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SYSTEM REQUIREMENTS
D-SR-007
Rev.1, January 1996
Please note that whilst every effort has been made to ensure the accuracy of the NORSOK standards
neither OLF nor TBL or any of their members will assume liability for any use thereof.
D-SR-007
Rev. 1, January 1996
CONTENTS
1 FOREWORD
2 SCOPE
3 NORMATIVE REFERENCES
3
3
3
5 FUNCTIONAL REQUIREMENTS
5.1 General
5.2 Products/services
5.3 Equipment/schematic
5.4 Performance/output
5.5 Regularity
5.6 Process/ambient conditions
5.7 Operational requirements
5.8 Maintenance requirements
5.9 Isolation and sectioning
5.10 Layout requirements
5.11 Interface requirements
5.12 Commissioning requirements
3
3
3
4
5
5
5
5
7
7
7
7
7
6 INFORMATIVE REFERENCES
NORSOK standard
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D-SR-007
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FOREWORD
NORSOK (The competitive standing of the Norwegian offshore sector) is the industry initiative to
add value, reduce cost and lead time and remove unnecessary activities in offshore field
developments and operations.
The NORSOK standards are developed by the Norwegian petroleum industry as a part of the
NORSOK initiative and are jointly issued by OLF (The Norwegian Oil Industry Association) and
TBL (The Federation of Norwegian Engineering Industries). NORSOK standards are administered
by NTS (Norwegian Technology Standards Institution).
The purpose of this industry standard is to replace the individual oil company specifications for use
in existing and future petroleum industry developments, subject to the individual company's review
and application.
The NORSOK standards make extensive references to international standards. Where relevant, the
contents of this standard will be used to provide input to the international standardisation process.
Subject to implementation into international standards, this NORSOK standard will be withdrawn.
2
SCOPE
This standard describes functional, performance and operational requirements for well testing
equipment and systems.
3
NORMATIVE REFERENCES
API Spec, 5CT
Specification for casing and tubing
API RP 7G
Recommended practice for drill stem design and operating limits
API Spec. 6A
Specification for valves and wellhead equipment
API Spec. 14A
Specification for sub surface safety valve equipment
API RP 14C
Recommended practice for analysis, design, installation and
testing of basic surface safety systems on offshore production
platforms
API RP 14E
Recommended practice for design and installation of offshore
production platform piping systems
API 17B
Recommended practise for flexible pipes
API RP 44
Recommended practice for sampling petroleum reservoir fluids
API RP 520
Recommended practice for sizing, selection and installation of
pressure-relieving devices in refineries
API RP 521
Recommended practice for pressure-relieving and depressuring
systems
DnV Certification Note 2.7-1
Offshore freight containers. Design and certification
ASME Section VIII Div. 1 and 2 Rules for construction of pressure vessels
ANSI/ASME B31.3
Chemical plant and petroleum refinery piping
NACE MR-01-75
Sulphide stress cracking resistant metallic materials for oil field
equipment
NORSOK standard
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4.1
Definitions
Normative references
Informative references
Shall
Should
May
Can
4.2
None.
Abbreviations
FUNCTIONAL REQUIREMENTS
5.1
General
SI units and Imperial units are used in this specification. SI units with imperial units in brackets
shall be used in all documentation.
5.2
Products/services
The well testing equipment is grouped in 5 categories:
5.2.1 Drill stem test tools
The downhole equipment shall be able to control test production of reservoir fluids into the test
tubing, alternatively injection of fluids from tubing into formation. It shall also provide means to
establish a permanent or closeable communication between tubing and annulus.
5.2.2 Landing string equipment
The landing string equipment shall constitute the safety elements in the test string enabling shutting
in the well stream and perform a controlled disconnect at sea floor level. It shall also provide means
to lubricate working tools into the test string.
5.2.3 Surface equipment
The surface equipment shall be able to receive high pressure well fluid, perform 3 phase separation
of the fluid and accurately measure the individual flow stream. Produced water and hydrocarbons
shall be disposed off without spill to sea.
5.2.4 Reservoir information acquisition
Shall perform acquisition of representative and accurate surface and downhole pressure and
temperature measurements during flow production testing of the well. Shall also acquire
representative bottom hole and/or surface samples for detailed analysis.
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Equipment/schematic
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Regularity
5.6
Process/ambient conditions
Standard eqt.
