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Aviation Recorders

P.O. Box 3041


Sarasota, Florida 34230
CAGE Code 06141

INSTALLATION & OPERATION


INSTRUCTION MANUAL
MODEL FA2100 CVR
COCKPIT VOICE RECORDER
1/2-ATR SHORT CASE
(SUPERSEDES FAR 08337220)
RECORDER PART NUMBERS:

2100101000
2100102000
2100102002
2100102090
2100102091
2100102093

CONTROL UNIT MODEL NUMBERS: S151


S152
S251
A151B

S161
S162
S261
A152B

MICROPHONE PREAMPLIFIER
MODULE MODEL NUMBERS:

S150
A150

S160

REMOTE MICROPHONE
MODEL NUMBERS:

S055
A55B

S056

Manufactured in Accordance with


FAA TSOC123a/EUROCAE ED56A/ARINC 757

Rev. 07
January 01/03

P/N: 165E184600

Model FA2100 CVR

Installation & Operation


Instruction Manual
Part Number 165E184600
Rev. 07
Jan. 01/03

This manual contains date sensitive information necessary to install


recorders in aircraft. Contact L-3 Communications, Aviation Recorders,
to verify this date sensitive information prior to using this manual to
develop other documentation.
The recorder products/software are being exported from the United
States in accordance with the Export Administration Regulations ECCN
4D994, No License Required. Diversion contrary to U.S. law is
prohibited. In accordance with U.S. Law (31 CFR Part 746, and
Supplement No.1 to Part 774, and CFR Part 550) resale/reexport or
transfer to the countries identified therein is prohibited without the
prior written consent of the U.S. Department of Commerce.

ECopyright 2003 by L-3 Communications Corporation


Aviation Recorders
All rights reserved. No part of this manual may be reproduced or utilized in any form or by any means, electronic or
mechanical, including photocopying, recording, or by information storage and retrieval system, without permission in
writing.
Inquiries should be addressed to:
L-3 Communications Corporation
Aviation Recorders
Technical Publications
P. O. Box 3041
Sarasota, Florida 34230
(941) 3710811
FAX: (941) 3775591
CAGE Code 06141

Model FA2100 CVR

Installation & Operation


Instruction Manual

THE CONTENTS OF THE


EQUIPMENT CAN BE
DAMAGED BY
STATIC ELECTRICITY.PROPER
HANDLING IS REQUIRED.
GENERAL
This product and related documentation must be reviewed for familiarization with
safety markings and instructions before operation.
This instrument was constructed in an ESD (electrostatic discharge) protected environment. This is because most of the semiconductor devices used in this instrument
are susceptible to damage by static discharge.
Depending on the magnitude of the charge, device substrates can be punctured or
destroyed by contact or the mere proximity of a static charge. The results can cause
degradation of device performance, early failure, or immediate destruction.
These charges are generated in numerous ways such as simple contact, separation of
materials, and normal motions of persons working with static sensitive devices.
When handling or servicing equipment containing static sensitive devices, adequate
precautions must be taken to prevent device damage or destruction.
Only personnel who are thoroughly familiar with industry-accepted techniques for
handling static sensitive devices should attempt to service circuitry with these devices.
In all instances, measures must be taken to prevent static charge build-up on work
surfaces and persons handling the devices.

BEFORE APPLYING POWER


Verify that the product is set to match the line voltage and that the correct fuses
are installed.
Servicing instructions are for use by service-trained personnel only. To avoid dangerous
electric shock, do not perform any servicing unless qualified to do so.
Adjustments described in the manual are performed with power supplied to the
instrument while protective covers are removed. Energy available at many points may, if
contacted, result in personal injury.

Rev. 07
Jan. 01/03

165E184600
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Installation & Operation


Instruction Manual

Model FA2100 CVR

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165E184600
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Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

RECORD OF CHANGES
ISSUE

REVISION

DATE OF CHANGE

COMMENTS

Initial

Mar. 15/99

Initial issue of Installation & Operation Instruction


Manual. Supersedes FAR 08337220 Rev. Preliminary & FAR 08337220 Rev. Preliminary 01.

01

Feb. 01/00

Specified that this manual is not intended for


GACVRs. Updated maximum power requirements as per the latest revision of the drawings.
Consolidated the Appendixes.

02

May 01/00

Added 2100102093 configuration and S160,


S161, and S161 Control Units.

03

Oct. 01/00

Added 2100102090 and S056 Microphone.

04

Mar. 01/01

Clarified when the Audio System Check is re


quired.

05

Aug. 15/01

Fixed Control Unit drawings to seperate the


S151 drawing from the S161 drawing, and the
S152 drawing from the S162 drawing in Appen
dix A. Clarified GMT/FSK operation for -02
configurations.

06

Jan. 20/02

Corrected S261 Control Unit Wire Diagram in


Appendix A to show 37 pin connector vs 41 pin
connector interface. Added S056 Mic Spec

07

Jan. 01/03

Updated Control Unit information. Changed


recommended microphone cabling.

Rev. 07
Jan. 01/03

165E184600
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Installation & Operation


Instruction Manual

Model FA2100 CVR

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165E184600
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Rev. 07
Jan. 01/03

Model FA2100CVR

Installation & Operation


Instruction Manual

TABLE OF CONTENTS
Section
1.0

Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1

Purpose of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2

Equipment and Document Requirements . . . . . . . . . . . . . . . . . . . . . . . 1

1.3
1.4

System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4.1 Recorder Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4.2 Control Units and External Preamplifier . . . . . . . . . . . . . . . . . . 5
1.4.3 Remote Microphone Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.5
2.0

3.0

1.4.4 CVR Mounting Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6


Abbreviations and Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

EQUIPMENT LIMITATIONS/SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . 7
2.1

Applicable Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2

Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3

Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4
2.5

Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Crash- and Fire-Survival Characteristics . . . . . . . . . . . . . . . . . . . . . . 13

INSTALLATION PROCEDURES AND LIMITATIONS . . . . . . . . . . . . . . . 13


3.1

Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.3
3.4

Installation Acceptance by Field Approval Method . . . . . . . . . . . . . . 14


Recorder Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.5

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.6

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.7

Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.8
3.9

Audio System Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15


Microphone Installation Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.10 Cessation of Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16


4.0

Rev. 07
Jan. 01/03

POST-INSTALLATION CHECKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

165E184600
Page vii

Installation & Operation


Instruction Manual

Model FA2100 CVR

TABLE OF CONTENTS (Contd)


Section
5.0

Page
OPERATIONAL TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1

Preflight Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.2

Complete Audio System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.3

Flight Checkout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.0

FA2100 CVR READOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7.0

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

8.0

FLIGHT CHECKOUT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

9.0

8.1

Operational Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

8.2

Flight Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

MAINTENANCE AND CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 23


9.1

Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9.2

Underwater Locator Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9.3

Product Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9.4

Authorized Repair Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9.5

Loaner/Rental Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Appendixes
Appendix

Page

OUTLINE & DIMENSIONS MICROPHONES, CONTROL UNITS,


& EXTERNAL PREAMPLIFIERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1

ENVIRONMENTAL QUALIFICATION FORMS (EQFs)


ED56A AND RTCA/DO160C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1

ACCESSORY EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1

ABBREVIATIONS AND ACRONYMS . . . . . . . . . . . . . . . . . . . . . . . . . . . D1

165E1846-00
Page viii

Rev. 07
Jan. 01/03

Model FA2100CVR

Installation & Operation


Instruction Manual

TABLE OF CONTENTS (Contd)


List of Illustrations
Figure

Page

1.

Model FA2100 CVR Cockpit Voice Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.

Functional System Block Diagram Model FA2100 CVR


Cockpit Voice Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.

Outline and Dimensions FA2100 CVR Cockpit Voice Recorder,


PN 21001010( ) & PN 21001020( ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.

Outline and Dimensions, CVR Mount, Part Number 178E091900 . . . . . . . . . . . . . . . . . . . 12

5.

Recommended Cockpit Area Microphone Mounting Location . . . . . . . . . . . . . . . . . . . . . . 16

6.

On-Aircraft Setup for Checking Out FA2100 CVRs


using a Portable Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

A1.

Part Number Definition, Model S151/S161, Model S152/S162,


and Model S251/S261 Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3

A2.

Outline and Dimensions, Model S151 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4

A3.

Interwiring Diagram, FA2100 Recorder, S151 Control Unit,


S055 Remote Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5

A4.

Outline and Dimensions, Model S161 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7

A5.

Interwiring Diagram, FA2100 Recorder, S161 Control Unit,


S056 Remote Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A8

A6.

Outline and Dimensions, Model S251 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . A10

A7.

Interwiring Diagram, FA2100 Recorder, S251 Control Unit,


S055 Remote Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A11

A8.

Outline and Dimensions, Model S261 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . A13

A9.

Interwiring Diagram, FA2100 Recorder, S261 Control Unit,


S056 Remote Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A14

A10.

Outline and Dimensions, Model S152 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . A16

A11.

Outline and Dimensions, Model S162 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . A17

A12.

Interwiring Diagram, FA2100 Recorder, S152/S162 Control Unit


with Internal Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A18

A13.

Outline and Dimensions, Model S150 External Preamplifier Module . . . . . . . . . . . . . . A20

A14.

Interwiring Diagram, FA2100 Recorder, S150 External Preamplifier,


S055 Remote Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A21

A15.

Outline and Dimensions, Model S160 External Preamplifier Module . . . . . . . . . . . . . . A23

A16.

Interwiring Diagram, FA2100 Recorder, S160 External Preamplifier,


S056 Remote Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A24

A17.

Outline and Dimensions, Model S055 Surface-Mount Microphone Module . . . . . . . . . A26

Rev. 07
Jan. 01/03

165E184600
Page ix

Installation & Operation


Instruction Manual

Model FA2100 CVR

TABLE OF CONTENTS (Contd)

List of Illustrations (Contd)


Figure

Page

A18.

Outline and Dimensions, Model S055 Panel-Mount Microphone Module . . . . . . . . . . . A27

A19.

Outline and Dimensions, Model S056 Surface-Mount


Microphone Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A28

A20.

Outline and Dimensions, Model S056 Panel-Mount


Microphone Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A29

A21.

Model S055 Microphone Element Specifications and Response Diagram . . . . . . . . . . . A30

A22.

Model S056 Microphone Element Specifications and Response Diagram . . . . . . . . . . . A31

A23.

Outline and Dimensions, Model A151B Control Unit


Does Not Comply with ED56A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A32

A24.

Interwiring Diagram, FA2100 Recorder, A151B Control Unit, A55B


Remote Microphone Such Installations Do Not Comply with ED56A . . . . . . . . . . . . . A33

A25.

Outline and Dimensions, Model A152B Control Unit


Does Not Comply with ED56A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A35

A26.

Interwiring Diagram, FA2100 Recorder, A152B Control Unit with Internal


Microphone Such Installations Do Not Comply with ED56A . . . . . . . . . . . . . . . . . . . A36

A27.

Outline and Dimensions, Model A150 External Preamplifier Module


Does Not Comply with ED56A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A38

A28.

Interwiring Diagram, FA2100 Recorder, A150 External Preamplifier,


A55B Remote Microphone Such Installations Do Not Comply with ED56A . . . . . . . A39

A29.

Outline and Dimensions, Model A55B Surface-Mount


Directional Microphone Module, Does Not Comply with ED56A . . . . . . . . . . . . . . . . A41

A30.

Outline and Dimensions, Model A55B Surface-Mount


MiniCondensor Microphone Module, Does Not Comply with ED56A . . . . . . . . . . . A42

A31.

Outline and Dimensions, Model A55B Panel-Mount Microphone


Module, Rear Connector Does Not Comply with ED56A . . . . . . . . . . . . . . . . . . . . . . . A43

A32.

Outline and Dimensions, Model A55B Panel-Mount Microphone


Module, Top Connector Does Not Comply with ED56A . . . . . . . . . . . . . . . . . . . . . . . A44

C1.

Inertia/Impact Switch Model 3LO453/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4

C2.

Aerodyne Controls Corp. Environmentally Sealed Impact Switch Assembly . . . . . . . . . C5

C3.

Dukane ULD Tester, Aviation Recorders Part Number 15977 . . . . . . . . . . . . . . . . . . . . . C7

List of Tables
Table

Page

1.

FA2100 CVR Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2.

Model FA2100 CVR Recording Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

165E1846-00
Page x

Rev. 07
Jan. 01/03

Model FA2100 CVR

1.0

INTRODUCTION

1.1

Purpose of Manual

Installation & Operation


Instruction Manual

This Installation and Operation Instruction Manual applies to the following Model FA2100 CVR Cockpit
Voice Recorders:
2100101000

2100102090

2100102000

2100102091

2100102002

2100102093

In this manual, these recorders are referred to as FA2100 CVR, or CVRs. Refer to FA2100 GACVR
Installation Manual (p/n: 165E184800) for the installation of the FA2100 General Aviation Cockpit
Voice Recorders.
This manual contains date sensitive information necessary to install these CVRs in the aircraft, to operate
them, and to verify that the installed units are operating properly. This manual also describes the features
and functions of the FA2100 CVR System and associated accessories.
Note:

Contact L-3 Communications, Aviation Recorders, to verify this date sensitive


information when using this manual to develop other documentation.

Comments or recommendations about the installation, operation, and check out of the FA2100 CVR
should be sent to L-3 Communications, Aviation Recorders, Product Support Department, at the address
shown in section 9.3.

1.2

Equipment and Document Requirements

The following equipment and documents are, or may be, required for on-aircraft installation and check
out of these FA2100 CVRs:
F

This Installation & Operation Instruction Manual.

Portable Interface (PI), Part Number 17TES0043 (includes PI Memory Card Module, Part
Number 17TES0053; PI Audio Readout Cable, Part Number 17TES0051; and PI Auxiliary
Readout Cable, Part Number 17TES0052).

Portable Interface Operators Manual, Part Number 165E163000

Cockpit Voice Recorder System Test Panel, Part Number 9300A860; and Cable Assembly, Part
Number 024E112200 (for FA2100 CVR Readout, see paragraph 6.0). Instead of the Test Panel,
the PI and a customer-fabricated cable to provide power to the FA2100 CVRs main (rear) connector can be used.

Ultrasonic Test Set (Underwater Locator Device (ULD) Tester), Part Number 15977 (if functional testing of ULD is required).

Component Maintenance Manual, Cockpit Voice Recorder, Model FA2100 CVR, ATA
237004, Part Number 165E1689-00.

Rev. 07
Jan. 01/03

165E184600
Page 1

Installation & Operation


Instruction Manual

1.3

Model FA2100 CVR

System Description

The FA2100 CVR Systems meet or exceed the requirements of Federal Aviation Administration (FAA)
Technical Standard Order TSOC123a, Cockpit Voice Recorder Systems; European Organization for
Civilian Aviation Equipment (EUROCAE) Minimum Operational Performance Specification (MOPS)
ED56A, Cockpit Voice Recorder System; and ARINC Characteristic 757, Aeronautical Radio, Inc.,
Cockpit Voice Recorder (CVR). The FA2100 CVRs may also be used to replace existing ARINC
Characteristic 557 installations.
The FA2100 CVR System consists of the Recorder Unit, the Control Unit, a Preamplifier Module for
installations that do not require a Control Unit, an Area Microphone, and a Mounting Tray.
Interconnection between the recorder and control unit or external preamplifier is accomplished using
aircraft wiring.

1.4

System Overview

Table 1 contains a summary description of the FA2100 CVRs covered in this manual.

Table 1. FA2100 CVR Descriptions


Part Number

Description

Weight 1
( 0.5 lbs.)

2100101000

ARINC 404A 1/2-ATR Short Case; ARINC 757, 30 Minutes

10.0 lbs.

2100102000

ARINC 404A 1/2-ATR Short Case; ARINC 757, 120 Minutes

10.0 lbs.

2100102002

ARINC 404A 1/2-ATR Short Case; ARINC 757, 120 Minutes w/FSK

10.0 lbs.

2100102090

ARINC 404A 1/2-ATR Short Case; ARINC 757, 120 Minutes, Military

10.0 lbs.

2100102091

ARINC 404A 1/2-ATR Short Case; ARINC 757, 120 Minutes w/INSITU
Playback

10.0 lbs.

2100102093

ARINC 404A 1/2-ATR Short Case; ARINC 757, 120 Minutes w/8ohm
output and no Bulk Erase (when used with 93A152-16 Control Unit).

10.0 lbs.

Weight is with Underwater Locator Device installed.

1.4.1 Recorder Unit


The FA2100 CVRs are housed in ARINC 404A, 1/2-ATR short cases (refer to Figure 1). The chassis and
Crash Survivable Memory Unit (CSMU) are painted international orange. Two reflective stripes are
located on the CSMU.
The FA2100 CVR consists of a chassis and front panel, three Printed Wiring Assemblies (Aircraft
Interface PWA, Audio Compressor PWA, and Acquisition Processor PWA), and the Crash Survivable
Memory Unit (CSMU). The CSMU contains the solid state flash memory used as the recording medium.
An Underwater Locator Device (ULD), also referred to as an underwater acoustic beacon, is mounted
horizontally on the front of the CSMU and is also used as a the recorders carrying handle. The ULD is
equipped with a battery that has an expected life of six years. The ULD meets or exceeds the
requirements of FAA TSOC121. The Ground Support Equipment (GSE) connector is located on the
front of the FA2100 CVR. This connector provides the interface from the recorder to GSE for checkout
of the recorder, or to transfer data to a readout device. The FA2100 CVR is connected to aircraft wiring
via a 57-pin, DPXB-style connector.
165E184600
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Rev. 07
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Model FA2100 CVR

Installation & Operation


Instruction Manual

HARDWARE AND
SOFTWARE
MODIFICATIONS
CSMU

ULD

GSE CONNECTOR
(BEHIND DUST COVER)

Figure 1.
Model FA2100 CVR Cockpit Voice Recorder
Refer to Figure 2 for this discussion. The FA2100 CVR is a Line Replaceable Unit (LRU) that
simultaneously records four separate channels of cockpit audio, converts the audio to a digital format,
and stores the data in a solid state memory. The FA2100 CVR is available in two recording
configurations: 30-minute, Part Number 21001010( ), and 120-minute, Part Number 21001020( ).
Both configurations record a minimum of 30 minutes of high quality audio from the following four
cockpit audio inputs:
Channel 1:
Channel 2:
Channel 3:
Channel 4:

Cockpit Spare Audio Input (3rd Crew Member, Public Address System)
Co-Pilots Audio, Boom, Mask, and Hand-Held Microphone Input
Pilots Audio, Boom, Mask and Hand-Held Microphone Input
Cockpit Area Microphone (CAM) Input

Part Number 21001020( ) records a fifth internal audio stream for a minimum of 120 minutes. This
fifth internal audio stream is a standard quality recording of the combination of the Pilot, Co-Pilot, and
Public Address or Third Crew Member audio inputs. Part Number 21001020( ) also records a sixth
audio stream, a standard quality recording of the Cockpit Area Microphone (CAM) audio input, for a
minimum of 120 minutes. (Table 2 illustrates the recording specifications for the cockpit audio input and
combined channels.) The audio inputs are conditioned, amplified, and equalized as necessary. The
resulting signals are converted to digital pulse code modulation (PCM) data.
The FA2100 FA2100 CVR can record Greenwich Mean Time (GMT) Time via the ARINC 429 GMT
input and can record rotor speed data via the Rotor Speed input.
In ARINC 757 installations, the CVR Fault Line provides continuous status of FA2100 CVR operation.
It may be connected to an annunciator or to an aircraft central maintenance computer.
At startup, the FA2100 CVR initiates a Built-in-Test (BIT) and then continuously monitors itself for fault
conditions.
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Model FA2100 CVR

COCKPIT
AREA
MICROPHONE
(CAM)
1
4

MONITOR
AUDIO TO
HEADSET
JACK

ERASE A

ERASE C

CONTROL
UNIT

AIRCRAFT WIRING INTERLOCKS (LANDING GEAR MUST


BE DOWN AND BRAKE LOCKED
TO ALLOW MEMORY TO BE
ERASED)

PUSH TO TEST

GEAR

AREA MICROPHONE

BRAKE
+18 VDC
OPERATING
POWER
2

RECORD ON
+5 V FOR
LIGHTED PANEL
CHANNEL 4
2
CHANNEL 3

FA2100 CVR

AUDIO OUT

PILOT AUDIO

2
CHANNEL 2

+18 VDC

CO-PILOT AUDIO

2
SPARE AUDIO
(TO 3RD CREW MEMBER
OR PA SYSTEM)

TEST INDICATOR

CHANNEL 1

AIRCRAFT
INTERFACE
PWA

GMT_IN_A (429)
GMT_IN_B (429)

2
CVR FAULT

TO
AIRCRAFT
FAULT MONITORING
SYSTEM

ROTOR_SPEED_IN_HI
ROTOR_SPEED_IN_LO
28 VDC
OR
115 VAC
400 Hz
STOP
RECORDING

CHASSIS
GROUND

AUDIO
COMPRESSOR
PWA
ACQUISITION
PROCESSOR
PWA

GSE OUTPUT

TO
GROUND STATION
TEST EQUIPMENT

CSMU
(Crash Survival Memory Unit)
ASSEMBLY
(CRASH PROTECTED SOLID STATE MEMORY)

Figure 2.
Functional System Block Diagram
Model FA2100 CVR Cockpit Voice Recorder

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Previously recorded information cannot be read from the Model FA2100 CVR while it is installed in the
aircraft. (Refer to paragraph 6.0 for additional information.)

Table 2. Model FA2100 CVR Recording Specifications


Cockpit Audio Inputs
FA100CVR
Part Number

Channel 1

Channel 3

Channel 4

Combined
Audio SQ

CAM SQ

Co-Pilot Audio Input for


High Quality
Recording

Pilot Audio
Input for High
Quality
Recording

Cockpit Area
Microphone
(CAM) Input
for High Quality Recording

Summation of
CH 1, 2, & 3
Audio Inputs
for Standard
Quality Recording

Cockpit Area
Microphone
(CAM) (CH 4)
Input for Standard Quality
Recording

21001010( ) 30 minutes

30 minutes

30 minutes

Not Available

Not Available

21001020( ) 30 minutes

30 minutes

30 minutes

120 minutes

120 minutes

3rd Crew
Member/Spare
Audio Input
for High Quality Recording

Note:

Channel 2

Combined Channels

30 minutes

All of the times in the above table are minimum recording times. Unit can record
input audio levels from .05Vrms 3.0Vrms. Nominal input level is 1.0 Vrms.

