SERVICE NOTES

CS-20
Specifications
Table size ............................................... 305 mm x 205 mm (12" x 8-1/16")
Max. Operation area .............................. 305 mm (X) x 205 mm (Y) (12" x 8-1/16")
Feed rate ................................................ X, Y-axis : Max. 3.0 m (118-1/16")/min.
Structure & Spare Parts 1
Software resolution ............................... 0.01 mm (0.000394") /step
Mechanical resolution ........................... 0.01 mm (0.000394") /step 0.00125 mm (0.0000492") /step (micro-step control)
Spindle motor ........................................ 15 W (DC motor)
Revolution speed ................................... 5,000 - 10,000 rpm
Electrical Section 2
Engraving tool mounting diameter ........ 3.175 mm (0.125")
Number of tool up/down ....................... 1 per sec.
Cutting offset ......................................... 0.25 mm (0.00984") / 0.75 mm (0.0295") (switchable)
Interface ................................................. Parallel (in compliance with the specification of Centronics) Replacement of Main Parts 3
Serial (under RS-232C standard) Autmatic switching
Buffer size ............................................. 2KB (Expandable up to 2 MB)
Instruction system ................................. CAMM-GL II mode2
LED ....................................................... Operation indicators 2 (PAUSE / VIEW, ORIGIN POINT / SET ORIGIN POINT)
Mode indicators 3 (ENGRAVER, PEN (SCROE), CUTTER)
Adjustment 4
Control keys .......................................... SET SURFACE / TEST, PAUSE / VIEW, , , , ,
ORIGIN POINT / SET ORIGIN POINT, SELECT
Souce ..................................................... [117V] 0.6A, [220 - 230V] 0.4A, [230-240V] 0.4A,
[100V] AC100V+/-10 % 50/60Hz 0.8A
Supplemental Information 5
Acoustic noise level .............................. Operation mode:less than 70dB (A), Standby mode:less than 40dB (A) (According to ISO 7779)
Extemal dimensions .............................. 513 mm (W) x 491 mm (D) x 217 mm (H) (20-1/4" (W) x 19-3/8" (D) x 8-9/16" (H) )
Weight ................................................... 15.5 kg (34.2 lb.)
Operation temperature ........................... 5 - 40¼C (41 - 104¼F)
Trouble Shooting 6
Operation humidity ............................... 35% - 75% (non-condensing)
Accessories ............................................ [100V Only] ¥ Manual,Use JP CS-20: 1, ¥ Manual,EZ SCRIBE JP: 1, ¥ Adapter plug, AC cord 100V 3P: 1
[Others] ¥ Character cutter: 1, ¥ Engraving-tool holder: 1,¥ Diamond scraper adapter: 1,
¥ Blade for sheet: 1, ¥ Blade holder: 1, ¥ Oil-based fiber-tipped pen: 1,¥ Tool adapter: 1,
Supplement 7
¥ Hexagonal screw driver: 1, ¥ Hexagonal wrench: 1, ¥ Spanner: 1, ¥ Test material: 1 set,
¥ Adhesive sheet for securing material: 1, ¥ Power cord: 1, ¥ Duct collector hose and duct: 1,
¥ CAMM SCRIBE DRIVER for windows 95: 1, ¥ EZ SCRIBE: 1,
¥ Power cord:1 , ¥ Manual,Use EN CS-20: 1, ¥ Manual,EZ SCRIBE EN : 1

Interface Specifications

[Parallel] [Serial]
Standard ........................................ In compliance with the specifications of Centronics Standard ........................................ RS-232C specifications
Input signals .................................. STROBE (1BIT), DATA (8BITS) Transmission method .................... Asynchronous, duplex data transmission
Output signals ............................... BUSY (1BIT), ACK (1BIT) Transmission speed ....................... 9600
Level of input/output signals ........ TTL level Parity check .................................. None
Transmission method .................... Asynchronous Data bits ........................................ 8 bits
Stop bits ........................................ 1 bits

Contents

1 Structure & Spare Parts 4 Adjustment

1-1 SPINDLE 1 .................................................................................... 1 4-1 Special Tool ................................................................................. 30
1-2 BASE & DRIVE UNIT ....................................................................2 4-2 Function Mode ............................................................................. 31
1-3 CHASSIS & CONTROLLER ..........................................................4 4-3 X Wire Tension Adjustment ......................................................... 33
1-4 SPINDLE 2 .................................................................................... 6 4-4 Y Wire Tension Adjustment ......................................................... 34
1-5 ACCESSORIES .............................................................................7 4-5 X Rail Adjustment ........................................................................ 35
4-6 Limit SW Position Initialize ........................................................... 36
2 Electrical Section
2-1 WIRING MAP ................................................................................. 8 4-7 Carriage Height Agjustment ......................................................... 37
2-2 MAIN BOARD ASS'Y ..................................................................... 9
5 Supplemental Information
2-3 SPINDLE BOARD ASS'Y ............................................................ 16
5-1 OPERATIONAL SEQUENCE ...................................................... 38
2-4 PANEL BOARD ASS'Y ................................................................ 16
2-5 OTHER CIRCUIT BOARDS ........................................................ 17 6 Trouble Shooting
2-6 MAINTENANCE PARTS LIST ..................................................... 18 6-1 TROUBLE SHOOTING ................................................................ 39

3 Replacement of Main Parts 7 Supplement

3-1 SPINDLE ASSY ........................................................................... 20 7-1 MAINTENANCE CHECK LIST .................................................... 41
3-2 SPINDLE MOTOR BRUSH_REPLACEMENT ............................ 21
3-3 SPINDLE PULLEY_FIXING ......................................................... 22
3-4 CHASSIS_ACCESS .................................................................... 23
3-5 X RAIL_ACCESS ......................................................................... 25
3-6 X WIRE_WINDING ...................................................................... 26
3-7 Y WIRE_WINDING ...................................................................... 27
3-8 BACKLASH .................................................................................. 28
Third Edition
CS-20 '07.Nov.
Printed in Japan
ZZ062496SN R1-2
Typographic Conventions / About the Labels Affixed to the Unit

Typographic Conventions

Following marks describes as follows.

: Failure to heed this message will result in serious injury or death.

: Failure to heed this message may result in serious injury or death.

: Failure to heed this message may result in minor injury.

: Tips and advice before the adjustment.

: Indicates tightening torque.

Torque

: Indicates amout for Tension.

About the Labels Affixed to the Unit

These labels are affixed to the body of this product.

The wiring terminal intended for connecetiion of

the protective earthing conductor associateed
with the supply wiring. Do not disconnect the cable
of this terminal except the time of replacement.

Electric charge.
Do not touch when power is on.

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Copyright © 2007 ROLAND DG CORPORATION

 Confidential

TERMS OF USE

Users of this Service Note shall be deemed to agree with the following Terms of Use.

1. USERS
This Service Note is only for authorized persons with user ID and password issued by
Roland DG Corporation.

2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and
providing to the customers maintenance service of CS-20.

3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note
to, or allow this Service Note to be used in any manner by, any third party other than
authorized persons.

4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission
of Roland DG Corporation.

5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through
legal action.
 1 Structure & Spare Parts
1 Structure & Spare Parts
1-1 SPINDLE 1

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Parts No. Parts Name Parts Name
1 11929102 BELT,3*347K 1 BASE BINDER BASE SKM-1
2 22065256 COVER,BELT CS-20 2 BINDER T-18S
3 7404215060 JUNCTION BOARD ASS'Y 3 BINDER T-18L
4 22435410 MOTOR,SPINDLE CS-20 4 LABEL CAUTION ENTANGLEMENT IDNo.598
5 22055277 PLATE,MOTOR CS-20 5 SCREW BINDING HEAD Cr 3X4
6 21975116 PULLEY,HD52.5S5(B18) 6 SCREW FLANGE SOCKET Cr 3X6
7 11789101 BRUSH, MOTOR DME44BB 7 SCREW HEXAGONAL CAP BC 3X6
8 SCREW SOCKET SET WP BC 4X4
9 SCREW W-SEMS BC 4X8
0 SCREW W-SEMS BC 3X6