690 Bar
1035 Bar
150C
100C
-20C
Yes
Yes
HPHT eqt.
1035 Bar
1379 Bar
210C
130C (175C for jack-ups)
-20C
Yes
Yes
All equipment shall be designed for offshore environment with corrosive and salt containing
atmosphere. 100 % relative humidity and surface temperature of -20 to 30C.
5.7
Operational requirements
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Burning of hydrocarbons shall take place without pollution to sea. An effort shall be made to
minimise smoke and pollution to air where this is not impairing the burning efficiently.
API 14C shall be used as a guideline to safeguard the surface process equipment. SAFE, SAC and
SAT charts shall be presented.
The main process equipment area shall be equipped with coaming to prevent oil spill from
spreading outside the dedicated area.
Heat radiation calculations shall be presented to Company upon request displaying maximum
exposure at maximum production rate in a worst case scenario.
When the piping installation has a change of pressure rating (spec. break), the lower rated pipe shall
be adequately protected against overpressure. Double isolation valves shall be installed where
practical.
All surface pressure containing piping and vessels shall be mounted in such a manner that blowdown of the equipment is possible form safe area through a manual activation feature provided by
contractor.
Process control shall be through local pneumatic control.
The PSD system shall be electronically operated and monitored form contractors control room.
Permanently installed equipment shall be fitted with ladders, stairways and railing as required for
safe and convenient access for operation and maintenance. The equipment and layout design shall
allow for normal maintenance and service to be carried out between test periods, while hooked up
on the rig.
The equipment necessary for executing the work shall be skid or container mounted to ease
movement and installation.
Equipment permanently installed on deck shall be fastened to deck to withstand a survival state
similar to that of the rig it is installed on. Fastening shall be calculated and documented.
Equipment which is shipped frequently to the offshore installation shall have lifting arrangement
suitably designed to withstand dynamic loads. DnV 2.7-1 is recommended used to comply with the
regulatory requirements.
5.7.2 Downhole test tools
Shall be annulus or tubing pressure operated.
All test string components shall be so designed that all handling on deck and drill floor can be
performed safely and efficiently.
Downhole test tools shall have a safety factor of minimum 1,1 included when quoting maximum
working pressure at working temperature. (I.e. quoting 15000 psi working pressure shall mean a
calculated maximum design pressure of 16500 psi).
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6
N/A
D-SR-007
Rev. 1, January 1996
INFORMATIVE REFERENCES
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ANNEX 1
Retrievable packer:
The packer shall be set by a simple manipulation of the string.
It shall be possible to unseat and reset the packer without any change in performance.
Shall hold pressure form above and below as specified in Data sheet.
Tester Valve:
Shall be operated by annulus pressure.
Unless otherwise specified by the Operator, the tester valve shall close if the annulus pressure is
bled off.
It shall be possible to open the tester valve with a pressure differential of 50% of working
pressure from below.
Circulating valves:
A minimum of two circulating valves shall be run in the test strings.
One of the valves shall have the possibility of being operated an unlimited number of times.
One of the valves shall be single shot. I.e. remain open once activated.
The flow ports shall have sufficient area and resistance to erosion to permit circulation at an
effective rate with a pressure that does not cause operation of other tools.
Slip joints:
Shall have no internal obstructions in which wireline can be stuck due to internal movement.
Shall be of internal balance type.
Jar:
Shall be of a hydraulic type, and it shall be possible to repeat the jarring operation.
Safety joint:
Shall when required cause a mechanical separation of the test string from the packer assembly
when exceeding the tensile strength limit in the joint. The lower half remaining with the fish
shall have a design which enhances fishing of the string.
The safety joint shall not be of a rotation type if this interfere with right hand rotation to
mechanically unlatch the subsea test tree.
Integrated downhole data acquisition tool:
Shall be concentric and have no internal obstructions.
Shall be equipped with means to check for and safely release any internal pressure build-up
caused by downhole use or pressure testing.
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ANNEX 2
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ANNEX 2
Pressure lock between multiple valves run in combination shall not be possible.
Retainer valve:
The valve shall retain landing string fluid under pressure following a disconnect.
The valve shall be multi-shot.
The valve shall when included on the string not impair disconnect time.
The subsea test tree and retainer valve operating mechanism shall be such that both automatically
go to a safe closed position if the shearable sub is severed.
