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DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

SCHEDULE - B
TECHNICAL PARTICULARS POWER PLANT EQUIPMENT
S. No.

Unit
DESCRIPTION

Value

1.0

STEAM
GENERATOR
AUXILIARIES

WITH

1.1

STEAM
FLOW
AT
SUPERHEATER OUTLET

FINAL

(kg/hr)

1.2

MAXIMUM
CONTINUOUS
GENERATION
AT
VWO
CONDITIONS
WITH
OFFERED
STEAM
PARAMETERS
AT
SUPERHEATER OUTLET

(kg/hr)

1.3

SUPERHEATER DESPERHEATING
SPRAY WATER FLOW

Kg/hr

1.4 a)

AUXILIARY STEAM FLOW FOR


SOOT BLOWING, OIL BURNER
ATOMIZATION ETC.

Kg/hr

b)

STEAM FOR AUXILIARY STEAM


TAP OFF

(Pr./Temp)

1.5

THERMAL EFFICIENCY OF THE


STEAM GENERATING UNITS AT
MCR
a)

DESIGN COAL

b)

WORST COAL
FINAL

(%)

(kg/cm2g)

1.6

STEAM PRESSURE AT
SUPERHEATER OUTLET

1.7

STEAM TEMPERATURE AT FINAL


SUPERHEATER OUTLET

(C)

1.8

REHEATER OUTLET STEAM FLOW

(KG/HR)

1.9

STEAM
TEMPERATURE
REHEATER INLET HEADER

AT

(C)

1.10

STEAM
TEMPERATURE
REHEATER OUTLET HEADER

AT

(C)

1.11

STEAM PRESSURE AT REHEATER


INLET HEADER

(kg/cm2g)

1.12

STEAM PRESSURE AT REHEATER


OUTLET HEADER

(kg/cm2g)

100%

80%

60%

BMCR

TGMCR TGMCR

TGMCR

50%

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

1.13 a)
b)

Value
(kg/cm2)

Pressure drop across Reheater

(kg/cm2)

Pressure drop in economizer

1.14

Pressure drop across cold reheat &


hot reheat lines

(kg/cm2)

1.15 a)

Feed
water
Economiser inlet

(C)

b)

temperature

at

Feed water temp. of economizer


outlet

1.16

Flue Gas Temperature

a)

Furnace Unit

b)

Primary Superheater inlet / outlet

c)

Secondary superheaters inlet / outlet

d)

Reheater inlet / outlet

f)

Economizer inlet / outlet

g)

ESP inlet / outlet

h)

ID Fan Inlet / Outlet

i)

Stack Inlet

1.17

Pressure Drop : mmWC

a)

Primary air side total pressure drop


through the system

b)

Secondary air side total pressure


drop

c)

Flue gas pressure drop through the


system

1.18

Acid Dew Paint Temperature

a)

For Design Coal

b)

For worst coal

1.19

Steam Purity (ppm)

a)

Total dissolved solid

b)

Silica

c)

Sodium

d)

Chloride

1.20

Recommended time to bring boiler on


Full Load

a)

After cold start

(oC)

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value

b)

After 24 hrs. shut down

c)

After 8 hrs. shut down

d)

Hot restart (Less than 1 hour after


shut down)

e)

Control Point of Boiler

1.21

Cooling Water Requirement for


Boilers & Auxiliaries

a)

Quantity

M3/hr

b)

Pressure

Kg/cm2(g)

c)

Temperature

1.22

Instrument air
Requirement

a)

Quantity

M3/min

b)

Pressure

Kg/cm2(g)

1.23

Heat liberated by fuel:

1.24

Service

air

a)
Max. net heat input per plan
area of surface

(kcal/m2/hr)

b)
Max.
release rate

(kcal/m2/hr)

burner

i.
Furnace
temperature
ii.

1.25

&

(% MCR)

zone

heat

exit

gas

(C)

Boiler Exit gas temperature

(C)

Weight of fuel fired:


a)

Performance coal

b)

Worst coal

1.26

Type of steam generator:

1.27

Type of firing

1.28

Total auxiliary power consumption

a)

ID Fans

b)

FD Fans

c)

PA Fans

d)

Pluverizers

e)

Seal air fans

f)

Coal Feeders

:
(MW)

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value

g)

ESP

h)

Total auxiliary power consumption

1.29

Combustion chamber volume

(cum)

1.30

Furnace dimensions (Width x Depth x


Height)

(Metres)

1.31

Heat surface areas:

(Sq.M)

a)

Water walls

b)

Superheaters

c)

Reheaters

d)

Economisers

e)

Air heater

f)

Steam coil air heater

g)

Temperature easurement

(Yes/No.)

for SH Tubes
h)
Temperature measuring for
RH Tubes
1.32

(Yes/No.)

Boiler drum:
a)

Elevation

b)

Overall dimensions

c)

Material

d)

Diameter / thickness

e)
Details of drum
temperature provision

metal

f)
Temperature
difference
across the drum metal thickness.

g)
Maximum
pressure

Kg/cm2

operating

h)

Design pressure

Hr/cm2

i)

Design Temperature

j)
Water capacity at MCR
between normal and lowest water
level
1.33

Number of Attemperators:
a)

Superheated steam

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION
b)

1.34

Reheat steam

a)
Number
heaters
b)
heater

Value

&

Emergency

:
type

of

air

drive

for

air

1.35

Max. air leakage through air heater

1.36

Draft Plant

Forced

Primary

Draft

Air fans

Fans

a)

Make; Quantity; Type

b)
BMCR

Volumetric flow rate at 100%

(Nm3/sec.)

c)

Total pressure

(mmwc)

d)

Margins included in
i)

flow rate

ii)

Total pressure

iii)
redundancy

1.37

(%)
(%)

Equipment

e)

Efficiency

f)

Motor rating

g)

Speed

h)

Motor type

i)

Lubrication System

j)

Critical speeds

(%)
(kw)
Rpm

Soot-blowers:
a)

Quantity, type, location

b)
Steam conditions (pressure
& temperature quality)

:
:

c)
Time required for one cycle
of operation

1.38

Pulverisers:

a)

Quantity, type, make

Induced

fans

draft

Seal air
fans

Scanner
air fans

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value
(rpm)

b)

Speed

c)

Design capacity

d)

Motor rating

(tphr)
(kw)

e)
Number of operating mills
and standby mills when fired with

f)

i)

Worst coal

ii)

Performance coal

CO monitoring & Fire


Detection
Provided

1.39

b)
c)
d)
e)
1.41
1.41.1

g)

Coal Feeders :

h)

Type, Quality, make

i)

Type of Control

a)

Quantity, type, make

b)

Capacity each

c)

Turn Down Ratio

Number & diameter of flue for each


unit
Height of the stack
Number of stacks provided
Velocity of flue gas at top
Is SS venturi provided at top?
Regenerative Air Preheaters
Type

Yes/No

Stacks
a)

System

Burners

1.40

:
: (kg/hr)

Coal

Fuel oil

Light oil

(HFO/LSHS)

(LDO)

Ignitors

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

1.41.2

Number

1.41.3

Mounting (Vertical / Horizontal)

1.41.4

Maximum Handling Capacity


a)
b)

1.41.5

Nm3/hr

Flue gas
Air
Flue gas temperature at heaters
outlet

1.41.6

Recommended average cold end


temp. at 100% BMCR to minimize
corrosion

1.41.7

Total effective heating surface area


a)
b)

1.41.8

Gas Side
Air Side
Pressure drop at BMCR,

a)
b)
1.41.9

mmwc

Air side
Gas side
On Load Cleaning

a)
b)
1.41.10

Type of Blower
Pressure of steam jet
Off Load Cleaning

a)
b)
1.41.11

Value

Medium (water / air)


Pressure quantity
Air heater Fire Preventive measure
Details

1.42
MOTORS/
1.42.1

HT Motors

Type
_____

a)

Pulverizer

b)

FD fan

c)

ID fan

d)

PA fan

Motor rating
Qty./
(kW)

(RPM)

Speed
Boiler

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value

1.42.2
LT MOTORS
a)

Regenerative air heater

i) Emergency DC motor

ii) Air Motor

b)

Seal air fan


Nos. of fan
Redundancy level

c)

Scanner air fan


Nos. of fan
Redundancy level

d) Igniter air fan


Nos. of fan
Redundancy level
e)

f)

g)

Gravimetric feeder drives:


i)

For main drives

ii)

For clean out conveyor

Long retractable soot blower:


i)

For traverse

ii)

For rotating

Wall blower:
i)

For traverse

ii)

For rotating

h)

Regenerative air heater sootblower

i)

Furnace
probe

temperature

j)

Regenerative air heater lube


pump for support bearings

k)

Regenerative air heater lube oil


pump for guide bearings

l)

LDO pump motor

m) HFO pump motor

n)

FD fan lube oil pump

o)

ID fan lube oil pump

p)

PA fan lube oil pump

q)

Gullitone gates blower

startup

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION
r)

Mills

s)

Any other items to be listed

1.43

SOOT BLOWERS

1.43.1

Cleaning Medium
a)

Pressure

: Kg/cm2g

b)

Temperature

: deg.C

c)

Source of cleaning medium

1.43.2

Number of groups of soot blowers

1.43.3

Total operating time per group min

1.43.4

Blowers

1.43.5

a)

Type and make

b)

Number of soot blowers

c)

Operating pressure

: Kg/cm2g

d)

Steam consumption rate

: T/hr

b)

Lance/swivel tube in high /


intermediate / low temperature
area
Nozzles

c)

Feed tube

d)

Blowing head

e)

Chain
CBD

BLOW DOWN VESSELS

1.44.1

Design code followed

1.44.2

Operating conditions

1.44.3

Furnace

Reheater

Economiser

Materials of Construction
a)

1.44

Value

a)

Pressure

: Kg/cm2g

b)

Temperature

: deg.C

Design conditions
a)

Pressure

: Kg/cm2g

b)

Temperature

: deg.C

1.44.4

Hydraulic test pressure

: Kg/cm2g

1.44.5

Corrosion allowance

: mm

IBD

Superheater

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value

1.44.6

Shell diameter

:M

1.44.7

Shell height

:M

1.44.8

Materials of Construction
a)

Shell and head

b)

Nozzle necks

1.45
THERMAL INSULATION
1.45.1

Type of insulating material(s)

1.45.2
1.45.3

Maximum temp (deg.C) the insulating


materials can withstand
Insulating materials standard

1.45.4

Density of insulating materials

1.45.5

Thermal
conductivity
temperature of
a) 50

1.45.6

at

: kg/m3
mean

: Kcal/M/ hr
deg.C
: deg.C

b)

100

: deg.C

c)

150

: deg.C

d)

200

: deg.C

e)

250

: deg.C

f)

300

: deg.C

g)

350

: deg.C

h)

400

: deg.C

Steam Generating Plant & Auxiliaries,


Insulation & Casing Details

<--------Block------->
Mineral
Pourabl
fibre
e
mattres
insulatio
s
n
---------(mm/
Qty)

1.45.6.1
1.45.6.2

Furnace extended side backpass walls


Enclosure
a. Roof

b.

i)

Horizontal

ii)

Vertical

Extended side
i)

Horizontal

---------(mm/
Qty)

Segme
nted
blocked
calcium
silicate
---------(mm/
Qty)

Cement

GI
sheet
jacket

Other
(specify
details)

---------(mm/
Qty)

---------(mm/
Qty)

---------(mm/
Qty)

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION
ii)
c.

Vertical

Bottom
i)

Horizontal

ii)

Vertical

1.46

HP & LP
SYSTEM

1.46.1

Quantity

1.46.2

Type

1.46.3

Medium to be handled

1.46.4

Capacity

1.46.5

Discharge pressure

1.46.6

Stroke Adjustment Range

1.46.7

Stroke adjustment

1.46.8

Material of Construction

1.46.8.1

Liquid end

1.46.8.2

Plunger

1.46.8.3

Drive end

1.46.9

End Connection

1.47

PIPING,
VALVES
SPECIALITIES
FOR
PIPING

1.47.1
1.47.1.1

1.47.1.2

Value

CHEMICAL

DOSING

Phosphate

AND
CRITICAL

Pipes & Fittings


Basic codes and standards
-

design

testing and inspection

Indicate the following for each pipe


class
Design pressure

: Kg/cm2g

Design temperature

: deg.C

Design flow

: T/hr

Design velocity

: M/sec

Primary rating

: lbs

Material of construction for

Hydrazine

Ammonia

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION
i)

Pipes

ii)

Fittings

Value

Pipe sizes, mm (outside dia x


thickness) and/or (Max inside dia x
min thickness)
Tolerance for dia x min. thickness
Hydrostatic test pressure, at shop &
after erection (for piping systems
under purview of IBR shall also be
indicated)

: Kg/cm2g

Minimum duration of hydrostatic test

: minute

Reference standard
examination

for

ultrasonic

Type of rust inhibiter given before


shipment
Valve specification code
1.47.2

Gate/Globe/Check/Stop
Valves

Check

For each type (construction, pressure


class & body/bonnet material wise) of
valve, indicate the following
1.47.2.1

Pressure class, lbs

1.47.2.2

Nominal size

1.47.2.3

Construction

1.47.2.4

a.

Bonnet/cover

b.

Disc

c.

Ends

d.

Seat

Materials
a.

Body & bonnet/cover

b.

Stem/hinge pin

c.

Disc and seat ring

1.47.2.5

Type and details of end connections

1.47.2.6

Hydrostatic tests

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value

a.

Shell test pressure

: Kg/cm2g

b.

Seat test pressure

: Kg/cm2g

1.48

STEAM PURITY

1.48.1

Total dissolved solids

1.48.2

Silica

1.48.3

Sodium

1.48.4

Chlorides

1.48.5

Copper

1.48.6

Iron

: ppm

2.0
ELECTROSTATIC PRECIPITATORS

:
A)

TYPE; MAKE

B)

COLLECTING ELECTRODES
MATERIAL, TYPE

C)

DISCHARGE ELECTRODES
MATERIAL, TYPE

D)

PRESSURE DROP ACROSS


ESP

E)

TEMPERATURE
ACROSS ESP

F)

QUANTITY, TYPE, RATING OF


TRANSFORMER RECTIFIER
UNITS

:
DROP

: (mg/Nm3)
G)

PARTICULATE
EMISSION
WITH WORST COAL FIRING
WITH
ALL
FIELDS
IN
SERVICE
:

H) PARTICULATE EMISSION WITH


DESIGN COAL FIRING WITH
ALL FIELDS IN SERVICE

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

J)

Value

PARTICULATE
EMISSION
WITH
DESIGN
COAL
FIRMING WITH ONE FIELD
OUT OF SERVICE

: (Nos.)
J)

ESP STREAMS PER BOILER


(m2/m3/sec)

K)

SPECIFIC COLLECTION AREA

L)

MIN. GAS TEMP. AT ESP


INLET

M)

MAX. FLUE GAS VELOCITY

N)

STORAGE CAPACITY
EACH HOPPER

O)

HOPPER VALLEY ANGLE

P)

MINIMUM
&
COLLECTOR
SPACING

M/s

Hr.
OF

MAXIMUM
PLATE

2.1

: (%)
COLLECTION EFFICIENCY
:
A)

ALL FIELDS IN SERVICE

B)

ONE FIELD OUT OF SERVICE


IN EACH ESP

C)

2-FIELDS OUT OF SERVICE


IN EACH ESP

:
D)
1
STREAM
OUT
OF
SERVICE;
AND
THE
OTHER
STREAM CARRYING 70% MCR
LOAD

Design coal

Worst coal

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value
M3/s

E)

FLUE GAS FLOW

2.2
SCHEDULE OF WEIGHTS:
:
A)

STRUCTURAL STEEL

B)

PRESSURE PARTS

C)

MILLING PLANT

D)

DRAFT PLANT

E)

PIPEWORK

F)

DUCTING

G)

ESP

H)

ANY OTHER ITEMS

3.0
TURBINE
GENERATOR
AUXILIARIES

WITH

3.1
STEAM TURBINE
3.1.1
MAKE / TYPE
3.1.2
TYPE OF GOVERNING
3.1.3

(rpm)
SPEED

3.1.4

MW
RATED OUTPUT

3.1.5

MW
MAXIMUM CAPACITY
Kg/cm2(g)

3.1.6
STEAM PRESSURE BEFORE ESV

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value
o

3.1.7

STEAM TEMP. BEFORE ESV


Kg/cm2(g)

3.1.8
LP EXHAUST PRESSURE WITH
DESIGN COOLING WATER INLET
TEMP.
3.1.9
HP TURBINE
a)
NO. OF STAGES
b)
NO. OF IMPULSE & REACTION
STAGES
3.1.10
I.P. TURBINE
a)
NO. OF STAGES
b)
NO. OF IMPULSE / REACTION
STAGES
3.1.11
L.P. TURBINE
a)
NO. OF STAGES
b)

:
NO. OF IMPULSE / REACTION
STAGES

3.2
LUBRICATING & GOVERNING OIL
SYSTEM
3.2.1
SHAFT DRIVEN OIL PUMP
a)
TYPE
b)

lit / minute
CAPACITY
kg/cm2(g)

c)
DISCHARGE PRESSURE,
d)
POWER CONSUMPTION

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value

3.2.2
FULL CAPACITY AUXILIARY OIL
PUMP (AC MOTOR DRIVEN)
a)
TYPE
b)

Lit/min/
CAPACITY

Kg/cm2(g)

c)
DISCHARGE PRESSURE
d)

RPM
PUMP SPEED,

e)

KW
MOTOR RATING,

3.2.3
EMERGENCY OIL PUMP (DC Motor
Driven)
a)
TYPE
b)

Lit/m
CAPACITY
Kg/m2

c)
DISCHARGE PRESSURE
d)

RPM
PUMP SPEED

e)

KW
MOTOR RATING

3.2.4

:
JACKING OIL PUMP

a)

:
TYPE / NO.
Kg/cm2

b)
DELIVERY PRESSURE
c)
CAPACITY
d)
PUMP SPEED

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value

e)
MOTOR RATING
3.2.5
TURNING GEAR
a)
TYPE OF DRIVE
b)

Rpm
TURNING GEAR SPEED

c)
HAND
BARRING
PROVIDED

FACILITY

3.3
CONDENSER:
:
A)
TYPE,
PASSES

NUMBER

OF

Kcal/hr
DESIGN HEAT LOAD AT VWO, 3%
MU)
Ata
C)

DESIGN BACK PRESSURE

D)

COOLING WATER FLOW

E)

COOLING SURFACE

: (cum/hr)

: (Sq.M)

F)
TUBE
DIA,
NUMBER,
THICKNESS & MATERIAL:
:
I)

CONDENSING SECTION

II)

AIR COOLER SECTION

G)

CLEANLINESS FACTOR

:
H)
CONDENSER WATER SIDE
PRESSURE DROP
:
I)
PERCENTAGE
PLUGGING MARGIN

OF

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value
:

J)
CONDENSER
TUBE
(OUTSIDE DIA X THICKNESS)
:
K)
WATER
THROUGH TUBES

VELOCITY

:
L)

CW SIDE PRESSURE
:

M)
DESIGN
TEMPERATURE

CW

:
N)
WATER
PRESSURE

BOX

DESIGN

:
- VACUUM
:
O)
WATER
TEMPERATURE

BOX

DESIGN

TEMPERATURE RISE ACROSS THE


CONDENSER
(LxWxH)
Q)
OVERALL
CONDENSER

SIZE

OF

3.4
AIR
EXTRACTION
(VACUUM PUMP)

SYSTEM

a)
NUMBER
Nm3/hr

b)
MAXIMUM QUANTITY OF DRY AIR
EXTRACTED
c)

Min.
LIME REQUIRED
INITIAL VACUUM

TO

CREATE

d)
RATED KW OF DRIVE MOTOR
3.5

Gland
steam
condenser

LP Heaters
2
3

HP Heaters
5

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value

3.5.1

: (Sq.M)
TYPE, SURFACE AREA PER UNIT

3.5.2

:
TUBE MATERIAL, NUMBER, DIA

3.5.3
A)
PRESSURE
ACROSS:

DROP

:
A)

STEAM SIDE

B)

WATER SIDE

B)

TEMPERATURE CHANGE

A)

STEAM SIDE

B)

WATER SIDE

3.6
DEAERATOR:
:
A)

TYPE
: (cum)

B)
STORAGE
CAPACITY /
MINUTES

TANK

:
C)
SIZE

SPRAY VALVES QUANTITY

:
D)
TRAYS
MATERIAL

QUANTITY,

E)
DISSOLVED
PERCENTAGE

OXYGEN

Kg/cm2
F)

DESIGN PRESSURE

G)

DESIGN TEMPERATURE

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value

3.7
CONDENSATE PUMP
3.7.1
NUMBERS
CAPACITY

OFFERED

3.7.2
TYPE & MANUFACTURER
3.7.3
IS THE PUMP DIRECTLY DRIVEN
BY ELECTRIC MOTOR ?
3.7.4
PUMP PERFORMANCE
3.7.4.1

Tonnes / hr
(TMCR)

DESIGN CAPACITY
3.7.4.2
DISCHARGE
PRESSURE
DESIGN CAPACITY

AT

3.7.4.3
SUCTION PRESSURE
3.7.4.4

Kg/Sq.Cm
(a)

Kg/Sq.cm
(a)
MLC

TOTAL HEAD DEVELOPED BY THE


PUMP
3.7.4.5
OPERATING SPEED AND NUMBER
OF STAGES
3.7.4.6
NPSH REQUIREMENT AT FULL
CAPACITY
3.7.4.7

MLC
SHUT OFF HEAD

3.7.4.8
POWER CONSUMPTION KW AND
EFFICIENCY AT DESIGN CAPACITY
3.7.4.9

KW
POWER RATING PROVIDED

3.7.4.10
MAX. FLOW THROUGH THE PUMP
WITHOUT
OVERLOADING
PRIMEOVER TONNE/HR (PUMP
RUN OUT)
3.7.5
RECIRCULATION CONTROL

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value

a)
TYPE
b)
MANUFACTURER
c)

T/hr
MINIMUM FLOW REQUIRED

3.7.6
MECHANICAL SEAL PROVIDED AT
ENDS
3.7.7
COOLING
ARRANGEMENT
MECHANICAL SEAL

OF

3.7.8

Tonnes
WEIGHT OF PUMP AND DRIVE
ASSEMBLY
INCLUDING
BASE
PLATE

3.7.9
MOTOR DETAILS
a)

KW
RATING

b)

RPM
SPEED

c)
VOLTAGE
d)
METHOD OF LUBRICATION
3.8
BOILER FEED PUMP
3.8.1
NO. OF PUMPS
3.8.2
TYPE OF PUMP
3.8.3
DESIGN PARAMETERS
3.8.3.1

Deg.C
TEMP. OF FEED WATER
Kg/m3

3.8.3.2
SPECIFIC
WATER

GRAVITY

OF

FEED

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

3.8.3.3

Value
Cu.m/hr

SUCTION FLOW
3.8.3.4

M/c
DYNAMIC HEAD

3.8.3.5

Rpm
SPEED

3.8.3.6

KW
POWER INPUT TO PUMP

3.8.3.7
EFFICIENCY OF PUMP
3.8.3.8

M/c
NPSH REQUIRED

3.8.3.9

M/c
SHUT OFF HEAD

3.8.3.10

Cu.m/hr
BFP BALANCING LEAK OFF FLOW
AT RATED SPEED

3.8.3.11

T/hr
MIN. FLOW THROUGH PUMP

3.8.4
CONSTRUCTIONAL FEATURES
3.8.4.1
CASING TYPE
3.8.4.2
IMPELLER TYPE
3.8.4.3
NO. OF STAGES
3.8.4.4
TYPE OF JOURNAL BEARINGS
3.8.4.5
TYPE OF THRUST BEARING
3.8.4.6
METHOD OF COOLING THRUST
BEARING AND JOURNAL BEARING
3.8.4.7
COUPLING TYPE
3.8.5
STRAINER MESH SIZE

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value
Kg/sq.cm2

3.8.5.1
PRESSURE DROP
3.8.6
MECHANICAL SEAL
3.8.6.1
QTY/PUMP
3.8.6.2
TYPE OF SEAL
3.8.6.3
MAKE OF SEAL
3.8.7
BOOSTER PUMP
3.8.7.1
TYPE OF PUMP

3.8.7.2
NO. OF PUMPS
3.8.7.3

Rpm
RATED SPEED

3.8.7.4

Cu.m/hr
DESIGN FLOW
o

3.8.7.5

TEMPERATURE
3.8.7.6

M/c
HEAD DEVELOPED

3.8.7.7

KW
POWER INPUT AT RATED FLOW

3.8.7.8
EFFICIENCY AT DESIGN POINT

3.8.7.9

M/c
NPSH REQUIRED

3.8.7.10
DIRECTION OF RATOTATION OF
THE PUMP

3.8.7.11
TYPE OF JOURNAL BEARINGS

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value

3.8.7.12
NO. OF BEARINGS

3.8.7.13
TYPE OF LUBRICATION

3.8.7.14
TYPE OF COUPLING

3.8.9
MECHANICAL SEAL

3.8.9.1
QTY./PUMP

3.8.9.2
TYPE OF SEAL

3.8.9.3
MAKE OF SEAL

3.8.10
BFP MOTOR DETAILS

3.8.10.1

KW
RATING

3.8.10.2

Rpm
SPEED

3.8.10.3
VOLTAGE
3.8.10.4
METHOD
OF
LUBRICATION

BEARING

3.8.11
BFP DRIVE TURBINE
3.8.11.1

No off

3.8.11.2

Type, Make & Model No.

3.8.11.3

Output Normal

KW

3.8.11.4

Output Max

KW

3.8.11.5

Normal Speed

RPM

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

Value

3.8.11.6

Speed Range

RPM

3.8.11.7

Motive Steam

3.8.11.7.1

Source :

3.8.11.7.1.
1
3.8.11.7.1.
2
3.8.11.7.1.
3
3.8.11.8

Start-up

3.8.11.9

Pressure

Kg/cm2

3.8.11.10

Temperature

3.8.11.11

Back Pressure

Kg/cm2(abs)

3.8.11.12

Details of connection with booster


pump

3.8.11.13

Details of connection with boiler feed


pump

3.8.11.14

Turbine controls / governing

3.8.11.15

Start up time ( from zero to full load)Seconds

Low Load
Full Load
Flow-t/h

3.9
SCHEDULE OF WEIGHTS:

:
A)

TURBINE GENERATOR WITH


AUXILIARIES

B)

REGENERATIVE FEED WATER


HEATERS WITH AUXILIARIES

C)

CONDENSER
AUXILIARIES

D)

PUMPS WITH AUXILIARIES

:
WITH

3.10

TURBINE LUBE OIL PURIFICATION


SYSTEM

3.10.1

Quantity, Make, Type

3.10.2

Capacity

: (LPH)

3.10.3

Purifier requirements

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Unit
DESCRIPTION

3.10.4

Value

Centrifuge; Type; Speed; Motor rating

3.10.5

:
:

ANTI-FLOOD TANK; CAPACITY &


MATERIAL
3.10.6

Heater; Type; Rating; Make; Material


and number of thermostats

3.10.7

Polishing filter;
Model & type

3.10.8

Pumps:

Capacity;

Make;

a)

Quantity; Capacity; Motor rating

b)

Material of construction:

i)Casing

ii)

Impeller/rotor

iii)

Shaft

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

4.0

WATER TREATMENT PLANT

4.1

Schedule of Water Pumps

S. No.

Item

Units

Parameters
Sea Water

1.
2.
3.

Total no. of pumps


Pump capacity
Pump total head excluding
losses in the pump
Pump speed (max.)
Type of pump
Location
Type of internal element
Liquid handled
Type of line bearing lubrication

4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.

Liquid for lubrication


Type of pump motor coupling
Thrust bearing location
Pump operating range
Power supply
Materials of construction
Pump column pipe
Pump bowl and discharge elbow
Impeller
Shaft
Line shaft coupling
Line shaft bearing
All hardware under water
Base plate
Shaft sleeve
Thrust bearing cooling system
pipes and valves

Nos.
M3/ hr
MWC
RPM

Filter water

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

4.2

Schedule of Clarification & Filtration System

S. No.
1.0
1.1
a.
b.
c.

d.
e.

1.2
a.
b.
c.
d.
e.
f.
g.
1.3
a.
b.
c.
1.4
a.
b.
c.
1.5
a.
b.
c.
d.
e.
f.

Description
Clarification Plant

Size of Raw Water inlet size


Material of Construction of Pipe
Valves
i)
Number of control valves
ii)
Type
iii) Size
Ends
Material of construction
i)
Body & disc
ii)
Valve spindle (Shaft)
iii) Bearing & Gland packing
iv) Valve seat
v) Disc seat
vi) Seal retaining ring
vii) Bolts and nuts
viii) Gear casing
ix) Gears
x) Pinions
xi) Pinion screw hardware
Cascade Aerator
Quantity offered
Capacity
Material of construction
Size x H
Number of steps
Number of treads
Number of risers
Stilling Chamber
Number
Material of Construction
Capacity
Parshall Flume
Number
Material of Construction
Capacity
Flash mixer
Number
Material of Construction
Capacity (displacement)
Detention time (approx.)
Free-board
Agitator
Protective cover of GI construction for
motors and gear drives.
Clariflocculator

a.
b.
c.
d.
e.

Number required
Type & Construction
Rated Effluent Capacity
Guaranteed Effluent Turbidity
Detention period :
i.
Flocculation zone
ii.
Clarifier zone
Rise rate
Surface flow rate at rated capacity
Velocity in launder

f.
g.
h.

Parameter

Sea Water Inlet Pipe and Valves

g.
1.6

Units

mm
No.
mm

No.
m3/hr
mxm

No.
Cum/hr

Cum/hr.
No.
Cum
Min

Cum/hr
NTU
minutes
minutes
m3/hr/m2
m3/hr/m2
m/sec.

Control
One

Isolating
Two

By-Pass
One

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
i.
j.
k.
l.
1.7
a.
b.
c.
d.
e.
f.
1.8

Description
Platform with railing
Rake bridge Material
Sludge
blow-off
constant
bleed
arrangement with telescopic device &
flushing connection.
Quantity of Flocculation Agitator
Chemical House
Number
Type
Ground Floor
First Floor
Handling Facility
Size
Dosing System

a.
b.
c.
d.

Numbers provided
MOC & Internal lining
Effective Capacity
Solution strength

e.
f.
g.

Agitator MOC
Dissolving basket MOC
Alum, Polyelectrolyte & Lime solution
dosing system - Capacity & head
M.O.C. for piping & valves
Sump
No. of sludge sump
Construction
Capacity
Size
Disposal Pumps
Numbers
Type
Rated Capacity
Head
Type of lubrication
Material of Construction
i.
Casing
ii.
Impeller
iii. Shaft
iv. Packing
v.
Flexible coupling

h.
1.8
a.
b.
c.
d.
1.9
a.
b.
c.
d.
e.
f.

vi.
g.
h.
i.
1.10

1.11

Bolts & Nuts


- In corrosive locations
- in other places
Electric supply
Enclosure & insulation
Speed of pump motor rating
Sludge Thickener
i)
Number
ii)
Capacity
iii) Inlet Solid Concentration
iv) Outlet concentration
v) Material of construction
Thickened Sludge Transfer Pumps
i) Number
ii) Type
iii) Capacity and head
iv) Liquid to be handled
v) Material of construction
a) Pump casing
b) Stator

Units

Parameter

No.
No.

Alum

Lime

Polyelectrolyte

No.
Cum.
%

Sludge

Filter Backwash

Sludge

Filter Backwash

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

1.12

1.17
a.
b.

c.
d.
e.
f.
1.18

a.
b.
c.
d.
e.
f.

Description
c) Shaft
d) Eccentric rotor
Centrifuge
i) Number
ii) Type
iii) Capacity
iv) Inlet Solid Concentration
v) Outlet concentration
vi) Material of construction
a) Bowl
b) Conveyor
c) Conveyor flieght
d) Flieght protection
e) Liquid discharge port
f) Solid discharge port
g) Feed nozzle
h) Recovery
vii) Discharge hopper with valves
Sumps
Capacity (effective)
Dimensions
Length
Breadth
Depth
Type
Level Control Equipment
Internal Lining including Roof
Water Proofing
Miscellaneous Water Pumps

g.
h.
i.

Numbers
Type
Capacity
Head
Type of lubrication
Material of Construction
i.
Casing
ii.
Impeller
iii. Shaft
iv. Shat sleeves
v.
Column pipe
vi. Packing
vii. Flexible coupling
viiii. Bolts & Nuts
- In corrosive locations
- in other places
Electric supply
Enclosure & insulation
Speed of pump motor rating

a.
b.
c.
d.
e.
f.

Chlorinator
Chlorine Tonner
Regulating Valves
Chlorinator
Capacity
Injector
Diffusers

1.19

Units

Parameter

Clarified Water

RO Stage I Permeate

Cum
m
m
m

Clarified
Water
Supply
Pumps

RO
RO
Stage I Stage
High
II
pressure Supply
pumps
Pump
s

Servic
e
Water
Pump
s

Cum/hr
mwc

rpm
kW
RW
No.

Potable

RO
Stage
II
Perme
ate
pump

DESEIN

S. No.
g.
h.
i.

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
Chlorine Analysis
Leak detector
Safety equipment

Units

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

4.3

Schedule of RO DM Section

Sl. No.
1.0
a
b
c

d
e
2.0
a
b
c

d
e
3.0
a
b
c
d
e
f
g
4.0
a
b
c
d
e
f
g
1
a
b
c
d
e
f
g
2
a
b
c
d

Description
PT PLANT
Dual Media Filter
Size of each unit (dia x
LOS)
Design flow rate (gross)
Pressure drop across the
unit inclusive of frontal
piping, fittings, valves &
instruments
Backwash flow rate
Air blowers capacity and
discharge pressure
Pressure Sand Filter
Size of each unit (dia x
LOS)
Design flow rate (gross)
Pressure drop across the
unit inclusive of frontal
piping, fittings, valves &
instruments
Backwash flow rate
Air blowers capacity and
discharge pressure
Coagulant dosing system
Dosing rate considered
Dosing pump capacity &
head
No. of pumps offered
Dosing pump material of
construction
Tank dimensions
No. of tanks offered
Material of construction
Coagulant dosing system
Dosing rate considered
Dosing pump capacity &
head
No. of pumps offered
Dosing pump material of
construction
Tank dimensions
No. of tanks offered
Material of construction
RO Stage I
Antiscalant dosing system
Dosing rate considered
Dosing pump capacity &
head
No. of pumps offered
Dosing pump material of
construction
Tank dimensions
No. of tanks offered
Material of construction
SMBS Dosing
Dosing rate considered
Dosing pump capacity &
head
No. of pumps offered
Dosing pump material of
construction

Unit

Mxm
Cum/hr

Cum/hr
Cum/ min/ kg/ sq cm
Mxm
Cum/hr

Cum/hr
Cum/ min/ kg/ sq cm
ppm
Lph/ kg/sq cm

mxm

ppm
Lph/ kg/sq cm

mxm

ppm
Lph/ kg/sq cm

mxm

ppm
Lph/ kg/sq cm

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

Sl. No.
e
f
g
3
a
b
c
d
e
4
a
b
c
d
e
f
5
a
b
c
d
e
f
g
h
6
6.1
6.2
6.3
6.4
6.5
1
a
b
c
d
e
f
g
2
a
b
c
d
e
f
g
3
a
b
c

Description
Tank dimensions
No. of tanks offered
Material of construction
Cartridge Filter
Quantity
Capacity per filter
Pressure drop across filter
under
50%
clogged
condition
Mesh size
Material of construction
RO modules
No. of streams
Capacity per stream
Material of construction of
membranes
Flow recovery
Salt rejection capacity
Make of membranes
Chemical cleaning system
Dosing rate considered
Dosing pump capacity &
head
No. of pumps offered
Dosing pump material of
construction
Tank dimensions
No. of tanks offered
Type of cleaning chemical
Details of cartridge filter
RO Stage I Permeate
Sump
Quantity
Capacity
Dimensions
MOC
Painting details
RO Stage II
Antiscalant dosing system
Dosing rate considered
Dosing pump capacity &
head
No. of pumps offered
Dosing pump material of
construction
Tank dimensions
No. of tanks offered
Material of construction
SMBS Dosing
Dosing rate considered
Dosing pump capacity &
head
No. of pumps offered
Dosing pump material of
construction
Tank dimensions
No. of tanks offered
Material of construction
Cartridge Filter
Quantity
Capacity per filter
Pressure drop across filter
under
50%
clogged

Unit
mxm

microns

%
%

ppm
Lph/ kg/sq cm

mxm

ppm
Lph/ kg/sq cm

mxm

ppm
Lph/ kg/sq cm

mxm

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

Sl. No.
d
e
4
a
b
c
d
e
f
5
a
b
c
d
e
f
g
h
6
6.1
6.2
6.3
6.4
6.5
1
a
b
c
d
e
i
ii
f
i
ii
g
i
ii
h
i
ii
i
i
ii
2
a

Description
condition
Mesh size
Material of construction
RO modules
No. of streams
Capacity per stream
Material of construction of
membranes
Flow recovery
Salt rejection capacity
Make of membranes
Chemical cleaning system
Dosing rate considered
Dosing pump capacity &
head
No. of pumps offered
Dosing pump material of
construction
Tank dimensions
No. of tanks offered
Type of cleaning chemical
Details of cartridge filter
RO Stage II Permeate
Sump
Quantity
Capacity
Dimensions
MOC
Painting details
Mixed Bed Units
Size of each unit (dia x
LOS)
Design flow rate(gross)
Gross output between
regenerations
Productive output between
regenerations
Resin make & models
Cation resin
Anion resin
Resin quantity
Cation resin
Anion resin
Regeneration levels
Cation resin
Anion resin
Derated
exchange
capacity
Cation resin
Anion resin
Regenerant capacity
Quantity of 30% HCL/
regeneration
Quantity of 98% NaOH/
regeneration
ACID
REGENERATION
SYSTEM
Acid transfer pumps
Capacity
Head
ALKALI REGENERATION
SYSTEM

Unit
microns

%
%

ppm
Lph/ kg/sq cm

mxm

Mxm
Cum/hr
Cum
Cum

Lit
Lit
Kg/cum
Kg/cum
Kg/cum
Kg/cum
cum
Cum

Cum/hr
Kg/sqcm

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

Sl. No.
a
4
a
b
c
d
5
a
b
6
a
b
c
13.0
13.1
i)
ii)
iii)
iv)
v)
vi)
13.2
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)

13.3
i)
ii)
iii)
iv)

Description
Alkali transfer pumps
Capacity
Head
DM Water STORAGE
TANK
Quantity
MOC
Dia X LOS
Capacity
CONTROL PANEL
Make
Dimensions
PLC
Make
Model no./ system type
Configuration and logic
Neutralising System
Neutralisation Pit
Number
Material of construction
Effective capacity of each
compartment
Isolation gate valves
Numbers required
Protection
Neutralised
Waste
Disposal Pumps
Number
Type
Capacity and total head of
each pump
Duty
RPM
Vibration
Lubrication
Noise Level
Drive motor
Suction condition
Material of Construction
- Casing
- Base Plate
- Impeller
- Shaft
- Shaft coupling
- Shaft sleeve
Ultration Filtration
Number of Modules
Capacity
Type of Membrane
Accessories Provided

Unit
Cum/hr
Kg/sqcm
Nos.
Mxm
Cum

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

4.4
S. No.

SCHEDULE OF CW CHLORINATION SYSTEM

Description

1.0
a.
b.
c.
d.
e.
f.