1
 1 Structure & Spare Parts

1-2 BASE & DRIVE UNIT

Revised 1

2
 1 Structure & Spare Parts

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Parts No. Parts Name Parts Name
1 22355334 BASE,X-IDLE CS-20 1 BUSH OPEN LOCK BUSH OLBT-13
2 22355335 BASE,X-MOTOR CS-20 2 BUSH ROLL BUSH 5X5
3 22355337 BASE,X-SLIDE CS-20 3 BUSH ROLL BUSH 5X13
4 22225801 BEARING 4 BUSH ROLL BUSH 5X28
5 22175815 BEARING F8-16ZZ 5 BUSH ROLL BUSH 5X8
6 23465164 CABLE-ASSY LIMIT CS-20 6 CUSHION RUBBER W=2MM 8X12
23505321 CABLE-ASSY Y-LIMIT2 CS-20 NUT HEXAGONAL Cr M3
1
7 7

8 13169102 COVER SW R (AVT3234) 8 RING CRIP RING M5

9 22025175 COVER,X-RAIL CS-20 9 SCREW BINDING HEAD Cr 3X4
10 22025177 COVER,X-RAIL SIDE L CS-20 10 SCREW FLANGE BOLT Cr 3X6
11 22025176 COVER,X-RAIL SIDE R CS-20 11 SCREW HEXAGONAL CAP BC 5X25
12 22025180 COVER,Y-GEAR CS-20 12 SCREW HEXAGONAL CAP BC 5X20
13 22115665 FRAME,BASE CS-20 13 SCREW HEXAGONAL CAP BC 5X40
14 21895109 L-BEARING,RSR12VMSSC1+280LM 14 SCREW PAN HEAD S-TIGHT Cr 3X8
15 21895108 L-BEARING,RSR9NMUUC1+360LM 15 SCREW PAN HEAD+FLAT WASHER Ni 3X6
16 22505111 LABEL,LOGOTYPE CS-20 NO.599 16 SCREW SOCKET SET WP Cr 3X3
17 22435177 MOTOR,X/Y CS-20 17 SCREW TRUSS HEAD BC 2X10
18 11979103 PULLEY UD21.2S6(B7C15.5) 18 SCREW W-SEMS BC 3X8
19 11979111 PULLEY,DU-19-H 19 SCREW W-SEMS BC 3X6
20 21975114 PULLEY,FD31.15S8(B28C32) 20 SCREW W-SEMS BC 4X6
Revised 1 21 7559410000 PULLEY,FD31.15S8GEAR S190 21 TAPE NITTO #500 W=5MM
22 22185324 RAIL-X CS-20 22 WASHER FLAT Cr 5X10X0.8
23 22295109 SHAFT,X-DRIVE CS-20 23 WASHER FLAT Cr 5X8X0.2
24 22295107 SHAFT,Y DRIVE CS-20 24 WASHER FLAT Cr 3X8X0.5
25 22665194 SHEET,COVER X CS-20 25 WASHER FLAT Cr 3X6X0.5
26 22165140 SPACER,X-RAIL L CS-20 26 WASHER FLAT Cr 5X12X0.8
27 22165138 SPACER,X-RAIL R CS-20
28 22145188 STAY,X-PULLEY CS-20
29 21965106 TABLE CS-20
30 21945109 WIRE,X-AXIS CS-20
31 21945110 WIRE,Y-AXIS CS-20
32 22175696 X-DRIVE GEAR
33 22505250 LABEL,CORPORATE MARK 19X69 624

3
 1 Structure & Spare Parts

1-3 CHASSIS & CONTROLLER

Revised 3

Revised 2

Revised 2

4
 1 Structure & Spare Parts

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Parts No. Parts Name Parts Name
1 13429746 AC INLET 1 BINDER SRT-1.8N
2 23505328 CABLE-ASSY EARTH CS-20 2 BINDER T-18S
3 23505266 CABLE-ASSY HEAD CS-20 3 LABEL EARTH
4 23505257 CABLE-ASSY JUNBI A CS-20 4 LABEL FLASH LIGHTING
5 23505258 CABLE-ASSY JUNBI B CS-20 5 LABEL FUSE CAUTION
6 23505259 CABLE-ASSY JUNBI D CS-20 6 NUT HEXAGONALNUT+SPW Cr M4
23505260 CABLE-ASSY JUNBI E CS-20 7 SCREW BINDING HEAD BC 3X10
1
7
Revised 2 8 1000004060 CABLE-ASSY,JUNC EGX-30 8 SCREW BINDING HEAD Cr 3X10
9 23505256 CABLE-ASSY POWER CS-20 9 SCREW BINDING HEAD P-TIGHT BC 3X6
10 23505255 CABLE-ASSY SPINDLE CS-20 10 SCREW OVAL HEAD BC 3X8
Revised 2 11 1000004059 CABLE-ASSY,X-MOTOR EGX-30 11 SCREW SEMS Cr 3X10
12 23505262 CABLE-ASSY Y-MOTOR CS-20 12 SCREW W-SEMS BC 3X6
13 23475117 CABLE-CARD 25P 530L BB 13 SCREW WH NYLOCK BC 3X6
14 22815118 CHASSIS,CONTROL CS-20 14 TAPE NITTO #500 W=5MM
15 22065254 COVER,CORNER-A CS-20 15 WASHER OUT SIDE TEETH Cr M4
16 22065255 COVER,CORNER-B CS-20 16 SCREW HEXAGONAL CAP BC 3X6
17 22025178 COVER,SIDE CS-20 17 SCREW W-SEMS BC 4X8
18 12449469 FERRITE CORE TRCC-25-15-12 18 SCREW W-SEMS BC 3X6
19 12399327 FILTER(E),FRC-46-12 19 BUSH OPEN LOCK BUSH OLBT-13
20 12559570 FUSE 5X20 CEE-2AT WICKMANN
21 12559574 FUSE 5X20 CEE-5AT WICKMANN
22 12559570 FUSE 5X20 CEE-2AT WICKMANN (230,240V
23 12559444 FUSE 5X20 SB4 (100,117V)
24 22465110 HEAT-SINK,PNC-960
25 22035489 HEATSINK PLATE
26 12189835 HOLDER-FUSE BM-SS-1-14
27 22485103 KNOB VR CS-20
28 22155541 LONG NUT
29 7404212000 MAIN BOARD ASS'Y Revised 3
6040420050 ASSY,MAIN BOARD 2 CS-20
30 22215106 PANEL,CONTROL CS-20
31 22055269 PLATE,HEAT SINK PNC-960
32 22055291 PLATE,PANEL CS-20
33 13129170 POWER SW AJ7201B
34 1000005000 ROM CS-20 Revised 3
35 22665193 SHEET PANEL CS-20
36 22665226 SHEET,GND CS-20
37 12399317 SLEEVE FERRITE CLAMP SFC-8
38 7404215010 SPINDLE BOARD ASS'Y
39 7404215030 TRANS BOARD
40 22455110U0 TRANSFORMER-PW CS-20
41 7404215050 VOLUME-1 BOARD ASS'Y
42 7404215040 VOLUME-2 BOARD ASS'Y
43 23505899 WIRE,C GRX-410
44 22355168 RUBBER FOOT
45 7404215020 PANEL BOARD ASS'Y
46 12369428 BINDER BASE

*Revised 3:Refer to the Service Informaiton CS20-005.

5
 1 Structure & Spare Parts

1-4 SPINDLE 2

PARTS LIST -Main Parts-

Parts No. Parts Name
1 22805161 ASS'Y,MOTOR GEAR CS-20
2 DRN-20
3 22805160 ASS'Y,Z-MOTOR CS-20
4 22805162 ASS'Y,SPINDLE CS-20
5 22355333 BASE,Z CS-20
6 22355332 BASE,Z-SLIDE CS-20
7 22805159 ASS'Y,HOLDER CUTTER CS-20
8 21815101 BOLT,PENHOLDER
9 21745103 COLLAR,HOLDER PEN CS-20 PARTS LIST -Supplemental Parts-
10 21735101 COUPLING A CS-20 Parts Name
11 21735102 COUPLING B CS-20 1 BINDER T-18S
12 22025179 COVER,CARRIAGE CS-20 2 CUSHION ECS GREY 3TX5WX1000
13 21655110 HOLDER,CUTTER 3.175 PNC-2300 3 LABEL CAUTION CUTTER ID No.597
14 21655113 HOLDER,PEN CS-20 4 NUT VOLUME NUT P0.75 B10 M8
15 21895107 L-BEARING,RSR9NMUUC1+70LM 5 PIN PARALLEL PIN 3X25
16 22285503 NUT,PENHOLDER 6 PIN PARALLEL PIN 2X6
17 22335108 CAP,HOLDER PEN CS-20 7 RING CLIP RING M3
18 21515103 RING,NOSE-GUARD CS-20 8 SCREW FLANGE BOLT Cr 3X6
19 22175131 SPRING,COUPLING CS-20 9 SCREW HEXAGONAL CAP Cr 3X4
20 12159209 VACUUM HOSE 0 SCREW HEXAGONAL CAP BC 3X8
21 22565516 VACUUM DUCT { SCREW PAN HEAD+FLAT WASHER Ni 3X6
22 21945113 WIRE,GND CS-20 } SCREW SOCKET SET WP BC 4X4
23 22175240 PEN CAP SPRING q TAPE 3M FILAMENT TAPE 898 W=12MM
24 21655127 HOLDER,DIA-CUTTER CS-20 w WASHER SPRING Cr M3

