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UNIVERSITI MALAYSIA PERLIS

Bioprocess Engineering
Sem 2 2014/2015

ERT 314 Bioreactor System


Lab Report
Lab 5: Comparison of enzyme activity by using free and
immobilized enzymes in Batch Culture
Group B4 Members:
Nur Amirah Binti Mahfod
121141662
Nur Athirah Awatif Binti Abdul Rahman 121142810
Pua Chee Wee
121142063
Tan Siew Yen
121142363
Date of Experiment: 29 April 2015 (Wednesday)
Date of Submission: 6 May 2015 (Wednesday)

1.0

Objectives

1.

To comparison enzymatic activity between immobilized and free cell reactor for

2.

ethanol production in batch culture


To understand the principles of cell immobilization by using gel entrapment method in

3.

alginate gel
To analyze the effect of immobilization on ethanol production

2.0

Introduction
A yeast cell-free enzyme system containing an intact fermentation assembly
and that is capable of bio-ethanol production at elevated temperatures in the absence of
living cells was developed to address the limitations associated with conventional
fermentation processes. Immobilized cells are cells attached to an inert, insoluble
material such as calcium alginate (produced by reaction mixture of sodium alginate
solution and cells with calcium chloride). This can provide increased resistance to
changes in conditions such as pH or temperature. Theoretically, cell immobilization in
calcium alginate beads and chitosan-covered calcium alginate beads allowed reuse of
the beads in several sequential fermentation cycles to be carried out with stable final
ethanol concentrations. In addition, there was no need to use antibiotics and no
contamination was observed. After several cycle, there was a significant rupture of the
beads making them inappropriate for reuse. It has also helped to prevent the
contamination of the substrate with enzyme or protein or other compounds, which
decreases purification costs. These benefits of immobilized cells have made them
highly applicable to a range of evolving biotechnologies.
Enzymes are biological catalysts that promote the transformation of chemical
species in living systems. Enzymes have the ability to catalyze reactions under very
mild conditions with a very high degree of substrate specificity, thus decreasing the
formation of by-products. Enzymes can catalyze reactions in different states: as
individual molecules in solution, in aggregates with other entities, and as attached to
surfaces. The attached or immobilized state has been of particular interest to those
wishing to exploit enzymes for technical purposes. The term immobilized enzymes
refers to enzymes physically confined or localized in a certain defined region of space

with retention of their catalytic activities, and which can be used repeatedly and
continuously. The introduction of immobilized catalysts has, in some cases, greatly
improved both the technical performance of the industrial processes and their
economy.

Entrapment is the physical enclosure of enzymes in a small space. When


immobilizing in a polymer matrix, enzyme solution is mixed with polymer solution
before polymerization takes place. Polymerized gel-containing enzyme is either
extruded or a template for shaping the particles from a liquid polymer-enzyme
mixture. Enzyme entrapment may have its inherent problems, such as enzyme leakage
into solution, significant diffusional limitations, reduced enzyme activity and stability,
and lack of control of microenvironmental conditions. Enzyme leakage can be
overcome by reducing the molecular weight cutoff of membranes or the pore size of
solid matrices. Diffusion limitations can be eliminated by reducing the particle size of
matrices and or capsules. Reduced enzyme activity and stability are due to unfavorable
microenvironmental conditions, which are difficult to control. However, by using
different matrices as chemical ingredients, by changing processing conditions, and by
reducing particle or capsule size, more favorable microenvironmental conditions can
be obtained. Diffusion barrier is usually less significant in mircocapsuled as compared
to gel beads.

This study was organised to understand the principles of cell immobilization;


how they works and what benefits will they provide, and analyzing their effect on the
ethanol in term of glucose production. These were determined using the gel
entrapment method.

