36
1000
10
12
14
16
18
20
18
20
25
30
136
46
42
38
35
35
30
27
30
25
20
15
28
325
75
2.5
30
450
40
31
510
30
32
525
26
10
33
600
23
12
33
626
20
Table 2: Typical welding data for submerged arc fillet welding mild steel and carbon - manganese structural steels with OK Flux
10.71L and OK Flux 10.81 L.
Plate
Thickness mm
Wire
mm
Run
No.
Arc Voltage
Welding
Current A
Welding
Speed m/h
30-32
450
45
30-32
575
42
10
30-32
650
36
32-34
800
50
12
32-34
850
35
15
33-35
875
25
15
36
825
27
20
36
850
22
Welding
Consumables
Type of Joint
Twin wire
-
2x2.5
34
800
65
2x2.5
34
800
45
+32
800
85
-38
700
+32
800
75
+32
600
65
-35
500
+32
600
+35
600
42
137
Welding
Consumables
Table 3: Typical welding data for different types of joint OK Flux 10.61 Land 10.62
Type of Joint
Plate
Thickness
Wire
mm
Run
No.
Arc Voltage
V
mm
6
8
10
12
16
20
25
30
35
Welding
Current
Welding
Speed
m/h
29
350
40
30
425
40
31
450
40
31
500
40
30
500
40
30
575
40
30
600
40
30
650
40
32
750
35
32
800
35
31
950
23
32
950
23
31
1000
21
31
1000
21
31
1000
20
30
1050
20
5.1 :1*
30
1050
23
32
900
30
5.2:1**
30
1100
25
32
900
30
Arc Voltage
Welding
Welding
Current
Speed
m/h
* First side
** Second side
Fillet
Throat
Thickness
Wire Dia.
mm
a-mm
138
6.0
32
800
30
6.5
31
850
30
7.0
30
900
30
3.5
29
650
60
4.5
29
650
50
5.5
29
650
40
Table 4: Submerged arc welding 18/9 stainless steel. Joint preparation and typical welding data for filler materials
OK Autrod 16.1 O+OK Flux 1 0.92L and similar OK - combination.
Plate
Wire
Run
Arc Voltage
Welding
Welding
Thickness
mm
No.
Current
Speed
m/h
400
80
500
60
500
80
600
60
600
40
600
60
600
35
600
50
600
35
600
30
600
40
600
40
600
35
600
35
mm
6
34
2
8
34
Welding
Consumables
Type of Joint
34
2
12
20
25
34
34
34
10
12
14
34
600
40
34
450
55
34
550
50
34
500
40
34
600
50
34
500
35
34
600
40
34
550
35
34
600
40
139
Welding
Consumables
The weight of welding electrodes or welding wire necessary to complete a given weld joint may be calculated by
the formula:
P
WL
PROCESS
DEPOSITION
EFFICIENCY
Submerged Arc
0.99%
0.98%
0.96%
0.93%
0.93%
0.85%
0.82%
E
P =
W =
E =
Deposition efficiency
It must be remembered that when deposition tests are performed in the laboratory, the deposition efficiency is calculated
by the formula:
For estimates of electrode or wire consumption, the following average values of deposition efficiency may be
used.
140
100 mm
STUB
STUB
125mm
STUB
300 mm
60%
50.00% 45.00%
40.00%
35.00%
ELECTRODE
65%
54.20% 46.70%
43.30%
37.90%
70%
58.30%
52.50%
46.60%
40.80%
75%
62.50% 56.20%
50.00%
43.70%
80%
66.60% 60.00%
53.30%
46.60%
350 mm
60%
51.40%
42.90%
38.30%
ELECTRODE
65%
41.00%
70%
60.00% 55.00%
50.00%
45.00%
75%
64.30% 56.90%
53.60%
46.20%
80%
68.50% 62.80%
57.10%
51.40%
450 mm
60%
53.30% 50.00%
46.60%
43.30%
ELECTRODE
65%
57.70% 54.20%
50.50%
46.90%
70%
62.20% 56.30%
54.40%
50.50%
75%
66.60% 62.50%
56.30%
54.20%
80%
71.10% 66.60%
62.20%
57.70%
DEPOSITION EFFICIENCY
The deposition efficiency of an electrode or welding wire
indicates the portion of that product you can expect to
be deposited as weld metal. Losses due to slag, spatter, fume and in the case of semi automatic or automatic
welding processes, the ends cut before each weld and
the wire left in the feed cable make no process 100%
efficient.
75mm
47.10%
The following tables show the estimated weight of consumables for some of the common weld joints.
Weldmetal
L (mm)
Required Kg/m
Weight of electrode/Wire
required per unit length of weld (Kg/m)
SMAW
GMAW
FCAW
Metal
Welding
Consumables
Fillet Size
Cored
0.04
0.06
0.04
0.05
0.04
0.09
0.15
0.10
0.11
0.10
0.16
0.26
0.17
0.19
0.17
0.25
0.40
0.26
0.29
0.27
10
0.36
0.58
0.38
0.43
0.39
13
0.64
1.04
0.67
0.76
0.70
16
1.00
1.62
1.06
1.18
1.09
19
1.44
2.33
1.53
1.70
1.57
25
2.56
4.14
2.70
3.02
2.79
Weldmetal
Required
kg/m
1.5
10
0.14
0.22
1.5
11
0.17
0.28
0.21
0.34
0.20
0.33
2.5
0.25
0.40
Weldmetal
Required
kg/m
Stick Electrode
Required
kg/m
2.5
Square Butt Joint
1.5
13
Stick Electrode
Required
kg/m
2.0
0.19
0.31
2.5
10
0.34
0.54
10
13
0.53
0.86
13
16
0.80
1.27
16
21
1.31
2.12
19
24
1.84
2.96
32
3.18
5.12
25
3.2
141
Welding
Consumables
WElGRT PER METER OFWELDMETAL FOR FILLET WELDS AND ELEMENTS OF COMMON BUTT JOINTS KG!
M STEEL
INSTRUCTION
1. Make a drawing of the cross-section of the joint to exact scale.
2. Divide the cross-section into right triangles, rectangles and sketch in the desired reinforcement.
3. Dimension the thickness, angles, angle leg length, root opening and the length and height of the reinforcement.
4. Total the weight per meter of each of the elements from the chart for the weight per meter of the weld.
142
T
mm
1.5
10
13
10
15
221/2
30
0.04
0.08
0.12
0.16
0.24
0.32
0.00
0.01
0.01
0.02
0.06
0.12
0.18
0.24
0.36
0.48
0.01
0.02
0.02
0.08
0.16
0.24
0.32
0.48
0.64
0.01
0.03
0.10
0.20
0.30
0.40
0.59
0.80
0.02
10
0.12
0.24
0.36
0.48
0.72
0.96
11
0.14
0.28
0.42
0.56
0.84
13
0.16
0.32
0.48
0.64
14
0.18
0.36
0.54
16
0.20
0.40
17
0.22
19
Weight/m Reinforcement C
45
0.02
0.04
0.04
0.05
0.09
0.04
0.04
0.07
0.09
0.16
0.05
0.00
0.04
0.07
0.10
0.14
0.25
0.07
1.33
0.03
0.06
0.10
0.15
0.21
0.36
0.08
0.16
1.12
0.04
0.09
0.13
0.19
0.28
0.49
0.09
0.19
0.96
1.28
0.06
0.11
0.17
0.26
0.37
0.64
0.11
0.21
0.32
0.72
1.08
1.44
0.07
0.14
0.22
0.33
0.47
0.68
0.12
0.24
0.36
0.60
0.80
1.20
1.60
0.09
0.18
0.27
0.41
0.58
1.00
0.13
0.27
0.40
0.53
0.44
0.66
0.88
1.32
1.76
0.11
0.21
0.32
0.49
0.70
1.21
0.15
0.29
0.44
0.59
0.24
0.48
0.72
0.94
1.50
1.92
0.13
0.26
0.39
0.59
0.83
1.44
0.16
0.32
0.48
0.64
21
0.26
0.52
0.78
1.04
2.04
2.08
0.15
0.30
0.45
0.69
0.98
1.68
0.17
0.35
0.52
0.69
22
0.28
0.56
0.84
1.12
1.68
2.24
0.17
0.35
0.53
0.81
1.13
1.96
0.19
0.37
0.56
0.75
24
0.30
0.60
0.90
1.20
1.80
2.40
0.20
0.40
0.60
0.93
1.30
2.25
0.20
0.40
0.60
0.80
25
0.32
0.64
0.96
1.28
1.92
2.56
0.22
0.45
0.69
1.06
1.48.
