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Slippage
Kyle Chambliss
Oxy Permian
Objective
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Presentation Outline
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Robinson (1935)
Davis and Stearns (1944)
Robinson and Reekstin (1960)
Davis, Stearns and Reekstin (1960)
ARCO-Harbison Fisher (2000)
14
Robinson Data
12
10
8
6
4
2
0
0.000
0.001
0.002
0.003
Clearance (inches)
0.004
0.005
Red Raider # 1
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Depth
Casing
Measured - 4006.6 ft
9 5/8
N-80
43.5 lb/ft
Location
Production Equipment
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C 456-305-144
5 Sheave Sizes 16, 12, 10, 8.5 and 6
ABB Variable Speed Drive
Rod String
7/8 and 3/4 Rod String
1 Rod String
1 Fiberglass String with 1 5/8 Sinker Bars
Tubing
2 7/8 J-55 6.5 lb/ft
Sucker Rod Pump
2 Barrel
0.009 Clearance
48 Plunger
1.5 Barrel
0.005 Clearance
48 Plunger
Experimental Procedure
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Control
Method 3
Pump
Pump Intake
Intake
Echometer
Lufkin
Pump Pressure Pressure
Inferred
Inferred
Surface Echometer Lufkin Average Pump
Frequency Speed Woodgroup Echometer Production Production Production Slippage Slippage Slippage Efficinc
(Hz) 4
(spm)
(psig)
(psig)
(bpd)
(bpd)
(bpd)
(bpd)
(bpd)
(bpd)
y (%)
Test #
Date
1-01
7/8/05
76 1
60
161.5
427.72
424.8
367.1
60.6
57.7
59.1
86.1
1-02
7/8/05
76
60
152.6
428.11
425.6
368.0
60.1
57.6
58.8
86.2
1-03
7/8/05
76
51
165.5
357.49
350.2
301.3
56.2
48.9
52.6
85.1
1-04
7/8/05
76
43
6.93
167
167.7
297.36
292.6
242.4
55.0
50.2
52.6
82.2
1-05
7/8/05
76 1
31.5
5.03
165.7
172
214.7
214.0
163.5
51.2
50.5
50.9
76.3
1-06
7/8/05
76 1
na
1.82
183.2
182.7
81.5
81.0
41.6
39.9
39.4
39.6
51.2
2-01
7/28/05
88
.8 spm
0.80
175
178.1
39.2
NA
5.6
33.6
na
na
14.2
2-02
7/28/05
88
.7 spm
0.70
178
178.1
34.4
NA
4.4
30.0
na
na
12.8
2-03
7/28/05
88
.6 spm
0.60
179
178.1
29.55
NA
0.0
29.6
na
na
0.0
2-05
7/28/05
88
60
9.72
150
165.4
444.6
437.8
377.9
66.7
59.9
63.3
85.6
2-06
7/28/05
88
60
9.71
150
151.7
444.6
440.0
378.2
66.4
61.8
64.1
85.5
2-07
7/28/05
88
51
8.22
153
149.9
371.6
370.0
308.6
63.0
61.4
62.2
83.2
2-08
7/28/05
88
43
6.90
156
154.6
313.4
312.6
250.9
62.5
61.7
62.1
80.2
2-09
7/28/05
88
5.01
156
163
224
223.6
170.2
53.8
53.4
53.6
76.0
3-01
7/5/05
31.5
76
60
na
na
591.1
496.4
na
94.7
na
84.0
4-01
7/14/05 FG
60
12.95
na
na
641.7
565.8
na
75.9
na
88.2
5-01
7/14/05 FG
6-01
7/26/05
88
87.5
ABB (16")
145
72.5
15.47
138
na
na
868.3
777.2
na
91.1
na
89.5
60
12.92
146
na
na
625.7
540.1
na
85.6
na
86.3
Control
Method 3
Lufkin
Inferred
Production
(bpd)
Surface
Production
(bpd)
Echometer
Slippage
(bpd)
Lufkin
Slippage
(bpd)
Average
Slippage
(bpd)
Pump
Efficincy (%)
Test #
Date
Rod String
Stroke
Length (in)
7-01
8/25/06
76
105.6
ABB (12")
9.7
130
139.3
254.19
na
230.1
60.6
na
na
90.5
7-02
8/25/06
76
105.6
ABB (12")
8.3
134
122.4
207.94
na
207.9
22.9
na
na
89.0
7-03
8/25/06
76
105.6
ABB (12")
7.1
135
116.8
180.43
na
180.4
21.4
na
na
88.2
7-04
8/25/06
76
105.6
ABB (12")
5.1
136
132.6
127.03
na
127.0
19.4
na
na
84.7
7-05
8/25/06
76
105.6
ABB (12")
2.5
141
142.2
62.47
na
62.5
16.9
na
na
72.9
7-06
8/25/06
76
105.6
ABB (12")
1.0
145
142.2
24.38
na
24.4
14.1
na
na
42.2
7-07
8/25/06
76
105.6
ABB (12")
0.5
151
142.2
11.49
na
11.5
11.2
na
na
2.4
80
Slippage (bpd)
70
60
50
40
30
20
10
0
0
Speed (spm)
10
12
14
16
Efficiency (%)
70
60
50
40
30
20
10
0
0
Speed (spm)
10
12
14
16
Comparison to ARCO-Harbison
Fisher Formula
ARCO-Harbison Fisher
90
80
Slippage (bpd)
70
60
50
40
30
20
10
0
0
Speed (spm)
10
12
14
16
ARCO-HF-COP
1.52
DPC
452 [(0.14 SPM ) + 1]
L
ARCO-HF-COP
120
Slippage (bpd)
80
40
20
0
0
Speed (spm)
10
12
14
16
Conclusions
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Recommendations
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Research Sponsors
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BP America
ChevronTexaco Exploration and Production Technology
ConocoPhillips Co.