6
 1 Structure & Spare Parts

1-5 ACCESSORIES

16 14
12
9
13

15

FLANGE BOLT 3X6

PARTS LIST -Main Parts-

Parts No. Parts Name
1 13499109 AC CORD (117V)
2 23495124 AC CORD (240VA)
3 23495214 AC CORD 100V 3P
4 13499111 AC CORD KP-610 240VE.BS
5 23495125 AC CORD 220V
6 13499209 ADAPTER PLUG
7 22565591 ADHESIVE SHEETS
8 22605202 CARTON SET CS-20
9 12569515 HEXAGONAL WRENCH
10 26015132 MANUAL,USE EN CS-20
11 26015131 MANUAL,USE JP CS-20
12 21935115 TOOL,SPANER 6-14 CS-20
13 26015146 MANUAL,EZ SCRIBE JP
14 26015147 MANUAL,EZ SCRIBE EN
15 22135322 STOPPER,X CS-20
16 12569302 HEXAGONAL WRENCH

7
 2

8
ACINLET TRANSFORMER
POWERSW
SUP-J3G-E AJ7201B CS-20
2 Electrical Section

POWERCS-20
CN5

16MHz

+5V CN6
2-1 WIRING MAP

VR2
Address MEMORY MOTOR VR2 BOARD
DECODE +35V POWERSUPPLY
PWM
CPU
2 Electrical Section

CN7
Control
HD6437021C02X
VR1
BOARD
Data
CN8

PANEL Y-LIMIT
SENSOR Y-LIMIT LIMIT AVT32344
CN2 VR1

I/F CN12 CN1

CN2
RS-232C PANELBOARD
RS-232C
DRIVER
CABLE-CARD25P
530LBB
A/D DIPSW
CONVERTER
CN3

CN1 CN1

CENTRONICS DRAM
DRAM BOARD
CENTRONICS
I/F I/F 2MByte

CN9

YMOTOR Y X
EPROM DRIVER YMOTOR MOTOR MOTOR
512KByte
CN10

XMOTOR X LIMIT
DRIVER JUNC X-MOTOR LIMIT AVT32344
MOTOR
EEROM SOLENOID
128Byte CN4
I/F
Z
ZMOTOR CN1 CN2
DRIVER MOTOR
JUNCTION SPINDLE
SRAM BOARD MOTOR
CN13
64KByte
CN1 CN2

SPINDLE SPINDLE HEAD

PWM BOARD
MAINBOARD
 VCC
IC2
PFV 3 14
PFV AIN0 VDD
SPIN SPIN 4
AIN1
SPEED SPEED 5 10
AIN2 DO
6 11 D[0..15]
VCC AIN3 SARS D[0..15]
VCC 2
IC1 CS
1 9 A[0..18]
8 2 12 SE VREF A[0..18]
VCC SK CK 8
AGND
7 1 13 VCC VCC
NC CS DI
4 3 7
5 DO DI VSS
GND 6 VCC IC3 VCC
NC CP2 CP1
TC35096AF
93LC46 79 45 CE0.1u CE0.1u
MD2 A21 40
78 44
MD1 A20
77 43 IC8
MD0 A19
42 A18 D0 11 10 A1 A1 21 19 D0
A18 D0 A0 A0 D0
TXDB 96 40 A17 D1 12 9 A2 A2 22 18 D1

VCC
TXDB TXD1 A17 D1 A1 A1 D1
RXDB 95 39 A16 D2 13 8 A3 A3 23 17 D2
RXDB RXD1 A16 D2 A2 A2 D2
TXDA 94 37 A15 D3 15 7 A4 A4 24 16 D3
TXDA TXD0 A15 D3 A3 A3 D3
RXDA 93 36 A14 D4 16 6 A5 A5 25 15 D4
RXDA RXD0 A14 D4 A4 A4 D4
VCC VCC C1 CE22p 35 A13 D5 17 5 A6 A6 26 14 D5
A13 D5 A5 A5 D5
71 34 A12 D6 18 4 A7 A7 27 13 D6
EXTAL A12 D6 A6 A6 D6
MAIN BOARD_1/8CPU

33 A11 D7 19 3 A8 A8 28 12 D7
Y1 A11 D7 A7 A7 D7
R1 31 A10 25 A9 A9 29 10 D8
R2 16MHz A10 A8 A8 D8
30 A9 24 A10 A10 31 9 D9
A9 A9 A9 D9
72 29 A8 27 21 A11 A11 32 8 D10
2-2 MAIN BOARD ASS'Y

10K 10K XTAL A8 WE A10 A10 D10

28 A7 23 A12 A12 33 7 D11
A7 A11 A11 D11
C2 CE22p 74 27 A6 20 2 A13 A13 34 6 D12
NMI A6 CS A12 A12 D12
100 26 A5 26 A14 A14 35 5 D13
IRQ7 A5 A13 A13 D13
25 A4 22 1 A15 A15 36 4 D14
A4 OE A14 A14 D14
ADDO 99 23 A3 A16 37 3 D15
PB14 A3 A15 D15
ADCS 98 22 A2 HY62256ALJ-70 A17 38
PB13 A2 A16
ADCK 97 21 A1 IC9 A18 39
PB12 A1 A17
20 A0 D8 11 10 A1 VCC 2
A0(HBS) D0 A0 CE
/DSRA 91 D9 12 9 A2 1 20
/DSRA PB7 D1 A1 VPP
GND
GND

/DTRA 90 D10 13 8 A3 OE
/DTRA PB6 D2 A2
/RTSA 89 19 D15 D11 15 7 A4 IC4
/RTSA PB5 AD15 D3 A3 1130
ADDI 87 18 D14 D12 16 6 A5 HN27C4096G-10
PB4 AD14 D4 A4
EEDI 86 17 D13 D13 17 5 A6
PB3 AD13 D5 A5
EEDO 85 16 D12 D14 18 4 A7
PB2 AD12 D6 A6
EECS 84 14 D11 D15 19 3 A8
PB1 AD11 D7 A7
EECK 83 12 D10 25 A9 VCC
PB0 AD10 A8
11 D9 24 A10
AD9 A9
CDIR 68 10 D8 27 21 A11
CDIR PA15 AD8 WE A10 CP3
CPWR6 67 9 D7 23 A12
PA14 AD7 A11 CE0.1u
CPWR5 66 8 D6 20 2 A13
PA13 AD6 CS A12
CPWR4 65 7 D5 26 A14
PA12 AD5 A13
CPWR3 64 6 D4 22 1 A15
PA11 AD4 OE A14
CPWR2 62 5 D3
PA10 AD3
CPWR1 61 3 D2 HY62256ALJ-70
PA9 AD2
CPWR0 60 2 D1
PA8 AD1
58 1 D0
CPWR[0..6] PA7 AD0
CPWR[0..6]
/CRDY 69 /WR
/CRDY CK /WR
CLK CLK 75 52 /RAS
WDTOVF RAS /RAS
/RESET 76 49 /CASL
/RESET RESET CASL /CASL
47 /CASH
IC11A CASH /CASH
13
2 VCC
38 54
VCC WAIT
PWM
PWM 3 63 53 /CS6
VCC CS6
1 VCC 73 51 /CS4
VCC CS4
80 48 /CS2
VCC CS2
TC74HC08AF 88 46 /CS0
VCC CS0
4
GND
15 57
GND RD
24 56
GND WRH
32 55
GND WRL
41
GND
50 IC10
GND
VCC 59 1 12
GND I0 F0
70 2 13 /LEDSTB
GND I1 F1
81 3 14 /SENS
R3 GND I2 F2 /SENS
VCC 82 4 15 /CRD
10K GND I3 F3 /CRD
92 A4 5 16 /LEDDAT
IC11C GND I4 F4 /LEDDAT
IC5 A5 6 17 /MTRZ
I5 F5 /MTRZ
1 9 HD6437021C02X 7 18 /MTRY
VCC R4 I6 F6 /MTRY
3 8 8 19 /MTRX
OUT I7 F7 /MTRX
2 1K 10 VCC VCC 9
GND I8
+ 11
C3 I9
PST572CMT TC74HC08AF
4.7u/25V CP4 CP7 PNC960
VCC CE0.1u CE0.1u
IC7A IC7B
2 4 A2 14 12 /LSTB0
CP8 A Y0 A Y0 /LSTB0
VCC VCC 3 5 A3 13 11 /LSTB1
CE0.1u B Y1 B Y1 /LSTB1
6 10 /LSTB2
Y2 Y2 /LSTB2
1 7 15 9
CP5 CP6 G Y3 G Y3
CE0.1u CE0.1u SN74LS139NS SN74LS139NS

