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BIODETERIORATION
&
BIODEGRADATION
ELSEVIER
The importance
Abstract
The disinfectants
used in the fields of unfermented
and fermented milk products and in the alcoholic and nonalcoholic
beverage
production must achieve primarily the efficiency demands of the specific contamination
flora. But besides this microbiological
effects
also the technological,
toxicological, ecological and economical requirements are considered in detailed discussion. In this connection
it is to be expected that in the future only those disinfectant types will play an important part which are corresponding
to all legislative
requirements
like the European biocidal product directive and to the new European efficiency test standards. The main disinfectants
of the two concerned industries are discussed in the correlation to the cleaning and disinfection procedures i.e. for CIP, open surfaces,
environmental
areas with setting examples for specific hygienic plants. Modern disinfectants based on a new modified peracetic acid
product generation were characterized besides classical products based on chlorine, quaternary compounds, amphoterics, halogenated
carbonic acids, aldehydes, biguanides, alcohols and considering also combined cleaning and disinfection products. 0 1998 Elsevier
Science Ltd. All rights reserved.
Keywords: Milk & milk products; Brewery; Nonalcoholic industry; ATP-bioluminescence; Disinfectant compounds; Efficacy; Technological conditions
and procedures; Residue level; Ecological components.
1. Introduction
which is harmful
of perishable foods.
neither
to health
nor to the
This general requirement on the efficacy of disinfectants must be achieved by the majority of the products used in the hygiene programs of dairy and beverage
plants with the target to kill or reduce the plant specific
harmful contamination flora. The applicability of disinfectants therefore is selected according to the spectrum
of activity based on the chemical characterization of the
*Corresponding
author.
SO964-8305/98/$19.00
$c 1998 Elsevier Science Ltd. All rights reserved.
PII: SO964-8305(98)00036-5
202
203
industry
(Back,
Beverage
Brewery
Microorganisms
Bacteria
Lactobacillus
Lactobacillus
Leuconostoc
Pediococcus
Enterobacter
brevis
lindneri
mesenteriodes
damnosus
cloacae
industry
Soft drink/
Fruit juice
x
x
x
x
1997)
x
x
-
expansum
Table 2
Disinfectants
in the beverage
Disinfectant
production
plant
type
Soft drink/fruit
Brewery
juice
1 Hydrogen peroxide-Peracetic
acid/H,O,
(a) PAA 2.5~15%
(b) with organic or anorganic
acids and or
surfactants
brewhouse
fermentation-storage-pressure
pipelines
filler
cask cellar
bottle washing (rinse water)
dialysis, reverse osmosis
2 Halogenes
(a) alkaline chlorine
(b) acid iodophores
malthouse
brewhouse
tanks and pipelines
hoses, fittings, filter cellar
bottle washing (rinse water)
5 Alkylamines
(foam disinfection)
filler
environmental
filler
environmental
6 Biguanidines
soaking
7 Aldehydes
formaldehyde-glutardialdehyde
air sanitation
8 Chlorine
bottle washing
dioxide
compounds
pH
acids
with
tanks
anorganic
hygiene
(bottling
(rinse water)
hall)
soaking
hygiene
air sanitation
hygiene
bottle washing
by fogging (bottling
(rinse water)
hall) environmental
204
Processsteps
F-l
freshwaterrhse
Process A
Process B
Process c
Fig. 1. Comparison
100
50
of conventional
150
200
Time (minutes)
in breweries
(Kluschanzoff,
1994).
1.0
0.8
0.7
-
0.61
0.6
0.48
0.39
0.29
0.25
0.2
i
Biguanide
QAC
Chlorine
Aldehyde
PAA
Halogensted
Carbonic acids
Active APcnts
Vegetative ceils
Index of resistance
Fig. 2. Comparison
II
0.43 0.43
0.4
of the resistance
of ascospores
I-1
and vegetative
and Kramer (1992) and Neumayr et al. (1988) demonstrated in the Fig. 2 and Table 3 that ascospores
showed a higher resistance against the majority of the
Table 3
The resistance of vegetative cells and ascospores
(Quantitative
suspension test method at 20C)
Disinfectant
against
Ascospores
3 disinfectant
cells against
different
disinfectants
(Wittich
and Kramer,
1992).
acid, quaternary
ammonium
compound
and biguanides
15 minutes
Vegetative cells
Ascospores
compound
0.1%
Saccharomyces
cerevisiae
Vegetative cells 5.7
Ascospores 6.0
25.7
3.7
35.7
4.3
3.0
1.7
> 5.7
5.6
> 5.7
a6.0
3.6
1.7
compound
0.1%
Saccharomyces
uvarum
Vegetative cells 6.5
Ascospores 6.5
5.3
36.5
36.5
0.9
3.9
0.5
26.1
2~6.5
36.5
a6.4
4.1
> 1.7
(Neumayr
et al., 1988).