2.56
0.21
0.43
0.64
0.85
29
036
0.72
1.08
1.44
2.16
2.88
0.28
0.57
0.87
1.34
1.87
3.24
0.24
0.48
0.72
0.96
32
0.40
0.80
1.20
1.60
2.40
3.21
0.35
0.71
1.08
1.66
2.31
4.01
0.7
0.53
0.80
1.07
35
0.44
0.88
1.32
1.76
2.64
3.53
0.42
0.86
1.3
2.01
2.80
4.85
0.29
0.59
0.88
1.17
38
0.48
0.96
1.44
1.92
2.88
3.85
0.50
1.02
1.54
2.39
3.33
5.77
0.32
0.64
0.96
1.28
41
0.52
1.04
1.56
2.08
3.12
4.17
0.59
1.20
1.71
2.80
3.91
6.77
0.35
0.69
1.04
1.39
44
0.56
1.12
1.72
2.24
3.37
4.49
0.67
1.39
2.10
3.25
4.53
7.85
0.37
0.75
1.12
1.49
48
0.59
1.20
1.80
2.40
3.61
4.81
0.79
1.59
2.41
3.73
5.20
9.01
0.40
0.80
1.13
1.60
51
0.64
1.28
1.92
2.56
3.85
5.13
0.90
1.81
2.75
4.25
5.92
10.26
0.43
0.85
1.28
1.71
57
0.72
1.44
2.16
2.88
4.33
5.77
1.14
2.29
3.48
5.38
7.49
12.98
0.48
0.96
1.44
1.92
64
0.80
1.60
2.40
3.21
4.81
6.41
1.40
2.83
4.29
6.64
9.25
16.3
0.53
1.07
1.60
2.14
70
0.88
1.76
2.64
3.53
5.29
7.05
1.70
3.42
5.20
7.76
11.20 19.39
0.59
1.17
1.76
2.35
76
0.96
1.93
2.88
3.85
5.77
7.69
2.02
4.07
6.18
9.56
13.32 23.08
0.64
1.28
1.92
2.56
Welding
Consumables
Weight of rectangle A
143
Welding
Consumables
Class or
Grad
adee
SMAW
GTAW/G
W/GM
MAW
FCAW
A1-844
A1-8
All Weigh
eightts
OK 67.13, Esab RS
RSW
W, ESAB 118
OK Autrod 16
16..13
A2-800
A2-8
All Classe
Classess
OK 76
76..28
28,, OK 67
67..13
Esab RSW
OK Autrod 16
16..13
OK Autrod 16.45
A3-877
A3-8
Grade 1 & 2
Pipeeweld 6010R
Pip
6010R,,
Cittoflex, Pip
Ci
ipeeweld 601
60111
ESAB C 23
23S
S
Esab MW1
OK Tigrod S2
ESAB 36H
36H,, OK 48
48..20
20,, OK 74
74..46
OK Tigrod S2
ESAB 36 H, OK 48
48..20
ESAB C 23S
Esab MW1
OK Tigrod S2
Pipeweld 6010R,
Pip
ipeeweld 601
60111
ESAB 36 H
Esab MW1
OK Tigrod S2
Grade 1
OK 73.08
OK Autrod 13.14
OK Tubrod 15.24
Grade 2
ESAB 118
Esab MW1
OK Tigrod S2
OK Tubrod 15.27
A 105-87
105-87aa
ESAB 36H
36H,, OK 48
48..20
MW1
OK Tigrod S2
DS 700
70000
A 106-88
106-88aa
Grade
radess A, B, C
ESAB 36 H, OK 48
48..20
MW1, OK Tigrod S2
A 108-8
108-811
1008-10200
1008-102
1022-12155
1022-121
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
ESAB 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
A 109-8
109-888
All
ESAB
ESA
B 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
A 131-8
131-888
A thru DS
ESA
SAB
B 36 H, OK 48
48..20
Esab
Es
ab MW1
OK Tigrod S2
A, B, D, DS
OK 73.08
OK Tubrod 15.24
Esab MW1
OK Tigrod S2
A27-877
A27-8
Alll
Al
A36-88bb
A36-88
A53-88a
A67-8
67-844
A 134-85
144
Recommended Consumables
OK Tubrod 15
15..22
A 135-8
135-888
A&B
ESA
SAB
B 36 H, OK 48
48..20
OK Tigrod S2
Esab MW1
A 139-8
139-888
All
ESAB 36 H, OK 48
48..20
OK Tigrod S2
Esab MW1
A 148-84
80-40, 80-50
90-60
115-955
115-9
105-855
105-8
OK 76.18
Esab 98
Esab 12
1200
Esab 11
1188
OK Tigrod 13.16
OK Tubrod 15.20
OK Tubrod 15.24
A 161-8
161-888
Low Carbo
Carbonn
ESAB
ESA
B 36 H, OK 48
48..20
OK Tigrod S2
Esab MW1
A 167-8
167-888
Class or
Grad
adee
A178-8
178-877
SMA
SM
AW
GTAW/G
W/GM
MAW
Grade T-1
OK 74.46
OK Tigrod 13.09
301,, 302
301
302,, 302
302B
B
304, 305, 308, 304L
OK 61
61..50
50,, OK 61
61..30
30,,
Esab 304B
OK 61
61..30
30,, Esab 304
304B
B
OK67
K67,, 67
67,, OK 67
67..69
69,, Esab 30
3099
Esab 309LC
OK Autrod 16
16..10
OK Tigrod 16.10
OK Autrod 16
16..10
OK Tigrod 16
16..10
16..53
OK Autrod 16
OK Tigrod 16.53
Esab 309LC
OK Tigrod 16.53
309,, 309
309
309S
S
A176-8
176-877
Recommended Consumables
FCAW
DS 7000 A1
OK Tigrod 14
14..30
30A
A
OK Tubrod 14.32A
309Cbb
309C
310, 310S
OK 67
67..68
68,, Esab 309C
309Cbb
OK 67.13
316,, 316
316
316LL
OK 63
63..50
50,, OK 63
63..30
OK Autrod 16
16..30
OK Tigrod 16
16..30
OK Tubrod 14
14..31
31A
A
317, 317L
321,, 347
321
347,, 34
3488
OK 64.30
OK 61
61..80
80,, Esab RSS
RSSC
C
OK Tigrod 16.35
OK Autrod 16
16..11
XM-155
XM-1
OK 67.13
OK Autrod 16.13
OK Tigrod 16
16..13
OK 68.10
OK Tigrod 16.33
Esab 430
OK Tigrod 16.43
A&C
ESAB 36 H, OK 48
48..20
OK Tigrod S2
Esab MW1
Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111
OK Tigrod S2
Esab MW1
Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111
OK Tigrod S2
Esab MW1
A179-8
179-888
Welding
Consumables
ASTM
AST
M
Dessigna
De
ignattio
ionn
OK Autrod 16.13
OK Tigrod 16
16..13
A181-8
181-877
60 & 70
ESAB 36 H, OK 48
48..20
OK Tigrod S2
Esab MW1
Ulttra
Dual Shield 7100 Ul
A182-88
F1
F2, F11, 12
F5, F5a
OK 74.46
OK 73.08
OK 67
67..67
67,, OK 67
67..13
13,, Esab 30
3099
OK Tigrod 13
13..09
OK Tigrod 13.16
OK Autrod 16
16..53
OK Tigrod 16
16..53
DS 7000 A1
OK 15.20
OK Tubrod 14
14..32
32A
A
F6a Cla
Classses 18
1822
F21, F22, F22a
F304
304,, F304
304H
H
F304N
F304L
304L,, F304L
304LN
N
OK 68
68..10
10,, OK 67
67..67
67,, OK 67
67..13
OK 76.28
OK 61
61..50
50,, OK 61
61..30
OK Tigrod 16
16..53
OK Tubrod 14
14..32
32A
A
OK Tubrod 15.22
OK Tubrod 14
14..30
30A
A
F316, F316H
F316N
OK 63.50
OK 61
61..30
30,, Esab 304
304B
B, OK 61
61..35
OK Autrod 16
16..10
OK Tigrod 16
16..10
OK Tigrod 16
16..10
OK Tigrod 16
16..10
OK Autrod 16.30
OK Tigrod 16
16..30
OK Tubrod 14
14..30
30A
A
OK Tubrod 14.31A
145
Welding
Consumables
AST
AS
TM
Dessigna
De
ignattio
ionn
Class or
Grad
adee
SMAW
GTAW/G
W/GM
MAW
OK 63
63..30
30,, OK 63
63..35
F317, F317L
F321
321,, F321
321H
H
F347
347,, F347H
347H,,
F348
348,, F348
348H
H
OK 64.30
OK 61
61..80
80,, Esab RS
RSS
SC,
EsabRSSC (M
(M))
A192-888
A192-8
ESAB 36H
36H,, OK 74
74..46
46,, OK 48
48..20
OK Tigrod S2
ESAB MW1
A193-888
A193-8
B5
OK 67
67..67
67,, Esab 309
309,, OK 67
67..13
Shield Brigh
Brightt 309
309LL
B6, B6X
B7, B7M
B16
B8,, B8A
B8
OK 68.10
OK 76.18
OK 76.28
304B
B
OK 61
61..50
50,, Esab 304
OK Autrod 16
16..13
OK Tigrod 16
16..13
OK Autrod 16.33
B8C
B8
C, B8C
8CA,
A, B8T,
B8T
B8
TA
OK 61
61..80
80,, Esab RSSC,
Esab RS
RSS
SC (M
(M))
OK Tigord 16
16..11
16..11
OK Autrod 16
Shield Brigh
rightt 34
3477
B8M, B8MA,
B8M2, B8M3
OK 63.50
OK Autrod 16.30
OK Tigrod 16.30
OK Tubrod 14.31A
A199-988
A199-9
T-4
OK 76
76..28 or OK 67
67..67
67,, OK 67
67..13
OK Autrod 16