2.0
a.
b.
c.
d.

e.
f.
g.
3.0
a.
b.
c.
d.
e.
f.
g.

H
i
4.0
a.
b.
c.
d.

e.
f.

Sea Water Booster Pump


Manufacturer
Type
Number of pumps
Capacity
Head
Material of Construction
Casing
Impeller
Shaft
Base Plate
Bolts & Nuts
Auto Self Cleaning Filter
Number
Manufacturer
Mesh Screen size
Material of Constrcution
Body
Screen
Pressure Drop at full flow when clean
across filter
Size, LOS x dia (m x m)
Weight of each filter
Electrolyser
Number
Type & Manufacturer
Capacity (each)
Available Cl2 content @ outlet
Life of electrodes
Range of operation
Material of Constrcution
Anode
Cathode
Shell
Gaskets
Design Pressure
Test Pressure
Size
Weight
Hypochlorite Dosing Pumps
Quantity
Capacity
Head
Material of construction
Casing
Impeller
Shaft
Make
Weight of pump assembly

Units

Cum/hr
MWC

Kg/ cm2 (g)


Kgs

kg/hr
Ppm
Years
%

Mxm
kgs

Cum/hr
Kg/ cm2 (g)

kgs

5.0
DILUTE HYDROCHLORIC ACID TANK
a.
b.
c.
d.

Quantity
Capacity
Manufacturer & type
Material of construction

6.0
HYPOCHLORITE STORAGE TANK

Cum

Parameter
CW & PT System Sea water Intake

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description
a.
b.
c.
d.

Quantity
Capacity
Manufacturer & type
Material of construction

7.0
H2 DILUTION BLOWERS

a.
b.
c.
d.
e.

8.0
a.
b.
c.
d.
e.
f.
g.

Manufacturer
Quantity
Capacity
Discharge pressure
Material of Construction
Casing
Impeller
Shaft
Transformer Rectifiers
Manufacturer
Capacity
Quantity
Method of Control
Output DC Current
Output DC voltage
Cooling type

Units

Cum

Parameter
CW & PT System Sea water Intake

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

4.5

Schedules for Laboratory Equipment

S. No.

Description

Parameters

Water Analysis
1.01
a)
b)
c)
d)
1.02
a)
b)
c)
d)
1.03
a)
b)
c)
d)
1.04
a)
b)
c)
d)
1.05
a)
b)
c)
d)
1.06
a)
b)
c)
d)
1.07
a)
b)
c)
d)
1.08
a)
b)
c)
d)
1.09
a)

pH-meter
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Conductivity Meter
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Spectro Photometer
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Dissolved Oxygen Meter
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Turbidity meter
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Balances
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Flame Photometer
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Selective Ion-Analyser
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Oil Content Analyzer
Make

description
with

the

description
with

the

description
with

the

description
with

the

description
with

the

description
with

the

description
with

the

description
with

the

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
b)
c)
d)
1.10
a)
b)
c)
d)
1.11
a)
b)
c)
d)
1.12
a)
b)
c)
d)
1.13
a)
b)
c)
d)
1.14
a)
b)
c)
d)
1.15
a)
b)
c)
d)
1.16
a)
b)
c)
d)
1.17
a)
b)
c)
d)
1.18

Description
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Water Purification System
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Stirring hot plate
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Water Bath
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Refrigerator
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Vacuum Pump
Make
Model No.
Technical Leaflet & operating
attached.

Parameters
description
with

the

description
with

the

description
with

the

description
with

the

description
with

the

description

List of accessories included with the


instruments
Residual Chlorine Meter
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Jar Test Apparatus
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Portable Water Quality Checker
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Personal Computer

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
a)
b)
c)
d)
2.00

Coal Analysis

2.01

Coal Analyzer
a)
b)
c)
d)

2.02
a)
b)
c)
d)
2.03
a)
b)
c)
d)
2.04
a)
b)
c)
d)
2.05
a)
b)
c)
d)
2.06
a)
b)
c)
d)
2.07
a)
b)
c)
d)
3.00

Description
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments

Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Oxygen Bomb Calorimeter
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Carbon & Sulphur Analyzer
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Muffle Furnace
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Oven
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Lab Pulverizer
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Sieve Shaker
Make
Model No.
Technical Leaflet & operating
attached.
List of accessories included
instruments
Oil Analysis

description
with

the

description
with

the

description
with

the

description
with

the

description
with

the

description
with

the

description
with

the

Parameters

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
3.01

Description
Red Wood Viscometer
a)
b)
c)
d)

3.02
a)
b)
c)
d)
3.03
a)
b)
c)
d)
3.04
a)
b)
c)
d)
3.05
a)
b)
c)
d)
3.06
a)
b)
c)
d)
3.07
a)
b)
c)
d)
3.08
a)
b)
c)
d)
4.00

Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Automatic Flash Point Apparatus
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Dean & Stark Moisture Determination
Apparatus
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Flash Shaker
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Centrifuge
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Heating Mantle
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Automatic K-F (Karl-Fisher) Titrimeter
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Gas Chromatograph
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Meteorological & Pollution

Parameters

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
4.01
a)
b)
c)
d)
4.02
a)
b)
c)
d)
4.03
a)
b)
c)
d)
4.04
a)
b)
c)
d)
4.05
a)
b)
c)
d)
4.06
a)
b)
c)
d)
4.07
a)
b)
c)
d)

4.08
a)
b)
c)
d)
4.09
a)
b)

Description
Electrical Amenograph
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Dew Point Meter
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Rain Gauge
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Mercury Barometer
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Maximum & Minimum Thermometer
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Dry & Wet bulb Thermometer
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
High Volume Sampler
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Stack Monitoring Kit
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Portable Gas Analyser
Make
Model No.

Parameters

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
c)
d)
4.10
a)
b)
c)
d)

Description
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments
Stop Watch
Make
Model No.
Technical Leaflet & operating description
attached.
List of accessories included with the
instruments

Parameters

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

4.6

Schedule of Condensate Polishing Unit

S. No.
1.0
1.1
1.1.1
1.1.2

Description
Chemical Consumption
Hydrochloric Acid (30% conc.)
Kgs/litre of cation resin
Amount of cation resin in one vessel, litres

1.1.3
1.2

Total for regeneration of one vessel


charge, kgs
Sodium Hydroxide (48% purity)

1.2.1
1.2.2

Kgs. Litre of anion resin


Amount of anion resin in one vessel, litres

1.2.3

Total for regeneration of one vessel


charge, kgs
Power Requirements
During Normal Operation KW
During Regeneration KW
Total energy consumption for regeneration
of one vessel charge KWH

2.0
2.1
2.2
2.2.1
2.2.2

Total energy consumption for regeneration


of one vessel charge KWH

2.2.3

Duration of the regeneration process


considered in 2.2 above

3.0
3.1
3.1.1

Effluent Quality
Normal Conditions
When operating under normal design
conditions with the influent quality no
worse than that indicated in Technical
Specifications, the effluent quality shall be
better than the following:

3.1.1.1
3.1.1.2
3.1.1.3
3.1.1.4
3.1.1.5
3.1.1.6
3.1.1.7

Total solids,
ppb
Silica,
ppb
Copper,
ppb
Iron,
ppb
Sodium,
ppb
Chloride,
ppb
Conductivity, after removal of ammonia
and amines, micro mhos/cm at 25C

3.1.1.8
3.1.2

Crude,
ppb
Service run between two successive
regenerations at the design flow and
above influent condition, while maintaining
this guaranteed effluent quality, hours
(minimum)
Start-up Conditions

3.2
3.2.1

3.2.2

3.3

With the influent quality no worse than


that indicated in Technical Specification,
total crud content of the effluent shall not
exceed, ppb
Useful service run between
two
successive regenerations, at the design
flow and the above influent condition, shall
not be less than, hours
Condenser Tube-Leakage Conditions

DESEIN

S. No.
3.3.1

3.3.2

4.0
4.1
4.2
4.3
4.3.1
4.3.2
4.3.3
5.0
6.0
6.1
6.1.1
6.1.2
6.1.3
6.1.4
6.1.5
6.2
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.2.6
6.2.7
6.2.8
6.2.9
7.0
7.1

7.2
8.0
8.1
8.2
8.3
8.4
8.5

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
With the influent quality no worse than
indicated in the Technical Specifications,
sodium content of the effluent shall be
limited to ppb
Useful service run between
two
successive regenerations, at the design
flow and the above influent conditions,
shall not be less than, hours
Hydraulics
Design flow rate per vessel, M3/hr
Average velocity of condensate through
the resin bed at the above flow, m/min
Pressure drop across the service vessels
at the above design flow, shall not exceed
the following maximum values, kg/cm2
Vessel, excluding resign trap
Resin trop alone
Total
Resin Loss
Condensate Polishing Service Vessels
Capacity & Performance of Each Vessel
Service rate (m3/hr.)
Service Hydraulic rate (m/min)
Pressure Loss without resins, (kg/cm2)
Rinse Rate (m3/hr.)
Resin
sluice
Rate
(m3/hr.)
and
3
simultaneous Air (NM /hr.)
Vessel Details
Design Pressure kg/m2 (gauge)
Number of vessel per unit
Tank Size
Thickness
Vessel material
Lining Material & thickness
Vessel Supports
Freeboard (%)
Design code
Resin Details Each Vessel
Cation / Anion / Inert Resin
Manufacturer & Type
Total Exchange Capacity (kg/Caco3/m3)
Volume (litres)
Sieve analysis
Technical literature furnished
Total Resin Bed depth cms
Service Requirements
Instrument
air
consumption
for
instruments and controls (max.) (NM3/hr.)
Control power supply feeder rating
required (KW)
Max. Service air consumption (NM3/hr.)
Sealing water requirement for glands
sealed valves (m3/hr.)
Electrical & Power consumption (total) for
instruments & control panel

S. No.
9.0

Description
Condensate Polishing External
Regeneration

9.1
9.1.1

Capacity & Performance


Resin Scrub

Clean

RESIN SEPARATION
AND CATION
REGENERATION

ANION RESIN
REGENERATION

Dirty

MIXED RESIN
STORAGE

DESEIN

S. No.

9.1.2
9.1.3
9.1.4
9.1.5
9.1.6
9.1.7
9.1.8
S. No.
10.0
10.1
10.1.1
10.1.2
10.1.3
10.1.4

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
Air (NM3/hr. and pressure in
kg/cm2(g))
Water Rinse (m3/hr.)
Backwash Rate (m3/hr.)
Slow Rinse (m3/hr.)
Fast Rinse (m3/hr.)
Regenerant Flow (m3/hr.)
Air Mix (NM3/hr.) and pressure
kg/cm2
Resin sluicing Rate (m3/hr.) and
simultaneous Air (NM3/hr.)
Resin Separation Flow Rate (m3/hr.)

10.2
10.2.1
10.2.2
10.2.3
10.2.4

Description
Hot Water Tank
Capacity & Performance
Capacity (litres)
Outlet Temp (C)
Recovery Time (Hr.)
Heat Input (kcal/hr)
Capacity as percentage of total diluent water
for alkali required for one regeneration
Vessel Details
Design Pressure
Tank Size (dia x shell side length)
Thickness (Head/shell)
Vessel Material

S. No.

Description

11.0
11.1
11.2
11.2.3
11.2.4

Air Blowers
Number of units
Blower
Type
Discharge Capacity NM3/hr at
mm. W.C.
Activated Carbon Filter
Capacity & Performance
Service Rate (m3/hr)
Pressure Drop (kg/m2)
Backwash rate (m3/hr) & duration
(minutes)
Rinse Rate (m3/hr) & duration
(minutes)
Vessel Details
Design Pressure (kg/m2g)
Tank size (dia x shell side length)
Activated Carbon Material
Surface area (m2/gram)
Characteristics
a) Bulk density kg/m3
b) Uniformity co-efficient
c) Abrasion number
d) Ash, %
Quantity in filter bed
a) Volume, M3
b) Bed depth, cms
Resin Transfer Pipeline
Number and size
Approximate length, meters
Pipe
Material

10.1.5

12.0
12.1
12.1.1
12.1.2
12.1.3
12.1.4
12.2
12.2.1
12.2.2
12.3
12.3.1
12.3.2

12.3.5
13.00
13.00.1
13.00.2
13.01
13.01.1

For Service Vessels

For regeneration

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

13.01.2
13.01.3
14.00
14.01

Wall thickness
Type of joints
Skids
Overall Dimensions
Length, mm
Width, mm
Height, mm
Control Panels
Dimension, mm
Mounting

14.02

S. No.
15.0

Description
Miscellaneous Tank

15.1

i)
ii)
iii)
iv)
v)

S. No.
16.0
16.1

Nos. supplied
Size, mm
Useful capacity, M3
Maximum capacity, M3
Material
of
construction
thickness, mm

Acid Dozing

ALKALI
STORAGE

&

Description
Neutralising System
i)
Neutralising Pit
a) Number provided
b) Material of construction
c) i) Useful capacity of each pit
(m3/each)
ii) Max. capacity of each pit
(m3/each)
d) Size (m)
e) Liquid Depth
f) Agitation system
i) Size of pipe (mm)
ii) Material
iii) Type of agitation system
iv) In case of air agitation system
a) Quantity of air required
NM3 per section of pit

Alkali Dozing

ACID
STORAGE
TANK

DM WATER
STORAGE
TANKS

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit

1.0

SEA WATER INTAKE SYSTEM

1.1

SEA WATER INTAKE PUMPS

1.1.1

General

1.1.1.1

Type

1.1.1.2

Manufacturer

1.1.1.3

Model Number

1.1.2

Equipment Performance

1.1.2.1

Performance standard

1.1.2.2

Guaranteed Design Capacity

: (M/hr)

1.1.2.3

Guaranteed Total Head at pump


discharge flange at rated capacity

: (MLC)

1.1.2.4a)

Bowl head at rated capacity

: (MLC)

b)

Bowl head at rated speed and


closed discharge

: (MLC)

c)

Total head loss from suction bell


inlet to pump discharge flange at
rated capacity

: (MLC)

1.1.2.5

Range of operation

1.1.2.6

Pump rated speed

: (RPM)

1.1.2.7

Guaranteed pump efficiency at


rated capacity

: (%)

1.1.2.8

Tolerance on guaranteed design

a)

Capacity

: (Cu. M/hr)

b)

Total head

: (MWC)

c)

Efficiency

: (%)

1.1.2.9

Rub-away-speed (reverse) due to


reverse flow at rated head

: (rpm)

1.1.2.10

Are pumps and motors capable of


withstanding the reverse run-away
speed (mention the duration also)?

1.1.2.11

Expected noise level

1.1.2.12

Expected vibration limits

1.1.2.13

Power consumption

1.1.2.13.1

Guaranteed pump shaft


power at rated capacity

1.1.2.13.2

Power Consumption
condition at motor

input

: (KW)

at rated
terminals,

: (KW)

Parameters

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit

Parameters

(Guaranteed)
1.1.2.14

Pump specific speed

1.1.2.14.1
1.1.2.15

Suction specific speed


Minimum
submergence
(over
suction bell) required at rated
capacity

:
: (MLC)

1.1.2.16

Pump motor Critical speed

: (RPM)

a)

1st

b)

2nd

1.1.2.17

Mode of pump starting

1.1.2.18

Provision for impeller adjustment


available
Type of shaft coupling

1.1.2.19

i)

between impeller & line


shaft

ii)

between
shaft

line

&

head

1.1.2.20

Type of lubrication and cooling

1.1.2.21

Thrust bearing (s)

1.1.2.21.1

Location

1.1.2.21.2

Numbers provided

1.1.2.21.3

Type

1.1.2.21.4

Description
of
lubrication
Arrangement and lubricant

1.1.2.21.5

Coolant

1.1.2.22

Shaft Sealing Arrangement

1.1.2.22.1

Type

1.1.3

Material of Construction

1.1.3.1

Base Plate

1.1.3.2

Discharge casing

1.1.3.3

Column pipe

1.1.3.4

Suction bell

1.1.3.5

Impeller

1.1.3.6

Impeller shaft

1.1.3.7

Impeller wear ring

RPM x (Flow in
USGPM)1/2
NS
=
----------------------------

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit

1.1.3.8

Casing wear rings

1.1.3.9

Impeller shaft

1.1.3.10

Line shaft and head shaft

1.1.3.11

Shaft sleeve

1.1.3.12

Shaft coupling

1.1.3.13

Shaft enclosing tube

1.1.3.14

Line & head shaft bearing

1.1.3.15

Impeller bearings

1.1.3.16

Stuffing box

1.1.4

INSPECTION AND TESTING

1.1.4.1

Material test

1.1.4.2

Hydro-static test pressure and


duration

: (Kg./ Sq.cmg)
(min)

1.1.4.3

Performance test

1.1.4.4

Test speed

: (RPM)

1.1.4.5

Cavitation test

1.1.4.6

Dynamic balancing test

1.1.5

Loading Data

1.1.5.1

Horizontal and vertical loads for


pump foundation design

: (Kg.f.)

1.1.5.2

Design load at thrust block

: (Kg.f.)

1.2

BUTTERFLY VALVES

1.2.1

General

1.2.1.1

Manufacturer & Model No.

1.2.1.2

Type

1.2.1.3

Size of the valve

1.2.1.4

Number offered

1.2.2

Equipment Performance

1.2.2.1

Maximum allowable flow

: (Cu. M/hr)

1.2.2.2

Pressure drop across the valve at


design flow

: (Kg/Sq.cmg)

1.2.2.3

Operating time from open to

: (mm NB)

Parameters

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit

close condition and vice-versa


1.2.2.4

Valve body & disc

1.2.2.4.1

Body construction

1.2.2.4.2

Whether the body is lined

1.2.2.4.3

Disc Construction

1.2.2.5

Valve seat

1.2.2.5.1

Material

1.2.2.5.2

No. of retaining ring segments

1.2.2.6

Valve shaft

1.2.2.6.1

Shaft attachment

1.2.2.6.2

Shaft diameter (mm)

1.2.3

Material of Construction

1.2.3.1

Valve body

1.2.3.2

Valve disc

1.2.3.3

Valve seat

1.2.3.4

Valve shaft

1.2.3.5

Shaft bearings

1.3

RUBBER EXPANSION JOINT

1.3.1.1

Nominal size

: (NB)

1.3.1.2

Type

1.3.2

Performance Capability

1.3.2.1

Axial elongation/contraction

: (mm)

1.3.2.2

Lateral deflection

: (mm)

1.3.2.3

Angular movement

: (degrees)

1.3.2.4

Torsional movement

: (degrees)

1.3.3

Design and Construction

1.3.3.1

Design standard

1.3.3.2

Design pressure

: (Kg./ Sq.cmg)

1.3.3.3

Design vacuum

: (Kg./ Sq.cmg)

1.3.3.4

Bursting pressure of

: (Kg./ Sq.cmg)

1.4

Sea Water Pumphouse

Parameters

DESEIN

S. No.
1.4.1
1.4.2
1.4.3
1.5
1.5.1

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
Size
Size of forebay
Depth of Intake sump
Intake Well
Size of intake well

Unit
M xm xm
M xm xm
M

Parameters

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit
CW Pumps

5.0

CW SYSTEM

5.1

CW & ACW PUMPS

5.1.1

General

5.1.1.1

Type

5.1.1.2

Manufacturer

5.1.1.3

Model Number

5.1.2

Equipment Performance

5.1.2.1

Performance standard

5.1.2.2

Guaranteed Design Capacity

: (M/hr)

5.1.2.3

Guaranteed Total Head at pump


discharge flange at rated capacity

: (MLC)

5.1.2.4a)

Bowl head at rated capacity

: (MLC)

b)

Bowl head at rated speed and


closed discharge

: (MLC)

c)

Total head loss from suction bell


inlet to pump discharge flange at
rated capacity

: (MLC)

5.1.2.5

Range of operation

5.1.2.6

Pump rated speed

: (RPM)

5.1.2.7

Guaranteed pump
rated capacity

5.1.2.8

Tolerance on guaranteed design

a)

Capacity

: (Cu. M/hr)

b)

Total head

: (MWC)

c)

Efficiency

: (%)

5.1.2.9

Rub-away-speed (reverse) due to


reverse flow at rated head

: (rpm)

5.1.2.10

Are pumps and motors capable of


withstanding the reverse run-away
speed (mention the duration also)?

5.1.2.11

Expected noise level

5.1.2.12

Expected vibration limits

5.1.2.13

Power consumption

5.1.2.13.1

Guaranteed pump shaft input power


at rated capacity

: (KW)

5.1.2.13.2

Power Consumption
condition at motor

: (KW)

efficiency

at

at rated
terminals,

: (%)

Parameters
ACW Pumps

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit
CW Pumps

Parameters
ACW Pumps

(Guaranteed)
5.1.2.14

Pump specific speed

5.1.2.14.1

Suction specific speed

5.1.2.15

Minimum
submergence
suction bell) required at
capacity

5.1.2.16

Pump motor Critical speed

: (RPM)

a)

1st

b)

2nd

(over
rated

5.1.2.17

Mode of pump starting

5.1.2.18

Provision for impeller adjustment


available
Type of shaft coupling

5.1.2.19

i)

between impeller & line


shaft

ii)

between line & head shaft

5.1.2.20

Type of lubrication and cooling

5.1.2.21

Thrust bearing (s)

5.1.2.21.1

Location

5.1.2.21.2

Numbers provided

5.1.2.21.3

Type

5.1.2.21.4

Description
of
lubrication
Arrangement and lubricant

5.1.2.21.5

Coolant

5.1.2.22

Shaft Sealing Arrangement

5.1.2.22.1

Type

5.1.3

Material of Construction

5.1.3.1

Base Plate

5.1.3.2

Discharge casing

5.1.3.3

Column pipe

5.1.3.4

Suction bell

5.1.3.5

Impeller

5.1.3.6

Impeller shaft

5.1.3.7

Impeller wear ring

5.1.3.8

Casing wear rings

: (MLC)

RPM x (Flow in USGPM)1/2


NS = ----------------------------(Head in Ft.)3/4

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit
CW Pumps

5.1.3.9

Impeller shaft

5.1.3.10

Line shaft and head shaft

5.1.3.11

Shaft sleeve

5.1.3.12

Shaft coupling

5.1.3.13

Shaft enclosing tube

5.1.3.14

Line & head shaft bearing

5.1.3.15

Impeller bearings

5.1.3.16

Stuffing box

5.1.4

INSPECTION AND TESTING

5.1.4.1

Material test

5.1.4.2

Hydro-static
duration

5.1.4.3

Performance test

5.1.4.4

Test speed

: (RPM)

5.1.4.5

Cavitation test

5.1.4.6

Dynamic balancing test

5.1.5

Loading Data

5.1.5.1

Horizontal and vertical loads for


pump foundation design

: (Kg.f.)

5.1.5.2

Design load at thrust block

: (Kg.f.)

5.2

BUTTERFLY VALVES

5.2.1

General

5.2.1.1

Manufacturer & Model No.

5.2.1.2

Type

5.2.1.3

Size of the valve

5.2.1.4

Number offered

5.2.2

Equipment Performance

5.2.2.1

Maximum allowable flow

: (Cu. M/hr)

5.2.2.2

Pressure drop across the valve at


design flow

: (Kg/Sq.cmg)

5.2.2.3

Operating time from open to close


condition and vice-versa

test

pressure

and

: (Kg./ Sq.cmg)
(min)

: (mm NB)

Parameters
ACW Pumps

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit
CW Pumps

5.2.2.4

Valve body & disc

5.2.2.4.1

Body construction

5.2.2.4.2

Whether the body is lined

5.2.2.4.3

Disc Construction

5.2.2.5

Valve seat

5.2.2.5.1

Material

5.2.2.5.2

No. of retaining ring segments

5.2.2.6

Valve shaft

5.2.2.6.1

Shaft attachment

5.2.2.6.2

Shaft diameter (mm)

5.2.3

Material of Construction

5.2.3.1

Valve body

5.2.3.2

Valve disc

5.2.3.3

Valve seat

5.2.3.4

Valve shaft

5.2.3.5

Shaft bearings

5.3

RUBBER EXPANSION JOINT

5.3.1.1

Nominal size

: (NB)

5.3.1.2

Type

5.3.2

Performance Capability

5.3.2.1

Axial elongation/contraction

: (mm)

5.3.2.2

Lateral deflection

: (mm)

5.3.2.3

Angular movement

: (degrees)

5.3.2.4

Torsional movement

: (degrees)

5.3.3

Design and Construction

5.3.3.1

Design standard

5.3.3.2

Design pressure

: (Kg./ Sq.cmg)

5.3.3.3

Design vacuum

: (Kg./ Sq.cmg)

5.3.3.4

Bursting pressure of

: (Kg./ Sq.cmg)

Parameters
ACW Pumps

DESEIN

S. No.
6.0

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
NATURAL
TOWER

DRAUGHT

6.1

Qty. type, make

6.2

Number of cells:

Unit
COOLING
:

i)

Operating

ii)

Standby

6.3

Cooling water flow

: (cum/hr)

6.4

Approach temp.

: (oC)

6.5

Cooling range

: (oC)

6.6

Basin volume

: (cum)

6.7

Fill material

6.8

Design wet bulb temperature

: (oC)

6.9

Total heat exchange

: (K.Cal/hr)

Parameter

DESEIN

S. No.
7.0

7.1

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
AUXILIARY
SYSTEM

COOLING

Unit
WATER

Plate Type Heat Exchanger

7.1.1

Secondary water inlet temperature

7.1.2

Primary water outlet temperature

7.1.3

Overall fouling factor

7.1.4

Minimum Heat transfer area per


PHE

7.1.5

No. of heat exchangers/unit

7.1.6

Material of construction

7.1.7

Plate

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
8.0

Description

Unit

8.1

CONDENSER ON LINE TUBE


CLEANING SYSTEM
Name of Manufacturer

8.2

Ball cleaning system

8.2.1

Ball separator section

8.3

8.4

8.5

8.6

8.7

a)

Design
pressure
temperature

b)

Water

c)

Pressure
drop
across
screens in fouled condition

d)

Pressure
screens
condition.

quantity

drop
in

Parameter

:
:

across
cleaned

Material
a)

Outer shell

b)

Flanges

:
Ball re-circulation
pump

Pump Particulars
a)

Type of pump

b)

Capacity

c)

Head

d)

Power consumption

e)

Speed

Material of Construction
a)

Shaft

b)

Impeller

c)

Casing

a)

Type & Rating

b)

Voltage,
frequency

c)

Speed

d)

Type of enclosure

e)

Class of insulation

Motors

phase

Distributor with site glass

&

Pressure
differential
system

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

8.8

8.9

Description

Unit

a)

No. & size of inlet of the


distributor

b)

No. & size of the outlet of


the distributor

Cleaning balls per system

Parameter

Abrasive

a)

No. of balls required for


each system

: nos.

b)

Quantity of balls in recirculation

: nos.

c)

Self
life/duration
cleaning balls

of

d)

Expected replenishment of
balls/ month

e)

Diameter

g)

Material of ball

Differential Pressure Measuring


System
a)

Automatic
pressure
measuring system with
automatic flushing and
control of electrical and
mechanical
function
included.

b)

Type make & Range of


transmitter

8.10

Type make and rating of flushing


Pump

8.11

Type make and rating of 3 way ball


valve

Normal

DESEIN

S. No.
9.0
9.1

Volume-II: General & Schedules


Schedule B (Mechanical)

Description

Unit

Parameter

FUEL OIL SYSTEM


Oil Pumps

Light Oil

Furnace Oil

Drain
Oil

UnUnloading Pressuri- loading Pressurising


sing

9.2

a)

Type, make, quantity

b)

Flow

c)

Discharge pressure

d)

Impeller material

e)

Shaft material

f)

Motor rating

: (lpm)
: (kg/cm2g)
:
:
: (kW)

Oil Tanks

Furnace Oil

a)

Type, Number & capacity of


each

b)

List accessories provided

c)

Overall dimensions (diameter x


height of each tank)

d)

Oil heating arrangement:

i)

Media for heating

ii)

Type
iii)
Surface
provided

e)
9.3

:
:

:
:

area

Thermal insulation & cladding


details

Fuel Oil Suction Heaters


a)

Quantity, type

b)

Heat transfer area

c)

Operating data:
i)

Flow

:
: (Sq.M)

: (kg/hr)

Light Oil

Drain Oil

DESEIN

S. No.

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
ii)
Operating
pressure

Unit
: (kg/cm2g)

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

10.0

COAL HANDLING PLANT

10.1

BELT
CONVEYORS
information for each belt
wise

10.1.1

Unit

(Furnish
conveyor(tph)

Guaranteed capacity

10.1.2

Belt width x speed x Troughing angle

10.1.3

Type & Make of belt and standard


adopted

10.1.4

Belt rating

(kN/m)

10.1.5

Top cover thickness x Bottom cover


thickness

(mm x mm

10.1.6
10.1.7

10.1.8
10.1.8.1

(mm x m/s x deg.)


:

Cover grade
Idlers:
i)

Standard adopted: for tube x idler


set

ii)

Tube material x outside diameter


(OD) x thk

iii)

Type & Make of bearings

iv)

Min. bearing life in working hours

(mm x mm)

:
(Hrs.)

Pulleys:
Head

Pulley

(including
trippers
pulley):

traveling
head

i)

OD x bearing cold rolled steel


(CRS) x shell thk x end disk thk

ii)

Shaft dia @ bearing x shaft


material

iii)

Shaft deflection

iv)

Type x thk x lagging material x


shore hardness

(mm x mm x mm x
mm)
(mm)

(min.)
(_ x mm x __ x
Shore A)

Parameter

DESEIN

S. No.
10.1.8.2

10.1.8.3

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
Drive Pulley (for dual drive and where
drive unit is not at head end):
i)

OD x bearing CRS x shell thk x


end disc thk

ii)

Shaft dia @ bearing x shaft


material

iii)

Shaft deflection

iv)

Type x Thk x Lagging material x


Shore hardness

(mm x mm x mm x
mm)

ii)
Shaft dia @ bearing x shaft
material

: (mm x __mm)

iii)

: (min.)

Shaft deflection

(mm x __ x Shore
A)

Snub Pulley
i)
OD x Bearing CRS x Shell
thk x End disc thk

(mm x mm x mm x
mm)

ii)

Shaft dia x Shaft material

(mm)

iii)

Shaft deflection

(min.)
(mm x __ x Shore
A)

Deflector Roller

iv)
Quantity
provided
conveyor
Holding down Pulley
concave portion of belt):

per

Pulley (General)

(mm x mm x mm)
: (mm x __)
: (mm x __)
: (Nos.)

(on

i)
Pulley OD x shaft dia x
bearing CRS
ii)
Lagging thk x material
10.1.8.7

(__x mm x __ x
Shore A)

i)
OD x bearing CRS x shell thk
x end disc thk

i)
OD x Shell thk x bearing
CRS
ii)
Shaft dia @ bearing x type of
bearing
iii)
Lagging thickness x material

10.1.8.6

(mm x _ mm)

Tail + Takeup + Bend Pulley (including


tripper bend pulley):

iv)
Lagging thk x material x
Shore hardness
10.1.8.5

(mm x mm x mm x
mm)

(min.)

iv)
Lagging thk x material x
shore hardness
10.1.8.4

Unit

:
:

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description
Min. bearing life in working

: (Hrs.)

ii)

Type & Make bearing used

iii)

Type & Make of plummer block

iv)

Material of construction
plummer block

v)

Standard adopted (pulleys)

i)
hours

10.1.8.8

Unit

of

Drive Unit
i)

Type of drive unit

ii)

Wrap angle

iii)

Actual power consumption at


motor shaft

iv)

Motor power installed

v)

Type; make of fluid coupling (HS


side)

vi)

kW rating of fluid coupling

vii) Gearbox type & Make and size


viii) Service factor used (for gearbox
selection) on motor rating
ix)

Input kW rating x thermal rating

x)

Type, size & make of low speed


coupling

xi)

Type, Size & Make of Holdback


provided (where applicable)

xii) Service factor used to select


holdback
xiii) Torque rating of holdbad
xiv) Type, size & make of brake
provided

:
: (Deg.)
: (kW)

: (kW)
:

: (kW)
:
:

: (kW x kW)
:

: (Nm)
:

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit

xv) Service factor used to select


brake
xvi) Torque rating of brake
10.1.8.9

10.1.8.10

10.1.8.11

10.1.8.12

Skirtboard
i)

Skirtboard length @ lading point


x plate thk

ii)

Liner material & thk

: (m x mm)

: (__ x mm)

Deck plate length @ loading point x


plate thk
Deck plate length x plate thk (at head
end)

: (m x mm)

: (m x mm)

Safety switches
i)
Type x Make x Rating of zero
speed switch
ii)
Numbers with location (zero
speed switch)
iii)
Type x Make x Rating of belt
sway switch
iv)
(pair)]

Spacing [Belt sway switch

v)
Type x Make x Rating of Pull
cord switch
vi)
(pair)]

Spacing [Pull cord switch

vii)

Type & size of pull chord wire

viii)
Type x Make of belt
sequence & deinterlocking switch x
rating x location
10.1.8.13

Chutes
(MOC)]
i)

[Material

of

: (m)

: (m)

:
:

construction

Head pulley hood

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit

ii)
MOC x thk of chute plate [(-)
300 mm coal]
iii)
MOC
x
[(-)300mm coal]

thk

of

liner

iv)

MOC x thk of
[(-)20mm coal]

chute

plate

v)

MOC
x
thk
[(-)20mm coal]

of

liner

vi)

MOC x thk (dribble chute)

vii) MOC x thk (dribble chute liner)


viii) Type of gate provided in 2-way
chute (exclude tripper chute)
ix)

Type & make of head pulley


cleaner

x)

Number & Location of plow


cleaner

xi)

Electric/Manual Hoist above drive


unit provided as per spec.

xii) T.U unit features as per spec


provided.
10.2
10.2.1

10.2.2

:
:
:

: (Yes/No)

: (Yes/No)

GATES
Rod Gates
a)

Quantity & Location

b)

Make

c)

Rod size used (dia).)

:
:
: (mm)

Rack & Pinion Gates


a)

Quantity & Location

b)

Gate PL MoC x thk

:
: (__ x mm)

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

10.2.3

10.3
10.3.1
10.3.2
10.3.3
10.3.4

10.3.5

10.3.6

10.3.7

10.4

Description
c)

Gate PL liner MoC x Thk

d)

MoC: Rack x Pinion x Roller

e)

Motor rating

f)

Provision of locking & manual


operation

Unit
: (__ x mm)
:
: (kW)
:

Flap Gate
:

a)

Quantity & Location

b)

Gate PL MoC x Thk

c)

Gate PL liner MoC x Thk

d)

Motor rating

e)

Type x Make x Thrust rating of


actuator

f)

Provision for manual operation


provided

: (__ x mm)
: (__ x mm)
: (kW)
: (__ x __ x kgf)

: (Yes/No)

BELT WEIGHER
:

Quantity & Location

Type x Make
Weighing Range (guaranteed)
Guaranteed accuracy on stationary
conveyor (i.e. standard conveyor)
Guaranteed accuracy on boom belt
conveyor
Totaliser unit & Recorder etc provided
in coal handling plant control room
Belt weigher for boom belt shall also
be included in above
INLINE MAGNETIC
(over head pulley)

SEPARATOR

: (tph)
: (%)

: (%)

Parameter

DESEIN

S. No.
10.4.1

10.4.2
10.4.3

10.4.4

10.4.5

10.4.6

10.4.7

Volume-II: General & Schedules


Schedule B (Mechanical)

Description

Unit

Type of magnet x Make x Type of


cooling system

Quantity & Location


Lifting range x flux density
mm coal]: Guaranteed

[(-)300

Lifting range x flux density


mm coal]: Guaranteed

[(-)20

Guaranteed minimum size of iron ball


that can be lifted from (-)300 mm coal
belt
Guaranteed minimum size of iron ball
that can be lifted from crushed coal [(-)
20 mm] belt

Power consumption of magnet

: (mm x gauss)

: (mm x gauss)

: (mm dia)

: (mm dia)

: (kW)

[(-) 300 mm coal]


10.4.8

Power consumption of magnet

: (kW)

[(-) 20 mm coal]
10.4.9

10.4.10

10.4.11
10.4.12

10.4.13

10.5
10.5.1

10.5.2

Lifting capacity of manual hoist on


electric trolley
Non-magnetic pulley & chute as per
spec provided
MoC of coils
Standard adopted for magnet

Drive unit motor rating (belt)

: (t)

: (Yes/No)

:
:

: (kW)

SUSPENDED ELECTRO-MAGNET
Type of magnet x Make x Type of
cooling system
Quantity & Location

Parameter

DESEIN

S. No.
10.5.3

10.7.4

10.5.5

10.5.6

10.5.7

10.5.8

10.5.9

10.5.10
10.5.11

10.5.12
10.6

10.6.1
10.6.2
10.6.3

10.6.4

10.6.5

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
Lifting range x flux density
mm coal]: Guaranteed

[(-)300

Lifting range x flux density


mm coal]: Guaranteed

[(-)20

Guaranteed minimum size of iron ball


that can be lifted from (-)300 mm coal
belt
Guaranteed minimum size of iron ball
that can be lifted from crushed coal
[(-)20 mm] belt
Power consumption of magnet [(-)300
mm coal]
Power consumption of magnet [(-)20
mm coal]
Lifting capacity of manual hoist on
electric trolley

Unit
: (mm x gauss)

: (mm x gauss)

: (mm dia)

: (mm dia)

: (kW)

: (kW)

: (t)

MoC of coils
Standard adopted for magnet

: (kg.)