R. Orth/International
Biodeterioration
& Biodegradation
41 (1998) 201-208
205
ofper-
acetic acid
The presence of new beverages with high bacteriological susceptibility especially in new creatively
shaped packaging materials for refillable and non refillable bottles, very sensitive to temperatures, constituted
a new hygienic filling system with the use of modern
disinfectants in the bottle washer. This cold aseptic bottle
filling technology for microbiologically sensitive products
in packaging materials (i.e. plastic bottles PET) without
the use of preservatives, bottle or can pasteurization, or
hot filling is working with an improved killing efficacy by
a peracetic acid based disinfection in combination with
wetting agents.
Synergistic effects of both chemical components produce optimized killing results with short contact times on
yeasts and moulds which could be confirmed by different
equipment and system suppliers.
5.3. Specific safe, ecological and economical hygiene concepts
206
Table 4
Contamination flora in the dairy industry (according to the european
CEN/TC 216 test standards for disinfectants and DLG-test guidelines)
Bacteria: Escherichia coli
Pseudomonas aeruginosa
Salmonella typhimurium
Enterococcus hirae
Staphylococcus aureus
(Listeria monocytogenes)
Spore forming bacteria: Bacillus subtilis
Bacillus cereus
Bacteriophages:
ilisation. The application of hot alkaline or acid detergents which have primarily the purpose to remove organic
and mineral residues are able in the same time to reduce
and to kill the harmful bacteria in rates of 99.9 to 99.99
percent. But higher product quality mostly requires still
a separate disinfection step to kill the residual germ
content. For equipment like a bulk milk tanker or storage
milk tanks with low level soiling it is sufficient to use a
combined cleaning and disinfecting step as a standard
procedure. Products for this purpose are based on alkaline active chlorine or formulated with organic or an
organic acids combined with surface active agents. With
increased temperatures of 50C these products show also
sufficient bactericidal effects of a 510g microbial
reduction.
6.3. Selection criteria for the right process adapted disinfectant
industry
(Wildbrett,
207
1996)
Disinfecting
active agents
Conditions
1 Hydrogen
Peroxide
CIP-Vapourisation-Spray
disinfection
- 100~10000 mg/l cold disinfection
- lO~lOOOmg/l
hot disinfection
- 30-300 g/l hot disinfection of packaging surfaces
tanks, pipelines, filters, fillers, external disinfection of machines
3 Halogenes
(a) active alkaline
chlorine
or anorganic
anorganic
carrier
UP-spray
disinfection
- 0.3 mg/llO mg/l water circulation system
- 25-50 mg/l CIP-disinfection
- 1OQ-400 mg/l combined cleaning and disinfection
- 1000-5000 mg/l open surfaces
pipelines, tanks, fillers, rinse water bottle washing machine
CIP-spray disinfection cold-40C temperature
limit
- 15-50 mg/l CIP-disinfection
- 50-200 mg/l combined cleaning and disinfection
-30&l
000 mg/l open surfaces
tanks, pipelines. fillers
systems
compounds
(b) amphoterics
of machines/equipment
5 Biguanidines
6 Alkylamines
7 Aldehydes
formaldehyde-glutardialdehyde
spray disinfection
- 100&10000 mg/l cold disinfection of open surfaces
floors, walls, general disinfection of machinery and equipment
Table 6
Efficiency
of various
disinfectants
against
lactococcal
bacteriophages
Active agents
Cont.
Formalin
Sodium-hypochlorite
Peracetic acid product
Hydrogen-Peroxide
Quaternary
ammonium
0.6
0.5
0.5
6.0
0.5
l
l
l
coumpound
and equipment
CIP-spray-short
time disinfection
- 50-200 mg/l cold disinfection
-40&2000mg/l
hot disinfection spores, bacteriophages,
viruses
tanks, pipelines, pasteurizer, filter, fillers. cationic exchanger ultrafiltration
acids and or
and organic
(Lembke
and Teuber
0.5
4-9
6.8-9
0.1-0.3
No effect
floors
1981)
After 60 min
Number
4.5-9
5-9
9
0.551
4
6
6
6
2
1
of test phages
208
l
7. Future prospects
After the acceptance of the European CEN TC 216
standard test methods for the efficiency of disinfectants
used in the area of food production as obligatory international accepted normes, the application of disinfectants
differ only in the concern of plant and technology specific