16..13
Shield Brigh
rightt 309
309LL
A200-888
A200-8
T-7
-7,, T-9
T-11
T-2
-211
OK 67
67..67
67,, OK 67
67..13
OK 76.28
67,, OK 67
67..13
OK 67
67..67
OK Autrod 16
16..13
Shield Brigh
Brightt 309
309LL
OK Tubrod 15.22
Shield Brigh
Brightt 309
309LL
T-22
OK 76.28
A
B
OK 76.18
OK 76.28
A203-82
OK Autrod 16
16..30
OK Tigrod 16
16..30
OK Tigord 16.35
OK Tigrod 16
16..11
OK Autrod 16
16..11
FCAW
F316L
316L,, F316L
316LN
N
A202-82
OK Autrod 16
16..10
OK Tigrod 16
16..10
OK Autrod 16
16..13
OK Autrod 16
16..13
OK Tubrod 14
14..31
31A
A
Shield Bright 317L
Shield Brigh
Brightt 34
3477
Arcallooy 409 T
Arcall
OK Tubrod 15.20
OK Tubrod 15.22
OK Tubrod 14
14..30
30A
A
OK Tubrod 15.22
OK Tigrod 13
13..16
OK Tigrod 13.17
15..20
OK Tubrod 15
OK Tubrod 15.22
OK 73.68
A204-88
A, B
C
OK 74.46
Esab 118
OK Tigrod 13
13..09
DS 7000 A1
OK Tubrod 15.27
A209-88
All
OK 74.46
OK Tigrod 13
13..09
DS 7000 A1
A210-888
A210-8
All
ESAB 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
ESAB 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
OK 76.18
OK Tigrod 13.16
OK Tubrod 15.20
OK 67
67..67
67,, OK 67
67..13
13,, Esab 30
3099
Shield Brigh
Brightt 309
309LL
T7, T9
OK 67
67..67
67,, OK 67
67..13
13,, Esab 30
3099
OK Autrod 16
16..13
OK Tigrod 16
16..13
OK Autrod 16
16..13
OK Tigrod 16
16..13
A211-755
A211-7
A213-88aa
A213-88
146
Recommended Consumables
Shield Brigh
Brightt 309
309LL
Class or
Grad
adee
A217-8
217-877
A225-8
225-866
OK 67
67..67
67,, OK 67
67..13
13,, Esab 30
3099
OK 76.28
OK 61.50
309Cbb
TP 309C
TP 316
316,, TP 316
316LL
OK 67
67..68
68,, Esab 309C
309Cbb
OK 63
63..50 OK 63
63..30
TP 321
321,, 347
347,, 34
3488
OK 61
61..80
80,, Esab RSS
RSSC
C
Esab RSS
SSC(M
C(M))
C(M
A240-88
240-88C
C
OK 61
61..30
30,, Esab 304
304B
B
GTAW/G
W/GM
MAW
OK Autrod 16
16..13
OK Autrod 16.10
OK Tigrod 16.10
OK Autrod 16
16..10
OK Tigrod 16
16..10
FCAW
Shield Brigh
rightt 309
309LL
OK Tubrod 15.22
OK Tubrod 14.30A
OK Tubrod 14
14..31
31A
A
OK Autrod 16
16..30
OK Tigrod 16
16..30
16..11
OK Tigrod 16
OK Autrod 16
16..11
OK Tubrod 14
14..31
31A
A
Esab 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
WCA
Esab 36H
36H,, OK 48
48..20
Esab MW1
OK Tigrod S2
WCB
WCC
OK 74.46
Esab 98
Shield Brigh
rightt 34
3477
DS 7000 A1
WC1
WC4, WC5, WC6
WC1
C111
WC9
OK 76.18
OK Tigrod 13.16
OK 76.28
OK Tigrod 13.17
C5
OK 67
67..67
67,, OK 67
67..13
13,, Esab 30
3099
OK Autrod 16
16..13
Grade C
Esab 118
A226-8
226-888
A234-88
234-88bb
SMA
SM
AW
T21
T22
TP 201, TP 202
TP 304
TP 304
304LL
A214-8
214-888
A216-84
216-84B
B
Recommended Consumables
Welding
Consumables
ASTM
AST
M
Dessigna
De
ignattio
ionn
DS 7000 A1
OK Tubrod 15.20
OK Tubrod 15
15..22
14..32
32A
A
OK Tubrod 14
OK Tubrod 15.27
Esab 36H
36H,, OK 48
48..20
Esab MW1
OK Tigrod S2
WPB, WP
WPC
C
Esab 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
WP11
WP
WP11, WP12
OK 76.18
OK Tigrod 13.16
WP222
WP
WP55
WP
WPR
WP
R
OK 76
76..28
3099
OK 67
67..67
67,, OK 67
67..13
13,, Esab 30
OK Autrod 16
16..13
OK Tubrod 14
14..32
32A
A
DS 8100 W
201,, 202
201
202,, 3302
3302,,
304, 305,
309S
309
S
OK 61
61..50
50,, OK 61
61..30
OK Tubrod 14
14..30
30A
A
OK 67
67..67
67,, Esab 30
3099
OK Autrod 16
16..10
OK Tigrod 16.10
OK Autrod 16
16..53
OK Tigrod 16
16..53
309Cbb
309C
310S
310S
316
OK 67
67..68
68,, Esab 309C
309Cbb
OK 67.13
OK 63.50
316L
317, 317L
DS 7000 A1
OK Tubrod 15.20
OK Tubrod 15
15..22
Shield Brigh
Brightt 309
309LL
OK Autrod 16.13
OK Autrod 16.30
OK Tigrod 16
16..30
OK Tubrod 14.31A
OK 63.30
OK Autrod 16.30
OK Tubrod 14.31A
OK 64.30
OK Tigrod 16.35
OK Autrod 16
16..35
147
Welding
Consumables
AST
AS
TM
Dessigna
De
ignattio
ionn
A240-88C
A240-88
C
321,, 347
321
347,, 34
3488
Recommended Consumables
SMAW
GTAW/G
W/GM
MAW
410
430
OK 61
61..80
80,, Esab RSSC,
Esab RS
RSS
SC (M
(M))
OK 68.10
Esab 430
A242-88
All
Ferroweld-W
A249-88aa
A249-88
OK 61.50
309Cbb
309C
316
316L
OK 63.30
3177
31
321,, 347
321
347,, 34
3488
OK 64
64..30
OK 61
61..80
80,, Esab RSSC,
Esab RS
RSS
SC(M
C(M))
OK Tigrod 16
16..11
OK Autrod 16
16..11
OK 76.18m
OK 76.18
OK 76.28
OK Tigrod 13.16
OK Tigrod 13.16
OK Tigrod 13.17
A250-88aa
A250-88
148
Class or
Grad
adee
OK 61.30
OK Tigrod 16
16..11
OK Autrod 16
16..11
OK Autrod 16.33
OK Autrod 16.43
FCAW
Shield Brigh
Brightt 34
3477
DS 8100W
OK Autrod 16.10
OK Tigrod 16.10
OK Autrod 16.10
OK Tigrod 16
16..10
OK Tubrod 14.30A
OK Autrod 16.30
OK Tubrod 14.31A
OK Tigrod 16
16..30
OK Tubrod 14.31A
OK Autrod 16.30
OK Tigrod 16
16..30
OK Tubrod 14.30A
Shield Brigh
Brightt 34
3477
DS 7000 A1
OK Tubrod 15.20
OK Autrod 15.22
A252-888
A252-8
Alll
Al
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pip
ipeeweld 601
60111
OK Tigrod S2
Esab MW1
A266-88
Esab 36H
2,3,4
OK 76.18M
Esab MW1
OK Tigrod S2
Esab MW1,
OK Tigrod 13
13..16
A268-88aa
A268-88
TP 405, TP 410
TP 430
OK 68.10
OK Autrod 16.33
OK Autrod 16.43
A269-88
304
304LL
304
316
316L
321,, 347
321
347,, 34
34B
B
Esab
Es
ab RSS
SSC
C (M
(M))
OK 61.50
OK 61
61..30
30,, Esab 304
304B
B
OK 63.50
OK 63.30
OK 61
61..80
80,, Esab RSS
RSSC
C
OK Autrod 16.10
OK Autrod 16
16..10
OK Autrod 16.30
OK Autrod 16.30
OK Autrod 16
16..11
OK Tubrod 14.30A
OK Tubrod 14
14..30
30A
A
OK Tubrod 14.31A
OK Tubrod 14.31A
Shield Brigh
rightt 34
3477
A270-88a
TP 304
TP 304
304LL
TP316
TP 316L
OK 61.50
OK 61
61..30
30,, Esab 304
304B
B
OK 63.50
OK 63.30
OK Autrod 16.10
OK Autrod 16
16..10
OK Autrod 16.30
OK Autrod 16.30
OK Tubrod 14.30A
OK Tubrod 14
14..30
30A
A
OK Tubrod 14.31A
OK Tubrod 14.31A
A271-88
TP 304
TP 304
304H
H
TP 316
TP 321
321,, 34
3477
OK 61.50
Esab 308
308H
H
OK 63.50,
OK 61
61..80
80,, Esab RSS
RSSC
C,
Esab RS
RSS
SC (M
(M))
OK Autrod 16.10
OK Tubrod 14.30A
OK Autrod 16.30
OK Tigrod 16
16..11
OK Autrod 16
16..11
OK Tubrod 14.31A
Shield Brigh
rightt 34
3477
OK Tubrod 15.24
A276-8
276-899
Class or
Grad
adee
Recommended Consumables
SMA
SM
AW