Weight of complete unit


METAL DETECTOR (MD)

Type & Make

Location & Quantity


Detecting capacity (guaranteed)

Hooter and sand bag marker system


provided
Brief
description
operation

of

detectors

: (Yes/No)

Parameter

DESEIN

S. No.
10.6.6

10.6.7
10.7

10.7.1

10.7.2

10.7.3
10.7.4

10.7.5

10.7.6

10.7.7

10.8
10.8.1
10.8.2
10.8.3

10.8.4
10.8.5
10.8.6

Volume-II: General & Schedules


Schedule B (Mechanical)

Description

Unit

Any special controls for smooth


operation of metal detector as
suspended electromagnet will be
located on upstream side of metal
detector and inline magnetic separator
shall be located on downstream side
of metal detector

Audible range of hooter (guaranteed)

: (m)

BUNKER LEVEL INDICATORS

Type & Make of main bunker level


indicator (ultrasonic type)
Total number of
indicators provided

ultrasonic

level

Accuracy (guaranteed)
Type & Make of level indicator as
back-up [for main bunker level
indicator (described as per 4.9.1] for
high/high level
Accuracy of back-up level indicator
(guaranteed)
Total number of back-up level indicator
provided
Location of annunciation & indication
as per spec provided (for above level
indicators)

: (Nos.)

:
:

: (Nos.)

: (Yes/No)

BULLDOZER
Quantity (operating + standby)
Make & Model Number
Guaranteed production rate for coal @
0.8 t/m3 at 50 m average lead
Gear shifting time
Fly wheel power (net) (ISO:9249)
Blade size (coal blade)

: (Nos.)
:
:

: (min.)
: (kW x RPM)
: [mm (W) x mm
(H)]

Parameter

DESEIN

S. No.
10.8.7
10.8.8

10.8.9
10.8.10

10.9
10.9.1
10.9.2

10.9.3

10.9.4

10.9.5

10.9.6

10.9.7
10.9.8

10.9.9
10.9.10
10.9.11
10.10

10.10.1

10.10.2

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
Tilt cylinder (for coal dozer) provided
Standard accessories as per spec
provided

Unit
: (Yes/No)
: (Yes/No)

: (Yes/No)

Attachments as per spec provided

: (kg)

Operating mass
ROLLER SCREEN

Type; Make; Numbers


Guaranteed capacity (for coal @
0.8t/m3)

: (mm)

Separation size (guaranteed)

Effective: Width
screening)

Length

(for

Can it withstand the impact load due


to (-)300 mm lumps of coal in the feed
Maximum feed moisture permissible
Material of construction of eccentric
disc roll

: (Yes/No)

: (%)
:

Type x Number of drive unit


Number of motor x kW rating each
Total machine weight including hood

: (No. x kW)
: (kg.)

(Bunker

Type of drive unit for tripper travel x


Motor kW rating
Travel speed (guaranteed)

: (mm x mm)

: (mm)

Maximum lump size allowable

TRAVELLING TRIPPER
Feed Conveyors)

: (tph)

: (kW)

: (m/min.)

Parameter

DESEIN

S. No.
10.10.3
10.10.4

10.10.5

10.10.6

10.10.7
10.10.8

10.10.9
10.1010

10.10.11

10.11
10.11.1
10.11.2
10.11.3

10.12

10.12.1

10.12.2
10.12.3
10.12.4

10.12.5

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
Tripper belt slope
Energy chain system provided for
trailing cables. Furnish make
Motor kW rating x Thrust rating of
actuator for flap gate
Trippers 2-way chute as per spec
provided
Rail size x Rail gauge
Total number of axle & material of
construction of axle
Wheel dia x MoC x BHN
Type & Make of external scraper for
head pulley
Limit switches, Rail clamp, end stops,
brakes, etc for smooth & safe
operation of tripper travel provided

Unit
: (Deg.)
: (Yes/No)

: (kW x kgf)

: (Yes/No)

: (kg/m x mm)
:

: (mm x __x BHN)


:

: (Yes/No)

BELT VULCANISING MACHINE


Type & Make; numbers
Elec. rating of element
Types of belt which can be vulcanized
(EP/NN/Steelcord)
SUMP PUMPS
be stated )

:
:

(Location wise shall

Number of pumps provided per sump


(operating + standby)
Spacing of sump
Type & Make of pump
Guaranteed pump discharge capacity
(m3/hr) x head (m) [for water
containing coal particles/ lumps]
Motor kW rating

: (Nos.)

:
:
: (m3/hr x m)

: (kW)

Parameter

DESEIN

S. No.
10.12.6

10.12.7
10.12.8

10.13

10.13.1
10.13.2
10.1.3

10.13.4

10.13.5

10.14

10.14.1
10.14.2
10.14.3

10.14.4

10.14.5

10.15
10.15.1

10.15.2

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
Type of mechanism
start/stopping of pump

Unit
for

auto-

: (Yes/No)

Bar grid on sump pit provided


Discharge pipe upto nearest drain
provided
ELECTRIC HOISTS
shall be stated )

: (Yes/No)

(Location wise
:

Adopted standard

Type & Make of electric hoist


Are electric hoists provided as per
criteria of spec
Maintenance platform (to repair etc)
provided as per spec
Monorail beam covering important
components of coal handling plant
equipment as per spec provided
MANUAL HOISTS
shall be stated)

(Location

: (Yes/No)

: (Yes/No)

wise

Adopted standard
Type & Make
Are manual hoist provided as per
criteria of spec
Manual hoist with electric trolley
provided for magnetic separator as
per spec
Rail piece/Beam with hook provided
for take-up pulley of vertical gravity
take-up

:
:
: (Yes/No)

: (Yes/No)

: (Yes/No)

VENTILATION SYSTEM
Type of ventilation system as per spec
provided
Tunnel ventilation (VS-1/2)

: (Yes/No)

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description
i)
Air
(guaranteed)

changes

Unit
per

hour

ii)
fan

Type & make of supply air

iii)
fan

Type & make of exhaust air

iv)
Type of filter x its efficiency x
standard
v)
Material of construction of
ducting x standard

10.15.3

10.15.4

vi)
grills

Material of construction of

vii)
spec

Air velocity units kept as per

Unitary type pressure ventilation in


areas as per spec provided
Unitary type
system:

pressure

ii)
+/Ve
pressure
(min.)
maintained in the area (guaranteed)
Type & make of fan

iv)
Louvers/filter/water
spray
system/ducting/grills etc as per spec
provided
v)
spec.
10.15.5

: (Yes/No)

: (Yes/No)

ventilation

i)
Guaranteed number of air
changes per hour

iii)

Air velocity limits kept as per

: (mm WC)

:
: (Yes/No)

: (Yes/No)

Ventilation System:
(Furnish Air changes considered per
hour for the following areas):
i)
Spare storage cum tool room
(of track hopper complex)

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit

ii)
Building (for DS system
chemical tank/mixing/ metering pumps
etc for track hopper complex)
iii)
1)

Battery room (Building # ER-

iv)
2)

Battery room (Building # ER-

v)

Junction towers

vi)

Drive house (DH-1A/1B)

vii)

Crusher house

10.15.6

10.15.7

10.15.8

10.15.9

10.15.10

10.16
10.16.1
10.16.2

10.16.3

Bunker floor area

x)

Toilet areas

:
:
:

viii)
Spare part storage room in
crusher house
ix)

:
:

Ceiling fan with electronic regulators


provided to suit in operators cabin of
SR-I/II and electrical maintenance
room (in building # ER-2)
Exhaust fan (propeller type or axial
flow type) provided as per spec in the
specified areas
Roof extractors provided as per spec
in the specified areas
Technical features for exhaust fan as
per spec provided
Technical features for roof extractor as
per spec provided

: (Yes/No)

: (Yes/No)

: (Yes/No)

: (Yes/No)

AIR-CONDITIONER

SPLIT type
:

Type & Make


Numbers with
standby, if any)

Cooling capacity

location

Parameter

(including

: (TR)

DESEIN

S. No.
10.16.4

10.17

10.17.1
10.17.2
10.17.3

10.17.4
10.17.5
10.17.6
10.17.7
10.17.8
10.17.9
10.17.10

10.17.11
10.17.12
10.17.13

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
Number and type of air curtains with
auto-doors provided

Unit
:

CRUSHERS

Type & Make of crusher


Numbers provided
Crushing capacity (guaranteed)

Maximum feed size (ROM coal)


Guaranteed coal output size
Rotor speed
Type of Motor x kW rating
Type & make fluid coupling
KW rating of fluid coupling
Nature of interlock & safety devices
provided
Type, make & size of bearings
Bearing life in working hours

:
:
: (tph)

: (mm)
: (mm)
: (RPM)
: (__ x kW)
:
: (kW)
:

:
:

Material of Construction (MOC):


i)

Frame and its liner

ii)

Cage frame

iii)

Screen bars

iv)

Crushing rings

v)

Suspension bars

:
:
:
:
:

Parameter

DESEIN

S. No.
10.7.14

10.17.15
10.17.16

10.17.17

10.17.18

10.17.19
10.17.20

10.17.21
10.17.22

10.17.23
10.18

10.18.1
10.18.2
10.18.3

10.18.4
10.18.5

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
Is product size adjustable? If yes,
furnish size range

Unit
: (Yes/No)

: (Yes/No)

Tramp iron trap provided


Hydraulic system to open crusher
frame (for maintenance etc) provided

: (Yes/No)

Furnish wear life in million tonnes


(MT) of material crushed of:
: (Mt)

i)

Crushing rings

ii)

Suspension disc

iii)

Frame liner

Gerb
arrangement
provided

: (Mt)
: (Mt)

spring/Visco-damper
to support crusher

Vibration level of crusher


Vibration level of crusher support
(using Gerb spring/ Visco-damper
system)
Crusher weight without drive unit
Complete crusher weight with drive
unit
Monorail with electric hoist provided
SAMPLING
(CSS)

SYSTEM

FOR

Standard adopted
Sampling system (CSS-1) for crusher
house

Type of primary sampler

: (Mt)
: (Mt)

: (Yes/No)

COAL

Location & number of CSS

Number of stages

: (Yes/No)

:
:
:

:
:

Parameter

DESEIN

S. No.
10.18.6

10.18.7
10.18.8

10.18.9
10.18.10

10.18.11

10.18.12

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
Sample mass per cut x cuts per hour
(primary)

Unit
: (kg x no. per
hour)
:

Type of sec. sampler


Sample mass per cut x cuts per hour
(sec. sampler)

: (kg x no. per


hour)
:

Type of tertiary (final) sampler


Sample mass per cut x cuts per hour
(final sample)
Mass & max. lump size of final sample
(guaranteed)

: (kg x no. per


hour)
: (kg x mm)

Sampling System (CSS-2) for:


:

i)

Number of stages

ii)

Type of primary sampler

:
(kg x no. per hr)

iii)
Sample mass per cut x cuts
per hour (primary)
iv)

Type of sec. sampler

(kg x no. per hr)

v)
Sample mass per cut x cuts
per hour
vi)
Type
sampler

of

tertiary

(final)

(kg x no. per hour)

vii)
Sample mass per cut x cuts
per hour (final)

(kg x mm)

viii)
Mass & max. lump size of
final sample (guaranteed)
10.18.13
10.18.14
10.19
10.19.1

10.19.2

General (CSS-1 & 2)


Type of liner used for chutes

:
:

STACKER CUM RECLAIMER


Make & Model No. and Standards
adopted
Capacity (Guaranteed):

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description
i)

Unit
: (tph)

Stacking rate

ii)
Reclaiming rate based on 4
hours average
iii)
Max.
capacity
10.19.3

stacking/reclaiming

: (tph)

: (tph/tph)

Stockpile Data Guaranteed:


(Stockpile on one side of yard belt)
a)

Height above rail level

b)
Effective
stacking
&
reclaiming capacity per metre length
of stockpile
c)
at top)

Width x Length (of stockpile

d)
Width x Length (of stockpile
at base)
e)

Total capacity of stockpile

f)
Capacity of dead storage (i.e.
that cant be reclaimed by bucket
wheel, coal @ 0.8 t/m3)
10.19.4

: (m)
: (t/m)

: (m x m)

: (m x m)

: (t)
: (t)

Trailer/Carriage Data:
a)

Wind velocity considered:

i)
For
condition of M/c

operating

ii)
For
condition of M/c

non-operating

b)
impact

Max. wheel load considering

c)

Wheel dia x tread width

d)

Stability factor:

: (m/s)

: (m/s)

: (t)

: (mm x mm)

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit

i)
For operating condition of
m/c with max permissible wind velocity
and max. live load

ii)
For operating conditions of
m/c with max permissible wind velocity
without any live load

iii)
For non-operating condition
of m/c with max. permissible wind load
10.19.5

10.19.6

Furnish details of slewing mechanism


& bearing make

Bucket Wheel Assembly:


a)

c)

: (m)

Type & Make x dia

b)
Capacity per
Number of bucket x RPM

10.19.7

bucket

(Lit. x Nos. x
RPM)

Material of construction:
i)

Bucket

ii)

Bucket liner

iii)

Bucket teeth & lips

d)

Motor kW rating of drive

e)

Bucket wheel drive reversible

:
:
:
(kW)
(Yes/No)

Boom Belt Conveyor / Rev. Conveyor:


a)

Boom length

b)

Centre to centre boom belt

c)

Range of luffing

d)

Slewing angle of boom

e)

Slewing speed:

: (m)
: (m)
: (Deg.)
: (Deg.)

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

f)
10.19.8

10.20
10.20.1
10.20.2
10.20.3
10.20.4
10.20.5
10.20.6
10.20.7
10.20.8

i)

Maximum

ii)

Minimum

Motor rating

Confirm that complete Stacker/


Reclaimer unit together with yard belt
shall be complete with all relevant
safety features, limit switches etc.,
communication & public address
system

: (m/min)
: (kW)
: (Yes/No)

DUST EXTRACTION SYSTEM (DES)


Number of system & location
Type & Make of system
Type of fan & casing thk
Motor kW x RPM (fan)
Static pressure
Total pressure
Power consumption

:
:
:
: (kW x RPM)
: (mm WC)
: (mm WC)
: (kW)

Bag filter:
a)

Type & Make

b)

Air to cloth ratio

c)
Bag material and its life in
working hours

10.20.9

Unit
: (m/min)

d)
bag

Type of dust removal from

e)
L x M)

Overall size of filter unit (W x

:
:
: (Hrs.)

: (m x m x m)

Cyclone unit:
a)
Material of construction and
thickness

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description
b)
Efficiency
micron size)

10.21

10.21.1
10.21.2

10.22

10.22.1

10.22.2

10.22.3

Unit

(with

particle

PNEUMATIC CONVEYING SYSTEM


(Mobile) Type
Type of system (Dense/lean phase)
Total number of mobile
Pneumatic system provided
DUST
(DSS)

SUPPRESSION

type

:
: (Nos.)

SYSTEM

Prewetting System for Wagons (plain


water spray system)
:

a)

Location

b)

Type & Make of nozzle

c)

No. of nozzles per wagon

:
: (Nos.)

Dust Suppression System (DSS) for


Wagon Tippler House
a)

Type & Make of DS system

b)

Location

c)

Total installed power

:
:
: (kW)

Dust Suppression System of Coal


Stockpiles (Plain Water)
a)
MOC

Type & Make of nozzles and

b)
Discharge pressure (m of
WC) & water flow rate (m3/hr) at
nozzle tip
c)
nozzle
10.22.4

: (%)

Discharge

capacity

per

: (m x m3/hr)

: (m3/hr)

Dust Suppression System mounted on


Trailer of Stacker/Reclaimer
a)

Type & Make of nozzles

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description
b)
nozzle

Material of construction of

c)
No. of nozzles provided and
indicate locations
10.23
10.23.1
10.23.2
10.23.3

10.24

10.24.1

10.24.2

Unit
:

BULLDOZER
:

Nos. Required
Type Coal Dozer attachment
Handling Material and Uncrushed coal
(of less than or equal to300mm) from
Stock pile
PERFORMANCE
REQUIREMENTS

:
:

GUARANTEE

Following capacity/ratings etc shall be


guaranteed:
a)

Belt conveyor system

b)

Roller screen

c)

Crusher

d)

Stacker cum Reclaimer

e)

Vibrating feeder

f)

Belt weigher accuracy

g)

Dust suppression system

h)

Dust extraction system

i)

Noise level

All other equipment of CHP (not


mentioned above) shall be guaranteed
to operate satisfactorily when above
mentioned equipment/ system operate
at
aforecited
guaranteed
capacity/ratings etc.

:
:
:
:
:
:
:
:
:
: (Yes/No)

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

11.2.3

Ash Generated

a)

Total

TPH

b)

Bottom Ash

TPH

c)

Economiser Ash

TPH

d)

Air Heater Ash

TPH

e)

ESP Fly Ash

TPH

f)

Stack

TPH

11.2.4

SYSTEM OPERATION TIME

a)

Bottom Ash

Minutes

b)

Economiser Ash

Minutes

c)

Fly Ash (Air Heater, ESP & Stack)

Minutes

d)

Ash Slurry Disposal System

Minutes

e)

Silo Unloading System

Minutes

YES / NO

DESEIN

S. No.
11.0

11.1

Volume-II: General & Schedules


Schedule B (Mechanical)

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

11.2.5

System Capacity

a)

Bottom Ash System

TPH

b)

Economiser Ash System

TPH

c)

Fly Ash System

TPH

d)

Silo Unloading

TPH

11.2.6

All other design criteria considered


as per Technical Specification
Section 5.4.16

YES/NO

11.2.7

Furnish complete water balance for


Ash Handling plant including ash
water recirculation system

YES/NO

11.3

BOTTOM ASH (BA) SYSTEM

11.3.1

Bottom Ash Hopper

a)

Capacities of Bottom ash hopper


(on dry ash basis), Tonnes (upto
max ash level)

YES / NO

(Ref Drg. No. _____________ )

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

b)

Details of seal/ expansion joint


between boiler and bottom ash
hopper

c)

Details of seal/ expansion joint


between bottom ash hopper and dry
ash conveyor

d)

Details of refractory and insulation


for bottom ash hopper

e)

Details of bottom
isolation gates

ash

hopper

Quantity
Type of arrangement
opening and closing

for

gate

Size of gates
Material of construction
II

Dry Bottom Ash Conveyor

a)

Numbers offered

b)

Dry bottom ash conveyor belt/ chain


speed first stage

YES / NO

DESEIN

S. No.
11.0

11.1

Volume-II: General & Schedules


Schedule B (Mechanical)

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

YES / NO

Normal operating condition


Design capacity
Dead start capacity
b)

Post cooler belt / chain speed


second stage
Normal operating condition
Design capacity
Dead start capacity

c)

Post cooler belt / chain speed


third stage
Normal operating condition
Design capacity
Dead start capacity
Dry
Bottom
Ash

d)

Conveyor Size width and height

e)

Belt/ chain size

Post
Cooler 1

Post
Cooler 2

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

f)

Belt/ chain manufacturer

g)

Type of belt/ chain

h)

Standard
conforms

i)

Test strength of belt/ chain

j)

Length of belt/ chain

k)

Hardness of belt/ chain and heat


treatment details

l)

Details of pans to be furnished

m)

Material of Construction

to

which

belt/

Pan
Material
Type
Dimension
n)

Drive sprockets/ pulleys/ idlers

o)

Idlers/ Tail end rollers

p)

Guide Rollers

chain

YES / NO

DESEIN

S. No.
11.0

11.1

Volume-II: General & Schedules


Schedule B (Mechanical)

Description

Unit

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

q)

Transition Chute

r)

Whether motorized self propulsion


arrangement provided for shifting of
the conveyor provided.

s)

Chain belt tensioning arrangement

t)

Chain belt cleaning arrangement

u)

Details of conveyor arrangement


with makes

v)

KW rating of motor

w)

Details of conveyor body


Dimension of body
Volumetric capacity of conveyor
Extractor
provided
with
maintenance and access panel
Material and thickness
Material thickness and hardness of
lining (if any)

x)

Parameter

Conveying air ingress quantity and

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

temperature to boiler
from first
stage under following condition
Normal operating condition
Design capacity
y)

Temperature of ash at outlet of


primary conveyor

z)

Temperature of ash at outlet of


secondary conveyor

III

Instrument Air Requirement

a)

MCR

b)

Maximum

IV

Bottom Ash Surge Hopper

a)

Surge hopper dimensions


Diameter, m
Surge hopper overall height, m
Surge hopper inside height, m

b)

Parameter

Effective storage capacity of surge


hopper
Tones

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

Cubic metres
c)

Recommended
inside
material, thickness

d)

Bottom ash pipe belt conveying


capacities design, normal

e)

Vibrating feeder

lining

Type
Capacity and range
Type of drive and rating
Trough material
Liner material
f)

Parameter

Dust conditioner
Number
Capacity t/hr
Water quantity required in cum/hr
Pressure of inlet water kg/ cm2
Location of spray headers
Paddle mixer, diameter and speed

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

YES / NO

Outlet type
Shaft of mixer (type & diameter)
Type of trough
Type of shaft
Material of construction
Trough/ top cover
Paddles
Shaft
Spray nozzles
g)

Surge hopper is conical

Yes

h)

Surge hopper fitted with pressure/


vacuum release device

Yes/ No

i)

All surge
provided

instruments

Yes/ No

j)

Any
other
special
feature
recommended for surge hopper
design for storing hot ash, unloading
silo ash or any other consideration?

Yes/ No

Surge Hopper Unloading feeder

a)

Type and make

hopper

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

b)

Number offered per silo/ hopper

c)

Rated capacity, each t/hr (dry ash)

d)

Full shut off possible

e)

Actuation

f)

Material of construction & thickness


Feeding element
Gate & seat/
applicable)

enclosure

(as

11.4

ECONOMISER ASH SYSTEM

11.4.1

Hopper Isolation Valve and Ash


Feed Valves

a)

Location

b)

Quantity

c)

Type

d)

Manufacturer

e)

Size

f)

Method of operation
MATERIAL OF CONSTRUCTION

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

a)

Body

b)

Plate (gate)

C)

Seat

11.4.2

Expansion Joints

a)

Location

b)

Quantity

c)

Type

d)

Manufacture

e)

Size
MATERIAL OF CONSTRUCTION

a)

Bellows

b)

Liner

c)

Flange

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

11.4.3

Hydraulic Ejector
(Feeder Ejector)

a)

Location

b)

Quantity

c)

Manufacturer

d)

Capacity
MATERIAL OF CONSTRUCTION

a)

Body

b)

Ash inlet liner, Throat , discharge /


Tail pipe

c)

Nozzle Tip

11.4.4

Economiser Ash Slurry Tank and


B.A. Hopper Over Flow Tank

a)

Location

b)

Quantity

c)

Duty (Dry Ash / Wet Ash)

d)

Effective storage capacity


MATERIAL OF CONSTRUCTION

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

a)

Tank body

b)

Lining

11.4.5

Hopper Isolation Valves

a)

Location

b)

Quantity

c)

Type

d)

Manufacturer

e)

Capacity

f)

Size

g)

Method of operation
MATERIAL OF CONSTRUCTION

a)

Body

b)

Plate (Gate)

c)

Seat

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

11.5

FLY ASH SYSTEM (APH, ESP &


STACK)

11.5.1

Fly Ash Hopper Isolation and


Feed Valves

a)

Location

b)

Quantity

c)

Type

d)

Manufacturer

e)

Capacity

f)

Size

g)

Method of operation
MATERIAL OF CONSTRUCTION

a)

Body

b)

Plate / Disc

c)

Seat

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

11.5.2

Fly Ash Pipe Branch Isolation


Valve, Vacuum Breaker

a)

Location

b)

Quantity

c)

Type

d)

Manufacturer

e)

Capacity

f)

Size

g)

Method of operation

h)

Temperature of Fly ash


MATERIAL OF CONSTRUCTION

a)

Body

b)

Plate / Disc

c)

Seat

d)

Stem/ Piston Rod


Accessories

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

a)

Pneumatic Cylinder Manufacture

b)

Limit Switch Numbers per valve /


Manf.

11.5.3

Mechanical Exhausters (Vacuum


Pump)

a)

Location

b)

Quantity (Working & Stand by per


unit)

c)

Type & Model No.

d)

Manufacturer

e)

Rated Capacity (cum/Hr) at pump


inlet condition of 60o Gas temp. &
60o seal water temperature

f)

Rated Vacuum (mm Hg)

g)

Efficiency (%) ( Volumetric


Isothermal & Mechanical)

h)

Pump Speed (RPM)

i)

Power (BKW)

j)

Fluid to handle

k)

Duty

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

l)

Temperature of inlet air

m)

Parameter

Seal Water Requirement


Quantity ( Cum/Hr)
Pressure ( kg/sqcm)
Temperature ( Deg. C)

n)

Drive Details

o)

Recommended
Rating (KW)

p)

Speed (RPM)

q)

Voltage, Phase & Frequency

r)

Model/ Frame Size

Drive

Motor

MATERIAL OF CONSTRUCTION
a)

Casing

b)

Impeller / Rotor

c)

Shaft

d)

Shaft Sleeves

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

e)

Port Plates/Cone

f)

Silencer

g)

Water Separator

11.5.4

Dry
Pneumatic
Fly
Conveying
(Extraction
Transportation) Pipe Lines

a)

Location

b)

Type

c)

Size & Thickness


standard)

d)

Temperature of conveying material

Ash
&

(Codes

&

MATERIAL OF CONSTRUCTION
a)

Pipe

b)

Fittings (Bends, elbows, Tees,


Laterals and spool pieces etc.)

c)

Coupling

11.5.5

Fly Ash Wetting Head

a)

Location

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

b)

Quantity

c)

Duty

d)

Fluid to be handled

e)

Manufacturer

f)

Capacity

g)

Size
MATERIAL OF CONSTRUCTION

a)

Body

b)

Nozzles

11.5.6

Collector Tanks & Air Washer

a)

Location

b)

Quantity

c)

Duty

d)

Fluid to be handled

e)

Capacity

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

f)

Size
MATERIAL OF CONSTRUCTION

a)

Body

b)

Tank Baffle

c)

Tank Liners

d)

Air washer Nozzles

11.6

BUFFER/INTERMEDIATE
HOPPER AND BAG FILTERS FOR
BUFFER/ INT. HOPPER AND FA
SILO

a)

Location

b)

Quantity

c)

Duty

d)

Type and size

e)

Manufacturer

f)

Maximum / continuous permissible


temperature for filtering

g)

Air dusty floe rate for which bags


have been sized (cum/hr)

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

h)

Out let dust emission

i)

Temperature of dust air

j)

Bag cleaning Arrangement

YES / NO

Material of Construction
a)

Tank casing

b)

Bags

c)

Bag casing/ cage

11.7

TRANSPORT
AIR
COMPRESSORS
AND
FLUIDISING AIR BLOWERS

a)

Equipment

b)

Location

c)

Quantity

d)

Type

e)

Application

f)

Duty

g)

Manufacture

TRANSPORT AIR

Fluidising
Air
(FA Hopper/

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

h)

Rated Capacity

i)

Out Let (Discharge) Air Pressure

j)

Efficiency

k)

Speed ( RPM)

l)

Type of Transmission

m)

Break Horse power (kW)

n)

Selected Drive Power Rating with


margin (kW)

o)

Inlet air Temperature

p)

Relative Humidity

q)

Type of Lubrication

a)

Casing

b)

Lobes / Rotor/Screw

c)

Shaft

d)

Gears

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

a)

Suction Filter

b)

Suction and Discharge Silencers

c)

Details of Air Drying Plant

d)

Details of Air Receivers

11.8

ASH SLURRY DISPOSAL AND


ASH WATER SYSTEM

11.8.1

Ash Slurry Line Isolation Valves

a)

Location

b)

Quantity / Numbers

c)

Duty

d)

Type

e)

Manufacturer

f)

Size

g)

Method of operation
MATERIAL OF CONSTRUCTION

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

a)

Body or Cover

b)

Gate

c)

Stem

d)

Sleeve / Yoke

e)

Gland packing

11.9

ASH SLURRY LINE PIPES

a)

Location
(Bottom ash, Eco. Ash, Fly ash and
Combined ash slurry Separately)

b)

Type

c)

Manufacturer

d)

Size of Pipe and fittings

e)

Type of joints

f)

Type of fittings, bends, elbows,


laterals etc.
MATERIAL OF CONSTRUCTION

a)

Parameter

Pipe

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

b)

Fittings, bends, elbows, laterals etc.

c)

Sleeve Coupling

11.10

ASH SLURRY DISPOSAL PUMP

a)

Location

b)

Quantity (Working and Stand by)

c)

Manufacturer

d)

Type

e)

Fluid to be Handled

f)

Rated capacity and Total Dynamic


Head

g)

Pump speed
minimum)

h)

Impeller tip
parameter

i)

Pump required Rated Power

j)

Drive arrangement
1stage
2nd stage

(maximum
speed

at

YES / NO

and
rated
BKW

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

k)

Drive motor Rating with Margin

l)

Drive motor Speed.

MATERIAL OF CONSTRUCTION
a)

Casing

b)

Impeller

c)

Suction & Discharge liners

d)

Wear Plates / Liners/ Wear rings

e)

Shaft

f)

Shaft sleeve

g)

Base plate

11.11

Parameter

ASH WATER PUMPS


(Bidder to fill-up separate data
sheets for all types of water
pumps)

a)

Location

b)

Quantity (Working & Stand By)

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

c)

Manufacturer

d)

Type

e)

Fluid to be Handled

f)

Rated capacity and Total Dynamic


Head

g)

Size

h)

Pump speed (maximum)

i)

Drive arrangement

j)

Drive motor Rating with Margin

k)

Drive motor Speed.


MATERIAL OF CONSTRUCTION

a)

Casing

b)

Impeller

c)

Wear Plates / Liners/ Wear rings

d)

Shaft

e)

Shaft sleeve

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

11.12

SUMP DRAINAGE PUMP

a)

Location

b)

Number of units in operation and


stand by.

c)

Duty

d)

Type and Model

e)

Manufacturer

f)

Fluid to be pumped

g)

Rated capacity and total dynamic


head (Cum/Hr, MWC)

h)

Pump speed (maximum)

i)

Break Horse Power ( kW)

j)

Type of Sealing
Seal Water Requirement
Quantity ( Cum/Hr)
Head ( MWC)

k)
l)

Parameter

Impeller tip
parameter

speed

at

rated

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

m)

Drive arrangement

n)

Drive motor Rating

o)

Drive motor Speed


MATERIAL OF CONSTRUCTION

a)

Pump Casing

b)

Impeller

c)

Suction & Discharge Liners

d)

Line Shaft

e)

Shaft sleeve

f)

Column pipe and discharge pipe

g)

Base plate

11.13

FLY ASH STORAGE SILO AND


SILO UNLOADING SYSTEM

11.13.1

FLY ASH STORAGE SILO

a)

Location

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

b)

Quantity (Coarse ash & Fine ash)

c)

Capacity

d)

Free board clearance from the top


of ash

e)

Number of openings

f)

Material of Construction

g)

Details of Accessories

h)

Pressure relief Access door

i)

Target Box

j)

Vent Filter with fan

k)

Gravity Conveyor / Air Slides

l)

Level Indicators

11.13.2

Rotary Feeder

a)

Location

b)

Quantity

c)

Type

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

d)

Capacity

e)

Method of operation

f)

Speed of Rotor

g)

Sealing arraignment
MATERIAL OF CONSTRUCTION

a)

Body

b)

Rotor

c)

Shaft

d)

Seal

e)

Type Of Drive Arrangement

f)

Drive Motor Rating

g)

Drive Motor Speed

11.13.3

DUST CONDITIONER

a)

Location

b)

Quantity

c)

Type

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

d)

Capacity

e)

Type of Drive Arrangement

f)

Motor Power

g)

Percentage of water required for


conditioning

h)

Quantity of Water required


MATERIAL OF CONSTRUCTION

a)

Body

b)

Inside Liner

c)

Screw Flight / Blades

d)

Shaft

e)

Nozzles

11.14

Parameter

ASH WATER RECOVERY SYSTEM

a)

Considered quantity of Water to be


recovered

b)

Quantity of Recovery water pumps


(working and Stand by)

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

Parameter

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

c)

Type of Pumps

d)

Quality of recovered water

ppm

e)

Rate capacity and Total Dynamic


Head

m3/hr

f)

Pump Power at rated Parameter

BkW

g)

Drive arrangement

h)

Drive selected power with margin

i)

Drive Speed
MATERIAL OF CONSTRUCTION

a)

Outer Casing

b)

Impeller

c)

Suction & Discharge Liners

d)

Shaft

e)

Shaft sleeve

11.14.1

ASH WATER CLARIFIER SYSTEM

YES / NO

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
11.0

11.1

Description

Unit

ASH HANDLING SYSTEM

Design Basis

11.1.1

Type of System Offered

11.1.2

Bottom Ash System

11.1.3

Economiser Ash System

11.1.4

Air Heater System

11.1.5

Fly ash System

a)

Fly ash Extraction (ESP to Buffer


hopper / Collector Tank)

b)

Fly ash Transportation (From Buffer


hopper / Collector Tank)

11.1.6

Complete description/write up on
Ash Handling System as offered
including in the bid)

11.1.7

Ash handling System and Plant


Supplier / Manufacturer

11.2

DESIGN BASIS

11.2.1

Maximum coal consumption

TPH

11.2.2

Ash Content

a)

Out quality of water

b)

Size of Clarifoculator

c)

Write up
system

d)

Quantity of chemicals required per


cum of water

e)

Chemical Storage Area required for


30 days storage

11.15

a)

Parameter

on

Chemical

dozing

ASH
HANDLING
PLANT
INSTRUMENT AIR SYSTEM
Bidder to Indicate requirement of
instrument air, type of compressors,
air drying plant and receivers along
with brief specification of all
equipment.

YES / NO

DESEIN

S. No.

Volume-II: General & Schedules


Schedule B (Mechanical)

12.0
12.1

Description
MILL REJECT SYSTEM
Air/Water Pipe Lines

12.2

Pyrite Hopper
No. of Pyrite Hopper

12.2.1

Unit
:

Pyrite Hopper Accessories


Level switch

Material of construction
i) Pyrite hopper body
ii) Supports, Platform
12.3

Transport Vessel

12.3.1

No. of transporter vessel envisaged

12.3.2

Material of construction

:
:

a)

Transporter vessel

b)

Dome Valve / Inlet Valve

12.3.3

Quantity of material to be conveyed


Per hour by each transporter vessel
(Rated)

12.3.4

Size of material to be handled

12.3.5

Pipe Size

12.3.6

Material of pipe line and its thickness

12.3.7

Type of joint in pipe line

12.3.8

Distance over which material is to


conveyed and the lift

12.3.9

Inlet Valve of the Vessel

12.4

Compressors

12.4.1

Construction Features
No. of compressors

Type

Service

Duty

Type of transmission

12.4.2

Number required for Two units

12.4.3

Effective Capacity

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
12.4.4

Description
Number of outlet

12.5

Bag Filter

Unit
:

Material of filter cloth

Air to cloth ratio

Bag cage

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit
Main
rooms

13.0

13.1

AIR CONDITIONING SYSTEM

Air-conditioning
condensing unit

Make, model, Qty.

b)

Refrigerant used

c)

Tube material

: (TR)

:
:
:
:

List accessories provided

Compressor unit
a)

Make, model, Qty.,


Method of starting.
Operating speed

c)

Suction/condensing temp

d)

Capacity
conditions

e)

Motor rating

f)

List accessories provided

at

Type,

: (rpm)

b)

g) Construction material
13.3

load

a)

d)
13.2

plant

operating

: (C)
:

: (kW)
:
:

Cooling tower
a)

Qty., type, make

b)

Number of cells:
i)

Operating

ii)

Standby

c)

Cooling water flow

d)

Approach temp.

:
:
: (cum/hr)
: (C)

Parameter
ESP
Control control
rooms

Other
areas
(Bidder to
state)

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit
Main
rooms

e)
13.4

13.5

Cooling range

Parameter
ESP
Control control
rooms

Other
areas
(Bidder to
state)

: (C)

Air handling unit:


a)

Type, make, quantity

b)

Supply air fan parameter


(static pressure and capacity)

c)

Supply air motor rating

d)

Cooling coil details:


i)

Air quantity

ii)

Face area

:
:

:
:

Water Pumps

Chilled water for


A
/
C

CONDENS
ER
COOLING

Evaporativ
e cooling

s
y
s
t
e
m
a)

Quantity, type, make

b)

Capacity

c)

Discharge pressure

d)

Motor rating

e)

Construction materials:
i)

Casing

ii)

Impeller

iii) Shaft
13.6

Filters
a)

Type, make, quantity

:
: (cum/hr)
: (kg/cm2)
: (kW)

:
:
:
:
:

Metallic

Dry fabric

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit
Main
rooms

b)

Rating

c)

Filter media

: (Nm3/hr)
:
:

d) Efficiency and face velocity


13.7

13.8

13.9

13.10

13.11

Fresh air assembly


a)

Fan type, quantity & type

b)

Capacity

c)

Static pressure

d)

Speed

:
: (cum/hr)
: (mmwc)
: (rpm)

Air distribution system


a)

Ducting
granting
(gauge
thickness wise material)

b)

Supply air
material

diffusers

Qty.,

c)

Return air
material

diffusers

Qty.,

d)

Supply air grilles

e)

Accoustic insulation

Pipework
valves,
specialities,
instruments (list size, type, material,
quantity for each system)

Thermal insulation (List type,


material, quantity for each system)

:
:
:

Air washer:

a)
b)

Make, type, quantity


Number & material of spray/
flooding nozzles

:
:

Parameter
ESP
Control control
rooms

Other
areas
(Bidder to
state)

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description

Unit
Main
rooms

13.12

S. No.
14.0

Parameter
ESP
Control control
rooms

c)

List accessories provided

d)

Air washer sump capacity

e)

Number, size, thickness


spray header pipes

of

Ventilation System
a)

Type, Quantity, make & size

b)

Location

c)

Motor rating

Roof Extractors

:
:
: (kW)

Description

Unit

VENTILATION SYSTEM

14.1

Type of ventilation system as per


spec provided

: (Yes/No)

14.2

Tunnel ventilation (VS-1/2)

i)

Air changes
(guaranteed)

per

hour

ii)

Type & make of supply air


fan

iii)

Type & make of exhaust air


fan

iv)

Type of filter x its efficiency


x standard

v)

Material of construction of
ducting x standard

vi)

Material of construction of
grills

vii)

Air velocity units kept as


per spec.

