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Assembly
Instructions
GB
10/02
Intended use
This station has been developed and produced solely for vocational and further
training purposes in the field of automation and communication. The company
undertaking the training and/or the instructors is/are to ensure that trainees
observe the safety precautions described in the manuals provided.
Festo Didactic herewith excludes any liability for damage or injury caused to
trainees, the training company and/or any third party, which may occur if the system
is in use for purposes other than purely for training, unless the said damage/injury
has been caused by Festo Didactic deliberately or through gross negligence.
Description
MONT.ANLEIT
Designation:
D:MP-MA-S-ROBOT-1-GB
Status:
10/2002
Author:
Frank Ebel
Graphics:
Layout:
10/2002
Contents
1.
2.
Short description_______________________________________________ 6
3.
3.1
3.2
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
Contents
1. Notes on safety
In the interests of your own safety, please observe the following safety instructions:
General
Trainees must only work on a station under the supervision of an instructor.
Observe the data in the data sheets for the individual components, particularly
all safety instructions!
Electrical
Electrical connections are to be wired-up or disconnected only when the power
supply is turned off!
Use only extra-low-voltages of up to max. 24 V DC.
Pneumatic
Do not exceed the maximum permissible pressure of 8 bar (800 kPa).
Do not switch on the compressed air supply until you have established and
secured all tubing connections.
Do not disconnect air lines under pressure.
Particular care is to be taken when switching on the compressed air supply.
Cylinders may advance or retract as the compressed air is switched on.
Robotic system
Do not touch any moving part of the robot during operation. Any work within the
operation space must be done after switching off the power.
Do not store a teaching box not connected to the robot control close to the robot
because the built-in EMERGENCY-STOP device is not functional.
If the gripper contains a part during an EMERGENCY-STOP, this will be dropped
during the reset function (nest travel).
Mechanical
Attach all components securely on the mounting plate.
No manual intervention is to take place unless the machine is at rest.
2. Short description
The Robot station can transport workpieces that are fed via the slide and place them
in the assembly retainer module. The sensor in the gripper allows the robot to
differentiate workpieces by color (black/non-black). The sensor in the assembly
retainer module monitors the orientation of the workpiece.
From the assembly retainer module the robot sorts the workpieces into various
magazines or passes them on to the downstream station.
Combination with the Assembly station allows assembly of workpieces.
Short description
3.1
Views
3.2
Required tools
Tube spanner, 9 x 10
Open ended spanners, 6 x 7, 12 x 13, 22 x 24
Slot-head screwdriver, 3.5
Allen key, 5
4.1
Step 1
14. Nut
13.
12.
11.
10.
9.
8.
7.
6.
5.
4.
3.
2.
1.
10
Profile plate
4.2
Step 2
2.1 (2x)
2.5
2.2 (4x)
2.3 (4x)
2.6 (2x)
2.7 (2x)
2.4 (4x)
2.1
Cable duct
2.2
Socket-head screw
2.3
Washer
2.4
T-head nut
2.5
Top-hat rail
2.6
Socket-head screw
2.7
Washer
2.8
T-head nut
2.8 (2x)
11
4.3
Step 3
5.
3.
1.
12
13
4.4
Step 4
11 (5x)
10
14.
9.
7.
6.
7
4
8 (2x)
9 (2x)
5
6
14
I/O terminal
Terminal
Solenoid valve
10
Adapter plate
The distance edge profile plate edge adapter plate equals 15 mm.
11
15
4.5
Step 5
13
14
2.
2.
16
12
12
StationLink receiver
13
Robot RV-2AJ
14
StationLink emitter
4.6
Step 6
15 (4x)
16
15
16
Gripper module
Detailed information on assembling the gripper module please find in the
Gripper module assembly instructions.
17
4.7
Step 7
19
A
13.
6.
8.
18
17 (3x)
18
17
18
Service unit
19
Retainer module
Fit a fibre-optic cable with function diffuse sensor to position A. Scew a nut
M6 x 0.75 up to the end of the thread. Screw the fibre-optic cable from the
outside of the module into the thread. Screw the sensor head until the thread
is visible at the inside of the retainer module. Fix the sensor head with the nut
M6 x 0.75.
4.8
Step 8
21
8.
11.
10.
20 (2x)
20
Magazine module
21
Slide module
19
4.9
Step 9
12.
10.
8.
4.
22 (4x)
22
20
4.10
Step 10
21
4.11
Simulation ot the robot cell
22