9
2 Electrical Section

2
 2

10
YPA
A[0..18] YPB
A[0..18]
D[0..15]
D[0..15] XPA
2 Electrical Section

IC15 RA5 XPB

D0 3 2 XPA 5 6 XPHA
D0 Q0 4 O XPHA
D1 4 5 XMSA0 4
D1 Q1 3
D2 7 6 XMSA1 3 XPHB
D2 Q2 2 XPHB
D3 8 9 XPB 2
D3 Q3 1
D4 13 12 XMSB0 1
D4 Q4 G
D5 14 15 XMSB1 RA7
D5 Q5
D6 17 16 XMSA2 RKM6L103F 5 6 YPHA
D6 Q6 4 O YPHA
D7 18 19 XMSB2 RA6 4 YPHB
D7 Q7 3 YPHB
5 6 3
4 O 2
1 4 2
OC 3 1
/MTRX 11 3 1
/MTRX CLK 2 G
2 1
SN74LS374NS 1 RKM6L103F
IC16
G
RA8
MAIN BOARD_2/8PIO

D0 3 2 YPA RKM6L103F 5 6
D0 Q0 4 O
D1 4 5 YMSA0 4
D1 Q1 3
D2 7 6 YMSA1 3
D2 Q2 2
D3 8 9 YPB 2
D3 Q3 1
D4 13 12 YMSB0 1
D4 Q4 G
D5 14 15 YMSB1
D5 Q5
D6 17 16 YMSA2 RKM6L103F
D6 Q6
D7 18 19 YMSB2
D7 Q7
1
ZPA
OC ZPB
/MTRY 11 RA9
/MTRY CLK
5 6 ZPHA
SN74LS374NS
4 O ZPHA
4 RA10
IC17
3
3 5 6 ZPHB
D0 3 2
2 4 O ZPHB
D0 Q0
ZPA 2 4
1 3
D1 4 5 ZMSA0 1 3
D1 Q1 G 2
D2 7 6 ZMSA1 2
D2 Q2 1
D3 8 9 ZPB RKM6L103F 1
D3 Q3 G
D4 13 12 ZMSB0
D4 Q4
D5 14 15 ZMSB1 RKM6L103F VCC VCC VCC VCC
D5 Q5
D6 17 16 MPWR MPWR
D6 Q6
D7 18 19 ZPWR1
D7 Q7 ZPWR1 R8 R7 R6 R5
1 10K 10K 10K 10K
OC
/MTRZ 11
/MTRZ CLK
SN74LS374NS R9 CRSENS CRSENS
IC18 100 R12 PASENSF PASENSF
D0 18 2 100
D1 Y1 A1 R11
17 3 PASENSR PASENSR
Y2 A2
D2 16 4 100
D3 15 Y3 A3
5 R10 PRSENS
Y4 A4 PRSENS
D4 14 6 /MI0 100
D5 Y5 A5
13 7 /MI1
D6 Y6 A6
12 8 /MI2
D7 Y7 A7 C5 C6 C7 C8
11 9 /MI3
Y8 A8 CE1000p CE1000p CE1000p CE1000p
1
G1 /MI[0..3]
19 /MI[0..3]
G2
SN74LS541NS /ST[0..5]
/SENS
/SENS /ST0 R14
IC14
A1 1 15 /ST0 /STB[0..5]
A Y0 R15 100 /STB[0..5]
A2 2 14 /ST1 SW1 D1 1SS133 *4 /ST1
B Y1
A3 3 13 /ST2 1 8 D2 100 /STB0
C Y2 R16
VCC 12 /ST3 2 7 D3 /ST2 /STB1 VCC VCC VCC VCC
Y3
11 /ST4 3 6 D4 /STB2
Y4 R17 100
6 10 /ST5 4 5 /ST3 /STB3
G1 Y5
4 9 /ST6 100 R20 R13 R22
G2A Y6 R21
5 7 KSD-04 22K 22K 22K 22K
G2B Y7
SN74LS138NS
/MI0
IC19 C9 C10 C11 C12 /MI1
D0 3 2 PLED0 CE22p CE22p CE22p CE22p /MI2
D0 Q0 R18
D1 4 5 PLED1 TP1 TP2 TP3 TP4 /ST4 /STB4 /MI3
D1 Q1
D2 7 6 PLED2 TP TP TP TP 100 /STB5
D2 Q2
D3 8 9 PLED3 /ST5
D3 Q3
D4 13 12
D4 Q4 R19 (NO-MOUNT)
D5 14 15
D5 Q5 PLED[0..3]
D6 17 16 PLED[0..3]
D6 Q6
D7 18 19 C13
D7 Q7
(NO-MOUNT) C14
1 CE22p
OC
/LEDDAT 11
/LEDDAT CLK
SN74LS374NS
 IC22E IC22F R31

10 11 R32 1K
/CRDY 12 13 /STB
/CRDY
33
VCC VCC SN74LS14NS VCC
VCC SN74LS14NS D5 RA11
IC25A 1 10
14 10 VCC 4 1 10
CEXT VCC 2 9
1SS133 2 9
R33 C19 3 3 8 8
3.3K 9 12 5 2 4 7
Q D Q D 4 7

PR

PR
CE1000p 5 6
15 11 3 5 6
REXT/CEXT CLK CLK
VCC MNR35J5A103
1 13 8 6

CL
A Q Q Q

CL
2 RA12
B IC24B
/RESET 3 4 CD0 7 8 DATA0 CN3
/RESET CLR Q 1 7 8
MAIN BOARD_3/8 IF

TC74HC74F 13 IC24A CD1 5 6 DATA1

TC74HC123AF CD2 3 5 6
TC74HC74F 4 DATA2 FL15 1 19
CD3 1 3 4
2 DATA3 BLM21A05 FL16 2 20
1 2
FL17 BLM21A05 3 21
IC11B MNR34J5A330 BLM21A05 FL18 4 22
/CRD 4 RA13 FL19 BLM21A05 5 23
/CRD
6 CD4 7 8 DATA4 BLM21A05 FL20 6 24
5 CD5 5 7 8
6 DATA5 FL21 BLM21A05 7 25
CD6 3 5 6
4 DATA6 BLM21A05 FL22 8 26
CD7 1 3 4
TC74HC08AF 2 DATA7 FL23 BLM21A05 9 27
IC22C IC22D 1 2 BLM21A05 FL24 10 28
MNR34J5A330 FL25 BLM21A05 11 29
5 6 9 8 R23 BUSY BLM21A05 12 30
33 13 31
R27 14 32
SN74LS14NS SN74LS14NS 15 33
IC22A IC22B 3.3K
16 34
17 35
1 2 3 4 R24 /ACK R28 18 36
33 100
SN74LS14NS SN74LS14NS R25 R26 R29
1K 1K
3.3K 56364-060-BXE
D[0..15] D[0..15]
IC21 IC23
D0 2 3 2 18 CD0 R30
D1 Q0 D0 A1 B1
5 4 3 17 CD1
Q1 D1 A2 B2 3.3K
D2 6 7 4 16 CD2
Q2 D2 A3 B3
D3 9 8 5 15 CD3
Q3 D3 A4 B4
D4 12 13 6 14 CD4
Q4 D4 A5 B5
D5 15 14 7 13 CD5
Q5 D5 A6 B6
D6 16 17 8 12 CD6
Q6 D6 A7 B7
D7 19 18 9 11 CD7
Q7 D7 A8 B8
1 19 CN2
OC G
11 1 1
G DIR
14
SN74LS373NS SN74LS245NS VCC 2
15
3
16
C17 IC20 4
4.7u/25V
+ 9 C15
DS14C238 17
10u/25V 5
+