: (Yes/No)

14.3

Unitary type pressure ventilation in


areas as per spec. provided

: (Yes/No)

14.4

Unitary type pressure ventilation


system:

Parameter

Other
areas
(Bidder to
state)

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
i)

Unit

Parameter

ii)

Positive pressure (min.)


maintained in the area
(guaranteed)

: (Yes/No)

iii)

Type & make of fan

iv)

Louvers/filter/ water spray


system/ ducting/grills etc.
as per spec. provided
Air velocity limits kept as
per spec.

: (Yes/No)

v)
14.5

Description
Guaranteed number of air
changes per hour

: (Yes/No)

Ventilation System:
(Furnish Air changes considered per
hour for the following areas):
i)

Building (for DS system


chemical tank/ mixing/
metering pumps etc. for
WT hopper complex)

ii)

Battery Rooms

iii)

Transfer Points

iv)

Crusher house

v)

Bunker floor area

14.6

Ceiling fan with electronic regulators


provided to suit in operators cabin
of SR-1/2

14.7

Exhaust fan (propeller type or axial


flow type) provided as per spec. in
the specified areas

: (Yes/No)

14.8

Roof extractors provided as per


spec. in the specified areas

: (Yes/No)

S. No.
15.0

Description
FIRE
SYSTEM

Unit
Hydrant system

PROTECTION

AC
Electric
motor
driven

For
a)
b)
c)
d)
e)
f)
g)
15.1

Turbine House
Boiler House
AHP
CHP
FOH Area
DM Plant
Raw water etc.

Quantity, Make & type

Parameter
HVW/MVW
spray system

Diesel
AC
engine Electri
driven
c
motor
driven

Diesel
engine
driven

Pressurisation system
AC Electric
motor driven

DESEIN

S. No.
15.2
15.3

15.4

15.5

15.6

15.7

15.8

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
Rated capacity
Total discharge head and
total dynamic head

Motor/Diesel engine rating

Unit
: (cum/hr)

Parameter

: (MWC)

: (kW/HP)

Construction materials:

a)

Impeller

b)

Casing

c)

Shaft

:
:
:

Diesel engine:

a)

No. of cylinders

b)

Rated speed

c)

Number of strokes

d)

List
accessories
provided

Air compressor
a)

Quantity, type, make &


Model number

b)

Motor rating

c)

Capacity

d)

Discharge pressure

e)

List
accessories
provided

:
:
:

:
:

: (kW)
: (cum/hr)
: (kg/cm2)

Hydropneumatic tank:

a)

Quantity, Make, type &


size

b)

Capacity

Detection
Network

Pressurisation
System

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

15.9

Description
c)

Design pressure

d)

List
accessories
provided

Unit

Parameter

:
:

Piping & Valves


(List size, type, material,
quantity for each system)

15.10

15.10.1
15.10.2
15.10.3
15.10.4
15.10.5
15.10.6
15.10.7
15.10.8

15.10.9
15.10.10
15.11

15.12

15.13

Fire
Valves

Hydrant/Landing

Fire hoses
Branch pipes
Hose cabinets
Deluge valves
Nozzles/projectors
Manual call points
Control panel
Alarm annunciation panel

Power cabling
Control cabling
Total weight of the Fire
protection
system
equipment
Water spray rings/nozzles

:
:
:
:
:
:
:

:
:
:

Deluge/Alarm Valves:

a)

Type, Quantity & Size

b)

Construction
materials:
i)
Body/
housing

Quantity

Type

Size

Make

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description
ii)
Clapper/seat
iii)
c)

15.14

15.15

15.16

Seat

Accessories

Unit

Parameter

:
:

Mechanical Foam System:

a)

Foam generator type


& material

b)

Capacity of foam tank

: (Litres)

Foam generators/ pourers:

a)

Foam tank type, size

b)

Foam
solution
application rate

c)

Foam concentration

d)

Type of actuation

e)

Min. pressure at the


inlet of foam marker

Fire Alarm System Detectors

:
:

a)

Number

b)

Type
of
element

c)

Radio-active element

d)

Source strength

e)

Rated voltage

f)

Power required

sensing

:
:
:

Ionisa- Photo- Heat Infrared Electron Respon


tion electric detector detector
ic
se
detector detector
s
s
hooters indicato
s
s
r (above
false
ceiling)

DESEIN

S. No.
15.17

15.18

Volume-II: General & Schedules


Schedule B (Mechanical)

Description

Unit

Sprinkler System:
:

a)

Type

b)

Water pressure at the


hydraulically remotest
sprinkler

c)

Alarm valves
quantity

size,

High Velocity Water Spray


System
a)

: (kg/cm2)

Type

b)

Deluge valve action

c)

Type
of
system

d)

Water application rate

e)

detection

ii)
Station
transformer
iii)
Unit
Auxiliary
transformer

iv)
Turbine
lube oil tank &
auxiliaries

v)
Clean &
dirty oil tanks &
auxiliaries
Medium Velocity
Spray System

Quantity

i)
Gen.
transformer

15.19

Parameter

Water

No./Set

Overall

Number x
size of

Numbers/
Equipment

Dimensions
(M)

Deluge
valves
(mm-NB)

Bulb Spray
detect nozzles
ors

Cable
trenches

Coal
handling

Associated

Plant
buildings

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

Description
a)

15.20

Unit
:

Type

b)

Water application rate

c)

Water requirement

: (cum/hr)

Fire Tender
a)

Quantity and type

b)

Chassis model

c)

Pump
parameters
(capacity, discharge
pressure etc.)

d)

Power take-off unit

e)

Water tank capacity

f)

Foam tank capacity

g)

Foam
details

equipment

h)

Foam
system

proportioning

i)

Accessories provided

j)

Reference to Indian
standards

k)

Trailer
fire
pump
details
(capacity,
discharge pressure)

l)

Trailer chassis

m) Trailer
fire
engine details

pump

:
:

:
:

Parameter

DESEIN

S. No.
16.0

16.1

16.2

Volume-II: General & Schedules


Schedule B (Mechanical)

Description

Parameter

COMPRESSED AIR SYSTEM


:

Compressors
a)

Quantity,
stages

b)

Redundancy
quantity

c)

FAD capacity

type,

number

provided

d)

Discharge pressure

e)

Motor rating

f)

Speed

of

in

:(cum/min)
: (kg/cm2g)
: (kW)
: (rpm)

Air Receiver

a)

Number:
i)
Air
house
ii)

16.3

Unit

compressor

At other locations

b)

Nominal volume

c)

Design pressure

d)

Size (diameter & height)

:
: (Cu.M)
: (kg/cm2g)
: (mm)

Air Drying Unit

a)

Quantity, make, type

b)

Capacity

c)

Inlet temp. & Relative humidity

d)

Inlet pressure

e)

Quantity of desiccant provided


per tower

f)

Desiccant: Type & Detail

g)

Cycle time

:
: (m3/min)
: (C)
: (kg/cm2g)
: (kgs/tower)

:
: (hrs.)

Service

Air

Instrument Air

DESEIN

S. No.
17.0

Volume-II: General & Schedules


Schedule B (Mechanical)

Description

Unit

HYDROGEN GENERATION PLANT

17.1

Capacity of H2 Plant

NM3/hr

17.1.1

Number of Streams

No.

17.1.2

Capacity of each stream

17.1.3

Purity of Hydrogen

17.1.4

Impurity of Oxygen in Hydrogen

17.1.5

Dew Point

17.1.6

Pressure at outlet of Electrolyser

17.2

Electrolyser Power Supply

17.2.1

Number of Transformer/ Rectifier

17.2.2

Capacity of Transformer/ Rectifier

17.3

UPS details

17.4

Compressors

17.4.1

Number of compressors

17.4.2

Capacity & Head of Compressor

17.5

Hydrogen Purity Meter

MWC

17.5.1

Number of Purity Meter

No.

17.5.2

Make & Model of H2 Purity Meter

17.6

Oxygen Purity Meter

17.6.1

Number of O2 meter

17.6.2

Make & Model of O2

NM3/hr
%
ppm
o

Max.

No.
NM3/Hrs.

No.

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
18.0

Description
POWER CYCLE PIPEWORK

18.1

Main steam pipe size


(dia x thickness)
-

18.2

No. of lines/unit; Material

No. of lines/unit; material

Hot Reheat (dia x thickness):

18.4

Cold Reheat (dia x thickness):

18.3

Unit

No. of lines/unit; material

Feed discharge pipe size


(dia x thickness):
-

Material

18.5

Aux. steam PRDS capacity, size

18.6

Insulation material:

:
:

a)

Type

b)

Thickness

:
/M3

C)

DENSITY

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
19.0
19.1
19.1.1
19.1.1.1

19.1.1.2

19.1.1.3

Description
LOW PRESSURE PIPEWORK
Pipes & Fittings

19.1.1.5

Codes & Standard


fabrication and erection

for

design

Codes & Standards for testing and


inspection

For screwed end

Pipes
i)

Material
of
construction
(indicate code/standard)

ii)

Type of joints
a)

For size 65 mm Nb &


above

b)

For size 50 mm Nb &


below

Fittings
Type of joints
a)

For size 65 mm Nb &


above

b)

For size 50 mm Nb &


below

Flanges
i)

Type

ii)

Standard

19.1.2

PIPING CLASS

19.1.2.1

Codes & Standard


fabrication and erection

19.1.2.2

Codes & Standards for testing and


inspection.

19.1.2.4

Pipes
i)

for

Type of construction

: (tonne)

: (M)

Applicable codes / standard for

i)

19.1.1.6

Piping Class

a)
19.1.1.4

Unit

design

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.

19.1.2.5

19.1.2.6

19.1.2.7

ii)

Description
Material
of
construction
(indicate code / standard)

iii)

Type of joints

Fittings
i)

Type of construction

ii)

Type of joints

Flanges
i)

Type

ii)

Standard

(a)

Welding process

(b)

Type & make of welding rods


to be used.

19.2

VALVES

19.2.1

Classification Code (STGC)

19.2.1.1

Valve Standard

19.2.1.2

Pressure class

19.2.1.3

Material of
standard)

19.2.1.4

a)

Body

b)

Bonnet

c)

Wedge/Disc

d)

Seating surfaces

(indicate

Gear operator provided


a)

19.2.1.5

Construction

If so, for what size of valve

Integral by-pass valves provided


a)

If so, for what size of valve

19.3

ELECTRICAL
VALVES

19.3.1

General

19.3.1.1

Application

19.3.1.2

Make

ACTUATORS

FOR

Unit

Parameter

DESEIN

Volume-II: General & Schedules


Schedule B (Mechanical)

S. No.
19.3.1.3

Description

19.4

PNEUMATIC
ACCESSORIES

19.4.1

Actuator

19.4.1.1

Make

19.4.1.2

Model No.

19.4.1.3

Type

S. No.
20.0

Unit

ACTUATOR

&

Description

Unit

CRANES & HOISTS


[List out for all EOT/pendent/ Gantry
Cranes]

20.1
20.2
20.3
20.4
20.5
20.6

20.7

Parameter

Model

Type & crane classification


Rated capacity: Main/Auxiliary

:
: (tonne)
: (M)

Span & Lift


End carriage wheel base

:
:

Crab wheel bay


Gantry & Bridge rail size, length

Motor rating:
a)

Main hoist

b)

Aux. hoist

c)

Bridge travel

d)

Cross travel

e)

Pony motors:
i)

Main hoist

ii)

Aux. hoist

iii)

Cross travel

iv)

LT

:
:
:
:

:
:
:
:

Parameter

DESEIN

S. No.
20.8

20.9

Volume-II: General & Schedules


Schedule B (Mechanical)

Description
a)

Unit

Safe working load

b)

Operating speed acceleration


of host, CT, LT and for CT and
LT

c)

Brake type and number

d)

Motor type and number

e)

Rope diameter, stand


number of wire perstant

and

Hoists
a)

Type, make, location

b)

Safe workaing load

c)

Lift

d)

Operating speed:

Underslung

:
: (Tm)
: (M)

i)

Hoisting

ii)

Travel

Parameter

(m/min)
:
:

DESEIN

S. No.
21.0

21.1

Volume-II: General & Schedules


Schedule B (Mechanical)

Description

Unit

ELEVATORS
:

Type, size, capacity

21.2

: (m/min.)

Rated speed

21.3

: (kg.)

Pay-load

21.4

Machine type, gear, brake

21.5

: (kW)

Motor rating

21.6

Voltage control (motor generator


set) type

21.7

Details of accessories
inside the car

22.0
S. NO.

Parameter

provided

WORKSHOP EQUIPMENT
DESCRIPTION

SIZE OR CAPACITY

QTY. IN
NOS.

A1

MACHINE TOOLS

1.

Lathe

2.

Lathe

3.

Lathe

4.

Milling machine

5.

Radial drill

6.

Pedestal drill

7.

Pedestal drill

8.

Pedestal drill

9.

Portable drill guns

10.

Cutter grinder

DESEIN

S. NO.

Volume-II: General & Schedules


Schedule B (Mechanical)

DESCRIPTION

SIZE OR CAPACITY

QTY. IN
NOS.

11.

Tool grinder

12.

Grinder

13.

Rough grinding machine

14.

Surface grinding machine

15.

Double-ended grinder

16.

Universal grinding machine

17.

Hand-operated plate shears

18.

Plate shears (on pedestal)

19.

Metal cutting hacksaw

20.

Plate guillotine and hole puncher

21.

Thread cutting machine

22.

Work benches

23.

Fitter vice

24.

Set of general tools

25.

Set of measuring tools

26.

Corrugating rollers

27.

Hydraulic press

28.

Coil winding machine

29.

Marking-off table

30.

Oxy-accetylene profile cutter

31.

Furnace; annealing (electric)

32.

Oxy- acetylene cutter and welding

33.

Electric welding sets one operator

34.

Argon arc welding sets

35.

Electric drying oven

36.

Welding tables

37.

Soldering iron wire

DESEIN

S. NO.

Volume-II: General & Schedules


Schedule B (Mechanical)

DESCRIPTION

SIZE OR CAPACITY

QTY. IN
NOS.

38.

Brazing hearth

39.

Portable electric crucible

40.

Portable screens

41.

Pneumatic hammer

42.

Any Other Machine Tool

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

SCHEDULE-B
TECHNICAL PARTICULARS - ELECTRICAL

1.0

GENERATOR AND ACCESSORIES

S. No.

Description

1.00.00

GENERATOR MAIN PARAMETERS

1.01.00

Maximum continuous output


at rated Hydrogen pr.

KVA

1.02.00

Rated terminal voltage

KV

1.03.00

Rated stator current

Amps

1.04.00

Rated frequency

Hertz

1.05.00

Rated power factor

1.06.00

Rotor current at MCR

Amps

1.07.00

Rotor voltage at MCR

Volts

1.08.00

Maximum continuous permissible


variation range in :
a)

Rated terminal voltage

b)

Rated frequency

c)
Combined permissible
variation of frequency
and voltage
1.09.00

Number of :
a)

Phases

b)

Number of parallel paths/phase

c)

Line terminals brought out

d)

Neutral terminals brought out

[[

1.10.00

Generator efficiency at:


a) 100% load

b) 80% load

c) 60% load

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

1.11.00

Performance data for short circuit


ratio corresponding to maximum
capability

1.12.00

Regulation at :
a)

Unity power factor

b)

0.85 lag power factor

1.13.00 Rated Hydrogen pressure:


(gauge)
1.14.00

1.15.00

1.16.00

1.17.00

Kg/cm2

Cooling water flow


at normal load

m3/hr

Symmetrical run short circuit


current with generator isolated
initial saturated value and
sustained value
a)

3 phase

b)

Single phase to neutral

3 phase short circuit withstand


time for:

KA
KA
Secs

Permissible unbalanced
loading subject to rated
current not being exceeded
in any phase.
a)
Maximum continuous
negative phase sequence
current I2

amps

b)
Minimum value of I22t for
transient operation under
system fault conditions
(where 't' in seconds)
1.18.00

Generator reactance, per unit


at rated KV and MVA

1.18.01

Direct axis synchronous


reactance

Xd

Quadrature axis synchronous


reactance

Xq

Direct axis transient reactance

X'd

Quadrature axis transient


reactance

X'q

Direct axis sub-transient


reactance

X"d

1.18.02

1.18.03

1.18.04

1.18.05

1.18.06

Quadrature axis sub-transient

Unsaturated
Saturated

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

1.18.07

1.18.08

reactance,

X"q

Negative phase sequence


reactance

X2

Zero phase sequence reactance

Xo

1.18.09

Potier reactance

1.18.10

Leakage reactance

Xp
XL

a) Combined
b) Stator
c) Rotor
d) Damper
1.18.11

Permissible tolerance in all


guaranteed reactance values

%(+)

1.18.12

Synchronous impedance

ohms

1.18.13

a)
X/R ratio from fundamental
to 20th harmonic
b)

c)

1.19.00

1.20.00

Harmonic impedance at
each harmonic upto 20th
harmonic

Permissible current at each


harmonic other than fundamental
Armature resistance per
phase at :
a) 25 deg. C

ohms

b) 75 deg. C

ohms

Field resistance per phase at :


a)

25 deg. C

ohms

b)

75 deg. C

ohms

1.21.00

Effective negative sequence


resistance

1.22.00

Time constants

1.22.01

Direct axis open circuit


time constant T'do

Sec.

1.22.02

Direct axis 3 phase transient


short circuit time constant T'd3

Sec.

1.22.03

Direct axis 2 phase transient


short circuit time constant T'd2

Sec.

DESEIN

1.22.04

Volume-II: General & Schedules


Schedule B (Electrical)

Direct axis 1 phase transient


short circuit time constant T'd1

Sec.

1.22.05

Direct axis sub-transient


short circuit time constant T"d

Sec.

1.22.06

A-periodic 3 phase short


circuit time constant Ta3

Sec.

1.22.07

A-periodic 2 phase short


circuit time constant Ta2

Sec.

1.22.08

A-periodic 1 phase short


circuit time constant Ta1

Sec.

1.22.09

Armature winding short


circuit time constant Ta

Sec.

1.22.10

Quadrature axis transient


open circuit time constant T'qo

Sec.

1.22.11

Direct axis transient


short circuit time constant T'd

Sec.

1.22.12

Direct axis sub-transient


open circuit time constant T"do

Sec.

1.22.13

Quadrature axis sub-transient


open circuit time constant T"q0

Sec.

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

1.22.14

Quardrature axis sub-transient


short circuit time constant T"q

Sec.

1.22.15

Direct axis open circuit


excitation winding time
constant Tfdo

Sec.

1.22.16

Direct axis open circuit


equivalent damper circuit
time constant Tkdo

Sec.

1.22.17

Direct axis short circuit


excitation winding time
constant Tfd

Sec.

1.22.18

Direct axis short circuit


equivalent damper winding
time constant Tkd

Sec.

1.22.19

Acceleration time Tj

Sec.

1.22.20

Stored energy constant H

KW sec/KVA

1.23.00

Maximum temperature with


the secondary cooling
water inlet temperature
as 34 deg C

1.23.01

Maximum absolute
temperatures when generator
delivers 250 MW at 0.8 p.f.
at its terminals.
a)

Stator windings

b)

Stator core

deg. C

i)

In contact with
insulated winding

deg. C

ii)

Not in contact
with insulated winding

deg. C

c)

Stator teeth temperature

deg. C

d)

Rotor windings

deg. C

e)

Mechanical parts in contact


with or adjacent to
insulation

f)
g)

Damper winding
Rotor surface

h)

Other miscellaneous parts

deg. C

i)

Cooled gas

deg. C

j)

Hot gas in the stator and


rotor

k)

Water to inlet of gas/air

deg. C

deg. C
deg. C

deg. C

deg. C

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

cooler
l)

Water at outlet of gas/air


cooler

1.23.02

Maximum absolute
temperatures when generator
delivers maximum capability of
the turbine (with Vwo, HP heaters
out, over-pressure conditions etc.)
at 0.8 p.f. at its terminals and
items (a) to (l) covered under
Cl.1.33.01

1.24.00

Generator losses ,'also indicate


where one loss components is included
in the another one. Give curves
for various losses Vs. load as above
at different hydrogen pressure
i)

ii)

deg. C

No load loss
a)

Iron loss

KW

b)

Rotor copper loss

KW

Full load loss


a)

Iron loss

KW

b)

Stator copper loss

KW

c)

Stray load loss

KW

d)

Rotor copper loss

KW

e)

Friction and windage loss KW

f)
Mechanical losses including
bearing losses
KW

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

g)
Exciter and exciter
rheostat losses
h)

l)

1.25.00

Collector brush contact


losses

Rotary rectifier losses

j)

Fan loss

KW

k)

Shaft seal loss

KW

Eddy current loss

KW

n)

Any other loss (indicate)

KW

a)

Hydrogen/air cooler

b)

Seal oil cooler

c)

Exciter air cooler

d)

Excitation system panels

Permissible overload and

2.02.00

"Rapid defluxing" time and


the technique used.

2.03.00

Surge capacitor requirement


for the generator must be
stated with reasons.
What provisions are made for
automatic generator runback
(turbine control point set
back) and loss of cooling?

2.05.00

To what power level is runback


required and what time is
allowed for runback

2.06.00

Furnish permissible volts/


HZ vs time characteristic of
the generator

2.07.00

KW

Total loss at full load

duration

2.04.00

KW

m)

ADDITIONAL DATA :

2.01.00

KW

i)

Dissipation losses in

2.00.00

KW

Furnish the no-load saturation


and zero Power-factor saturation
curve for AC exciter used for
brushless excitation system, if
proposed. Details of Generator
rotor winding temperature monitoring
system and rotor winding earth
fault detection system

DESEIN

2.08.00

Volume-II: General & Schedules


Schedule B (Electrical)

a)

Performance (transient and


steady state) characteristics.

b)

Initial high response characteristics

c)

Excitation control system

d)

Exciter ratings (where applicable)

e)

Performance record as per


relevant clause of specs.

f)

List of instruments provided

2.09.00

Describe the performance characteristics


of voltage regulator, proposed for this
generator.

2.10.00

Provide dimensioned general arrangement drawings for the following


equipment :
a)

Seal oil tank

b)

Hydrogen Coolers

2.11.00

Details of generator
neutral grounding system

2.12.00

Furnish the schematic diagram of


excitation system, giving its
controls & interface with
automatic voltage regulation.

2.13.00

Type of Cooling :
a)

Stator winding

b)

Stator Core

c)

Rotor

2.14.00

Rated Output

2.15.00

Transient rise of voltage


on sudden rejection of full
load at rated power factor

MW

a)

with AVR

P.U.

b)

without AVR

P.U.

2.16.00

Zero sequence Resistance

2.17.00

Inertia constant H
(KW-Sec/KVA)
a)

Generator & Exciter

b)

Complete turbine generator


unit

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

2.18.00

Short circuit Current (P.U)

2.18.01

Subtransient current

2.18.02

a)

on 3 phase short circuit

b)

on 2 phase short circuit

c)

on 1 phase short circuit

Transient Current

2.18.03

a)

on 3 phase short circuit

b)

on 2 phase short circuit

c)

on 1 phase short circuit

Steady state current


a)

on 3 phase short circuit

b)

on 2 phase short circuit

c)

on 1 phase short circuit

2.19.01

Whether specified earth fault


current and duration as per
specification

2.19.02

Indicate values of earth


current and duration

2.20.00

Voltage regulation under


conditions of rated speed
voltage & output (%)
a)
b)

at unity power factor


c)

2.21.00

at 0.8 power factor lag

at 0.90 power factor lead

Maximum continuous KVA capacity


of generator
with one cooler out
of operation

2.22.00

Maximum inductive capacity


(KVAR)

2.23.00

Excitation requirements at
a)

Rated load

b)

No load

c)

At maximum capacitive

Yes/No

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

load ( at Zero Active power)


d)

Under field forcing condition

2.24.00

Short circuit torque as a ratio


of full load torque

2.25.00

Fly wheel moment (GD2) of


generator + exciter

2.26.00

Capacity of space heaters at


415 V where applicable (KW)

2.27.00

Number, type and rating of


CT's and PT's used exclusively
for EHG and generator excitation
system

(Kg m2)

Design and construction features


2.28.01

Stator Core
a)

Type of spring mounting

b)
Grade of sheet steel
(Thickness & loss figure)
2.28.02

e)

Stator Windings
a)

Type and Class of insulation

b)
C

Resistance per phase at 20 deg.


ohm

c)

Capacitance per phase

d)
Value

Dielectric Test Voltage

KV

Impulse voltage strength


peak (for wave shape of
1.2/50 micro sec)

KV

f)
Is the winding transposed in
the ends ?
2.28.03

Terminals
a)

No. of terminals brought out

b)
Type of cooling of terminals and
connectors
c)

Type of terminal bushings

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

d)

Number of distributed multiratio bushing CT's & relaying


accuracy class that is
accommodated in the bushing
furnished

e)

Dielectric Test Voltage -KV


f)
Impulse Voltage strength-KV
(for a wave shape of 1.2/50
micro sec.)

2.28.04

Rotor
a)

Material of rotor forging

b)
Material of retaining ring
forging
c)

Material of rotor wedge

d)
Type of retaining ring
mounting
e)

Material of Damper winding

f)
Overspeed Test Value and
duration
2.28.05

2.28.06

Rotor Winding
a)

Class & Type of insulation

b)

Turns per pole

c)

Resistance at 20

deg.C (ohms)

d)
value

Dielectric Test Voltage

KV

Bearing
a)
Type of bearing
(Pedestal/End Shield)

2.28.07

b)

Oil quantity per bearing

c)

Oil pressure

d)

Grade of Oil

m3/hr
kg/cm2

Shaft Seal
a)

Type of seal

b)

Pressure of Seal oil

c)

Grade of oil

d)

Quantity of oil per seal

kg/cm2

m3/hr

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

2.28.08

Gas/Air Coolers
a)

Number of Coolers

b)

Material of

i)

Tubes

ii)

Fins

c)

Material of tube plate

d)
Quantity of Cooling
water required/cooler
e)

m3/hr

Material of water boxes

f)
Pressure drop across cooler
on water side
MWC
2.29.00

AUTOMATIC VOLTAGE REGULATORS


a)

Manufacturer

b)

Type

c)
Power supply to the
regulator

Volts

d)
Range of generator
voltage adjustment

i)

in auto position

ii)

in manual position

e)
Frequency range of
operation
f)
Temperature range of
operation
g)

Accuracy (%)

h)

Dead band

Hz

deg.C

i)
Excitation system
response time with
AVR
j)
Time required for generator
terminal voltage to get
restored to within 2% of the
nominal preset value when
subject to sudden loss of
rated output.
2.30.00

BRUSHLESS EXCITATION SYSTEM

2.30.01

Pilot Excitor

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

2.30.02

a)

Manufacturer

b)

Type

c)

Type of drive

d)

Normal Speed

rpm

e)

Rated Voltage

Volts

f)

Rated frequency

amp

g)

Rated current

amp

h)

Type of insulation

Rectifier for pilot excitor


a)

Manufacturer

b)

Type

c)

Rated rectifier voltage

Volts

d)

Rated rectifier current

amp

e)
Ceiling rectifier
current

amp

f)
Ceiling rectified
current

amp

g)
Total number of rectifier
cells per parallel path
of a bridge
h)

2.30.03

Number of parallel
paths per bridge arm
i)

No. of bridge arms

j)

Maximum peak inverse


voltage rating of a
cell

k)

Method of over voltage


protection

l)

Maximum number of
bridges/rectifier
cells without which
the rectifier can
give output corresponding to generator
MCR

Main Excitor
a)

Manufacturer

Volts

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

i)

b)

Type

c)

Type of drive

d)

Normal speed

rpm

e)

Rated rectified voltage

Volts

f)

Rated rectified current

amp

g)

Ceiling rectified voltage

Volts

h)

Ceiling rectified current

amp

Excitor field voltage


with manual control
(rectified)
i)
ii)

Maximum
Minimum

j)
Field current at
generator MCR and
rated power factor
lagging

Volts
Volts
amp

k)
Nominal excitor
response ratio
l)

Class of insulation

m)
Insulation material on
rotor winding
n)
Insulation material on
field winding
o)

Type of end winding support

p)
Maximum
temperature with
secondary cooling
water temperature
of 31 deg.C

2.30.04

i)

Excitor stator
winding in contact
with insulation

ii)

Excitor stator
winding not in
contact with
insulation

iii)

Rotor winding

Excitor rectifier assembly


a)

Manufacturer

b)

Type of rectifier

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

c)

Total number of rectifier


cells per ring

d)

Number of parallel paths


per bridge arm

e)

Number of bridge arms

f)

Maximum number of rectifier cells/bridge without


which the rectifier can
give output corresponding
to generator MCR

g)

Maximum peak inverse


voltage rating of cell

h)

Number of rectifier cells


in series in each bridge arms

i)

Method of overvoltage
protection

j)

Overload rating of the


rectifier cell

k)

Ceiling output voltage


of rectifier assembly

Volts

l)

Ceiling output current


of rectifier assembly

amp

Volts

m)
Maximum junction
temperature of
rectifier cells

2.30.05

n)

Method of mounting
cells to cooling fins

o)

Make and type of


cooling fins

p)

Type of visual indication provided for


faulty rectifier cells

Air/Water Coolers (For Excitor)


a)

Number of Coolers

b)

Material of
i)

Tubes

ii)

Fins

c)

Material of tube plates

d)

Material of water boxes

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

2.31.00

e)

Quantity of circulating water required


per cooler

m3/hr

f)

Maximum allowable water


temperature

deg.C

g)

Pressure drop across


the cooler on water
side

mwc

GAS SYSTEM
a)

Volume of Hydrogen
space in generator

m3

b)

Cooling gas flow

m3/min

c)

Volume of CO2 at NTP


required for displacing
air

m3

d)

Volume of CO2 at NTP


required for displacing
hydrogen

m3

e)

Volume of H2 at NTP
required for displacing
carbon-di-oxide and to
bring the casing to the
rated pressure

f)

Purity of H2 required
i)
ii)

Leakage of H2 by
volume at NTP per day
at rated H2 pressure
in the generator

h)

Is Nitrogen
required to displace
CO2 in the generator

i)

Volume of air at NTP


required to displace
CO2

k)

Normal
Minimum allowable

g)

j)

m3

Requirement of
compressed air for
gas tightness test

No. of cylinders
proposed to be furnished
i)

Hydrogen

ii)

Carbon dioxide

iii)

Nitrogen (if required)

m3

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

l)

m)

Standards to which the


cylinders conform
i)

Hydrogen

ii)

Carbon dioxide

iii)

Nitrogen (if required)

Internal volume of the cylinder


i)

Hydrogen

ii)

Carbon dioxide

iii)

Nitrogen (if system require)

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

2.32.00

SEAL OIL SYSTEM

2.32.01

Seal Oil Pump Motor Set


a)

Type

b)

Numbers

c)

Capacity
d)

m3/hr
Discharge pressure
(gauge)

e)

Shut-off Head

mwc

f)

Size of motor

KW

2.32.02

kg/cm2

Vapour extraction unit


(in seal oil drain)
on air side stream
a)

Type

b)

Capacity

m3/hr

c)

Size of motor

KW

2.32.03

Vapour extractor motor set


a)

Type

b)

Numbers

c)

Capacity

d)

Discharge pressure

e)

Shut-off head

f)

Seal oil flow and pressure


required for normal operation

2.33.00

MAIN WEIGHTS :
a)

Heaviest lift of
generator stator
with trunnions etc.
b)

Weight of complete
generator stator

c)

Weight of complete
rotor

Tonnes

d)

Weight of complete
generator

Tonnes

e)

Weight of lifting
Tonnes
beam assembly

Tonnes

DESEIN

2.34.00

Volume-II: General & Schedules


Schedule B (Electrical)

Critical speeds for


Generator + excitor
(if any)
a)

First

b)

Second

c)

Third

rpm

2.35.00

Motors (rated above 50 kW)


(attach separate data
sheet for separate
motors)

2.35.01

Equipment driven by motor

2.35.02

Rated output for 50 deg.C


ambient air/31 deg.C
cooling water temperature

kw

2.35.03

Temperature rise at rated


output conditions as in
item 2.40.02 above

deg.C

2.35.04

Class and type of


insulation

2.35.05

Rated voltage

Volts

2.35.06

Efficiency at rated output

2.35.07

Power factor at rated


output

2.35.08

Rated current

2.35.09

2.35.10

2.35.11

amp.

Locked_Rotor_kVA
(Indicate the Rated
output kW upper
limit)
Upper limit of locked
rotor current

amp.

Whether motor is capable


of two successive hot
starts with the driven
equipment coupled

2.35.12

Rated speed

2.35.13

Rated torque

2.35.14

Starting torque

2.35.15

Pull out torque

2.35.16

Type of enclosure,
degree of protection
and method of cooling

rpm

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

2.35.17

Type of terminal box


for stator leads

2.35.18

Bearing type

2.36.00

Rotor Earth fault protection

2.36.01

Whether for single earth fault


or for both single and double
earth fault

2.36.02

Make

2.36.03

Type

2.36.04

Range

2.36.05

Requirement of auxiliary supply


a.

Voltage

b.

AC/DC

c.

Frequency

d.

VA

2.37.00

Shaft current relay with CT

2.37.01

CT Dia

2.37.02

CT Ratio

2.37.03

CT VA and Accuracy

2.37.04

Core weight

2.37.05

Core dimension

2.37.06

Core material

2.37.07

Relay make and type

2.37.08

Relay range

2.38.00

Exciter Field Breaker


a)

Manufacturer

b)

Type

c)

Rated DC voltage

d)

Rated continuous current at


50 deg C design ambient

e)

Short time rating

f)

No. of main poles

DESEIN

2.39.00

Volume-II: General & Schedules


Schedule B (Electrical)

g)

Material of main poles

h)

No. of arcing contacts

i)

Material of arcing contacts

j)

Type & material of arcing


chutes

k)

Closing coil voltage with


operating voltage range

l)

Tripping coil voltage with


operating voltage range

Exciter Field discharge resistance


a)

Manufacture

b)

Type

c)

Material

d)

Current rating

e)

Power rating

2.40.00 Enclosure
a)

Type of enclosure

b)

Degree of protection

c)

Type & thickness of


sheet steel

d)

Overall dimensions

e)

Weight

CONTROL PANEL
3.00.00

CONTROL PANEL/DESK
(furnish data separately
for each control panel/desk)

3.00.01

Control panel/Desk
(Service)

3.00.02

Tentative dimensions
control panel/desk

mm

3.00.03

Detail of components

Make & Type

3.00.04

Contactors (Furnish
details for AC & DC
separately)

3.00.05

Timers (Furnish details


for AC & DC separately)

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

3.00.06

Relay (Furnish details


for AC & DC Relays
separately)

3.00.07

Control switch

3.00.08

Push button

3.00.09

Ammeter/voltmeter
selector switches

3.00.10

Indicating lamps

3.00.11

Space heater

3.00.12

Terminal blocks

3.00.13

Indicating Instruments

3.00.14

Wires

3.00.15

Panel

3.00.16

Annunciator

3.00.17

Whether detail write-up


of the scheme furnished

3.00.18

Details of mimic diagram

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

1.00.00 Generator Circuit Breaker


1.0.0

General

1.00.01 Rated maximum voltage :

KV, rms

1.00.02 Rated frequency

Hz

1.0.3

Rated continuous current:


natural cooled Limiting conditions*
a.
b.
c.
d.

1.0.4

Installation
Ambient temperature
Temperature of busbar connection
Temperature of busbar enclosure
* Service currents for other conditions,
e.g.outdoor, on request

b.
c.
d.

C
o
C

to earth and across circuit-breaker/


switch contacts
phase enclosure to ground/earth
impulse, 1.2/50 s wave
to earth and across circuit-breaker/switch contacts
across isolating distance of disconnector

Seismic acceleration withstand

kV,rms
kV,rms
kV, peak
kV, peak

IEC 61166

1.00.06 Degree of protection:


a. Control cubicle and mechanism IEC 60529
b. Phase enclosure
IEC 60529
Installation, horizontal
1.00.07

Circuit-breaker

IEEE (ANSI) C37 013

1.00.08 Rated short-circuit


1.0.9

Symmetrical
Degree of asymmetry
Transient recovery voltage (TRV) rating

1.0.13

kA, rms
kV/s

Out of-phase interrupting capability (180o)


a. Symmetrical
b. degree of asymmetry
d. Transient recovery voltage (TRV) rating

1.0.12

kA, rms
%
kV/s

Generator-source interrupting capcbility


a. Symmetrical
b. degree of asymmetry
c. Transient recovery voltage (TRV) rating

1.0.11

kA, rms

System-source interrupting capability


a.
b.
c.

1.0.10

Rated insulation level:


Power frequency, 1 min
a.

