S.R. CONVEYOR DESIGN TECHNOLOGY- Ph.No.

9444164842

SCREW CONVEYOR DESIGN as Per CEMA

Conveyor No :

Customer

: TNPL
Consultant : AGCPL

Date

AC01
9/6/13

SCREW CONVEYOR DESIGN SUMMARY REPORT

S.No

Details

Values

Units

Screw Conveyor

50.00

TPH

Material to be Handled

Ashes, Coal, wet -3 inc

Bulk Density of Material

0.76

T/M

Length of Conveyor

25.00

Mts

Conveyor Inclination

0.00

Degrees

Between Brg. CRS

5000.00

mm

Percentage of Loading

30.00

Thickness of Flight

6.00

mm

10

Screw Dia

550.00

mm

11

Pipe Dia

5.00

Inches

12

Screw Pitch

550.00

mm

13

Clearance Between Screw and trough

10.00

mm

14

Inner Radius of Flight

130.53

mm

15

Outer Radius of Flight

334.88

mm

16

Width of Flight

204.35

mm

17

Developed Flight Cutting Angle

310.24

18

Weight of Flight

22.05

Kg/m

19

Weight of Pipe

30.92

Kg/m

20

Weight of Screw

52.97

Kg/m

21

Moment of Inertia (Pipe +Flight)

1285.25

Cm^4

22

Type of material

Abrasive

23

Material Factor

4.00

24

Flight Factor

1.00

Type of Screw Conveyor

Capacity

SCREW CONVEYOR DESIGN as Per CEMA

Customer

Conveyor No :

: TNPL

Consultant : AGCPL

Date

AC01
9/6/13

SCREW CONVEYOR DESIGN SUMMARY REPORT

Details

S.No

Values

Units

25

Paddel Factor

1.30

26

Allowable Deflection

5.00

mm

27

Actual Deflection

1.60

mm

28

Screw RPM Required

32.00

RPM

29

Make of Gear Box

ELECON

30

Type of Gear Box

HELICAL

31

Gear Box Ratio Required

48:1

32

Gear Box Ratio Selected

45:1

33

Final RPM of Screw

32.00

RPM

34

Over Load Factor (Fo)

1.00

35

Absorbed Power at Screw Shaft

42.78

KW

36

Efficiency of Drive Arrangement

0.8555

37

Power Required at Motor Shaft

50.00

KW

38

Motor Power Required with Extra % of Power

55.00

KW

39

Motor Power Selected

75.00

KW

40

Motor RPM

1500

RPM

41

Ambient temperature

50

42

Motor Frame Size

280S

43

Motor Shaft Dia

75

mm

44

Mechanical Power Required for Gear Box

82.50

KW

45

Thermal Power Required (KW)

78.58

KW

46

Mechanical Power Selected for Gear Box

97.00

KW

47

Thermal Power Selected (KW)

205.00

KW

48

Gearbox Size

SCN-280

49

Gearbox Input Shaft Dia

55.00

mm

50

Gear Box Output Shaft Dia

120.00

mm

SCREW CONVEYOR DESIGN as Per CEMA

Customer

Conveyor No :

: TNPL

Consultant : AGCPL

Date

AC01
9/6/13

SCREW CONVEYOR DESIGN SUMMARY REPORT

Details

S.No

Values

Units

51

Gear box GD Value

0.30

Kgs-m

52

Input Coupling Make

FENNER

53

Input Coupling Type

PIN BUSH

54

Input Coupling Size Selected

BC-6

55

Power Required

82.50

KW

56

Power Selected

355.70

KW

57

Input Coupling GD Value

0.83

Kgs-m

58

Output Coupling Make

FENNER

59

Output Coupling Type

GEAR

60

Output Coupling Size Selected

NGC-7

61

Power Required per 100 RPM

257.83

KW/100 RPM

62

Power Selected per 100 RPM

390.00

KW/100 RPM

63

Output Coupling GD Value

4.98

Kgs-m

64

Chain no of strand

65

Chain pitch selected

66

Drive Sprocket no of teeth

67

Drive Sprocket PCD

mm

68

Driven Sprocket no of teeth

69

Driven Sprocket PCD

mm

70

Shaft Dia Required at Bearing

140

mm

71

Plummer Block Designation

SN532

72

Screw Material Construction

Carbon Steel

73

Modules of Elasticity Consider

2.1 * 1000000

74

Final Capacity

75

Type of Flight

53.43
Standard

TPH