The subsea test tree and retainer valve systems shall include a system to allow pressure testing of
the landing string following reconnection.
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ANNEX 3
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ANNEX 3
Separator:
The separator shall be suitable for three phase gas/oil/water separation.
The following features shall be included:
Pressure control system
Oil and water level control system with liquid level glasses for water/oil and oil gas interface.
Positions for both data acquisition and analogue pressure and temperature measurement on
vessel, gas and oil line.
Oil, water and gas metering facilities to cover the full flow capacity range of the separator.
Injection point for:
Chemical at inlet manifold
Methanol or glycol downstream gas metering device, upstream of pressure control valve.
Sampling outlets at oil-, gas- and water-lines.
Flange connection for isokinetic sampling.
Shall be equipped with shrinkage tester to assess gas content in oil leaving the separator.
Shall be equipped with manhole situated so that internal visual inspection and cleaning can be
performed while the skid is still hooked up on the rig.
Inlet manifold shall enable by-pass of fluid to either oil or gas discharge line. The manifold
shall be equipped with sufficient valves to isolate the vessel itself.
Shall be equipped with two independent pressure relief devices protecting the vessel against
rupture. Each individual device shall be capable of discharging the design production rate in case
of overpressure.
Shall be equipped with pressure relief device protecting separator inlet/by-pass manifold.
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ANNEX 3
Surge tank:
Shall be equipped with pressure control system.
Shall be equipped with level glasses for liquid/gas interface.
Shall be equipped with positions for analog pressure and temperature measurement on vessel.
Inlet manifold shall enable by-pass of fluid to oil discharge line. The manifold shall be equipped
with sufficient valves to isolate the vessel itself.
Shall be equipped with an independent pressure relief device protecting the vessel against
rupture. The device shall be capable of discharging the liquid production rate with associated gas
in case of over pressure due to liquid overfill or gas blow-by.
Shall be equipped with manhole situated so that internal visual inspection and cleaning can be
performed while the skid is still hooked up on the rig.
Transfer pump:
Shall be installed to give sufficient NPSH to enable continuos operation of the pump if used to
discharge crude oil to burners when operating the surge tank as a 2nd stage separator.
Crude oil burners:
Shall be capable of complete combustion of crude oil without fall-out or pollution to sea.
The oil and compressed air inlet lines on the burner shall be equipped with non return valves if
there is any remote possibility that the two media could enter the opposite media line and
develop a combustible mixture.
The burners shall be equipped with remotely controlled rotation device, if required for burning
efficiency, ignition system and a pilot light for each atomised fluid stream.
The burners shall be equipped to remotely select number of heads or guns to effectively select the
optimal number for the produced fluid content.
If the pressure rating of the burners are less than that of the input source, the burners shall be
equipped with a pressure relieving device.
Air compressors:
Shall be suitable for installation in zone 2 area when indicated in data sheet.
Shall be equipped with automatic shutdown device in case of exposure to hydrocarbon gases.
Test laboratory cabin:
Shall be pressurised and equipped with gas sensors on the air intake, fire extinguishing system
and two escape routes.
PSD and ESD system:
The PSD (Production Shut Down) system shall be capable of shutting in the well on the
flowhead production wing valve. Activation shall take place as automatic functions from sensors
installed as mutually agreed using API 14C as a guideline, or by manual activation of PSD
buttons located at the following minimum places:
Driller cabin
Separator area
Inside or outside Operators office
The ESD (Emergency Shut Down) system shall be capable of shutting in the well on the subsea
test tree by manual activation of ESD buttons located at the following minimum places:
Outside Operators office
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ANNEX 3
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ANNEX 5
Test tubing:
The test tubing shall be equipped with connections providing a gas tight seal at rated pressure.
Length of joints of test tubing shall be 100% inside the tolerance of the specified API range, but
with a minimum length of no less than 8,84m.
All tubular goods shall be internally cleaned and all mill scale removed prior to inspection,
coating and delivery. All materials used to clean and/or prepare tubular for inspection or repair
shall be harmless to the pieces being inspected.
After successful thread inspection, the threads shall be thoroughly cleaned, coated, doped, and
thread protectors fitted. Anti-galling requirements will be specified in the Data sheet.
The tubing shall be drifted using an API standard drift.