1.4.2 Control Units and External Preamplifier


The Control Unit or External Preamplifier is a required component of a CVR installation and functions as
the FA2100 CVR cockpit user interface. Control Units contain a preamplifier printed wiring assembly
(PWA) for interfacing the cockpit area microphone with the FA2100 CVR, and provide a means for
activating the test function via a green push button and an indicator. Bulk Erasure of the FA2100 CVR
storage media is also accomplished by pressing the Control Units red Bulk ERASE push button. All
Control Units contain a headset jack for verifying system operation.
The Model S151/S161, Model S152/S162, and the Model S251/S261 Control Units are for use in
FA2100 CVR ARINC757 / ED56A System installations. The Model S151 and Model S251 Control
Units house the Microphone Preamplifier PWA, and have front panel TEST and Bulk ERASE switches.
The Model S151/S251 Control Units are used with an externally-mounted electret condenser-type
microphone (Model S055, see paragraph 1.4.3).
The Model S161/S261 Controls Units are used with remote microphone modules with internal amplifiers
for reducing RF interference (Model S056, see paragraph 1.4.3). These control units also have front
panel TEST and Bulk ERASE switches, TEST indicator lamp and a HEADSET jack.
The Model S152/S162 contains a built-in electret condenser-type microphone, Microphone Preamplifier
PWA, TEST and Bulk ERASE switches, TEST indicator lamp and a HEADSET jack.
The Model S150/S160 Preamplifier is available for FA2100 CVR ED56A System installations that do
not require a Control Unit. However, because ARINC Characteristic 757 does not address microphone
preamplifiers, the Model S150/S160 Preamplifier is not considered ARINC757 compliant. The S150 is
designed to be used with the S055 remote microphone. The S160 is used with the S056 remote
microphone.
The FA2100 CVR is compatible with installations using the Model A151B and A152B Control Units;
however, such installations do not comply with ARINC Characteristic 757 or EUROCAE ED56A. The
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Model A151B houses the Microphone Preamplifier PWA, and the TEST and Bulk ERASE switches.
This Control Unit is used with an externally-mounted condenser microphone (Model A55B). The Model
A152B contains a built-in condenser microphone, Microphone Preamplifier PWA, and TEST and Bulk
ERASE switches. Both the A151B and A152B Control Units contain an analog TEST meter compatible
with the FA2100 CVR.
Refer to Appendix A for Control Unit and External Preamplifier outline and dimension illustrations.
Refer to Appendix B for RTCA/DO160C environmental test conditions and description of
environmental tests conducted.

1.4.2.1

Mating Connector, Control Units and External Preamplifiers

For Model S151/S161, S152/S162, A151B, and A152B Control Units.


Solder Part Number 9300458
Crimp Part Number 0639800577
For Model S251/S261 Control Unit
Solder Kit Part Number 147E126200
Crimp Kit Part Number 147E126300
For Model S150 External Preamplifier
19 Pin, Solder Part Number MS3111F1419P
3 Pin, Solder Part Number MS3111F83P
For Model S160 and A150 External Preamplifier
19 Pin, Solder Part Number 0639801897
3 Pin, Solder Part Number 0639801898

1.4.3 Remote Microphone Module


The Model S055 and Model S056 Remote Microphone Modules are available to complete an
ED56A-compatible installation. The Model S055 Microphone is required with the S151 and S251
Control Units and with the S150 Preamplifier Module. The Model S056 Microphone is required with the
S161 and S261 Control Units and with the S160 Preamplifier Module.
Refer to Appendix A for outline and dimensions illustrations and for a definition of the Model S055 and
Model S056 Remote Microphone Module part numbers. Also refer to Appendix A for S055 and S056
microphone element specifications and response diagram.
Refer to Appendix B for RTCA/DO160C environmental test conditions and description of
environmental tests conducted.

1.4.4 CVR Mounting Racks


A.

CVR Mount, Part Number 178E091900

CVR mount with no vibration isolators used to install the FA2100 CVR in the aircraft. Refer to Figure 4
for outline and dimensions.
B.

Vibration Mount, Part Number 9300343

CVR mount equipped with four vibration isolators. Contact Aviation Recorders Product Support for Full
Sway Envelope and Outline and Dimension Drawings.
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C.

Installation & Operation


Instruction Manual

Heavy Duty Vibration Mount, Part Number 93955

CVR mount for use in aircraft environments where excessive vibration may occur, such as in rotorcraft or
test aircraft. Contact Aviation Recorders Product Support for Full Sway Envelope and Outline and
Dimension Drawings.
D.

Connector for CVR Mount

Connector attaches to mount, and mates with the connector on the FA2100 CVRs rear panel. Aircraft
wiring is soldered or crimped to the connector pins.
Solder Part Number 9300435
Crimp Part Number 0639801474

1.5

Abbreviations and Acronyms

For definition of abbreviations and acronyms used in this document, refer to Appendix D.

2.0

EQUIPMENT LIMITATIONS/SPECIFICATIONS

2.1

Applicable Documents

ARINC Characteristic 404A

Aeronautical Radio, Inc., Air Transport Equipment Cases and


Racking

ARINC Characteristic 757

Aeronautical Radio, Inc., Cockpit Voice Recorder

ARINC Report 6041

Aeronautical Radio, Inc., Design Guidance for Design and Use


of Built-In Test Equipment

ARINC Report 6241

Aeronautical Radio, Inc., Design Guidance for Onboard Maintenance System

EUROCAE MOPS ED55

European Organization for Civil Aviation Equipment Minimum


Performance Specification for Flight Data Recorder Systems

EUROCAE MOPS ED56A

European Organization for Civil Aviation Equipment Minimum


Performance Specification for Cockpit Voice Recorder System

FEDSTD595

Federal Standard, Colors

RTCA/DO160C

Radio Technical Commission for Aeronautics, Environmental


Conditions and Test Procedures for Airborne Equipment

RTCA/DO178B

Radio Technical Commission for Aeronautics, Software Considerations in Airborne Systems and Equipment Certification

TSOC123a

Federal Aviation Administration Technical Standard Order


Cockpit Voice Recorder Systems

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2.2

Model FA2100 CVR

Physical Characteristics

The Model FA2100 CVRs fit within the envelope of an ARINC 404A 1/2-ATR short case. (Refer to for
Figure 3 outline and dimension illustration.) Following are the physical characteristics of the Model
FA2100 CVRs:
Size:
Height:
Width:
Depth:

5.5 inches nominal


Chassis: 4.88 inches nominal
Front Panel: 4.98 inches nominal
12.6 inches nominal (behind front panel)
13.1 inches nominal (including hold-down hooks)

Weight1:

10.0  0.5 pounds

Markings:

International Orange (FEDSTD595 Color No. 12197),


Reflective Striping on Crash Survivable Memory Unit,
English Markings on One Side of Chassis and French
Markings on Other Side of Chassis

Main (Rear) Connector:

57-Pin Connector Compatible with ARINC 757, Part


Number 063E107200 (Cannon Part Number
DPXB3657159)

Main (Rear) Mating


Connectors:

Crimp: Part Number 0639801474 (Cannon Part Number DPXBMA5733S0001)


Solder: Part Number 9300435 (Cannon Part
Number DPXB5733S0001)

Ground Support
Equipment Connector:
1

Part Number 0639801962 (AMP Part Number


7484816)

Weight is with Underwater Locator Device installed.

2.3

Electrical Characteristics

Power Requirements:

115 Volts AC @ 400 Hz, or 28 Volts DC

Power Level:

10.5 watts maximum when powered by 28 Volts DC


12 watts maximum when powered by 115 Volts AC @
400 Hz

Power Factor:

0.65

Output Power:

+18 Vdc, 25 mA short-circuit protected, to Control Unit

Recording Time:

PN 21001010( ) = 30 minutes minimum


PN 21001020( ) = 120 minutes minimum

Input Signal Format:

ARINC 757

Audio Input Impedance:

> 5000 ohms each channel

Audio Inputs:

3 crew microphones (150 3500 Hz bandwidth)


1 cockpit area microphone (150 6000 Hz bandwidth)

Audio Input Level:

50 mVrms to 3 Vrms; 1 Vrms nominal.

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Audio Quality:

Meets ED56A Chapter 3 specifications. Signal-to-noise


plus distortion ratio (SINAD) of the signal when reproduced > 24 dB (6 % distortion) for the most recent 30
minutes of recording, > 20 dB (10 % distortion) otherwise

Greenwich Mean Time Input Data:

ARINC 429 Format

Rotor Speed Input Signal:

2 Vrms to 122 Vrms from 7 to 6000 Hz per ARINC 757

Discrete Inputs:

Bulk Erase 2 discrete inputs


Erase A
Erase C
Push-to-Test 1 discrete
Record On 2 discrete inputs
Stop Recording 1 discrete

Digital Outputs:

CVR Fault 1 discrete

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Model FA2100 CVR

ESD LABEL

COCKPIT VOICE RECORDER


MODEL FA2100

2.44 .5

B
7.5

.5

5.4 .1
3.0 .5

FARSIDE LABEL READS: ENREGISTRUER DE VOL NE PAS OUVRIR


.2
MAX

12.60

.04

.5
MAX

NOTES:
1. RECORDER COLOR IS INTERNATIONAL ORANGE NO. 12197 PER FED-STD-595. FRONT AND SIDE LABELS ARE REFLECTIVE WHITE
BACKGROUND WITH BLACK LETTERING. NAMEPLATE IN VIEW A-A HAS LIGHT GRAY BACKGROUND WITH BLACK MARKING.
2. ELECTRICAL INTERFACE CONNECTIONS PER APPLICABLE ARINC CHARACTERISTIC.
3. SEE CHART FOR FINAL PART NO. INPUT POWER, AND WEIGHT. POWERS ARE MAXIMUMS AND WEIGHTS ARE NOMINAL WITH
.5 LBS TOLERANCE.
4. OVERALL EQUIPMENT SIZE AND MOUNTING SCHEME COMPLY WITH ARINC 404 AND 404A.
5. REAR PANEL CONTAINS HOLES TO MATE WITH GUIDE PINS IN ARINC 404 MOUNTING TRAYS.

2100-1010-00 H
2100-1020-00 G

Figure 3. (Sheet 1 of 2)
Outline and Dimensions
FA2100 CVR Cockpit Voice Recorder,
PN 21001010( ) & PN 21001020( )

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2.44

.50

REFERENCE ONLY
POLARIZING KEYS
SHADING DENOTES
SOLID KEY AREA

COCKPIT VOICE RECORDER


MODEL FA2100

4
.995 .01

B
A

View

J1 CONNECTOR PART NUMBERS:


PN 063-E1072-00 (CANNON DPBX-36571-59)
MATING CONNECTORS:
(CRIMP) PN 063-98-01474 (CANNON DPXBMA-57-33S-0001)
(SOLDER) PN 9300-435 (CANNON DPXB-57-33S-0001)

4.88

CRASH SURVIVABLE
MEMORY UNIT

View

.04

UNDERWATER LOCATING
DEVICE
REPLACEMENT DATE

5.5

.2

GROUND SUPPORT
EQUIPMENT CONNECTOR
063-98-01962
(AMP 748481-6)

4.12

View

4.98

.04

2100-1010-00 H
2100-1020-00 G

Figure 3. (Sheet 2 of 2)
Outline & Dimensions
FA2100 CVR Cockpit Voice Recorder, PN 21001010( ) & PN 21001020( )

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NAMEPLATE INFO:
NAME: MOUNT, HARD, CVR
PN: 178E091900 REV [X]
SN: XXXXX
DATE: MM/YY

5.60 $ .50

3.50

(CG)

CL

COMPANY LOGO

5.38 MAX
OUTSIDE

4X 0.182 $ .010
100 CSK

4.12
5.02 $ .02
INSIDE

2.38

9.06

4.00 MAX

(CG)

.75 $ .50

1.00 MAX
.80 MAX

16.41 MAX

3.500
$.005
CLEARANCE HOLES
FOR #8 SCREWS

9.062 $ .005
SUGGESTED MOUNTING HOLE PATTERN

NOTES:
1. UNDIMENSIONED FEATURES (SUCH AS SIDE RAILS, TABS, FLANGES, AND WEIGHT-REDUCING HOLES) MAY VARY
PICTORIALLY FROM THIS DRAWING.
2. WEIGHT 1.3 LBS. MAX.
3. CONNECTOR MOUNTING HOLE IS DESIGNED FOR:
(CRIMP) PN 0639801474 (CANNON DPXBMA5733S0001)
(SOLDER) PN 9300435 (CANNON DPXB5733S0001)
4. SUGGESTED MOUNTING HARDWARE:
TO ATTACH CONNECTOR TO MOUNT: 8 EACH 440 X 7/16 PAN HEAD SCREWS PN 2290200076 (MS5195716) OR
EQUIV, AND 440 SELF-LOCKING NUTS, PN 16165 (ESNA PN 68166040) OR EQUIV.
TO ATTACH MOUNT TO AIRCRAFT: 4 EACH #8 100
T HEAD SCREWS MS24693( ) OR EQUIV (LENGTH AS REQD),
AND SELF-LOCKING NUTS MS21044C08 OR EQUIV.
905E091918H

Figure 4.
Outline and Dimensions, CVR Mount, Part Number 178E091900
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Instruction Manual

Environmental Characteristics

Refer to the FA2100 CVR Environmental Qualification Forms (EQFs) in Appendix B for environmental
characteristics.

2.5

Crash- and Fire-Survival Characteristics

Penetration:

ED55/ED56A 500 lbs./10 feet/!@4 probe

Static Crush:

ED55/ED56A 5,000 lbs.

Fire Protection:

TSOC123a/ED56A 50,000 BTU/sq. feet/hour, 60


minutes @ 1100_C and 10 hours @ 260_C

Impact:

ED56A 3400 gs, 6 ms, half-sine shock wave

3.0

INSTALLATION PROCEDURES AND LIMITATIONS

3.1

Installation Precautions

Approval of the Model FA2100 CVR installation is not authorized by this Installation and Operating
Instruction Manual. Acceptance of the installation and use of the FA2100 CVR and its associated
components must be sought from the cognizant Federal Aviation Administration (FAA) office or other
certifying authority. Approvals may be accomplished on a Field Approval basis if the installation is
determined to meet the criteria of the appropriate Post-Installation, Preflight, and Flight tests specified for
evaluation in this Installation Manual. (Refer to paragraph 3.3.) Proposed installations should be
coordinated with the local jurisdiction of the FAA or other certifying authority before beginning recorder
installation.
Refer to the following statement which was extracted from FAA TSOC123a:
The conditions and tests required for TSO approval of this article are minimum performance standards. It is the responsibility of those desiring to install this article either on or
within a specific type or class of aircraft to determine that the aircraft installation conditions
are within the TSO standards. The article may be installed only if further evaluation by the
applicant documents an acceptable installation and is approved by the Administrator.

3.2

General Information

Installation of the Recorder, Control Unit, and Remote Microphone Module is per ARINC Characteristic
757 dated December 29, 1993.
The Federal Aviation Administration has issued several Advisory Circulars which may be referred to in
the approval processes. Advisory Circular 25.14571a specifically addresses one acceptable means of
compliance with Federal Aviation Regulation (FAR) 25.1457 (b), (e), and (f). Installations must conform
to the Operating Rules in FAR23.1457, 25.1457, 27.1457, and 29.1457 appropriate to the category of
operation under FAR Parts 91, 135, and 121 (Air Carrier).
The Bulk ERASE connection is not mandated by the FAA, therefore, it is an installation option. The
circuitry required for Bulk ERASE includes the installation of interlock devices on board the aircraft. If
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the Bulk ERASE feature is installed, at least one interlock is required to prevent accidental erasure of the
FA2100 CVR. If the BULK ERASE feature is not desired, pin 55 (ERASE A) of the FA2100 CVR must
be grounded to pin 17. Pin 57 remains open.

3.3

Installation Acceptance by Field Approval Method

An applicant for Field Approval of a CVR installation must be properly certified and appropriately rated,
qualified, and equipped to accomplish the installation and approve the aircraft for return-to-service. The
CVR should be installed in accordance with the instructions and limitations contained in this Installation
Manual. Installation drawings and other information, such as structural data showing the method of
attachment of the CVR components to the airframe, wiring diagrams, appropriate weight and balance
data, and identification of all CVR system components used in the installation should be made available
to the Inspector conducting the Field Approval.
The CVR Installation Manual containing Operating Instructions and System Description must be made
available to the inspector for review and evaluation of the CVR System. The applicant must submit an
FAA Form 337, describing the work performed to the airframe to accomplish the installation of the CVR
System. The Form 337 must also include a statement that a complete Audio System Interface Test
(reference paragraph 5.2) was performed as required.
The applicant must indicate that the Cockpit Area Microphone is installed in the recommended locations
identified in FAA Advisory Circular 25.14571A and in accordance with the instructions contained in
this Installation Manual. The applicant should submit all appropriate data and drawings to the inspector
before the installation of the Cockpit Voice Recorder. Any deviations to the installation instructions
contained in this Installation Manual must be brought to the inspectors attention and be so identified on
the Form 337.
Finally, ground and flight tests must be conducted to verify that the Audio System Interface is
satisfactory and that normal conversation can be discerned from the Cockpit Area Microphone and the
individual Pilot, Co-Pilot, and appropriate Third Crew Member or Public Address stations. The CVR
System must be verified to be free of any objectionable audio interference and other unwanted noise.
Any discrepancies identified during the ground and flight tests must be brought to the inspectors
attention and corrected before the aircraft can be returned to service.
If required, Aviation Recorders can reproduce the CVR memory contents onto cassettes for channel
separation and evaluation. Contact the Product Support Department to coordinate this process. If you
prefer to make your own reproduction, refer to section 6.0.

3.4

Recorder Location

The Model FA2100 CVR should be installed in the aircraft fuselage location provided for this purpose by
the airframe manufacturer, as far aft as practicable. The recommended orientation is mounted in an
upright position (vertical as viewed from the front).

3.5

Mounting

The Model FA2100 CVR is certified and approved for installation in aircraft environments within the
limits of RTCA/DO160C Curve C. Installation accessories (CVR Mount and Mount Connectors) are
described in paragraph 1.4.4.
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On aircraft with an existing CVR Vibration Mount such as Part Number 9300-343 or equivalent, or with
an existing Heavy Duty CVR Vibration Mount such as Part Number 93955 or equivalent, it is not
necessary to retrofit this mounting tray with a hard-mounted tray.
Refer to Figure 4 for CVR Mount outline and dimension illustration.

3.6

Power Requirements

Unless impractical, the FA2100 CVR should be powered from a bus other than the bus used to provide
power to the Flight Data Recorder. Each bus will need to meet the supply reliability requirements
appropriate for the recorders being powered.
The FA2100 CVR operates with input voltages of either 115 Vac at 400 Hz, or 28 Vdc. The FA2100
CVRs draw a maximum of 12 watts ac or 10.5 watts dc. The electrical connector is a 57-pin DPXB
connector that is compatible with ARINC 757 (Part Number is 063E107200, Cannon Part Number
DPXB3657159). This connector mates with the connector on the aircraft wiring harness.

3.7

Wiring Connections

The typical electrical interconnect wiring between the recorder and the aircraft is specified in ARINC
Characteristic 757. Connections to the FA2100 CVR J1 connector depend on the installation
configuration. Refer to Appendix A for appropriate Interwiring Diagram.

3.8

Audio System Interface

The FA2100 CVR is used in an ARINC 757 configuration, with interface to the aircraft provided through
a 57-pin DPXB rear panel connector.
The range of acceptable audio input levels for the Model FA2100 CVR is from
50 mVrms to 3 Vrms. Nominal audio level input is 1 Vrms.
The Model FA2100 CVR provides for four audio inputs which are connected as follows:
Channel 1:
Channel 2:
Channel 3:
Channel 4:

Cockpit Spare Audio Input (3rd Crew Member, Public Address System)
Co-Pilots Audio, Boom, Mask, and Hand-Held Microphone Input
Pilots Audio, Boom, Mask and Hand-Held Microphone Input
Cockpit Area Microphone (CAM) Input

Older aircraft audio systems may require rework to ensure recording of ATC (Air Traffic Control),
Intercom, Mask Microphone, and Sidetone audio, independent of mode selection on the audio control
panel. In some cases, selection of the loudspeaker function disables side tone output; therefore,
transmissions from ATC may not be recorded. Such conditions must be remedied to assure continuous
reception of audio from the communications radios.
Old Systems: Rework the audio control panel or system to provide a CVR output or install an external
summing amplifier. Summing amplifiers can be obtained from Avtec, Baker Electronics, Racal, and
others. No changes to the CVR are required.
New Systems: Some later-generation audio control panels have a CVR signal output already provided.
A summing amplifier may be required to provide recording of the boom microphone. The Installer is
responsible for determining the means of interfacing to comply with the regulations.
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Future Systems: Audio control panels and systems designed to meet or exceed the characteristics of
Radio Technical Commission for Aeronautics RTCA/DO170 for hot boom microphone capability
may be determined to be acceptable.

3.9

Microphone Installation Criteria

The most desirable location for the Cockpit Area Microphone is forward of a vertical plane oriented
laterally through the pilots and co-pilots normal head position. The Cockpit Area Microphone must face
the crew members. Refer to Figure 5 for an illustration of the preferred placement for the Cockpit Area
Microphone. Ensure that the microphone is mounted such that the exposed portion of the microphone
element is unobstructed.

2
2

3
RECOMMENDED MICROPHONE LOCATIONS
ARE NUMBERED IN ORDER OF PREFERENCE

Figure 5.
Recommended Cockpit Area Microphone Mounting Location
3.10 Cessation of Recording
Federal Air Regulations 23.1457 (d), (2), 25.1457 (d), (2), 27.1457 (d), (2), and 29.1457 (d), (2) state that
There [must be] an automatic means to simultaneously stop the recorder and prevent each erasure
feature from functioning, within 10 minutes after crash impact. The Installer must demonstrate this
function.
Since the FA2100 CVR System can be powered by either 115 Vac at 400 Hz, or 28 Vdc, the following
methods are acceptable to ensure automatic cessation of recording:
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A.

Engine-driven 115 Vac, 400 Hz Source: If power input is derived directly from an engine-driven
115 Vac, 400-Hz source, (not derived from an AC Inverter), no other external circuitry is necessary.
It is assumed that the engine(s) will stop upon crash impact.

B.

Impact Switch: An impact switch interrupts FA2100 CVR power upon exposure to a predetermined level of g-force. Such switches have limitations, but are effective in high g-force accidents.
This item is not available through Aviation Recorders. (Refer to Appendix C for manufacturers
specifications for available models.)

C.

ARINC 757 Shutdown Signal: The FA2100 CVR continuously monitors the ARINC 757 shutdown signal that can be supplied to the recorder via pin 10 of the rear panel connector. If the aircraft can no longer sustain flight under its own power, a ground would be applied to pin 10. If this
signal remains active for approximately 10 consecutive minutes, recording of data will cease.
The recording will resume if the shutdown signal goes inactive or upon activation of the Push-toTest function. If the recording is resumed due to execution of the Push-to-Test, the recording
will again cease within 10 minutes if the shutdown signal is still active. Refer to section 3.11 of
ARINC 757 for further information.

4.0

POST-INSTALLATION CHECKOUT

The following tests and results must be documented in the CVR Installation Checklist and submitted
with the data package for field approval consideration:
1.

Before applying power to the FA2100 CVR System and associated components, verify that all
connections are secure and that a continuity or other interconnect assurance test has been conducted.

2.

Apply power to the system and activate the FA2100 CVRs self-test. To activate self-test,
press and hold the green TEST button for a minimum of five seconds.

3.

For installations containing a Model S151/S161, Model S152/S162, or Model S251/S261


Control Unit, the cockpit-mounted TEST lamp illuminates when the FA2100 CVR has passed
the test. (The TEST lamp stays on as long as the TEST button is pressed.)
For installations containing a Model A151B or Model A152B Control Unit, the meter needle
rises and comes to rest in the GO (green) section of the meter scale when the FA2100 CVR
has passed the test. (The meter stays in the GO section of the meter scale as long as the
TEST button is pressed.)

4.

Speak in a normal voice 6-inches away from the Control Unit microphone while listening in
the headset. Note that you can hear what you say without any delay or significant distortion.
This test ensures that the microphone is operating.

5.

The Portable Interface (PI), Part Number 17TES0043, can be used to individually monitor the
four audio channels as they are being recorded by the FA2100 CVR. The PI is connected to
the FA2100 CVR via a 10-foot cable that is plugged into the FA2100 CVRs front panel GSE
connector (refer to Figure 6). The PI receives power from the FA2100 CVR. For a description of the PI, descriptions of the menu functions, and PI operation, refer to the Portable Interface Operators Manual (Part Number 165E163000).