1.00.05

kA, rms
kV/s

Load current interrupting capability


a. Symmetrical
b. Transient recovery voltage (TRV) rating

A, rms
kV/s

Closing, latching, and carrying capability


Short-time current-carrying capability *
Rated duty cycles

kA, peak
kA,peak

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

a.
b.
c.

short-circuit
load currents up to rated current
mechanical

1.00.14

Interrupting time (till arc extinction)

1.0.14

Opening time (till contact separation)

1.00.16

Closing time (till contact touch)

1.0.17

Service capability/maintenance

ms
ms
ms

a. short-circuit current interruptions, 160kA


b. rated current interruptions, 10000A
c. mechanical and currents up to 1000A
d. elapsed time in service
f. Excitation current switching capability (no -load
transformer)
1.00.18 Control voltage
1.0.18

VDC

Operating mechanism
a.
b.
c.

1.0.20

CO
CO
CO
years
A, rms

Type
Pump motor, 220VDC or AC
Number of stored operations

W
CO

SF6 gas
a. filling pressure at 20oC
b. leakage rate

k Pa
%/a

1.00.21
1.00.22

Noise level, at 1.5m distance


Disconnector

IEC 60651
IEC 60129

dB peak

1.00.23

Peak withstand current

1.00.24

Short-time withstand current*

kA/3s

1.00.25

Operating time, close or open

1.0.26

Operating mechanism: motor, 3x380V, 3-phase

1.0.27

Service capability

kA, peak

a. mechanical
b. elapsed time in service

CO
years

1.00.28

Capacitor

1.0029

Capacitance (transformer side)

1.00.30

Capacitance (generator side)

1.00.31

Rated voltage

1.00.00 GENERATOR TRANSFORMER,


S. No.

Description

1.0

General

IEC 60358
F

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

1.0.1

Service

1.1

Make

1.2

Type

1.3

Number of windings per phase

1.4

Number of phases

1.5

Reference Standard

2.0

Rating
-

Full load rating


Rating of each winding
Rating no load voltage

2.1

Type of cooling

2.2

Rated output

2.3

:
:
:

HV/LV

:
MVA

i)

With ONAN cooling

ii)

With ONAF cooling

iii)

With OFAF cooling

Rated Voltage

kV

L.V.
H.V.
2.4

:
:

Rated Current

Amps.

L.V.
H.V.

:
:

2.5

Rated Frequency

2.6

Voltage Withstand Time

2.7

Hz

:
Sec.

a)

110% of rated voltage

b)

120% of rated voltage

c)

125% of rated voltage

d)

130%

e)

140% of rated voltage

f)

150% of rated voltage

of rated voltage

Overfluxing Capability

Sec.

a)

For Overfluxing Factor 1.10

b)

For Overfluxng Factor 1.20

c)

For Overfluxing Factor 1.25

d)

For Overfluxing Factor 1.30

e)

For Overfluxing Factor 1.40

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

f)

For Overfluxing Factor 1.50

3.0

Temperature

3.1

Reference
a)

3.2

3.3

4.0

Ambient Temperature
(max./max daily/min.)

Temperature rise over reference


ambient Deg. C.

a)

Of top oil by thermometer

b)

Of winding by resistance
at OFAF rating

Maximum continuous over loading


capacity of transformer without
exceeding the specified winding
temperature

TAP CHANGER

4.1

Type and make

4.2

Capacity

a)

Rated voltage

b)

Rated current

c)

Step voltage

d)

No. of steps

4.3

Range- Steps X % Variation

4.4

Taps provided on HV winding

4.5

Number of taps
Auxiliary Power (kw)

4.6

Time required for one step change (sec.)

4.7

Tap Change motor.

4.8

Control circuit

4.9

Local manual operation feasible from


standing height from ground

4.10

a)
b)

Local tap position indicator


furnished

Local operation counter


furnished

4.11

Provision for padlocking provided

4.12

Auxiliary switch for interlock


provided as specified

4.13

Safety limit switch provided

4.14

Are all contacts silver plated

DESEIN

5.0

Volume-II: General & Schedules


Schedule B (Electrical)

Insulation Level kVp / kV


H.V.

L.V.

H.V. Neutral

5.1

HV/LV imepedance voltage at rated current


for the normal tapping HV/LV winding
:

5.2

HV/LV reactance at rated current and rated


frequency

Separate source power frequency voltage


withstand HV/LV winding

Inducted over voltage withstand


HV/LV winding

Full wave lightening impulse


withstand voltage

5.3
5.4
5.5
6.0

Impedances at Principal Tap at


Rated Frequency and 75 C
winding temperature

6.1

Base MVA

6.2

Impedance

6.3

Reactance

6.4

Resistance at 75 C

6.5

Zero sequence Impedance at 75C

6.6

Capacitance of windings
micro farad / phase

H.V. - Earth

L.V. - Earth

H.V - L.V

7.0

Guaranteed Losses at Principal Tap,


Full Load and 75C.
kW

7.1

No Load Losses

7.2

Load Losses

7.3

Cooler Losses

7.4

Tolerance on Losses

8.0

Efficiency at 75C and 0.8 power


factor lag

8.1

At full load

8.2

At 3/4 full load

8.3

At 1/2 load

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

8.4

Maximum Efficiency

8.5

Load and power factor at which


the max. efficiency occurs

:
:

9.0

Regulation at full load at 75C

9.1

At unity power factor

9.2

At 0.8 power factor lagging

10.0

No load current referred to HV

10.1

At 90% rated voltage

10.2

At 100% rated voltage

10.3

At 110% rated voltage

10.4

At 125% rated voltage

10.5

At 140% rated voltage

11.0

Approximate Maximum Flux


Density

Web / Sq.m

11.1

At 90% rated voltage

11.2

At 100% rated voltage

11.3

At 110% rated voltage

11.4

At 125% rated voltage

11.5

At 140% rated voltage

12.0

Maximum Current Density

A/Sq.cm

H.V.

L.V.

13.0
13.1

Cooling System
a)

Type of cooling
Input to cooling plant
b)
c)

13.2

:
:

Number X capacity of
Cooler units
furnished

No. of cooler units required


for full load operation

Each cooler unit is provided with


a)

13.3

(KW)

No. X kW of oil pump motor


(running)

b)

No of standby pump

c)

No. X kW of fan motor(running)

d)

No. of standby fan

Motors rated for voltage,

DESEIN

13.4

Volume-II: General & Schedules


Schedule B (Electrical)

phase, frequency
a)
Automatic operation of cooler
fans provided

:
:

b)
13.5

Automatic operation of cooler


pumps provided
Transformer is capable of delivering
rated output under following conditions
a)

1)

Continuous in % rated MVA

2)

Rated output for ---min.

b)

Failure of all pumps and fans of


one cooler unit

Failure of one complete cooler unit


including radiator, fans pumps etc. :
Continuous in % rated MVA

2)

Rated output for ---min.

c)

1)

Failure of all pumps and fans of


both cooler units

Continuous in % rated MVA

2)

Rated output for ---min.

d)

1)

Failure of complete cooler system


including radiator, fans pumps etc. :
1)

Continuous in % rated MVA

2)

Rated output for ---min.

14.0

Details of Tank

14.1

Material

14.2

Thickness of sides

mm.

14.3

Thickness of bottom

mm.

14.4

Thickness of cover

mm.

14.5

Tank Designed for

Vacuum

mm of Hg

Pressure
15.0

16.0

KN / Sq.m

:
:

Insulating Material
a)

H.V

Turn

b)

L.V

Turn

c)

H.V - L.V

d)

H.V

Earth

e)

L.V

Earth

H.V Winding provided with graded

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

insulation

17.0

Insulating Oil (EHV Grade)

17.1

Approximate volume

17.2

10% excess oil furnished

17.3

Oil conforms to

17.4

Details of oil furnished

17.5

a)

a)

Quantity of oil in main


tank

b)
c)

Oil preservation system


provided
Type

b)
17.6

Litre

:
:
Litre.

Quantity of oil for topping


of main tank
Litres.

Quantity of oil for


conservator, radiator,
pipe work etc.
Litres.

d)

Total Oil

e)

10% extra oil

f)

Total oil to be dispatched


1)

Litres.

:
Litres

:
:

Oil to be dispatched in main


tank
Litres

2)

Dispatched in barrels Litres.

3)

Each barrel contains Litres.

4)

Total No. of barrels to be


dispatched

18.0

Bushings

18.1

Make

18.2

Type

18.3

Reference Standard

18.4

Voltage Class

18.5

Type of atmosphere

18.6

Creepage Distance

18.7

Weight

18.8

Free space required for bushing


removal

18.9

Test terminals for HV bushings


provided
Yes/No

kV

:
:

mm.

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

19.0

Minimum Clearance

19.1

Between Phases

19.2

a)

In air

mm.

b)

In oil

mm.

Between Phase and earth


a)

In air

mm.

b)

In oil

mm.

20.0

Terminal Connections

20.1

HV

20.2

LV

20.3

H.V Neutral

21.0

Marshalling Box

21.1

Weather proof, suitable for


outdoor duty

Yes/No

21.2

Degree of protection

22.0

Terminal Blocks

22.1

Make

22.2

Type

22.3

20% spare terminals furnished

23.0

Wiring

23.1

Cable Type

23.2

Voltage grade

23.3

Conductor

23.4

a)
Size
Sq. mm :
b)
Material
c)
Stranded
All wires as per specification
provided

:
:
:

24.0

Ratings of Trip and Alarm contacts

24.1

Voltage

24.2

Rated making current

24.3

Rated breaking current

25.0

Accessories
Transformer furnished with
fittings and accessories as per
specification

26.0

Details of Conservator

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

26.1

Volume of conservator

26.2

Volume of oil between the highest


and lowest levels

27.0

:
:

Pressure Release Device


a)

b)

Minimum pressure the


device is set to
operate/rupture KN/Sq.m

Trip contacts provided

28.0

Approximate Overall Dimensions

28.1

Length

mm.

28.2

Breadth

mm.

28.3

Height

mm.

28.4

Crane lift for


a)
b)

Untanking core and coil


assembly (including sling)
Tank cover for bell type
tank

:
mm.

29.0

Approximate Weights

29.1

Core and coil

Kg.

29.2

Tank cover for bell type tank

Kg.

29.3

Tank and fittings

29.4

Oil

Kg

29.5

Total Weight

Kg.

30.0

Shipping Data

30.1

Weight of the heaviest package

Kg.

30.2

Dimension of the largest package


(LXBXH)

mm.

Kg.

BUSHING CURRENT TRANSFORMER


S. No.

Description

1.0

General

1.1

Make

1.2

Type

1.3

Reference Standard

1.4

Use

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

2.0

Rating

2.1

CT Ratio

2.2

Class

2.3

Insulation Level

2.4

Burden

3.0

Insulation Class

3.1

Temperature Rise at rated


overburden over top oil
temperature
Deg.C

4.0

Characteristics

4.1

Secondary Resistance RCT Ohm


at 75Deg.C

4.2

Knee Point Voltage Vk

4.3

Excitation Current at Vk/2 Amps

5.0

Dimensions and Weights

5.1

Dimension (LxBxH)

mm

5.2

Weight

Kg

6.0

Volt

:
:

Tests
As Per Standard

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

3.0

GENERATOR BUSDUCT AND NEUTRAL GROUNDING EQUIPMENTS

S. No.

Description

1.00.00 GENERAL
1.01.00 Service

1.02.01 Manufacturer

1.03.01 Installation

1.04.00 Specifications and Standards

1.05.00 Degree of Protection

1.06.00 Design ambient temperature (`C)

1.07.00 System particulars

2.00.00 BUSDUCTS
2.01.00 Type

2.02.00 Installation

2.03.00 Rated voltage:


2.03.01 Nominal

(KV)

2.03.02 Maximum Insulation level (KV)

2.04.00 Number of phases

2.05.00 Frequency

(Hz)

2.06.00 Rated Current

:
:

2.06.01 Continuous

(A)

1. One (1) second

(KA)

2. Three (3) second

(KA)

2.06.02 Short time thermal

2.06.03 Dynamic

(KA peak)

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

2.07.00 Type of cooling

2.08.00 Maximum temperature rise over


design ambient temperature

2.08.01 Busbars :
1.
joints

With silver plated

(`C)

2.

With plain joints

(`C)

2.08.02 Enclosure

(`C)

2. 08.03 Supporting Structure

(0 C)

:
:

2.09.00 Guaranteed calculated losses


per set of bus duct three phase
at rated current and frequency
without any positive tolerance
for
Conductor

Enclosure

Total

2.09.01 Total Losses at rated current &


frequency in watt /meter/phase
1.

Main run
2.

:
Tap off run

2.10.00 One (1) minute power frequency


withstand voltage

2.10.01 Dry

(KV)

2.10.02 Wet

(KV)

2.11.00 Impulse withstand voltage


(1.2x50 microsecond wave)
2.11.01 Positive
2.11.02 Negative

(KV peak)

:
:

(KV peak)

2.12.00 DC Resistance per phase


(Ohms) per metre of busbar
length at twenty (20) degrees
Centigrade ambient temperature
a. Main Run
b. Tap off Run
2.12.01 Skin effect ratio

2.13.00 Inductance per phase (henry)


per metre at twenty (20)
degrees Centigrade ambient
temperature

2.14.00 Capacitance to ground (microper phase per metre at farads


twenty (20) degrees Cen-

:
:

:
:

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

tigrade ambient temperature


2.15.00 Material :
2.15.01 Busbar

2.15.02 Joints

:
1. Whether all joints silver
plated

2.

How are bimetallic


:
joints prevented from
galvanic action ?

2.15.03 Flexible termination

2.15.04 Bolts, nuts and washers for

1. Copper to copper joint

2.

Aluminium to aluminium
joint

3.

Aluminium to copper joint :

2.15.05 Busduct enclosure

2.15.06 Phase Barriers

2.16.00 Busbar :
2.16.01 Cross/sectional area
and shape of Busbar

(A/mm2)

(mhos/cm)

2.16.02 Current density


2.16.03 Conductivity

(mm2)

2.16.04 Tensile strength

(Kg/cm2)

2.16.05 Silver coating at joints:


1.

Thickness

2.

Length

(microns) :
(mm)

2.17.00 Shape and size of busduct


2.18.00 1.

Phase to phase spacing


(mm)
2.

Phase to ground (mm)


(Enclosure) spacing

2.19.00 Standard section length

(mm)

2.20.00 Minimum recommended


clearances between periphery
of the busduct enclosure and

2.20.01 Structural steel work :


1.

Parallel to busduct (mm) :

2.

Perpendicular to busduct :

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

(mm)
2.20.02 Reinforced concrete

(mm)

2.20.03 Weight per meter run of


busduct (Kg)

i. Main run

ii. Tap off run

2.21.00 Details of arrangement offered


to prevent insulation of busduct
going down when generating unit
is under shut down for some
period
2.22.00 It is guaranteed that insulation of busduct shall not
go down when generating unit
is under shut down ?

2.23.00 Isolating links and copper


clamps

2.23.01 Cross sectional area

(mm2)

(A/mm2)

2.23.02 Current density


2.23.03 Conductivity

(mhos/cm)

2.23.04 Tensile strength(Kg/cm2)


2.23.05 Shape and size

2.24.00 Enclosure finish


a. Outside
b. Inside
2.25.0
2.26.0

Supporting steel structure hot dip


galvanized as required

:
:

Grounding
a.
b.

2.27.00

Material & size of ground bus


if provided separately

No. of ground pads provided


for 50/6 mm galvanized steel
flats

Generator terminal

a) Material of enclosure in mm

b) Thickness of enclosure in mm

c) Material of inter phase barrier

d) Thickness of inter phase


barrier in mm

3.00.00 BUS INSULATORS, SEAL-OFF


BUSHING AND THROUGH-OFF

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

BUSHINGS
3.01.00 Make

3.02.00 Type

3.03.00

Rated voltage

(KV)

3.04.00

One (1) minute power


frequency test voltage

3.04.01 Dry

(KV) :

3.04.02 Wet

(KV) :

3.05.00

Impulse withstand test


voltage (1.2x50 micro second
wave)

3.06.00

(KV)

Creepage distance :

3.06.01 Total

(mm)

3.06.02 Protected
3.07.00

(mm)

Flash over voltage

3.08.00 Cantilever strength


3.08.01 Upright

(Kg)
(Kg)

3.08.02 Underhung

(Kg)

:
(KV)

:
:
:

4.00.00Current transformer
4.0.1

Make

4.0.2

Type

4.0.3

Reference standard

4.0.4

Voltage class

4.0.5

Rated frequency

4.0.6

Type of Insulation

4.0.7

Temp. rise at rated current


Over 1050 C ambient

4.01.00

:
:

Short time rating

a. Main run CTs

b. Tap off run CTs

4.02.00 CT ratings

4.02.01 Main run CTs neutral side

4.02.02 Main run CTs Line side

CT
Type
D2

Description
Generator differential

Current
Ratio

Output
VA

Class

ISF / ALF

Knee point
voltage*

Excitation
current in mA**

DESEIN

CT
Type
E
F

Volume-II: General & Schedules


Schedule B (Electrical)

Description

I
J
K
L

Generator relaying
Generator meterting &
EHG system
AVR & EHT system
EHG system & load
sheding relay tap off CTs
Overall differential
UAT Differential
UAT Differential
UAT Differential

M
O
N

UAT Differential
UAT Differential
UAT Differential

G
H

Current
Ratio

5.00.00 Voltage Transformer

5.00.01 Make

5.0.2

Type

5.0.3

Reference standard

5.0.4

Voltage class

5.0.5

Basic Impulse Level

5.0.6

Type of Insulation

5.0.7

Max. Temp. rise


Over 500 C ambient

5.00.08 Rated Frequency Hz

Output
VA

:
KV

:
:

:
:

5.00.09 Over Voltage Factor


a. continuous
b. 30 seconds
5.00.10 No. of secondary windings per
voltage transformer

Class

ISF / ALF

Knee point
voltage*

Excitation
current in mA**

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

5.0.11

Winding connections
a.

Primary

b.

Secondary

5.01.00 V.T. Ratings


5.01.01 a. primary Voltage

KV

b. Secondary Voltage V/V


c. Rated Output

VA

d. Accuracy Class
5.02.01 V.T.Fuses
a. Continuous current Amp.
H.V.
L.V.
b. Short circuit rating

KA sym

H.V.
L.V.
c. Rated voltage volt
H.V.
L.V.
5.03.01 Lightning Arrester
Make
Type
Reference standard
5.03.02 L.A. Rating

5.03.03

a.

Rated voltage

(KV)

b.

Nominal discharge current KA

c.

Discharge class

Insulation level
a.
One (1) minute power
frequency test voltage
Dry
Wet

(KV)
(KV)

b.
Impulse withstand test
voltage (1.2x50 micro second
wave)

:
:
(KV)

DESEIN

5.3.4

5.3.5

5.3.6

Volume-II: General & Schedules


Schedule B (Electrical)

Spark Over Voltage


a.

Minimum 50 Hz

b.

Maximum 1.2 / 50
micro sec.

KV peak :
KV peak :

c.

Maximum front-ofwave

KV peak :

d.

Maximum switching KV peak

Maximum Residual Voltage at


8 /20 micro-sec. current wave
a.

10 KA

KV peak :

b.

20 KA

KV peak :

c.

40 KA

KV peak :

d.

100 KA

KV peak :

Impulse current withstand


a.
b.

High current 4/10


Micro sec.

KV peak :

Long duration current for


i) 1000 Microsec KA peak :
ii) 2000 Micrsoec KA peak :

5.03.07 Porcelain creepage distance KV/mm

5.03.08 No. of section per pole No.

5.03.09 Approx. dimension (LxBxH) mm

5.03.10 Approx. weight

Kg

5.03.11 Catalogue furnished

Yes/No

5.03.11 Characteristic curve furnished

:
:

5.04.00 SURGE CAPACITOR


5.04.01 Make

5.04.02 Service

5.04.03 Type & Catalogue No.

5.04.04 Reference Standard

5.04.05 Rated Voltage

KV

5.04.06 Rated frequency Hz

5.04.07 Rating

:
a.
b.

Capacity in micro farad/pole


Guarantee tolerance

5.04.08 Insulation class KV

:
:
:

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

5.04.09 Test voltage between terminals


a.
b.

A.C. for 1 minute


D.C. for 10 seconds

5.04.10 Dimensions
5.04.11 Weight

:
:
:

mm

Kg

5.04.12 Bushings
a.
b.
c.

:
Kg

1 minutes dry withsand KV test


10 secs. wet withstand Kv test
Basic impulse withstand KVP

5.04.13 Discharge resistor furnished?

:
:
:

6.00.00 NEUTRAL DISCONNECTING LINK


6.01.00 Current
7.00.00 CUBICLES
7.00.01 Type

7.00.02 Thickness of sheet steel used

:
mm

7.00.03 Dimension

mm

7.00.04 Weight
7.0.5

Kg.

:
:

Finish
a.
b.

Inside
Outside

:
:

7.00.06 Degree of protection

7.00.07 Space Heater


a.
b.

KW
Volt

:
:

8.00.00 PRESSURIZATION UNIT


8.0.1

Compressors
a.
b.
c.
d.

Make
Type
Capacity
Heat at rated speed
Static
Total

e.
8.0.2

:
:
sq.mm. :
mm of W.C.
mm of W.C.

Nos. furnished per sec.

:
:

MOTOR
a.
b.
c.
d.
e.
f.
g.

Make
Type
Ratings Output
Voltage, Phase, Frequency
Insulation class
Enclosure
Nos. furnished per set

:
:
:
:
:
:
:

DESEIN

8.0.3

Volume-II: General & Schedules


Schedule B (Electrical)

Filter Set
a.
b.
c.
d.

Make
Type
Size
No. furnished per set

:
:
:
:

DESEIN

8.0.4

Volume-II: General & Schedules


Schedule B (Electrical)

Heater
a.
b.
c.
d.

Make
Rated / KW
Voltage, Phase, Frequency
Nos. furnished per set

:
:
:
:

8.00.05 Thermostat
a.
b.
c.
d.
8.0.6

:
:
:
:

Dryer
a.
b.
c.
d.

8.0.7

Make
Type
Model No.
Nos. furnished per set

Make
Type
Model No.
Nos. furnished per set

:
:
:
:

Duct work furnished with all


connection, accessories pressure
monitoring device with alarm

8.00.08 Operating pressure inside enclosure

8.00.09 Safety valve set pressure

8.0.10

mm of wc

Guaranteed Qty. of air


leakage

% of encl.
Volume/4 Hr.

8.00.11

Write-up of system furnished

9.00.00

NEUTRAL_GROUNDING CUBICLE

9.01.00

GENERAL

9.01.01

Service

9.01.02

Make

9.01.03

Type

9.01.04

Location

9.01.05

Specifications & Standards

9.01.06

Fittings and accessories


included

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

9.01.07

(oC)

Design ambient
temperature

9.01.08

System particulars

9.02.00

Grounding_Transformers

9.02.01

Rated output at Design (KVA)


ambient on ONAN cooling

9.02.02

Rated Voltage of HV

9.02.03

Rated voltage of LV

(KV)

9.02.04

Rated frequency

(Hz)

9.02.05

Maximum temperature
(oC)
rise in oil by thermometer
above design ambient

9.02.06

Maximum temperature
(oC)
rise above design ambient
of winding by resistance
method on ONAN cooling

9.02.07

Overload capacity for


specified time

9.02.08

Short circuit rating


for time

(KV)

(Sec)

9.03.00 WINDING
9.03.01

Insulation material

9.03.02

Connections

a) HV winding

b) LV winding

9.03.03

Tappings on HV winding

a) Number

b) Range

c) Value of each step

9.03.04

Current density

a) HV winding

(A/mm2)

b) LV winding

(A/mm2)

9.03.05

Conductor area

:
:
:

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

a) HV winding

(mm2)

b) LV winding

(mm2)

9.04.00

LOSSES

9.04.01

No load losses at rated


frequency and

a) Hundred (100)
(KW)
percent rated volts

b) Tolerance on (+ Percent):
above
c) Hundred ten (110) (KW)
percent rated volts
9.04.02

Copper losses at rated (KW)


current, frequency and
seventy five (75) degrees
Centigrade temperature

a) Tolerance on (+ Percent):
above
9.04.03

Tolerance on
total of no load
and load losses

9.05.00

EFFICIENCY

9.05.01

(+ Percent):

Efficiency at seventy
five (75) degrees
Centigrade and

a) Hundred (100)
percent full load

(%)

b) Seventy five (75) (%)


percent full load

c) Fifty (50)
(%)
percent full load
9.05.02
9.05.03

Maximum efficiency

(percent):

Load at which maximum


efficiency occurs

(MVA)

9.06.00

CONSTRUCTIONAL_DETAILS

9.06.01

Type of construction

9.06.02

Type of winding

a) HV winding

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

b) LV winding

9.06.03

Type of joints in winding

9.06.04

Minimum clearances

:
:

a) HV TOLV
b) HV to earth
9.06.05

:
:

Terminal arrangement

a) High voltage
b) Low voltage

:
:

9.07.00

WEIGHTS_AND_DIMENSIONS

9.07.01

Net weight of core

9.07.02

Net weight of copper

(Kg)

:
:

a) HV winding

(Kg)

b) LV winding

(Kg)

9.07.03

Total weight of transformer

9.07.04

Overall dimensions of the


transformer

9.08.00

Grounding_Resistor

9.08.01

Ohmic valve

(ohm)

9.08.02

Rated Voltage

(V)

9.08.03

Rated Current

(A)

9.08.04

KW rating

(KW)

9.08.05

Rated time

(sec)

9.08.06

Taps, if any

9.08.07

Insulation class

9.08.08

Material

9.08.09

Type of construction

9.08.10

Dimension

:
:

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

TECHNICAL PARTICULARS - ELECTRICAL


1.0

UNIT AUXILIARY TRANSFORMERS

S. No.

Description

1.0

General

1.0.1

Service

1.1

Make

1.2

Type

1.3

Number of windings per phase

1.4

Number of phases

1.5

Reference Standard

2.0

Rating
-

Full load rating


Rating of each winding
Rating no load voltage

HV/LV

:
:
:

2.1

Type of cooling

2.2

Rated output

MVA

i)

2.3

With ONAN cooling

ii)

With ONAF cooling

iii)

With OFAF cooling

Rated Voltage

kV

L.V.
H.V.
2.4

:
:

Rated Current

Amps.

L.V.
H.V.

:
:

2.5

Rated Frequency

Hz

2.6

Voltage Withstand Time

Sec.

2.7

a)

110% of rated voltage

b)

120% of rated voltage

c)

125% of rated voltage

d)

130%

e)

140% of rated voltage

f)

150% of rated voltage

of rated voltage

Overfluxing Capability
a)

For Overfluxing Factor 1.10

Sec.
:

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

b)

For Overfluxng Factor 1.20

c)

For Overfluxing Factor 1.25

d)

For Overfluxing Factor 1.30

e)

For Overfluxing Factor 1.40

f)

For Overfluxing Factor 1.50

3.0

Temperature

3.1

Reference
a)

3.2

3.3

4.0

Ambient Temperature
(max./max daily/min.)

Temperature rise over reference


ambient Deg. C.

a)

Of top oil by thermometer

b)

Of winding by resistance
at OFAF rating

Maximum continuous over loading


capacity of transformer without
exceeding the specified winding
temperature

Insulation Level kVp / kV


H.V.

L.V.

H.V. Neutral

4.1

HV/LV imepedance voltage at rated current


for the normal tapping HV/LV winding
:

4.2

HV/LV reactance at rated current and rated


frequency
:

4.3

Separate source power frequency voltage


withstand HV/LV winding

4.4
4.5

Inducted over voltage withstand


HV/LV winding
Full wave lightening impulse
withstand voltage

:
:

5.0

Impedances at Principal Tap at


Rated Frequency and 75 C
winding temperature

5.1

Base MVA

5.2

Impedance

5.3

Reactance

5.4

Resistance at 75 C

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

5.5

Zero sequence Impedance at 75C

5.6

Capacitance of windings
micro farad / phase

H.V. - Earth

L.V. - Earth

H.V - L.V

6.0

Guaranteed Losses at Principal Tap,


Full Load and 75C.
kW

6.1

No Load Losses

6.2

Load Losses

6.3

Cooler Losses

6.4

Tolerance on Losses

7.0

Efficiency at 75C and 0.8 power


factor lag
%

7.1

At full load

7.2

At 3/4 full load

7.3

At 1/2 load

7.4

Maximum Efficiency

7.5

Load and power factor at which


the max. efficiency occurs

:
:

8.0

Regulation at full load at 75C

8.1

At unity power factor

8.2

At 0.8 power factor lagging

9.0

No load current referred to HV

9.1

At 90% rated voltage

9.2

At 100% rated voltage

9.3

At 110% rated voltage

9.4

At 125% rated voltage

9.5

At 140% rated voltage

10.0

Approximate Maximum Flux


Density
Web / Sq.m

10.1

At 90% rated voltage

10.2

At 100% rated voltage

10.3

At 110% rated voltage

10.4

At 125% rated voltage

:
:
A

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

10.5

At 140% rated voltage

11.0

Maximum Current Density A/Sq.cm

12.0
12.1

H.V.

L.V.

Cooling System
a)

Type of cooling
Input to cooling plant
b)
c)

12.2

12.4

:
(KW)

Number X capacity of
Cooler units
furnished
No. of cooler units required
for full load operation

:
:

Each cooler unit is provided with


a)

12.3

No. X kW of oil pump motor


(running)

b)

No of standby pump

c)

No. X kW of fan motor(running)

d)

No. of standby fan

Motors rated for voltage,


phase, frequency
a)
Automatic operation of cooler
fans provided
b)

Automatic operation of cooler


pumps provided

:
:
:
:
:

DESEIN

12.5

Volume-II: General & Schedules


Schedule B (Electrical)

Transformer is capable of delivering


rated output under following conditions
a)

Failure of all pumps and fans of


one cooler unit

Continuous in % rated MVA

2)

Rated output for ---min.

b)

1)

Failure of one complete cooler unit


including radiator, fans pumps etc. :
Continuous in % rated MVA

2)

Rated output for ---min.

c)

1)

Failure of all pumps and fans of


both cooler units

:
:

1)

Continuous in % rated MVA

2)

Rated output for ---min.

d)

Failure of complete cooler system


including radiator, fans pumps etc. :
1)

Continuous in % rated MVA

2)

Rated output for ---min.

13.0

Details of Tank

13.1

Material

13.2

Thickness of sides

mm.

13.3

Thickness of bottom

mm.

13.4

Thickness of cover

mm.

13.5

Tank Designed for

Vacuum

mm of Hg

Pressure
14.0

14.1

KN / Sq.m

:
:

Insulating Material
a)

H.V

Turn

b)

L.V

Turn

c)

H.V - L.V

d)

H.V

Earth

e)

L.V

Earth

H.V Winding provided with graded


insulation

15.0

Tap Changer

15.1

Type and make

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

a)

Rated voltage

b)

Rated current

c)

Step voltage

d)

No. of steps

:
:
:
:

15.2

Range- Steps X % Variation

15.3

Taps provided on HV winding

15.4

Number of taps

15.5

Auxiliary Power (kw)

15.6

Time required for one step change (sec.)

15.7

Tap Change motor.

15.8

Control circuit

15.9

Local manual operation feasible from


standing height from ground

15.10

a)
b)

:
:
:

Local tap position indicator


furnished

Local operation counter


furnished

15.11

Provision for padlocking provided

15.12

Auxiliary switch for interlock


provided as specified

15.13

Safety limit switch provided

15.14

Are all contacts silver plated

16.0

Insulating Oil (EHV Grade)

16.1

Approximate volume

16.2

10% excess oil furnished

16.3

Oil conforms to

16.4

Details of oil furnished

16.5

a)
b)

16.6

a)
b)
c)

d)

Litre

Oil preservation system


provided
Type
Quantity of oil in main
tank

:
:
Litre.

Quantity of oil for topping


of main tank
Litres.
Quantity of oil for
conservator, radiator,
pipe work etc.
Litres.
Total Oil

Litres.

:
:

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

e)

10% extra oil

f)

Total oil to be dispatched


1)

Litres

:
:

Oil to be dispatched in main


tank
Litres

2)

Dispatched in barrels Litres.

3)

Each barrel contains Litres.

4)

Total No. of barrels to be


dispatched

17.0

Bushings

17.1

Make

17.2

Type

17.3

Reference Standard

17.4

Voltage Class

17.5

Type of atmosphere

17.6

Creepage Distance

17.7

Weight

17.8

Free space required for bushing


removal

Test terminals for HV bushings


provided
Yes/No

17.9

:
:

mm.

:
:

18.0

Minimum Clearance

18.1

Between Phases

18.2

kV

a)

In air

mm.

b)

In oil

mm.

Between Phase and earth


a)

In air

mm.

b)

In oil

mm.

19.0

Terminal Connections

19.1

HV

19.2

LV

19.3

H.V Neutral

20.0

Marshalling Box

20.1

Weather proof, suitable for


outdoor duty

20.2

Degree of protection

Yes/No :
:

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

21.0

Terminal Blocks

21.1

Make

21.2

Type

21.3

20% spare terminals furnished

22.0

Wiring

22.1

Cable Type

22.2

Voltage grade

22.3

Conductor

22.4

a)
Size
b)
Material
c)
Stranded
All wires as per specification
provided

Sq. mm :
:
:
:

23.0

Ratings of Trip and Alarm contacts

23.1

Voltage

23.2

Rated making current

23.3

Rated breaking current

24.0

Accessories
Transformer furnished with
fittings and accessories as per
specification

25.0

Details of Conservator

25.1

Volume of conservator

25.2

Volume of oil between the highest


and lowest levels

26.0

Pressure Release Device


a)

b)

Minimum pressure the


device is set to
operate/rupture KN/Sq.m

Trip contacts provided

27.0

Approximate Overall Dimensions

27.1

Length

mm.

27.2

Breadth

mm.

27.3

Height

mm.

27.4

Crane lift for


a)
b)

Untanking core and coil


assembly (including sling)
Tank cover for bell type
tank

:
mm.

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

28.0

Approximate Weights

28.1

Core and coil

28.2

Tank cover for bell type tank Kg.

28.3

Tank and fittings

28.4

Oil

Kg

28.5

Total Weight

Kg.

29..0

Shipping Data

29..1

Weight of the heaviest package

Kg.

29..2

Dimension of the largest package


(LXBXH)

mm.

Kg.

Kg.

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

BUSHING CURRENT TRANSFORMER


S. No.

Description

1.0

General

1.1

Make

1.2

Type

1.3

Reference Standard

1.4

Use

2.0

Rating

2.1

CT Ratio

2.2

Class

2.3

Insulation Level

2.4

Burden

3.0

Insulation Class

3.1

Temperature Rise at rated


overburden over top oil
temperature
Deg.C

4.0

Characteristics

4.1

Secondary Resistance RCT Ohm


at 75Deg.C

4.2

Knee Point Voltage Vk

4.3

Excitation Current at Vk/2 Amps

5.0

Dimensions and Weights

5.1

Dimension (LxBxH)

mm

5.2

Weight

Kg

5.0

Tests

:
:
:
:

Volt

As Per Standard :

DESEIN

6.0

Volume-II: General & Schedules


Schedule B (Electrical)

HT SWITCHGEAR

S. No.

Description

1.0

SWITCHGEAR ASSEMBLY

11/3.3KV

1.1

Make

1.2

Type

1.3

Reference Standard

1.4

Voltage (Nom./Max.)

KV

1.5

Phase, Frequency

No. Hz

1.6

Short Circuit Rating


a. Interrupting Symmetrical
b. Short-time for 3 sec.

1.7

Insulation Level
a. Impulse Withstand
b. 1 min. 50 Hz.
Voltage Withstand

1.8

Metal-clad construction

1.9

Degree of Protection

1.10

Minimum thickness of
sheet metal used

1.11

Switchgear completely assembled,


wired and tested at factory.

2.0

CONSTRUCTION

2.1

Draw-out features provided for

2.2

KVp
KV rms

a.

Circuit breaker with SERVICE,


TEST and ISOLATED position.

b.

Voltage Transformer

c.

Protective relays

Breaker cubicle
Cubicle door can be closed with
breaker in TEST position
b. Working zone limits from floor level

2.3

All meters, switch & relays flush


mounted type

2.4

Minimum clear space required at

2.5

MVA
KA rms

mm

mm

a. Front for breaker withdrawal

mm

b. Rear

mm

Typical vertical section


a. Overall dimension and weight
i) Incomer/Tie

mm

Kg.

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

ii) Buscoupler
iii) Transformer/Motor fdr.
b. Dynamic load per panel

Kg.

3.0

BUS BAR

3.1

Make

3.2

Material & Grade

3.3

Reference, Standard

3.4

Cross sectional Area


Size

3.5

Continuous Current (at site condition,


50 deg. C ambient) within cubicle

3.6

Maximum temperature
rise over 50 deg. C

sq.mm
mm

deg. C

3.7

Short-time current for 3 sec.

KA rms

3.8

DC resistance at 85 deg. C

ohm/m/ph

3.9

Skin-effect ratio

3.10

Reactance

ohm/m/ph

3.11

Losses-middle phase

w/m/ph

3.12

Minimum clearance of bare bus bar


and connection (air clearance)
a. Phase to phase
b. Phase to ground

3.13

mm
mm

Bus bar provided with


a. Insulating sleeve
b. Phase barriers
c. Cast resin shrouds for joint

3.14

Bus Connections

a. Silver plated
b. Made with antioxide grease

:
:

3.15

Bus bar support spacing

mm

3.16

a. Make
c. Reference standard
d. Voltage class
KV
e. Minimum creepage distance
mm
f. Cantilever strength
Kg/sq.cm
g. Net weight
Kg.

:
:
:
:
:
:

4.0

CIRCUIT BREAKER

4.1

Make

4.2

Type

4.3

Reference standard

4.4

Rated voltage

KV

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

4.5

Rated frequency

Hz.

4.6

No. of poles

No.

4.7

Rated Currents

a. Continuous (at site condition, 50 deg.


C ambient & within cubicle). Amp.
b. Short-time current for 3 sec. KA rms.
c. % DC component

:
:

4.8

Max. temperature rise over 50 deg. C ambient deg. C

4.9

Rated operating duty

4.10
Interrupting capacity at rated
voltage and operating duty
a. Symmetrical
b. Assymmetrical

KA rms.
KA rms.