11 10 18
V+ C1+
6
VCC

15 12 19
V- C1-
10u/25V 7
+

C18 13 20
4.7u/25V
+ C2+
8
14 C16 21
C2-
9
TXDA 5 2 22
TXDA T1IN T1OUT
IC25B RXDA 6 7 10
RXDA R1OUT R1IN
6 /RTSA 18 1 23
CEXT /RTSA T2IN T2OUT
RXDB 4 3 11
RXDB R2OUT R2IN
/DTRA 19 24 24
/DTRA T3IN T3OUT
/DSRA 22 23 12
/DSRA R3OUT R3IN
7 TXDB 21 20 25
REXT/CEXT IC11D
TXDB T4IN T4OUT
17 16 13
R4OUT R4IN
9 5 12
GND

A Q
10 11 DBLC-J25SAF-20L9
B
11 12 13 8
CLR Q
TC74HC123AF TC74HC08AF

11
2 Electrical Section

2
 2

12
VCC

R52
(NO-MOUNT) FL1
VCC +26V ZJSR5101-222
1 3 XA
IC26
XA
2 Electrical Section

R53 MTD2005 FL2

0 25 8
2
VCC VMMA ZJSR5101-222
3 VMMB 20 1 3 XB
ALM XB
XPA 5 OUT1 10 FL3
XPA PHA 2
XPB 23 OUT2 12 ZJSR5101-222
XPB PHB
VCC 24 OUT3 14 1 3 XC
DECAY XC
OUT4 18
IC27C 2 FL4
CP12 6 7 ZJSR5101-222
BA10324AF ENAA LGA
CE0.1u R39 22 LGB 21 1 3 XD
12K ENAB XD
XPHA 10 NC 9
XPHA + 8 2 NC 15
9 26 VREFA 2
NC 16
- VREFB
R40 4 NC 19
2.2K CR
C22
CE0.01u 1 27 +26V
VSA VSB VCC
C21 R36
IC28A R50 8.2K C20
MAIN BOARD_4/8 XY DRV

4.7K + 47u/63V
CE4700p

RSA
PG
RSB
MPWR 1 2 CP11
MPWR CE0.1u
11 13 17
SN74LS07NS
IC27B VCC
BA10324AF R37 R35 R34
XPHB 5 12K
XPHB + 1.02W 1.02W
7
6
-
R38
2.2K C23
CE0.01u VCC
R51
IC28B 4.7K R54
(NO-MOUNT)
3 4
FL5
VCC +26V ZJSR5101-222
SN74LS07NS 1 3 YA
R55 YA
IC29
0 MTD2005 FL6
25 2
8 ZJSR5101-222
VCC VMMA 20
3 1 3 YB
ALM VMMB YB
YPAP 5 10 FL7
YPA 23 PHA OUT1 12 2
YPBP ZJSR5101-222
YPB PHB OUT2 14
VCC 24 1 3 YC
DECAY OUT3 18 YC
OUT4
4 IC27A 2 FL8
6 7 ZJSR5101-222
22 ENAA LGA 21
BA10324AF R41 1 3 YD
3 ENAB LGB YD
YPA 12K 9
YPHA + 1 NC
2 15
2 26 VREFA NC 2
- VREFB NC 16
4 CR 19
R42 NC
11 2.2K C24
CE0.01u 1 27 +26V
VSA VSB
R45 VCC
IC28C R49 C26 8.2K C27
4.7K + 47u/63V
PG

RSA
RSB

5 6 CE4700p CP13
CE0.1u
11 13 17
SN74LS07NS IC27D
BA10324AF VCC
R43 R46 R47
YPB 12 12K
YPHB + 1.02W 1.02W
14
13
-
R44 C25
2.2K CE0.01u

R48
IC28D 4.7K

9 8

SN74LS07NS
 VCC +26V
CDIR R64 R75 R76 IC30
CDIR (NO-MOUNT) 0
MTD2005
(NO-MOUNT)
25 VMMA 8
VCC
3 VMMB 20 FL9
R65 ALM
ZPA (NO-MOUNT)
0 5 10 1 3 SOL+
ZPB PHA OUT1 SOL+
VCC 23 12
PHB OUT2
24 14
DECAY OUT3 2
VCC 18 FL10
CP15 OUT4
0 (NO-MOUNT)
CE0.1u R77 R78 6 7 1 3 SOL-
IC31C ENAA LGA SOL-
BA10324AF (NO-MOUNT) 22 21
R62 ENAB LGB
10 9
ZPHA + R69 NC 2
0 8 2 15 FL13
VREFA NC
9 10K 26 16 ZJSR5101-222
- R57 C30 VREFB NC
4 19 1 3
R63 4.7K CE0.01u CR NC

(NO-MOUNT) 1 27
VSA VSB
FL14 2
ZJSR5101-222
R88 1 3

RSA
RSB

PG
(NO-MOUNT) IC28E
R67 11 13 17
11 10 FL11 2
ZJSR5101-222
MAIN BOARD_5/8 SOLDRY

1K
1 3
SN74LS07NS
R73 R74 CN4
1.02W 2
1.02W FL12 ZA
1
VCC VCC ZJSR5101-222 ZB
IC31B 2
BA10324AF 1 3 3
ZPHB 5
+ R70 CP14 4
7 R56 ZC
CE0.1u 2 5
6 10K ZD
R58 - R59 8.2K 6
C33
(NO-MOUNT) 4.7K 5267-06A
CE0.01u +26V
C29
CE4700p C28
IC28F + 47u/63V
R89 13 12 R68
ZPWR1
1K
0
R66 SN74LS07NS
(NO-MOUNT) VCC
3

VR1
2
VCC (NO-MOUNT)

CPWR[0..6] 4 1 R71
CPWR[0..6] RA14
(NO-MOUNT) IC31A (NO-MOUNT)
CPWR6 9 10 3 3 BA10324AF
9 10 + R61
CPWR5 8 1
8
CPWR4 7 2 (NO-MOUNT)
7 - R72
CPWR3 6 R60
6 2 C32 (NO-MOUNT)
CPWR2 5 0
5 VR2 C31 11 (NO-MOUNT)
CPWR1 4
4
CPWR0 3
3
2 1
2
1
(NO-MOUNT)
1 (NO-MOUNT)

PWR

IC31D
BA10324AF
VRPF VRPF 12 +
14 PFV
PFV
13
-

13
2 Electrical Section

2
 2 Electrical Section

MAIN BOARD_6/8 POWER +26V

F1
D6 3
T3.15A/250V D3SBA20-4100
PFC-5000
4 - + 1 C35
C34 3300u/63V
CN5 +
(NO-MOUNT) R83
1 10K1/4W
2
3 2
4
5
6
B6P-VH D10

1SR35-400A
IC32 VCC
SI-3050J
5 VI VO 3
F3

2 D9 3
SENCE 4

ON/OFF
T2.0A/250V D3SBA20-4100

GND
PFC-5000

C38 4 - + 1 C39
(NO-MOUNT) + R85 +
2 1 C40 CP16
3300u/16V
10K1/4W 470u/16V CE0.1u

D7
F2
(NO-MOUNT) Q2
Q1 (NO-MOUNT) (NO-MOUNT) (NO-MOUNT)
FAN
FAN
D8 3
(NO-MOUNT)
R87
(NO-MOUNT) R80
C37 4 - + 1 (NO-MOUNT)
(NO-MOUNT) + R86 R79
C36 (NO-MOUNT) (NO-MOUNT)
(NO-MOUNT) R84 D11
(NO-MOUNT) (NO-MOUNT)
2
Q3
ZPWR1 R82 (NO-MOUNT)
ZPWR1
(NO-MOUNT)

R81
(NO-MOUNT)

MAIN BOARD_7/8CONNECT
VCC
CN6 CN9
SPEED XA
SPEED 1 XA 1
CRSENS CRSENS 2 XB
XB
2
XC
3 XC 3
XD
4 XD 4
IL-S-4P-S2T2-EF 5267-04A

VCC
CN7 CN10
YA
1 YA 1
PASENSF PASENSF 2 YB
YB
2
(BLUE) YC
3 YC 3
YD
YD 4
(NO-MOUNT)
5267-04A

VCC
CN8
1 CN11
PASENSR
PASENSR 2
(YELLOW) FAN
3 FAN 1
2
(NO-MOUNT)
(NO-MOUNT)