NOTE:

Rev. 07
Jan. 01/03

Previously recorded information cannot be played back from the FA2100 CVR while it is
installed in the aircraft.
165E184600
Page 17

Installation & Operation


Instruction Manual

Model FA2100 CVR

Using the following procedure, verify that the four following channnels inputs are recording
correctly, regardless of Audio Control Panel mode or audio (communications radio) selection:
Channel 1:
Channel 2:
Channel 3:
Channel 4:

Cockpit Spare Audio Input (3rd Crew Member, Public Address System)
Co-Pilots Audio, Boom, Mask, and Hand-Held Microphone Input
Pilots Audio, Boom, Mask and Hand-Held Microphone Input
Cockpit Area Microphone (CAM) Input

a. Connect the PI to the FA2100 CVRs GSE connector as shown in Figure 6.


b. Using the PIs SELECT button, activate the Monitor Menu and turn HQ VOICE
CH 1 ON. While someone is speaking into the Channel 1 source, verify that the audio is clear
and distortion-free. Monitor the audio with the PIs internal speaker or with a 600-ohm headset connected to the PIs phone jack (an 8ohm headset must be used for the 2100102093
configuration).
c. Repeat this process for CH 2, CH 3, and HQ CAM CH 4.
d. If the GMT input has been connected to the recorder, confirm proper operation by using the
real time GMT display function of the PI. This is found under the Special Functions menu.
GMT is supplied to the recorder as a low speed ARINC 429 input using Label 125 or Label
150. GMT can also be supplied as FSK audio mixed with channel 1 or 3 with the
2100102002 recorder.
NOTE:

6.

The PI does not display ARINC 429 GMT or rotor speed in the Monitor Mode. This can
only be done with the PI in the Playback Mode.

The Bulk Erase function can occur only when the aircraft is resting on its landing gear. After
pressing and holding the Control Units bulk ERASE push button for a minimum of 2 seconds, release it and verify Bulk Erase function by listening for a 400-Hz tone at the HEADSET jack. Tone duration is approximately 4 seconds.

5.0

OPERATIONAL TESTS

5.1

Preflight Functional Check

The Preflight Functional Check assures the operator of FA2100 CVR System integrity. Therefore, it
must be performed before every flight or whenever maintenance has been performed on the aircraft which
may have affected the performance of the FA2100 CVR System.
Press and hold the Cockpit Control Units TEST push button for a minimum of five seconds.
For installations containing Model S151/S161, Model S152/S162, or Model S251/S261 Control Units,
the panel-mounted TEST lamp illuminates when the FA2100 CVR has passed the testing. (The TEST
lamp stays on as long as the TEST button is pressed.)
For installations containing Model A151B or Model A152B Control Units, the meter is used as a
GO-NO-GO indicating device. The meter needle rises to and remains within, the GO (green) section
of the meter scale when the FA2100 CVR has passed the testing. (The meter needle stays in the GO
section of the meter scale as long as the TEST button is pressed.)
165E184600
Page 18

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

PORTABLE
INTERFACE (PI)
17TES0043

GMT

FA2100CVR

PI AUX
READOUT CABLE
17TES0052 1, 2
ROTOR

PI AUDIO
READOUT CABLE
17TES0051 1, 3

CH 1
HQ
SQ

COMB

CAM

TO RECORDER
GSE CONNECTOR
DATA FROM RECORDER
NOTES:
1. Male phono (RCA) plugs for connection to standard cassette, reel-to-reel tape, or digital audio tape
recorder to produce high fidelity copy of FA2100CVRs recorded data for later playback. Depending on
type of recorder used, the FA2100CVRs recorded data can be copied one channel at a time, or all of the
individual channels can be copied simultaneously.
2. FSK output for recorded GMT and/or Rotor Speed audio signal.
3. Analog outputs for recorded voice data.

Figure 6.
On-Aircraft Setup for Checking Out FA2100 CVRs using a Portable Interface
Rev. 07
Jan. 01/03

165E184600
Page 19

Installation & Operation


Instruction Manual

5.2

Model FA2100 CVR

Complete Audio System Check

A complete Audio System Test must be completed under the following three conditions; during each
annual inspection, specified maintenance period, and whenever unscheduled maintenance is performed
which may affect the performance of the Cockpit Voice Recorder System. To accomplish this test, the
Pilots, Co-Pilots, Cockpit Area Microphone, and Third Crew Member or Public Address System inputs
must be individually checked for their operational integrity with the FA2100 CVR. Upon satisfactory
completion of this test, an entry shall be made in the aircraft or rotorcraft maintenance records. Using the
PI, Part Number 17TES0043, conduct the following audio system check:
NOTE: For a description of the PI, descriptions of the menu functions, and PI operation, refer to the
Portable Interface Operators Manual (Part Number 165E163000).
NOTE: Previously recorded information cannot be played back from the FA2100 CVR while it is
installed in the aircraft.
Using the following procedure, verify that the four following channnels inputs are recording correctly,
regardless of Audio Control Panel mode or audio (communications radio) selection:
Channel 1:
Channel 2:
Channel 3:
Channel 4:
(1)

Connect the PI to the FA2100 CVRs GSE connector as shown in Figure 6.

(2)

Using the PIs SELECT button, activate the Monitor Menu and turn HQ VOICE CH 1 ON.
While someone is speaking into the Channel 1 source, verify that the audio is clear and distortion-free. Monitor the audio with the PIs internal speaker or with a 600-ohm headset
connected to the PIs phone jack (an 8ohm headset must be used for the 2100102093
configuration).

(3)

Repeat this process for CH 2, CH 3, and HQ CAM CH 4.

NOTE:

5.3

Cockpit Spare Audio Input (3rd Crew Member, Public Address System)
Co-Pilots Audio, Boom, Mask, and Hand-Held Microphone Input
Pilots Audio, Boom, Mask and Hand-Held Microphone Input
Cockpit Area Microphone (CAM) Input

The PI does not display ARINC 429 GMT or rotor speed in the Monitor Mode. This can
only be done with the PI in the Playback Mode.

Flight Checkout Procedure

For flight checkout procedure, refer to section 8.0.

6.0

FA2100 CVR READOUT

Previously recorded information cannot be read (played back) from the Model FA2100 CVR while it is
installed in the aircraft. This requirement is noted in ARINC Characteristic 757 and EUROCAE
ED56A, and is a security feature to protect the privacy rights of pilots and other crew members. The
FA2100 CVR must be removed from the aircraft, connected to an AC or DC source as appropriate, and
connected to a Portable Interface (PI), Part Number 17TES0043, to play back previously recorded data.
The following items are needed for FA2100 CVR readout: PI, Part Number 17TES0043; Portable
Interface Operators Manual, Part Number 165E163000; Cockpit Voice Recorder System Test Panel,
165E184600
Page 20

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Part Number 9300A860; Cable Assembly, Part Number 024E112200; and Component Maintenance
Manual, Cockpit Voice Recorder, Model FA2100 CVR, ATA 237004. Instead of the 9300A860 Test
Panel, the PI and a customer-fabricated cable to provide appropriate power to the FA2100 CVRs main
(rear) connector can be used to play back previously recorded data.
The Portable Interface Operators Manual, Part Number 165E163000, contains the procedures for using
the PI to play back previously recorded FA2100 CVR data.

7.0

OPERATING INSTRUCTIONS

The Model FA2100 CVR has no controls or switches and its operation is completely automatic upon
power-up. When the recorder is installed and wired in accordance with section 3.0 of this document, the
recorder is ready for operation. The recorder will operate automatically until power is removed.

8.0

FLIGHT CHECKOUT PROCEDURE

Execution of a flight test may be required to approve/certify the FA2100 CVR installation.
A predetermined list of words and phrases used during normal pre-flight and in-flight operations should
be prepared for use by the cockpit crew. It is important for participants to bear in mind that, to obtain a
satisfactory recording on the area microphone channel, clear enunciation in a natural voice is essential.

8.1

Operational Notes

Depending on its part number, the FA2100 CVR will preserve 30- or 120-minutes of recorded
information. A test program not exceeding 30- or 120-minutes of recording time, depending on recorder
version, should be planned prior to the test flight. The FA2100 CVR circuit breaker may be pulled and
reset as required to preserve the test recording on longer flights.
The Test Director shall announce time and condition into the area microphone at the start of each
condition, identify any significant events or warnings, and encourage conversation between crew
members.

8.2

Flight Checkout

1. Pre- and Post-Engine Start


a. Close FA2100 CVR circuit breaker about three minutes before engine start.
b. Perform the pilots PRE-FLIGHT FUNCTIONAL CHECK contained in this manual.
c. Check and identify, by speaking into the area microphone and listening for playback at the
headset jack, the airplane identification, date, and time.
d. Check and identify the fire warning bell. Also, record a short excerpt of the pre-start checklist
called out by the crew.
e. Record the normal cockpit conversations for one minute after one engine has started. Each
crew member shall identify himself by name. The Test Director shall announce airplane status and identify any warning sounds.
f.
Rev. 07
Jan. 01/03

Open FA2100 CVR circuit breaker.


165E184600
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Installation & Operation


Instruction Manual

Model FA2100 CVR

2. Taxi, Takeoff, and Climb


a. Close FA2100 CVR circuit breaker. Before releasing the brake, apply takeoff engine power
and actuate the stick shaker with the test switch. The Test Director shall identify the event.
b. Record normal crew conversations during takeoff. When airborne, identify Bulk Erase Test.
Press ERASE button, demonstrating that FA2100 CVR will not erase in flight. Verify by
monitoring at FA2100 CVR output jack.
c. Open FA2100 CVR circuit breaker.
3. Cruise, Vmo or Mmo
a. Select cruise altitude. Close FA2100 CVR circuit breaker. Disconnect auto-pilot and verify
aural disconnect sound. Using the flight interphone facilities, each crew member shall identify himself and note that he is listening on his headset at a comfortable listening level.
b. Select an ADF or VOR signal and identify these signals when they are being produced by the
cockpit speakers at proper listening level.
c. Climb to 25,000 feet. Each crew member will don his oxygen mask and will say This is the
pilot/co-pilot speaking through his oxygen mask microphone. Repeat this test for the headset microphone and the hand-held microphone.
d. Open FA2100 CVR circuit breaker.
4. Descent, Touchdown, and Rollout
a. Close FA2100 CVR circuit breaker.
b. At an appropriate altitude, accelerate until Mmo or Vmo clacker sounds and identify; reduce
speed approximately 5 knots so that clacker stops. Hold this speed and have crew member
identify flight status via the area microphone, to acquire a reasonable amount of recorded
speed.
c. Reduce thrust until landing gear warning horn sounds. The pilot will identify himself and
warning device sounding.
d. Reduce thrust until stall warning horn sounds. The pilot will identify himself and warning
device sounding.
e. Make a flight crew member announcement on the aircraft public address system advising cabin emergency descent. Conduct emergency descent to 12,000 feet.
During this time, the co-pilot will give altitude and airspeed or mach number every 1,000 feet. The
pilot will acknowledge and read-back the values given by the co-pilot.
f.

Any audio signals identifying navigation and approach aids which are audible to in-flight
crew headsets, (including the marker beacon signal) should be recorded for post-flight playback.

g. Open FA2100 CVR circuit breaker.


5. Post-Flight

Remove FA2100 CVR from aircraft and play stored data back via the Portable Interface (PI). Record flight data onto a format usable by the examiner/inspector, such as
on a cassette.
165E184600
Page 22

Rev. 07
Jan. 01/03

Model FA2100 CVR

9.0

MAINTENANCE AND CALIBRATION

9.1

Recorder

Installation & Operation


Instruction Manual

The Model FA2100 CVR does not require scheduled maintenance or calibration, except for periodic
inspection/servicing of the Underwater Locator Device (see paragraph 9.2).

9.2

Underwater Locator Device

The Model FA2100 CVR is equipped with an Underwater Locator Device (ULD) that is approved to
FAA TSOC121. The ULD is mounted horizontally on the front of the CSMU for easy removal and for
easy viewing of the battery expiration date. The ULD requires functional testing and cleaning every 24
months. (Refer to Appendix C for information about the ULD Tester.)
The ULD is equipped with a battery that has an expected life of six years. Upon expiration of expected
battery life, contact ULD manufacturer for replacement batteries, installation instructions, and
recertification.

9.3

Product Support

Mailing/Contact Information:
L3 Communications
Aviation Recorders
P.O. Box 3041
Sarasota, Florida 342303041
Attention: Product Support, Mail Stop 20

9.4

Telephone:
Telefax:
SITA:
Web Site:

(941) 3710811
(941) 3775591
SRQLFCR
www.L-3ar.com

Authorized Repair Facilities

Aviation Recorders performs repair and readout services for the Model FA2100 CVR System. Items
needing repair should be shipped to the following address:
L-3 Communications
Aviation Recorders
6000 East Fruitville Road
Sarasota, Florida 34232
Attention: Repair Station
Questions concerning FA2100 CVR repair may be answered by calling the Aviation Recorders Repair
Station at (941) 3775517 or (941) 3775579, or by calling the Product Support Department at (941)
3710811. Readout Service is performed by the Repair Station.
Aviation Recorders Authorized Repair Facilities have factory trained technicians who provide repair,
readout, and loaner/rental services. Contact the Product Support Department for names and locations, or
visit our web site at www.L-3AR.com for this and much more information.

9.5

Loaner/Rental Program

Aviation Recorders Authorized Repair Facilities are capable of providing loaner/rental FA2100 CVRs.
Also, the Aviation Recorders Product Support Group maintains a limited supply of FA2100 CVRs
available for rental.
Rev. 07
Jan. 01/03

165E184600
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Installation & Operation


Instruction Manual

Model FA2100 CVR

THIS PAGE IS INTENTIONALLY LEFT BLANK

165E184600
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Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

APPENDIX A
OUTLINE & DIMENSIONS
MICROPHONES, CONTROL UNITS, &
EXTERNAL PREAMPLIFIERS

Rev. 07
Jan. 01/03

165E184600
Page A1

Installation & Operation


Instruction Manual

Model FA2100 CVR

THIS PAGE IS INTENTIONALLY LEFT BLANK

165E184600
Page A2

Rev. 07
Jan. 01/03

Attenuated Output

Filtered Connector
NonFiltered Connector

D type Connector
Circular Connector

Gray
Black
Brown (Boeing)
Brown (ATR)
Blue (DO328)
Gray (BD100)

Illuminated
NonIlluminated

Panel Height 1.125


Panel Height 2.25

COLOR

Reqs. S055 Microphone


Reqs. S056 Microphone

Installation & Operation


Instruction Manual

Panel Thickness .25


Panel Thickness .125

Model FA2100 CVR

S151002000
S151003000
S151004000
S151005000
S151006000
S152002000
S152003000
S152003001 *
S152004000
S161002000
S161002010
S161003000
S161004000
S161005000
S161006000
S162002000
S162003000
S162004000
S251112000
S251113000
S251117000
S261112000
S261113000
*

Note: -01 version is used with 8Ohm, 0.21 inch Headphone Jack (J2)

Figure A1.
Part Number Definition, Model S151/S161, Model S152/S162, and Model S251/S261
Control Units

Rev. 07
Jan. 01/03

165E184600
Page A3

Installation & Operation


Instruction Manual

Model FA2100 CVR

5.00 MAX

.37
2.87

NAME PLATE
AND
MODIFICATIONS
CONTROL UNIT
MODEL S151
PNR: S151XXXXXX
SER: XXXXXXXXX
MFR: 06141
DATE: MMYYYY
communications
Sarasota, Florida

MODIFICATIONS
1
4
7
10
13

2D
BAR
CODE

2
5
8
11
14

3
6
9
12
15

TSOC123a ED56A

SWITCH

GREEN LAMP

SWITCH

COCKPIT VOICE
RECORDER
2.250 +.000
.030

HOLD
5 SEC

TEST

1.125  .002

HEADSET ERASE
.56

.18

5.375  .015
+.000
5.750 .020
41PIN, CIRCULAR,
MS3112E20-41P
FILTERED RECEPTACLE
KEYWAY

2.11
1.05

.12

2.50

.07

3.00
NOTES:
1. WEIGHT = 1.1 LBS.  0.1 LBS.
2. DIMENSIONS ARE IN INCHES
905E101918K

Figure A2.
Outline and Dimensions, Model S151 Control Unit
165E184600
Page A4

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

STANDARD INTERWIRING PER ARINC SPEC 757


VOICE RECORDER UNIT
1
AMP

TO 115 VAC, 400 HZ


TO AC COLD

2, 8

OR
TO DC POWER IN
28 VDC

5
AMPS

MODEL S151
CONTROL UNIT
PUSH TO TEST
PREAMP PWR GND
PREAMP PWR HOT (+18 VDC REG)
TEST INDICATOR +
TEST INDICATOR
CHASSIS GND
VOICE ERASE A
VOICE ERASE C
OUTPUT LO
OUTPUT HI
MIC INPUT LO
MIC INPUT HI
MIC BIAS
MIC INPUT SHIELD

AUDIO MONITOR LO
AUDIO MONITOR HI

4
8

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
h
i
j
k
m
n
p
q
r
s

TO ANNUNCIATOR
OR MAINT.
COMPUTER
FROM CAPTAINS
CLOCK

SPARE MICROPHONE
TO 3RD CREW
MEMBER OR
PA SYSTEM

10, 11
TO COPILOT
MICROPHONE

10
TO PILOT
MICROPHONE

10, 11
6

COCKPIT AREA MICROPHONE

10

MODEL S055
MICROPHONE
MIC BIAS (WHITE)
MIC HIGH (BLACK)
MIC LOW (GREEN)

13

FROM ROTOR
SPEED
SENSOR

3, 7

BRAKE

GEAR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

115 VAC POWER IN HOT


115 VAC POWER IN COLD
AUDIO OUT LO
AUDIO OUT HI
RECORD ON B
RECORD ON A
+28 VDC POWER IN
STOP RECORDING
PUSH TO TEST
PREAMP PWR OUT GND
PREAMP PWR OUT HOT (+18 VDC REG)
TEST INDICATOR +
TEST INDICATOR
CHASSIS GND

CVR FAULT
GMT IN B (ARINC 429) LO
GMT IN A (ARINC 429) HI

CHANNEL 1 LO
CHANNEL 1 HI

CHANNEL 2 LO
CHANNEL 2 HI

CHANNEL 3 LO
CHANNEL 3 HI
CHANNEL 4 LO
CHANNEL 4 HI
ROTOR SPEED IN LO
ROTOR SPEED IN HI

12

INPUT
CHANNEL
1

INPUT
CHANNEL
2

INPUT
CHANNEL
3
INPUT
CHANNEL
4

VOICE ERASE A
VOICE ERASE C

BULK ERASE INTERLOCK (TYPICAL)

Figure A3.
Interwiring Diagram, Voice Recorder Unit, S151 Control Unit,
S055 Remote Microphone

Rev. 07
Jan. 01/03

165E184600
Page A5

Installation & Operation


Instruction Manual

Model FA2100 CVR

Notes for Figure A3:


1.

Recommended minimum wire size is #22; however, wire size #24 is electrically permissible
except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17). Wire
resistance should not exceed 1 ohm for power leads and should not exceed 5 ohms for signal
leads. All wiring should be MILW22759 or MILC27500.

2.

Only one power source is to be wired per aircraft. If 115 Vac, 400 Hz is supplied, no connection is to be made to pin 9. If 28 Vdc is supplied, no connection is to be made to pins 2 & 3.
Shorting pins 1 & 2 is optional.

3.

Single ground point. Ground connection to be within 1 foot of pin 17, heavy gauge wire.

4.

Jumper in aircraft connector. Without this jumper, the unit will not record or erase previously
recorded information, bulk erase will not activate, and test will indicate NOGO.

5.

Pin 3 is not a DC return and is not grounded in the recorder.

6.

Pins p, q, and r may be jumpered. The control unit does not use these pins.

7.

Twisted shielded cable. Shields to be grounded at the recorder using short connections.

8.

If the power source has battery back-up, a means for terminating recording after a crash
should be included in the aircraft wiring. Grounding pin 10 terminates recording within 10
minutes.

9.

BITE status output: ground = no fault, open = fault or CVR not installed.

10.

Audio input .05 Vrms 3 Vrms maximum. (1Vrms nominal).

11.

Per FAA Action Notice A8300.56 dated Jan. 24, 1990, the wiring to Channels 1 and 3 may be
transposed; that is, Channel 1 will be Pilot and Channel 3 will be Third Crew Member or PA
System.

12.

In the Model A200S, this option is not available.


In the Model FA2100, 21001010( ) and 21001020( ) configurations GMT is inputted as
low speed (12.5 kbps) ARINC-429 to pins 25 and 26. In addition, the 02 versions can also
accept GMT as an FSK signal combined with the audio input signals on either Channel 1 or
Channel 3. In all CVR configurations, the 205E1849( ) Audio Compressor card provides
both 150 (1 sec resolution) and 125 (0.1 min. resolution) for 429 GMT inputs.

13.

S055 Panel-mount microphones are equipped with a Cannon TMRBIM0 Twinax receptacle. Mating connectors are Cannon TMPL30 or TMPL2F39. Recommended cable is
WTWC 2CE2419.2SJ, L3 P/N: 0249800294.

165E184600
Page A6

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

4.88 MAX
2.88

NAME PLATE
AND
MODIFICATIONS
CONTROL UNIT
MODEL S161
PNR: S161XXXXXX
SER: XXXXXXXXX
MFR: 06141
DATE: MMYYYY
communications
Sarasota, Florida

.45

MODIFICATIONS

2D
BAR
CODE

1
4
7
10
13

2
5
8
11
14

3
6
9
12
15

TSOC123a ED56A

STATIC ALERT LABEL


FARSIDE
SWITCH

SWITCH
GREEN LAMP
COCKPIT VOICE RECORDER

2.250 +.000
.030

1.125  .005

TEST

ERASE

HOLD 5 SEC

HEADSET

.56

.19

5.365  .005
+.000
5.750 .020
41PIN, CIRCULAR,
MS3112E20-41P
FILTERED RECEPTACLE

2.10 MAX
1.04

.12

2.50
3.00

NOTES:
1. WEIGHT = 1.1 LBS.  0.1 LBS.
2. DIMENSIONS ARE IN INCHES

905E236718A

Figure A4.
Outline and Dimensions, Model S161 Control Unit
Rev. 07
Jan. 01/03

165E184600
Page A7

Installation & Operation


Instruction Manual

Model FA2100 CVR

STANDARD INTERWIRING PER ARINC SPEC 757


VOICE RECORDER UNIT
1
AMP

TO 115 VAC, 400 HZ


TO AC COLD

2, 8

OR
TO DC POWER IN
28 VDC

5
AMPS

MODEL S161
CONTROL UNIT
PUSH TO TEST
PREAMP PWR GND
PREAMP PWR HOT (+18 VDC REG)
TEST INDICATOR +
TEST INDICATOR
CHASSIS GND
VOICE ERASE A
VOICE ERASE C
OUTPUT LO
OUTPUT HI
MIC INPUT LO
MIC INPUT HI
MIC BIAS

AUDIO MONITOR LO
AUDIO MONITOR HI

4
8

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
h
i
j
k
m
n
p
q
r
s

TO ANNUNCIATOR
OR MAINT.
COMPUTER
FROM CAPTAINS
CLOCK

SPARE MICROPHONE
TO 3RD CREW
MEMBER OR
PA SYSTEM

10, 11
TO COPILOT
MICROPHONE

10
TO PILOT
MICROPHONE

10, 11
6

COCKPIT AREA MICROPHONE

10

MODEL S056
MICROPHONE
MIC BIAS (WHITE)
MIC HIGH (BLACK)
MIC LOW (SHEILD))

13

FROM ROTOR
SPEED
SENSOR

3, 7

BRAKE

GEAR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

115 VAC POWER IN HOT


115 VAC POWER IN COLD
AUDIO OUT LO
AUDIO OUT HI
RECORD ON B
RECORD ON A
+28 VDC POWER IN
STOP RECORDING
PUSH TO TEST
PREAMP PWR OUT GND
PREAMP PWR OUT HOT (+18 VDC REG)
TEST INDICATOR +
TEST INDICATOR
CHASSIS GND

CVR FAULT
GMT IN B (ARINC 429) LO
GMT IN A (ARINC 429) HI

CHANNEL 1 LO
CHANNEL 1 HI

CHANNEL 2 LO
CHANNEL 2 HI

CHANNEL 3 LO
CHANNEL 3 HI
CHANNEL 4 LO
CHANNEL 4 HI
ROTOR SPEED IN LO
ROTOR SPEED IN HI

12

INPUT
CHANNEL
1

INPUT
CHANNEL
2

INPUT
CHANNEL
3
INPUT
CHANNEL
4

VOICE ERASE A
VOICE ERASE C

BULK ERASE INTERLOCK (TYPICAL)

Figure A5.
Interwiring Diagram, Voice Recorder Unit, S161 Control Unit,
S056 Remote Microphone

165E184600
Page A8

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Notes for Figure A5:


1.