4.11

Rated Making Current

KA peak

4.12

Transient Recovery voltage


a. Rate of rise
b. Peak voltage

4.13

4.14

4.15

KV/rms
KV

:
:
:

:
:

Maximum over voltage factor when switching off


a. Unloaded transformer
b. Loaded transformer
c. Unloaded lines
d. Induction Motor

:
:
:
:

Insulation Level
a. Impulse voltage withstand with
1.2 x 5.0 micro sec. wave
KV peak
b. 1-minute 50 Hz. Voltage withstand

KV

At 100% interrupting capacity


a. Opening time max.
ms
b. Arcing time max.
ms
c. Total tripping time (max.) ms

:
:
:

4.16

Total closing time (max.)

4.17

Number of break per pole

4.18

Total length of breaks per pole

mm

4.19

Total length of contact travel

mm

4.20

Rate of contact travel


a. At tripping
b. At closing

4.21

ms

mm/sec.
mm/sec.

No. of breaker operations permissible,


without requiring inspection, replacement

:
:

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

of contacts and other main parts.


a. At 100% rated current
b. At 100% rated interrupting current
4.22

:
:

Circuit breaker provided with gas pressure monitoring device


a. Operating pressure of breaker
b. Alarm & trip setting pressure

4.23

:
:

Type of contacts a. Main


b. Arcing

4.24

:
:

Material of contacts
a. Main
b. Arcing
c. Whether contacts silver plated
d. Thickness of silver plating

4.25

Contact pressure at no load

4.26

Minimum clearance in air

:
:

Kg.
mm

a. Between poles
b. Between live parts and ground

:
:

4.27

Type of arc control device provided

4.28

Operating Mechanism
a. Type
b. No. of breaker operations
c. Trip free or fixed trip?
d. Anti-pumping features provided?

4.29

KW
V
%

:
:
:

Closing coil :
a.
b.
c.
d.

4.31

:
:
:

Spring charging motor


a. Rating
b. Voltage (A.C. or D.C.)
c. Permissible voltage variation

4.30

Voltage
V
Permissible voltage variation
%
Closing current at rated voltage A
Rating
Watts

:
:
:

Tripping coil
a.
b.
c.
d.

Voltage
V
Permissible voltage variation
%
Trip current at rated voltage
A
Rating
Watts

:
:
:
:
:

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

4.32

For trip circuit supervision can the tripping


coil be connected in series with
a. Auxiliary relay 79 as shown in the
drawing.
b. RED LED when breaker is closed :

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

4.33

Breaker/Cubicle Accessories
Accessories such as control switch, indication lamps, relays furnished as specified
Breaker/Breaker Cubicle provided with the following
a. Mechanical safety interlock
b. Automatic safety shutter
c. Emergency manual trip
d. Mechanical ON-OFF indicator
e. Operation counter
f. Charge/Discharge indication
g. Manual spring charging facility?
h. Auxiliary switch with 6 NO + 6 NC
contacts mounted on drawout portion
i. 2 Cell switch with 4 NO + 2 NC
contacts.
Auxiliary switch with 4 NO +4 NC contacts mounted as stationary parts
j Feeders covered under bus transfer
schemes provided with adequate
contact multiplication and auxiliary
relays for interface with bus transfer
schemes.

k. One(1) additional contact multiplication relay


latch type(6 NO + 6NC) multiplied with aux.
contacts(1 NO+1NC) mounted on the moving portion.
4.34

Cell/Auxiliary Switch
a. Are switch contacts convertible type?
b. Contact rating at
i) make & continuous
ii) Break (Inductive)
P.F. for A.C. & L/R for D.C.

4.35

Amp.
Amp.

Impact load for foundation design


(to include dead load plus impact values
on opening at maximum interrupting rating).

Kg.

4.36

Overall dimension (LXBXH) mm

4.37

Type test report on identical breaker furnished.

4.38

On leakage of SF6 to atmospheric pressure/loss of vacuum.


i) Possible load current breaking Amps.
ii) Possible fault current breaking Amps

5.0

CONTROL & INDICATIONS

5.1

Push Buttons

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

Contact rating at :
i) Make & continuous Amps
ii) Break (Inductive) Amps PF for A.C & L/R for D.C
5.2

LEDS
Watts/Voltage
Series resistance
Ohm.
LEDS & Lens replaceable from front.

5.3
Selector Switch
Contact rating at :
i) Make & continuous Amps
ii) Break (Inductive) Amps
d. Key interlock furnished?
6.00

CURRENT TRANSFORMER

6.1

Make

6.2

Type

6.3

Reference standard

6.4

CT rations as per drawings?

6.5

Rated frequency

6.6

Short Circuit Withstand


Short-time current for 1 sec. KA rms
Dynamic current KA peak

6.7

Class of Insulation

6.8

Temp. rise over 50 deg. C


ambient
deg. C.

6.9

Basic Insulation level

6.10

CT magnetization curve furnished

6.11

CT for Differential protection


Class
Secondary resistance at 75 deg.C
Knee point voltage
Excitation current at VK/4

KV peak:

6.12

Metering C.T.
a. Incomer/Tie
b. Motor feeder
c. Transformer feeder

VA Burden

6.13

Relaying C.T.
a. Incomer/Tie
b. Motor feeder
c.Transformer feeder

6.14

Core balance C.T.

7.0

VOLTAGE TRANSFORMER

7.1

Make

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

7.2

Type

7.3

Reference Standard

7.4

Voltage ratio

7.5

Rated frequency

7.6

Accuracy class

7.7

VA burden

7.8

Over voltage factor


a.
Continuous
b.
8 Hours

7.9

Class of Insulation

7.10
7.11
7.12
a.
b.
7.13

Temp. rise over


50 deg.c ambient
Basic Impulse level

deg.C
KVP peak

Winding Connection
Primary
Secondary
Fuses
a. Continuous ratings
- H.V./L/V.
Amps
b.
Symmetrical fault rating
- HV/LV
KA rms

8.0

RELAYS

8.1

Draw-out type with built in test facilities

8.2

Type of mounting?

8.3

Relay details :

8.3.1

Incomer/tie/feeder ( Numerical )
a.
3-I . D.M.T. o/c relay for phase fault
with high set instantaneous unit.
b.
I-Definitie o/c relay for earth fault
c.
1-Restricted E/F
relay for incomer
fed from transformer only.
d.
1-definite time delay relay

8.3.2

Transformer feeder

a.

3-IDMT o/c relay with high-set


instantaneous unit
50/51/50T

b. 1-Definit o/c relay for earth


fault with timer
c.

50N

Auxiliary relays for contact


multiplication of buchholz alram
and trip, winding temperature
alarm & trip.

8.3.3

Motor feeder
a.
1-Numerical Relay-99
b.

1-Differential protection

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

3-pole relay for motors


1000 KW & above rating
8.3.4

Changeover
Scheme furnished for manual/automatic changeover:

8.3.5

Miscellaneous relay
a. Antipumping relay
94
b. Trip supervision relay
79/95
c. Lockout relay 220V D.C.
hand reset with 86
4 pairs of contact
8 pairs of contact
d. Time delay relay
Delay on drop out 62
Delay on pick up 2
e. Frequency compensated
u/v relay 27
3-pole
1-pole
f. Auxiliary relay 220V D.C.
hand reset with
4 pair of contact
8 pair of contact
g. Lock out relay 220V D.C. with
electrical reset :
6 No + 2 NC contact
8 No + 8 NC Contact

9.0

METERS

9.1

Make

9.2

Type

9.3

Size

9.4

Scale

9.5

Accuracy class

9.6.

Meter switch
a.

Make

b.

Type

10.0

SECONDARY WIRING

10.1

Type and Insulation

10.2

Voltage grade

10.3

Conductor material

10.4

10.5

Conductor size (Minimum)


Potential circuit
Control & current circuit
Wires identified at both ends with markers.

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

11.0

TERMINAL BLOCK

11.1

Make

11.2

Type

12.0

CABLE TERMINATION

12.1

Cable termination & connection arrangement furnished as specified

12.2

Cable Lugs
Type
Material

12.3

Removable Gland Plate


a.
Material for multi-core cable
b.
Material for single-core cable

13.0

BUSDUCT CONNECTION

13.1

Busduct connection for :


a.
Top entry
b.
Side entry
c.
Bottom entry

14.0

SPACE HEATER/PLUG SOCKET

14.1

Cubicle Heater
a. Thermostat controlled
b. Wattage
c. Voltage

14.2 Plug Socket


a. Type
b. Rating
14.3

Motor Heater
a. Provision made for motor heater supply
b. Separate contactor furnished
c. Contactor rating

14.4

Cubicle heater, motor heater & plug socket


circuit provided with individual switch fuse unit?

15.0

A.C/D.C SUPPLY

15.1

Isolating switches fuse unit for incoming supply:a. A.C.


Type & rating
b. D.C.
Type and rating

DESEIN

15.2

Volume-II: General & Schedules


Schedule B (Electrical)

Isolating switch fuse unit at each cubicle :


a. A.C. supply
b. D.C. supply

16.0
16.1

17.0

- type & rating


- type & rating

PAINTING
Finish of switchgearInside
Outside
NO. OF ACCESSORIES FURNISHED
a.Earthing equipment
b.Slow closing device
c.Test cabinet

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

6.00.00 HT BUS DUCTS


S. No.

Description

6.00.00 SEGREATED PHASE BUSDUCT


6.01.00 Manufacturers Name & Address

6.02.00 Type of Busduct

6.03.00 Shape & Cross Section of Busbars

6.04.00 Rated Voltage (kv)

6.05.00 Max. voltage at which busduct


can operate continuously

(KV)

6.06.00 Space & size of busduct

6.07.00 Continuous current rating


of busbars
6.08.00 Short circuit current
rating and duration

(Amps)

(KA Peak)

6.09.00 Momentary current rating


6.10.00 Temp. rise over on
ambient of 50 deg.C

(KA Peak)
(deg.C)

:
:
:

6.10.01 Busbars

6.10.02 Enclosure

6.11.00 Number and arrangement of support


insulators

6.12.00 One minute power frequency


withstand voltage

(KV)

6.13.00 Minimum creepage distance


over insulator

(mm)

6.14.00 Conductor Treatment


6.15.00 Clearance

:
(mm)

6.15.01 Phase to phase

6.15.02 Phase to earth

6.16.00 Average weight per metre (Kg)


of busduct

DESEIN

7.0
S. No.

Volume-II: General & Schedules


Schedule B (Electrical)

LT SWITCHGEAR & BUS DUCTS


Description

1.01.00

Application

1.2.0

Make

1.03.00

Installation (Indoor/Outdoor) :

1.04.00

Specification and standards

1.05.00

Degree of protection as per


IS:13947

1.05.01

Breaker/MCC cubicles

1.05.02

Busbar chamber

1.06.00

Design ambient temperature (deg.C) :

1.07.00

System particulars

1.8.1

Supply for motors winding/


space heating

1.08.01

Motors upto 30 KW (V)

1.08.02

Motors above 30 KW

1.09.00

Painting shade as per IS:5

1.09.01

External surfaces

1.09.02

Internal surfaces

2.00.00

SWITCHGEAR

2.01.00

Type

2.02.00

Installation

2.03 00

Rated voltage:

2.03.01

Nominal

:
:

:
:

(V)

:
(KV)

2.03.02

Maximum

(KV)

2.04.00

Control supply voltage

2.04.01
2.04.02

Breakers
DOL starters

2.05.00

Supply for cubicles space heating


and illumination

2.06.00

Number of phase

2.07.00

Frequency

2.08.00

Symmetrical short circuit


withstand capacity

(KA)

2.09.00

Rated one (1) second

(KA)

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

short time current


2.10.00

Rated dynamic current

(KA peak)

2.11.00

One (1) minute power frequency


dry and wet withstand voltage

2.11.01

Complete Switchgear

(KV)

2.11.02

Power circuit and its


components

(KV)

2.11.03

Control, instrumentation
and protection circuits

(KV)

2.12.00

1.2x50 microsecond impulse


withstandf voltage full wave
of positive and negative
polarities

2.12.01

Complete Switchgear

2.12.02

Power circuit and its


components

2.12.03

Control, instrumentation (KV peak) :


and protection circuits

3.00.00

SWITCHGEAR OONSTOUCTIONAL FEATURES

3.01.00

Type and designation

3.02.00

Type of construction

3.03.00

Cubicle sheet metal details

3.03.01

Cold rolled/hot rolled

(KV peak)

(KV peak)

(mm)

1.3.2
Thickness, structural frames
and load bearing members
3.03.03

Thickness, Front and rear

(mm)

3.03.04

Thickness, sides and top

(mm)

3.03.05

Equipment mounting plate

(mm)

3.03.06

Door witn cut-out

(mm)

3.03.07

Door without cut-out

(mm)

3.03.08

Cover bolted/screwed cover

3.03.081

With cut-out

(mm)

3.03.082

Without cut-out

(mm) :

3.03.09

Insulating cover/partition
plate/separator plate

(mm)

3.04.00 Dimensions of Complete Board

3.04.01

Height

(mm)

3.04.02

Length

(mm) :

(mm)

DESEIN

3.04.03
3.05.00

Volume-II: General & Schedules


Schedule B (Electrical)

Depth

(mm)

Standard height, width and


depth of typical panel

:
:

3.05.01

MCC Panel

(mm)

3.05.02

PCC Panel

(mm) :

3.5.03

Distribution Board Panel

3.06.00

Weight

3.06.01

Each MCC vertical panel

3.06.02

Each DB Vertical Panel

3.06.03

Each PCC (Breaker Panel)


Vertical Panel

3.06.04

Each transformer (for LDB/ELDB/PDB)

3.07.00

Size of separate mounting


channel

3.08.00

Width of cable alley

3.09.00

Recommended dynamic loading for foundation design

3.10.00

Following acdessories provided

3.10.01

Each vertical panel provided


with space heater, thermostat
& SPN MCB

3.10.02

Each vertical panel provided


with space heater, thermostat
& SPN MCB

3.10.03

Name plates front and rear

3.10.04

Danger plate (wherever it is required) :

3.11.00

Type of Swgr./MCC/DB (i.e.)


whether Double/Single Front)

3.12.00

Execution (i.e. whether fully


drawout/semi-drawout/fixed)

4.0.0

POWER BUS BARS AND INSULATORS

4.01.00

Material and applicable standard

4.02.00

Cross-sectional area per phase


for different current rating
alongwith calculations (attach
sheet if required)

4.02.01

Horizontal Busbar

4.02.02

Vertical Busbar

4.03.00

Type of Busbar (HBS & VBB)


insulation [bare/Painted/Epoxy

(mm)

:
:

(Kg)

:
(Kg)

:
:

(mm)

(mm)

:
:

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

Insulated/PVC Sleeved]
4.04.00

Minimum clearance in air

4.04.01

Between phases

:
(mm)

4.04.02

Between phases to earth (mm)

4.05.00

Continuous current rating


(for various HBB & VBB sizes)

4.05.01

At 40 Deg.C ambient

(Deg.C)
(Amp)

4.05.02

At 50 Deg.C ambient

4.06.00

One (1) second short time


current rating

4.07.00

Dynamic current rating (KA peak)

4.08.00

Maximum temperature rise


( C)
over design ambient temperature
of fifty (50) degree centigrade for
continuous rating

4.09.00

One (1) minute power freq- (KV)


uency dry and wet withstand voltage

(KA)

4.10.00 Is horizontal and vertical


:
busbar provided with heat shrunkable
PVC sleeve ?
4.11.00
4.12.00

All busbars joints have been


shrouded properly

Calculation justifying adequacy


of Horizontal as well as vertical
bus bar size selected furnished for
following :

4.12.01

Continuous current carrying capacity

4.12.02

Short time current carrying capacity

4.12.03

Short circuit dynamic force withstand


capacity

4.13.00

Calculation justifying adequacy


of each size of fish plate selected
for continuous as well as short time
current rating furnished

4.14.00

Busbar joints silver faced

4.15.00

Material of the support insulators

:
:

4.16.00

Tracking index in insulators

4.17.00

Material of interface barriers


and its characteristics

5.0.0AUXILIARY BUSBARS
5.1.0

24V

AC
:

(motor

winding

heating)

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

5.01.01

Material

5.01.02

Size

5.01.03

ontinuous current rating

5.01.04

Is busbar provided with heat


shrinkable PVC sleeve ?

5.02.00

240V AC (for motor space heater


control circuit, panels space heating
panel illumination and sockets)

5.02.01

Material

5.02.02

Size

5.02.03

Continuous current rating (A)

6.00.00

415 VOLT NON-SEGREATED PHASE BUSDUCT

6.01.00

Manufacturers Name & Address

6.02.00

Type of Busduct

6.03.00

Shape & Cross Section of Busbars

6.04.00

Rated Voltage (volts)

6.05.00

Max. voltage at which busduct


can operate continuously

6.06.00

Space & size of busduct

6.07.00

Continuous current rating


of busbars

6.08.00

Short circuit current


rating and duration

6.09.00

Momentary current rating

6.10.00

Temp. rise over on


ambient of 50 deg.C

6.10.01

Busbars

6.10.02

Enclosure

6.11.00

Number and arrangement of support


insulators

6.12.00

One minute power frequency


withstand voltage

(KV)

6.13.00

Minimum creepage distance


over insulator

(mm)

6.14.00

Conductor Treatment

6.15.00

Clearance

6.15.01

Phase to phase

6.15.02

Phase to earth

:
:

:
:
:

:
(V)

:
:

(Amps)

(KA Peak)

(KA Peak)

(deg.C)

:
:
:

:
(mm)

DESEIN

6.16.00

Volume-II: General & Schedules


Schedule B (Electrical)

Average weight per metre (Kg)


of busduct

DESEIN

8.0
S. No.

Volume-II: General & Schedules


Schedule B (Electrical)

LT TRANSFORMER
Description

1.0

General

1.1

Make

1.2

Type

1.3

Reference Standard

2.0

Rating

2.1

Rated output

KVA

2.2

Type of cooling

2.3

Rated voltage

Volt

2.4

H.V

L.V

Rated Current

Amps

H.V

L.V

2.5

No. of phases

2.6

Rated Frequency Hz

2.7

Vector group reference

3.0

Temperature

3.1

Reference ambient temp. :


50 deg C

3.2

Temp. rise over reference :


ambient
a.

On enclosure by :
thermometer
Deg. C

b.

In winding by
Resistance

:
Deg. C

4.0

Tappings

4.1

Type

4.3

Capacity

4.4

Taps provided on HV winding:

5.0

Insulation level KV/Kvp:

5.1

H.V

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

5.2

L.V

5.3

L.V Neutral

6.0

Impedance at principal tap


rated current & frequency %

6.1

Impedance

6.2

Reactance

6.3

Resistance at 75 Deg. C

a)

H.V Winding

b)

L.V Winding

6.4

Zero sequence impedance :

6.5

Zero sequence capacitance


Of H.V winding uf/ph

7.0

Guaranteed losses at
Principal tap, full load and
75 deg.

7.1

No load losses

7.2

Load losses

8.0

Efficiency at 75 deg. C and


0.8 power factor lag %

8.1
8.2

At full load
At full load

:
:

8.3

At full load

8.4

Maximum efficiency

8.5

Load and power factor at :


which it occurs

9.0

Regulation at full load and


75 deg.C %

9.1

At unity power factor

9.2

At 0.8 power factor lagging :

10.0

No load current referred :


to HV
Amps

10.1

At 90% rated voltage

10.2

At 100% rated voltage

10.3

At 110% rated voltage

11.0

Maximum current density


Amps/sq.m

11.1

At 90% rated voltage

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

11.2

At 100% rated voltage

11.3

At 110% rated voltage

12.0

Maximum current density


Amps/sq.m

12.1

H.V Winding

12.2

L.V Winding

13.0

Withstand time without injury


for
Sec.

13.1

Three phase dead short-circuit at


Terminal with rated voltage maintained on other side

13.2

Single phase short circuit at


terminal with rated voltage maintained on other side

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

14.0

Details of Enclosure

14.1

Material

14.2

Thickness

mm

14.3

Degree of protection

14.4

Padlocking provisions

15.0

Core

15.1

Type-core or shell

15.2

Core material

15.3

Thickness of lamination mm

15.4

Insulation of lamination

16.0

Coils

16.1

Type of coil

a.

H.V

b.

L.V

:
:

:
:

16.2

Conductor material

16.3

Insulation material

17.0

Bushings

17.1

Make

17.2

Type

17.3

Reference standard

17.4

Voltage class

KV

17.5

Creepage distance

mm/KV:

17.6

Dry flashover voltage at


50 c/s

17.7

Wet flashover voltage at


50 c/s

17.8

Weight

17.9

Free space required for bushing


removal

18.0

Minimum clearance

18.1

Between phase

18.2

Between phase & earth mm

19.0

Terminal connections

19.1

H.V

19.2

L.V

mm

:
:
:

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

19.3

L.V Neutral

19.4

H.V Neutral

20.0

Marshalling box

20.1

Provided with removable gland:


Plate/conduit knock out

20.2

Degree of protection

21.0

Terminal Blocks

21.1

Make

21.2

Type

21.3

10% spare terminals furnished:

22.0

Tests

22.1

Routine test as per IS and other


tests as per specification

22.2

Core bolt withstand voltage


for 1 min.

22.3

Type test quoted?

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

10.0

CABLING, EARTHING & LIGHTING PROTECTION SYSTEM

S. NO.

DESCRIPTION

GROUNDING SYSTEM
a) Main ground grid conductor material & size

b) Ground electrode material & size

c) Riser material & size

d) Grounding installation work


per specification

UNIT

carried out as

LIGHTNING PROTECTION SYSTEM


a) Vertical air termination conductor material
size
b) Horizontal air termination conductor
size

&

material &

:
:

c) Down Conductor material & size

d) Electrode material & size

e) Riser conductor material & size

f) Lightning Protection work carried out as per


specification.

DESEIN

11.0
S. NO.

Volume-II: General & Schedules


Schedule B (Electrical)

BATTERY
DESCRIPTION

UNIT

1.
1.1
a.

Make

b.

Type

a.

Rated Voltage

b.

10-hour rating at 27 Deg.C to end cell

c.

2-hour discharge rate to end cell voltage

Amp

d.

1 hour discharge rate to end cell voltage

Amp

e.

1 -minute discharge rate to end cell

Amp

a.

Battery duty cycle curve furnished

Yes/No

b. Cell voltage characteristics during


furnished

duty cycle Yes/No

1.2
Volt
voltage

voltage

AH

1.3

c.

Minimum cell voltage during duty cycle

Volt

d.

AH efficiency at 10-hour discharge rate

e.

Expected life of Battery

Yr

a.

Recommended charging rate for

1.4

b.

i) Float charging

Amp

ii) Equalising Charge

Amp

iii) Boost charging in 10 hrs.

Amp

Start

Amp

Finish

Amp

Recommend specific gravity at 27 Deg.C


i) For first filling
ii) At full charge

DESEIN

S. NO.

Volume-II: General & Schedules


Schedule B (Electrical)

DESCRIPTION

UNIT

iii) At end of 10-hour discharge


c.

Short-circuit current for a dead-short


across battery terminals, when
i) Float charge at 2.15 V/Cell

kA

ii) Boost charge at 2.75 V/Cell

kA

d.

Battery internal resistance

Ohm

e.

Cell voltage characteristics during charging


furnished

Yes/No

DESEIN

12.0

Volume-II: General & Schedules


Schedule B (Electrical)

BATTERY CHARGER

S. NO.

DESCRIPTION

1.0

General

UNIT

a. Make
b. Catalogue No.
c. Type
d. Reference Standard
1.1

1.2

1.3

1.4

A.C. Input
a. Voltage % variation

Volt, %

b. Phase

No.

c. Frequency % variation

Hz., %

d. Input current

Amp

D.C. Output
a. Voltage

Volt/Cell

b. Current
/
Type of Cooling

Amp.

Max. Temp rise within cubicle above site ambient


a. Rectifier transformer

Deg.C

b. SCR

Deg.C

Performance
a. Regulation for 0-100% rated load with 10% Input %
voltage and 5% input frequency variation

b. Ripple content in O.C. output

1.5

i) With battery

ii) Without battery

c. Guaranteed efficiency at rated load

d. Power factor at rated load

Miscellaneous
a. Charger provided with following features
i) Automatic voltage regulation

Yes/No

ii) Current limiting circuitry

Yes/No

iii) Smoothing filter circuit

Yes/No

iv) Soft-start feature

Yes/No

v) Automatic load shahng during parallel operation

Yes/No

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

b. SCR elements provided with

1.6

i) Surge protection

Yes/No

ii) Fast acting HRC fuse

Yes/No

A. C. Switch / MCCB
a. Make
b. Type/Cat. No.
c. Reference Standard
d. Current rating

1.7

i) Continuous

Amp

ii) Interrupting

kA

A. C. Fuse / MCB
a. Make
b. Type/Cat. No.
c. Reference Standard
d. Current rating

1.8

i) Continuous

Amp

ii) Interrupting

kA

A.C. Contactor
a. Make
b. Type/Cat. No.
c. Reference Standard
d. Rated Current

Amp

e. Utilization category
f. Thermal overload with In-built single-phase preventer Yes/No
provided
1.9

Rectifier Transformer
a. Make
b. Type/Cat. No.
c. Reference Standard
d. Rating
i) KVA

KVA

ii) Voltage

iii) % reactance

e. Class of insulation
f. Method of cooling
1.10

Controlled Rectifier (SCR)


a. Make

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

b. Type/Cat. No.
c. Reference Standard
d. RMS Current rating

Amp

e. Surge Current
i) One-cycle

Amp

ii) Repetitive Cycle


f.

1.11

1.12

Peak inverse voltage


i)

Continuous

Volt

ii)

Surge

Volt

D.C. Fuse/MCB
a.

Make

b.

Type/Cat. No.

c.

Reference Standard

d.

Current Rating
i)

Continuous

Amp

ii)

Interrupting

KA

D.C. Contactor
a.
b.
c.
d.
e.

1.13

Amp

Make
Type/Cat. No.
Reference Standard
Current Rating
Utilization category

Amp

Blocking Diodes
a.
b.
c.
d.

Make
Type/Cat. No.
Reference Standard
Current Rating
i)
One minute
ii) One-hour

Amp
Amp

e. Peak inverse voltage

9.0

Volt

MOTORS

H.T. & L.T. MOTORS


Sr. No.
Description
1.
Manufacturer
2.
Type and frame size &
:
design code no.
3.
Nos. required
4.
Application
5.
Specification & Codes
:
6.
Capacity for
i)
for specified climatic
conditions (500C)
ii)
At 400C ambient :
7.
Location for installation
:

:
:
:

DESEIN

8.
9.
10.
11.
12.

13.

14.
15.

16.
17.
18.

19

20.

21.
22.
23.
24.
25.

Volume-II: General & Schedules


Schedule B (Electrical)

Type of enclosure &


ventilation
:
Degree of protection
:
Type of duty
:
No. of phases, frequency :
& voltage
Permissible variations in
a)
Voltage
:
b)
Frequency
:
c)
Combined
:
At rated voltage & frequency
a)
Full load current :
b)
Full load speed :
c)
No load current :
Minimum permissible
voltage during starting
:
Maximum permissible time at
minimum permissible voltage
during running at full
load.
Maximum permissible time at
75% of rated voltage during
running at full load.
Whether motor stalls at 70% of
rated voltage.
Efficiency & power factor
Load
(% of full load)
100
:
50
:
25
:
0
:
At start
:
Duty Point
:
Stator winding
i)
Connection
ii)
Type & nos. of terminals :
Brought out
iii)
Resistance between
terminals at 20C
iv)
Resistance per phase
at 20C
v)
Inductance per phase
:
vi)
Capacitance per phase
:
Starting current as % of full load current
i)
With IS tolerance
ii)
Without IS tolerance
Torque at full load in Kgm.
Break away torque in %
of full load torque
Pull up torque in % of
:
full load torque
Pull out torque in % of
:
full load torque
Starting time in sec.
Without mechanism coupled or
Mechanism coupled through
hydraulic coupling when it may
be presumed that load is
transferred to motor shaft
only after attaining almost
full speed.
i)
with rated voltage
ii)
with 80% of rated voltage
iii)
with 110% of rated voltage

:
:
:

DESEIN

26.

27.

28

29
30.

31.

32.

Volume-II: General & Schedules


Schedule B (Electrical)

Starting time in sec.


With mechanism coupled through
Flexible coupling.
i)
with rated voltage
:
ii)
with 80% of rated voltage :
iii)
with 110% of rated voltage :
Safe stall time (hot motor)
i)
At rated voltage
:
ii)
At 80% of rated voltage
:
iii)
At 110% of rated voltage :
Safe stall time (Cold motor)
i)
At rated voltage
:
ii)
At 80% of rated voltage :
iii)
At 110% of rated voltage :
Limiting motor temperature to
:
determine safe stall time
Permissible maximum accelerating
time (hot motor)
i)
At rated voltage
:
ii)
At 80% of rated voltage
:
iii)
At 110% of rated voltage :
Permissible maximum accelerating
time (cold motor)
i)
At rated voltage
:
ii)
At 80% of rated voltage
:
iii)
At 110% of rated voltage :
Insulation
i)
ii)

33.
34.

Class of insulation
Material & treatment of
:
insulation
Whether insulation is suitable
:
for 415 V, 6.6KV, ungrounded system
Temperature rise under normal
conditions over 500C ambient temperature
i)
By resistance method
--Degree centigrade over
cooling water temp. for
CACW motors.
--Degree centigrade over
cooling air temp. for
CACA motor.
ii)
By Thermometer method
---Degree centigrade over
cooling water temp. for
CACW motor.
----

35.
36.
37.
38.

Degree centigrade over


cooling air temp. for
CACA motor.
Method of starting
Permissible starting duty cycles
:
Stator thermal time constant
:

Maximum permissible voltage


During high speed bus transfer
& special design feature.
39
Time required for voltage to
decay down to when driving
voltage is removed.
i)
At 50% of rated voltage
ii)
At 40% of rated voltage
iii)
At 25% of rated voltage
iv)
At 0% of rated voltage
Method of cooling
41.
Details of water cooling system

:
:
:
:
:
:

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

i)
ii)
iii)
iv)
v)
vi)
vii)
viii)

ix)
x)
xi)
xii)
xiii)
Bearings
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
Xi)
xii)
xiii)

No. of cooler
Water requirement per cooler
Losses removed by cooler
Max. permissible temperature
Of cooling water at inlet
Max. permissible temperature
Of cooling water at outlet
Maximum permissible pressure
At water outlet
Water pressure drop through
The cooler
Temp. of cold air coming
Out & entering the machine
For permissible cooling
Water temperature of 310C
Temp. rise of air passing
through machine at full
load.
Air pressure drop through
The cooler
Temp. rise of water through
cooler
Protection against leakage :
of water
Arrangement to ensure the
water flow

Number
Type
Lubrication system
:
Quantity of lubrican reqd.
For both the bearings.
Life in hours at rated
:
speed
Recommended lubricant
:
Bearing end play
:
Inlet oil pressure
:
Temp. rise of oil
:
Max. permissible temp. of
Bearing
:
Max. permissible temp. of
Oil
:
Permissible running time
:
without forced oil at full
load & full speed
Whether bearings are
:
provided with 4 wire,
platinum RTD having
100-ohm resistance at 00C
for remote temp. indication.

:
:

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

xiv)

xv)
i)
ii)
iii)
iv)
v)
43.
44.

Whether bearings are


:
provided with local
temperature indicator
having two adjustable
contacts rated for 2A at
240V AC or 0.2A at 220V DC.
If forced lub oil system provided
:
Qty of lubricant required for initial filling.
Recommended period after which lubricant should be replaced
Bearing cooling water requirement
Max. permissible bearing cooling water inlet temp. (permissible)
Max. permissible bearing cooling water outlet temp.

Terminal designation correspond to direction of rotation (Facing driving end).


Terminal boxes with accessories separate terminal boxes provided.
i)
Main
ii)
Space heaters
iii)
Winding temp. detectors
iv)
Bearing temp. detectors
v)
Moisture detectors
vi)
Neutral terminals

45.
i)
ii)
iii)
iv)
v)

Main terminal box details


Type & Nos.
Fault level permissible for 0.25 sec.
Location
Cable gland size & no.
Direction of cable entry.

i)
ii)
iii)
iv)
v)

Space Heater
Number
Location
Capacity of each
Total power requirement
Voltage.

46.

47.

Details of 4 wire platinum RTD having 100 ohm


resistance at 0oC for winding temp. detector.
i)
ii)

48.
i)

Nos. provided
Location
Whether CTs for differential protection are provided
If Yes, no. of CTs supplied alongwith motors.C.T. details
a) C.T. ratio
b) Knee point voltage

ii)

S.C. withstand capacity

49
Type of mounting
50
Shaft orientation
51
Shaft extension
52
Grounding pads size nos. & location
53.
Method of coupling to driven mechanism
54.
Motor GD2
55.
Lifting device
56 Weight
i)
Weight of stator (wound)
ii)

Weight of rotor (wound)

iii)

Weight of base plate

iv)

Weight of cooler

v)

Net weight of motor

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

57
58

Shipping dimensions & weight


Thermometer provided
i)

In cold air path

ii) In hot air path


iii) For measurement of oil temp.
59

Characteristic curves furnished


i)

Speed vs. current at rated voltage

ii)

Speed vs. torque at 110%, 100%, 90% and 80% of rated voltage

iii)

Thermal withstand curve for hot & cold conditions.

iv)

Efficiency vs. load:

v)

P.F. Vs. load: Yes / No

vi)

Current vs. time:

vii)

Negative phase sequence curve:

60

Yes / No

Yes / No
Yes / No

Drawings furnished

61

i)

General arrangement of motor

ii)

Main terminal box showing the method


of terminating the incoming cables

iii)

Instruction manuals

Rotor design as per specification clause 5.04.00

MOTOR (DC)
1. GENERAL
i)

Manufacturer

ii)

Equipment driven by Motor

iii)

Motor type

iv)

Country of origin

2. DESIGN & PERFORMANCE


i)

Frame Size

ii)

Type of duty

iii)

Type of enclosure & type of cooling

iv)

Applicable standard to which


motor generally confirms

v)

Type of mounting

vi)

Direction of rotation

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

vii)

KW rating at amb. Temp. 50 deg C

viii)

Rated power supply voltage

a)

Armature circuit (v)

b)

Field (v)

ix)

Permissible voltage variation

x)

Minimum permissible starting voltage

xi)

Rated speed at rated voltage (RPM)

xii)

At rated voltage

xiii)

xiv)

xv)

a)

Full load current (A)

b)

NO load current (A)

Starting current (A)

a)

100% voltage

b)

85% voltage

Starting time (with pump coupled)

a)

100% voltage (Sec)

b)

85 % voltage

c)

80 % voltage

Efficiency at rated voltage at :


a)

100% load

b)

75% load

c)

50% load

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

xvi)

xvii)

Safe stall time (sec) at 110%

a)

Hot condition

b)

Cold condition

Torque (Kg-m)
a)

Starting at min. permissible voltage:

b)

Rated

xviii) Fly wheel moment (GD2) motor (Kg-m)

:
:

3. CONSTRUCTIONAL FEATURES
i)

ii)

iii)

iv)

Winding insulation

a)

Class & type

b)

Tropicalised (Yes/No)

c)

Temp. rise over specified ambientof 50 deg.:

d)

Method of temp. measurement

Degree of protection of terminal box for :


a)

Main terminal box

b)

Space heaters (AUX. TB)

For main terminal box

a)

No. and type of cable gland

b)

Recommended cable size (Armature/field) :

c)

Fault level (KA, sec)

Bearings

a)

Type (at DE/NDE)

b)

Make

c)

Recommended lubricant

d)

Life

v)

Weight of motor (Kg.)

vi)

Field current at rated speed (A)

vii)

Field resistance (Ohm) at rated speed at 30 deg :

viii)

Field trimmer rating (Ohm) for getting basic speed at 30 deg C. :

ix)

Resistance (Ohm) between terminals at 30 deg C.

a)

Armature

b)

Series winding

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

c)

Inter pole winding

d)

Shunt winding resistance

x)

1st and 2nd critical speed

xi)

Overload that can be carried by

motor without changing overall

performance and period for which

it is applicable

xii)

Grounding device

xiii)

Space heater

a)

No. & location

b)

Volt & KW rating

4. RESISTORS
i)

Starting (external) resistance

a)

Type of resistor

b)

Ohmic, current & power

rating of resistor elements

Max. permissible temp. of

resistor elements

Connection diag. Of resistor

c)

d)

elements
e)

No. of startup stages/steps

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

f)

Resistance values of stages

-at 30 deg. C (Ohm)


- at running condition (Ohm)
1.0
S. NO.

:
:

BATTERY
DESCRIPTION

UNIT

1.
1.1
a.

Make

b.

Type

a.

Rated Voltage

b.

5-hour rating at 27 Deg.C to end cell

c.

2-hour discharge rate to end cell voltage

Amp

d.

1 hour discharge rate to end cell voltage

Amp

e.

1 -minute discharge rate to end cell

Amp

a.

Battery duty cycle curve furnished

Yes/No

b. Cell voltage characteristics during


furnished

duty cycle Yes/No

1.2
Volt
voltage

voltage

AH

1.3

c.

Minimum cell voltage during duty cycle

Volt

d.

AH efficiency at 10-hour discharge rate

e.

Expected life of Battery

Yr

a.

Recommended charging rate for

1.4

i) Float charging

Amp

ii) Equalising Charge

Amp

iii) Boost charging in 5 hrs.

Amp

Start

Amp

Finish

Amp

DESEIN

S. NO.

Volume-II: General & Schedules


Schedule B (Electrical)

DESCRIPTION
b.

UNIT

Recommend specific gravity at 27 Deg.C


i) For first filling
ii) At full charge
iii) At end of 5-hour discharge

c.

Short-circuit current for a dead-short


across battery terminals, when
i) Float charge at 1.42 V/Cell

kA

ii) Boost charge at 1.7 V/Cell

kA

d.

Battery internal resistance

Ohm

e.