VCC
CN12 +26V
SOL+
SOL+ 1
SOL-
SOL-
2
CN13
/MI[0..3]
/MI[0..3] 3 1
4 2
/MI0
5 3
/MI1
6 SPIN 4
/MI2
/STB[0..5] 7 PWM 5
/STB[0..5] /MI3
8 PWR 6
9 7
/STB0
10
/STB1 5267-07A
11
/STB2
12
/STB3
PLED[0..3] 13
PLED[0..3] /STB4
14
15
PLED0
16
PLED1
17
PLED2
18
PLED3
19
/LSTB0
/LSTB0 20
/LSTB1
/LSTB1 /LSTB2 21
/LSTB2 VRPF 22
VRPF 23
PRSENS
PRSENS 24
25

IL-FPC-25ST-N

14
 D[0..15]
D[0..15]
R90 BLM21A05
CLK VCC
CLK VCC
VCC
A[0..18] C41
A[0..18] CP9
CE22p
CP10 CE0.1u
IC13 CE0.1u
1
1 12
I0 F0 2 VCC
A11 2 13
I1 F1 3
A12 3 14
I2 F2 4
4 15 D0
MAIN BOARD_8/8DRAM

I3 F3 5 C4
5 16 D1 + 100u/16V
I4 F4 6
6 17 D2
I5 F5 7
/RAS 7 18 D3
/RAS I6 F6 8
/CASL 8 19 D4
/CASL I7 F7 9
9 D5
I8 10
11 D6
I9 11
D7 12
PNC960D D8 13
D9 14
RA1 D10 15
7 7 8 8 D11 16
5 6 D12
3 5 6 4 D13 17
VCC
3 4 18
1 1 2 2 D14 19
D15 20
4
MNR34J5A330 /RAS0 21
/RAS1 22 10
/LCAS 23
3 5 /HCAS IC12B
J Q 24

PR
RA2 /DWE 11 J 9
Q
PR

8 25
1 7 RA1
CLK 7 8 26 13
5 5 6 6 RA2 27 CLK
2 6 A1 3 4 RA3
K

CL
Q 3 4 28 12 7
A2 1 2 RA4 K
CL

1 2 29 Q
RA5
15 30 SN74ALS112NS
IC12A MNR34J5A330 RA6 14
RA3 RA7 31
SN74ALS112NS 32
A3 7 8 RA8
A4 5 7 8 6 RA9 33
A5 3 5 6 4 RA10 34
3 4 35
/CASH A6 1 2
/CASH 1 2 36
37
/WR MNR34J5A330
/WR RA4 38
39
A7 7 7 8 8 40
A8 5 5 6 6
A9 3 3 4 4 CN1
A10 1 2 TX14-40R-10ST-N1
1 2
MNR34J5A330

15
2 Electrical Section

2
 2 Electrical Section

2-3 SPINDLE BOARD ASS'Y

D1

1SR35-400A

CN1 Q4 2SD2241 VCC

PS1
7 VCC VCC VCC
6 RXE135
5
4
3
2 + C7 C3
R1 47uF/50V CE0.1uF C5
1 ZD3
820/1W 8 CE0.1uF
5267-07 RD20
R8 R5 5 R3 V+
ZD1 820/1W + 4.7K
10K 7 3
RD30 +
6 1
-
C4 IC1B + 2
C6 - IC1A ZD2
Q3 CE0.1uF uPC842C

2 R4
VCC R6
470/0.5W C2
CE1000p
2SJ177
R9
1.2K
1.0uF/50V
4 V-
uPC842C RD4.7

10K

Q2
R2 1
2SB1042 + C8 2 CN2
4.7K C9
47uF/50V CE102 3 5267-04
Q1 C1
DTC114EK CE1000p D2 4
3 2 S3L20U
B C R7
470/0.5W
E

2-4 PANEL BOARD ASS'Y

/STB2

VCC S1
1 D1 3
/MI0 1 16
/MI1 2 15 2
SW2 D7 SW6 D5 /MI2 3 14
1 /STB1 DAN202K
/MI0 1 3 /STB0 /MI1 3 /MI3 4 13 D2
CN1 C2 EVQ21307K 2 EVQ21307K 2 /MI0 5 12 1 3
CE0.1u DAN202K /MI1 6 11 2
25 DAN202K
D8 /MI2 7 10 DAN202K
24 SW4 3 SW8 1 D6
1 3 /MI3 8 9
D3
23 1 3
/MI1 2 /MI3 2
22
/MI0 EVQ21307K EVQ21307K SWDIP-8 2
21 /MI1 DAN202K DAN202K
20 DAN202K
/MI2 D4
19 /MI3 SW3 SW7 1 3
18 /MI2 /MI2 2
17
/STB0 EVQ21307K EVQ21307K DAN202K
16 /STB1
15
/STB2 /STB3
14 SW1 SW5
/STB3
13
/STB4 /MI3 /MI0
12
11 EVQ21307K EVQ21307K
PLED0
10
PLED1
9
PLED2
8
PLED3
7
PLED4
6
PLED5
5
4
VRPF
3
2
1
VCC
IL-FPC-25ST-N
Q1 R1 SEL6414E
DTC114EKA 330 LED1
IC1
B C
PLED0 4 2
D1 Q1 E
Q1 3
PLED1 13 15
D2 Q2 SEL6414E
Q2 14 Q2 LED2
PLED2 5 7
D3 Q3 DTC114EKA
Q3 6 B C
PLED3 12 10 330
VCC D4 Q4 E
Q4 11 R2
PLED4 9 SEL6414E
1 CLK Q3 R3 LED3
CLR DTC114EKA 330
B C
SN74LS175NS E
IC2
PLED0 4 2 SEL6414E
D1 Q1 Q4 LED4
VCC 3 DTC114EKA
PLED1 13 Q1
D2 Q2 15 B C
R7 Q2 14 E 330
PLED2 5 7 R4
4.7K D3 Q3
Q3 6 SEL6414E
PLED3 12 10
D4 Q4 Q5 R5 LED5
CN2 Q4 11 DTC114EKA 330
1 PLED5 9 B C
2 1 CLK E
3 CLR
C1 IL-S-3P-S2T2-EF SN74LS175NS SEL6414E
CE0.1u Q6 LED6
DTC114EKA
B C
E 330
R6

16
 2 Electrical Section

2-5 OTHER CIRCUIT BOARDS

JUNCTION BOARD

CN1
5267-04A CN2
B2P-VH
1
2
3
1
2
2
4
C1

CE102

VR1 BOARD

CN1
03DD-8M 3
VCC
1 VR1
VRPF 2
2 GND RK16311
3
1

VR2 BOARD

CN1
C1
03DD-8M
CE0.1u R2
4.7K
VCC
1 SPEED 3
2 GND
3

2 VR1
RK16311
C2
CE0.1u
1

17
 2 Electrical Section

2-6 MAINTENANCE PARTS LIST Electrical Parts

MAIN BOARD
IC.No. Parts No. Description Function
IC32 15199111 SI-3050J +5V regulator

IC26 15189105 MTD-2005 Z axis Motor Driver

IC29 15189105 MTD-2005 X axis Motor Driver

IC30 15189105 MTD-2005 Y axis Motor Driver

F1 12559574 FUSE
2
F3 12559570 FUSE 5x20

SUB SPINDLE BOARD

IC.No. Parts No. Description Function
Q4 15129850 2SD2241 Spindle Power Transister

ZD1 15019582 RD30 Spindle +30V Zenor Diode

Q3 15119108 2SJ177 Spindle ON/OFF MOSFET

PRIMARY SIDE
IC.No. Parts No. Description
Fuse 12559570 FUSE 5x20 230, 240V

Fuse 12559444 FUSE 5x20 100, 117V

18
 3 Replacement of Main Parts 3 Replacement of Main Parts

Following table describes the necessary adjustment after the replacement of each parts.

Replacement Parts Necessary Adjustment

MOTOR ASSEMBLY Motor Backlash Adjustment, Wire Tension Adjustment
X-DRIVE GEAR Motor Backlash Adjustment, Wire Tension Adjustment
Y-DRIVE GEAR Motor Backlash Adjustment, Wire Tension Adjustment, X Rail Adjustment,
Limit SW Position Initialize
X-WIRE Wire Tension Adjustment
Y-WIRE Wire Tension Adjustment, X Rail Adjustment, Limit SW Position Initialize
MAIN BOARD ASSY Limit SW Postion Initialize
CARRIAGE ASSY Carriage Height Adjustment 3

Revised 2

To prevent static damage, discharge static electricity from your body before you touch any of
electronic components. You can do so by touching an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):

When unpacking a static-sensitive component from its shipping carton, do not remove the
component from the antistatic packing material until you are ready to install the component to
the machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.