Recommended minimum wire size is #22; however, wire size #24 is electrically permissible
except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17). Wire
resistance should not exceed 1 ohm for power leads and should not exceed 5 ohms for signal
leads. All wiring should be MILW22759 or MILC27500.

2.

Only one power source is to be wired per aircraft. If 115 Vac, 400 Hz is supplied, no connection is to be made to pin 9. If 28 Vdc is supplied, no connection is to be made to pins 2 & 3.
Shorting pins 1 & 2 is optional.

3.

Single ground point. Ground connection to be within 1 foot of pin 17, heavy gauge wire.

4.

Jumper in aircraft connector. Without this jumper, the unit will not record or erase previously
recorded information, bulk erase will not activate, and test will indicate NOGO.

5.

Pin 3 is not a DC return and is not grounded in the recorder.

6.

Pins p, q, and r may be jumpered. The control unit does not use these pins.

7.

Twisted shielded cable. Shields to be grounded at the recorder using short connections.

8.

If the power source has battery back-up, a means for terminating recording after a crash
should be included in the aircraft wiring. Grounding pin 10 terminates recording within 10
minutes.

9.

BITE status output: ground = no fault, open = fault or CVR not installed.

10.

Audio input .05 Vrms 3 Vrms maximum. (1Vrms nominal).

11.

Per FAA Action Notice A8300.56 dated Jan. 24, 1990, the wiring to Channels 1 and 3 may be
transposed; that is, Channel 1 will be Pilot and Channel 3 will be Third Crew Member or PA
System.

12.

In the Model A200S, this option is not available.


In the Model FA2100, 21001010( ) and 21001020( ) configurations GMT is inputted as
low speed (12.5 kbps) ARINC-429 to pins 25 and 26. In addition, the 02 versions can also
accept GMT as an FSK signal combined with the audio input signals on either Channel 1 or
Channel 3. In all CVR configurations, the 205E1849( ) Audio Compressor card provides
both 150 (1 sec resolution) and 125 (0.1 min. resolution) for 429 GMT inputs.

13.

Rev. 07
Jan. 01/03

S055 microphone installations required double shielding. For S056 installations, double
shielding is not required for new installations, however, it may be left in place for retrofit
installations.

165E184600
Page A9

Installation & Operation


Instruction Manual

Model FA2100 CVR

5.00 MAX

.37
2.88

NAME PLATE
AND
MODIFICATIONS
CONTROL UNIT
MODEL S251
PNR: S251XXXXXX
SER: XXXXXXXXX
MFR: 06141
DATE: MMYYYY
communications
Sarasota, Florida

MODIFICATIONS
1
4
7
10
13

2D
BAR
CODE

2
5
8
11
14

3
6
9
12
15

TSOC123a ED56A

STATIC ALERT LABEL


FARSIDE

GREEN LAMP

SWITCH

HOLD
5 SEC

1.125

SWITCH

COCKPIT VOICE
RECORDER

TEST

HEADSET ERASE

5.375

.562

.188

5.75
37 PIN SUB
DC37PTYPE FILTERED
CONNECTOR.

.47
2.50
.28

2.68

.971 MAX.

.062 MIN.

NOTES:
1. WEIGHT = 0.8 LBS MAX.
2. DIMENSIONS ARE IN INCHES.
905E112018L

Figure A6.
Outline and Dimensions, Model S251 Control Unit
165E184600
Page A10

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

STANDARD INTERWIRING PER ARINC SPEC 757


VOICE RECORDER UNIT
1
AMP

TO 115 VAC, 400 HZ


TO AC COLD
OR

2, 7

TO DC POWER IN
28 VDC

5
AMPS

MODEL S251
CONTROL UNIT
PUSH TO TEST
PREAMP PWR GND
PREAMP PWR HOT (+18 VDC REG)
TEST INDICATOR +
TEST INDICATOR
CHASSIS GND
VOICE ERASE A
VOICE ERASE C

OUTPUT LO
OUTPUT HI

9
10

MIC NO.1 INPUT LO

22

MIC NO.1 INPUT HI


MIC NO.1 BIAS
MIC NO.1 INPUT SHIELD

AUDIO MONITOR LO
AUDIO MONITOR HI

27
28
1
2
6
7
8
13
14
15
19
20
21
23
24
25
26
29
33
34
35
36
37

12

30
17
18
12
11
16
32
31

8
TO ANNUNCIATOR
OR MAINT.
COMPUTER

3
5

FROM
CAPTAINS
CLOCK

SPARE MICROPHONE
TO 3RD CREW MEMBER
OR PA SYSTEM

9, 10
TO COPILOT
MICROPHONE

9
TO PILOT
MICROPHONE

COCKPIT AREA MICROPHONE


FROM ROTOR
SPEED SENSOR

3, 6
MODEL S055
MICROPHONE
BRAKE

MIC BIAS (WHITE)


MIC HIGH (BLACK)
MIC LOW (GREEN)

115 VAC POWER IN HOT


115 VAC POWER IN COLD
AUDIO OUT LO
AUDIO OUT HI
RECORD ON B
RECORD ON A
+28 VDC POWER IN
STOP RECORDING
PUSH TO TEST
PREAMP PWR OUT GND
PREAMP PWR OUT HOT (+18 VDC REG)
TEST INDICATOR +
TEST INDICATOR
CHASSIS GND

CVR FAULT
GMT IN B (ARINC 429) LO
GMT IN A (ARINC 429) HI

30 CHANNEL 1 LO
31
32 CHANNEL 1 HI
33
34
35 CHANNEL 2 LO
36
37 CHANNEL 2 HI
38
39

INPUT
CHANNEL
2

40
41 CHANNEL 3 LO
42

GEAR

45
46
47
48
49
50
51
52
53
54
55
56
57

11

INPUT
CHANNEL
1

INPUT
CHANNEL
3

43 CHANNEL 3 HI
44

9, 10

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

CHANNEL 4 LO
CHANNEL 4 HI
ROTOR SPEED IN LO
ROTOR SPEED IN HI

INPUT
CHANNEL
4

VOICE ERASE A
VOICE ERASE C

BULK ERASE INTERLOCK (TYPICAL)

13

Figure A7.
Interwiring Diagram, Voice Recorder Unit, S251 Control Unit,
S055 Remote Microphone
Rev. 07
Jan. 01/03

165E184600
Page A11

Installation & Operation


Instruction Manual

Model FA2100 CVR

Notes for Figure A7:


1.

Recommended minimum wire size is #22; however, wire size #24 is electrically permissible
except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17). Wire
resistance should not exceed 1 ohm for power leads and should not exceed 5 ohms for signal
leads. All wiring should be MILW22759 or MILC27500.

2.

Only one power source is to be wired per aircraft. If 115 Vac, 400 Hz is supplied, no connection is to be made to pin 9. If 28 Vdc is supplied, no connection is to be made to pins 2 & 3.
Shorting pins 1 & 2 is optional.

3.

Single ground point. Ground connection to be within 1 foot of pin 17, heavy gauge wire.

4.

Jumper in aircraft connector. Without this jumper, the unit will not record or erase previously
recorded information, bulk erase will not activate, and test will indicate NOGO.

5.

Pin 3 is not a DC return and is not grounded in the recorder.

6.

Twisted shielded cable. Shields to be grounded at the recorder using short connections.

7.

If the power source has battery back-up, a means for terminating recording after a crash
should be included in the aircraft wiring. Grounding pin 10 terminates recording within 10
minutes.

8.

BITE status output: ground = no fault, open = fault or CVR not installed.

9.

Audio input .05 Vrms 3 Vrms maximum. (1Vrms nominal).

10.

Per FAA Action Notice A8300.56 dated Jan. 24, 1990, the wiring to Channels 1 and 3 may be
transposed; that is, Channel 1 will be Pilot and Channel 3 will be Third Crew Member or PA
System.

11.

In the Model A200S, this option is not available.


In the Model FA2100, 21001010( ) and 21001020( ) configurations GMT is inputted as
low speed (12.5 kbps) ARINC-429 to pins 25 and 26. In addition, the 02 versions can also
accept GMT as an FSK signal combined with the audio input signals on either Channel 1 or
Channel 3. In all CVR configurations, the 205E1849( ) Audio Compressor card provides
both 150 (1 sec resolution) and 125 (0.1 min. resolution) for 429 GMT inputs.

12.

Use pins 35 (+) and 36 () for optional 5V lighting.

13.

S055 Panel-mount microphones are equipped with a Cannon TMRBIM0 Twinax receptacle. Mating connectors are Cannon TMPL30 or TMPL2F39.
Recommended cable
is WTWC 2CE2419.2SJ, L3 P/N: 0249800294.

165E184600
Page A12

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

NAME PLATE
AND
MODIFICATIONS
CONTROL UNIT
MODEL S261
PNR: S261112000
SER: XXXXXXXXX
MFR: 06141
DATE: MMYYYY
communications
Sarasota, Florida

3.75

MODIFICATIONS
1
4
7
10
13

2D
BAR
CODE

2
5
8
11
14

3
6
9
12
15

TSOC123a ED56A

OR

CONTROL UNIT
MODEL S261
PNR: S261113000
SER: XXXXXXXXX
MFR: 06141
DATE: MMYYYY
communications
Sarasota, Florida

MODIFICATIONS

2D
BAR
CODE

1
4
7
10
13

2
5
8
11
14

3
6
9
12
15

TSOC123a ED56A

STATIC ALERT LABEL


FARSIDE
SWITCH

1.13

GREEN LAMP

HOLD
5 SEC

SWITCH

COCKPIT VOICE
RECORDER

HEADSET ERASE

TEST

5.75
37 PIN SUB
DC37PTYPE FILTERED
CONNECTOR.

1.03 0.04

2.26
.29
NOTES:
1. WEIGHT = 0.5 LBS MAX.
2. DIMENSIONS ARE IN INCHES.
S261-1120-00A
S261-1130-00A

Figure A8.
Outline and Dimensions, Model S261 Control Unit
Rev. 07
Jan. 01/03

165E184600
Page A13

Installation & Operation


Instruction Manual

Model FA2100 CVR

STANDARD INTERWIRING PER ARINC SPEC 757


VOICE RECORDER UNIT
1
AMP

TO 115 VAC, 400 HZ


TO AC COLD
OR

2, 7

TO DC POWER IN
28 VDC

5
AMPS

MODEL S261
CONTROL UNIT
PUSH TO TEST
PREAMP PWR GND
PREAMP PWR HOT (+18 VDC REG)
TEST INDICATOR +
TEST INDICATOR
CHASSIS GND
VOICE ERASE A
VOICE ERASE C

OUTPUT LO
OUTPUT HI

9
10

MIC NO.1 INPUT LO

22

MIC NO.1 INPUT HI


MIC NO.1 BIAS

AUDIO MONITOR LO
AUDIO MONITOR HI

27
28
1
2
6
7
8
13
14
15
19
20
21
23
24
25
26
29
33
34
35
36
37

12

30
17
18
12
11
16
32
31

8
TO ANNUNCIATOR
OR MAINT.
COMPUTER

3
5

FROM
CAPTAINS
CLOCK

SPARE MICROPHONE
TO 3RD CREW MEMBER
OR PA SYSTEM

9, 10
TO COPILOT
MICROPHONE

9
TO PILOT
MICROPHONE

COCKPIT AREA MICROPHONE


FROM ROTOR
SPEED SENSOR

3, 6
MODEL S056
MICROPHONE
BRAKE

MIC BIAS (WHITE)


MIC HIGH (BLACK)
MIC LOW (SHIELD)

115 VAC POWER IN HOT


115 VAC POWER IN COLD
AUDIO OUT LO
AUDIO OUT HI
RECORD ON B
RECORD ON A
+28 VDC POWER IN
STOP RECORDING
PUSH TO TEST
PREAMP PWR OUT GND
PREAMP PWR OUT HOT (+18 VDC REG)
TEST INDICATOR +
TEST INDICATOR
CHASSIS GND

CVR FAULT
GMT IN B (ARINC 429) LO
GMT IN A (ARINC 429) HI

30 CHANNEL 1 LO
31
32 CHANNEL 1 HI
33
34
35 CHANNEL 2 LO
36
37 CHANNEL 2 HI
38
39
40
41 CHANNEL 3 LO
42
43 CHANNEL 3 HI
44

9, 10

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

GEAR

45
46
47
48
49
50
51
52
53
54
55
56
57

CHANNEL 4 LO
CHANNEL 4 HI
ROTOR SPEED IN LO
ROTOR SPEED IN HI

11

INPUT
CHANNEL
1

INPUT
CHANNEL
2

INPUT
CHANNEL
3
INPUT
CHANNEL
4

VOICE ERASE A
VOICE ERASE C

BULK ERASE INTERLOCK (TYPICAL)

13

Figure A9.
Interwiring Diagram, Voice Recorder Unit, S261 Control Unit,
S056 Remote Microphone
165E184600
Page A14

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Notes for Figure A9:


1.

Recommended minimum wire size is #22; however, wire size #24 is electrically permissible
except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17). Wire
resistance should not exceed 1 ohm for power leads and should not exceed 5 ohms for signal
leads. All wiring should be MILW22759 or MILC27500.

2.

Only one power source is to be wired per aircraft. If 115 Vac, 400 Hz is supplied, no connection is to be made to pin 9. If 28 Vdc is supplied, no connection is to be made to pins 2 & 3.
Shorting pins 1 & 2 is optional.

3.

Single ground point. Ground connection to be within 1 foot of pin 17, heavy gauge wire.

4.

Jumper in aircraft connector. Without this jumper, the unit will not record or erase previously
recorded information, bulk erase will not activate, and test will indicate NOGO.

5.

Pin 3 is not a DC return and is not grounded in the recorder.

6.

Twisted shielded cable. Shields to be grounded at the recorder using short connections.

7.

If the power source has battery back-up, a means for terminating recording after a crash
should be included in the aircraft wiring. Grounding pin 10 terminates recording within 10
minutes.

8.

BITE status output: ground = no fault, open = fault or CVR not installed.

9.

Audio input .05 Vrms 3 Vrms maximum. (1Vrms nominal).

10.

Per FAA Action Notice A8300.56 dated Jan. 24, 1990, the wiring to Channels 1 and 3 may be
transposed; that is, Channel 1 will be Pilot and Channel 3 will be Third Crew Member or PA
System.

11.

In the Model A200S, this option is not available.


In the Model FA2100, 21001010( ) and 21001020( ) configurations GMT is inputted as
low speed (12.5 kbps) ARINC-429 to pins 25 and 26. In addition, the 02 versions can also
accept GMT as an FSK signal combined with the audio input signals on either Channel 1 or
Channel 3. In all CVR configurations, the 205E1849( ) Audio Compressor card provides
both 150 (1 sec resolution) and 125 (0.1 min. resolution) for 429 GMT inputs.

12.

Use pins 35 (+) and 36 () for optional 5V lighting.

13.

S055 microphone installations required double shielding. For S056 installations, double
shielding is not required for new installations, however, it may be left in place for retrofit
installations.

Rev. 07
Jan. 01/03

165E184600
Page A15

Installation & Operation


Instruction Manual

Model FA2100 CVR

4.88 MAX

.45
2.88

NAME PLATE
AND
MODIFICATIONS
CONTROL UNIT
MODEL S152
PNR: S15200X0X0
SER: XXXXXXXXX
MFR: 06141
DATE: MMYYYY
communications
Sarasota, Florida

MODIFICATIONS
1
4
7
10
13

2D
BAR
CODE

2
5
8
11
14

3
6
9
12
15

TSOC123a ED56A

STATIC ALERT LABEL


FARSIDE
SWITCH

SWITCH
GREEN LAMP

COCKPIT VOICE RECORDER

2.250 +.000
.030

TEST

HOLD 5 SEC

1.125  .005

ERASE

HEADSET

.56

MICROPHONE
.19

5.365  .005
+.000
5.750 .020
41PIN, CIRCULAR,
MS3112E20-41P
FILTERED RECEPTACLE

2.10 MAX
1.04

.12

2.50
3.00

NOTES:
1. WEIGHT = 1.1 LBS.  0.1 LBS.
2. DIMENSIONS ARE IN INCHES

905E192618B

Figure A10.
Outline and Dimensions, Model S152 Control Unit
165E184600
Page A16

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

4.88 MAX

.45
2.88

NAME PLATE
AND
MODIFICATIONS
CONTROL UNIT
MODEL S162
PNR: S16200XX00
SER: XXXXXXXXX
MFR: 06141
DATE: MMYYYY
communications
Sarasota, Florida

MODIFICATIONS
1
4
7
10
13

2D
BAR
CODE

2
5
8
11
14

3
6
9
12
15

TSOC123a ED56A

STATIC ALERT LABEL


FARSIDE
SWITCH

SWITCH
GREEN LAMP

COCKPIT VOICE RECORDER

2.250 +.000
.030

TEST
HOLD 5 SEC

1.125  .005

ERASE

HEADSET

.56

MICROPHONE
.19

5.365  .005
+.000
5.750 .020
41PIN, CIRCULAR,
MS3112E20-41P
FILTERED RECEPTACLE

2.10 MAX
1.04

.12

2.50
3.00

NOTES:
1. WEIGHT = 1.1 LBS.  0.1 LBS.
2. DIMENSIONS ARE IN INCHES

905E238718A

Figure A11.
Outline and Dimensions, Model S162 Control Unit
Rev. 07
Jan. 01/03

165E184600
Page A17

Installation & Operation


Instruction Manual

Model FA2100 CVR

STANDARD INTERWIRING PER ARINC SPEC 757


VOICE RECORDER UNIT
1
AMP

TO 115 VAC, 400 HZ


TO AC COLD

2, 8

OR
TO DC POWER IN
28 VDC

5
AMPS

MODEL S152/S162
CONTROL UNIT

PUSH TO TEST
PREAMP PWR GND
PREAMP PWR HOT (+18 VDC REG)
TEST INDICATOR +
TEST INDICATOR
CHASSIS GND

A
B
C
D
E
F

VOICE ERASE A
VOICE ERASE C

G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
h
i
j
k
m
n
p
q
r
s

OUTPUT LO
OUTPUT HI
MIC INPUT LO
MIC INPUT HI
MIC BIAS
MIC INPUT SHIELD

AUDIO MONITOR LO
AUDIO MONITOR HI

INTERNAL MIC HI
INTERNAL MIC BIAS

9
3
TO ANNUNCIATOR OR
MAINT. COMPUTER
FROM CAPTAINS
CLOCK

SPARE MICROPHONE
TO 3RD CREW
MEMBER OR
PA SYSTEM

10, 11
TO COPILOT
MICROPHONE

10
TO PILOT
MICROPHONE

10, 11

COCKPIT AREA MICROPHONE

10

FROM ROTOR
SPEED SENSOR

3, 7
BRAKE

GEAR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

115 VAC POWER IN HOT


115 VAC POWER IN COLD
AUDIO OUT LO
AUDIO OUT HI
RECORD ON B
RECORD ON A
+28 VDC POWER IN
STOP RECORDING
PUSH TO TEST
PREAMP PWR OUT GND
PREAMP PWR OUT HOT (+18 VDC REG)
TEST INDICATOR +
TEST INDICATOR
CHASSIS GND

CVR FAULT
GMT IN B (ARINC 429) LO
GMT IN A (ARINC 429) HI

CHANNEL 1 LO
CHANNEL 1 HI

CHANNEL 2 LO
CHANNEL 2 HI

CHANNEL 3 LO
CHANNEL 3 HI
CHANNEL 4 LO
CHANNEL 4 HI
ROTOR SPEED IN LO
ROTOR SPEED IN HI

12

INPUT
CHANNEL
1

INPUT
CHANNEL
2

INPUT
CHANNEL
3
INPUT
CHANNEL
4

VOICE ERASE A
VOICE ERASE C

BULK ERASE INTERLOCK (TYPICAL)

Figure A12.
Interwiring Diagram, Voice Recorder Unit, S152/S162 Control Unit with
Internal Microphone
165E184600
Page A18

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Notes for Figure A12:


1.

Recommended minimum wire size is #22; however, wire size #24 is electrically permissible
except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17). Wire
resistance should not exceed 1 ohm for power leads and should not exceed 5 ohms for signal
leads. All wiring should be MILW22759 or MILC27500.

2.

Only one power source is to be wired per aircraft. If 115 Vac, 400 Hz is supplied, no connection is to be made to pin 9. If 28 Vdc is supplied, no connection is to be made to pins 2 & 3.
Shorting pins 1 & 2 is optional.

3.

Single ground point. Ground connection to be within 1 foot of pin 17, heavy gauge wire.

4.

Jumper in aircraft connector. Without this jumper, the unit will not record or erase previously
recorded information, bulk erase will not activate, and test will indicate NOGO.

5.

Pin 3 is not a DC return and is not grounded in the recorder.

6.

Pins p, q, and r may be jumpered. The control unit does not use these pins.

7.

Twisted shielded cable. Shields to be grounded at the recorder using short connections.

8.

If the power source has battery back-up, a means for terminating recording after a crash
should be included in the aircraft wiring. Grounding pin 10 terminates recording within 10
minutes.

9.

BITE status output: ground = no fault, open = fault or CVR not installed.

10.

Audio input .05 Vrms 3 Vrms maximum. (1Vrms nominal).

11.

Per FAA Action Notice A8300.56 dated Jan. 24, 1990, the wiring to Channels 1 and 3 may be
transposed; that is, Channel 1 will be Pilot and Channel 3 will be Third Crew Member or PA
System.

12.

In the Model A200S, this option is not available.


In the Model FA2100, 21001010( ) and 21001020( ) configurations GMT is inputted as
low speed (12.5 kbps) ARINC-429 to pins 25 and 26. In addition, the 02 versions can also
accept GMT as an FSK signal combined with the audio input signals on either Channel 1 or
Channel 3. In all CVR configurations, the 205E1849( ) Audio Compressor card provides
both 150 (1 sec resolution) and 125 (0.1 min. resolution) for 429 GMT inputs.

Rev. 07
Jan. 01/03

165E184600
Page A19

Installation & Operation


Instruction Manual

Model FA2100 CVR

5.000  .030

4.528  .020

.236  .020

.236  .020
.201.195 DIA.
4 HOLES

2.746  .030

C.G.

