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FocusLab Ltd.

ISO9001:2008 Certified

C
U
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Code
Name

: 29004
: Thai Polyethylene Co., Ltd.

Address : 10 I-1 Rd. Map Ta Put Industrial Estate,


Muang, Rayong 21150

Site
: PP# 3
Location : Site 7
Test code : 802

E
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Unit ID

O
I
L

Oil type /
Viscosity

: PP3 520 C 3301 Comp

Unit Type : Compressor


Unit Make : (not given)
Unit Model : (not given)
: SHELL MADRELA T ISO 190

Oil System Capacity : 21 Liters

Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation)


All wear conditions and wear tests appear in normal working range.
X - Viscosity may be affected by high concentration of dissolved gasses in oil.
Note some test values are near to the Alarm Limits, or slightly over the Alarm Limits, but are not considered serious at this time.
No oil change recommended at this time, oil appears suitable for further use. Continue routine sampling interval.
Wasan C.

Current Sample
Condition History

Result

Bottle ID
Date Sampled
Oil Hours (Kms)
Unit Hours (Kms)

Test Method

Lab ID

Wear

Method

Unit

D-6595
D-6595
D-6595
D-6595
D-6595
D-6595
D-6595
D-6595
D-6595
D-6595

PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM

D-445
D-445
E-2412M
E-2412M
D-974
D-4739

cSt
cSt
Abs
Abs

Oil Change
Oil Added (Liters)
Filters Hours (Kms)

Oil

Cont.

Previous Sample
Wear

Oil

Cont.

Baseline and Alarm Limit

Wear

Oil

Cont.
B
A
S
E
L
I
N
E

303033

299174

296648

1069801
22-May-15
6720
Not Given
15-Aug-14

1069587
07-Apr-15
5640
Not Given
15-Aug-14

1063591
13-Mar-15
5040
Not Given

Fine(small) Coarse(large)
Wear
Wear

Fine(small) Coarse(large)
Wear
Wear

Fine(small) Coarse(large)
Wear
Wear

Wear Condition
Wear Element
Iron
Chromium
Lead
Copper
Tin
Aluminum
Nickel
Silver
Molybdenum
Titanium

0.0
0.0
0.0
1.0
0.8
0.6
0.3
0.0
0.0
0.0

0.1
0.0
0.1
0.9
0.0
0.1
0.0
0.1
0.1
0.1

0.3
0.0
0.0
1.8
2.7
0.0
0.3
0.1
0.0
0.0

16.4 C
0.1
0.1
5.5 C
0.1
0.1
0.1
0.1
0.1
0.1

0.0
0.1
0.0
2.1
0.0
0.5
0.0
0.1
1.1
0.2

0.1
0.1
0.1
2.6
0.1
0.1
0.1
0.1
0.1
0.1

Viscosity @ 40 O C
Viscosity @ 100 O C
Oxidation
Nitration
TAN
TBN

163.4 W

176.7 C

Sodium
Silicon

0
0

>10
>1

>20
>2

>10
>1

>20
>2

0
0
0
0
0
0
0
0

>1
>4
>3
>6
>1

>2
>8
>5
>10
>2

>3
>4
>3
>3
>2

>6
>7
>5
>4
>4

186.6

<167.9 <177.3 >195.9

>1

>205.3

>1.5

mg KOH/g.
RO

T-H2O
% (Wt.)
CheckTM
D-6595
D-6595

L-Warning L-Caution U-Caution U-Warning

0.01

mg KOH/g.

