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(59)
August 2008
Introduction
This brochure describes Centrotherms plastic and
metal flue system solutions for condensing gas
and oil boilers and describes the principles,
design considerations and installation methods
for the systems.
Centrotherms range includes rigid and flexible
pipes in polypropylene and metal for constructing
flue systems for commercial or residential
applications. The wide range of components
enables extended flue runs to be constructed,
giving the designer greater flexibility for
positioning the boilers, whilst push-fit joints on
pipes and accessories ensure installation is rapid
and cost-effective.
About Centrotherm
Centrotherm is a division of Ubbink (UK) Ltd. and
part of Centrotec Sustainable AG.
As well as gas flue systems, Centrotec
manufactures and supplies ventilation systems to
promote a healthy internal climate, solar
technology to maximse energy gain from the sun,
and medical technology. Sustainability is at the
the heart of Centrotecs business, with the
development of solutions to protect the earths
resources and limit environmental pollution.
Contents
Page
Introduction
02
About Centrotherm
02
The system
03
Requirements
04
Declaration of conformity
for plastic systems
for stainless steel systems
for aluminium systems
05
06
07
Technical description
and performance
08
Design
09
10
Flue system 1
11
Flue system 2
12
Flue system 3
13
Flue system 4
14
Flue system 5
15
Flue system 6
16
Flue system 7
17
Sitework
18
19
02 C e n t ro t h e r m
Advanced plastic & metal flue system solutions for condensing boilers
The system
The challenge of Part L
Advanced plastic & metal flue system solutions for condensing boilers
C e n t ro t h e r m
03
Requirements
Pipework to condensing appliances must be
impervious to condensate.
European legislation
Flue systems must comply with the Construction
Products Directive with regard to testing and
classification, and must only be used within their
tested range. The classification system for flues is
set out in the box below.
Building regulations
Combustion appliances are covered by Part J of
the Building Regulations (in Scotland, section 3 of
the Technical Standards). Part J2 requires
appliances to be connected to suitable flues
which discharge to outside air. Factory made
components must be independently certified to
the standard required for the type of appliance
specified.
Flues are classified according to EN 1443:2003: Chimneys. General requirements. The classification system
addresses the main performance characteristics of chimneys and flues and assigns performance classes
against them.
The Temperature class (nom. working temp):
T080 to T600.
W - wet - D - dry.
Corrosion resistance:
R.
Installation:
I
e.g. D
Type of chimney:
L
L1
L0
04 C e n t ro t h e r m
Advanced plastic & metal flue system solutions for condensing boilers
Centrotec
Sustainable AG
Am Patbergschen Dorn 9
59929 Brilon
Producer Identification
info@centrotec.de
www.centrotec.de
Product Description
System - Chimney PP
models: single walled
concentric
Notified Body
Certificate Number
0.1
0.2
0.3
0.4
PP
system chimney
single walled
PP
system chimney
concentric
PP
system chimney
concentric
PP
system chimney
concentric
EN 14471
T120
H1
O20
EN 14471
T120
H1
O00
L1
EN 14471
T120
H1
O00
L0
EN 14471
T120
H1
O00
L0
section / fitting
of
PP system chimney
product description
number of standard
temperature class
pressure class
soot fire resistance
condensate resistance
corrosion resistance
distance to combustible
location
reaction to fire
enclosure class
Advanced plastic & metal flue system solutions for condensing boilers
compressive strength
max. height (rigid): 50m
max. height (flexible): 30m
wind load
max. height above last
support
[1.5m]
thermal resistance
0.00 mK/W
reaction to fire
D
flexural tensile strength
length of excursion
[1.5m]
max. angle:
87
flow resistance
medium roughness
0.5mm
C e n t ro t h e r m
05
Producer Identification
Centrotec
Sustainable AG
Am Patbergschen Dorn 9
59929 Brilon
info@centrotec.de
www.centrotec.de
Production Location
Verhuellweg 9
6984AA Doesburg
The Netherlands
Prefabricated Chimney System - Stainless
Steel
Versions:
Single walled
Double walled
Product Description
Notified Body
Certificate Number
Stainless Steel
Chimney system
Single walled
EN1856-1
T200
P1
Vm-L50040
O(20)
0.2
Stainless Steel
Chimney system
Double walled
EN1856-1
T200
P1
Vm-L50040
O(00)
0.3
Stainless Steel
Chimney system
Double walled
EN1856-1
T200
P1
Vm-L50040
O(00)
Producdescription
Extension/Moulded component
of a
Metal - Chimney system
System vertical load
Norm-Nr.
Temperature class
27m
Gas flue flow resistance
Average wall roughness: 1.0mm
-Values moulded components in conformity
with EN13384-1
Pressure class
Corrosion resistance
06 C e n t ro t h e r m
Flexural Rigidity
Tensile Strength: n.p.d.