1.968  .020

1.20  .06

NAMEPLATE
AND
MODIFICATIONS

.374  .030
.389  .020

PREAMPLIFIER
MODEL S150
PNR: S150002000
SER: XXXXXXXXX
MFR: 06141
DATE: MMYYYY
communications
Sarasota, Florida

MS3112E83S OR EQUIVALENT

MODIFICATIONS
1
4
7
10
13

2D
BAR
CODE

2
5
8
11
14

3
6
9
12
15

MS3112E1419S OR EQUIVALENT

TSOC123a ED56A

3.937  .030

.531  .020

1.727  .030
.860
 .020

C.G.

.55  .06

1.778  .020
2X .125  .020

2.45  .06
3.378  .020

Part Number
S150002000
NOTES:
1. DIMENSIONS ARE IN INCHES.

Housing Color

Weight
(+ 0.1 lbs.)

Black

0.7 lbs.

905E098618D

Figure A13.
Outline and Dimensions, Model S150 External Preamplifier Module
165E184600
Page A20

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

STANDARD INTERWIRING
(No Control Unit)
VOICE RECORDER UNIT
1
AMP

TO 115 VAC 400HZ


TO AC COLD
OR

2. 7

TO DC POWER IN
28 VDC

5
AMPS

MODEL S150
EXTERNAL PREAMPLIFIER
PREAMPLIFIER J2
PREAMP PWR GND
PREAMP PWR (+18 VDC REGULATED)

4
7
B
A

CHASSIS GND

OUTPUT LOW

OUTPUT HIGH

3
TO ANNUNCIATOR OR
MAINT. COMPUTER

PREAMPLIFIER J1
MICROPHONE INPUT LO

MICROPHONE INPUT HI

MICROPHONE BIAS

FROM CAPTAINS
CLOCK

SPARE MICROPHONE
TO 3RD CREW
MEMEBER OR
PA SYSTEM

NOTE:
CONNECT OUTER SHIELD
TO CONNECTOR SHELL

9, 10
TO COPILOT
MICROPHONE

9
TO PILOT
MICROPHONE

9, 10
COCKPIT AREA MICROPHONE

MODEL S055
MICROPHONE

FROM ROTOR
SPEED SENSOR

3, 6

MIC. BIAS(WHITE)
MIC HIGH (BLACK)
MIC. LOW (GREEN)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

115 VAC POWER IN HOT


115 VAC POWER IN COLD
AUDIO OUT LO
AUDIO OUT HI
RECORD ON B
RECORD ON A
+28 VDC POWER IN
STOP RECORDING
PUSH TO TEST
PREAMP PWR OUT GND
PREAMP PWR OUT HOT (+18 VDC REG)
TEST INDICATOR +
11
TEST INDICATOR
CHASSIS GND

CVR FAULT
GMT IN B (ARINC 429) LO
GMT IN A (ARINC 429) HI

CHANNEL 1 LO

12

INPUT
CHANNEL
1

CHANNEL 1 HI

CHANNEL 2 LO

INPUT
CHANNEL
2

CHANNEL 2 HI

CHANNEL 3 LO

INPUT
CHANNEL
3

CHANNEL 3 HI
CHANNEL 4 LO

INPUT
CHANNEL
4

CHANNEL 4 HI
ROTOR SPEED IN LO
ROTOR SPEED IN HI

VOICE ERASE A
VOICE ERASE C

13

Figure A14.
Interwiring Diagram, Voice Recorder Unit, S150 External Preamplifier,
S055 Remote Microphone
Rev. 07
Jan. 01/03

165E184600
Page A21

Installation & Operation


Instruction Manual

Model FA2100 CVR

Notes for Figure A14:


1.

Recommended minimum wire size is #22; however, wire size #24 is electrically permissible
except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17). Wire
resistance should not exceed 1 ohm for power leads and should not exceed 5 ohms for signal
leads. All wiring should be MILW22759 or MILC27500.

2.

Only one power source is to be wired per aircraft. If 115 Vac, 400 Hz is supplied, no connection is to be made to pin 9. If 28 Vdc is supplied, no connection is to be made to pins 2 & 3.
Shorting pins 1 & 2 is optional.

3.

Single ground point. Ground connection to be within 1 foot of pin 17, heavy gauge wire.

4.

Jumper in aircraft connector. Without this jumper, the unit will not record or erase previously
recorded information, bulk erase will not activate, and test will indicate NO-GO.

5.

Pin 3 is not a DC return and is not grounded in the recorder.

6.

Twisted shielded cable. Shields to be grounded at the recorder using short connections.

7.

If the power source has battery back-up, a means for terminating recording after a crash
should be included in the aircraft wiring. Grounding pin 10 terminates recording within 10
minutes.

8.

BITE status output: Ground = no fault, Open = fault or CVR not installed.

9.

Audio input .05 Vrms 3 Vrms maximum. (1Vrms nominal).

10.

Per FAA Action Notice A8300.56 dated Jan. 24, 1990, the wiring to Channels 1 and 3 may be
transposed; that is, Channel 1 will be Pilot and Channel 3 will be Third Crew Member or PA
System.

11.

Test Indicator +/- lines (pins 15 & 16) only provide +12 Vdc, 1ma output to illuminate
the Control Unit Test Lamp. (This is not sufficient to light an external Annunciator
lamp.)

12.

In the Model A200S, this option is not available.


In the Model FA2100, 21001010( ) and 21001020( ) configurations GMT is inputted as
low speed (12.5 kbps) ARINC-429 to pins 25 and 26. In addition, the 02 versions can also
accept GMT as an FSK signal combined with the audio input signals on either Channel 1 or
Channel 3. In all CVR configurations, the 205E1849( ) Audio Compressor card provides
both 150 (1 sec resolution) and 125 (0.1 min. resolution) for 429 GMT inputs.

13.

S055 Panel-mount microphones are equipped with a Cannon TMRBIM0 Twinax receptacle. Mating connectors are Cannon TMPL30 or TMPL2F39. Recommended cable is
WTWC 2CE2419.2SJ, L3 P/N: 0249800294.

165E184600
Page A22

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

4.99

4.53

.23

.23
0.196 DIA.
4 HOLES

2.74
1.97

NAMEPLATE
AND
MODIFICATIONS
.39
PREAMPLIFIER
MODEL S160
PNR: S160002000
SER: XXXXXXXXX
MFR: 06141
DATE: MMYYYY
communications
Sarasota, Florida

MODIFICATIONS
1
4
7
10
13

2D
BAR
CODE

2
5
8
11
14

SOURIAU 8525-10R-8B-3ASN009

3
6
9
12
15

SOURIAU 825-10R-14B-19SN009

TSOC123a ED56A

.54  .020

3.92

1.75

2X 1.00

1.78  .05
.06
3.38  .05

Part Number

Housing Color

Weight
(+ 0.1 lbs.)

S160002000

Black

0.65 lbs.

NOTES:
1. DIMENSIONS ARE IN INCHES.
S160002000A

Figure A15.
Outline and Dimensions, Model S160 External Preamplifier Module
Rev. 07
Jan. 01/03

165E184600
Page A23

Installation & Operation


Instruction Manual

Model FA2100 CVR

STANDARD INTERWIRING
(No Control Unit)
VOICE RECORDER UNIT
1
AMP

TO 115 VAC 400HZ


TO AC COLD
OR

2. 7

TO DC POWER IN
28 VDC

5
AMPS

MODEL S160
EXTERNAL PREAMPLIFIER
PREAMPLIFIER J2
PREAMP PWR GND
PREAMP PWR (+18 VDC REGULATED)

4
7
B
A

CHASSIS GND

OUTPUT LOW

OUTPUT HIGH

3
TO ANNUNCIATOR OR
MAINT. COMPUTER

PREAMPLIFIER J1
MICROPHONE INPUT LO

MICROPHONE INPUT HI

MICROPHONE BIAS

FROM CAPTAINS
CLOCK

SPARE MICROPHONE
TO 3RD CREW
MEMEBER OR
PA SYSTEM

9, 10
TO COPILOT
MICROPHONE

9
TO PILOT
MICROPHONE

9, 10
COCKPIT AREA MICROPHONE

MODEL S056
MICROPHONE

FROM ROTOR
SPEED SENSOR

3, 6

MIC. BIAS(WHITE)
MIC HIGH (BLACK)
MIC. LOW (GREEN)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

115 VAC POWER IN HOT


115 VAC POWER IN COLD
AUDIO OUT LO
AUDIO OUT HI
RECORD ON B
RECORD ON A
+28 VDC POWER IN
STOP RECORDING
PUSH TO TEST
PREAMP PWR OUT GND
PREAMP PWR OUT HOT (+18 VDC REG)
TEST INDICATOR +
11
TEST INDICATOR
CHASSIS GND

CVR FAULT
GMT IN B (ARINC 429) LO
GMT IN A (ARINC 429) HI

CHANNEL 1 LO
CHANNEL 1 HI

CHANNEL 2 LO
CHANNEL 2 HI

CHANNEL 3 LO
CHANNEL 3 HI
CHANNEL 4 LO
CHANNEL 4 HI
ROTOR SPEED IN LO
ROTOR SPEED IN HI

12

INPUT
CHANNEL
1

INPUT
CHANNEL
2

INPUT
CHANNEL
3
INPUT
CHANNEL
4

VOICE ERASE A
VOICE ERASE C

13

Figure A16.
Interwiring Diagram, Voice Recorder Unit, S160 External Preamplifier,
S056 Remote Microphone
165E184600
Page A24

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Notes for Figure A16:


1.

Recommended minimum wire size is #22; however, wire size #24 is electrically permissible
except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17). Wire
resistance should not exceed 1 ohm for power leads and should not exceed 5 ohms for signal
leads. All wiring should be MILW22759 or MILC27500.

2.

Only one power source is to be wired per aircraft. If 115 Vac, 400 Hz is supplied, no connection is to be made to pin 9. If 28 Vdc is supplied, no connection is to be made to pins 2 & 3.
Shorting pins 1 & 2 is optional.

3.

Single ground point. Ground connection to be within 1 foot of pin 17, heavy gauge wire.

4.

Jumper in aircraft connector. Without this jumper, the unit will not record or erase previously
recorded information, bulk erase will not activate, and test will indicate NO-GO.

5.

Pin 3 is not a DC return and is not grounded in the recorder.

6.

Twisted shielded cable. Shields to be grounded at the recorder using short connections.

7.

If the power source has battery back-up, a means for terminating recording after a crash
should be included in the aircraft wiring. Grounding pin 10 terminates recording within 10
minutes.

8.

BITE status output: Ground = no fault, Open = fault or CVR not installed.

9.

Audio input .05 Vrms 3 Vrms maximum. (1Vrms nominal).

10.

Per FAA Action Notice A8300.56 dated Jan. 24, 1990, the wiring to Channels 1 and 3 may be
transposed; that is, Channel 1 will be Pilot and Channel 3 will be Third Crew Member or PA
System.

11.

Test Indicator +/- lines (pins 15 & 16) only provide +12 Vdc, 1ma output to illuminate
the Control Unit Test Lamp. (This is not sufficient to light an external Annunciator
lamp.)

12.

In the Model A200S, this option is not available.


In the Model FA2100, 21001010( ) and 21001020( ) configurations GMT is inputted as
low speed (12.5 kbps) ARINC-429 to pins 25 and 26. In addition, the 02 versions can also
accept GMT as an FSK signal combined with the audio input signals on either Channel 1 or
Channel 3. In all CVR configurations, the 205E1849( ) Audio Compressor card provides
both 150 (1 sec resolution) and 125 (0.1 min. resolution) for 429 GMT inputs.

13.

Rev. 07
Jan. 01/03

S055 microphone installations required double shielding. For S056 installations, double
shielding is not required for new installations, however, it may be left in place for retrofit
installations.

165E184600
Page A25

Installation & Operation


Instruction Manual

.50

Model FA2100 CVR

1.09

1.12
30
1.19 .84 DIA

.42 DIA
1
2.25

15

.64

cL

FOAM DAMPER

.92

SHIELDED WIRE, 22 AWG


TWISTED PAIR,
SEE CHART FOR
LENGTH MINIUM

MIC LOW (INNER SHIELD)


PIGTAIL (GREEN)
MIC HI (BLACK)

.700 cL

MIC BIAS +6V (WHITE)


MIC SHIELD (OUTER SHIELD)
PIGTAIL (YELLOW)

NAMEPLATE
632 THD X .22
DEEP
(2 PLACES)
NOTES:
1 INDICATED PORTION OF MICROPHONE MUST BE
UNOBSTUCTED FOR PROPER OPERATION.
2.
DIMENSIONS ARE IN INCHES.

MICROPHONE MODEL S055


PNR S05500XX00
SER XXXXXXXXXX
MFR 06141
DMF MMYYYY
communications
Sarasota, Florida, USA

2D
BAR
CODE
TSOC123a
ED56A

NAMPLATE INFORMATION
905E130018K

Part Number

Housing Color

Weight
(+/0.1 lbs.)

Minimum
Cable Lenght

S055006400

Gray (BD100)

0.2 lbs

17"

S055006500

Gray No. 36116*

0.2 lbs

17"

S055006600

Brown, ATR42

0.2 lbs

17"

S055006700

Black No. 37038*

0.2 lbs

17"

S055006701

Black No. 37038*

0.2 lbs

70"

S055006800

Brown, Medium (Boeing)

0.2 lbs

17"

* PER MIL-STD-595

Figure A17.
Outline and Dimensions, Model S055 Surface-Mount Microphone Module
165E184600
Page A26

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

MICROPHONE MODEL S055


PNR S055003000
SER XXXXXXXXXX
MFR 06141
DMF MMYYYY
communications
Sarasota, Florida, USA

2D
BAR
CODE

NAMEPLATE

COMPANY LOGO

TSOC123a
ED56A

NAMPLATE INFORMATION

CANNON TMRB1M0
TWINAX RECEPTACLE

1
1.625

2
2.00
DIA.

1.625

0.25

2.00

2.00

2.56
4X 632
TAPPED
HOLES

0.50
MAX.

2.87

NOTES:
1
2
3

MATING PLUGS FOR SPECIFIED RECEPTACLE ARE


CANNON TMPLF39 OR TMPL2F39.
INDICATED PORTION OF MICROPHONE MUST BE
UNOBSTRUCTED FOR PROPER OPERATION.
DIMENSIONS ARE IN INCHES.
905E178018E

Part Number

Panel Color

Weight
(+ 0.1 lbs.)

S055003000

Brown, Medium (Boeing)

0.4 lbs.

Figure A18.
Outline and Dimensions, Model S055 Panel-Mount Microphone Module
Rev. 07
Jan. 01/03

165E184600
Page A27

Installation & Operation


Instruction Manual

Model FA2100 CVR

0.50
0.42 DIA

1.09

1.46 MAX

3.15 MAX

.64

cL

FOAM DAMPER
1.3
17

DC SUPPLY 18V (WHITE)


SIGNAL OUTPUT (BLACK)

0.700 cL

SIGNAL GND (SHIELD)


SHIELDED WIRE 22 GAUGE
TWISTED PAIR
2 X # 632 THD
NAMEPLATE

MICROPHONE MODEL S056


PNR S05600XX00
SER XXXXXXXXXX
MFR 06141
DMF MMYYYY

Indicated portion of microphone must be unobstucted


for proper operation.
2. Dimensions are in inches.

communications
Sarasota, Florida, USA

2D
BAR
CODE
TSOC123a
ED56A

NAMPLATE INFORMATION

905E177118G

Part Number

Housing Color

Weight
(+ 0.1 lbs.)

S056004700

Gray No. 36118*

0.2 lbs.

S056004800

Black No. 37038*

0.2 lbs.

S056004900

Brown, ATR42 No. 20059

0.2 lbs.

S056005000

Boeing Brown No. 36116*

0.2 lbs.

* PER MIL-STD-595

Figure A19.
Outline and Dimensions, Model S056 Surface-Mount Microphone Module
165E184600
Page A28

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

MICROPHONE MODEL S056

Indicated portion of microphone must be unobstructed


for proper operation.
2. Dimensions are in inches.

PNR S056104800
SER XXXXXXXXXX
MFR 06141
DMF MMYYYY
communications
Sarasota, Florida, USA

2D
BAR
CODE
TSOC123a
ED56A

NAMPLATE INFORMATION
905E183818D

Part Number
S056104800

Panel Color
Black

Weight
(+ 0.1 lbs.)
0.2 lbs.

Figure A20.
Outline and Dimensions, Model S056 Panel-Mount Microphone Module

Rev. 07
Jan. 01/03

165E184600
Page A29

Installation & Operation


Instruction Manual

Model FA2100 CVR

SIGNAL OUTPUT
(BLACK)

+6 VDC INPUT
MIC BIAS
(WHITE)

.423
.005


.53

.882
.020

.50
+6 VDC INPUT

SIGNAL GROUND
(GREEN)

SIGNAL OUTPUT

MIC

0
330

16.9 K

30

SIGNAL GROUND

300

TEST CIRCUIT

SPECIFICATIONS:

60

FREQ RESP: REFER TO CHART.


ELEMENT CAPACITANCE: 17pF @ 1 kHz
CAPACITANCE (PIFILTER): 4000pF  20%, 100 WVDC
270

90

WORKING VOLTAGE: <10 VDC MAX.

OUTPUT LEVEL (1 kHz SENSITIVITY): 7 TO 17.5 mV


(11 mV NOM.) @ 100dB SPL WITH A 16.9 kOHM
LOAD RESISTOR @ 1 kHz, 5 FEET.
DIMENSIONS: SEE DRAWING
SPECIAL FEATURE: CARDIOID POLAR RESPONSE

120

240

SHELL: BRASS
COLOR: BLACK, COLOR 27038 PER FEDSTD595
Used On Remote Mic Part Numbers:
S055-0065-00
S055-0066-00
S055-0067-00
S055-0068-00
S055-0030-00

5 dB

210

180

SCALE IS 5
DECIBELS PER DIVISION

100 Hz
2000 Hz

POLAR RESONSE

RESPONSE IN dB

1/4"

5'

180

20

30

50

100

200

500

OFF AXIS

1K

2K

5K

10K

20K

Figure A21.
Model S055 Microphone Element Specifications and Response Diagram
165E184600
Page A30

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

SIGNAL OUTPUT
(BLACK)

.423
.005


.53

DC SUPPLY 18V
(WHITE)

.32
.50

1.84
+18 VDC INPUT
SIGNAL OUTPUT

MIC
.01uF

0
330

1K

SIGNAL GROUND

SIGNAL GROUND
(SHIELD)
30

300

60

TEST CIRCUIT
SPECIFICATIONS:
FREQ RESP: REFER TO CHART

OUTPUT LEVEL: 155mV NOMINAL 4dB AT 1KHz


94dB SPL. AT 1 METER.

270

90

DIMENSIONS: SEE DRAWING ABOVE.


SPECIAL FEATURE: CARDIOID POLAR RESPONSE.
CABLE: TEFLON INSULATED SHIELDED 2 COND. #22
GAGE STRANDED, ONE WHITE, ONE BLACK,
WITH A WHITE OUTER JACKET.

120

240

MICROPHONE COLOR: BLACK.


Used On Remote Mic Part Numbers:
S056-0047-00
S056-0048-00
S056-0049-00
S056-0050-00
S056-1048-00

5 dB

210
SCALE IS 5
DECIBELS PER DIVISION

100 Hz

180

2000 Hz

POLAR RESPONSE

RESPONSE IN dB

1/4"

1M

180

20

30

50

100

200

500

OFF AXIS

1K

2K

5K

10K

20K

Figure A22.
Model S056 Microphone Element Specifications and Response Diagram
Rev. 07
Jan. 01/03

165E184600
Page A31

Installation & Operation


Instruction Manual

Model FA2100 CVR

5.00 MAX
2.87
.37

NAMEPLATE
AND
MODIFICATIONS
(WITH CONFIG. AS REQ'D)

PLUG BUTTON

SWITCHES

METER

TEST

2.250 +.000
.030

ERASE
1.125  .002

HEADSET
600 OHMS

.56

COCKPIT VOICE RECORDER


.18

PART
NUMBER
93A15120
93A15130
93A15140
93A15150
93A15160
93A15170

5.37
5.750 + .000
.020

PANEL
COLOR
Gray
Black
Brown (Boeing)
Brown (ATR42)
DO328 BLUE
DO328 BLUE

NOTES:
1. WEIGHT = 0.9 LBS.  0.1 lbs.
2. DIMENSIONS ARE IN INCHES.

MS31122041P
RECEPTACLE

METER
ILLUMINATION
None
None
None
None
28V
None

KEYWAY

2.13
1.12

.12

2.50
3.00 MAX
93CVR120C

Figure A23.
Outline and Dimensions, Model A151B Control Unit
Does Not Comply with ED56A
165E184600
Page A32

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

STANDARD INTERWIRING PER ARINC SPEC 557


VOICE RECORDER UNIT

TO 115 VAC HOT (400HZ)


TO AC COLD
2, 8
OR

1
AMP

TO 27.5VDC

5
AMPS

5
3

MODEL A151B
CONTROL UNIT

PUSH_TO_TEST
PREAMP POWER GND
PREAMP POWER +18 VDC
INDICATOR +
INDICATOR
CHASSIS GROUND
ERASE SWITCH A
ERASE SWITCH C
OUTPUT LOW
OUTPUT HIGH
MIKE CABLE SHIELD
MIKE INPUT HI
MIKE INPUT LO
FILTER COMMON
FILTER 1.000 HZ

12

AUDIO JACK LO
AUDIO JACK HI

6 DB ATTENUATION
ATTENUATOR_ COMMON
12 DB ATTENUATION
24 DB ATTENUATION

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
h
i
j
k
p
q
r
s
t

TO ANNUNCIATOR OR
MAINT. COMPUTER
FROM CAPTAINS
CLOCK

SPARE MICROPHONE
TO 3RD CREW
MEMBER OR
PA SYSTEM

10, 11
TO COPILOT
MICROPHONE

10
TO PILOT
MICROPHONE

10, 11
COCKPIT AREA MICROPHONE

10

FROM ROTOR
SPEED SENSOR

3, 7

MODEL A55B
MICROPHONE
MIC OUTPUT HI (AUDIO)
MIC OUTPUT LO ( DC IN )
MIC SHIELD
(CONNECTOR SHELL)

1
2
BRAKE

GEAR

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.

115 VAC HOT OUT


115 VAC HOT IN
AC COMMON COLD
AUDIO OUT LO
AUDIO OUT HI
BIAS JUMPER
BIAS JUMPER
+27.5 Vdc INPUT
STOP RECORDING
PUSH_TO_TEST
PREAMP POWER OUT GND
PREAMP POWER +18 Vdc REG
INDICATOR +
INDICATOR
CHASSIS GROUND

CVR FAULT
GMT IN B (ARINC 429) LO
GMT IN A (ARINC 429) HI

13

LO
CHANNEL 1
HI

LO
CHANNEL 2
HI

LO
CHANNEL 3
HI
LO
CHANNEL 4
HI
ROTOR SPEED IN LO
ROTOR SPEED IN HI

ERASE A
ERASE C

14

Figure A24.
Interwiring Diagram, Voice Recorder Unit, A151B Control Unit,
A55B Remote Microphone
Such Installations Do Not Comply with ED56A
Rev. 07
Jan. 01/03

165E184600
Page A33

Installation & Operation


Instruction Manual

Model FA2100 CVR

Notes for Figure A24:


1.

Recommended minimum wire size is #22; however, wire size #24 is electrically permissible
except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17). Wire
resistance should not exceed 1 ohm for power leads and should not exceed 5 ohms for signal
leads. All wiring should be MILW22759 or MILC27500.

2.