Contamination
Water

Comp General Shell Madrela T


190

Fine wear
Coarse wear
Reference
Oil
U-Caution U-Warning U-Caution U-Warning
(RO)

RO

Oil Condition

Alarm Limit
Alarm Limit Matrix -Set Name
(Equipment type / oil type)

PPM
PPM

Additive Element
Boron
Magnesium
Calcium
Barium
Phosphorus
Zinc

D-6595
D-6595
D-6595
D-6595
D-6595
D-6595

PPM
PPM
PPM
PPM
PPM
PPM

Additional Test
Flash Point
Viscosity Index

D-3828
D-2270

0.082

0.073

L-Warning L-Caution U-Caution U-Warning

0.100

0.054

Fine wear
1
3.9

0.1

2
11.3

2
13.0 C

7.0

3.6

0
0
RO

0
0
0
0
0
0

0
0
0
0
8
0

0
0
0
0
20
0

>0.2
>0.3
Coarse wear

U-Caution U-Warning U-Caution U-Warning

>12

>20

>13

>21

L-Warning L-Caution U-Caution U-Warning

0
0
0
0
24
1
RO

L-Caution

L-Warning U-Caution

U-Warning

Note: Alarm Limits are variable and dependent upon dataset size and to be used as general guideline.
: NORMAL ,
C or
: CAUTION
,
W or
No Sign or
( first level warning limit )
U-Caution
: Upper CAUTION Level
L-Caution
: Lower CAUTION Level
U-Warning
: Upper WARNING Level
L-Warning
: Lower WARNING required Level
Baseline will be data of either "The new oil" or "Reference oil" or "Oil specification".
Accuracy of interpretation and recommendation are based on representatives sample and information supplied.

Warning

( second level warning limit )


First Level Alarm Alert Limit in Upper Level and/or Lower Level
Second Level Alarm Alert Limit in Upper Level and/or Lower Level
TNO
Samutprakan 10280, Thailand. = The new oil , RO = Reference oil , OS = Oil Specification
No warranty is expressed or implied for this report.

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.7

Page 1 of 5

FocusLab Ltd.

ISO9001:2008 Certified

C
U
S
T
O
M
E
R

Code
Name

: 29004
: Thai Polyethylene Co., Ltd.

Address : 10 I-1 Rd. Map Ta Put Industrial Estate,


Muang, Rayong 21150

Site
: PP# 3
Location : Site 7
Test code : 802

Lab ID :

303033

E
Q
U
I
P
M
E
N
T
O
I
L

Unit ID

: PP3 520 C 3301 Comp

Unit Type : Compressor


Unit Make : (not given)
Unit Model : (not given)
Oil type /
Viscosity

: SHELL MADRELA T ISO 190

Oil System Capacity : 21 Liters


Date sampled : 22-May-15

Hours on Oil :

6720

Hours on Unit :

Not Given

1 :

Bottle ID : 1069801

Section 1 : Main Page

2 : Particle Count

3 : Ferrographic Analysis

4 : Varnish and Sludge Potential

5 : Gravimetric Analysis

Section 2 : Particle Count

Section 3 : Ferrographic Analysis

Section 4 : Varnish and Sludge Potential

Section 5 : Gravimetric Analysis

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.7

Page 2 of 5

Address : 10 I-1 Rd. Map Ta Put Industrial Estate,


Muang, Rayong 21150

15-05-22
15-04-07
15-03-13
15-02-12
15-01-23
14-12-15
14-11-19
14-10-14
14-09-09
14-08-15
14-07-07
14-06-18
14-05-12
14-04-08
14-03-18
14-02-10
14-01-15
13-12-19
13-10-15
13-09-10
13-07-12
13-06-10
13-02-14
12-11-22
12-10-12

15-05-22
15-04-07
15-03-13
15-02-12
15-01-23
14-12-15
14-11-19
14-10-14
14-09-09
14-08-15
14-07-07
14-06-18
14-05-12
14-04-08
14-03-18
14-02-10
14-01-15
13-12-19
13-10-15
13-09-10
13-07-12
13-06-10
13-02-14
12-11-22
12-10-12

15-05-22
15-04-07
15-03-13
15-02-12
15-01-23
14-12-15
14-11-19
14-10-14
14-09-09
14-08-15
14-07-07
14-06-18
14-05-12
14-04-08
14-03-18
14-02-10
14-01-15
13-12-19
13-10-15
13-09-10
13-07-12
13-06-10
13-02-14
12-11-22
12-10-12