When transporting a sensitive component, first place it in an antistatic container or packaging.

Handle all sensitive components in a static-safe area. If possible, use antistatic floor pads and
workbench pads.

19
 3 Replacement of Main Parts

3-1 SPINDLE ASSY_REMOVING

Remove the BELT COVER.

1

SCREW

BELT COVER

3
Remove the SPINDLE BELT. SPINDLE BELT
2

Remove the screw fixing the GND WIRE. GND WIRE

3

SCREW

Remove the SPINDLE ASSY.

4
SPINDLE ASSY
SCREW

20
 3 Replacement of Main Parts

3-2 SPINDLE MOTOR BRUSH_REPLACEMENT

Remove the BELT COVER.

1

SCREW

BELT COVER

3
Remove the SPINDLE BELT. SPINDLE BELT
2

Loosen the SET SCREW and remove the SPINDLE SPINDLE PULLEY
3
PULLEY.

Disconnect the WIRING and remove the SPINDLE WIRING

4
MOTOR.

SCREW

SPINDLE MOTOR

21
 3 Replacement of Main Parts

Remove the BRUSH COVER located at the bottom part of

5
the SPINDLE MOTOR. Then, replace the MOTOR
BRUSH.

MOTOR BRUSH
Make sure to replace two of them at the same
time. SPINDLE MOTOR

3-3 SPINDLE PULLEY_FIXING

Fix the SPINDLE PULLEY to the SPINDLE MOTOR

1
SHAFT as shown in the figure.

Good NG

22
 3 Replacement of Main Parts

3-4 CHASSIS_ACCESS

Remove the 4 screws.

1

SCREW

3
Remove LEFT & RIGHT SIDE COVER by rotating
2
towards outside of the machine.

SIDE COVER

Remove the CORNER COVER (4pcs.).

3

CORNER COVER
SCREW

CORNER COVER

Move the X RAIL to the rear side and CARRIAGE to the

4
left. Disconnect the Y LIMIT WIRE and remove the 6
screws.

Y LIMIT
WIRING
SCREW

23
 3 Replacement of Main Parts

Lift up the FRAME BASE. Be care for the CARRIAGE and

5
CURL CORD from the X RAIL. FRAME BASE

Y MOTOR WIRE

MAIN BOARD
By putting the FRAME BASE behind the
machine, job for replacing the circuit board and
ROM will be easier.

Be careful not to cut the Y MOTOR WIRE.

24
 3 Replacement of Main Parts

3-5 X RAIL_ACCESS

Remove the 4 screws.

1
SCREW

SCREW

3
Move the CARRIAGE to the right side.
2

Remove the LEFT SIDE PLATE from the X RAIL.

3
LEFT SIDE
PLATE

SCREW

Lift up the left side of the X RAIL COVER and pull it out
4 X RAIL COVER
from the left side.

Be careful with the CURL CORD when 2

removing the X RAIL COVER.

25
 3 Replacement of Main Parts

3-6 X WIRE_WINDING

Remove the 4 screws and remove the CARRIAGE TOP

1
PLATE.
CARRIAGE TOP PLATE

SCREW

3
Wind the X WIRE as shown in the figure.
2 1

2
3
5
The job will be easier if you move the
CARRIAGE to the right side after winding the 6
X WIRE to the CARRIAGE PULLEY.
4 10 times

Make sure that the WIRE won't come off from the DRUM by
3
moving the CARRIAGE 4 to 5 times in full stroke.

Adjust the WIRE TENSION (page 33), X RAIL (page 35)

4
and CARRIAGE HEIGHT (page 37).

26
 3 Replacement of Main Parts

3-7 Y WIRE_WINDING

[RIGHT SIDE]
1
Move the X RAIL to the rear side.
Wind the Y WIRE as shown in the figure and fix it with 6

NUT.
2
4

1
Wind the Y WIRE from outside to inside at the 3
DRUM part.

6 times
3
[LEFT SIDE]
2
Move the X RAIL to the rear side.
1
Wind the Y WIRE as shown in the figure and fix it with
NUT. 3
2
5

6
Wind the Y WIRE from inside to outside at the 4
DRUM part.

6 times

Make sure that the WIRE won't come off at the DRUM part
3
by moving the X RAIL 4 to 5 times in full stroke.

Adjust WIRE TENSION (page 34), X RAIL (page 35) and

4
LIMIT SW POSITION (page 36).

27
 3 Replacement of Main Parts

3-8 BACKLASH
[X MOTOR]
Remove the X RAIL COVER. (page 25)
1 X RAIL COVER

3
Remove the RIGHT SIDE PLATE from the X RAIL and
2
loosen the X WIRE TENSION. SCREW

RIGHT SIDE
PLATE

Adjust the X MOTOR BRACKET position so that there

3 DRIVE GEAR MOTOR GEAR
won't be any looseness or too much load.

SCREW

Adjust the WIRE TENSION. (page 33)

4

28
 3 Replacement of Main Parts

[Y MOTOR]
Remove the FRAME BASE from the CHASSIS. (page 23)
1
FRAME BASE

3
Loosen the screw shown in the figure and adjust the position
2
of the Y MOTOR so that there won't be any looseness or too
much load.
DRIVE GEAR

ADJUSTING
SCREW

Y MOTOR

[Z MOTOR]
Remove the SPINDLE ASSY (page 20) and then remove the
1
CARRIAGE COVER.

CARRIAGE COVER

SPINDLE ASSY

Fix the Z MOTOR by pushing towards the arrow shown in

2
the figure. Z MOTOR

Z MOTOR has to be fixed with backlash

considering the expansion of the DRIVE
GEAR. SCREW

29
 4 Adjustment
4 Adjustment
4-1 Special Tool

Table shows a list of special tools recommended by Roland DG Corp.

Tool No. ST-011

Tool name TENSION METER

Purpose Wire Tension Adjustment (Page 33,34)

Tool No. ST-006

Tool name WHITE DUMMY PEN

Purpose Limit SW Position Initialize. (Page 36)

Tool No. ST-027

Tool name BLOCK GAUGE CS-20

Purpose Carriage Height Adjustment. (Page 37) 11.5

15.5

30
 4 Adjustment

4-2 Function Modes

SYSTEM REPORT

[ ],[SELECT] + POWER ON

Model name
ROM Version

EPROM Check sum

Expanded Memory

DIP SW setting on Main Board

Tool being selected,
ENGRAVER, PEN & CUTTER. 4
Coordinates of origin.

Offset of cutting blade

Coordinates of Y-limit

Interface, PARALLEL, SERIAL & NONE.

After entering the system report,
send any data before pushing [PAUSE] key.
CS-20 will write down the port which being used.

SERVICE REPORT

PROCEDURE :

1. Connect the loop-back connector 2.

Connection
2.[ ],[SET SURFACE] + POWER ON 2 (TxD) 3 (RxD)
6 (DSR) 20 (DTR)
4 (RTS) 5 (CTS)

EEROM CHECK
SERIAL INTERFACE CHECK

DRAM CHECK
PANEL SW CHECK
CS-20 will write down a dot when
corresponded key is pushed.
• •• • • • • •

31
 4 Adjustment

OTHER FUNCTION MODE

EEROM INITIALIZE TOOL UP/DOWN MODE

Data which has been set by the CS-20 keeps moving the Tool
user inside the EEROM will be UP and DOWN.
initialized.

4
[ ],[ORIGIN POINT]key + POWER ON [ ],[SET SURFACE]key + POWER ON

AGING MODE

Aging will be executed.

[ ],[ ],[SET SURFACE]key + POWER ON

32
 4 Adjustment

4-3 X Wire Tension Adjustment

Remove the RIGHT SIDE PLATE from X RAIL.

1
RIGHT SIDE
PLATE

SCREW

4
Remove the X RAIL COVER. (page 25)
2 X RAIL COVER

Move the CARRIAGE to the left end and adjust the WIRE
3 TENSION to 1—3 pounds with the NUT shown in the CARRIAGE
figure.

ADJUSTING NUT

[MEASUREMENT]
4
WIRE TENSION should be measured at the position shown
ST-011
in the figure with the TENSION METER (ST-011).