Only one power source is to be wired per aircraft. If 115 Vac, 400 Hz is supplied, no connection is to be made to pin 9. If 27.5 Vdc is supplied, no connection is to be made to pin 3.
Shorting pins 1 & 2 is optional.

3.

Single ground point. Ground connection to be within 1 foot of pin 17, heavy gauge wire.

4.

Jumper in aircraft connector. Without this jumper, the unit will not record or erase previously
recorded information, bulk erase will not activate, and test will indicate NOGO.

5.

Pin 3 is not a DC return and is not grounded in the recorder.

6.

Wiring shown for fixed attenuation of 18 dB.

7.

Twisted shielded cable. Shields to be grounded at the recorder using short connections.

8.

If the power source has battery back-up, a means for terminating recording after a crash
should be included in the aircraft wiring. Grounding pin 10 terminates recording within 10
minutes.

9.

BITE status output: ground = no fault, open = fault or CVR not installed.

10.

Audio input .05 Vrms 3 Vrms maximum. (1Vrms nominal).

11.

Per FAA Action Notice A8300.56 dated Jan. 24, 1990, the wiring to Channels 1 and 3 may be
transposed; that is, Channel 1 will be Pilot and Channel 3 will be Third Crew Member or PA
System.

12.

Short pins S & T for piston aircraft only.

13.

In the Model A200S, this option is not available.


In the Model FA2100, 21001010( ) and 21001020( ) configurations GMT is inputted as
low speed (12.5 kbps) ARINC-429 to pins 25 and 26. In addition, the 02 versions can also
accept GMT as an FSK signal combined with the audio input signals on either Channel 1 or
Channel 3. In all CVR configurations, the 205E1849( ) Audio Compressor card provides
both 150 (1 sec resolution) and 125 (0.1 min. resolution) for 429 GMT inputs.

14.

A55B Panel-mount microphones are equipped with a Cannon TMRBIM0 Twinax receptacle. Mating connectors are Cannon TMPL30 or TMPL2F39. Recommended cable is
MILW16878/21.

165E184600
Page A34

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

5.00
2.87
.37
NAMEPLATE
AND
MODIFICATIONS
(WITH CONFIG. AS REQ'D)

1.20
MAX.
MICROPHONE

METER

2.250 +.000
.030

SWITCHES

TEST

ERASE
1.125  .002

HEADSET
600 OHMS

.56

COCKPIT VOICE RECORDER


.18

5.37
5.750 +.000
.020

PART
NUMBER
93A15220
93A15225
93A15230
93A15235
93A15240
93A15250
93A15260
93A15270

PANEL
COLOR
Gray
Gray
Black
Gray
Gray
Brown (ATR42)
Brown (ATR42)
Black

NOTES:
1. WEIGHT = 1.2 LBS.  0.15 LBS.
2. DIMENSIONS ARE IN INCHES.

MS31122041P
RECEPTACLE

METER
ILLUMINATION
None
None
28V
28V
5V
None
5V
None

KEYWAY

2.13
1.12

.12

2.50
3.00
93CVR119B

Figure A25.
Outline and Dimensions, Model A152B Control Unit
Does Not Comply with ED56A
Rev. 07
Jan. 01/03

165E184600
Page A35

Installation & Operation


Instruction Manual

Model FA2100 CVR

STANDARD INTERWIRING PER ARINC SPEC 557


VOICE RECORDER UNIT

1
AMP

TO 115 VAC HOT (400HZ)


TO AC COLD

2, 8

OR

TO 27.5VDC

5
AMPS

MODEL A152B
CONTROL UNIT
PUSH_TO_TEST
PREAMP POWER GND
PREAMP POWER +18 VDC
INDICATOR +
INDICATOR
CHASSIS GROUND
ERASE SWITCH A
ERASE SWITCH C
OUTPUT LOW
OUTPUT HIGH
MIKE INPUT HI
MIKE INPUT LO
FILTER COMMON
FILTER 1.000 HZ

12

AUDIO JACK LO
AUDIO JACK HI
5V LAMP HOT
LAMP COMMON/COLD
28V LAMP HOT

INTERNAL MIKE HIGH


INTERNAL MIKE LOW

6 DB ATTENUATION
ATTENUATOR COMMON
12 DB ATTENUATION
24 DB ATTENUATION

4
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
h
i
j
k
m
n
p
q
r
s
t

TO ANNUNCIATOR OR
MAINT. COMPUTER
FROM CAPTAINS
CLOCK

SPARE MICROPHONE
TO 3RD CREW
MEMBER OR
PA SYSTEM

13
14

10, 11
TO COPILOT
MICROPHONE

10
TO PILOT
MICROPHONE

10, 11
6

COCKPIT AREA MICROPHONE

10

FROM ROTOR
SPEED SENSOR

3, 7

BRAKE

GEAR

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.

115 VAC HOT OUT


115 VAC HOT IN
AC COMMON COLD
AUDIO OUT LO
AUDIO OUT HI
BIAS JUMPER
BIAS JUMPER
+27.5 Vdc INPUT
STOP RECORDING
PUSH_TO_TEST
PREAMP POWER GND
PREAMP POWER +18 Vdc REG
INDICATOR +
INDICATOR
CHASSIS GROUND

CVR FAULT
GMT IN B (ARINC 429) LO
GMT IN A (ARINC 429) HI

15

LO
CHANNEL 1
HI

LO
CHANNEL 2
HI
DATA RATE B

LO
CHANNEL 3
HI
LO
CHANNEL 4
HI
ROTOR SPEED IN LO
ROTOR SPEED IN HI

ERASE A
ERASE C

Figure A26.
Interwiring Diagram, Voice Recorder Unit, A152B Control Unit with Internal Microphone
Such Installations Do Not Comply with ED56A
165E184600
Page A36

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Notes for Figure A26:


1.

Recommended minimum wire size is #22; however, wire size #24 is electrically permissible
except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17). Wire
resistance should not exceed 1 ohm for power leads and should not exceed 5 ohms for signal
leads. All wiring should be MILW22759 or MILC27500.

2.

Only one power source is to be wired per aircraft. If 115 Vac, 400 Hz is supplied, no connection is to be made to pin 9. If 27.5 Vdc is supplied, no connection is to be made to pins 2 & 3.
Shorting pins 1 & 2 is optional.

3.

Single ground point. Ground connection to be within 1 foot of pin 17, heavy gauge wire.

4.

Jumper in aircraft connector. Without this jumper, the unit will not record or erase previously
recorded information, bulk erase will not activate, and test will indicate NOGO.

5.

Pin 3 is not a DC return and is not grounded in the recorder.

6.

Wiring shown for fixed attenuation of 18 dB.

7.

Twisted shielded cable. Shields to be grounded at the recorder using short connections.

8.

If the power source has battery back-up, a means for terminating recording after a crash
should be included in the aircraft wiring. Grounding pin 10 terminates recording within 10
minutes.

9.

BITE status output: ground = no fault, open = fault or CVR not installed.

10.

Audio input .05 Vrms 3 Vrms maximum. (1Vrms nominal).

11.

Per FAA Action Notice A8300.56 dated Jan. 24, 1990, the wiring to Channels 1 and 3 may be
transposed; that is, Channel 1 will be Pilot and Channel 3 will be Third Crew Member or PA
System.

12.

Short pins S & T for piston aircraft only.

13.

If meter illumination is included in Control Unit, supply voltage from lighting bus to proper pins.

14.

Jumper wires per ARINC 557, 1/2-inch maximum length.

15.

In the Model A200S, this option is not available.


In the Model FA2100, 21001010( ) and 21001020( ) configurations GMT is inputted as
low speed (12.5 kbps) ARINC-429 to pins 25 and 26. In addition, the 02 versions can also
accept GMT as an FSK signal combined with the audio input signals on either Channel 1 or
Channel 3. In all CVR configurations, the 205E1849( ) Audio Compressor card provides
both 150 (1 sec resolution) and 125 (0.1 min. resolution) for 429 GMT inputs.

Rev. 07
Jan. 01/03

165E184600
Page A37

Installation & Operation


Instruction Manual

Model FA2100 CVR

5.00

0.24

4.53

0.24

NAMEPLATE
AND
MODIFICATIONS

1.97

2.75

.39
SOURIAU 8525-10R-8B-3ASN
SOURIAU 8525-10R-14B-19SN

3.947 MAX.

0.54.04

1.75
1.05

1.78
.05

2X 0.12
3.38.05

Part Number
93A15020

Housing Color

Weight
(+ 0.1 lbs.)

Black

0.65 lbs.

NOTES:
1. DIMENSIONS ARE IN INCHES.
93CVR104D

Figure A27.
Outline and Dimensions, Model A150 External Preamplifier Module
Does Not Comply with ED56A
165E184600
Page A38

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

STANDARD INTERWIRING PER ARINC SPEC 557


VOICE RECORDER UNIT

TO 115 VAC HOT (400HZ)


TO AC COLD
2, 8
OR

1
AMP

TO 27.5VDC

5
AMPS

5
3

MODEL A150
EXTERNAL PREAMPLIFIER

PREAMPLIFIER J2
PREAMP POWER (+18 VDC)
PREAMP POWER GND
PRE-AMP OUT HI
PRE-AMP OUT LO
ATTENUATION MASTER
CHASSIS GROUND
24 DB ATTENUATION
12 DB ATTENUATION
6 DB ATTENUATION

A
B
C
D
E
F
G
H
J
K
L
M

6
3
TO ANNUNCIATOR OR
MAINT. COMPUTER

PREAMPLIFIER J1
MIC SIGNAL INPUT
MIC SUPPLY (+6.2 VDC)
MIC SHIELD (GND)

FROM CAPTAINS
CLOCK

A
B
C

SPARE MICROPHONE
TO 3RD CREW
MEMBER OR
PA SYSTEM

10, 11
TO COPILOT
MICROPHONE

10
TO PILOT
MICROPHONE

10, 11
COCKPIT AREA MICROPHONE

10

3, 7

MODEL A55B
MICROPHONE
MIC 6 VDC SUPPLY
MIC GND (SHIELD)
MIC OUTPUT

FROM ROTOR
SPEED SENSOR

1
2

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.

115 VAC HOT OUT


115 VAC HOT IN
AC COMMON COLD
AUDIO OUT LO
AUDIO OUT HI
BIAS JUMPER
BIAS JUMPER
+27.5 Vdc INPUT (with inverter)
STOP RECORDING
PUSH_TO_TEST
PREAMP POWER GND
PREAMP POWER +18 Vdc REG
INDICATOR +
INDICATOR
CHASSIS GROUND

CVR FAULT
GMT IN B (ARINC 429) LO
GMT IN A (ARINC 429) HI

12

LO
CHANNEL 1
HI

LO
CHANNEL 2
HI

LO
CHANNEL 3
HI
LO
CHANNEL 4
HI
ROTOR SPEED IN LO
ROTOR SPEED IN HI

ERASE A
ERASE C

13

Figure A28.
Interwiring Diagram, Voice Recorder Unit, A150 External Preamplifier,
A55B Remote Microphone
Such Installations Do Not Comply with ED56A
Rev. 07
Jan. 01/03

165E184600
Page A39

Installation & Operation


Instruction Manual

Model FA2100 CVR

Notes for Figure A28:


1.

Recommended minimum wire size is #22; however, wire size #24 is electrically permissible
except for long-run power leads where #18 wire is recommended (pins 2, 3, 9, & 17). Wire
resistance should not exceed 1 ohm for power leads and should not exceed 5 ohms for signal
leads. All wiring should be MILW22759 or MILC27500.

2.

Only one power source is to be wired per aircraft. If 115 Vac, 400 Hz is supplied, no connection is to be made to pin 9. If 27.5 Vdc is supplied, no connection is to be made to pin 3.
Shorting pins 1 & 2 is optional.

3.

Single ground point. Ground connection to be within 1 foot of pin 17, heavy gauge wire.

4.

Jumper in aircraft connector. Without this jumper, the unit will not record or erase previously
recorded information, bulk erase will not activate, and test will indicate NO-GO.

5.

Pin 3 is not a DC return and is not grounded in the recorder.

6.

Wiring shown for fixed attenuation of 18 dB.

7.

Twisted shielded cable. Shields to be grounded at the recorder using short connections.

8.

If the power source has battery back-up, a means for terminating recording after a crash
should be included in the aircraft wiring. Grounding pin 10 terminates recording within 10
minutes.

9.

BITE status output: Ground = no fault, Open = fault or CVR not installed.

10.

Audio input .05 Vrms 3 Vrms maximum. (1Vrms nominal).

11.

Per FAA Action Notice A8300.56 dated Jan. 24, 1990, the wiring to Channels 1 and 3 may be
transposed; that is, Channel 1 will be Pilot and Channel 3 will be Third Crew Member or PA
System.

12.

In the Model A200S, this option is not available.


In the Model FA2100, 21001010( ) and 21001020( ) configurations GMT is inputted as
low speed (12.5 kbps) ARINC-429 to pins 25 and 26. In addition, the 02 versions can also
accept GMT as an FSK signal combined with the audio input signals on either Channel 1 or
Channel 3. In all CVR configurations, the 205E1849( ) Audio Compressor card provides
both 150 (1 sec resolution) and 125 (0.1 min. resolution) for 429 GMT inputs.

13.

A55B Panel-mount microphones are equipped with a Cannon TMRBIM0 Twinax receptacle. Mating connectors are Cannon TMPL30 or TMPL2F39. Recommended cable is
MILW16878/21.

165E184600
Page A40

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

1.09

1.12

30

1.19

.415
DIA.

CONFIG. P/N

.84 DIA

LEVEL

.64

2.25

cL

FOAM DAMPER

.92
15

.700

DC SUPPLY 6V
(WHITE)
SIGNAL OUTPUT
(BLACK)

cL

SIGNAL GND
(SHIELD)

SHIELDED WIRE, 22 AWG


TWISTED PAIR,
LENGTH 17 INCHES
NAMEPLATE

632 THD X .22


DEEP
(2 PLACES)

NOTES:
0.50 FOR PART NOS. 93A05560, 93A05565, & 93A05567.
1
0.89 FOR PART NO. 93A05566.
2.
DIMENSIONS ARE IN INCHES.

Part Number

Housing Color

Microphone Type

Weight

93A055-60

Gray

Directional

0.2 lbs.

93A055-65

Brown, ATR-42

Directional

0.2 lbs.

93A055-66

Gray

Directional

0.2 lbs.

93A055-67

Black

Directional

0.2 lbs.

93CVR107C
93CVR113C

Figure A-29.
Outline and Dimensions, Model A55B SurfaceMount Microphone Module,
Directional Microphone
Does Not Comply with ED-56A
Rev. 07
Jan. 01/03

165E184600
Page A41

Installation & Operation


Instruction Manual

.38

Model FA2100 CVR

1.09

1.12
30

1.19

CONFIG. P/N

.84 DIA

LEVEL

2.25

FOAM DAMPER

.64

cL

.92

15

.700

DC SUPPLY 6V
(BLACK)
SIGNAL OUTPUT
(WHITE)

cL

SIGNAL GND
(SHIELD)

SHIELDED WIRE, 22 AWG


TWISTED PAIR,
LENGTH 17 INCHES
NAMEPLATE

632 THD X .22


DEEP
(2 PLACES)

NOTES:
1. DIMENSIONS ARE IN INCHES.
93CVR114C

Part Number

Housing Color

Microphone Type

Weight

93A055-40

Gray

MiniCondenser

0.2 lbs.

93A055-45

Brown, ATR-42

MiniCondenser

0.2 lbs.

Figure A-30.
Outline and Dimensions, Model A55B SurfaceMount Microphone Module,
MiniCondenser Microphone
Does Not Comply with ED-56A

165E184600
Page A42

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

COMPANY LOGO

CANNON TMRB1M0
TWINAX RECEPTACLE

CONFIGURATION/
NAMEPLATE

1
1.625

2.00
DIA.

1.625

0.25

2.02

2.02

2.56

632
TAPPED
HOLE
4 PLACES

1.20
MAX.

2.87

NOTES:
1

MATING PLUGS FOR SPECIFIED RECEPTACLE ARE


CANNON TMPLF39 OR TMPL2F39.

2.

DIMENSIONS ARE IN INCHES.


93CVR117B

Part Number

Panel Color

Microphone Type

Weight
(+ 0.1 lbs.)

93A05510

Black

Condenser

0.5 lbs.

93A05530

Brown, Boeing

Condenser

0.5 lbs.

93A05550

Black

Non-Magnetic

0.5 lbs

Figure A31.
Outline and Dimensions, Model A55B Panel-Mount Microphone Module, Rear Connector
Does Not Comply with ED56A

Rev. 07
Jan. 01/03

165E184600
Page A43

Installation & Operation


Instruction Manual

Model FA2100 CVR

COMPANY LOGO

CANNON TMRB1M0
TWINAX RECEPTACLE
1

0.47

2.00
DIA.

CONFIGURATION/
NAMEPLATE

0.25
1.625

1.625

0.25

2.02

2.02

632
TAPPED
HOLE
4 PLACES

2.56
1.20
MAX.

NOTES:
MATING PLUGS FOR SPECIFIED RECEPTACLE ARE
1
CANNON TMPLF39 OR TMPL2F39.
2.

DIMENSIONS ARE IN INCHES.


93CVR115B

Part Number

Housing Color

Mic Element Type

Weight
(+ 0.1 lbs.)

93A05520

Black

Condenser

0.55 lbs.

93A05555

Black

Non-Magnetic

0.55 lbs.

Figure A32.
Outline and Dimensions, Model A55B Panel-Mount Microphone Module, Top Connector
Does Not Comply with ED56A

165E184600
Page A44

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

APPENDIX B
ENVIRONMENTAL QUALIFICATION FORMS (EQFs)
ED56A AND RTCA/DO160C

Rev. 07
Jan. 01/03

165E184600
Page B1

Installation & Operation


Instruction Manual

Model FA2100 CVR

THIS PAGE IS INTENTIONALLY LEFT BLANK

165E184600
Page B2

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Environmental Qualification Form (EQF)


for the
Model FA2100 CVR Part Number 2100101000
(Ref. Document No. 905E175063 Rev. B)

Model: FA2100 CVR

Product: Solid State Cockpit Voice Recorder (SSCVR), 30-Minute

Part Number: 2100101000

Manufacturer: L-3 Communications, Aviation Recorders


6000 Fruitville Road, Sarasota, FL 34232
P.O. Box 3041, Zip Code 34230-3041

TSO Number: C123a

Manufacturers Specification and/or Other Applicable


Specification: Aviation Recorders Document 905E143607,
EUROCAE ED56A, RTCA/DO160C

Conditions

RTCA/DO160C
Section

Description of Conducted Tests

Temperature and Altitude 1

4.0

Equipment tested to Categories A2 & F2. 2

Low Temperature
Ground Survival
Operating

4.5.1
4.5.1

55C
55C

High Temperature
Ground Survival
Operating

4.5.2
4.5.3

+85C
+70C

Altitude

4.6.1

+55,000 feet

Decompression

4.6.2

+55,000 feet

Overpressure

4.6.3

15,000 feet

Temperature Variation 1

5.0

Equipment tested to Category B.

Humidity 1

6.0

Equipment tested to Category A (Standard).

Operational Shocks & Crash Safety 1


Operational Shock
Crash Safety (Impulse)
Crash Safety (Sustained)

7.0
7.2.2
7.3.1.1
7.3.2.2

6 g, 11 milliseconds
15 g, 11 milliseconds
12g, 3 seconds

Vibration 1

8.0

Equipment tested without vibration isolators


to Category C using Curve C, standard procedure. 3

Standard

8.5.2

Random

Explosion Proofness 1

9.0

Equipment tested to Category E1.

Waterproofness

10.0

Equipment identified as Category X, no test


required.

Rev. 07
Jan. 01/03

165E184600
Page B3

Installation & Operation


Instruction Manual

Conditions

Model FA2100 CVR

RTCA/DO160C
Section

Description of Conducted Tests

Fluids Susceptibility

11.0

Equipment identified as Category X, no test


required.

Sand and Dust

12.0

Equipment identified as Category X, no test


required.

Fungus Resistance

13.0

Identified as Category F. Composed of nonnutrient materials or materials that are treated


in a manner that renders them non-nutrient.

Salt Spray

14.0

Equipment identified as Category X, no test


required.

Magnetic Effect 1

15.0

Equipment tested to Class A.

Power Input 1

16.0

Normal Operating Conditions (AC)


Normal Operating Conditions (DC)

16.5.1
16.5.2

Equipment tested to Category Z. Tested with


AC and DC source power.
Tested to Normal and Emergency Conditions.
Tested to Normal and Emergency Conditions.

Voltage Spike 1

17.0

Equipment tested to Category A. Tested with


AC and DC source power.

Audio Frequency Susceptibility 1

18.0

Equipment tested to Category Z. Tested with


AC and DC source power.

Induced Signal Susceptibility 1


Magnetic Fields
Magnetic Fields
Electric Fields
Spikes

19.0
19.3.1
19.3.2
19.3.3
19.3.4

Equipment tested to Category Z.


Equipment
Cables
Cables
Cables

Radio Frequency Susceptibility 1


(Conducted and Radiated)

20.0

Equipment tested to Category U.

Emission of Radio Frequency Energy 1


Conducted
Radiated

21.0
21.3b
21.4

Equipment tested to Category Z.


Current probe method

Lightning Induced Transient


Susceptibility 1

22.0

Equipment tested to Category XXZ2.

Lightning Direct Effects

23.0

Equipment identified as Category X, no test


required.

Icing

24.0

Equipment identified as Category X, no test


required.

165E184600
Page B4

Rev. 07
Jan. 01/03

Model FA2100 CVR

Conditions
Crash Survival

Notes:

Installation & Operation


Instruction Manual

RTCA/DO160C
Section
NA

Description of Conducted Tests


Crash survival tests were performed in accordance with EUROCAE ED56A, sections 2.8
& 5.3/ED55, section 7.1.

1. Tested for certification of Part Number 2100102000 SSCVR, 120 Minute,


EQF 905E175163.
2. Category A2 is used for decompression and overpressure tests because these tests are not
specified by Category F2. Decompression from Category A2 is performed at the F2 altitude.
Overpressure is performed at the Category A2 specified pressure.
3. For helicopter installations and other severe environments, vibration mount Part Number
9300343 or equivalent, or heavy duty vibration mount Part Number 93955 or equivalent, are
recommended.

Remarks:

Rev. 07
Jan. 01/03

All tests except Crash Safety (Sustained), RTCA/DO-160C paragraph 7.3.2.2, Explosion
Proofness, RTCA/DO160C paragraph 9.0, and Impact Shock, EUROCAE ED56A paragraph
5.3.2a, were conducted at L-3 Communications, Aviation Recorders, Sarasota, Florida.
Crash Safety (Sustained) tests were conducted at Baker Electronics, Sarasota, Florida.
Explosion Proofness tests were conducted at E-Systems, Inc., ECI Division, St. Petersburg,
Florida. Impact Shock tests, EUROCAE ED-56A paragraph 5.3.2a, were conducted at the
University of Dayton Research Institute, Dayton, Ohio.