GTAW/G
W/GM
MAW
FCAW
OK 61.50
OK Autrod 16.10
OK Tubrod 14.30A
OK 61
61..30
30,, Esab 304
304B
B
OK 67
67..67
67,, Esab 30
3099
OK 67
67..68
68,, Esab 309C
309Cbb
OK 67.13
OK 63.50
OK Autrod 16
16..10
OK Autrod 16
16..53
OK Tubrod 14
14..30
30A
A
OK Tubrod 14
14..32
32A
A
OK Autrod 16.13
OK Autrod 16.30
OK Tubrod 14.31A
OK 63
63..30
3177
31
321,, 347
321
347,, 34
3488
OK Autrod 16
16..30
OK 64
64..30
OK 61
61..80
80,, Esab RSSC (M
(M))
Esab RSSC
OK 68
68..10
OK Tubrod 14
14..31
31A
A
OK Tigrod 16
16..11
OK Autrod 16.11
rightt 34
3477
Shield Brigh
OK 67
67..67
67,, OK 67
67..13
OK Tigrod 16
16..53
OK Tubrod 14
14..32
32A
A
Grades A, B, C,
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
OK Tigrod S2
Esab MW1
Grade D
Esab 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
A284-8
284-888
Grades C & D
Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111
Esab MW1
OK Tigrod S2
A285-8
285-855
Grades A, B, C
Esab 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
Ulttra
Dual Shield 7100 Ul
A288-7
288-777
Grade 1
Esab 36 H, OK 48
48..20
Grade 2
Grade 3
Grade 4
Grade 5, 6, 7, 8
OK 76
76..18
18,, OK 76
76..28
Esab 118
Esab 120
Esab MW1
OK Tigrod S2
OK Tigrod 13
13..16
OK Autrod 13.14
A289-8
289-888
Classes B & C
OK 67.13
OK Autrod 16.13
A290-8
290-855
A, B
Esab 36H
36H,, OK 48
48..20
C, D
E, F
G, H
I, J
K, L
OK 76.18
Esab 118
Esab
Es
ab 12
1200
Esab KV4
OK67.13
Esab MW1
OK Tigrod S2
OK Tigrod 13.16
1
4
5, 6, 7, 8
OK 76.18
Esab 11
1188
Esab KV4
OK Tigrod 13
13..16
HF
HH
OK 61.50
OK 67
67..67
67,, Esab 30
3099
OK Autrod 16.10
OK Autrod 16
16..53
316LL
316
403,, 405
403
405,, 41
4100
414,, 42
414
4211
4300
43
4466
44
A283-8
283-877
A291-84
A297-84
Welding
Consumables
ASTM
AST
M
Dessigna
De
ignattio
ionn
OK Tubrod 15.27
OK Tubrod 15.22
OK Tubrod 15.27
OK Tigrod 13.32
OK Autrod 16
16..13
OK Tigrod 13.32
OK Tubrod 14.30A
OK Tubrod 14
14..32
32A
A
149
Welding
Consumables
AST
AS
TM
Dessigna
De
ignattio
ionn
Class or
Grad
adee
HI, HK
HE, HD
A299-822
A299-8
SMAW
GTAW/G
W/GM
MAW
OK 67.13
Esab RSW
OK Autrod 16.13
OK Autrod 16.75
Esab 36H
36H,, OK 74
74..46
Esab MW1
FCAW
A302-82
A
B
C&D
OK 74.46
OK 76.18
Esab 98
13..09
OK Tigrod 13
OK Tigrod 13.16
A307-88aa
A307-88
Esab 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
A311-866
A311-8
1018,, 111
1018
11177
Esab 36H
36H,, OK 48
48..20
OK Tigrod S2
A312-88aa
A312-88
TP 304, 304N
TP 304
304H
H
TP 304L, 304LN
TP 309C
309Cbb
TP 309S, 309H
TP 316, 316H
TP 316L
TP 317
317,, 317
317LL
321, 347
348,, 321
348
321H
H
347H,, 348
347H
348H
H
OK 61.50
Esab 308
308H
H
OK 61.30
OK 67
67..68
OK 67.67
OK 63.50
OK 63.30
OK 64
64..30
OK 61.80
Esab RS
RSS
SC, Es
Esab
ab RS
RSS
SC (M
(M))
OK Autrod 16.10
OK Tubrod 14.30A
OK Autrod 16.10
OK Tubrod 14.30A
OK Autrod 16.53
OK Autrod 16.30
OK Autrod 16.30
OK Tubrod 14.32A
OK Tubrod 14.31A
OK Tigrod 16.11
OK Tubrod 14.34A
OK 61.50
OK Autrod 16.10
OK Tigrod 16.10
OK Tubrod 14.30A
67..67
67,, OK 67
67..60
60,, Esab 30
3099
OK 67
Esab 309L
309LC
C
OK 67
67..68
68,, Esab 309C
309Cbb
OK 67.13
OK 63.50
OK 63.30
OK 64
64..30
OK 61
61..80
80,, Esab RSS
RSSC
C,
Esab RSSC (M
(M))
OK 68
68..10
OK Autrod 16
16..53
OK Tubrod 14
14..32
32A
A
OK Autrod 16.13
OK Autrod 16.30
OK Autrod 16.30
OK Tubrod 14.31A
OK Tubrod 14.31A
OK Tigrod 16
16..11
OK Autrod 16
16..11
OK Tubrod 14
14..34
34A
A
A314-87a
309Cbb
309C
310, 310S, 314
316
316L
3177
31
348,,
321,, 347
321
347,, 348
429,, 430
429
430,, 43
4311
403,, 410
403
410,, 414
414,,
416,, 416
416
416SE,
SE, 42
4200
440A,
440
A, 440
440B
B,
440C
440
C
501,, 50
501
5022
A325-88aa
A325-88
A328-88aa
A328-88
OK 67
67..67 or OK 67
67..13
Esab KV
KV44, OK 67
67..67
Or OK 67
67..13
OK Tigrod 13
13..32
Esab 98
98,, Esab 11
1188
OK Autrod 13
13..14
OK Tubrod 15
15..27
Type I
Esab 36H
36H,, OK 48
48..20
Esab
Es
ab MW1
OK Tigrod S2
Type II
Esab 120
Esab C23S
Esab 36 H, OK 48
48..20
A321-811
A321-8
150
Recommended Consumables
OK Tubrod 15.27
Esab MW1
OK Tigrod S2
A333-8
333-888
Class or
Grad
adee
Grade 1 & 6
Grade 4
Recommended Consumables
SMA
SM
AW
GTAW/G
W/GM
MAW
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111
Ferroweld W
Esab MW1
OK Tigrod S2
FCAW
Dual Shield 7100 Ul
Ulttra
DS 8100W
A334-8
334-888
Grade 1 & 6
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111
Esab MW1
OK Tigrod S2
A335-88a
P1 & P15
P2, P11, P12
P5,, P5b, P5
P5
P5cc
P21, P22
OK 74.46
OK 76.18
Esab KV4
V4,, OK 67
67..67
67,, OK 67
67..13
OK 76.28
OK Autrod 13.09
OK Autrod 13.16
OK Autrod 16
16..13
OK Autrod 13.17
OK Tubrod 14
14..32
32A
A
OK Tubrod 15.22
F1
F5, F5A
F6
F21, F21A, F22
F22
22A
A
F11, F11A, F11B
F12
F304, F30H,
F304
304N
N
F304L, F304LN
F309
309H
H
F310
F316
F316LF, 321, 347
3488
34
OK 74.46
Esab KV4
V4,, OK 67
67..67
67,, OK 67
67..13
OK 68
68..10
10,, OK 67
67..67
67,, OK 67
67..13
OK 76.28
OK Autrod 13.09
OK Tigrod 16
16..13
OK 76.18
OK Tigrod 13.16
OK 61.50
OK Autrod 16.10
OK 61.30
OK 67
67..67
67,, Esab 30
3099
OK 67.13
OK 63.50
OK 63.30
OK 61
61..80
80,, Esab RSS
RSSC
C
OK Autrod 16.10
OK Autrod 16
16..53
OK Autrod 16.13
OK Autrod 16.30
OK Autrod 16.30
OK Tigrod 16
16..11
OK Autrod 16
16..11
A338-8
338-844
OK 76.28
OK Autrod 13.17
OK Tubrod 15.24
A351-8
351-888
OK 61.50
OK Autrod 16.10
OK Tubrod 14.30A
OK 61.30
OK 67.67
OK 63.50
OK 67.10
OK Autrod 16.10
OK Autrod 16.53
OK Autrod 16.30
OK Autrod 16.13
OK Tubrod 14.30A
OK Tubrod 14.32A
OK Tubrod 14.31A
Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Esab MW1
OK Tigrod S2
Esab 36 H, OK 48
48..20
OK 76.28
OK 74.46
Esab 120
OK 68
68..00
Esab MW1
OK Tigrod S2
OK Autrod 13.09
OK 92.45, OK 92.55
OK Autrod 19.82
OK Tubrod 14.32A
Grade 1
Esab 36 H, OK 48
48..20
Esab MW1
OK Tigrod 12
12..64
Grade 2
Grade 5, 6, 8, 9
OK 76.18
OK Autrod 13.16
A336-88a
A361-8
361-855
A352-8
352-888
LCA,
LC
A, LC
LCB
B
LCC
LC1
LC2-11
LC2CA6N
6NM
M
A353-87
A356-8
356-844
OK Tigrod 13.17
Welding