Cell voltage characteristics during charging


furnished

Yes/No

DESEIN

12.0

Volume-II: General & Schedules


Schedule B (Electrical)

BATTERY CHARGER

S. NO.

DESCRIPTION

1.0

General

UNIT

a. Make
b. Catalogue No.
c. Type
d. Reference Standard
1.1

1.2

1.3

1.4

A.C. Input
a. Voltage % variation

Volt, %

b. Phase

No.

c. Frequency % variation

Hz., %

d. Input current

Amp

D.C. Output
a. Voltage

Volt/Cell

b. Current
/
Type of Cooling

Amp.

Max. Temp rise within cubicle above site ambient


a. Rectifier transformer

Deg.C

b. SCR

Deg.C

Performance
a. Regulation for 0-100% rated load with 10% Input %
voltage and 5% input frequency variation

b. Ripple content in O.C. output

1.5

i) With battery

ii) Without battery

c. Guaranteed efficiency at rated load

d. Power factor at rated load

Miscellaneous
a. Charger provided with following features
i) Automatic voltage regulation

Yes/No

ii) Current limiting circuitry

Yes/No

iii) Smoothing filter circuit

Yes/No

iv) Soft-start feature

Yes/No

v) Automatic load shahng during parallel operation

Yes/No

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

b. SCR elements provided with

1.6

i) Surge protection

Yes/No

ii) Fast acting HRC fuse

Yes/No

A. C. Switch / MCCB
a. Make
b. Type/Cat. No.
c. Reference Standard
d. Current rating

1.7

i) Continuous

Amp

ii) Interrupting

kA

A. C. Fuse / MCB
a. Make
b. Type/Cat. No.
c. Reference Standard
d. Current rating

1.8

i) Continuous

Amp

ii) Interrupting

kA

A.C. Contactor
a. Make
b. Type/Cat. No.
c. Reference Standard
d. Rated Current

Amp

e. Utilization category
f. Thermal overload with In-built single-phase preventer Yes/No
provided
1.9

Rectifier Transformer
a. Make
b. Type/Cat. No.
c. Reference Standard
d. Rating
i) KVA

KVA

ii) Voltage

iii) % reactance

e. Class of insulation
f. Method of cooling
1.10

Controlled Rectifier (SCR)


a. Make

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

b. Type/Cat. No.
c. Reference Standard
d. RMS Current rating

Amp

e. Surge Current
i) One-cycle

Amp

ii) Repetitive Cycle


f.

1.11

1.12

Peak inverse voltage


i)

Continuous

Volt

ii)

Surge

Volt

D.C. Fuse/MCB
a.

Make

b.

Type/Cat. No.

c.

Reference Standard

d.

Current Rating
i)

Continuous

Amp

ii)

Interrupting

KA

D.C. Contactor
a.
b.
c.
d.
e.

1.13

Amp

Make
Type/Cat. No.
Reference Standard
Current Rating
Utilization category

Amp

Blocking Diodes
a.
b.
c.
d.

Make
Type/Cat. No.
Reference Standard
Current Rating
i)
One minute
ii) One-hour

Amp
Amp

e. Peak inverse voltage

14.0
S. No.

Volt

DIESEL GENERATOR SETS


Description

1.00.00 DIESEL ENGINE AND AUXILIARIES


1.01.00 Type/ Rating/ Make

2.00.00 DIESEL GENERATOR AND ACCESSORIES


2.01.00 Design Rating at fifty (50) (KVA)
degree Centigrade

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

2.02.00 Continuous output rating at (KVA)


specified ambient temperature

2.03.00 Maximum rating

(KVA)

2.04.00 Power factor

2.05.00 Rated voltage

(KV)

2.06.00 Rated current/phase


2.07.00 Speed

(A)

(RPM)

(C/s)

2.08.00 Frequency

2.09.00 Field current at rated out


put and voltage

(A)

2.10.00 Insulation class


2.10.01 Stator

2.10.02 Rotor

2.11.00 Temperature rise above


specified (by thermometer method)

2.11.01 Stator

(C)

2.11.02 Rotor

(C)

2.11.03 Cores

(C)

2.12.00 WR2 of rotating mass in diesel


engine, generator
15.0

COMMUNICATION SYSTEM

S. NO.

DESCRIPTION

1.0

HAND-SET

1.1

Make

1.2

Microphone

UNIT

a. Make
b. Type
2.0

MICROPHONE PREAMPLIFIER

2.1

Make

2.2

Amplifier class

2.3

Related output - Norn/Max.

Volt

2.4

Input sensitivity

Volt

2.5

Frequency response

HzdB

DESEIN

Volume-II: General & Schedules


Schedule B (Electrical)

S. NO.

DESCRIPTION

3.0

SPEAKER POWER AMPLIFIER

3.1

Make

3.2

Amplifier Class

3.3

Rated output - RMS/Peak

UNIT

Watt

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

1.00.00 INSTRUMENTATION & CONTROL- TECHNICAL INFORMATION AND DATA TO BE FILLED BY


BIDDER:
WORK COMPLETION SCHEDULE
Sr.
No
1.
2.
3.
4.

5.

6.

Activity

CONTROL & INSTRUMENTATION

Submission of drawing
Approval of drawing
Inspection & factory testing
Supply of equipment

Commencement

Completion
Erection

Commencement

Completion
Testing and Commissioning

Signature
Name:
Designation:

Seal of the company


Note: For all field instruments, C&I major equipments etc, catalogues, detailed literature and drawing
shall be submitted along with the
offer.

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

1.01.00 TRANSMITTERS (PT, DPT, LT, FT) (DETAILS SHALL BE SUPPLIED FOR EACH TYPE OF
TRANSMITTER MODEL NO. WISE)
Quantity:
1. PT

....................

2. DPT

....................

3. LT

....................

4. FT

....................

Make, Model No.

....................

Type

....................

Range

....................

Accuracy guaranteed for


design ambient range

....................

Output

....................

Ambient temperature error in


per cent of span per deg. C

....................

Ambient temperature range


for above listed performance
in deg. C

....................

Hysteresis percent

....................

Repeatability percent

....................

Operating temperature range


in deg. C Low limit/high limit
Maximum over range pressure

....................
....................

Integral LCD indicator


Power supply

Yes / No
.....................

Nominal

......................

Variation limits

......................

Load impedance
Positional effect
Span/zero adjustment

......................
......................
......................

External/internal

......................

Span adjust limit

.....................

Zero adjust limit

.....................

Process connection

....................

Accessories included

....................

Enclosure class

....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Detailed literature/
drawing reference

....................

1.02.00 RESISTANCE THERMOMETERS (RTD) (SEPARATELY TO BE FURNISHED FOR EACH TYPE OF


THERMOWELL AS PER APPLICATION):
Quantity
Make, Model No.
Type

....................
....................
....................

Element:
Resistance (ohm)/Gauge
Sheathed material and OD mm

....................
....................

Insulation Material

....................

Accuracy

....................

Response time

....................

Well/Tube

....................

Construction

....................

Material

....................

Process connection

....................

Well dimensions

....................

Head:
Material
Conduit connection

....................
....................

Terminal block

....................

Accessories included

....................

Detailed literature/
drawing reference

....................

1.03.00
THERMOCOUPLES: TE (TC) (SEPARATELY TO BE FURNISHED
TYPEOF ELEMENT AND THERMOWELL AS PER
APPLICATION):
Quantity
Make, Model No.
Type
Extension wire type
Grounded/ungrounded
Sheathed material and OD mm

....................
....................
....................
....................
....................
....................

Insulation material

....................

Accuracy

....................

Response time

....................

FOR EACH

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Well or Tube
Construction

....................

Material

....................

Dimensions

....................

Connections: Process

....................

Head
Material

....................

Conduit connection

....................

Terminal block
Accessories included

....................
....................

Detailed literature/
drawing reference

....................

1.04.00 FLOW INTEGRATORS: (FYQ)


Quantity
Make, Model No.

....................
....................

Type

....................

Number of digits

....................

Digit size

....................

Accuracy

....................

Input

....................

Power supply requirement

....................

Power and signal connections

....................

Duty cycle

....................

Resetting: Manual/Auto

....................

Mounting

....................

Dimensions

....................

Detailed literature/
drawing reference

....................

1.05.00 AMMETERS (AMM)


Quantity

....................

Make, Model

....................

Type

....................

Input

....................

Range

....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Accuracy
Zero adjustment

....................
....................

Dimensions

....................

Scale

....................

Mounting

....................

Over range protection

....................

Detailed literature/
Drawings Reference

....................

1.06.00 DIGITAL INDICATOR (-YI)


Quantity

....................

Make

....................

Model

....................

Type

...................

Dimensions

....................

Input

....................

Range

....................

Number of digits

....................

Display type

....................

Display height

....................

Accuracy

....................

Power supply

....................

Other features

....................

Detailed literature/
drawing ref.

....................

1.07.00 VOLT METERS (AC + DC)


Make

....................

Model No.

....................

Type

....................

Range

....................

Accuracy/Repeatability:
Input
Power Supply

....................
....................

Mounting

....................

Dimensions

....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Zero adjustment capability


limits

....................

Detailed literature/
Drg. ref

....................

Class of enclosure

....................

1.8.00 LOCALLY MOUNTED INSTRUMENTS:


1.8.01 PRESSURE INDICATORS/DIFFERENTIAL PRESSURE
GAUGES
(PG/DPG):
Make/Model

....................

Type

....................

Range

....................

Accuracy/smallest division

....................

Dial size

...................

Connection - process/instrument

...................

Material of Bourdon tube/Bellows


movement & casing

....................

Material of seperating Diaphragm


(wherever applicable)

....................

Safety Device (List)

....................

Detailed literature/drawing Ref.

....................

Accessories (Service wise)

....................

Enclosures

....................

1.8.02 TEMPERATURE GAUGES:(TG)


Make/Model
Type

....................
....................

Range

....................

Accuracy

....................

Material of Thermowell,
Capillary, Bourdon tube,
movement and casing
Dial size
Immersion Length

....................

....................
....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Extension Neck/Capillary
Length
Response Time
Connection - process/instrument
Detailed literature/
Drawing Ref.
Enclosures

....................

....................
...................
....................

....................

1.8.03 FLOW INDICATORS: (FI)


Make, Model

....................

Type

....................

Range

....................

Scale detail/Length
Material - Tube/Float/Packing/
Orifice Plate

....................

Accuracy

....................

Repeatability

.....................

Overall dimensions

....................

Connection

....................

Accessories

.....................

Detailed literature/
Drawing Ref.
Enclosures
1.8.04

....................

....................

....................

Pressure Switches (PS)/ Diff.Pressure Switches(DPS)


(To be furnished separately for PS and DPS):
Make, Model

....................

Type

....................

Range

....................

Accuracy and Differential

....................

Repeatability

....................

Type of contacts

....................

Number of contacts

....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Contact rating
Operating temperature range
low limit/high limit

....................
....................

Set point
i) Internal/External
ii) Factory set/field
Differential - Fixed/adjustable
Enclosure class

..................
..................

Maximum over pressure

..................

Dimensions

..................

Connection - Process/conduit/
instrument
Detailed literature/
Drawing Ref.
Material of Bellows, Bourdon
Tube, movement & Protective
Diaphragm
Accessories

1.8.05

..................
..................

....../..../......

..................

..................

..................

LEVEL SWITCHES (LS) (Separately to be furnished for each


type):
Make, Model

...................

Type

....................

ASA rating

....................

Accuracyanddifferential

....................

Differential - Fixed/Adjustable

....................

Repeatability

....................

Material of Float/Displacer spring/


Tube/wire rope Material/wire rope

....................

Body Material

....................

Type of Contacts

....................

Number of contacts

....................

Contact Rating

....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Operating temperature range


low limit/high limit

......../...........

Dimensions

....................

Connection

....................

Enclosure class

...................

Accessories

....................

Detailed literature/
Drawing Ref.

....................

1.8.06 TEMPERATURE SWITCHES: (TS):


Make/Model

....................

Type

....................

Range

....................

Accuracy and differential

....................

Repeatability

....................

Type of Contacts

....................

Number of Contacts

....................

Contact rating

....................

Operating temperature range


low limit/high limit

....................

Connection - Process/Instrument
/Conduit

..../....../........

Material of thermowell &


Bulbs, capillary, Bourdon
tube, movement and casing

....................

Immersion length
Extension neck length/
Capillary length

....................
....................

Setting/Differential

.....................

Enclosure class

....................

Dimensions

.....................

Detailed literature/
Drawing Ref.
1.8.07 FLOW SWITCHES: (FS):

.....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Make/Model

....................

Type

....................

Material of sensing
element and case
Flow range and surge ratio

...................

Accuracy

....................

Repeatability

.....................

Contacts - type rating and number

......................

Enclosure class

......................

Connection - Instrument/Conduit

......../.............

Accessories

......................

Detailed literature/
Drawing Ref.
1.8.08

....................

......................

SOLENOID VALVES: (SV) (To be indicated for each type


of Solenoid Valve):
Make/Model

......................

Type

....................

Material
Body

....................

Seal

....................

Bonnet Gasket

....................

Internal Parts

....................

Coil rating/class of insulation

....................

Connection

....................

Enclosure Class

....................

Accessories included
Detailed literature/
Drawing Ref.

....................
....................

1.8.09 AIR FILTER REGULATOR SET:


Make/Model

....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Type

....................

Filter - Size/Material

....................

Air supply pressure - kg/cm square

....................

- Minimum
- Maximum
Filter bowl - Transparent/opaque
Over pressure rating - kg/cm square

....................
....................
....................
....................

Material
Body

....................

Spring

....................

Trim

....................

Packing

....................

Diaphragm

....................

Accuracy

....................

Connection

....................

Accessories included

....................

Detailed literature/
Drawing Ref.

....................

1.8.10 ELECTRO-PNEUMATIC CONVERTER:


Make

.....................

Type/Model No.

.....................

Input

.....................

Output

.....................

Calibration capability

.....................

Repeatability

.....................

Ambient temperature effect

.....................

Direct/reverse action facility

.....................

Enclosure class

.....................

Dimensions

.....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Mounting

.....................

Accessories

.....................

Air filter regulator

.....................

Output gauge

.....................

Connections
- Electrical
- Pneumatic
Detailed literature/drawing
Reference

.....................
.....................
.....................

In addition to above field instruments, details/information for other type of field instruments as listed in
chapter 2 envisaged for power plant shall also be furnished with offer.
1.9.00
1.9.01

PANEL MOUNTED INSTRUMENTS:


Illuminated Push Buttons: (ILPB)

Make/Model

....................

Type
Contact configuration & ratings

....................
....................

Lamp supply voltage


Series resistor/transformer provided

....................
Yes / No

Rating of series resistor

....................

Overall Dimensions

....................

Wattage

....................

Colour

....................

Engraving : Type

....................

Size

....................

Accessories

....................

Detailed literature/
Drawings Reference

....................

1.9.02 Push Buttons (PB)


Make, Model

....................

Type

....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Material

1.9.03

....................

Number of NO/NC Contacts

....................

Contact configuration & ratings

....................

Breaking Capacity

....................

Overall Dimensions

....................

Detailed literature/
Drawings Reference

....................

Indicating Lamps (IL)


Make, Model

....................

Type

....................

Supply voltage

....................

Permissible voltage variation


Series resistor/transformer provided

....................

Overall dimensions

....................

Wattage

....................
....................

Engraving details

.....................

Detailed literature/
Drawing reference

....................

Selector Switches (SS)


Make, Model
Type/Number of inputs
Material
Contact configuration & ratings

1.9.05

Yes / No

Rating of series resistor

Life of lamp in burning hours

1.9.04

....................

....................
....................
....................
....................

Breaking capacity

....................

Overall Dimensions

....................

Detailed Literature/
Drawing Reference

....................

Relay Modules

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

A. QUANTITY

B. TYPE

..

C. MODEL NO.

D. COIL VOLTAGE RATING

E. CONTRACT RATING

F. TYPE OF ENCLOSURE

1.10.00

DDCMIS

1.10.01

System Details

Whether the system configuration


diagram for DDCMIS is enclosed

Yes/No

Number of controller and I/O cabinets


(List separately)

.....................

Dimensions (H x W x D)

....................

Weight

....................

Location of cabinets (furnish details)


Enclosure class

....................

Number of Peripheral Cabinets


Dimensions (HxWxD)
Weight

....................
....................
....................

Number of process I/O Cabinets


Dimensions (HxWxD)

.
....................

Weight
Number of any other type of
cabinets
Dimensions (HxWxD)

....................
(To be furnished separately for each type)
....................

Weight

....................

Make and Model Number of


CPUS (give details of each
type along with application)

....................

Bulk Memory

....................

Floppy disc drive

....................

TFTs Monitors

....................

Magnetic Tape Capacity

....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Keyboard

....................

DVD/CD ROM Drive

-----------------

Dot Matrix Printer

....................

Colour Laser Printer

1.10.02

Power Requirements

-----------------

Inrush

Normal

Controller cabinets

......

........

I/O Cabinets

......

........

Bulk Memory

.......

........

Floppy disc drive

.......

........

TFTs

.......

........

DVD/CD ROM Drive


Keyboard

.......

........

Dotmatrix Printer

.......

........

Video copier/Ink Jet Printer

.........

........

Separate CPUs offered if any

.........

........

Any other device not covered above

.........

........

Total system requirements

........

Automatic soft start feature


provided.

Yes/No

Communication Controller

-------

Any other device not covered above


1.10.03

------

Reliability (for each type of


following to be indicated separately)
CPUs

------MTBF

........

-------

------MTTR
.......

........

Bulk Memory

.......

........

Floppy disc drive

.......

........

TFTs

.......

........

Keyboard

.......

........

DVD/CD ROM

------

Dotmatrix Printer

.......

------........

-------

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Colour Laser Printer


Controller subsystem

.......

........

Analog I/O Sub-system

.......

........

Digital I/O Sub-system

.......

........

Drive Level Card

------

Analog input cards

.......

.......

Analog output cards

.......

.......

Digital input cards

.......

.......

Digital output cards

.......

.......

Power supplies

.......

........

Communication controllers

.......

........

Any other device used in DCS


1.10.04

------

........

-------

-------

........

Digital Controller/Process I/O


Controller (Details of each to be furnished separately)

Number of controllers offered


for control system

.........................

Number of controllers offered


for monitoring system

.........................

List for each controller


Memory loading
Assignment of loop

.........................
--------------------

CPU Type

.........................

CPU clock Hz

.........................

No. of I/O per controller

--------------------

Word length

............bits

Working memory offered

............K bytes

Expandable to

............K bytes

In modules of

............K bytes

Type of memory
Memory cycle time

............. n sec.

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Number of hours of battery back up

.........................

Machine cycle time

.........................

Number of general purpose


registers

.........................

Number of addressing modes

.........................

DMA channel

Yes/No

Number of instructions
(assembly)

........................

Filtering details
order of filter

.........................

Cut off frequency

............... HZ

Input/scan rate

.........................

Output update rate

.........................

Controller output

.........................

In controllers for Interlock,


Protection, Facility to configure
output to be

.........................

Momentary

Yes/No

Held

Yes/No

Held till feed back

Yes/No

Manual operation at drive level


in case main as well as redundant
processor fail

Yes/No

Analog- to- Digital Convertors

.........................

Type of A/D Convertor

.........................

Number of A/D Convertors offered

.........................

Number of points per A/D convertor

.........................

Number of bits

.........................

Speed of conversion/sec.

.........................

Operating capacity

.........................

Resolution

.........................

Each controller is equipped with the

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

amount of functional capacity to perform


its specified functions and still have an over
all spare capacity of 30%

Yes/ No

Bidder to state list of control algorithm


Offered with the controller

----------------------

Linearity

.........................

Accuracy (% of FS)

.........................

Repeatability (% of FS)

.........................

Normal mode noise rejection

.............. db

Common mode noise rejection

.............. db

Digital- to- Analog Convertors

.........................

Type of D/A Convertor

.........................

Number of D/A Convertors offered

.........................

Number of points per D/A convertor

.........................

Number of inputs bits

.........................

Speed of conversion/sec.

.........................

Output voltage level

.........................

Control loop response time


separately for auto
control as well as interlocks
as per task assignment)

.........................

Hysteresis

.............. %

Repeatibility

.............. %

Linearity

.............. %

Multiplexer

--------------------

Proportional/integral &
derivative band

.........................

Tuning, configuring and


reconfiguring of the controller
through TFT/KBD

.........................

Automatic updation of the


Controller configuration
residing in central device
when configuration is
changed by the engineer

.........................

Yes/No

(furnish

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Any limit on the number of time


an alogrithm to be used

.........................

Change over time


to the back-up controller

.........................

On-line configuration via


programmer console

.........................

On-line diagnostic minimum as per


the specification

.........................

Details of the control algorithm


furnished

110.05

Floating point hardware/firmware

.........................

Loop cycle time for each close loop


and open loop system

.........................

Controller security

(Complete details to be
furnished)

Power fail/auto restart feature

.........................

Watchdog timer clock rate

.........................

Real time clock

.........................

Memory protection

.........................

Cache memory

.........................

Interrupt handling time

....... K bytes

Controller bus/I/O (Details of


each to be furnished separately)

.........................

Type of bus

.........................

Maximum numbers of devices


on the bus

.........................

Bus transfer rate

.........................

Details of protocol used

.........................

Operating temperature range


Ambient temperature effect
1.10.06

.........................

Inputs_&_Outputs: (Details of
each type for monitoring/control
to be indicated separately as
applicable)

1.10.06.01 Analog_Inputs (each type):

.........................

(low/high limit)

.........................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Numbers
Offered

.........................

Expandable to

.........................

In groups of

.........................

Scan Rate

Scan classes

.......................

Number of T/C Inputs


Offered

.........................

Expendable to

.........................

In groups of

.........................

1.10.06.02 Number of RTD inputs


Offered

.........................

Expandable to

.........................

In groups of

.........................

1.10.06.03 Digital Inputs


Low Resolution Inputs
Offered

.........................

Expandable to

.........................

In groups of

.........................

Contact Interrogation
Voltage of LR inputs
Contact Bounce Filtering
Constant of LR inputs
Surge withstand capability
(ANSI 37.90a) IEEE 472)
LR Inputs
Scan rate for LR inputs

.............V DC

...............m sec.
.........................

.................Pts/sec.

High Resolution inputs


(Sequence of Events)
Offered

.........................

Pts/Second

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Expandable to

.........................

In groups of

.........................

Contact Interrogation
Voltage for HR inputs

.....................DC

Contact Bounce Filtering


Constant of HR inputs

................m Sec

Surge withstand
Capability of HR inputs
(ANSI 37.90a/IEEE 472)
Scan rate for HR inputs

.........................

.........pts/millisec

1.10.06.04 Pulse inputs


Number of pulse inputs
Offered

.........................

Expandable to

.........................

In groups of

.........................

Register length

.....................bits

1.10.06.05 Analog outputs


Control outputs offered

.........................

Expandable to

.........................

In groups of

.........................

Updation/Scan rate

.........................

1.10.06.06 Digital outputs


For Plant Automation

.........................

Offered

.........................

Expandable to

.........................

In groups of

.........................

Updation/Scan rate

.........................

For Protection & Interlock

---------------------

Offered

.........................

Expandable to

.........................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

In groups of

.........................

Updation/Scan rate

.........................

For all other applications

--------------------

Offered

.........................

Expandable to

.........................

In groups of

.........................

Updation/Scan rate
1.10.07

.........................

TFTs (Separately for each type of TFT offered)


Screen Size
Diagonal

.........................mm

Display Area

Resolution (in Dots)

H.... mm
W...mm
Vertical ...Horizontal...

Number of colours
(excluding black)

.........................

Number of lines

.........................

Number of characters
Per line

.........................

Number of graphic characters


provided

.........................

Double height characters provided

Yes/No

Refresh Rate

.........................

Transfer Rate

.........................

Local Memory Provided

Yes/No

Number of controllers

.........................

Number of CRTs offered

.........................

Mounting dimensions
(HxWxD)

.........................

1.10.08 Keyboards (Separately for each type of ASCII & FUNCTIONAL

offered

Keyboard offered)

Number of Keys

.........................

Number of functional keys

.........................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Number of graphic symbol keys


Keylock provided

Yes/No

Alphabetic/Typewriter
layout of keys

.........................

Mounting Dimensions
(HxWxD)
Printers
Dot matrix/laser

.........................

(Separately for each


type of printer
offered)

---------------------

Dot Matrix/ Laser

---------------------

Characters per line

.........................

Lines per page

.........................

Modes of printing
(expanded small case etc.)

.........................

Characters per second

.........per second

Minimum number of Lines/minute

.........per minute

Bi-directional

Yes/No

Graphic capability provided


1.10.09

.........................

Yes/No

Bulk Memory
Make & model number

.........................

Capacity offered

.........Megabytes

Number of controllers

.........................

Number of Units
Offered

.........................

Expandable to

.........................

Average Access time

.........................

Data Transfer time

.........................

Sealed Unit

Yes/No

Phase locked loop provided

Yes/No

Error detection and correction


in hardware

Yes/No

DESEIN

1.10.10

1.10.11

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Floppy Disc Drive


DC drive

Yes/No

Capacity offered

...........M byte

Data transfer rate

.......Bits/sec.

Double side/double
density media

Yes/No

Read/write capability

Yes/No

Error detection and


correction in hardware

Yes/No

DMA transfer capability

Yes/No

Data Highway
Type of highway

Fiber optic/co-axial cable

Specifications of media

.........................

Number of highways

.........................

Total length of each

..........Km

Maximum number of devices on


each highway

...................Nos.

Data transfer rate in Mbps

..............M baud

Communication protocols
employed (furnish details)

.........................

Message format details

.........................

Communication interface
with digital controllers

.........................

Printers
Winchester disc sub-system

.........................
.........................

Supervisor's console

.........................

Operator's console

.........................

Method of error checking

.........................

Communication failure auto


switching

.........................

On-line diagnostics
(furnish details)

.........................

highway

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

1.10.12 Communication processors

1.10.13

1.10.14

Make and model number

.........................

Word length

.........................

Number of processors provided

.........................

Redundant highway provided

Yes/No

Hot repair capability

Yes/No

Nature of physical media

.........................

Protocol used

.........................

Utility Displays
Group review displays (No)

.........................

Individual point display

---------------------

Give reference to document


enclosed for following

.........................

Trend display

---------------------

Format of group review

.........................

Dynamic operator guide displays

.........................

No. of OP-guide displays provided

.........................

Characteristic point display

--------------------

No.of graphic displays provided

.........................

No.of bar charts provided

.........................

No.of X-Y plots provided

.........................

Mimic display

--------------------

Alarm displays
Display format as specified

Yes/No

Double high characters

.........................

Capacity per page

.........................

Alarm suppression as per spec.


provided

Yes/No

Facility to back up thro' utility

Yes/No

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

CRT provided
1.10.15 Logs:
No. of pre and post trip
logs

....................

No. of trend logs

....................

No. of alarm logs

....................

No. of logs of distributed


& simulated values
No. of logs of operator
action
No. of logs of scan period
No. of point out of scan
No. of maintenance logs

...................
....................
....................
....................
....................

No. of Hourly logs

....................

No. of shift logs

....................

No. of performance
calculation logs

....................

No. of daily logs

....................

No. of special logs

....................

1.10.16 Performance Calculation and Optimisation:


a) System supports all
type of calculation
required for performance
calculation and optimisation function

... Yes/No ......

b)

Performance calculation
are run on nominal time
of ten minutes or less
period cycle

...... Yes/No ...

c)

System shall support


on line real time
performance calculation
and optimisation function
using high level language
and plant model

...... Yes/No ......

d)

For all Class II calculation 2 min. mean valve


is used

...... Yes/No ......

e)

Class I calculation are


are performed at 5 sec.
or less periodic cyele

...... Yes/No ......

f)

All Class I calculation


average of minimum 10
samples shall be used

...... Yes/No ......

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

g)

Calculated results
are available for
display, logs and
historical storage
h) All performance
calculation and optimisation functions
indicated in specification are
covered

...... Yes/No ......

...... Yes/No ......

i) A display of operator
controlld losses along
with fuel cost penalty
which will be presented
in bar graphs

...... Yes/No ......

j) It shall display current


cost of producing
electricity

...... Yes/No ......

k)

Boiler optimisation
program along with
'what if' compatibility
is available

...... Yes/No ......

l)

Controllable parameter
calculation available
for optimised operation
of soot blowers, optimised
combustion, burner tilt
and spray water flows
and optimum excess air
flow in consideration
of both combustion
requirement and steam
temperatures

..... Yes/No ......

m)

Performance report and


displays specified as per specification

...... Yes/No ......

1.10.17 System Redundancy:


a)

Redundancy in data high-way


is provided

...Yes/No....

b) Redundancy in communication
controller is provided

...Yes/No....

c) 2x100% redundancy provided


for all functional controllers

...Yes/No....

d)

For open loop drives like


motor operated valves,
solenoid valves etc.
individual drive control
module or redundant
multi-channel drive module/
redundant output module
provided
e)

Redundancy in I/O to controller


Bus is provided

1.10.18 Sequence of Event Monitor:

...Yes/No....

...Yes/No....

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

a) A 512 pt. SOE is provided

...Yes/No....

b) SOE with 1 ms resolution


is provided

...Yes/No....

c) SOE is also connected to


main data bus through
redundant communication
links

...Yes/No....

d) Features like galvanic


isolation; filtering for
noise rejection, contact
bounce protection etc. are
provided for high resolution
input card of SOE

...Yes/No....

e) Individual programmed time


delay to compensate for
response time characteristic sensing relay and
other process device
are provided

...Yes/No....

f) For initiating event the


entry shall include time
of initiation in hours,
minutes, seconds, milli
seconds. For subsequent
event elapsed time in
milli second from time
of first event will be
shown

...Yes/No....

g) Periodic time synchronization


with master clock system
shall be provided

...Yes/No....

h) After collecting the status


changes, the collected events
are printed out automatically
on a dedicated SOE printer

...Yes/No....

i)

Printer, Monitors provided

...Yes/No....

1.10.19 Master Clock System:


a) Parabolic disc antenna
of 8 ft. mesh provided

...Yes/No....

b) Required co-axial cable


of 100 metre length (minimum)
provided

...Yes/No....

c) Outdoor unit and indoor


unit with demodulator
provided

...Yes/No....

d) Interface for time synchronisation with DDCMIS and


SOE & other control system provided

...Yes/No....

e) Secondary clocks provided as per NIT

...Yes/No....

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

1. 10.20 System Cabinets:


a) No. of system cabinets
b) Type of enclosure
c) Panel dimension

.... Qty ......


Bidder to state
Bidder to state

d) System cabinet shall have


provision to mount 20%
extra cards

...Yes/No....

e)

...Yes/No....

System cabinet will be


designed in such a way
that when system is fully
loaded the temperature
rise at any part of the
cabinet will not be above
10 deg.C with ambient
temperature not exceeding
45 deg.C.
Hardware estimate of DDCMIS
system is the sole responsibility
of bidder. All the required
hardware and software to meet the
function specified will be met
irrespective of B.O.M. and other
details given in the bidder's
offer

...Yes/No....

1.10.21 Tests:
a) Factory Test of DDCMIS
system as per specification

...Yes/No....

b) Authorisation to ship
test will be met as per
specification

...Yes/No....

c) On-site test will be met


as per specification

...Yes/No....

d) Performance and guarantee


test shall be met as per
specification

...Yes/No....

e) Availability guarantee test


will be as per specification

...Yes/No....

1. 10.22 System response


I/O off normal detection time
Operator CRT response time
Printer response time

.........................
.........................
.........................

Operator command register time

.........................

Decisions/execute time in CPU

.........................

CPU to output port trans time

.........................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Message appear time on CRT

.........................

On line data retrieval time

.........................

Historic data retrieval time

.........................

Control loop response time for CLCS

---------------------

Control loop response time for OLCS


I/O to controller bus speed in Mbps

--------------------.........................

1. 10.23 Documents
Hardware, catalogues and
software details of the
bidder's System
Detailed write-up on quality
control the Bidder proposes
to follow
Description of tests and
diagnostics
Installation and Site
Preparation Manual
Previous experience of the
Bidder on comparable
installations
Description of the Bidder's
service organisation
Service and Maintenance
Contract
1. 10.24 Drawings
System configuration drawings
(block diagram)
Dimensional drawings of each
system cabinet and peripheral
cabinet
Cut-out drawings for panel
mounted CRTs and keyboards
Interfacing requirement
complied fully

Yes/No

1.11.00
1.

Make & Model No.

2.

Controller Redundancy

:
:

PLC (EACH TYPE)


_______________________

Provided/Not Provided

DESEIN

3.

_______________________

Digital

_______________________

Analogue

_______________________

Digital

_______________________

5.

Total No. of Points

6.

I/O Expandability

7.

Maximum no. of channels :

8.

Input/Output Isolation

Provided/Not Provided

9.

Communication Line

_______________________

10.

Power Supply

_______________________

11.

TFT Size

_______________________

12.

Printer

Provided/Not Provided

13.

Type of back-up battery

_______________________

14.

Data Memory

_______________________

15.

Program Memory

_______________________

16.

Controller Memory

17.

Response Time/Scan Time:


for Binary, Analog I/Os

_______________________

18.

Number of Instruction

_______________________

19.

Programming from TFT

Yes/No

20.

CPU word length

_______________________

1.11.01

No. of Inputs:
Analogue

4.

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

No. of Outputs:

Yes/No

_______________________

LOCAL CONROL PANEL/ DESK


Type
Location of Cabinets

:
:

Tentative Dimension

Thickness of Sheet

Details of Painting

Degree of Protection

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Frame Angle Size

Base Channel

Anti Vibration Pad

10

Type of Cable Entry

11

All the required control devices like control and


selector switches, push buttons, indicating
instruments, lamps, contactors, relays, timer, fuses,
Mimic, HW Annunciation etc. are provided with the
control panel/Desk fully installed & wired.

(Yes/No)

1.12.00 SWAS and Flue Gas analyzer


SWAS

Sample Flow

:
________________________
And Temperature
High Pressure Reducing Element:
Quantity

....................

Make & Model No.

....................

Type

....................

Other details
as applicable

....................

Ion Exchange Column:


Quantity

Make & Model No. :

....................

Type
Other details
as applicable

....................

:
:

....................
....................

INTERNAL POWER SUPPLY MODULE FOR


Alarm Annunciation System:
Quantity

....................

Make & Model No.

....................

Type

....................

Other details
as applicable

....................

Annunciator Horns for Annunciator in


Analyser System:
Quantity

....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Make & Model No.


Type
Other details
as applicable

....................

: ....................
....................

....................

Primary Cooler:
Quantity
Make & Model No.
Type
Other details
as applicable

....................

....................

....................

Filter Elements for Steam and Water Analysis


System:
Quantity

....................

Make & Model No.

....................

Type

....................

Size

....................

Other details

....................

as applicable

Temperature Gauges, Solenoid Valves,


Pressure Gauges, Relief Valves, Back
Pressure Regulating Valve, Blow down
Valve, 3-way grab sampling valve:
Quantity

....................

Make & Model No. :

1.12.01

....................

Type & size

....................

Other details
as applicable

....................

Conductivity Cells and Monitors :


- Quantity

- Make

.....................

- Type

.....................

- Range

.....................

- Material

.....................

- Monitor Output

.....................

- Power supply

.....................

- Accessories included
- Connections
- Mounting

.....................
-----------------------------------

DESEIN

1.12.02

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

PH CELLS AND MONITORS

- Quantity

.....................

- Make

.....................

- Type

.....................

- Range

.....................

- Material

.....................

- Monitor Output

.....................

- Power supply

.....................

- Accessories included

.....................

1.12.03 Phosphate Analyser:


- Quantity

.....................

- Make

.....................

- Type

.....................

- Range

.....................

- Material

.....................

- Monitor Output

.....................

- Accuracy

.....................

- Power supply

.....................

- Accessories included

.....................

1.12.04 Chloride Analyser:


- Quantity

.....................

- Make

.....................

- Type

.....................

- Range

.....................

- Material

.....................

- Monitor Output

.....................

- Accuracy

.....................

- Power supply

.....................

- Accessories included

.....................

1.12.05 Chlorine Analyser:


- Quantity

.....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

- Make

.....................

- Type

.....................

- Range

.....................

- Material

.....................

- Monitor Output

.....................

- Accuracy

.....................

- Power supply

.....................

- Accessories included

.....................

1.12.06 Silica Analyser:


- Quantity

.....................

- Make, Model

.....................

- Type

.....................

- Range

.....................

- Accuracy

.....................

- Sample flow ml/min.

.....................

- Sensitivity

-----------------

- Sample temperature deg.C

.....................

- Output signal

.....................

- Power supply

.....................

1.12.07 Dissolved Oxygen Analyser :


- Quantity
- Make, Model

.....................

- Type

.....................

- Range

.....................

- Accuracy

.....................

- Sensitivity

-----------------

- Sample flow ml/min.

.....................

- Sample temperature deg.C

.....................

- Output signal

.....................

- Power supply

.....................

- Accessories
1.12.08

.....................

-----------------

Hydrazine Analyser:
- Quantity

.....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

- Make, Model

.....................

- Type

.....................

- Material

.....................

- Output signal

.....................

- Range

.....................

- Accuracy

.....................

- Power supply

.....................

- Sample pressure
- Response Time
- Mounting

---------------------------------------------------

1.12.09 Sodium Analyser:


- Quantity
- Make, Model

.....................

- Type

.....................

- Material

.....................

- Output signal

.....................

- Range

.....................

- Accuracy

.....................

- Power supply

.....................

- Sample Pressure
- Ambient temp. limit
1.12.10

.....................

Mounting

-------------------------------------------------

Oxygen Analyser
- Quantity

.....................

- Make & Mode Number

.....................

- Type

.....................

- Material - Case

.....................

- Power supply

.....................

- Output

.....................

- Accuracy
- Sensitivity

.....................
------------------

- Range

.....................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

- Ambient temp. limit

-----------------

- Mounting

.....................

- Standard Test gas cylinder

----Yes/ No---

- Accessories

.....................

1.12.11

CO Analyser
- Quantity

.....................

- Make, model

.....................

- Ambient temp. limit

-----------------

- Type

.....................

- Power supply

.....................

- Output

.....................

- Accuracy

.....................