165E184600
Page B5

Installation & Operation


Instruction Manual

Model FA2100 CVR

THIS PAGE IS INTENTIONALLY LEFT BLANK

165E184600
Page B6

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Environmental Qualification Form (EQF)


for the
Model FA2100 CVR Part Number 2100102000
(Ref. Document No. 905E175163 Rev. C)
Model: FA2100 CVR

Product: Solid State Cockpit Voice Recorder (SSCVR), 120 Minute

Part Number: 2100102000


2100102090
2100102093

Manufacturer: L-3 Communications, Aviation Recorders


6000 Fruitville Road, Sarasota, FL 34232
P.O. Box 3041, Zip Code 34230-3041

TSO Number: C123a

Manufacturers Specification and/or Other Applicable


Specification: Aviation Recorders Document 905E143607,
EUROCAE ED56A, RTCA/DO160C

Conditions

RTCA/DO160C
Section

Description of Conducted Tests

Temperature and Altitude

4.0

Equipment tested to Categories A2 & F2.1

Low Temperature
Ground Survival
Operating

4.5.1
4.5.1

55C
55C

High Temperature
Ground Survival
Operating

4.5.2
4.5.3

+85C
+70C

Altitude

4.6.1

+55,000 feet

Decompression

4.6.2

+55,000 feet

Overpressure

4.6.3

15,000 feet

Temperature Variation

5.0

Equipment tested to Category B.

Humidity

6.0

Equipment tested to Category A (Standard).

Operational Shocks & Crash Safety


Operational Shock
Crash Safety (Impulse)
Crash Safety (Sustained)

7.0
7.2.2
7.3.1.1
7.3.2.2

6 g, 11 milliseconds
15 g, 11 milliseconds
12 g, 3 seconds

Vibration

8.0

Equipment tested without vibration isolators to


Category C using Curve C, standard procedure.

Standard

8.5.2

Random

Explosion Proofness

9.0

Equipment tested to Category E1.

Waterproofness

10.0

Equipment identified as Category X, no test


required.

Fluids Susceptibility

11.0

Equipment identified as Category X, no test


required.

Rev. 07
Jan. 01/03

165E184600
Page B7

Installation & Operation


Instruction Manual

Conditions

Model FA2100 CVR

RTCA/DO160C
Section

Description of Conducted Tests

Sand and Dust

12.0

Equipment identified as Category X, no test


required.

Fungus Resistance

13.0

Identified as Category F. Composed of nonnutrient materials or materials that are treated


in a manner that renders them non-nutrient.

Salt Spray

14.0

Equipment identified as Category X, no test


required.

Magnetic Effect

15.0

Equipment tested to Class A.

Power Input

16.0

Normal Operating Conditions (AC)


Normal Operating Conditions (DC)

16.5.1
16.5.2

Equipment tested to Category Z. Tested with


AC and DC source power.
Tested to Normal and Emergency Conditions.
Tested to Normal and Emergency Conditions.

Voltage Spike

17.0

Equipment tested to Category A. Tested with


AC and DC source power.

Audio Frequency Susceptibility

18.0

Equipment tested to Category Z. Tested with


AC and DC source power.

Induced Signal Susceptibility


Magnetic Fields
Magnetic Fields
Electric Fields
Spikes

19.0
19.3.1
19.3.2
19.3.3
19.3.4

Equipment tested to Category Z.


Equipment
Cables
Cables
Cables

Radio Frequency Susceptibility


(Conducted and Radiated)

20.0

Equipment tested to Category U.

Emission of Radio Frequency Energy


Conducted
Radiated

21.0
21.3b
21.4

Equipment tested to Category Z.


Current probe method

Lightning Induced Transient


Susceptibility

22.0

Equipment tested to Category XXZ2.

Lightning Direct Effects

23.0

Equipment identified as Category X, no test


required.

Icing

24.0

Equipment identified as Category X, no test


required.

Crash Survival

NA

Crash survival tests were performed in accordance with EUROCAE ED56A, sections 2.8
& 5.3/ED55, Section 7.1.

Notes:

165E184600
Page B8

1. Category A2 is used for decompression and overpressure tests because these tests are not
specified by Category F2. Decompression from Category A2 is performed at the F2 altitude.
Overpressure is performed at the Category A2 specified pressure.

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Environmental Qualification Form (EQF)


for the
Model S055 Microphones
(Ref. Document No. 905E179563 Rev. B)
Model: S055

Product: Microphone

Part Number: S055003000


S055006500
S055006600
S055006700
S055006701
S055006800

Manufacturer: L-3 Communications, Aviation Recorders


6000 Fruitville Road, Sarasota, FL 34232
P.O. Box 3041, Zip Code 34230-3041

TSO Number: C123a

Manufacturers Specification and/or Other Applicable


Specification: EUROCAE ED56A, RTCA/DO160C

Conditions

RTCA/DO160C
Section

Description of Conducted Tests

Temperature and Altitude

4.0

Equipment tested to Category A2. (Altitude &


Decompression tested to Category D2.)

Low Temperature
Ground Survival
Operating

4.5.1
4.5.1

55C
15C

High Temperature
Ground Survival
Operating

4.5.2
4.5.3

+85C
+70C

Altitude

4.6.1

+50,000 feet

Decompression

4.6.2

+50,000 feet

Overpressure

4.6.3

15,000 feet

Temperature Variation

5.0

Equipment tested to Category C.

Humidity

6.0

Equipment tested to Category A (Standard).

Operational Shocks & Crash Safety


Operational Shock
Crash Safety (Impulse)
Crash Safety (Sustained)

7.0
7.2.2
7.3.1.1
7.3.2.2

6 g, 11 milliseconds
15 g, 11 milliseconds
12 g, 3 seconds

Vibration

8.0

Equipment identified as Category X, no test


required.

Explosion Proofness

9.0

Equipment tested to Category E1.

Waterproofness

10.0

Equipment identified as Category X, no test


required.

Fluids Susceptibility

11.0

Equipment identified as Category X, no test


required.

Rev. 07
Jan. 01/03

165E184600
Page B9

Installation & Operation


Instruction Manual

Conditions

Model FA2100 CVR

RTCA/DO160C
Section

Description of Conducted Tests

Sand and Dust

12.0

Equipment identified as Category X, no test


required.

Fungus Resistance

13.0

Identified as Category F. Composed of nonnutrient materials or materials that are treated


in a manner that renders them non-nutrient.

Salt Spray

14.0

Equipment identified as Category X, no test


required.

Magnetic Effect

15.0

Equipment tested to Category Z.

Power Input

16.0

Equipment identified as Category X, no test


required.

Voltage Spike

17.0

Equipment identified as Category X, no test


required.

Audio Frequency Susceptibility

18.0

Equipment identified as Category X, no test


required.

Induced Signal Susceptibility


Magnetic Fields
Magnetic Fields
Electric Fields
Spikes

19.0
19.3.1
19.3.2
19.3.3
19.3.4

Equipment tested to Category Z.


Equipment
Cables
Cables
Cables

Radio Frequency Susceptibility


(Conducted and Radiated)

20.0

Equipment tested to Category T.

Emission of Radio Frequency Energy


Conducted
Radiated

21.0
21.3b
21.4

Equipment tested to Category Z.


Current probe method

Lightning Induced Transient


Susceptibility

22.0

Equipment tested to Category XXXX, no test


required.

Lightning Direct Effects

23.0

Equipment identified as Category X, no test


required.

Icing

24.0

Equipment identified as Category X, no test


required.

165E184600
Page B10

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Environmental Qualification Form (EQF)


for the
Model S056 Microphones
(Ref. Document No. 905E186963 Rev. C)
Model: S056

Product: Remote Microphone

Part Number: S056004700


S056004800
S056004900
S056005000
S056104800

Manufacturer: L-3 Communications, Aviation Recorders


6000 Fruitville Road, Sarasota, FL 34232
P.O. Box 3041, Zip Code 34230-3041

TSO Number: C123a

Manufacturers Specification and/or Other Applicable


Specification: EUROCAE ED56A, RTCA/DO160C

Conditions

RTCA/DO160C
Section

Description of Conducted Tests

Temperature and Altitude

4.0

Equipment tested to Category A2.


(Decompression tested to 55,000 feet.)

Low Temperature
Ground Survival
Operating

4.5.1
4.5.1

55C
15C

High Temperature
Ground Survival
Short Time
Operating

4.5.2
4.5.2
4.5.3

+85C
+70C
+70C

Altitude

4.6.1

+15,000 feet

Decompression

4.6.2

+55,000 feet

Overpressure

4.6.3

15,000 feet

Temperature Variation

5.0

Equipment tested to Category C.

Humidity

6.0

Equipment tested to Category A (Standard).

Operational Shocks & Crash Safety


Operational Shock
Crash Safety (Impulse)
Crash Safety (Sustained)

7.0
7.2.2
7.3.1.1
7.3.2.2

6 g, 11 milliseconds
15 g, 11 milliseconds
12 g, 3 seconds

Vibration

8.0

Equipment tested to Category B, standard random, Curve B.

Explosion Proofness

9.0

Equipment tested to Category E1.

Waterproofness

10.0

Equipment identified as Category X, no test


required.

Fluids Susceptibility

11.0

Equipment identified as Category X, no test


required.

Rev. 07
Jan. 01/03

165E184600
Page B11

Installation & Operation


Instruction Manual

Conditions

Model FA2100 CVR

RTCA/DO160C
Section

Description of Conducted Tests

Sand and Dust

12.0

Equipment identified as Category X, no test


required.

Fungus Resistance

13.0

Identified as Category F. Composed of nonnutrient materials or materials that are treated


in a manner that renders them non-nutrient.

Salt Spray

14.0

Equipment identified as Category X, no test


required.

Magnetic Effect

15.0

Equipment tested to Category Z.

Power Input

16.0

Equipment identified as Category X, no test


required.

Voltage Spike

17.0

Equipment identified as Category X, no test


required.

Audio Frequency Susceptibility

18.0

Equipment identified as Category X, no test


required.

Induced Signal Susceptibility


Magnetic Fields
Magnetic Fields
Electric Fields
Spikes

19.0
19.3.1
19.3.2
19.3.3
19.3.4

Equipment tested to Category Z.


Equipment
Cables
Cables
Cables

Radio Frequency Susceptibility


(Conducted and Radiated)

20.0

Category X
Equipment tested to 3ma (2V/m) and 2V/m per
ED56A, paragraph 420, Exception 2.

Emission of Radio Frequency Energy


Conducted
Radiated

21.0
21.3b
21.4

Equipment tested to Category Z.


Current probe method

Lightning Induced Transient


Susceptibility

22.0

Equipment tested to Category XXC2.

Lightning Direct Effects

23.0

Equipment identified as Category X, no test


required.

Icing

24.0

Equipment identified as Category X, no test


required.

Remarks:

The following tests were conducted at Electro-Voice, Inc., Sevierville, TN: Temperature and
Altitude, RTCA/DO-160C paragraph 4.0; Temperature Variation, RTCA/DO-160C paragraph 5.0;
and Humidity, RTCA/DO160C paragraph 6.0.
The Explosion Proofness tests, RTCA/DO-160C paragraph 9.0, were conducted at Raytheon
E-Systems, St. Petersburg, FL.
All other tests were conducted at L-3 Communications, Aviation Recorders, Sarasota, Florida.

165E184600
Page B12

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Environmental Qualification Form (EQF)


for the
Model S150 Preamplifier
(Ref. Document No. 905E180263 Rev. A)
Model: S150

Product: Preamplifier

Part Number: S150002000

Manufacturer: L-3 Communications, Aviation Recorders


6000 Fruitville Road, Sarasota, FL 34232
P.O. Box 3041, Zip Code 34230-3041

TSO Number: C123a

Manufacturers Specification and/or Other Applicable


Specification: Aviation Recorders Document 905E098607,
EUROCAE ED56A, RTCA/DO160C

Conditions

RTCA/DO160C
Section

Description of Conducted Tests

Temperature and Altitude

4.0

Equipment tested to Categories A2 & F2. 1

Low Temperature
Ground Survival
Operating

4.5.1
4.5.1

55C
55C

High Temperature
Ground Survival
Operating

4.5.2
4.5.3

+85C
+70C

Altitude

4.6.1

+55,000 feet

Decompression

4.6.2

+55,000 feet

Overpressure

4.6.3

15,000 feet

Temperature Variation

5.0

Equipment tested to Category B.

Humidity

6.0

Equipment tested to Category A (Standard).

Operational Shocks & Crash Safety


Operational Shock
Crash Safety (Impulse)
Crash Safety (Sustained)

7.0
7.2.2
7.3.1.1
7.3.2.2

6 g, 11 milliseconds
15 g, 11 milliseconds
12 g, 3 seconds

Vibration

8.0

Equipment tested to category C using Curves


C and C, robust procedure.

Robust

8.6.2

Random

Explosion Proofness

9.0

Equipment tested to Category E1.

Waterproofness

10.0

Equipment identified as Category X, no test


required.

Fluids Susceptibility

11.0

Equipment identified as Category X, no test


required.

Rev. 07
Jan. 01/03

165E184600
Page B13

Installation & Operation


Instruction Manual

Conditions

Model FA2100 CVR

RTCA/DO160C
Section

Description of Conducted Tests

Sand and Dust

12.0

Equipment identified as Category X, no test


required.

Fungus Resistance

13.0

Identified as Category F. Composed of nonnutrient materials or materials that are treated


in a manner that renders them non-nutrient.

Salt Spray

14.0

Equipment identified as Category X, no test


required.

Magnetic Effect

15.0

Equipment tested to Category Z.

Power Input

16.0

Equipment identified as Category X, no test


required.

Voltage Spike

17.0

Equipment tested to Category A. Tested with


DC and AC power.

Audio Frequency Susceptibility

18.0

Equipment tested to Category Z. Tested with


DC and AC power.

Induced Signal Susceptibility


Magnetic Fields
Magnetic Fields
Electric Fields
Spikes

19.0
19.3.1
19.3.2
19.3.3
19.3.4

Equipment tested to Category Z. 2


Equipment
Cables
Cables
Cables

Radio Frequency Susceptibility


(Conducted and Radiated)

20.0

Equipment tested to Category T.

Emission of Radio Frequency Energy


Conducted
Radiated

21.0
21.3b
21.4

Equipment tested to Category Z.


Current probe method

Lightning Induced Transient


Susceptibility

22.0

Equipment tested to Category XXZ2.

Lightning Direct Effects

23.0

Equipment identified as Category X, no test


required.

Icing

24.0

Equipment identified as Category X, no test


required.

Notes:

1. Category A2 is used for the decompression and overpressure tests because these tests are not
specified by Category F2. Decompression from Category A2 is performed at the F2 altitude.
Overpressure is performed at the Category A2 specified pressure.
2. A double-shielded microphone cable is required to achieve this category.

Remarks:

165E184600
Page B14

All tests except Crash Safety (Sustained), RTCA/DO-160C paragraph 7.3.2.2, and Explosion
Proofness, RTCA/DO160C paragraph 9.0, were conducted at L-3 Communications, Aviation
Recorders, Sarasota, Florida. Crash Safety (Sustained) tests were conducted at Baker Electronics,
Sarasota, Florida. Explosion Proofness tests were conducted at E-Systems, ECI Division,
St. Petersburg, Florida.

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Environmental Qualification Form (EQF)


for the
Model S160 Preamplifier
(Ref. Document No. 905E268963 Rev. )
Model: S160

Product: Control Unit with Preamplifier only.

Part Number: S160002000

Manufacturer: L-3 Communications, Aviation Recorders


6000 Fruitville Road, Sarasota, FL 34232
P.O. Box 3041, Zip Code 34230-3041

TSO Number: C123a

Manufacturers Specification and/or Other Applicable


Specification: Aviation Recorders Document 905E098407,
EUROCAE ED56A, RTCA/DO160C

Conditions

RTCA/DO160C
Section

Description of Conducted Tests

Temperature and Altitude

4.0

Equipment tested to Category F2.

Low Temperature
Ground Survival
Operating

4.5.1
4.5.1

55C
55C

High Temperature
Ground Survival
Operating

4.5.2
4.5.3

+85C
+70C

Altitude

4.6.1

+55,000 feet

Decompression

4.6.2

+55,000 feet

Overpressure

4.6.3

15,000 feet

Temperature Variation

5.0

Equipment tested to Category B.

Humidity

6.0

Equipment tested to Category A (Standard).

Operational Shocks & Crash Safety


Operational Shock
Crash Safety (Impulse)
Crash Safety (Sustained)

7.0
7.2.2
7.3.1.1
7.3.2.2

6 g, 11 milliseconds
15 g, 11 milliseconds
12 g, 3 seconds

Vibration

8.0

Equipment tested without vibration isolators to


category C using Curves C, standard
procedure.

Explosion Proofness

9.0

Equipment tested to Category E1.

Waterproofness

10.0

Equipment identified as Category X,


no test required.

Fluids Susceptibility

11.0

Equipment identified as Category X,


no test required.

Rev. 07
Jan. 01/03

165E184600
Page B15

Installation & Operation


Instruction Manual

Conditions

Model FA2100 CVR

RTCA/DO160C
Section

Description of Conducted Tests

Sand and Dust

12.0

Equipment identified as Category X,


no test required.

Fungus Resistance

13.0

Identified as Category F. Composed of nonnutrient materials or materials that are treated


in a manner that renders them non-nutrient.

Salt Spray

14.0

Equipment identified as Category X,


no test required.

Magnetic Effect

15.0

Equipment tested to Category Z.

Power Input

16.0

Equipment identified as Category X,


no test required.

Voltage Spike

17.0

Equipment identified as Category X,


no test required.

Audio Frequency Susceptibility

18.0

Equipment identified as Category X,


no test required.

Induced Signal Susceptibility


Magnetic Fields
Magnetic Fields
Electric Fields
Spikes

19.0
19.3.1
19.3.2
19.3.3
19.3.4

Equipment tested to Category Z.


Equipment
Cables
Cables
Cables

Radio Frequency Susceptibility


(Conducted and Radiated)

20.0

Equipment tested to Category T.

Emission of Radio Frequency Energy


Conducted
Radiated

21.0
21.3b
21.4

Equipment tested to Category Z.


Current probe method

Lightning Induced Transient


Susceptibility

22.0

Equipment tested to Category XXZ2.

Lightning Direct Effects

23.0

Equipment identified as Category X,


no test required.

Icing

24.0

Equipment identified as Category X,


no test required.

165E184600
Page B16

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Environmental Qualification Form (EQF)


for the
Model S151 Control Unit
(Ref. Document No. 905E180363 Rev. A)
Model: S151

Product: Control Unit

Part Number: S151002000


S151003000
S151004000
S151005000
S151006000

Manufacturer: L-3 Communications, Aviation Recorders


6000 Fruitville Road, Sarasota, FL 34232
P.O. Box 3041, Zip Code 34230-3041

TSO Number: C123a

Manufacturers Specification and/or Other Applicable


Specification: Aviation Recorders Document 905E098407,
EUROCAE ED56A, RTCA/DO160C

Conditions

RTCA/DO160C
Section

Description of Conducted Tests

Temperature and Altitude

4.0

Equipment tested to Categories A2 & F2. 1


(Temperature Tests combined with Temperature Vibration Test, Section 5.0.)

Low Temperature
Ground Survival
Operating

4.5.1
4.5.1

55C
55C

High Temperature
Ground Survival
Operating

4.5.2
4.5.3

+85C
+70C

Altitude

4.6.1

+55,000 feet

Decompression

4.6.2

+55,000 feet

Overpressure

4.6.3

15,000 feet

Temperature Variation

5.0

Equipment tested to Category B. (This test


combined with Temperature Test, Section 4.0)

Humidity

6.0

Equipment tested to Category A (Standard).

Operational Shocks & Crash Safety


Operational Shock
Crash Safety (Impulse)
Crash Safety (Sustained)

7.0
7.2.2
7.3.1.1
7.3.2.2

6 g, 11 milliseconds
15 g, 11 milliseconds
12 g , 3 seconds

Vibration

8.0

Equipment tested to Category C using Curves


C and C, robust procedure. There were no
changes in the performance or vibration resonances.

Robust

8.6.2

Random

Explosion Proofness

9.0

Equipment tested to Category E1.

Rev. 07
Jan. 01/03

165E184600
Page B17

Installation & Operation


Instruction Manual

Conditions

Model FA2100 CVR

RTCA/DO160C
Section

Description of Conducted Tests

Waterproofness

10.0

Equipment identified as Category X, no test


required.

Fluids Susceptibility

11.0

Equipment identified as Category X, no test


required.

Sand and Dust

12.0

Equipment identified as Category X, no test


required.

Fungus Resistance

13.0

Identified as Category F. Composed of nonnutrient materials or materials that are treated


in a manner that renders them non-nutrient.

Salt Spray

14.0

Equipment identified as Category X, no test


required.

Magnetic Effect

15.0

Equipment tested to Category Z.

Power Input

16.0

Equipment identified as Category X, no test


required.

Voltage Spike

17.0

Equipment tested to Category A. Tested with


DC and AC source power.

Audio Frequency Susceptibility

18.0

Equipment tested to Category Z. Tested with


DC and AC source power.

Induced Signal Susceptibility


Magnetic Fields
Magnetic Fields
Electric Fields
Spikes

19.0
19.3.1
19.3.2
19.3.3
19.3.4

Equipment tested to Category Z. 2


Equipment
Cables
Cables
Cables

Radio Frequency Susceptibility


(Conducted and Radiated)

20.0

Equipment tested to Category T.

Emission of Radio Frequency Energy


Conducted
Radiated

21.0
21.3b
21.4

Equipment tested to Category Z.


Current probe method

Lightning Induced Transient


Susceptibility

22.0

Equipment tested to Category XXZ2.

Lightning Direct Effects

23.0

Equipment identified as Category X, no test


required.

165E184600
Page B18

Rev. 07
Jan. 01/03

Model FA2100 CVR

Conditions
Icing
Notes:

Installation & Operation


Instruction Manual

RTCA/DO160C
Section
24.0

Description of Conducted Tests


Equipment identified as Category X, no test
required.

1. Category A2 is used for the decompression and overpressure tests because these tests are not
specified by Category F2. Decompression from Category A2 is performed at the F2 altitude.
Overpressure is performed at the Category A2 specified pressure.
2. A double-shielded microphone cable is required to achieve this category.

Remarks:

Rev. 07
Jan. 01/03

All tests except Crash Safety (Sustained), RTCA/DO-160C paragraph 7.3.2.2, and Explosion
Proofness, RTCA/DO160C paragraph 9.0, were conducted at L-3 Communications, Aviation
Recorders, Sarasota, Florida. Crash Safety (Sustained) tests were conducted at Baker Electronics,
Sarasota, Florida. Explosion Proofness tests were conducted at E-Systems, ECI Division, St.
Petersburg, Florida.

165E184600
Page B19

Installation & Operation


Instruction Manual

Model FA2100 CVR

THIS PAGE IS INTENTIONALLY LEFT BLANK.

165E184600
Page B20

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Environmental Qualification Form (EQF)


for the
Model S152 Control Unit
(Ref. Document No. 905E180463 Rev. D)
Model: S152/S162

Product: Control Unit

Part Number: S152002000


S152003000
S152003001
S152004000

Manufacturer: L-3 Communications, Aviation Recorders


6000 Fruitville Road, Sarasota, FL 34232
P.O. Box 3041, Zip Code 34230-3041

TSO Number: C123a

Conditions

Manufacturers Specification and/or Other Applicable


Specification: Aviation Recorders Document 905E098407,
EUROCAE ED56A, RTCA/DO160C
RTCA/DO160C
Section

Description of Conducted Tests

Temperature and Altitude

4.0

Equipment tested to Categories A2.


(Altitude and Decompression tested to Category D2.
Temperature Tests combined with Temperature Variation Test, Section 5.0.)

Low Temperature
Ground Survival
Operating

4.5.1
4.5.1

55C
15C

High Temperature
Ground Survival
Operating

4.5.2
4.5.3

+85C
+70C

Altitude

4.6.1

+15,000 feet

Decompression

4.6.2

+55,000 feet

Overpressure

4.6.3

15,000 feet

Temperature Variation

5.0

Equipment tested to Category C. (This test combined with Temperature Test, Section 4.0)

Humidity

6.0

Equipment tested to Category A (Standard).