15-05-22
15-04-07
15-03-13
15-02-12
15-01-23
14-12-15
14-11-19
14-10-14
14-09-09
14-08-15
14-07-07
14-06-18
14-05-12
14-04-08
14-03-18
14-02-10
14-01-15
13-12-19
13-10-15
13-09-10
13-07-12
13-06-10
13-02-14
12-11-22
12-10-12

Tin - Coarse(large) Wear Particles in PPM

Tin - Fine(small) Wear Particles in PPM

Lead - Coarse(large) Wear Particles in PPM

8
Lead - Fine(small) Wear Particles in PPM

4
2
0

15-05-22
15-04-07
15-03-13
15-02-12
15-01-23
14-12-15
14-11-19
14-10-14
14-09-09
14-08-15
14-07-07
14-06-18
14-05-12
14-04-08
14-03-18
14-02-10
14-01-15
13-12-19
13-10-15
13-09-10
13-07-12
13-06-10
13-02-14
12-11-22
12-10-12

Copper - Coarse(large) Wear Particles in PPM

8
Copper - Fine(small) Wear Particles in PPM

10
8
6

15-05-22
15-04-07
15-03-13
15-02-12
15-01-23
14-12-15
14-11-19
14-10-14
14-09-09
14-08-15
14-07-07
14-06-18
14-05-12
14-04-08
14-03-18
14-02-10
14-01-15
13-12-19
13-10-15
13-09-10
13-07-12
13-06-10
13-02-14
12-11-22
12-10-12

Chromium - Coarse(large) Wear Particles in PPM

3
Chromium - Fine(small) Wear Particles in PPM

10

15
10

0
0

20
20

Iron - Coarse(large) Wear Particles in PPM

30
25

Iron - Fine(small) Wear Particles in PPM

: SHELL MADRELA T ISO 190


Oil type /
Viscosity
O
I
L

Unit Type : Compressor


Unit Make : (not given)
Unit Model : (not given)

Oil System Capacity : 21 Liters

Site
: PP# 3
Location : Site 7
Test code : 802

: PP3 520 C 3301 Comp


Unit ID
E
Q
U
I
P
M
E
N
T

: 29004
: Thai Polyethylene Co., Ltd.
Code
Name

C
U
S
T
O
M
E
R

FocusLab Ltd.
ISO9001:2008 Certified

Wear Condition

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.7

Page 3 of 5

Address : 10 I-1 Rd. Map Ta Put Industrial Estate,


Muang, Rayong 21150

0.5

0.5

1.5

0.5

0.5

15-05-22
15-04-07
15-03-13
15-02-12
15-01-23
14-12-15
14-11-19
14-10-14
14-09-09
14-08-15
14-07-07
14-06-18
14-05-12
14-04-08
14-03-18
14-02-10
14-01-15
13-12-19
13-10-15
13-09-10
13-07-12
13-06-10
13-02-14
12-11-22
12-10-12
0

15-05-22
15-04-07
15-03-13
15-02-12
15-01-23
14-12-15
14-11-19
14-10-14
14-09-09
14-08-15
14-07-07
14-06-18
14-05-12
14-04-08
14-03-18
14-02-10
14-01-15
13-12-19
13-10-15
13-09-10
13-07-12
13-06-10
13-02-14
12-11-22
12-10-12

15-05-22
15-04-07
15-03-13
15-02-12
15-01-23
14-12-15
14-11-19
14-10-14
14-09-09
14-08-15
14-07-07
14-06-18
14-05-12
14-04-08
14-03-18
14-02-10
14-01-15
13-12-19
13-10-15
13-09-10
13-07-12
13-06-10
13-02-14
12-11-22
12-10-12
0

i-pH in mg KOH/g

1.5

15-05-22
15-04-07
15-03-13
15-02-12
15-01-23
14-12-15
14-11-19
14-10-14
14-09-09
14-08-15
14-07-07
14-06-18
14-05-12
14-04-08
14-03-18
14-02-10
14-01-15
13-12-19
13-10-15
13-09-10
13-07-12
13-06-10
13-02-14
12-11-22
12-10-12

