Académique Documents
Professionnel Documents
Culture Documents
MOSCOW
2009
1 INTRODUCTION
In the last decades the advance of science and engineering in the
field of computers science,
measuring
facilities and informative
technologies has served as a mighty momentum for developing automated
control systems
for equipment
and
operating processes. In the
ironmaking also, there has been an advance in designing up-to-date
ACS, that are capable to monitor and govern various parameters of the
process. From the beginning of 90-ies the expert system has been under
implementation and further
development in Austria (Voest Alpine
Simens), in Finland (Rautoruuki), Japan (Suzuki), Russia (Institute of
Engineering UroRan). However, in spite of a considerable progress
achieved in this field , there is still room for upgrading the means of control
over the performance of blast furnaces. First of all, it may be referred to
the control of the blast furnace charging operation. Even to-day, as it is
used to be hundreds of years ago, the charging of blast furnaces is done by
the method of trials and errors, as the success in achieving optimum
parameters of charging would completely depend upon the expertise and
proficiency of operators and do not lend itself to automatic control. The
available ACS for blast furnaces charging cannot tackle the problem of
optimizing the radial distribution of burden , as it is only the performance
of the charging equipment that they can control. It should be also noted that
the highest disturbances and fluctuations in the iron making process would
crop up exactly due to a non-uniform and poorly controlled charging
operation.
Therefore, while considering the informative field of the
performance parameters and indices of the ironmaking process as a single
whole, one can find out that yet there is a vast space, which lacks
information on the blast furnace charging parameters. Up till now, there
have been no criteria developed that would make it possible in one way or
another to quantify this or that charging system and obtain a reliable
feedback of heat indications. For the reason of incomplete information on
the charging process, the modern cost-intensive expert systems happen
to be, as often as not, of low efficiency and their potential is not realized in
full.
The development of a system to control the blast furnace charging
process, which would be adequate to the challenges of to-day might make
it possible to make up for the deficit of information on the ironmaking
process and in this way to enhance its efficiency considerably.
The main preconditions for making the control of the charging process
a success are the following:
3
1.
Development of enhanced charging apparatuses , capable of
adequately fine controlling of the radial distribution of stock and providing
at the same time a uniform circular distribution of burden in the furnace
top.
2.
Development of efficient and dependable systems for monitoring the
charged burden profile , making it possible to control the radial distribution
of stock and generate information
The bell-less rotary charging unit (BRCU) which is designed and
implemented by TOTEM Co. Ltd. in 2006 on blast furnaces at JSPL and JSP
(steel plants of Jindal Corporation in India), meets the requirements,
expounded in Paragraph 1. As has been corroborated by industrial and
bench trials, BRCU provides a possibility of a sufficiently fine controlling of
the radial distribution of stock [1;2], at the same time a high degree of
uniformity of circular distribution of burden is achieved.
To assist the ironmaking shop personnel a simulating model of the
charging process with the help of BRCU has been developed. The model
makes it possible to visualize the topography of stacked layers of burden
and also to calculate the radial ore/coke ratios and determine quantitative
criteria to assess the distribution made. The analysis of performance of BF2 at JSPL with the help of the simulation model has shown that the
suggested criteria for quantifying the radial distribution of stock can
correlate quite satisfactorily with the carbon oxide utilization rate [1]., in
other words, a feedback relationship with the heat indices has been
established. Thus, the prerequisites for developing a full-scale automated
control system of the blast furnace charging process have been created.
A missing link in the chain for designing such an ACS is a unit designed to
determine the burden stock line in non-stop mode of its performance, after
having each batch of burden charged.
TOTEM Co. Ltd. offers a gadget, which makes it possible to measure the
burden profile in the top along several radii simultaneously and to plot
graphically the topography of over-all surface of burden in the blast furnace
top. At the same time the velocity of descending burden throughout its
surface will be also determined. The measured data of profiles and burden
descending velocities epures would come out as a basic information both
for the calculation of charging process indices and designing of ACS for the
charging process, and also as a base for developing new models to describe
heat and mass exchange processes in the
blast furnace. We have
nicknamed the system for measuring the burden profiles as TOTEM Top
Scan or TTS as an abbreviation.
In conclusion it should be noted that an implementation of TTS will make it
possible to create first time in the world an ACS of the blast furnace charging
process thus making a valuable contribution to the progress of ironmaking
in general.
1.
5
SCAN
Fig.1
6
Reflectors
Fig.2
Connection diagram
Fig.3
8
2.
Measured parameters
3.
3.1.
3.2.
3.3
3.4.
Calculated parameters*
4.
4.1.
4.2.
4.3.
Statistical parameters*
Derivatives
10
3.
Delivery time
of down-
References
1.
Dr. (Tech) B.M.Boranbayev, V.N. Vakulin, Y.M. Glazer, P.S.Rana,
F.Sarcar, Manish K.Jha, Effect of the charging pattern upon blast furnace
performance when a bell-less rotary charging unit is used, AIST
Conference, USA, May 2008.
2.
B.M.Boranbayev, V.N.Vakulin, Yu.M.Glazedr, A.Sirkar, Bell-less rotary
charging unit a perfect burden loading techniology, Metallurg, pp.35.40