Consumables
ASTM
AST
M
Dessigna
De
ignattio
ionn
DS 7000 A1
OK Tubrod 14
14..32
32A
A
OK Tubrod 14
14..32
32A
A
OK Tubrod 15.22
OK Tubrod 15
15..20
- do - do OK Tubrod 14.30A
OK Tubrod 14.30A
OK Tubrod 14
14..32
32A
A
OK Tubrod 14.31A
OK Tubrod 14.31A
Shield Brigh
Brightt 317
317LL
DS 7000 A1
OK Tubrod 15.27
DS 7000 A1
OK Tubrod 15.20
151
Welding
Consumables
AST
AS
TM
Dessigna
De
ignattio
ionn
A358-88a
Recommended Consumables
SMAW
Grade 10
OK 76.28
CA6N
6NM
M
OK 68
68..00
304, 304N
OK 61.50
304,, 304
304
304N
N
OK 61
61..30
30,, Esab 304
304B
B
304H
304
H
Esab 308
308H
H
3099
30
3099
OK 67
67..67
67,, Esab 30
309 Cb
310
316, 316N
316L, 316LN
OK 63.30
321,, 347
321
347,, 34
3488
61..80
80,, Esab RSSC
OK 61
GTAW/G
W/GM
MAW
FCAW
OK Tigrod 13.17
OK Autrod 13
13..22
OK Tubrod 15.22
OK Autrod 16.10
OK Tigrod 16
16..10
OK Autrod 16
16..10
OK Tigrod 16
16..10
OK Tubrod 14.30A
OK Autrod 16
16..53
OK Tigrod 16
16..53
OK Tubrod 14
14..32
32A
A
OK Autrod 16.13
OK Autrod 16.30
OK Tigrod 16
16..30
OK Autrod 16.10
OK Tigrod 16
16..10
OK Tubrod 14.31A
A361-85
Pipeweld 6010R
Esab MW1
OK Tigrod S2
A366-855
A366-8
Pip
ipeeweld 6010R
6010R,, Pipe
ipew
weld 601
60111
Esab MW1
OK Tigrod S2
FPA, FP
FPB
B
Esab 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
FP1
FP2, FP11, FP12
FP21, FP22
FP5
P5,, FP7
P7,, FP9
OK 76.18
OK 76.28
OK 67
67..67
67,, OK 67
67..13
13,, Esab KV4
OK Tigrod 13.16
OK Tigrod 13.17
OK Autrod 16
16..53
OK Autrod 16
16..13
Type I
Esab 36H
36H,, OK 48
48..20
Type II
OK 74.46
Esab
Es
ab MW1
OK Tigrod S2
OK Autrod 13.09
Type II, VA
Type IV, VI
OK 76.28
Esab 118
OK Tigrod 13.17
TP 304, TP 304N
TP 304
304H
H
TP 304LN
OK 61.50
Esab 308 H
OK 61.30
OK Autrod 16.10
OK Tubrod 14.30A
OK Tubrod 14.30A
TP 316, TP 316N
OK 63.50
OK Autrod 16.10
OK Tigrod 16
16..10
OK Autrod 16.30
OK Tigrod 16
16..30
TP 316
316N
N
TP 321
321,, TP 321
321H
H
TP 347
OK 63
63..30
OK 61
61..80
80,, Esab RSS
RSSC
C
OK Tigrod 16
16..11
OK Autrod 16.11
Shield Brigh
Brightt 34
3477
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pip
ipeeweld 6011
6011,, Esab 36
36H
H
OK Tigrod S2
A369-888
A369-8
A372-87
372-87A
A
A376-88A
A376-88
A
A381-888
A381-8
152
Class or
Grad
adee
DS 7000 A1
OK Tubrod 15.20
OK Tubrod 15.22
OK Tubrod 14
14..32
32A
A
Dual Shield 7100 Ul
Ulttra
DS 7000 A1
OK Tubrod 15
15..24
OK Tubrod 15.22
OK Tubrod 15.27
OK Tubrod 14.31A
Class or
Grad
adee
Recommended Consumables
SMA
SM
AW
GTAW/G
W/GM
MAW
FCAW
OK 48.20
Y65
OK 76.18
Esab MW1
OK Tigrod S2
OK Autrod 13.16
A387-8
387-877
Grade 2, 12, 11
Grade 22, 21
Grade 5, 7, 9
OK 76.18
OK 76.28
Esab KV4
OK Tigod 13.16
OK Tigrod 13.17
OK Tigrod 13.32
OK Tubrod 15.20
OK Tubrod 15.22
A389-86
C-23
C-24
OK 76.18
OK 76.28
OK Autrod 13
13..16
13..17
OK Autrod 13
OK Tubrod 15
15..20
OK Tubrod 15
15..22
A391-8
391-866
A4
Esab 118
OK Tubrod 15.27
A403-88A
OK 61.50
OK 61.30
Esab 308
308H
H
OK 67
67..67
67,, Esab 30
3099
OK 63.50
OK 63.30
OK 64
64..30
OK 61
61..80
80,, Esab RSSC
OK Autrod 16
16..10
OK Autrod 16.10
14..30
30A
A
OK Tubrod 14
OK Tubrod 14.30A
OK Autrod 16
16..53
OK Autrod 16.30
OK Autrod 16.30
14..32
32A
A
OK Tubrod 14
OK Tubrod 14.31A
OK Tubrod 14.31A
OK Tigrod 16
16..11
OK Autrod 16.11
Shield Brigh
rightt 34
3477
A405-88
P24
OK 76.18
OK Tigrod 13
13..16
OK Tubrod 15
15..20
A409-88a
TP304
TP304
TP
304LL
304
TP309
TP
309S
309
S
TP309C
TP
309Cbb
309C
TP310
TP
310S
310
S
TP316
TP316L
TP31
TP
3177
31
TP321
P321,, 347
347,, 34
3488
OK 61.50
OK 61
61..30
30,, Esab 304
304B
B
OK 67
67..67
67,, Esab 30
3099
OK 67
67..68
68,, Esab 309C
309Cbb
OK 67.13
OK 63.50
OK 63.30
OK 64
64..30
OK 61
61..80
80,, Esab RSS
RSSC
C
Esab RSSC (M
(M))
OK Autrod 16.10
OK Autrod 16
16..10
OK Autrod 16
16..53
OK Tubrod 14.30A
OK Tubrod 14
14..30
30A
A
OK Tubrod 14
14..32
32A
A
OK Autrod 16.13
OK Autrod 16.30
OK Autrod 16.30
OK Tubrod 14.31A
OK Tubrod 14.31A
Grade A, B, C
Grade D, E, F, G
Esab Ferrospeed 28
28,,
Esab 36 H
A420-8
420-888
WPLL6
WP
WPLL9
WP
A423-8
423-866
A414-8
414-888
OK Tubrod 15.22
OK Tigrod 16
16..11
OK Autrod 16
16..11
Shield Brigh
rightt 34
3477
Esab MW1
OK Tigrod S2
Esab 36H
36H,, OK 48
48..20
OK 73.08
OK Tigrod S2
OK Tigrod 13.16
Grade 1
OK 76.18
OK Tigrod 13.16
Grade 2
OK 73.08
OK 15.20
DS 8100
8100W
W
OK Tubrod 15.24
Esab 36 H
OK Tigrod S2
OK 76.18
OK 67
67..67
67,, Esab 30
3099
OK Tigrod 13.16
OK Autrod 16
16..53
OK Tigrod 16
16..53
OK Tubrod 14
14..32
32A
A
A424-8
424-800
A426-8
426-800
CP1,, CP1
CP1
CP155
CP2, CP11, CP12
CP5,, CP5
CP5
CP5bb, CP2
CP211
Welding
Consumables
ASTM
AST
M
Dessigna
De
ignattio
ionn
153
Welding
Consumables
AST
AS
TM
Dessigna
De
ignattio
ionn
A430-888
A430-8
Class or
Grad
adee
SMAW
CP7,, CP
CP7
CP99
OK 67
67..67
67,, Esab 30
3099
CP222
CP2
OK 76.28
FP 304
304,, 304H
304H,,
304N
FP316, 316H
316N
FP 321
321,, 321H
321H,, 34
3477
308H
H
OK 61
61..50
50,, Esab 308
OK 63.50
OK 61
61..80
80,, Esab RSS
RSSC
C
Esab RS
RSS
SC (M
(M))
GTAW/G
W/GM
MAW
OK Autrod 16
16..53
OK Tigrod 16
16..53
OK Tigrod 13.17
OK Autrod 16
16..10
OK Tigrod 16
16..10
OK Autrod 16.30
16..30
OK Tigrod 16
OK Tigrod 16
16..11
OK Autrod 16
16..11
FCAW
OK Tubrod 15.22
OK Tubrod 14
14..30
30A
A
OK Tubrod 14.31A
Shield Brigh
Brightt 34
3477
Esab 36 H
OK 73.08
OK Tigord S2
A444-888
A444-8
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Esab MW1
A446-877
A446-8
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pip
OK Tigrod S2
A447-87
OK 67
67..67
67,, Esab 30
3099
OK Autrod 16
16..53
OK Tigrod 16
16..53
OK Tubrod 14
14..32
32A
A
CPF3, CPF3A
OK 61.30
OK Tubrod 14.30A
CPF8, CPF8A
OK 61.50
CPF
CP
F3M
OK 63.30
CPF
CP
F8M
OK 63.50
OK Autrod 16.10
OK Tigrod 16
16..10
OK Autrod 16.10
OK Tigrod 16
16..10
OK Autrod 16.30
OK Tigrod 16
16..30
OK Autrod 16.30
OK Tigrod 16
16..30
CPF
CP
F10M
10MC
C
CPF
CP
F8C
CPH8,, CPH2
CPH8
H200
OK 63
63..80
OK 61.80
3099
OK 67
67..67
67,, Esab 30
CPK200
CPK2