3.0 Materials And Equipment

3.1

Malt Extract

3.2

Peptone

3.3

Glucose monohydrate (D-glucose)

3.4

Yeast Agar plate

3.4

1.0% and 3.0% (w/v) sodium alginate solution

3.6

0.2 M calcium chloride solution

3.7

20 g/L glucose solution

3.8

Distilled Water

3.9

Tap water

3.10

Ice

3.11

DNS

3.12

5 of 125 mL Erlenmeyer flasks

3.13

Pipette

3.14

Beaker

3.15

Autoclave

3.16

Incubator

3.17

Chemical balance

3.18

Spectrophotometer

3.19

5ml of measuring cylinder

3.20

Hot plate and magnetic stirrer

3.21

Retort Stand

3.22

Syringes

4.0 Procedures

4.1

Inoculation of yeast
1.

0.3% (w/v) malt extract, 0.5% (w/v) peptone and 1 % (w/v) glucose
monohydrate (D-glucose) is prepared for a working volume of 100ml.
(If want 500ml, times five times for each media)
This solution is put in a 100 ml Erlenmeyer flask and for glucose

2.
3.

monohydrate is separated from other media to prevent oxidization.


The flask is cotton-plugged and covered with aluminium foil.
The medium is sterilized in batch autoclave at 1210C for 15 minutes.
After sterilization, the media is let to cool down at room temperature

4.
5.
6.

before inoculation.
7. 100ml of the medium is measured and poured it into a conical flask.
8. 2 loops of yeast is scraped from agar plate and is inoculated it into the
medium and are left in the incubator to be shaken overnight.

4.2

Preparation of immobilized enzyme beads


1. Mix 1 ml of yeast cell broth with 9 ml of 3% (w/v) sodium alginate
solution
2. Drip the polymer solution prepared in step 4.1.1 from a height of
approximately 20 cm into the stirred calcium chloride (CaCl 2) solution
with a syringe at room temperature.
3. Leave the beads in the calcium solution to cure for 15minutes.
4. Filter the formed beads and wash thoroughly with distilled water.
5. Dry the beads using filter paper (Whatman no.1) followed by exposure to
the open air for 15 minutes before use.

4.3

Determination of ethanol produced from glucose in batch reactor for


immobilised and free cells
1. Transfer all of the gel beads prepared in Part 4.1 in a beaker
2. Add 50 ml of glucose solution in the beakers or column containing the
beads. The glucose concentration at this time is to be determined.
3. Shake the flasks at 150 rpm inside the incubator shaker.
4. Measure glucose concentration every 15 min by using DNS test.
5. For free cells, mix 1 ml of yeast cell broth and 10 ml of glucose solution in
conical flask and repeat steps 4.3.3 4.3.4.

4.4

DNS Measurement
1. 3 ml of DNS was added to the 3 ml of sample in the test tube and diluted
with distilled water.
2. The diluted solution was preheated for 5 min at 37C in water bath.
3. Then, the diluted solution was heated from 5 to 15 min at 85C until the
colour change from yellow to brownish.
4. Water tap was used to cool down the solution at room temperature.
5. The absorbance of solution was recorded at 540 nm.

5.0

Results

5.1 Glucose Standard Curve


In this experiment, standard curve of glucose is developed in order to calculate the
glucose concentration at different absorbance. The data and graph are shown below:
Glucose (g/L)

Absorbance at 540 nm

5.2

0.000

0.2

0.133

0.4

0.318

0.6

0.474

0.8

0.557

1.0

0.753

Calculations of Molarity of Standard Solution


For glucose standard curve, 0.2 % glucose solution was used. To calculate the needed
concentration, the equation used is:
M1V1 = M2V2
M1

Initial concentration of glusose solution

V1

Initial volume of glucose solution

M2

Final concentration of glucose concentration

V2

Final volume of glucose solution

For standard 1,
0.2 g
( 0.1 ml )=(M 2)(1 ml)
( 100
ml )

M2

0.02 g
100 ml

0.02 g 1000 ml
x
100 ml
1L

0.2 g/L

Graph of Standard of Glucose and the equation is listed on the graph

Standard Curve of Glucose


0.800
0.700
0.600

f(x) = 0.74x + 0
R = 0.99

0.500

Absorbance @540nm

0.400
0.300
0.200
0.100
0.000
0.000

0.200

0.400

0.600

0.800

1.000

1.200

Glucose Concentration (g/L)

5.3 Absorbance for Free and Immobilized Cells (Yeast)

Time (min)