Slanted Installation: n.p.d.
Windload: n.p.d.
Freeze-Thaw resistance
Yes
Advanced plastic & metal flue system solutions for condensing boilers
Centrotec
Sustainable AG
Producer Identification
Am Patbergschen Dorn 9
59929 Brilon
info@centrotec.de
www.centrotec.de
Verhuellweg 9
6984AA Doesburg
The Netherlands
Prefabricated Chimney System - Aluminium
Versions: Single walled
Double walled
Production Location
Product Description
Notified Body
Certificate Number
0.1
Aluminium
Chimney system
Single walled
EN1856-1
T200
P1
Vm-L13150
Vm-L10150
O(20)
0.2
Aluminium
Chimney system
Double walled
EN1856-1
T200
P1
Vm-L13150
Vm-L10150
O(00)
0.3
Aluminium
Chimney system
Double walled
EN1856-1
T200
P1
Vm-L13150
Vm-L10150
O(00)
Product description
Extension/Moulded component
of a
Metal - Chimney system
System vertical load
Norm-Nr.
Temperature class
50m
Gas flue flow resistance
Average wall roughness: 1.0mm
-Values moulded components in conformity
with EN13384-1
Pressure class
Corrosion resistance
Advanced plastic & metal flue system solutions for condensing boilers
Flexural Rigidity
Tensile Strength: n.p.d.
Slanted Installation: n.p.d.
Windload: n.p.d.
Freeze-Thaw resistance
Yes
C e n t ro t h e r m
07
Te c h n i c a l d e s c r i p t i o n a n d p e r f o r m a n c e
Accessories
A comprehensive range of terminals and intakes
for roofs & walls, as well as support brackets,
condensate traps and connectors.
System configurations
Single wall systems: exhaust gas flues available in
rigid or flexible polypropylene, aluminium or
stainless steel, and in a range of diameters from
60 - 315mm, with 400mm and 630mm diameter
sections available from 2009. Sections are
supplied in 250, 500, 1000 and 2000mm
lengths, with a range of bends and connectors.
Flexible polypropylene pipes are available in 12.5
and 25m rolls.
Application guide
The flue pipe material must be matched to the
boiler type and the proposed fuel (see below).
Pipe materials
Polypropylene
2mm thick rigid or flexible pipes
Aluminium
1.5 - 1.7mm thick (exhaust flue) or 0.8mm
thick (air intake)
Flue material
Boiler type
Condensing gas Condensing oil
Polypropylene
Aluminium
Stainless steel
08 C e n t ro t h e r m
Non-condensing gas
Non-condensing oil
Solid fuel
Advanced plastic & metal flue system solutions for condensing boilers
Design
Overview
Centralised boiler systems are common in
commercial buildings, offering high levels of
efficiency and control. They also offer significant
benefits in residential projects where compliance
with Part L and Code for Sustainable Homes
cannot be achieved by means of electric heating
systems.
Whilst individual boilers may offer a theoretical
solution for appartments there are substantial
problems in supplying fuel for each occupancy
and arranging for discharge of exhaust gases,
both of which have substantial implications for
compliance with Part B of Building Regulations.
A centralised boiler house containing multiple gas
or oil boilers offers a means of complying with
the carbon emission requirements of Part L,
which is practical and cost-effective, and
minimises compliance issues.
Boiler location
Centrotherm flue systems offer designers
considerable flexibility in the location of the
boiler: they may be located within the main
building with an internal flue, or in a selfcontained annex with the flue running up the
exterior of the building.
Flue design
The flue must be rated for use with the specified
boiler type: use the CE declarations on pages
05 - 07 in conjunction with the guidance notes
on page 04 to determine the performance
requirement of the flue.
The flue must be sized for the specified boiler(s).
The optimum diameter depends on the layout,
boiler capacity, fuel and exhaust rate.
Centrotherm offers a flue sizing service and can
advise on optimum design of the flue for the
system configuration. The illustrations on pages
11 - 17 show flue configurations suitable for a
number of boiler and flue combinations.
Fire
Flues carrying exhaust gases must be isolated
from combustible materials. Where flues
penetrate fire compartment floors or walls they
must not compromise the compartmentation.
The opening for the flue must be appropriately
fire stopped. (See Approved Document B
section 7 and the ASFP publication Fire stopping
and penetration seals for the construction
industry). Rigid and flexible polypropylene flues
can be fire stopped using intumescent collars
designed to collapse the pipe in the event of a
fire.
Termination
The wide range of Centrotherm terminals enables
flues to be terminated through pitched roofs, flat
roofs and walls. In order to ensure the well-being
of building occupants, flue terminals should not
be sited in close proximity to openings.
For limitations on siting of flue outlets of gas
appliances consult Approved Document J
diagrams 3.4 and 3.5 and the associated tables;
for oil appliances consult diagram 4.2; for solid
fuel appliances consult diagram 2.1.