Make sure to move the CARRIAGE 4 to 5

times in full stroke before the measurement.
ADJUSTING NUT

33
 4 Adjustment

4-4 Y Wire Tension Adjustment

Remove the SIDE COVER and the CORNER COVER.

1
(page 23)

4
Adjust the WIRE TENSION to 1— 3 pounds with the NUT
2
shown in the figure.

WIRE

ADJUSTING NUT

[MEASUREMENT_LEFT SIDE]
Move the X RAIL to the front and measure the WIRE
3
TENSION at the position shown in the figure with a
TENSION METER (ST-011).

Make sure to move the X RAIL in full stroke 4

to 5 times before the measurement.

ST-011
[MEASUREMENT_RIGHT SIDE]
Move the X RAIL to the front and measure the WIRE
4
TENSION at the position shown in the figure with a
TENSION METER (ST-011).

Make sure to move the X RAIL in full stroke 4

to 5 times before the measurement.

ST-011

34
 4 Adjustment

4-5 X Rail Adjustment

Remove the SIDE COVER and the CORNER COVER.

1
(page 23)

4
Loosen the 2 SET SCREWS fixing the LEFT Y DRIVE
2
PULLEY.

WIRE

SET SCREW
LEFT Y DRIVE PULLEY

Align the X RAIL to the FRONT STOPPER of the LM

3
GUIDE.

LM GUIDE STOPPER

Tighten the SET SCREWS fixing the LEFT Y DRIVE

4
PULLEY.

SET SCREW

35
 4 Adjustment

4-6 Limit SW Position Initialize

LIMIT SW Position Initialize is a function to write the distance between the lower left corner of the
TABLE and the Y LIMIT SW inside the EEROM. CS-20 will detect the area of the TABLE by this
distance. Therefore, in case this initialization is not done properly, there will be a problem that it starts
cutting outside the area of the TABLE.

4
Fix the WHITE DUMMY PEN (ST-006) to the TOOL
1
ADAPTER and fix it to the CARRIAGE.
ST-006 WHITE DUMMY PEN

TOOL
HOLDER

Move the X RAIL and the CARRIAGE so that the pen tip will
2
be at the left lower corner of the TABLE

TABLE

Corner of the TABLE has a rounded shape.

Align the pen tip to the image corner as shown
in the figure.

3 Turn on the power while pressing [ ],[ ],[SET

SURFACE] keys . When pushing [PAUSE] key, Limit ST-006

position will be initialized.

TABLE

36
 4 Adjustment

4-7 Carriage Height Adjustment

Remove the SPINDLE ASSY. Then, remove the

1
CARRIAGE COVER.

CARRIAGE
COVER

SPINDLE ASSY

4
Loosen the 4 screws fixing the CARRIAGE.
2

SCREW

Put the BLOCK GAUGE CS-20 (ST-027) between the

3 CARRIAGE and the TABLE. Then, fix the CARRIAGE.
CARRIAGE
TOP

11.5

BOTTOM
15.5

Make sure that the CARRIAGE will not tilt in ST-027

left or right side when fixing it. TABLE

11.5

15.5
ST-027

Adjusting position is shown in the right figure.

4 ADJUSTING
POSITION

37
 5 Supplemental Information
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE

38
 6 Trouble Shooting
6 Trouble Shooting

6-1 TROUBLE SHOOTING

Doesn't function Spindle rotation / noise porblem

NO Is BEARING for DEPTH REGULATOR NO

Is X/Y/Z DRIVE GEAR OK? Replace X/YZ DRIVE GEAR. Replace the DEPTH REGULATOR NOSE.
NOSE OK?

YES YES

X AXIS NO NO
Is DRIVE IC OK? Replace IC26 on MAIN BOARD. Is SPINDLE MOTOR BRUSH OK? Replace the SPINDLE MOTOR BRUSH.

YES YES

Y AXIS NO NO
Is DRIVE IC OK? Replace IC29 on MAIN BOARD. Is SPINDLE MOTOR OK? Replace the SPINDLE MOTOR.

YES YES

Z AXIS NO NO
Is DRIVE IC OK? Replace IC30 on MAIN BOARD. Is SPINDLE BELT OK? Replace the SPINDLE BELT.

YES YES
6
NO NO
Is +5V REGULATOR OK? Replace IC32 on MAIN BOARD. Is SPINDLE ASSY OK? Replace the SPINDLE ASSY.

YES

NO
Is SPINDLE POWER TRANSISTOR OK? Replace Q4 on SPINDLE BOARD.

Distorted & Unclosed circle YES

NO
Is SPINDLE +30V ZENOR DIODE OK? Replace ZD1 on SPINDLE BOARD.

NO Replace the BEARING inside HOLDER, YES

Is BEARING inside HOLDER,CUTTER
OK? CUTTER.

YES NO
Is SPINDLE ON/OFF MOSFET OK? Replace Q3 on SPINDLE BOARD.

NO
Is WIRE TENSION OK? Adjust the WIRE TENSION. (P.33,34)

YES

NO
Is X/Y MOTOR BACKLASH OK? Adjust X/Y MOTOR BACKLASH. (P.28)

YES

NO
Is X/Y MOTOR OK? Replace the X/Y MOTOR.

YES

NO
Is LM GUIDE OK? Replace LM GUIDE.

39
 6 Trouble Shooting

Wavy Line (ENGRAVE) Wavy Line (CUT)

Is BEARING for DEPTH REGULATOR NO Is BEARING inside HOLDER,CUTTER NO

Replace the DEPTH REGULATOR NOSE. OK? Replace the HOLDER,CUTTER .
NOSE OK?

YES YES

NO Replace the SPINDLE MOTOR NO

Is SPINDLE MOTOR BRUSH OK? BRUSH. (P.21) Is SPINDLE ASSY OK? Replace the SPINDLE ASSY. (P.20)

YES YES

NO NO
Is SPINDLE MOTOR OK? Replace the SPINDLE MOTOR. (P.21) Is X/Y/Z MOTOR BACKLASH OK? Adjust X/Y/Z MOTOR BACKLASH. (P.28)

YES YES

NO NO
Is SPINDLE BELT OK? Replace the SPINDLE BELT. (P.20) Is X/Y WIRE TENSION OK? Adjust X/Y WIRE TENSION. (P.33,34)

YES YES
6
NO NO
Is SPINDLE ASSY OK? Replace the SPINDLE ASSY. (P.20) Is X/Y/Z DRIVE GEAR OK? Replace the X/Y/Z DRIVE GEAR.

YES YES

Is X/Y/Z MOTOR BACKLASH OK? NO Adjust X/Y/Z MOTOR BACKLASH. (P.28) NO

Is LM GUIDE OK? Replace LM GUIDE.

YES

NO
Is X/Y WIRE TENSION OK? Adjust X/Y WIRE TENSION. (P.33,34)

YES

NO
Is X/Y/Z DRIVE GEAR OK? Replace X/Y/Z DRIVE GEAR.

YES

NO
Is LM GUIDE OK? Replace LM GUIDE.

40
 7 Supplement
7 Supplement
7-1 MAINTENANCE CHECK LIST

CS-20 MAINTENANCE CHECK LIST

Date : , . .

Model Serial No.

CS-20

MECHANICAL PARTS
Check Points Confirmation
1. Drive Gear Cleaning

X-Drive Part 2. Wire Tension

3. Backlash Looseness

1. Drive Gear Cleaning

Y-Drive Part 2. Wire Tension

3. Backlash Looseness

4. LM Guide Cleaning

Z Drive Part 1. Drive Gear Cleaning

2. Backlash Tightness

COMSUMABLE PARTS
7
Description Life Confirmation
Spindle Motor 2,000 hrs.

Spindle Motor Brush 2,000 hrs.

Spindle Assy 3,000 hrs.

Spindle Belt 2,000 hrs.

X Cover Sheet 1,000 hrs.

Depth Regulator Nose Bearing 100 hrs.

LUBRICATION
Check Points Confirmation
FLOIL G-902 X Drive Gear OK • Cleaning & Lubrication

Y Drive Gear OK • Cleaning & Lubrication

FUNCTION CHECK
Check Points Confirmation
1. ROM Version

Replace the ROM to the latest version.

2. Panel Switch

3. Engraving/Cut/Drawing Test • Wavy lines.

• Distorted figure

• Noise

4. Connection check with Customer's PC.

41
CS-20