OK 67.13
TP304
TP
304H
304
H
OK 61
61..50
50,, Esab 308
308H
H
TP347
TP
347H
347
H
OK 61
61..89
89,, Esab RSS
SSC
C
Esab RS
RSS
SC (M
(M))
OK 63.50
A442-86aa
A442-86
A 451-80
A 452-8
452-888
Grade 55
Grade 65
TP316H
154
Recommended Consumables
OK Tubrod 14.30A
OK Tubrod 14
14..31
31A
A
OK Tubrod 14
14..31
31A
A
OK Tigrod 16.11
OK Autrod 16
16..53
OK Autrod 16
16..53
OK Autrod 16.13
OK Tigrod 16
16..13
16..10
OK Autrod 16
OK Tigrod 16
16..10
OK Tigrod 16
16..11
OK Autrod 16
16..11
16..30
OK Autrod 16
OK Tigrod 16
16..30
OK Tubrod 14
14..30
30A
A
Esab MW1
OK Tigrod S2
Shield Brigh
rightt 34
3477
OK Tubrod 14
14..31
31A
A
A 455-8
455-822
Esab
Es
ab 36 H, OK 73
73..08
08,, OK 48
48..20
A 457-88
OK 63.80
A 458-88
OK 63.50
OK Tigrod 16.30
OK Tubrod 14.31A
A 463-88
Esab MW1
OK Tigrod S2
A 469-87
469-87aa
Class or
Grad
adee
Recommended Consumables
SMA
SM
AW
GTAW/G
W/GM
MAW
Classs 1
Cla
Esab 36 H, OK 48
48..20
Class 2
OK 73.08
Classs 3
Cla
Class 5, 6, 7
Esab 98
Esab 118
OK Tubrod 15.27
Esab 36 H, OK 48
48..20
2
4, 6, 8
OK 73.08
Esab 118
A 471-87a
10
Esab 118
OK Tubrod 15.27
A 473-87
OK 61.50
OK Autrod 16.10
OK Tigrod 16.10
OK Tubrod 14.30A
OK 61
61..50
50,, Esab RS
RSW
W
14..30
30A
A
OK Tubrod 14
304L
OK 61.30
309,, 309
309
309S
S
3099
OK 67
67..67
67,, Esab 30
OK 67.13
OK 63.50
316L
OK 63.30
16..10
OK Autrod 16
OK Tigrod 16
16..10
OK Autrod 16.10
OK Tigrod 16
16..10
OK Autrod 16
16..53
OK Tigrod 16
16..53
OK Autrod 16.13
OK Autrod 16.30
OK Tigrod 16
16..30
OK Autrod 16.30
OK Tigrod 16
16..30
3177
31
347,, 34
3488
321,, 347
321
OK 64
64..30
OK 61
61..80
80,, Esab RSS
RSSC
C,
Esab RSSC (M
(M))
OK 68.10
Esab 41
4100
A 470-8
470-844
Esab 430
Esab RS
RSW
W or OK 67
67..67
67,, 67
67..13
Esab KV4
Esab MW1
OK Tigrod S2
FCAW
Esab MW1
OK Tigrod S2
OK Tigrod 16
16..11
OK Autrod 16
16..11
OK Autrod 16.33
Welding
Consumables
ASTM
AST
M
Dessigna
De
ignattio
ionn
OK Tubrod 14.30A
OK Tubrod 14
14..32
32A
A
OK Tubrod 14.31A
OK Tubrod 14.31A
OK Tubrod 14
14..34
34A
A
OK Autrod 16.43
OK Autrod 16
16..13
A 447-8
447-811
6511
65
OK 63
63..80
A 478-82
OK 61.50
OK Autrod 16.10
OK Tigrod 16
16..10
OK Tubrod 14.30A
304L
OK 61.30
OK Autrod 16.10
OK Tigrod 16
16..10
OK Tubrod 14.31A
309Cbb
309C
316
OK 67
67..68
68,, Esab 309C
309Cbb
OK 63.50
OK Tubrod 14.31A
316L
OK 63.30
317
OK 64.30
OK Autrod 16.30
OK Tigrod 16
16..30
OK Autrod 16.30
OK Tigrod 16
16..30
OK Tigrod 16.35
OK Tubrod 14.31A
155
Welding
Consumables
AST
AS
TM
Dessigna
De
ignattio
ionn
A 479-88a
A 487-88
A 493-88
Class or
Grad
adee
Recommended Consumables
SMAW
OK 61.50
309S
309
S
OK 67
67..67
67,, Esab 30
3099
309Cbb
309C
S
310S
310
OK 67
67..68
68,, Esab 309C
309Cbb
OK 67.13
316, 316N
OK 63.50
316, 316LN
OK 63.30
321,, 321H
321
321H,, 34
3477
3488
34
403, 410, 414
405,, 43
405
4300
OK 61
61..80
80,, Esab RSS
SSC
C,
Esab RSS
SSC
C (M
(M))
OK 68.10
OK 61
61..30
30,, Esab 304
304B
B
OK Autrod 16.10
OK Tigrod 16
16..10
16..10
OK Autrod 16
OK Tigrod 16
16..10
OK Autrod 16
16..53
OK Tigrod 16
16..53
OK Autrod 16.13
OK Tigrod 16
16..13
OK Autrod 16.30
OK Tigrod 16
16..30
OK Autrod 16.30
OK Tigrod 16
16..30
OK Tigrod 16
16..11
OK Autrod 16
16..33
OK Autrod 16.43
FCAW
OK Tubrod 14.30A
OK Tubrod 14
14..30
30A
A
OK Tubrod 14
14..32
32A
A
OK Tubrod 14.31A
OK Tubrod 14.31A
3477
Shield Brigh
Brightt 34
OK Tubrod 15.27
Esab
Es
ab 11
1188
Esab
Es
ab 12
1200
OK 61.50
316
OK 63.50
3844
38
OK 67
67..67
67,, Esab 30
3099
429, 430
156
GTAW/G
W/GM
MAW
410, 431
OK 68.10
440C
Esab RSW
OK Autrod 16.10
OK Tigrod 16
16..10
OK Autrod 16.10
OK Tigrod 16
16..53
OK Autrod 16
16..53
OK Tigrod 16
16..43
OK Autrod 16.43
OK Tigrod 16
16..43
OK Autrod 16.33
OK Tigrod 16
16..33
OK Tigrod 16
16..75
OK Tubrod 14.30A
OK Tubrod 14.31A
OK Tubrod 14
14..32
32A
A
A 496-85
OK 73.68
DS 111AC
R700
DS R7
A 497-86
OK 73.68
DS R70
DS 111
111A
AC
A 499-81
Grade 50
Grade 60
OK 73.08
OK Autrod 13.14
OK Tubrod 15.24
A 500-8
500-844
Alll
Al
Pipeeweld 6010R
Pip
6010R,, OK 24
24..45
45P
P
Pip
ipeeweld 6011
6011,, Esab 36 H,
OK 48
48..20
Esab MW1
OK Tigrod S2
A 501-8
501-888
All
Pip
ipeeweld 6010R
6010R,, OK 22
22..45
45P
P
Pip
ipeeweld 6011
6011,, Esab 36
36H
H
Esab MW1
OK Tigrod S2
Ulttra
Dual Shield 7100 Ul
A 508-88a
A511-88a
Class or
Grad
adee
Recommended Consumables
SMA
SM
AW
1, 1a, 2, 3
2a,, 3a
2a
3a,, 4b
4, 5
4a,, 5a
4a
Esab 98
MT302, MT304
MT305
MT309
309S
S
OK 61.50
OK 67
67..67
67,, Esab 30
3099
MT310
310S
S
MT31
3166
OK 67.13
OK 63.50
MT316L
OK 63.30
MT321
321,, MT34
3477
MT403
403,, MT41
4100
MT414, MT416SE
OK 64
64..30
OK 61
61..80
80,, Esab RSSC,
Esab RSSC (M)
MT431
MT440A
MT40
4055
MT429
429,, MT43
4300
MT446446-11
MT446-2
GTAW/G
W/GM
MAW
OK Autrod 13.14
Esab 118
Esab 12
1200
Esab RSW
OK 68
68..00
FCAW
OK Tubrod 15.26
OK Tubrod 15.27
OK Autrod 16.10
OK Tigrod 16
16..10
16..53
OK Autrod 16
OK Tigrod 16
16..53
OK Autrod 16.13
OK Autrod 16.30
OK Tigrod 16
16..30
OK Autrod 16
16..30
OK Tigrod 16
16..30
OK Tubrod 14.30A
OK Tubrod 14
14..32
32A
A
OK Tubrod 14.31A
OK Tubrod 14
14..31
31A
A
OK Autrod 16
16..11
Shield Bright 347
OK Autrod 16
16..43
16..75
OK Autrod 16
OK 67
67..67 or OK 67
67..13
OK Tigrod 16
16..13
OK Autrod 16.53
16..13
OK Autrod 16
OK Tubrod 14
14..32
32A
A
A512-8
512-866
All Ex
Exccep
eptt 111
11100
1115,, 111
1115
11177
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pipeeweld 6010, Esab 36 H
Pip
Esab MW1
OK Ti
Tiggrod S2
A513-8
513-888
Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Pipeeweld 6011, Esab 36 H
Pip
-do
do--
Esab MW1
OK Tigrod S2
All
A515-8
515-822
Alll
Al
48..20
Esab 36 H, OK 48
Esab MW1
A516-8
516-866
Alll
Al
Esab 36 H, OK 48
48..20
- do -
A517-87
517-87aa
Alll
Al
A521-7
521-766
CA,, CC, CC
CA
CC11
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pipeeweld 6011, Esab 36 H
Pip
A523-8
523-888
Welding
Consumables
ASTM
AST
M
Dessigna
De
ignattio
ionn
OK Tubrod 15.27
