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Aim
1. To demonstrate the working principle and theoretical analysis on two
types of heat engines which are:
- Steam Engine
- Sterling Engine.
2. Compare the performance of a steam engine with the performance of a
sterling engine
Objective
At the end of this project the group will be able to:
- Understand the working principle of the steam engine and the sterling
engine.
- Analyze the basic process in each cycle and compare the performance
between the two cycles.
Acknowledgements
I would personally like to acknowledge this list of people, without whom, this
project would not have been successful:
1.
2.
3.
4.
5.
Declaration of Originality
I would like to personally declare that this is my original piece of work, and all
the information and resources which I have used in this project are properly
referenced and acknowledged.
..
Aron Chand
(23rd May 2015)
Introduction
This project is based on heat engines. There are a variety of heat engines and are
categorized into two main branches and they are called internal combustion and
external combustion. In an internal combustion engine, the combustion of fuel
or cycle reaction occurs in a confined area. Such examples are Compression
ignition engine [1], which is commonly known as Diesel engine and Spark
ignition engine, also known as Petrol engine [2].
displacer and enters the cold region where it is cooled again and then
contraction occurs and the whole cycle starts again with the same gas.
Secondly, the steam engine [6] works on the Rankine cycle process, where
it uses water as a working fluid. Water is heated inside the boiler where it
leaves the boiler as superheated steam, and upon flowing over the turbine
or against piston at such high temperature and pressure, it causes the
turbine to rotate or piston to reciprocate and thus mechanical work is
produced. Upon passing over the turbine or again the piston, the steam
loses heat and phase change occurs and finally it passes through a
condenser where it rejects more heat and upon leaving the condenser it is
in liquid state. Finally, it is pumped back up to the boiler where the cycle
continues again.
Literature Review
Steam Engine
Steam engines are of two types; piston type and turbine type
Reciprocating Piston Steam Engine
In a reciprocating piston steam engine, the water is heated in the boiler
until state change occurs. Upon further heating of the water vapor, it
changes into superheated steam. The steam is released into the piston
cylinder where it pushes the piston upwards, causing the flywheel to rotate,
this in turn creates a moment on the flywheel where upon continuous
reciprocating motion the rotation continues and causes the shaft coupled
with it to rotate. This in turn can generate electricity in a generator or other
mechanical work. Figure [7] below demonstrates a simple piston driven
steam engine.
Steam turbine
In a steam turbine, the boiler converts the water into high pressure steam,
after which it passes over the turbine. While it is passing through the
turbine, the enthalpy of the steam decreases until it changes state from
steam to liquid. Then it flows to the condenser or heat exchanger where
upon more heat loss, it leaves as a liquid. Then it is pumped back up to the
boiler. The figure [8] below demonstrates a Rankine cycle and also the
basic component and cycle of the working fluid
Figure 8: Rankine
Cycle with a
Steam Turbine
Sterling Engine
There are three major types of sterling engine and they are classified as:
Alpha Type
In this type of set-up, the hot and cold chambers where expansion and
compression occurs, are separate from each other with a regenerator in
between them. There are two pistons for each cylinder and both are
connected to the same crankshaft. Regenerator takes away heat from the
hot gas upon expansion and gives in heat to the cold gas upon
compression.
Figure
10: Beta
type Sterling Engine.
Gamma Type
These types also function similar to beta type, expansion and compression
occurs in same chamber where the displacer influences the fluid flow in
the section. The major difference when compared to beta is that the power
piston is not in-line with the displacer piston but in a different chamber
which is jointed to the compression side of the first chamber. The
advantage of this arrangement is that it prevents the power piston to be
influenced by the size of the displacer or the orientation. But a major
disadvantage of this type is that the compression is low thus low shaft
power
Engine frame
Cylinder
Steam chest
Stuffing box and gland packing
The crosshead guide is a link between the piston rod and the
connecting rod.
Main bearings support the engine crankshaft and are fitted on the
engine frame.
Piston
Cam shaft( for valve opening and closing)
Sterling Engine
Piston
Displacer
Heat source
Heat sink
Linkages
Crankshaft
Regenerator
Methodology
- Research, compile and evaluation of the analysis of steam engine and
sterling engine.
- Findings on the efficiency for both and comparison, to determine the
better performer.
Steam Engine
Hypothetical
clearance
indicator
diagram
considering
compression
and
p1 ( V 1 V c ) + p 1 V 1 ln
[ ( )]
W = p 1 V 1 1+ ln
V
V2
pb ( V 2V 4 ) p b V 4 ln ( 4 )
V1
Vc
( )
V2
v
p 1 v c p b ( v s + v c v 4 ) p b v 4 ln ( 4 )
V1
vc
[1]
We define:
r = v2/v1 (expansion ratio)
r c = (V1-Vc)/Vs (cut off ratio)
= (v 4v c )/v s
Compression
Vc
C = Vs
and
V 4 = V s +V c
+c
)
c
p1 v c
Vs
V s Vc
work done
W P1 V 1
+c
= =
1+ln ( r e ) ]
pb ( 1 ) pb
+
ln
[
swept volume V s
Vs
vs
Vs
Vs V s
c
pm= p1 ( +c ) [ 1+ ln ( r e ) ] p 1 c p b ( 1 ) p b ( +c ) ln
)[ ]
( +c c )
Steam consumption
The steam consumption of a steam engine may be defined as the amount of
steam in kg consumed by the engine per hour. The steam consumption for
an engine can be obtained from the theoretical indicator diagram.