- Range

.....................

- Facility to adjust range

.....................

- Self diagnosis and auto


calibration provided

.....Yes/No..........

- Enclosure class

.....................

- Mounting

.....................

- Accessories

.....................

1.12.12 Suspended Particulate Monitor (Dust Monitor):


- Quantity

.....................

- Make, Model

.....................

- Type

.....................

- Material

.....................

- Range

.....................

- Accuracy

.....................

- Output signal

.....................

- Power supply

.....................

- Enclosure class

.....................

- Pressure

-----------------

- Mounting

.....................

- Ambient temp. limit

-----------------

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

1.12.13

SO2 and NO2 Analyser:


- Quantity

.....................

- Make, Model

.....................

- Type

.....................

- Material

.....................

- Output signal

.....................

- Range

.....................

- Accuracy

.....................

- Power supply

.....................

- Enclosure class

.....................

- Ambient temp. limit

-----------------

- Mounting

-----------------

1.13.00 UNINTERRUPTIBLE POWER SUPPLY SYSTEM


1.13.01 Performance and Design Data:
1.

Detailed technical literature

.........................................

and technical data covering


the guaranteed performance
of each category of the
proposed equipment for design
and operating conditions
specified herein.
2.

Detailed calculations for

...........................................

capacity of inverter as
specified herein

Detailed calculation for

..........................................

capacity of battery as
specified herein.
4.

Detailed calculations for

...........................................

capacity of battery chargers


as specified herein.
1.13.02 UPS System Design Features
1.

Bill of material for all tems ...........................................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

and accessories furnished and


installed in the cabinets or
panels furnished in this contract
2.

Detailed write-up on the UPS.........................................


system including special
features (if any) for each
alternative included in
Bidders proposal

3.

Comperative evaluation of ...........................................


alternative proposed by the bidder

4.

Details regarding fuse co-ordination ...............................


and data/characteristics for all types
of fuses/circuit breakers furnished by
by Bidder.

1.13.03 Shop and Site Tests


1.

Description of shop and site...........................................

testing procedure to UPS system


components, panels/enclosures
circuit breakers furnished by
and fully assembled system.
2.

Description of facilities available ....................................

with the UPS system Manufacturer


for conducting elevated temperature
heat run test and SWC test as per ANSIC-37. 90a/ICE standard 472-1974
Analog with results for recent tests
Conducted for a comparable system.
Information pertaining to availability

.............................

of training course offered by the


Bidder for Owners personnel in
System engineering and maintenance
field.
1.13.04 Experience
1.

Name and location of manufacturing ...................


works where the proposed UPS

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

system shall be manufactured and


tested as per this specification.
2.

List of installations comparable

..........................

in scope and complexity to the one


specified referred at clause
5.02.06.1 above has supplied to
other power generation customers.
A CPM or milestone schedule for UPS
System showing activities from receipt
of order through shipment. The schedule
shall include cut-off dates for information
from the Contractor.
1.13.05 Drawings
1.

Schematic diagram of proposed

..............

UPS system.
2.

Power distribution single line

................

diagram showing all switches,


fuses, circuit-breakers and other
equipment covered under Bidders
proposal.
3.

Typical drawings and photographs ............


for UPS system equipment and
enclosures to fully demonstrate
to the owner, the Bidders practice
regarding.
a)

Location of major UPS hardware ...............

b)

Location of monitoring devices ..................

c)

Location of bus chambers, cable .................


Entry, type of internal wiring,
Termination techniques etc.

4.

Installation and/floor opening ...................


details for all UPS system
equipment and panels/enclosures.

5.

Proposed layout of batteries ................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

in battery room indicating


minimum clearance requirement
of ventilation etc.
1.13.06 Proposal Data Sheets
General

3.

1.

UPS system manufacturers name ............

2.

Number of cabinets furnished

...............

Dimensions of inverter cabinet


(W X H X D in mm)
4.

Dimension of charger cabinet

...............

(W x H x D in mm)
5.

Dimensions of any other UPS

...............

cabinet (if furnished)


6.

Dimensions of DC distribution

...............

board ( W x D x H in mm)
7.

Dimensions of AC Distribution

...............

board (W x D x H in mm)
8.

Weight of the following in Kg

...............

with all equipment installed


a)

Invertor cabinets

...............

b)

Charger cabinets

..............

c)

Other UPS cabinets

...............

d)

DC distribution board

................

e)

AC distribution board

...............

f)

Step down transformer ................

g)

Voltage stabiliser

...............

...............

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

9.

Heat load for air conditioning/ ...............


ventilation purpuses.
a)

Invertor and static switch..............


at 100% load

b)

Inverter and static switch .............


at 50% load.
c)

Inverter and static switch...............

at 33% load
d)

Charger and accessories .............


at 100 % load

e)

Charger and accessories ..............


at 50% load

f)

UPS battery

.............

g)

(any other details considered


essential by the bidder)

1.13.07 Inverter and Auxiliary Equipment


1.

Manufacturers name

..............

2.

Model, name and number ..............

3.

Rated full load capacity at 1.0 ..........


power factor (at design ambient)

4.

Rated full load capacity at 0.8 ..........


power factor (at design ambient)

5.

Number of cells

6.

DC input, ampers

7.

DC input, volts

............

a)

No load

............

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

b)

Rated full load

8.

Full load a.c. output, amperes ..........

9.

Steady state output voltage.... %......

............

resolution for 0 to 100 % load


at all input voltages
10.

Transient output voltage ..... %.......


resolution on application and
removal of 100 % load

11.

Frequency variation for all ......%.....


conditions of input supply, load
and temperature occuring
simultaneously or in any
combination

12.

Total harmonic content at rated load

13.

Overload capacity at 100 percent voltage

a)

For 4 milliseconds (fuse clearing)

b)

For 100 milliseconds .... %...

c)

For 10 seconds

d)

For 60 seconds

e)

The proposed inverter ... %...

....%...
.... %....
.... %....

... %....
... %..

has the capacity to clear

..Amp. fuse,Static maximum fuse rating) in

without entering into current limits mode


14.

Overload capacity at 90 percent voltage:


a)

For 4 milliseconds ... %.............

b)

For 100 millisecond

c)

For 10 seconds ........ %..........

d)

For 60 seconds ....... %..........

..... %.......

-milliseconds

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

15.

No load current, amps ............

16.

Maximum inrush current during ......


Inverter enersization amps.

17.

Efficiency (watts output/wattsinput) at :

a)

Rated load at 1.0 PF/0.8 PF .... %....

18.

b)

50 % rated at 1.0 PF/0.8 PF..... %.......

c)

33% of rated load at 1.0 PF/0.8 PF..... %.....

Heat dissipation in KW while supplying


a)

100 percent of rated load ...... %.................

b)

50 percent of rated load

..... %..................

c)

33 percent of rated load

.... %...................

d)

No load

19.

Cooling

a)

Type (natural convection of fan ....................


Cooled)

b)

Number of fans

.......................

c)

Make and model no.of fans

......................

d)

Technical literature furnished ......................

e)

Operating time at full load

..................Minutes

without forced air cooling.


20.

Sound level at 1.5 metres for total ..............dBA

system.
21.

Fuse-type size and characteristics


a)

Inverter input

b)

Inverter output

..........................
......................
..........................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

22.

Inverter auxiliary equipment

..............Yes/No

provided as per specification


23.

Details of additional auxiliary

........................

equipment (if any) furnished


24.

Technical literature for inverter


And auxiliary equipment furnished

-----------Yes/No

1.13.08 Static Transfer switch


1.

Manufacturers name

..........................

2.

Model, name and number ........................

3.

Rated voltage

4.

Rated capacity, amps

5.

Transfer time, milliseconds ..........................

6.

Overload capacity

a)

For 100 milliseconds...................................%

b)

For 60 seconds

c)

For indefinite period

7.

Oscillographic records for transfer ..................

.........................
.........................

.....................................

...................................%
...................................%

operation furnished.
8.

Description of transfer on under

.......................

voltage, no voltage and over current


and transfer to Normalsource
furnished
9.

Static transfer switch auxiliary

----------Yes/No

equipment furnished as per this spec.


10.

Technical literature for static


transfer switch and associated
auxiliary equipment furnished

.......................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

1.13.09 Manual Bypass Switch


1.

Manufacturers name

2.

Model, name and number ......................

3.

Rated voltage

.......................

4.

Rated capacity, amps

.......................

5.

......................

Contact configuration and switch

...Yes/No

type as per specifications.


6.

Technical literature furnished

............

1.13.10 UPS Float-cum-Boost charges


1.

Manufacturers name ...........................

2.

Model name and number .......................

3.

Rating amps

4.

Current at 415 Volts AC input......................

.....................................

and following loads


in addition to supply the battery
charging current.
a)
b)

100% rated current, amps ...............

c)

110 % rated current, amps .............

5.

Rated voltage

6.

Charger maximum inrush

current amps

50% rated current amps

...........

.............

.................................
7.

Charger input power factor at

..............

240V DC output at
a)

50% rated current amps

..............

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

b)
8.

100% rated current amps .............

Output voltage resolution at


following conditions:
a)
No-load to full load at
Constant nominal input voltage (%) .....%..........
b)

No-load to full load with input

Voltage variation of + 10% and


input frequency variation of
+5% in any combination(%) ....%........
9.

Maximum nipple voltage (rms) at any


Load and input voltage as per this
Specification:a)

With battery having four times


AH capacity connected ....mv............

b)

For operation as battery

eliminator, mv ...............................
10.

11.

Charger efficiency at 240 V DC


Output voltage at
a)

50% rated current ..........%.....................

b)

100% rated current

.....%....................

Maximum fault current for the ..................


short circuit at the output
terminals

1.13.11

UPS Battery and Auxiliary Equipment


1.

Manufacturers name

2.

Model, name and number

....................

3.

Battery type designation

........................

4.

Voltage per cell


a)

Nominal

............................

...............................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

b)

Maximum

.................................

c)

Floating

.................................

d)

Equalizing

.................................

e)

Final after discharge

.................................

5.

Ampere hour capacity

6.

Duty cycle for which the

...........................
...........................

battery has been sized


7.

Expected life of battery, years ...................

8.

Number of cells

9.

Cell type

10.

Construction of positive plates

11.

Number of positive plates per cell

12.

Describe method of supporting

....................................
....................................
...............
.............
...............

positive and negative plates


13.

Capacity (8 hour rate) discharged

............

to 1.75 volts per cell


14.

Curve for discharge rate in ...................


Amperes to 1.75 at 25 deg. C Vs
Time (1 minute to 8 hours) furnished

15.

Internal resistance of fully .....................


Charged cell at 25 deg.C including
intercell connector (ohms)

16.

Recommended duration of equalizing .......


charges at 2.33 volts/cell to charge
the battery from 1.75 volts/cell to
fully charged condition (hours)

17.

Temperature Vs battery capacity


capacity curve

..............

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

18.

Short circuit current /for a dead

............

short at the terminals (amps)


19.

Heat loss from the battery (Watts) .............

20.

Allowable voltage difference

..................

between cells for proper matching


of cells (volts)
21.

Maximum hydrogen evolution from .............


the battery during a period of
15 minutes under any condition
(cu.m/15 min)

22.

Conditions required for achieving

..............

battery life as per s.no.6 above


23.

Period (in hour) the battery

....................

can remain discharged to 1.75 volts


per cell without reducing the
battery life.
24.

Weight per cell kg............................

25.

Total weight of battery kg ....................

26.

Dimensions of each cell .........................


(L x W x H mm)

27.

Battery auxiliary equipment ............Yes/No


furnished as per this spec.

28.

Details regarding additional .......................


auxiliary equpiment ( if any)
Furnished.

29.

Technical literature for battery .................


and auxiliary equipment furnished.

1.13.12 UPS Battery Racks


1.

Manufacturers name ............................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

2.

Type

...................................

3.

Material

....................................

4.

Insulation

...................................

5.

Overall dimensions in mm ........................


(Length x Width x Height)

1.13.13 Step-down -transformer


1.

Manufacturers name

........................

2.

Rating (KVA)

3.

Rated voltage

4.

a) HV winding (KV)

.........................

b) LV winding (KV)

......................

5.

Number of phases

.........................

6.

Frequency (HZ) ................................

7.

Type of cooling

8.

Guaranteed losses at 100% ................

..........................
........................

..............................

rated voltage at rated frequency


9.

No load losses (KW)

.......................

10.

Copper losses at full load at ...................


75 deg.C (KW)

11.

Efficiency at 75 deg.C at unity power .........


factor (%)
a)

at full load

.................................
b)

at load

....................................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

c)

at load

...................................

13.

Technical literature furnished .....................

1.13.14 Voltage Stabilizer


1.

Manufacturers name .............................

2.

Rating (KVA)

3.

Rated voltage

4.

Number of phases

5.

Frequency (Hz) .................................

6.

Type of cooling

7.

Guaranteed losses at 100% rated

................................
.................................
.................................

.................................
...........

voltage at rated frequency


8.

11.

No load losses (KW) ...............................


9.

Copper losses at full load at


75 Deg.C (KW) unit p.f.

a)

at full load

.....................................

b)

at load

.....................................

c)

at load

...................................

Technical literature furnished ....................

1.13.15 DC distribution panel board


1.

Make & type

.....................................

2.

Sheet steel thickness, mm .......................

3.

Fuse,make, type & characteristics .............


for branch circuits

4.

Number of feeders (INCLUDING

..............

SPARE FEEDERS)

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

5.

Type of mounting ....................................

6.

Terminals

7.

Spares terminals .....................................

8.

Dimensions mm (Height x Width x ..........

....................................

depth)
9.

Weight Kg

................................

10.

Technical literature for DC .....................


distribution panels furnished

11.

Technical literature/curves .....................


for fuses, circuit breakers,
switches furnished.
Similar data as applicable shall be furnished by bidder for
other power supply systems included by bidder.

1.13.16 AC Distribution Panel Board


1.

Make and Type .....................................

2.

Sheet steel thickness, mm ....................

3.

Fure,make,type and characteristics .......


for branch circuits
4.

Number of feeders (INCLUDING

SPARE FEEDERS)
5.

Terminals

6.

Spare terminals ....................................

7.

Dimensions, mm (HxDxW) ---------------------

8.

...............................

a)

1st section

....................................

b)

2nd section

....................................

Weight Kg
a)
1st section

....................................

..............

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

2nd section

b)
9.

Technical literature for AC


distribution panels furnished
10.

....................................

------------------------------

Technical literature/curves for

-----------------------------

fuses,circuits breakers
switches furnished.
1.14.00

CONTROL PANELS/CONSOLES etc.

1.14.01

Control Consoles/Equipment panel/Marshalling/Relay Panel/Field enclosures/Racks

Tentative dimensions requirement


control panel

.........................

Thickness of sheet

.........................

Total heat load predicted

.........................

Dimensional drawing Ref.


Details of painting
Cross-sectional details floor
opening and installation details
of control panels

.........................
.........................
.........................

Terminal Blocks

.........................

Numbers

.........................

Type

.........................

Make

.........................

Rating

.........................

No.of points

.........................

Body material

.........................

Connection strip material

.........................

Nameplates

.........................

Material

.........................

Size & thickness

.........................

Colour
Size of letters

.........................
.........................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Colour of letters

.........................

Method of fixing

.........................

Degree of protection

.........................

Details of components (make & type)

.........................

Control switch

.........................

Push button

.........................

Indicating lamps

.........................

Ammeter/volt meter selector switches

.........................

Space heater

.........................

Wires

.........................

Indicating instruments

.........................

Annunciator

.........................

Panel

.........................

Whether detailed write-up of the


scheme furnished (Yes/No)

.........................

1.14.02 CONTROL CONSOLES


No.of control consoles
Weight of control console
Thickness of sheet
Dimensional drawings Ref.
Details of painting

.........................
.........................
.........................
.........................
.........................

Cross sectional details,


floor opening and installation
details
Degree of protection

.........................

1.14.03 GENERAL DESIGN AND CONSTRUCTIONAL FEATURE :


1.

WHETHER FLUORESCENT LAMP IS


:
..YES / NO .
PROVIDED FOR INTERNAL ILLUMINATION
2.

PROTECTION AGAINST NOISE/DISTURBANCE


:
..YES / NO .
DUE TO FLUORESCENT LAMP IS PROVIDED

TELEPHONE JACKS SHALL BE PROVIDED


:
..YES / NO
AS PER OWNER REQUIREMENTS

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

CONVENIENT TO POWER RECEPTACLES


:
..YES / NO .
OUTLETS PROVIDED AS PER SPECIFICATION
DETAILS OF SURFACE PREPARATION &
FURNISHING WITH PROPOSAL

PAGE NO.

VOL.NO. PAINTING

PROVIDED FUSE DISCONNECT SWITCHES


:
..YES / NO
FOR VARIOUS SERVICES & INSTRUMENTS
INDIVIDUALLY
AIR CIRCUITS FUSED SEPARATELY

..YES / NO .

PROVIDED WITH ALL REQUIRED TRANS:


..YES / NO
FORMERS, CONVERTERS AND REGULATORS
ETC. TO ADAPT WITH POWER SUPPLIES
SPECIFIED BY THE OWNER
TYPE OF CABLE GLANDS

10. GROUND BUS TYPE AND SIZE


11. WHETHER EACH GROUND POINT IS
1.14.05

:
YES/NO.
READILY ACCESSIBLE

NAME PLATES
1. MATERIAL

2. COLOUR

3. SIZE AS PER OWNERS SPECI-

YES/NO

FICATION
4. DESK/PANEL ATTACHMENT

5. SHALL BE FURNISHED AS PER


SPECIFICATION AND APPROVED

YES/NO

SAMPLES
1.15.00 Control Valves

(TO BE SUPPLIED FOR EACH CONTROL

Make, Model Number

VALVES PROPOSED)

.........................

Valve service

.........................

Valve type & size

.........................

Valve co-efficient

.........................

Connection size inlet /outlet

.........................

Guiding

.........................

Type of connection

.........................

Material
i)
ii)
iii)
iv)

Valve body
Stem
Seat rings
Plug

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

v) Bonnet
vi) Bonnet Gasket
vii) Spring
viii) Body size
Port size

.....................

Plug type

.........................

Plug characteristic

.........................

Characteristic curves Ref. Drg.

.........................

Differential pressure and CV


At Maximum flow

.........................

At normal flow

.........................

Maximum flow capacity


Valve stem packing

.........................

Ref. drawing valve dimensions


sheet showing detailed and
connections

.........................

Ref. valve cross section drawing

.........................

Type of actuator

.........................

Actuator make & model

1.16.00

.........................

.........................

Signal range

.........................

Action on Air Failure

.........................

Torque/Force Rating

.........................

Accessories included

.........................

Air requirement & Consumption

.........................

Noise Level

.........................

Leakage Class

.........................

Minimum clearance required for


maintenance purpose

--------------------

Flow Elements (To be supplied for each flow element)


Make

.........................

Type

.........................

Numbers off pairs of tap off

.........................

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Type of tap off

.........................

Max. d/D ratio

.........................

Max. Differential pressure

.........................

Max. permanent pressure


loss

.........................

Min. Straight length


required

.........................

- Up stream

.........................

- Down stream

.........................

Scale range

.........................

Reference Drawings

.........................

i) Assembly

.........................

ii) Flow Nozzle/Orifice


Plate
iii) Flange
Accessories

.........................

.........................
.........................

1.17.00 Power Cylinders


Make, Model

.........................

Bore

.........................

Stroke

.........................

Mounting

.........................

Cylinder Material

.........................

Trim Material

.........................

Seal Material

.........................

Air supply requirements

.........................

Action on air failure

.........................

Positioner

Yes/No

Transmitter

Yes/No

Limit Switches

Yes/No

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

Manual operation provided

Yes/No

Detailed literature/
drawings Reference

.........................

Accessories included

.........................

1.18.00 Instrumentation Cables (Type A, B, C & D)


1.

Manufacturers name

2.

Reference standard

3.

Conductor size

4.

Conductor material

5.

Number of pairs/cores

6.

Insulation

a)

Individual conductor
Insulation material

b)

Inner sheath material

c)

Outer sheath material

: ..

d)

Individual conductor
insulation thickness

: .
: .
: ..
: .

..

: .

e)

Outer sheath insulation


Thickness

: .

f)

Applicable design
: .
standard for outer sheath

g)

Applicable design
standard for
conductor insulation

: .

7.

Voltage grade

: .

8.

Continuous operating temperature:

-----------------------

9.

Shield material and thickness

Drain Wire:
a)

Size

b)

Number of strands

c)

Material

11.

Individual pair shielded

12.

Cable accessories are flame


retardant

Capacitance imbalance/mutual
capacitance
14.

Characteristic impedance

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

15.

Noise reject level

..

1.18.02 Prefabricated Cable for Interconnection between


Cabinets etc.

Panels/Desk/Board

1.

MANUFACTURERS NAME

: -------------------

2.

REFERENCE

3.

CONDUCTOR SIZE

4.

CONDUCTOR MATERIAL

5.

NUMBER OF PAIRS/CORES

6.

INSULATION

A)
B)

--------------------

INDIVIDUAL CONDUCTOR
INSULATION MATERIAL
INNER SHEATH MATERIAL

C) OUTER SHEATH MATERIAL


D) INDIVIDUAL CONDUCTOR

:
INSULATION THICKNESS

E)

OUTER SHEATH INSULATION:


THICKNESS

F)

APPLICABLE DESIGN

:
STANDARD FOR CONDUCTOR

insulation
7.

Voltage grade

..

8.

Continuous operating temperature: ..

9.

Shield material & thickness

10.

Drain Wire:

: ..

a)

Size

b)

Number of strands

c)

Material

11.

Individual pair shielded

12.

Cable accessories are flame

13.

Capacitance imbalance/
mutual capacitance

14.

Characteristics impedance

15.

Noise rejection level

16.

Make and model of each type of


socket and connector

:
a)
b)
c)

17.

End connection with plug/socket

..
.
..

: Yes/No

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

arrangement
18.

Confirm that prefabricated cables


are included under bidders
scope on as required basis

: Yes/No

1.19.00 Extension Cables


1. Manufacturers Name

--------------------

2. Reference standard

--------------------

3. Conductor size
4. Conductor material

:
:

5. Number of pairs

--------------------

-------------------:

--------------------

6. Number of strands

-------------------

7. Size of each strand

-------------------

8. Thickness of insulation

-------------------

9. Diameter over insulation

-------------------

10. Thickness of mylar tape

-------------------

11. Percentage overlap of mylar tape

--------------------

12. Size of drain valve

--------------------

13. Thickness of inner sheath

--------------------

14. Diameter over inner sheath

--------------------

15. Thickness of outer sheath

--------------------

16. Diameter over outer sheath

--------------------

17. Diameter over armour

--------------------

----Yes/ No ----

18.

Oxygen index of outer


sheath as per ASTDM 2863

19. Flammability as per IEEE 383 :

----Yes/ No ----

20. Smoke density of outer sheath :


under fire as per ASTDM 2843

----Yes/ No ----

21. Mutual capacitance

--------------------

22. Impedance at 0.8 KHz

--------------------

23.Coupling capacitance

-------------------

24. Cross talk attenuation at 0.8 KHz

-------------------

1.20.00 Impulse Piping/Tubing System


The following data shall be supplied individually for all piping classes as specified
above.
Impulse Piping
a)

Manufacturers name

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

2.

3.

4.

5.

6.

b)

Type

c)

Material Specn.

d)

Size & Schedule No.

Impulse Tube
a)

Manufacturers name

b)

Type

c)

Material Specn.

d)

Design rating

e)

Wall thickness

..

a)

Manufacturers name

b)

Type

c)

Material Specn.

d)

Design rating

e)

End connection

:
:

Fittings

:
:

Valves Manifold
a)

Manufacturers name

b)

Type

c)

Material Specn.

d)

Design rating

e)

Connection size & type

:
:

Condensate Pot
a)

Manufacturers name

b)

Type

c)

Material Specn.

d)

Design rating

e)

Connection size & type

:
:

Catch Pot
a)

Manufacturers name

b)

Type

c)

Material Specn.

d)

Design rating

:
:

DESEIN

Volume-II: General & Schedules


Schedule B (Instrumentation & Control)

e)
7.

Connection size & type

Confirm that impulse pipes/tubes


and all required fittings, valves,
valve manifold, condensate pots,
catch pots and other accessories
for impulse piping system cables,
cable accessories, racks, JBs shall
be furnished by the bidder as per
clause no. 6.11.00

Yes/No

DESEIN

Volume-II: General & Schedules


Schedule - C

SCHEDULE - C
PERFORMANCE PARAMETERS

S. No.

Description

Unit

1.00

Steam Generator

1.01

Maximum continuous rating at superheater


outlet at rated parameters

at BMCR

: (TPH)

minimum stable load capability (without oil


support)

:%

- VWO flow margin over TMCR condition

: (%)

1.02

Steam temperature imbalance at superheater


and reheater outlets (in case of more than one
outlet)

: oC

1.03

Steam generating capability with HP Heaters


out of service

: TPH

1.04

Boiler efficiency at 100% TMCR

: (%)

1.05

Electrostatic Precipitator
a)

1.06

Particulate emission with design coal


firing at Electrostatic Precipitator outlet
at TMCR operating condition
1)

with all fields in service

2)

with one field in each steam out


of service

: (mg/Nm3)

b)

Capacity of each hopper of ESP

: (Tonnes)

c)

Emission values for NOx

: (mg/GJ)

d)

Emission values for SO2

: (g/Nm3)

e)

ESP air in leakage at guaranteed flow

:%

f)

Maximum pressure drop through ESP at


guaranteed flow.

: mmwc

Coal consumption
- at TMCR

: (tphr)

- at BMCR

: (tphr)

Parameter

DESEIN

Volume-II: General & Schedules


Schedule - C

S. No.

Description

1.07

Superheater and Reheater spray at 100%


TMCR condition

1.08

Coal Mill:

Unit
: (tphr)

a)

Number of Mills

: (Nos.)

b)

Capacity of Mill

: (tphr)

c)

Spare Mill capacity under VWO


operating condition

: (tphr)

d)

Guaranteed life for various mill wear


parts shall be as indicated below in
terms of equipment hours

: Hours

1)

Seals

2)

Grinding elements (Rollers and


Bull ring segments)

3)

Mill discharge valves

4)

Classifier cone and other items


lined with ceramic material

5)

Classifier vanes

2.00

Steam Turbine Generator

2.01

a)

Rated unit Output under economic


maximum continuous rating (TMCR)
(guaranteed output load) at generator
terminals

: (MW)

b)

Rated unit output corresponding to


VWO condition

: (MW)

c)

Percentage overpressure operation


under VWO condition

: (%)

d)

Suitability to bring back the unit to


house load automatically in the event of
full load (TMCR) throw-off

: (Yes / No)

e)

Maximum generator output under HP


Heater out of service condition

: (MW)

f)

Variable pressure operating range

: (%)

g)

Permissible frequency variation

: (Hz)

h)

Maximum continuous operating hours at


highest and lowest frequency

: (Hours)

2.02

Turbine cycle gross heat rate with 0% make-

Parameter

: (Kcal/Kwhr)

100%

80%

60%

DESEIN

Volume-II: General & Schedules


Schedule - C

S. No.

Description

Unit

up, 33C cooling water inlet temperature & 76


mm Hg (abs)
2.03

Weighted average Heat Rate

2.04

Unit start-up time:


a)

Cold start-up

b)

Warm start-up

c)

Hot start-up

2.05

Guaranteed Availability of each Unit

2.06

Noise level

3.00

Total Power Plant

3.01

Gross station power output at reference


conditions
corresponding
to
the
fuel
consumption at TMCR

: (MW)

3.02

Auxiliary power consumption at reference


conditions
corresponding
to
the
fuel
consumption ( (total of all units and common
auxiliary of the plant as defined in 4.0.0(a) at
rated conditions).

: (MW)

3.03

NOx emission level at reference conditions

: (ppm)

3.04

Gross station heat rate at reference conditions

: (Kcal/kWh)

3.05

Net station power output


conditions [Sl.No. 3.01 3.02]

reference

: (MW)

3.06

a)

Coal consumption for the offered Power


plant

: (TPH)

b)

Fuel oil consumption

: (ml/kWhr)

3.07

3.08

at

Effluent quality:
a)

pH

b)

Conductivity

: (mcromhos/cm2)

c)

TDS

: (ppm)

d)

TSS

: (ppm)

Effluent quantity discharge at terminal point

: (cum/hr)

Parameter

DESEIN

Volume-II: General & Schedules


Schedule - C

S. No.
4.00 (a)

Description

Unit

Auxiliary Power Consumption


The auxiliary power consumption of :
i)

Unit at 100% TMCR ( to be indicated


separately for Boiler and Turbine)

ii)

Auxiliaries at rated capacity

(All continuously running auxiliaries, including


transformer and bus duct losses, plant lighting
etc as per agreed list to be considered for unit
auxiliary power consumption)
4.00(b)

i)

DM water make-up consumption for


each Unit

: (tphr)

ii)

DM water make-up consumption for


the station

: (tphr)

4.00 (c)

Guaranteed Performance Figures


Electrical

4.01

Generator and Excitation System

4.01.1

Short circuit ratio

4.01.1(a)

Class of Insulation

4.01.2

Full load efficiency

4.01.3

Excitation system response ratio

4.01.4

Excitation response time to reach ceiling


voltage

: (Sec.)

4.01.5

Generator output with one hydrogen cooler out


of service

: (MW)

4.01.6

Losses at principal tap, full load and 75C of


a)

Generator Transformers

: (kw)

b)

Station Transformers

: (kw)

c)

Unit Auxiliary Transformers

: (kw)

d)

Interconnecting Transformers:
i)
ii)
iii)

No-load losses
Load losses
Cooler losses

: (kw)
: (kw)
: (kw)

Parameter

DESEIN

Volume-II: General & Schedules


Schedule - C

S. No.

Description

5.00

Unit

Parameter

Performance Figures for DCS and Control Loops: Contractor should demonstrate as specified
below with appropriate recording instruments:

Load range (%
of TMCR)

5.01

Rate of
load
change (%
of TMCR
per
minute)

Maximum deviation of parameters from set-point for constant throttle pressure mode considering
the designed capabilities of the machine, auxiliaries & associated controls
Throttle
pressure
deviation
(kg/cm2)

Flue Gas O2
deviations
(% of O2)

Drum level
deviation
(mm)

Furnace
pressure
(mmWCL)

SH
temp.
deviation
(C)

Steady-State Conditions
a)

5-25% [Oil
firing 2 hrs.
of operation]

0%

b)

(25% to
100%
TMCR) [Coal
firing 2 hrs.
of operation
in step of
25% of load]

0%

5.02

Ramp of constant load change for maximum duration of 5 minutes


a)

(25%
to
100% MCR)

+3%

b)

(25%
to
100% MCR)

+5%

c)

(25%
to
100% MCR)

+10%

5.03

Step-Load change
a)

From 65%

+20%

b)

From 65%

-20%

c)

From 80%

+20%

d)

From 100%
to 5%

Fastest
run back
rate

Note: During demonstration, the above parameters should not reach to the Alarm state.

BOP EQUIPMENT PERFORMANCE GUARANTEES


1.00

Coal Handling Plant System (Excluding ECHS)

1.1

Number of hours of CHP operation to meet

RH temp. deviation
(C)

DESEIN

Volume-II: General & Schedules


Schedule - C

24 hours TMCR generation of the station


1.02

1.03

Capacity of each (tphr):


a)

Tippler

b)

Stacker Reclaimer

c)

Crusher

d)

Belt conveyor

e)

Tripper

Power requirement (kW) in a day


operation for

a)

Tippler

b)

Stacker Reclaimer

c)

Crusher

d)

Bunker feeding system

e)

Total guaranteed power


consumption for the coal handling
plant

1.04

Dust emission at each of the dust


extraction system (mg/Nm3)

2.00

Ash Handling Plant System

Capacity
(tph)

2.01

Dry Bottom ash handling system


capacity

2.02

Dry fly ash handling system


capacity

Removal
time
in a day
(min)

Power
requirement
in a day
(kW)

2.3 Number of hours for which unit can :


be operated under TMCR condition if
ash handling plant is not in operation
3.00

Water System

3.01

Sea Water Intake Pumps

3.02

Circulating water pumps

3.03

Auxiliary cooling water pumps

3.04

DMCW Pumps

Parameters
Power
Capacity
Delivery
require(cum/hr)
head
ment in a
____
(mlc) day(kW)

Water quantity at
Inlet
Outlet

DESEIN

Volume-II: General & Schedules


Schedule - C

3.05

Service water pumps

3.06

Potable water pumps

3.07

RO High Pressure Pumps

3.08

Filteration plant (at filter outlet)

3.09

Clarification plant (at clarifier


outlet)

3.10

Demineralising plant (at mixed


bed outlet)

3.11

RO Stage I

3.12

RO Stage II

3.13

Chlorination plant

3.14

Waste water treatment plant


Equipment

3.15

Chemical consumption for water


system (kg/hr)
[bidder to list the chemicals type and
quantity used]

3.13

Misc water pumpsets (bidder to list


the pumpsets)

4.00

Fuel Oil System

4.01

System capacity:
a)
b)
c)

Light diesel
oil (tph)

Unloading Pumps
Transfer Pumps
:
Pressurizing/pumping to :
boiler

5.00

Fire fighting system

5.01

Hydrant system

5.02

Spray water system:


a)

Medium velocity

b)

High velocity

Heavy fuel
oil (tph)

:
:

5.03

Foam system

5.04

Water sprinkler system

5.05

Minimum pressure at the farthest &


:
highest tap off point of the plant (kg/cm2)

Parameters_____
capacity
Delivery
head
(cum/hr)
(kg/cm2)

Power requirement (KW)

DESEIN

Volume-II: General & Schedules


Schedule - C

5.06

Fix water reserve capacity

6.00

Compressed Air System

6.01

Free air delivery at site


:
conditions per each compressor
(Nm3/min)

6.02

Power consumption at site rated :


parameters per each compressor (KW)

6.03

Max.capacity of each air dryer :


at min working pressure and max. temp
at after cooler outlet (Nm3/min)

6.04

Cooling water required (quantity :


and pressure) (cum/hr)

6.05

Noise level (at 1 m away from


source)

7.00

Elevators

7.01

Passenger Elevator

7.02

:
Service air
Instrument
control air

:
:

a)
b)

STG Building
Service Building

:
:

c)
d)

Administrative Building
SG Building

:
:

Passenger-Cum-Goods Elevator :
a)

At Steam Generator

b)

Crusher House

c)

T.P. of bunker fuel conveyor

:
:

7.03

Stack Elevator

8.00

Cranes & Hoists


(bidder to list details
for all offered cranes & hoists)

___

8.01

Nominal capacity (tonnes)

8.02

Lift and travel (long & cross) (metres)

8.03

Operating speed (metres per minute):


a)
b)
c)
d)

9.00

Capacity Speed
Nos.
Kg.
m/min .landings
--------- -------- ----------

Hoisting
Long Travel
Cross Travel
Microspeed

Air-conditioning System

:
<------Cranes------>

<---Hoists--->

EOT

Electric

Gantry

Under
slung

:
:
:
:
<-Inside conditions-->

Manual

DESEIN

Volume-II: General & Schedules


Schedule - C

9.01

Unit control room

9.02

Control room in aux. buildings

9.03

Control equipment room

10.00

Ventilation system

10.01

Machine room

10.02

Switchgear room in :

10.03

Capacity
(TR)

Dry
bulb
temp(C)

Capacity Static
(cum/min)

<-Inside conditions->
pressDry
ure
bulb
(mmwc)
temp(C)

a)
b)

Power house building


ESP building

:
:

c)

Auxiliary buildings

Cable spreader room in


a)

Powerhouse building

b)

Auxiliary buildings
(bidder to indicate cable layout
argt. In the auxiliary building)

10.04

DG set room

10.05

Aircompressor house

10.06

Battery room

10.07

Chlorination room & associated :


areas

10.08

Switchyard control building

Date: __________

Relative
humidity(%)
________

Signature of Bidder
Name
Designation
Company seal

:
:
:
:

Relative
humidity
(%)____

DESEIN

Volume-II: General & Schedules


Schedule - M
SCHEDULE - D
ENGINEERING/MANUFACTURE/CONSTRUCTION & COMMISSIONING

Completion schedule for various milestone activities is confirmed as below:

S.No.

Description

Completion Schedule from


date of LOI (Months)

1.0

Completion of Engineering

2.0

Procurement of raw materials

3.0

Completion of manufacture

4.0

Establishment of site office

5.0

Mobilization of site staff

6.0

Construction site activities:


a)

Main plant building

b)

Main
plant
foundations

equipment

c)

Coal handling plant civil &


structural works

d)

Ash handling plant civil &


structural works

e)

Sea Water Intake System Civil


& Structural Works

f)

Water system civil & structural


works

g)

Switchyard civil & structural


works

h)

Balance-of-Plant
civil
&
structural works (not covered
above)

7.0

Delivery of
(completion)

equipment

7.1

Main plant equipment:

at

site

with

a)

Steam
generator
auxiliaries

b)

Steam turbines with auxiliaries

DESEIN

S.No.

Volume-II: General & Schedules


Schedule - M
Description

Completion Schedule from


date of LOI (Months)

c)

Coal handling
auxiliaries

plant

with

d)

Ash handling
auxiliaries

plant

with

e)

Water system equipment with


auxiliaries

f)

Switchyard
auxiliaries

with

7.2

Balance-of-Plant (not covered in 7.1


above)

8.0

Equipment erection (completion)

8.1

Main plant equipment:

equipment

a)

Steam
generator
auxiliaries

b)

Steam turbines with auxiliaries

c)

Coal handling
auxiliaries

plant

with

d)

Ash handling
auxiliaries

plant

with

e)

Water system equipment with


auxiliaries

f)

Switchyard
auxiliaries

with

8.2

Balance-of-Plant (not covered in 8.1


above)

9.0

Synchronization of unit

10.0

Trial operations

11.0

Full load operation

12.0

Performance test

13.0

Taking over of the plant

equipment

with

DESEIN

Date:

Volume-II: General & Schedules


Schedule - M

Signature of Bidder

Name

Designation

Company seal

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