OK Tubrod 15.27
Esab MW1
Esab MW1
OK Tigrod S2
AC AD CRF1CG
OK 73.68
OK Tubrod 14.04
AF
Esab 118
OK Tubrod 15.27
A&B
Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111
Esab MW1
157
Welding
Consumables
AST
AS
TM
Dessigna
De
ignattio
ionn
A524-888
A524-8
Class or
Grad
adee
SMAW
GTAW/G
W/GM
MAW
FCAW
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Pip
ipeeweld 601
60111
- do -
A526-855
A526-8
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Esab MW1
A527-855
A527-8
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Esab MW1
A 528-85
Esab MW1
A 529-85
Esab MW1
Type A1
Type A3, B3, C3
D3
B1, B2, C1, C2,
D1,, D2
D1
OK 74.46
Esab 118
OK Tigrod 13.09
DS 700A1
OK Tubrod 15.27
OK 73.08
OK Tigrod 13.16
OK Tubrod 15.24
Classs 1
Clas
Esab
Es
ab 36 H, OK 73
73..08
08,, OK 48
48..20
Esab MW1
OK Tigrod S2
Class 2
OK 73.68
A 533-87
A 537-8
537-866
I & II
Recommended Consumables
A539-888
A539-8
A541-888
A541-8
OK Tubrod 14.04
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Esab MW1
1, 1A
Esab 36 H
Esab MW1
OK Tigrod S2
OK Tigrod 15.24
2, 3, 4
OK 73.08
3V, 22b
Esab 98
OK Tubrod 15.24
OK Autrod 13.17
2A,, 3A, 7B
2A
A542-888
A542-8
OK Tubrod 15.22
OK Tubrod 15
15..27
22C
22
C, 7, 8
Esab 11
1188
22D
22
D, 7A, 8A
Esab
Es
ab 12
1200
OK 76.28
OK Autrod 13.22
OK Tubrod 15.22
OK Tigrod 13.17
2A,, 2B
2A
A543-877
A543-8
Esab 118
OK Tubrod 15.27
2B, 2C
Esab 120
OK Tubrod 15.27
A554-88aa
A554-88
Same as
A511-88a exc
xcep
eptt
ep
for the foll
olloowin
wingg
add
MT-301
OK 61.50
OK Autrod 16.10
OK Tubrod 14.30A
OK Tigrod 16
16..10
A556-888
A556-8
158
MT-309
-309S
S-C
-Cbb
OK 67
67..67
67,, Esab 309C
309Cbb
A2
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
Esab MW1
OK Tigrod S2
A557-8
557-888
Class or
Grad
adee
B2, C2
Recommended Consumables
SMA
SM
AW
GTAW/G
W/GM
MAW
FCAW
Esab 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
Esab 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
6010R,, Ci
Cittoflex
Pipeeweld 6010R
Pip
Esab MW1
OK Tigrod S2
A569-8
569-855
Pipew
Pipe
weld 6011
6011,, Esab 36 H,
OK 48
48..20
OK Tigrod S2
A570-8
570-888
Esab MW1
40,, 50
40
50,, 60
OK Tigrod S2
Esab
Es
ab MW1
65
OK 73.08
OK Tigrod 13.14
58,, 65
58
Esab 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
OK Tubrod 15
15..00
00A
A
70
OK 73.08
OK Tigrod 13.14
OK Tubrod 15.24
Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
OK 73.08
OK Tigrod S2
Esab MW1
OK Tigrod 13
13..14
OK Tubrod 15.24
Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Esab 36 H
OK 73.08
A581-88
303, 303 SE
OK 61.50
A582-8
582-888
A582-8
582-888
4166, 416 SE
41
430, 430 F
OK 68
68..10
10,, Esab MW1
Esab 430
A562-8
562-822
A568-88
568-88aa
A 572-8
572-822
A573-8
573-888
A575-86aa
A575-86
A576-87
576-87aa
Alll
Al
A587-88
Esab MW1
OK Tigrod S2
OK Tigrod 13.14
Esab 118
Pipeweld 6011,
Pipeeweld 6010
Pip
6010R
R
Cittoflex
Ci
OK Tubrod 15.24
OK Tubrod 15.27
OK Autrod 16.10
OK Tigrod 16
16..10
OK Tubrod 14.30A
OK Tigrod 16.43
Esab MW1
A588-88a
All
Ferroweld W
A589-8
589-888
A&B
Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111
Esab MW1
Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Esab MW1
A591-7
591-777
A592-8
592-855
A, E, F
Esab 118
A595-8
595-888
A, B, C
Esab 36 H, OK 48
48..20
Welding
Consumables
ASTM
AST
M
Dessigna
De
ignattio
ionn
DS 8100W
OK Tubrod 15.27
OK Tigrod S2
Esab MW1
159
Welding
Consumables
AST
AS
TM
Dessigna
De
ignattio
ionn
Class or
Grad
adee
SMAW
GTAW/G
W/GM
MAW
FCAW
A606-85
All
Ferroweld W
A607-855
A607-8
45,, 50
45
Pip
ipeeweld 6010R
6010R,, Pipe
ipew
weld 601
60111
Cittoflex
Ci
Esab MW1
55..60
55
Esab 36 H, OK 48
48..20
OK Tigrod S2
Esab MW1
65.70
OK 73.08
OK Tigrod 13
13..14
15..24
OK Tubrod 15
HC30,, HC5
HC30
HC500
HE355
HE3
HF30
OK Tigrod 16.43
HH30,, HH33
HH30
HH33,, H13
H1355
Esab 430
Esab RS
RSW
W
OK 61
61..80
80,, Es
Esab
ab RSS
RSSC
C
Esab RS
RSS
SC (M
(M))
OK 67
67..67
67,, Esab 30
3099
HK30,, HK4
HK30
HK400
HL30, HL40
OK 67.13
OK Autrod 16.13
A, B, C, D
Pip
ipeeweld 6010R
6010R,, Pipe
ipew
weld 601
60111
Cittoflex
Ci
Esab MW1
OK 73.08
OK Tigrod 13.14
Esab MW1
A608-888
A608-8
A611-855
A611-8
DS 8100W
OK Tig
igrod
rod 16
16..11
OK Autrod 16
16..11
OK Autrod 16
16..53
OK Tigrod 16
16..53
OK Tubrod 14
14..34
34A
A
OK Tubrod 14
14..32
32A
A
I f Cu i s
All Grades
Spe
peccified us
usee
Ferroweld W
A612-87
OK 73.68
OK Tigrod 13
13..17
DS 8100
8100W
W
40
Esab 36 H, OK 48
48..20
OK Tigrod S2
Esab MW1
60
Esab 98
50
OK 73.68
60
Esab 98
A617-877
A617-8
40
60
Esab 36 H, OK 48.20
Esab 98
A618-888
A618-8
All
Esab 36 H, OK 48.20
A615-87aa
A615-87
A616-87
A633-888
A633-8
A635-888
A635-8
A642-855
A642-8
DS 8100W
OK Tubrod 15
15..24
OK Tubrod 15.24
OK Tigrod 13
13..17
OK Tubrod 15
15..24
24A
A
Pip
ipeeweld 6010R
6010R,, Pipe
ipew
weld 601
60111
Citoflex, Esab 36 H, OK 48.20
Esab MW1
A, C, D,
Esab 36 H, OK 48
48..20
Esab MW1
12..64
OK Tigrod 12
OK 73.08
OK Tubrod 15.24
Esab 36 H, OK 48.20
A619-822
A619-8
160
Recommended Consumables
A649-8
649-877
Class or
Grad
adee
Recommended Consumables
SMA
SM
AW
GTAW/G
W/GM
MAW
FCAW
2, 4
Esab 36 H, OK 48.20
1A2
OK 76.18
OK Autrod 13.16
OK 76.18
OK Autrod 13.16
1B2
Esab 118
50,, 60
50
Esab 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
70
OK 73.08
OK Tigrod 13.14
OK Tubrod 15.24
80
Esab 98
A659-8
659-855
All
Pipew
Pipe
weld 6010R
6010R,, Pipe
Pipew
weld 601
60111
Cittoflex
Ci
Esab MW1
A660-8
660-888
All
Esab 36 H, OK 48
48..20
OK Tigrod S2
A662-8
662-866
A&B
Esab 36 H, OK 48
48..20
Esab MW1
Ulttra
Dual Shield 7100 Ul
A656-8
656-888
OK Tubrod 15.27
C
A663-8
663-888
OK Tubrod 15
15..24
40,, 50
40
50,, 55
55,, 60
60,, 65
Esab 36 H, OK 48
48..20
Esab MW1
70, 75, 80
OK 74.46
OK Tigrod S2
13..09
OK Tigrod 13
A666-8
666-888
201,, 202
201
202,, 30
3011
DS 7000 A1
OK 61
61..50
302, 304
304L,, 3304L
304L
3304LN
N
Welding
Consumables
ASTM
AST
M
Dessigna
De
ignattio
ionn
OK Tigrod S2
OK 61
61..30
