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mmate@ms.sapientia.ro
hollanda@ms.sapientia.ro
ABSTRACT
The cutting speed by shaving is currently estimated with the use of an approximate
formula that is useful for the calculus of the technological parameters, but is far from
giving adequate information about the cutting phenomenon. This is due to the fact that
classical formula returns the scalar value of the velocity, in only one particular point, the
tangent point of the rolling cylinders of the technological gear built up by the shaver and
the shaved gear. This paper purpose includes the exact calculus of the contact curve of
the workpiece and tools tooth flanks, the cutting speed vector direction and value on each
contact point, and finally it performs an analysis of the cutting speed distribution
depending on the axis crossing angle. The direction of the cutting speed vector returns
very important information regarding the efficiency of the cutting. The angle between the
cutting edge and cutting speed vector influences the quality of the chip forming process.
This paper tries to estimate the best axis crossing angle for a given workpiece,
considering the setting limits of the shaving machine.
Keywords: gear shaving, cutting speed, relative velocity, contact curve, angle setting limits, cutting efficiency
z
mn z2
i21 2 1
(1)
1 z2 s sin 2
where z1, z2 denote the teeth numbers of the shaver,
respectively the shaved gear, s the feed value for one
rotation of the shaver, mn the normal module and 2
(5)
12, d
2*
2*
O1 r1 O1 O 1O 2
v1
d t 1
Expliciting the vectors in (5), and using the
expression of the gearing ratio (1), system (4) became
linear in unknown . It is to observe that by
multiplying the first equation with O22* , the second
with i21 and subtracting the first from the second the
arccos
sin cos 1
1, 2
v1
O22* z1 sin 1 sin x1 cos (8b)
2*
(10)
20, 5 5, 20
45 45, i 1;2
i
E
I
II
III
E
O
IV
F H
40; 42.5; 45
For this correspond the following crossing angle set:
20; 17; 14; 11; 8; 5; 5; 7.5;
10;12.5;15
The speed of the shaver were chosen at n 250 rpm .
The results of the calculus are presented in the
graphics shown in figures 5-10.
Figure 5 and 6 are showing the repartition of the
cutting velocity vector module. For all graphical
representations the abscissa contains the distances of
the contact point of workpiece to the axis of rotation.
All results must be reported to the workpiece to have
a common basis of comparison evidently. The
workpiece contact point coordinates were computed
using the tool contact point coordinates and the
matrix transformation (3). The distance of the point to
v [m/min]
20
17
30
11
20
10
68
70
72
74
76 [mm]
References
[1] Hollanda, D. Achiere i scule. [Cutting Theory
and Cutting Tools] I.I.S. Trgu-Mure, 1983.
[2] Hollanda, D., Mt, M. Achiere i scule
[Cutting Theory and Cutting Tools]. Editura
Universitii Petru Maior Trgu-Mure, 2004.,
ISBN 973 - 8084-95-4.
[3] Hollanda, D. Bazele achierii i generrii
suprafeelor. Note de curs [Basics of Cutting
and meshing of surfaces]. Universitatea Petru
Maior Trgu-Mure, 1994.
[4] Csudakov, J.A. The Encyclopedia of Machining
Industry, Vol. VII. Nehzipari Mszaki
Knyvkiad, 1952.
[5] Hsu, R-H., Fong, Z-H. Theoretical and practical
investigations regarding the influence of the
serration's geometry and position on the tooth
surface roughness by shaving with plunge gear
cutter.
doi:
10.1243/09544062C19404
Proceedings of the Institution of Mechanical
Engineers, Part C: Journal of Mechanical
Engineering Science February 1, 2006 vol. 220
no. 2 223-242.
[6] Stoica, I,A., e.a. everuirea roilor dinate
[Gear Shaving]. Editura Dacia, Cluj-Napoca,
1987.
[7] Litvin,
F.L.,
Fuentes,
A.
Geometria
angrenajelor i teorie aplicat [Gear Geometry
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[8] Balajti, Zs., Duds, I. Tovbbfejlesztett vltoz
tengelytv gyrts matematikai modellje
azonos
tengely
hengeres
s
kpos
csavarfelletek s szerszmaik vizsglatra.
[New development of investigation of
mathematical model of cylindrical and bevel
helical
surfaces]
Gpgyrtstechnolgia,
[Manufacturing Technology], Year XLVII.,
2007. No.1. pp. 19-23.