Operational Shocks & Crash Safety


Operational Shock
Crash Safety (Impulse)
Crash Safety (Sustained)

7.0
7.2.2
7.3.1.1
7.3.2.2

6 g, 11 milliseconds
15 g, 11 milliseconds
12 g, 3 seconds

Vibration

8.0

Equipment tested to Category B using Curve B,


standard procedure. There were no changes in the
performance or vibration resonances.

Explosion Proofness

9.0

Equipment tested to Category E1.

Waterproofness

10.0

Equipment identified as Category X, no test required.

Rev. 07
Jan. 01/03

165E184600
Page B21

Installation & Operation


Instruction Manual

Conditions

Model FA2100 CVR

RTCA/DO160C
Section

Description of Conducted Tests

Fluids Susceptibility

11.0

Equipment identified as Category X, no test required.

Sand and Dust

12.0

Equipment identified as Category X, no test required.

Fungus Resistance

13.0

Identified as Category F. Composed of nonnutrient materials or materials that are treated in a


manner that renders them non-nutrient.

Salt Spray

14.0

Equipment identified as Category X, no test required.

Magnetic Effect

15.0

Equipment tested to Category Z.

Power Input

16.0

Equipment identified as Category X, no test required.

Voltage Spike

17.0

Equipment identified as Category X, no test required.

Audio Frequency Susceptibility

18.0

Equipment identified as Category X, no test required.

Induced Signal Susceptibility


Magnetic Fields
Magnetic Fields
Electric Fields
Spikes

19.0
19.3.1
19.3.2
19.3.3
19.3.4

Equipment tested to Category Z.


Equipment
Cables
Cables
Cables

Radio Frequency Susceptibility


(Conducted and Radiated)

20.0

Equipment tested to 2 V/m.

Emission of Radio Frequency Energy


Conducted
Radiated

21.0
21.3b
21.4

Equipment tested to Category Z.


Current probe method

Lightning Induced Transient


Susceptibility

22.0

Equipment tested to Category XXZ2.

Lightning Direct Effects

23.0

Equipment identified as Category X, no test required.

Icing

24.0

Equipment identified as Category X, no test required.

Remarks:

165E184600
Page B22

All tests except Crash Safety (Sustained), RTCA/DO-160C paragraph 7.3.2.2, and Explosion
Proofness, RTCA/DO160C paragraph 9.0, were conducted at L-3 Communications, Aviation
Recorders, Sarasota, Florida. Crash Safety (Sustained) tests were conducted at Baker Electronics,
Sarasota, Florida. Explosion Proofness tests were conducted at E-Systems, ECI Division,
St. Petersburg, Florida.

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Environmental Qualification Form (EQF)


for the
Model S161 Control Unit
(Ref. Document No. 905E239663 Rev. )

Model: S161

Product: Control Unit

Part Number: S161002000


S161003000
S161004000
S161005000
S161006000

Manufacturer: L-3 Communications, Aviation Recorders


6000 Fruitville Road, Sarasota, FL 34232
P.O. Box 3041, Zip Code 34230-3041

TSO Number: C123a

Manufacturers Specification and/or Other Applicable


Specification: Aviation Recorders Document 905E098407,
EUROCAE ED56A, RTCA/DO160C

Conditions

RTCA/DO160C
Section

Description of Conducted Tests

Temperature and Altitude

4.0

Equipment tested to Categories A2 & F2. 1 )

Low Temperature
Ground Survival
Operating

4.5.1
4.5.1

55C
55C

High Temperature
Ground Survival
Operating

4.5.2
4.5.3

+85C
+70C

Altitude

4.6.1

+55,000 feet

Decompression

4.6.2

+55,000 feet

Overpressure

4.6.3

15,000 feet

Temperature Variation

5.0

Equipment tested to Category B.

Humidity

6.0

Equipment tested to Category A (Standard).

Operational Shocks & Crash Safety


Operational Shock
Crash Safety (Impulse)
Crash Safety (Sustained)

7.0
7.2.2
7.3.1.1
7.3.2.2

6 g, 11 milliseconds
15 g, 11 milliseconds
12 g , 3 seconds

Vibration

8.0

Equipment tested without vibration isolators to


to Category C using Curve C, standard procedure.

Explosion Proofness

9.0

Equipment tested to Category E1.

Waterproofness

10.0

Equipment identified as Category X, no test


required.

Rev. 07
Jan. 01/03

165E184600
Page B23

Installation & Operation


Instruction Manual

Conditions

Model FA2100 CVR

RTCA/DO160C
Section

Description of Conducted Tests

Fluids Susceptibility

11.0

Equipment identified as Category X, no test


required.

Sand and Dust

12.0

Equipment identified as Category X, no test


required.

Fungus Resistance

13.0

Identified as Category F. Composed of nonnutrient materials or materials that are treated


in a manner that renders them non-nutrient.

Salt Spray

14.0

Equipment identified as Category X, no test


required.

Magnetic Effect

15.0

Equipment tested to Category Z.

Power Input

16.0

Equipment identified as Category X, no test


required.

Voltage Spike

17.0

Equipment identified as Category X, no test


required.

Audio Frequency Susceptibility

18.0

Equipment identified as Category X, no test


required.

Induced Signal Susceptibility


Magnetic Fields
Magnetic Fields
Electric Fields
Spikes

19.0
19.3.1
19.3.2
19.3.3
19.3.4

Equipment tested to Category Z.


Equipment
Cables
Cables
Cables

Radio Frequency Susceptibility


(Conducted and Radiated)

20.0

Equipment tested to Category T.

Emission of Radio Frequency Energy


Conducted
Radiated

21.0
21.3b
21.4

Equipment tested to Category Z.


Current probe method

Lightning Induced Transient


Susceptibility

22.0

Equipment tested to Category XXZ2.

Lightning Direct Effects

23.0

Equipment identified as Category X, no test


required.

Icing

24.0

Equipment identified as Category X, no test


required.

Notes:

165E184600
Page B24

1. Category F2 does not contation decompression and overpressure requirements, while Category
A2 does. L3AR has elected to perform Category A2 decompression at Category F2 altitude
parameters and Category A2 overpressure.

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Environmental Qualification Form (EQF)


for the
Model S162 Control Unit
(Ref. Document No. 905E238863 Rev. )
Model: S162

Product: Control Unit

Part Number: S162002000


S162003000
S162004000

Manufacturer: L-3 Communications, Aviation Recorders


6000 Fruitville Road, Sarasota, FL 34232
P.O. Box 3041, Zip Code 34230-3041

TSO Number: C123a

Manufacturers Specification and/or Other Applicable


Specification: Aviation Recorders Document 905E098407,
EUROCAE ED56A, RTCA/DO160C

Conditions

RTCA/DO160C
Section

Description of Conducted Tests

Temperature and Altitude

4.0

Equipment tested to Categories A2 (except decompression @ 55,000 feet).

Low Temperature
Ground Survival
Operating

4.5.1
4.5.1

55C
15C

High Temperature
Ground Survival
Operating

4.5.2
4.5.3

+85C
+70C

Altitude

4.6.1

+15,000 feet

Decompression

4.6.2

+55,000 feet

Overpressure

4.6.3

15,000 feet

Temperature Variation

5.0

Equipment tested to Category C.

Humidity

6.0

Equipment tested to Category A (Standard).

Operational Shocks & Crash Safety


Operational Shock
Crash Safety (Impulse)
Crash Safety (Sustained)

7.0
7.2.2
7.3.1.1
7.3.2.2

6 g, 11 milliseconds
15 g, 11 milliseconds
12 g, 3 seconds

Vibration

8.0

Equipment tested without vibration isolators to to


Category B using Curve B, standard procedure.

Explosion Proofness

9.0

Equipment tested to Category E1.

Waterproofness

10.0

Equipment identified as Category X, no test required.

Fluids Susceptibility

11.0

Equipment identified as Category X, no test required.

Rev. 07
Jan. 01/03

165E184600
Page B25

Installation & Operation


Instruction Manual

Conditions

Model FA2100 CVR

RTCA/DO160C
Section

Description of Conducted Tests

Sand and Dust

12.0

Equipment identified as Category X, no test required.

Fungus Resistance

13.0

Identified as Category F. Composed of nonnutrient materials or materials that are treated in a


manner that renders them non-nutrient.

Salt Spray

14.0

Equipment identified as Category X, no test required.

Magnetic Effect

15.0

Equipment tested to Category Z.

Power Input

16.0

Equipment identified as Category X, no test required.

Voltage Spike

17.0

Equipment identified as Category X, no test required.

Audio Frequency Susceptibility

18.0

Equipment identified as Category X, no test required.

Induced Signal Susceptibility


Magnetic Fields
Magnetic Fields
Electric Fields
Spikes

19.0
19.3.1
19.3.2
19.3.3
19.3.4

Equipment tested to Category Z.


Equipment
Cables
Cables
Cables

Radio Frequency Susceptibility


(Conducted and Radiated)

20.0

Equipment tested to 2 v/m.

Emission of Radio Frequency Energy


Conducted
Radiated

21.0
21.3b
21.4

Equipment tested to Category Z.


Current probe method

Lightning Induced Transient


Susceptibility

22.0

Equipment tested to Category XXZ2.

Lightning Direct Effects

23.0

Equipment identified as Category X, no test required.

Icing

24.0

Equipment identified as Category X, no test required.

165E184600
Page B26

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Environmental Qualification Form (EQF)


for the
Model S251 Control Unit
(Ref. Document No. 905E180563 Rev. C)

Model: S251

Product: Control Unit

Part Number: S251112000


S251113000
S251117000

Manufacturer: L-3 Communications, Aviation Recorders


6000 Fruitville Road, Sarasota, FL 34232
P.O. Box 3041, Zip Code 34230-3041

TSO Number: C123a

Manufacturers Specification and/or Other Applicable


Specification: Aviation Recorders Document 905E098407,
EUROCAE ED56A, RTCA/DO160C

Conditions

RTCA/DO160C
Section

Description of Conducted Tests

Temperature and Altitude

4.0

Equipment tested to Categories A2 & F2. 1

Low Temperature
Ground Survival
Operating

4.5.1
4.5.1

55C
55C

High Temperature
Ground Survival
Operating

4.5.2
4.5.3

+85C
+70C

Altitude

4.6.1

+55,000 feet

Decompression

4.6.2

+55,000 feet

Overpressure

4.6.3

15,000 feet

Temperature Variation

5.0

Equipment tested to Category B.

Humidity

6.0

Equipment tested to Category A (Standard).

Operational Shocks & Crash Safety


Operational Shock
Crash Safety (Impulse)
Crash Safety (Sustained)

7.0
7.2.2
7.3.1.1
7.3.2.2

6 g, 11 milliseconds
15 g, 11 milliseconds
12 g, 3 seconds

Vibration

8.0

Equipment tested to Category C using Curve


C, standard procedure. There were no changes
in the performance or vibration resonances.

Robust

8.6.2

Standard

Explosion Proofness

9.0

Equipment tested to Category E1.

Waterproofness

10.0

Equipment identified as Category X, no test


required.

Rev. 07
Jan. 01/03

165E184600
Page B27

Installation & Operation


Instruction Manual

Conditions

Model FA2100 CVR

RTCA/DO160C
Section

Description of Conducted Tests

Fluids Susceptibility

11.0

Equipment identified as Category X, no test


required.

Sand and Dust

12.0

Equipment identified as Category X, no test


required.

Fungus Resistance

13.0

Identified as Category F. Composed of nonnutrient materials or materials that are treated


in a manner that renders them non-nutrient.

Salt Spray

14.0

Equipment identified as Category X, no test


required.

Magnetic Effect

15.0

Equipment tested to Category Z.

Power Input

16.0

Equipment identified as Category X, no test


required.

Voltage Spike

17.0

Equipment tested to Category A. Tested with


DC and AC power.

Audio Frequency Susceptibility

18.0

Equipment tested to Category Z. Tested with


DC and AC power.

Induced Signal Susceptibility


Magnetic Fields
Magnetic Fields
Electric Fields
Spikes

19.0
19.3.1
19.3.2
19.3.3
19.3.4

Equipment tested to Category Z. 2


Equipment
Cables
Cables
Cables

Radio Frequency Susceptibility


(Conducted and Radiated)

20.0

Equipment tested to Category T. 2

Radio Frequency Emissions


Conducted
Radiated

21.0
21.3b
21.4

Equipment tested to Category Z.


Current probe method

Lightning Induced Transient


Susceptibility

22.0

Equipment tested to Category XXZ2.

Lightning Direct Effects

23.0

Equipment identified as Category X, no test


required.

Icing

24.0

Equipment identified as Category X, no test


required.

Notes:

1. Category A2 is used for the decompression and overpressure tests because these tests are not
specified by Category F2. Decompression from Category A2 is performed at the F2 altitude.
Overpressure is performed at the Category A2 specified pressure.
2. A double-shielded cable is required to achieve this category.

165E184600
Page B28

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Environmental Qualification Form (EQF)


for the
Model S261 Control Unit
(Ref. Document No. 905E273163 Rev. )
Model: S261

Product: Control Unit

Part Number: S261112000

Manufacturer: L-3 Communications, Aviation Recorders


6000 Fruitville Road, Sarasota, FL 34232
P.O. Box 3041, Zip Code 34230-3041

TSO Number: C123a

Manufacturers Specification and/or Other Applicable


Specification: Aviation Recorders Document 905E098407,
EUROCAE ED56A, RTCA/DO160C

Conditions

RTCA/DO160C
Section

Description of Conducted Tests

Temperature and Altitude

4.0

Equipment tested to Categories F2

Low Temperature
Ground Survival
Operating

4.5.1
4.5.1

55C
55C

High Temperature
Ground Survival
Operating

4.5.2
4.5.3

+85C
+70C

Altitude

4.6.1

+55,000 feet

Decompression

4.6.2

+55,000 feet

Overpressure

4.6.3

15,000 feet

Temperature Variation

5.0

Equipment tested to Category A.

Humidity

6.0

Equipment tested to Category A (Standard).

Operational Shocks & Crash Safety


Operational Shock
Crash Safety (Impulse)
Crash Safety (Sustained)

7.0
7.2.2
7.3.1.1
7.3.2.2

6 g, 11 milliseconds
15 g, 11 milliseconds
12 g , 3 seconds

Vibration

8.0

Equipment tested without vibration isolators to


to Category C using Curve C, standard
procedure.

Explosion Proofness

9.0

Equipment tested to Category E1.

Waterproofness

10.0

Equipment identified as Category X,


no test required.

Fluids Susceptibility

11.0

Equipment identified as Category X,


no test required.

Rev. 07
Jan. 01/03

165E184600
Page B29

Installation & Operation


Instruction Manual

Conditions

Model FA2100 CVR

RTCA/DO160C
Section

Description of Conducted Tests

Sand and Dust

12.0

Equipment identified as Category X,


no test required.

Fungus Resistance

13.0

Identified as Category F. Composed of nonnutrient materials or materials that are treated


in a manner that renders them non-nutrient.

Salt Spray

14.0

Equipment identified as Category X,


no test required.

Magnetic Effect

15.0

Equipment assigned to Class Z.

Power Input

16.0

Equipment identified as Category X,


no test required.

Voltage Spike

17.0

Equipment identified as Category X,


no test required.

Audio Frequency Susceptibility

18.0

Equipment identified as Category X,


no test required.

Induced Signal Susceptibility


Magnetic Fields
Magnetic Fields
Electric Fields
Spikes

19.0
19.3.1
19.3.2
19.3.3
19.3.4

Equipment tested to Category Z.


Equipment
Cables
Cables
Cables

Radio Frequency Susceptibility


(Conducted and Radiated)

20.0

Category T.

Emission of Radio Frequency Energy


Conducted
Radiated

21.0
21.3b
21.4

Equipment tested to Category Z.


Current probe method

Lightning Induced Transient


Susceptibility

22.0

Equipment tested to Category XXZ2.

Lightning Direct Effects

23.0

Equipment identified as Category X,


no test required.

Icing

24.0

Equipment identified as Category X,


no test required.

165E184600
Page B30

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

APPENDIX C
ACCESSORY EQUIPMENT

Rev. 07
Jan. 20/02

165E184600
Page C1

Installation & Operation


Instruction Manual

Model FA2100 CVR

THIS PAGE IS INTENTIONALLY LEFT BLANK

165E184600
Page C2

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

MODEL 3LO453/3 INERTIA / IMPACT SWITCH


C.1.0

GENERAL

The Model 3LO453/3 Inertia Switch is a highly


reliable latching inertia/impact switch used in
various military and commercial aviation
applications. These units are factory preset at

Rev. 07
Jan. 20/02

certain g-levels. When predetermined g-levels


are exceeded by the aircraft, certain systems such
as voice/data recording, emergency lighting, and
fire control can be automatically turned on and
off.

165E184600
Page C3

Installation & Operation


Instruction Manual

Model FA2100 CVR

2.50
.38

1.750

ACCELERATION

.19

1.37

C.G.

3.00
2.625

TERMINALS

.187 DIA.

.125

RESET BUTTON

1.187

45_

RESET BUTTON
POINTING
TOWARD GROUND

INERTIA SWITCH INC.


260 NORTH ROUTE 303
WEST NYACK, NEW YORK 10994
PHONE: (914) 3589070
FAX: (914) 3581014

SPECIFICATIONS:
RANGE:
CURRENT:
SHOCK:
WEIGHT:

1 to 10 gs
5 Amps @ 28 V dc
5 Amps @ 125 V ac
100 gs 11ms.
9 oz.

Figure C1.
Inertia/Impact Switch Model 3LO453/3

165E184600
Page C4

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Figure C2. (Sheet 1 of 2)


Aerodyne Controls Corp. Environmentally Sealed Impact Switch Assembly

Rev. 07
Jan. 20/02

165E184600
Page C5

Installation & Operation


Instruction Manual

Model FA2100 CVR

Figure C2. (Sheet 2 of 2)


Aerodyne Controls Corp. Environmentally Sealed Impact Switch Assembly

165E184600
Page C6

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

Specifications
Size:
Weight:
Tuning range:
Battery:

Ultrasonic Test Set

Gain:
Noise:

Model 42A12 Series


MICROPHONE

Undistorted Output:
Microphone Sensitivity:
Input Jack:
Audio Output Jack:

DUKANE

35

Beacon Operational Tests

40
30

45
kHZ
TUNING

3 x 4 1/2 x 2 1/4 inches.


13 ounces.
30 to 45 kHz.
One 9-volt transistor radio
battery.
87 dB minimum at 37.5 kHz.
Less than 1 mW across 10-ohm
load.
250 mW into 10-ohm load.
150 dB re 1 uPa.
Diode protected BNC
connector.
Permits operation into
headphones, oscilloscope, etc.
in place of internal loudspeaker,
(impedance 10-ohms nominal).

OFF

GAIN

TUNING

GAIN CONTROL
AUDIO
OUTPUT

D
D

ULTRASONIC TEST SET MODEL 42A12D

General
This Test Set is a battery-powered heterodyne type receiver,
tunable in the ultrasonic range of 30 to 45 kHz, producing an
output in the audible range. It is intended primarily for use as a
hand-held, self-contained Test Set designed to be used in
connection with the installation and maintenance of Underwater
Acoustic Beacons. By utilizing the self-contained microphone
and loudspeaker, the Test Set can perform an operational test on
a beacon without removing the beacon from its mount on the
aircraft.
Several optional modes of operation are possible through the
use of external pickup devices fed into the accessory INPUT
jack. For example, attachment of any hydrophone of suitable
frequency range to the BNC input permits use of the Test Set
as a field demonstration and training device with a beacon up
to 1000 yards away in the water.

Set TUNING control between 35 and 40 kHz. Turn GAIN


control clockwise and check for operation by jingling keys
or coins near microphone.
Short water switch on Beacon. Tune Test Set for best
audible signal.
Beacon operation will be indicated by a pulsing, audible
tone.
Determine pulse repetition rate by counting pulses for 10
seconds. If 5 or more are counted, the beacon should
operate according to published specifications.
The Test Set can detect a beacon signal over an
unobstructed distance of approximately 40 feet with the
GAIN control wide open. This is an indication of normal
operation of both components.
The 42A12 Series Test Set is not intended to measure
actual output signal level; therefore, does not require
periodic calibration.

Battery Life and Replacement


With intermittent usage, battery operating life will be in the 30- to
40-hour range, depending upon the type and manufacturer of the
battery. Any 9-volt transistor battery may be used, but longer and
more reliable service will be obtained by the use of premium
batteries such as NEDA Type 1604A. The battery is accessible
by removing the screw on the bottom of the case and dropping
the chassis free of the case. Snap-type connectors facilitate
change of the battery and prevent reversal of polarity.

We reserve the right to change the design and specification of goods supplied, without
notice, to incorporate improvements in design and manufacturing techniques.

Dukane Corporation / Seacom Division / St. Charles, IL 60174 / (630) 5842300 / Fax: (630) 5845154
Printed in U.S.A.

Form No. 10589C91

Figure C3.
Dukane ULD Tester, Aviation Recorders Part Number 15977

Rev. 07
Jan. 20/02

165E184600
Page C7

Installation & Operation


Instruction Manual

Model FA2100 CVR

THIS PAGE IS INTENTIONALLY LEFT BLANK

165E184600
Page C8

Rev. 07
Jan. 01/03

Model FA2100 CVR

Installation & Operation


Instruction Manual

APPENDIX D
ABBREVIATIONS AND ACRONYMS

Rev. 07
Jan. 01/03

165E184600
Page D1

Installation & Operation


Instruction Manual

Model FA2100 CVR

THIS PAGE IS INTENTIONALLY LEFT BLANK

165E184600
Page D2

Rev. 07
Jan. 01/03

Model FA2100 CVR

AC
ARINC
ATC
ATR
AUX
BIT
BITE
BTU
CAGE
CAM
CH
COMB
CSMU
CVR
DC
EQF
EUROCAE
FAA
FAR
FEDSTD
FSK
GMT
GND
GSE
HQ
Hz
lbs.
LRU
mA
Mic
ms
mVrms
MOPS
PCM
PI
PN
PWA
QTY
RTCA
SER
SINAD
SQ
TSO
ULD
Vrms

Rev. 07
Jan. 01/03

Installation & Operation


Instruction Manual

alternating current
Aeronautical Radio, Incorporated
Air Traffic Control
Air Transport Racking
auxiliary
Built-in-Test
Built-in-Test Equipment
British Thermal Unit
Commercial and Government Entity Code
Cockpit Area Microphone
channel
combined
Crash Survivable Memory Unit
Cockpit Voice Recorder
direct current
Environmental Qualification Form
European Organization for Civil Aviation Equipment
Federal Aviation Administration
Federal Aviation Regulation
Federal Standard
frequency shift keyed, frequency shift keying
Greenwich Mean Time
ground
Ground Support Equipment
high quality
Hertz (cycles per second)
pounds
Line Replaceable Unit
milliamperes
microphone
milliseconds
millivolts route mean squared
Minimum Operational Performance Specification
Pulse Code Modulation
Portable Interface
Part Number
Printed Wiring Assembly
quantity
Radio Technical Commission for Aeronautics
serial
signal-to-noise plus distortion (ratio)
standard quality
Technical Standard Order
Underwater Locator Device
volts route mean squared

165E184600
Page D3

Installation & Operation


Instruction Manual

Model FA2100 CVR

THIS PAGE IS INTENTIONALLY LEFT BLANK

165E184600
Page D4

Rev. 07
Jan. 01/03

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