Absorbance at 540 nm
Free Cells

Immobilized Cells

0.982

1.012

15

0.838

0.968

30

0.444

0.544

45

0.240

0.299

60

0.120

0.138

Graph of Absorbance vs Time


1.2

0.8

Absorbance, 540 nm

Free Cell

0.6

Immobilized Cell

0.4

0.2

0
0

10

20

30
Time, min

40

50

60

70

5.3 For Free and Immobilised Yeast Cells


Absorbance at 540nm
Free cells
Immobilised cells
0
0.982
1.012
15
0.838
0.968
30
0.444
0.544
45
0.240
0.299
60
0.120
0.138
*Note that all the absorbance for free and immobilised cells was carrying out at
Time (min)

dilution factor of 2 or 102.


From equation: y = 0.7419x + 0.0016
x=

y0.0016
0.7419

, y = Absorbance at 540nm; x = glucose

concentration (g/L)
Glucose concentration = [x] x [dilution factor (102)]

At 0 Minute:
i)

For free cells, y = 0.982,

x=

0.9820.0016
0.7419

x = 1.321 g/L x Dilution Factor


= 1.321 g/L x 102
Glucose concentration = 132.1 g/L
ii)

For immobilised cells, y = 1.012,

x=

1.0130.0016
0.7419

x = 1.362 g/L x Dilution Factor


= 1.362 g/L x 102
Glucose concentration = 136.2 g/L

At 15 Minute:
i)

For free cells, y = 0.444,

x=

0.4440.0016
0.7419

x = 0.596 g/L x Dilution Factor


= 0.596 g/L x 102
Glucose concentration = 59.6 g/L
ii)

For immobilised cells, y = 0.544,

x=

0.5440.0016
0.7419

x = 0.731 g/L x Dilution Factor


= 0.731 g/L x 102
Glucose concentration = 73.1 g/L

At 30 Minute:
i)

For free cells, y = 0.838,

x=

0.8380.0016
0.7419

x = 1.127 g/L x Dilution Factor


= 1.127 g/L x 102
Glucose concentration = 112.7 g/L
ii)

For immobilised cells, y = 0.968,

x=

0.9680.0016
0.7419

x = 1.303 g/L x Dilution Factor

= 1.303 g/L x 102


Glucose concentration = 130.0 g/L

At 45 Minute:
i)

For free cells, y = 0.240,

x=

0.2400.0016
0.7419

x = 0.321 g/L x Dilution Factor


= 0.321 g/L x 102
Glucose concentration = 32.1 g/L
ii)

For immobilised cells, y = 0.299,

x=

0.2990.0016
0.7419

= 0.401 g/L x Dilution Factor


= 0.410 g/L x 102
Glucose concentration = 41.0 g/L

At 60 Minute:
i)

For free cells, y = 0.120,

x=

0.1200.0016
0.7419

x = 0.160 g/L x Dilution Factor


= 0.160 g/L x 102
Glucose concentration = 16.0 g/L
ii)

For immobilised cells, y = 0.138,

x=

0.1380.0016
0.7419

= 0.184 g/L x Dilution Factor


= 0.184 g/L x 102
Glucose concentration = 18.4 g/L

6.0 Discussion
In this experiment, we are compared the using of free and immobilized enzyme on the
production of ethanol from glucose in batch culture in the time provided.
Before doing experiment, we have to do standard glucose solution graph by reading
the absorbance at every 0.2g/L, 0.4g/L, 0.6g/L, 0.8g/L and 1.0 g/L. From the standard
glucose graph, we can determine the equation which is y = 0.7419x + 0.0016 .From
this equation, we can determine the concentration of glucose if we know the
absorbance value by substituting the absorbance values into equation.
The whole experiment has been done on our own, starting from preparing the yeast
culture media, inoculum the yeast into the suspension media, preparing calcium
chloride and sodium alginate for the immobilization. For the yeast culture media,
during the preparation, the carbon sources which come from glucose monohydrate are
separated from other nutrients to prevent oxidation. To inoculate the yeast into the
suspension media,4 loops are required in this experiment and the yeast suspension is
left in incubator to be shaken overnight at 150rpm.In this experiment, the whole yeast
culture method is conducted in the fume hood to prevent contamination.
Besides, to detect the glucose concentration, we have to use DNS test which is useful
for reducing sugars. This method tests for the presence of free carbonyl group (C=O),
the so-called reducing sugars. Reducing sugars has property, 3,5-dinitrosalicylic acid
(DNS) is reduced to 3-amino,5-nitrosalicylic acid under alkaline condition. Since our
sample contains simple sugars like glucose, we can use Dinitro Salicylic Acid, (DNS)
method. Different reducing sugars generally yield different colour intensities, thus it is
necessary to calibrate for each sugar. For DNS test, the colour will changes from