Ubiflex flashings should be used to provide
weather protection at terminal penetrations.
Advanced plastic & metal flue system solutions for condensing boilers
C e n t ro t h e r m
09
IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII
IIIIIII
IIIII
I
I
I
I
II
IIIIII
IIIIIIIIIIIIIII
Air supply
Exhaust gas
10 C e n t ro t h e r m
Advanced plastic & metal flue system solutions for condensing boilers
Flue system 1
Single wall flue (air supply from boiler room)
Boiler
Connector
Air supply
Pipe at 3 to horizontal
Vertical pipe supported at 2m intervals
Roof terminal
Advanced plastic & metal flue system solutions for condensing boilers
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11
Flue system 2
Single wall flue - flexible pipe in enclosure (air supply from boiler room)
Boiler
Connector
Air supply
Pipe at 3 to horizontal
Flexible pipe
Roof terminal
Installation constraints
for flexible pipes
D
<45
r >3D
12 C e n t ro t h e r m
Advanced plastic & metal flue system solutions for condensing boilers
Flue system 3
Concentric flue (air supply via flue enclosure)
7
Boiler
Connector
Pipe at 3 to horizontal
Concentric - single wall adaptor
Vertical pipe supported at 2m intervals
Air supply
Roof terminal
2
1
Advanced plastic & metal flue system solutions for condensing boilers
C e n t ro t h e r m
13
Flue system 4
Single wall flue (air supply by dedicated pipework from outside boiler room)
Boiler
Connector
Air supply
Pipe at 3 to horizontal
Vertical pipe supported at 2m intervals
Roof terminal
14 C e n t ro t h e r m
Advanced plastic & metal flue system solutions for condensing boilers
Flue system 5
Concentric flue -external application (room-sealed appliance)
Boiler
Connector
Pipe at 3 to horizontal
Air supply
Vertical pipe supported at 2m intervals
Roof terminal
3
2
Advanced plastic & metal flue system solutions for condensing boilers
C e n t ro t h e r m
15
Flue system 6
Cascade system for multiple boilers (air supply from boiler room)
Boiler
Condensate drain
16 C e n t ro t h e r m
Advanced plastic & metal flue system solutions for condensing boilers
Flue system 7
Cascade system for multiple boilers (air supply by dedicated pipework from outside
boiler room)
Boiler
Condensate drain
Pipe at 3 to horizontal
Air supply
Vertical pipe supported at 2m intervals
Roof terminal
Advanced plastic & metal flue system solutions for condensing boilers
C e n t ro t h e r m
17
Sitework
Storage
Cutting
Workmanship
Installation of Centrotherm flues does not require
any special tools.
Do not work with components which are at a
temperature of less than 0C.
Installation
Joining
1 Lubricate seals and male parts of pipes with
CENTROCERIN lubricant (note: other lubricants
may have an adverse effect on the seal).
2 Push male end of pipe into opening with light
twisting movement.
The use of translucent pipes enables installers to
check that seals have been fitted correctly.
Flues should be
supported at a
maximum of 2m
intervals vertically and
1m horizontally.
Additional supports
may be required at
bends on flexible pipes.
2m max.
Configuration
Pipes are joined by push-fit connections, with
peroxide or silicon sealing rings located in the
sockets. Pipes and components must be installed
with their socket ends to the outlet and male
ends to the appliance.
Inspection openings
should be located on
the upper side of
horizontal pipes, but
condensate drains should
be located on the underside.
Connectors from appliance and subsequent pipes
must be installed at 3 to horizontal (56mm fall
per linear metre), to enable condensate to drain.
At any lower angle there is a risk of water being
drawn into the seal chamber by capillary action,
resulting in rapid deterioration of the seal.
Commissioning
Once installation is complete the boiler system
and flue should be commissioned following the
boiler manufacturers instructions.
18 C e n t ro t h e r m
Advanced plastic & metal flue system solutions for condensing boilers
S u p p l y, t e c h n i c a l s u p p o r t & r e f e r e n c e s
Supply
References
Technical support
Centrothem offers comprehensive technical
support to designers and contractors working
with Centrotherm flue systems, including:
Copies of test certificates;
On-site visits by technical representatives;
Flue design and specification service
No matter what the size and location of the
project, Centrotherm can supply flue and
chimney systems, to meet the most exacting
requirements.
Every effort has been taken in the preparation of this brochure to ensure the accuracy of representations contained herein.
Recommendations as to the use of materials, construction details and methods of installation are given in good faith and relate to
typical situations. However, every site has different characteristics and reliance should not be placed on the foregoing
recommendations. Advice can be given as to specific applications of the products, upon request to Centrotherm.
Advanced plastic & metal flue system solutions for condensing boilers
C e n t ro t h e r m
19
E UROPE S
www.centrothermflues.co.uk