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GENERAL INFORMATION
Well information
Type of well
m3/d, BOPD
MSm3/d, MMSCF/d
m3/d, BWPD
ppm
% (Vol, mol)
Bar, psi
C, F
Bar, psi
C, F
degrees
m, ft
OBM, WBM
mm, inch
kg/m, lbs/ft
m, ft MD below RKB
Perforating interval no 1
m, ft
m, ft
m, ft
NORSOK standard
Bottom
Top
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GENERAL INFORMATION
mm, inch
Pressure rating
Bar, psi
Yes, no
To burner/below well
Volt
Maximum current
Amp
Frequency
Maximum output power
Hz
kW, hk
Terminal connection
Other information
Steam supply (capacity at pressure and temperature)
kg/hr
ltr/min
m3/hr
kg, lbs
Yes, no
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Yes, no
Metric ton/m2
Inch
mm, inch
Bar, psi
C, F
Ram locations
Datum to centre lower pipe ram
mm, inch
mm, inch
mm, inch
mm, inch
Ram thickness
mm, inch
NORSOK standard
Inch
degrees
mm, inch
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Vendors data
Packer
Type (brand name)
For casing diameter
mm, inch
lbs/ft
Bar, psi
C, F
Bar, psi
Bar, psi
External diameter/OD
mm, inch
Internal diameter/ID
mm, inch
kg, lbs
Tester valve
Type (name)
Pressure rating
Temperature rating
Bar, psi
C, F
Bar, psi
Bar, psi
Bar, psi
Yes, no
External diameter/OD
mm, inch
Internal diameter/ID
mm, inch
kg, lbs
NORSOK standard
Bar, psi
C, F
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Vendors data
Bar, psi
External diameter/OD
mm, inch
Internal diameter/ID
mm, inch
kg, lbs
Bar, psi
C, F
Bar, psi
Closing method
Number of operating cycles
l/min, gpm
l/min, gpm
External diameter/OD
mm, inch
Internal diameter/ID
mm, inch
kg, lbs
Bar, psi
C, F
Bar, psi
Bar, psi
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Vendors data
Bar, psi
Single, no. multi cycles
l/min, gpm
l/min, gpm
External diameter/OD
mm, inch
Internal diameter/ID
mm, inch
kg, lbs
Type 2
Pressure rating
Temperature rating
Bar, psi
C, F
Bar, psi
Bar, psi
Bar, psi
l/min, gpm
l/min, gpm
External diameter/OD
mm, inch
Internal diameter/ID
mm, inch
kg, lbs
Slip joint
Pressure rating
Temperature rating
Bar, psi
C, F
mm, inch
mm, inch
External diameter/OD
mm, inch
Internal diameter/ID
mm, inch
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Tensile strength
Vendors data
kg, lbs
Hydraulic jar
Pressure rating
Temperature rating
Force to activate (maximum pull before jar)
Stroke length
Tensile strength (maximum pull after jar)
Bar, psi
C, F
kg, lbs
mm, inch
kg, lbs
External diameter/OD
mm, inch
Internal diameter/ID
mm, inch
kg, lbs
Safety joint
Type
Pressure rating
Temperature rating
Bar, psi
C, F
Operating method
Torque required
kg, lbs
External diameter/OD
mm, inch
Internal diameter/ID
mm, inch
kg, lbs
NORSOK standard
Bar, psi
C, F
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Vendors data
Bar, psi
mm, inch
Internal diameter/ID
mm, inch
kg, lbs
Sampling tool
Type
Pressure rating
Temperature rating
Bar, psi
C, F
Operating method
Maximum sample pressure rating
Bar, psi
Bar, psi
mm, inch
mm, inch
kg, lbs
Bar, psi
Temperature rating
C, F
Pressure to activate
Bar, psi
External diameter/OD
mm, inch
Internal diameter/ID
mm, inch
NORSOK standard
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Tensile strength
NORSOK standard
Vendors data
kg, lbs
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Vendors data
Fluted hanger
Type/model
Dimensions/OD
mm, inch
Pressure rating
Bar, psi
Temperature rating
C, F
kg/lbs
kg/lbs
Slick joint
Pressure rating
Temperature rating
Bar, psi
C, F
Length
mm, inch
External diameter/OD
mm, inch
Internal diameter/ID
mm, inch
kg/lbs
kg/lbs
Lubricator valve
Type/model
Pressure rating
Temperature rating
Length
Bar, psi
C, F
mm, inch
mm, inch
Internal diameter/ID
mm, inch
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Vendors data
Yes, no
kg/lbs
kg/lbs
Bar, psi
Temperature rating
C, F
Overall length
mm, inch
Length disconnected
mm, inch
m, ft
kg, lbs
kg, lbs
External diameter/OD
mm, inch
Internal diameter/ID
mm, inch
Yes, no
Chemical injection
Yes, no
sec
sec
sec
sec
Yes, no
Yes, no
Retainer valve
Type/model
Pressure rating
Temperature rating
NORSOK standard
Bar, psi
C, F
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Length
mm, inch
External diameter/OD
mm, inch
Internal diameter/ID
mm, inch
Vendors data
Yes, no
kg, lbs
kg, lbs
NORSOK standard
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SURFACE EQUIPMENT
Operators min.