30,, Esab 304
304B
B
OK Autrod 16
16..10
OK Tubrod 14
14..30
30A
A
16..10
OK Tigrod 16
316, 316M
OK 63.50
OK Autrod 16.10
OK Tubrod 14.30A
OK Tigrod 16
16..10
OK Autrod 16
16..30
OK Tubrod 14
14..31
31A
A
OK Tigrod 16
16..30
A666-86
316L
OK 63.30
OK Autrod 16.30
OK Tubrod 14.31A
OK Tigrod 16
16..30
A668-85
668-85A
A
A, AH
AH,, B, BH
Esab 36 H, OK 48
48..20
OK Tigrod S2
E, EH, G, GH,
OK 73.08
OK Tigrod 13.14
F, FH, H, HH
J, JH, K, KH
L, LH
M, MH
MH,, N, NH
Ulttra
Dual Shield 7100 Ul
OK Tubrod 15.24
OK Tubrod 15
15..27
Esab KV
KV44
161
Welding
Consumables
AST
AS
TM
Dessigna
De
ignattio
ionn
A672-811
A672-8
Class or
Grad
adee
A45
45,, A50
A50,, A5
A555
Recommended Consumables
SMAW
GTAW/G
W/GM
MAW
Esab 36 H, OK 48
48..20
OK Tigrod S2
H75, H80
OK 74.46
OK 76
76..88
OK Tigrod 13.09
J80,, J90
J80
90,, J10
J1000
OK 76
76..18
18,, Esab 11
1188
OK Tigrod 13
13..16
FCAW
Dual Shield 7100 Ul
Ulttra
B55
55,, B65
65,, B70
70,, C5
C555
C60,, C65
C60
C65,, C70
C70,, D7
D700
D80,, E55
D80
E55,, E6
E600
OK Tubrod 15
15..22
DS 7000 A1
K75 K85 L65
L70 L75 M70
S 7000A1
OK 76.18
OK Tubrod 15.22
Esab 36 H, OK 48.20
65 70
Esab 98
OK Tubrod 15.22
Esab 36 H, OK 48
48..20
CD
Esab 118
TP304
OK 61.50
M75 N7
N755
A675-888
A675-8
A678-888
A678-8
A688-88a
Esab MW1
OK Tigrod S2
OK Autrod 16.10
OK Tubrod 14.30A
OK Tigrod 16
16..10
TP304L
OK 61.30
TP304LN
TP 316
OK Autrod 16.10
OK Tubrod 14.31A
OK Tigrod 16
16..10
OK 63.50
OK Autrod 16.30
OK Tubrod 14.31A
16..30
OK Tigrod 16
TP316L
OK 63.30
OK Autrod 16.30
TP316L
P316LN
N
Esab 317 LN
OK Tigrod 16.30
A690-88
All
Ferroweld W
A691-85a
CM-65, CM-70
OK 74.46
OK Tigrod 13
13..09
CM-75, CMSH-70
OK 73.08
OK Tigrod 13.14
DS 8100W
OK Tubrod 15
15..22
CMSH-755
CMSH-7
OK Tubrod 15
15..24
CMSH-800
CMSH-8
0.5CR., 1CR
1.25 CR
162
OK 76.18
OK Tigrod 13.16
OK Tubrod 15.20
OK Tubrod 15
15..20
Class or
Grad
adee
2.25 CR
Recommended Consumables
SMA
SM
AW
OK 76.28
GTAW/G
W/GM
MAW
OK Tigrod 13.17
FCAW
OK Tubrod 15.22
OK Tubrod 15
15..22
A692-88
OK 74.46
OK Tigrod 13
13..09
DS 7000 A1
A694-8
694-877
All
48..20
Esab 36 H, OK 48
Esab MW1
A695-8
695-811
A, B, C, D,
Esab 36 H, OK 48
48..20
OK Tigrod S2
Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Pipeeweld 601
Pip
60111
OK Tigrod S2
Esab MW1
Esab 36 H, OK 48
48..20
Esab MW1
OK Tigrod S2
Esab 36 H, OK 48
48..20
OK Tigrod S2
OK 76.28
OK Tigrod 13.17
OK Tubrod 15.00A
Welding
Consumables
ASTM
AST
M
Dessigna
De
ignattio
ionn
Grades 35 & 40
A696-8
696-855
A704-8
704-855
40
A706-88
60
OK 73.08
OK Tigrod 13
13..14
OK Tubrod 15
15..24
A707-8
707-877
L1,, L2
L1
L2,, L3
Esab 36 H, OK 48
48..20
Esab MW1
OK 73.08
OK Tigrod S2
L4
OK Tubrod 15
15..24
L5,, L6
L5
OK Tubrod 15
15..24
L7,, L8
L7
A709-88
709-88aa
36,, 50
36
Pip
ipeeweld 6010R
6010R,, Ci
Cittoflex
OK Tigrod S2
Ferroweld W
DS 8100 W
70W
70
W
A710-8
710-877
DS 8100
8100W
W
100
Esab 118
A1, A3, B
OK 73.08
OK Tubrod 15.27
OK Tigrod 13.14
A2
OK Tubrod 15
15..24
A714-84
All
Ferroweld W
A715-8
715-888
50,, 60
50
Esab 36 H, OK 48
48..20
A724-8
724-888
All
Esab 118
A727-87
A730-8
730-811
OK 74.46
A&B
Esab 36 H, OK 48.20
DS 8100W
OK Tigrod S2
OK Tigrod 13
13..09
DS 7000 A1
Dual Shield 7100 Ultra
163
Welding
Consumables
AST
AS
TM
Dessigna
De
ignattio
ionn
A732-855
A732-8
Class or
Grad
adee
Recommended Consumables
SMAW
GTAW/G
W/GM
MAW
FCAW
OK 73.08
Esab MW1
5N, 6N
Esab 118
OK Tigrod S2
A734-87a
OK 73.08
13..14
OK Tigrod 13
A7355
A73
A4
Esab 118
A737-87
OK 73.08
Esab 118
OK Tubrod 15.27A
Ferroweld W
DS 8100W
A738-87a
B11
OK Tubrod 15
15..24
OK Tubrod 15.27
OK Tigrod 13
13..14
B&C
A739-81a
OK Tubrod 15.24
OK Tubrod 15
15..24
24A
A
DS 8100
8100W
W
OK 76.18
OK Tigrod 13
13..16
OK Tubrod 15
15..20
OK 76.28
OK Tigrod 13.17
OK Tubrod 15.22
OK 61.50
OK Autrod 16.10
OK Tubrod 14.30A
B222
B2
A744-88aa
A744-88
CF=
F=88
OK Tigrod 16
16..10
CF-8M
OK 63.50
OK Autrod 16.30
OK Tubrod 14.30A
OK Tigrod 16
16..30
CF-8C
OK 61.80
OK Tigrod 16.11
OK Autrod 16
16..11
CF-3
OK 61.30
OK Autrod 16.10
OK Tubrod 14.31A
OK Tigrod 16
16..10
CF-3M
OK 63.30
OK Autrod 16.30
OK Tubrod 14.31A
OK Tigrod 16
16..30
A757-88aa
A757-88
A758-888
A758-8
Q, A2Q,
A1Q,
A1
Esab 36 H, OK 48
48..20
Esab MW1
D1N1, D1N2
OK 76.28
OK Tigrod 13.17
OK Tubrod 15.22
D1N3,, D10
D1N3
D1011
OK Tubrod 15
15..24
D102,, D10
D102
D1033
OK Tubrod 15
15..22
Esab 118
Alll
Al
Esab 36 H, OK 48
48..20
Esab MW1
48..20
Esab 36 H, OK 48
Esab MW1
OK Tigrod S2
OK 73.08
OK Tigrod 13
13..14
OK Tubrod 15
15..24
II
OK 73.68
A759-855
A759-8
A765-87
164
OK Tubrod 15.27
OK Tubrod 14.04
A769-8
769-888
Class or
Grad
adee
30, 40, 45
Recommended Consumables
SMA
SM
AW
GTAW/G
W/GM
MAW
Pipeweld 6010R
FCAW
Dual Shield 7100 Ultra
Pipeeweld 601
Pip
60111
A771-88
50,, 60
50
Cittoflex, Esab 36 H, OK 48
Ci
48..20
80
Esab 98
98,, Esab 11
1188
13..14
OK Autrod 13
OK Tubrod 15
15..27
TP 316
OK 63.50
OK Autrod 16.30
OK Tubrod 14.31A
Welding
Consumables
ASTM
AST
M
Dessigna
De
ignattio
ionn
OK Tigrod 16
16..30
774-88
TP 304L
OK 61.30
OK Autrod 16.10
OK Tubrod 14.30A
OK Tigrod 16
16..10
&
TP 316L
OK 63.30
OK Autrod 16.30
OK Tubrod 14.31A
OK Tigrod 16
16..30
A778-8
778-888
A782-87
A787-84
787-84bb
TP 317
317LL
OK 64
64..30
TP 321
321,, TP 34
3477
OK 61
61..80
80,, Esab RSSC
Esab RSSC (M
(M))
OK Tigrod 16
16..11
Shield Brigh
rightt 34
3477
OK 76.28
OK Autrod 13.17
OK Tubrod 15.20
Esab 118
OK Tubrod 15.22
Esab 120
OK Tubrod 15.27
Alll
Al
Pip
ipeeweld 6010R
6010R,,
Esab MW1
Pipeeweld 6010R
Pip
6010R,, Ci
Cittoflex
Esab MW1
OK 61.50
OK Autrod 16.10
OK Tubrod 14.30A
Pipeeweld 6011
Pip
6011,, Ci
Cittoflex
A792-8
792-866
All
A793-85
A795-8
795-888
A&B
Pipeeweld 6010R
Pip
6010R,, Pip
Pipeeweld 601
60111
Cittoflex
Ci
Esab MW1
A816-8
816-888
50 & 60
Pipeeweld 6010
Pip
6010,, Ci
Cittoflex
Esab MW1
A852-88a
Ferroweld W
DS 8100W
A871-87
Ferroweld W
DS 8100W
A873-87a
1, 2, 3, 4
OK 76.28
OK Tigrod 13
13..17
OK Tubrod 15
15..22
165