TBN in mg KOH/g

1.5
TAN in mg KOH/g

0
0

Nitration in Abs

1.5
Oxidation in Abs

1.5

0.5
100
50
0

1.5

Viscosity at 100 C in cSt

Oil Condition
Viscosity at 40 C in cSt

250
200
150

: SHELL MADRELA T ISO 190


Oil type /
Viscosity
O
I
L

Unit Type : Compressor


Unit Make : (not given)
Unit Model : (not given)

Oil System Capacity : 21 Liters

Site
: PP# 3
Location : Site 7
Test code : 802

: PP3 520 C 3301 Comp


Unit ID
E
Q
U
I
P
M
E
N
T

: 29004
: Thai Polyethylene Co., Ltd.
Code
Name

C
U
S
T
O
M
E
R

FocusLab Ltd.
ISO9001:2008 Certified

0.5

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.7

Page 4 of 5

FocusLab Ltd.

ISO9001:2008 Certified

C
U
S
T
O
M
E
R

Code
Name

: 29004
: Thai Polyethylene Co., Ltd.

Address : 10 I-1 Rd. Map Ta Put Industrial Estate,


Muang, Rayong 21150

Site
: PP# 3
Location : Site 7
Test code : 802

Unit ID

: PP3 520 C 3301 Comp

Unit Type : Compressor


Unit Make : (not given)
Unit Model : (not given)
Oil type /
Viscosity

: SHELL MADRELA T ISO 190

Oil System Capacity : 21 Liters

Contamination Condition

1.50

Water by FTIR

1.00
0.50

1.50

Fuel Contamination

0.00

1.50

1.00

1.00

0.50

0.50

0.00
100.0

60.0

Silicon - RFS Coarse

40.0
20.0

0.0

0.0
Aluminum - RDE Fine

10.0
5.0

5.0
4.0
3.0
2.0
1.0
0.0

Aluminum - RFS Coarse

15-05-22
15-04-07
15-03-13
15-02-12
15-01-23
14-12-15
14-11-19
14-10-14
14-09-09
14-08-15
14-07-07
14-06-18
14-05-12
14-04-08
14-03-18
14-02-10
14-01-15
13-12-19
13-10-15
13-09-10
13-07-12
13-06-10
13-02-14
12-11-22
12-10-12

15-05-22
15-04-07
15-03-13
15-02-12
15-01-23
14-12-15
14-11-19
14-10-14
14-09-09
14-08-15
14-07-07
14-06-18
14-05-12
14-04-08
14-03-18
14-02-10
14-01-15
13-12-19
13-10-15
13-09-10
13-07-12
13-06-10
13-02-14
12-11-22
12-10-12

0.0

Soot Contamination

0.00
Silicon - RDE Fine

50.0

15.0

15-05-22
15-04-07
15-03-13
15-02-12
15-01-23
14-12-15
14-11-19
14-10-14
14-09-09
14-08-15
14-07-07
14-06-18
14-05-12
14-04-08
14-03-18
14-02-10
14-01-15
13-12-19
13-10-15
13-09-10
13-07-12
13-06-10
13-02-14
12-11-22
12-10-12

15-05-22
15-04-07
15-03-13
15-02-12
15-01-23
14-12-15
14-11-19
14-10-14
14-09-09
14-08-15
14-07-07
14-06-18
14-05-12
14-04-08
14-03-18
14-02-10
14-01-15
13-12-19
13-10-15
13-09-10
13-07-12
13-06-10
13-02-14
12-11-22
12-10-12

0.20
0.10
0.00

O
I
L

Water by Co-Dis KF

0.50
0.40
0.30

E
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Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567
FL-6.7

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