requirem.
Vendors data
Bar, psi
C, F
C, F
kg, lbs
kg, lbs
Internal diameter/ID
mm, inch
kg, lbs
Yes, no
Tubing swivel
Type/model
Pressure rating
Bar, psi
C, F
C, F
kg, lbs
kg, lbs
Internal diameter/ID
mm, inch
kg, lbs
Yes, no
Flowline manifold/dataheader
Pressure rating
NORSOK standard
Bar, psi
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SURFACE EQUIPMENT
Operators min.
requirem.
C, F
C, F
Internal diameter/ID
Vendors data
mm, inch
Type
Type
Yes, no
Bar, psi
l/min, gpm
kW
Bar, psi
l/min, gpm
kW
Choke manifold
Pressure rating
Bar, psi
C, F
C, F
Nominal size
mm, inch
mm, inch
NORSOK standard
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SURFACE EQUIPMENT
Operators min.
requirem.
Vendors data
mm, inch
Weight
kg, lbs
Yes, no
Heat exchanger
Type/model
Pressure rating
Bar, psi
Bar, psi
Bar, psi
C, F
C, F
mm, inch
mm, inch
Yes, no
mm, inch
Heating source
Heating power
kW, BTU/day
kg/hr, lbs/hr
kg, lbs
Bar, psi
C, F
C, F
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SURFACE EQUIPMENT
Operators min.
requirem.
m3/d, BOPD
Oil capacity
Gas capacity at low liquid level
Mm3/d, MMSCF/d
Mm3/d, MMSCF/d
Water capacity
Vendors data
m3/d, BOPD
kg, lbs
Yes, no
Bar, psi
C, F
C, F
Volume
Gas capacity
m3, bbl
Mm3/d, MMSCF/d
Yes, no
Yes, no
kg, lbs
kg, lbs
Yes, no
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SURFACE EQUIPMENT
Operators min.
requirem.
Vendors data
Transfer pump
Type/model
Prime mover
Output power
kW, hp
m3/hr, bbl/hr
kg, lbs
Yes, no
m3/d, BOPD
NORSOK standard
m3/min, ft3/min
m3/hr, bbl/hr
kg, lbs
Yes, no
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Vendors data
Recorder element
Sensor type
Pressure range
Temperature rating
Bar, psi
C, F
sec
Pressure sensor
Range
Bar, psi
Accuracy
% FS
Repeatability
% FS
mbar, psi
% FS
sec
Temperature sensor
Type
C, F
Accuracy
C, F
Resolution
C, F
mm, inch
Maximum OD
mm, inch
Gauge carrier
Type/model
Pressure rating
NORSOK standard
Bar, psi
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Collapse pressure
Bar, psi
Burst pressure
Bar, psi
External diameter/OD
mm, inch
Drift diameter
mm, inch
Internal diameter/ID
mm, inch
Rotating diameter
mm, inch
Vendors data
Number of gauges
Top connection
Bottom connection
Sampling tool
Pressure rating
Bar, psi
Temperature rating
External diameter
mm, inch
Length
mm, inch
cc
Yes, no
Yes, no
Transfer medium
Test tubing
Number of joints
Length of joints
m, ft
mm, inch
Wall thickness
mm, inch
kg/m,lbs/ft
Steel grade
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Vendors data
Coupling types
Drift diameter
mm, inch
Bar, psi
Bar, psi
Joint strength
Bore size
mm, inch
NORSOK standard
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