Mass of steam admitted per cycle:
1
1
ms= d 2 L x x =( V s ) ( kg)
4
v
v
Where:
d = bore of cylinder
L = length of stroke of piston (m)
= cut off ratio
m3
v = specific volume of steam at admission pressure ( kg
For a single acting steam engine which makes N revolutions per minute:
2
1
kg
m s= d L x x x 60 N ( )
4
v
h
1
kg
m s= d 2 L x x x 2 x 60 N ( )
4
v
h
2 ln
n
= p m LA
60
60
Where:
n = N for single acting cylinder
= 2N, for double acting engine
N = rotation per minute of the engine
Actual indicated power
The actual indicated power developed by an engine:
IP= p m ,actual LA
n
60
Brake Power
It is the power available (output) at the crank shaft of the engine. However,
it is less than the power developed in the cylinder due to frictional losses.
The brake power is measured by dynamometers like rope brake, prony
brake or hydraulic dynamometers.
BP=Force x
Displacement (W s)
N
=
x 2 R
time
1000
60
Frictional Power
The frictional power is the difference between the indicated power and the
brake power.
FP = IP BP
Where:
KJ
( KG
)
KJ
( KG
)
IPact
m s (h1h 2)
BP
m s (h1h2)
Mechanical efficiency
nmech =
BP nbth
=
IP nith
Overall efficiency
It is defined as the ratio of the brake power to energy supplied by the fuel
for steam generation in the boiler.
noverall =
BP
m f x CV
Where:
m f = rate of fuel supply
CV = calorific value of fuel (KJ/kg)
A-B
Isothermal Compression.
B-C
C- D
Isothermal Expansion
D-A
fuel used to the result obtained after testing the fixed sample volume tested
in the bomb calorimeter.
Total heat released can be determined by multiplying the calorific value of
the fuel used with the volume of fuel used and then dividing the product
with the average time taken for the volume of fuel burnt. The results from
here can be substituted into the given formulas to determine the final work
done, efficiency and mean effective pressure of the sterling engine.
Conclusion
After completion of this project, our objective was completed as we were able
to grasp and thoroughly understand the working principle of different types of
steam engines and sterling engines and also the theoretical analysis on how to
calculate the performance of the stirling engine and the steam engine (piston)
such as the efficiency, net-work, power output, mean effective working pressure
and heat required to run the cycle. We also found out the limitation of the steam
engines and the sterling engines, together with their maximum recorded
efficiency.
Limitation of a steam engine:
- Requires superheated for a longer life span and optimum performance.
Quality affects the system adversely, which means that if there is
slight moisture content in the steam, it will be very harmful to the
piston or turbine as it causes cavitation and pitting corrosion.
- Due to losses such as leakages, the exact quantity of water is not
returned to the boiler, which was used to be converted to steam. This
reduces the efficiency of the cycle.
- During stroke cycle, the early opening of the valves causes steam loss
which again affects the efficiency. The cost of maintenance of the
boiler and turbine is not very economical and the capital cost is high.
Limitation of a Stirling engine:
- Requires a regenerator to achieve higher efficiency
- External losses influence the efficiency of Stirling engine for
example, imperfect transfer of heat from the source to the Stirling
engine. And also friction within the Stirling engine chamber and
pumping components reduce the efficiency of the steam.
- The capital cost is very high for installation and maintenance is high
but not as high as for steam engine.
Finally, we also found out that the efficiency of the Stirling engine is much
higher than the efficiency of the steam engine. Therefore, the performance of a
Stirling engine is much better than steam engine and dependent with the
efficiency.
Reference
[1]. 2015. . [ONLINE] Available at: https://www.wpi.edu/Pubs/Eproject/Available/E-project-032814103716/unrestricted/StirlingMQP_Final_2014.pdf. [Accessed 23 May
2015].
[2] Heat Engines. 2015. Heat Engines. [ONLINE] Available at:
http://www.mpoweruk.com/heat_engines.htm. [Accessed 23 May 2015].
[3] Operating principles of Stirling engine. 2015. Operating principles of
Stirling engine. [ONLINE] Available at:
http://www.robertstirlingengine.com/principles.php.. [Accessed 23 May
2015].
[4] Purdue University :: Department of Physics and Astronomy::Demos.
2015. Purdue University :: Department of Physics and Astronomy::Demos.
[ONLINE] Available at:
https://www.physics.purdue.edu/demos/display_page.php?item=3E-08.
[Accessed 23 May 2015].