Echometer Co.
Lufkin Automation
Occidental Oil & Gas Corporation (Oxy Permian)
Calculating Pump
Slippage
Kyle Chambliss
Oxy Permian
ARCO
-HF Slippage Equation
ARCO-HF
ARCO-HF Slippage Equation
Does Not Include Effects of:
1) Rod Design
2) Speed (SPM)
3) Plunger Velocity
12.50
12.50
0.6 HP
Wrf
Wrf
9.38
9.38
6.25 Fo Max
0.7 HP
0.7 SPM, Input 5 HP,
2.4% System Efficiency
6.25
Fo Max
3.13
3.13
100 Sec/Stroke
0
-3.13
85.53 Sec/Stroke
104.0
0 BPD in Tank,
29.0 BPD @ 104 Pump Stroke
0
105.6
-3.13
105.0
105.6
17.50
Wrf + Fo Max
15.00
12.50
10.00 Wrf
7.50
Fo Max
5.00
2.50
-2.50
98.6
105.6
BDS = 4.17 10
PC
1.9
(d
2
2
d L
0.1
2
2
1
BRR
0.7
PD C
= 1.80 10
L
8
3.3
1.52
B AH
DPC
= 870
L
Velocity Profile
r
r
ln
ln
R0
R0
p 2
2
2
2
r R0 Ri R0
+ VP
Vz ( r ) =
Ri
Ri
4
ln
ln
R0
R0
) (
Slippage Calculation
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B = (Annular Area)x
(Average Velocity)x
(Plunger Travel Time)
Moving Plunger
Factors
Eccentricity
Pumping Rate
4
Ri2
Ri2 ln R0
R02
P R0 Ri4
2
R0
+
+
V =
2
2
4 2 R0 Ri
R
R
R
R02 Ri2 ln i ln i
R02 Ri2 ln i
R0
R0
R0
(
(
)
)
(
)
R02 ln (R0 )
ln
R
+ VP
Ri
Ri
Ri
2
2
R0 Ri ln ln
ln
R
0
R0
R0
1
1
2
= R ln R0 Ri ln Ri
2
2
2
0
10
0.001
0.002
0.003
Clearance (inches)
0.004
0.005
120
100
ARCO-HF
New Method (Concentric)
New Method (Eccentric)
80
60
40
20
0
0.000
0.005
0.010
Clearance (Inches)
0.015
0.020
3 inch by 24 inch
Viscosity of 7 centipoise
Pressure of 2620 psi
Pumping Rate of 8
strokes per minute
Stroke Length of 55
inches
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3 inch by 24 inch
Viscosity of 7 centipoise
Pressure of 2620 psi
Pumping Rate of 16
strokes per minute
Stroke Length of 55
inches
8 SPM Concentric
16 SPM Concentric
0
0.000
0.001
0.002
0.003
0.004
0.005
2.8
2.6
2.4
2.2
2
Pump 1
1.8
1.6
Pump 2
1.4
1.2
1
0.00
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.10
1 inch by 72 inch
Plunger
Viscosity of 7 centipoise
Pressure of 2230 psi
Pumping Rate of 10
strokes per minute
Stroke Length of 55
inches
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z
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5 inch by 24 inch
Plunger
Viscosity of 15
centipoise
Pressure of 1000 psi
Pumping Rate of 5
strokes per minute
Stroke Length of 144
inches