ANNEX N

AWS D1.1/D1.1M:2010

WELDING PROCEDURE SPECIFICATION (WPS) Yes

PREQUALIFIED __________ QUALIFIED BY TESTING __________
or PROCEDURE QUALIFICATION RECORDS (PQR) Yes
Identification # _________________________________
Revision _______ Date __________ By ____________
Authorized by __________________ Date __________
TypeManual
Semiautomatic
Mechanized
Automatic

Company Name _______________________________

Welding Process(es) ____________________________
Supporting PQR No.(s) __________________________
JOINT DESIGN USED
Type:
Single
Double Weld
Backing: Yes
No
Backing: Backing Material:
Root Opening ______ Root Face Dimension ________
Groove Angle: ___________ Radius (JU) _________
Back Gouging: Yes
No
Method _______

POSITION
Position of Groove: ______________ Fillet: __________
Vertical Progression: Up
Down
ELECTRICAL CHARACTERISTICS
______________________
Transfer Mode (GMAW)
Short-Circuiting
Globular
Spray
Current: AC
DCEP
DCEN
Pulsed
Power Source: CC
CV
Other ________________________________________
Tungsten Electrode (GTAW)
Size: ______________
Type: ______________

BASE METALS
Material Spec. _________________________________
Type or Grade _________________________________
Thickness: Groove ____________ Fillet __________
Diameter (Pipe) ________________________________
FILLER METALS
AWS Specification______________________________
AWS Classification _____________________________

SHIELDING
Flux ___________________ Gas _________________
Composition __________
Electrode-Flux (Class)_____ Flow Rate ____________
______________________ Gas Cup Size _________

TECHNIQUE
Stringer or Weave Bead: _________________________
Multi-pass or Single Pass (per side)_________________
Number of Electrodes ___________________________
Electrode Spacing
Longitudinal ____________
Lateral_________________
Angle _________________
Contact Tube to Work Distance ____________________
Peening ______________________________________
Interpass Cleaning: _____________________________

PREHEAT
Preheat Temp., Min. ____________________________
Interpass Temp., Min. ___________ Max. _________

POSTWELD HEAT TREATMENT

Temp. ________________________________________
Time _________________________________________

WELDING PROCEDURE
Pass or
Weld
Layer(s)

Filler Metals
Process

Class

Diam.

Current
Type &
Polarity

Amps or Wire
Feed Speed

Form N-1 (Front)

354

Volts

Travel
Speed

Joint Details

AWS D1.1/D1.1M:2010

ANNEX N

WELDING PROCEDURE SPECIFICATION (WPS) Yes X

X
PREQUALIFIED __________
QUALIFIED BY TESTING __________
or PROCEDURE QUALIFICATION RECORDS (PQR) Yes
W2081
Identification # _________________________________
2
R. Jones
1-3-89
Revision _______
Date __________
By ____________
1-3-89
C. W. Hayes
Authorized by __________________
Date __________
TypeManual
Semiautomatic
Mechanized X
Automatic

LECO
Company Name _______________________________
SAW
Welding Process(es) ____________________________
Prequalified
Supporting PQR No.(s) __________________________
JOINT DESIGN USED
Butt
Type: ________________________________________
Single X
Double Weld
Backing: Yes X No
ASTM A 36
Backing: Backing Material: ______________________

5/8" Root Face Dimension ________

Root Opening ______
20

Groove Angle: ___________

Radius (JU) _________

Back Gouging: Yes

No X
Method _______

POSITION

F
Position of Groove: ______________
Fillet: __________
Vertical Progression: Up
Down
ELECTRICAL CHARACTERISTICS
______________________
Transfer Mode (GMAW)
Short-Circuiting
Globular
Spray
Current: AC
DCEP X DCEN
Pulsed
Power Source: CC
CV
Other ________________________________________
Tungsten Electrode (GTAW)
Size: ______________
Type: ______________

BASE METALS
ASTM A 36
Material Spec. _________________________________

Type or Grade _________________________________

1"

Thickness: Groove ____________

Fillet __________

Diameter (Pipe) ________________________________

FILLER METALS
A5.17
AWS Specification______________________________
EM12K
AWS Classification _____________________________

SHIELDING
Flux ___________________
Gas _________________
860

Composition __________

Electrode-Flux (Class)_____ Flow Rate ____________

F7A2-EM12K
______________________
Gas Cup Size _________

TECHNIQUE
Stringer
Stringer or Weave Bead: _________________________
Multipass
Multi-pass or Single Pass (per side)_________________
1
Number of Electrodes ___________________________

Electrode Spacing
Longitudinal ____________

Lateral_________________

Angle _________________
1-1/4"
Contact Tube to Work Distance ____________________
None
Peening ______________________________________
Slag Removed
Interpass Cleaning: _____________________________

PREHEAT
150F
Preheat Temp., Min. ____________________________
150F
Interpass Temp., Min. ___________
Max. 350F
_________

POSTWELD HEAT TREATMENT

N.A.
Temp. ________________________________________

Time _________________________________________

WELDING PROCEDURE
Filler Metals

Current

Pass or
Weld
Layer(s)

Process

Class

Diam.

Type &
Polarity

Amps or Wire
Feed Speed

1-n

SAW

EM12K

5/32"

DC+

45 ipm
550 Amps
10%

Form N-1 (Front)

355

Volts

Travel
Speed

28 V
7%

16 ipm
15%

Joint Details