yellowish to red brownish, which then indicated the presence of reducing sugars.
After detecting the colour changes, we use spectrophotometer to take the absorbance
reading. Before adding DNA reagent, the sample is diluted three times, so that the
spectrophotometer is able to read the sample. If too concentrated, the sample cannot
be read and therefore in this experiment, we are using two times of dilution factor.
From the result, the absorbance values for free enzyme are higher than the
immobilized enzyme in the time: 0minutes, 15 minutes, 30 minutes, 45minutes and 60
minutes. Therefore, by calculating the absorbance into the equation, we can determine
the concentration of the glucose.
From result, the concentrations of glucose at 0 minutes for free (132.1g/l) and
immobilized enzyme (136.2g/l) are the highest since there is no time for glucose to
become ethanol yet. As the time proceeds, there is more time for glucose to react with
the yeast to become ethanol, therefore the enzyme activity increase and the glucose
concentration depleted. From 15 minutes to 60 minutes, the glucose concentration is
decreased from 59.6g/L to 16 g/L for free enzyme, while for immobilized enzyme is
decreased from 73.1g/L to 18.4g/L. The glucose concentration level for free enzyme
is lower than the immobilized enzyme. This shows that it is better to use free enzyme
which the rate of conversion to ethanol from glucose is higher than using immobilized
enzyme. The free enzyme is better than immobilized because there are no mass
transfer limitation occurs in free enzyme. Since the glucose molecules take time to
pass through the membrane inside the immobilized enzyme, therefore it requires quite
much time to convert the glucose molecules to ethanol molecules.
While for free enzyme, the glucose molecules do not need to pass through the
membrane, time needed for reaction to occurs to occur is shorter and hence better
conversion is achievable. But even though, free enzyme is easier to be contaminated
since it is exposed to the environment. The immobilized enzymes are less to be
contaminated and are protected by the capsules or membrane outside it. There are
many factors like external diffusion, internal diffusion and so on which affect the rate
of conversion of ethanol.
Besides, for immobilized enzyme, the volume of glucose solution added is 50 ml,
which is larger than the free enzyme which only added 10ml of glucose solution. The
increase in glucose solution may cause the yeast to be insufficient to convert the

glucose to the ethanol which causing the concentration of glucose in the immobilized
enzyme is higher than the free enzyme.

7.0 Conclusion
In this experiment, we are comparing the free and immobilized enzyme activity. From
the result, we know that the absorbance reading value for free enzyme is lower than
the immobilized enzyme which mean that the concentration of glucose inside the free
enzyme is lower than the glucose concentration in immobilized enzyme. We can
conclude that the free enzyme activity is higher than immobilized enzyme since the
mass transfer limitation may occur inside the immobilized enzyme.

8.0

References
Asenjo, J. A. and Merchuk, J. A. (1995). Bioreactor System Design. Marcel
Dekker Inc, New York.

Barnfeld, P. (1995). Methods in Enzymmology 1, 149-158

Doran, P. M. (2006). Bioprocess Engineering Principles. Academic Press,


London

Shuler M. L. & Kargi F. (2014). Enzymes. Bioprocess engineering basic


concepts, 61-

66

Shuler M. L. & et.all. (2014). How cells grow. Bioprocess engineering basic
concepts,

155-174

Shuler, M. L. & et.all. (2001). Bioprocess Engineering: Basic Concepts. 2nd


ed. Prentice Hall PTR, Upper Saddle River, NJ.

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